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USH597H - Method of etching zirconium diboride - Google Patents

Method of etching zirconium diboride Download PDF

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Publication number
USH597H
USH597H US07/176,126 US17612688A USH597H US H597 H USH597 H US H597H US 17612688 A US17612688 A US 17612688A US H597 H USH597 H US H597H
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US
United States
Prior art keywords
mixture
gas
dry etchant
fluoride
chloride gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US07/176,126
Inventor
Linda S. Heath
Bonnie L. Kwiatkowski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United States Department of the Army
Original Assignee
United States Department of the Army
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United States Department of the Army filed Critical United States Department of the Army
Priority to US07/176,126 priority Critical patent/USH597H/en
Application granted granted Critical
Publication of USH597H publication Critical patent/USH597H/en
Assigned to UNITED STATES OF AMERICA, THE, AS REPRESENTED BY THE SECRETARY OF THE ARMY reassignment UNITED STATES OF AMERICA, THE, AS REPRESENTED BY THE SECRETARY OF THE ARMY ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: HEATH, LINDA S., KWIATKOWSKI, BONNIE L.
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/91After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching

Definitions

  • This invention relates in general to a method of etching zirconium diboride, ZrB 2 and in particular to a method of dry etching a thin film of ZrB 2 that has been deposited onto a substrate and patterned using photolithography.
  • Zirconium diboride like titanium diboride, TiB 2 , has become of interest in laboratory research because of its resistance to change or degradation at high temperatures.
  • zirconium diboride does exhibit other properties that differ significantly from the properties of titanium diboride. That is, ZrB 2 is twice as electrically conductive as TiB 2 .
  • the melting point of ZrB 2 is 3245° C. as compared to 2980° C., the melting point of TiB 2 . The higher melting point makes ZrBhd more resistant to changes with heat. Then too, ZrB 2 is less porous than TiB 2 .
  • the general object of this invention is to provide a method of etching ZrB 2 .
  • a more particular object of this invention is to provide a method of etching a thin film of ZrB 2 that has been deposited onto a substrate and patterned using photolithography.
  • a thin film of ZrB 2 that has been deposited onto a substrate and patterned using photolithography is dry etched by first mounting the substrate bearing the patterned thin film on the lower electrode of a pair of electrodes in the etch chamber of a commercial plasma etcher or plasma therm etcher.
  • the etch chamber is evacuated to a pressure of about 10 -6 Torr and a dry etchant as for example, tetrafluoromethane (CF 4 ) or dichlorodifluoromethane (CCl 2 F 2 ) admitted at a flow rate of about 1 to 100 sccm and a pressure set at about 1 to 500 mTorr.
  • CF 4 tetrafluoromethane
  • CCl 2 F 2 dichlorodifluoromethane
  • An electric field is applied between the electrodes, the power level set at about 50 to 1000 watts and etching allowed to proceed for the desired time.
  • dry etchants that will etch ZrB 2 include a chloride gas or a mixture of chloride gas with oxygen or a mixture of a chloride gas with nitrogen or a mixture of chloride gas with a noble gas or a fluoride gas or a mixture of a fluoride gas with nitrogen or a mixture of a fluoride gas with a noble gas.
  • the sample is removed and the etch rate determined by measuring the etch depth and dividing by the etch time.
  • a thin film of ZrB 2 is first deposited on a gallium arsenide substrate by sputtering and the substrate with thin film of ZrB 2 then patterned using photolithography.
  • the substrate bearing the patterned film is then mounted on the lower electrode of a pair of electrodes in the etch chamber of a commercial plasma etcher.
  • the etch chamber with the electrodes inside is then evacuated to a pressure of about 10 -6 Torr.
  • CCl 2 F 2 is then admitted into the etch chamber at a flow rate of about 2 to 10 sccm and the pressure set at about 10 to 50 mTorr.
  • An electric field is applied between te electrodes and the power level set at about 300 watts.
  • the etch is allowed to proceed until the ZrB 2 is completely removed in the areas exposed by the photolithography.
  • etch ZrB 2 Other dry etch processes that can be used to etch ZrB 2 include reactive ion beam etching (RIBE), chemically assisted ion beam etching (CAIBE), reactive ion etching (RIE), and magnetron ion etching (MIE).
  • RIBE reactive ion beam etching
  • CAIBE chemically assisted ion beam etching
  • RIE reactive ion etching
  • MIE magnetron ion etching

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Semiconductors (AREA)

Abstract

A thin film of zirconium diboride that has been deposited onto a substratend patterned using photolithography is dry etched in a commercial plasma etcher with either chloride gas, or a mixture of a chloride gas with oxygen, or a mixture of a chloride gas with nitrogen, or a mixture of chloride gas with a noble gas, or a fluoride gas, or a mixture of a fluoride gas with oxygen, or a mixture of a fluoride gas with nitrogen, or a mixture of a fluoride gas with a noble gas.

Description

The invention described herein may be manufactured, used, and licensed by or for the Government for governmental purposes without the payment to us of any royalty thereon.
This invention relates in general to a method of etching zirconium diboride, ZrB2 and in particular to a method of dry etching a thin film of ZrB2 that has been deposited onto a substrate and patterned using photolithography.
BACKGROUND OF THE INVENTION
U.S. patent application Ser. No. 156,124, filed 16 Feb., 1988, of Linda S. Heath for "Method of Etching Titanium Diboride" and assigned to a common assignee and with which this application is copending describes and claims a method of etching titanium diboride with a dry etch.
Zirconium diboride, like titanium diboride, TiB2, has become of interest in laboratory research because of its resistance to change or degradation at high temperatures. However, zirconium diboride does exhibit other properties that differ significantly from the properties of titanium diboride. That is, ZrB2 is twice as electrically conductive as TiB2. Moreover, the melting point of ZrB2 is 3245° C. as compared to 2980° C., the melting point of TiB2. The higher melting point makes ZrBhd more resistant to changes with heat. Then too, ZrB2 is less porous than TiB2.
One of the difficulties involved with working with ZrB2 is that because of its resistance to attack, it is difficult to pattern. In fact, no wet etches have been available to carry out such patterning.
SUMMARY OF THE INVENTION
The general object of this invention is to provide a method of etching ZrB2. A more particular object of this invention is to provide a method of etching a thin film of ZrB2 that has been deposited onto a substrate and patterned using photolithography.
It has now been found that the aforementioned objects can be attained by etching ZrB2 with a dry etch.
More particularly, according to the invention, a thin film of ZrB2 that has been deposited onto a substrate and patterned using photolithography is dry etched by first mounting the substrate bearing the patterned thin film on the lower electrode of a pair of electrodes in the etch chamber of a commercial plasma etcher or plasma therm etcher. The etch chamber is evacuated to a pressure of about 10-6 Torr and a dry etchant as for example, tetrafluoromethane (CF4) or dichlorodifluoromethane (CCl2 F2) admitted at a flow rate of about 1 to 100 sccm and a pressure set at about 1 to 500 mTorr. An electric field is applied between the electrodes, the power level set at about 50 to 1000 watts and etching allowed to proceed for the desired time.
Other dry etchants that will etch ZrB2 include a chloride gas or a mixture of chloride gas with oxygen or a mixture of a chloride gas with nitrogen or a mixture of chloride gas with a noble gas or a fluoride gas or a mixture of a fluoride gas with nitrogen or a mixture of a fluoride gas with a noble gas.
After the dry etch, the sample is removed and the etch rate determined by measuring the etch depth and dividing by the etch time.
By adjusting the process parameters, one is able to attain etch rates of 67 to 140 Å/min for ZrB2. This is useful for patterning ZrB2 as a diffusion barrier or a Schottky contact to semiconductors.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A thin film of ZrB2 is first deposited on a gallium arsenide substrate by sputtering and the substrate with thin film of ZrB2 then patterned using photolithography.
The substrate bearing the patterned film is then mounted on the lower electrode of a pair of electrodes in the etch chamber of a commercial plasma etcher. The etch chamber with the electrodes inside is then evacuated to a pressure of about 10-6 Torr. CCl2 F2 is then admitted into the etch chamber at a flow rate of about 2 to 10 sccm and the pressure set at about 10 to 50 mTorr. An electric field is applied between te electrodes and the power level set at about 300 watts. The etch is allowed to proceed until the ZrB2 is completely removed in the areas exposed by the photolithography.
Other dry etch processes that can be used to etch ZrB2 include reactive ion beam etching (RIBE), chemically assisted ion beam etching (CAIBE), reactive ion etching (RIE), and magnetron ion etching (MIE).
We wish it to be understood that we do not desire to be limited to the exact details as described for obvious modifications will occur to a person skilled in the art.

Claims (11)

What is claimed is:
1. Method of etching a thin film of zirconium diboride that has been deposited onto a substrate and patterned using photolithography, said method including the steps of:
(A) mounting a substrate bearing a patterned thin film on a lower electrode of a pair of electrodes in an etch chamber of a plasma therm etcher,
(B) evacuating teh etch chamber to a pressure of about 10-6 Torr,
(C) admitting a dry etchant to the etch chamber at a flow rate of about 1 to 100 sccm and a pressure set at about 1 to 500 mTorr,
(D) applying an electric field between the pair of electrodes and setting the power level at about 50 to 1000 watts, and
(E) allowing the etch to proceed for a predetermined time.
2. Method according to claim 1 wherein the dry etchant is selected from the group consisting of a chloride gas, a mixture of a chloride gas with oxygen, a mixture of a chloride gas with nitrogen, a mixture of a chloride gas with a noble gas, a fluoride gas, a mixture of a fluoride gas with oxygen, a mixture of a fluoride gas with nitrogen, and a mixture of a fluoride gas with a noble gas.
3. Method according to claim 2 wherein the dry etchant is a chloride gas.
4. Method according to claim 3 wherein the dry etchant is dichlorodifluoromethane.
5. Method according to claim 2 wherein the dry etchant is a mixture of a chloride gas with oxygen.
6. Method according to claim 2 wherein the dry etchant is a mixture of a chloride gas with nitrogen.
7. Method according to claim 2 wherein the dry etchant is a mixture of a chloride gas with a noble gas.
8. Method according to claim 2 wherein the dry etchant is a fluoride gas.
9. Method according to claim 2 wherein the dry etchant is a mixture of a fluoride gas with oxygen.
10. Method according to claim 2 therein the dry etchant is a mixture of a fluoride gas with nitrogen.
11. Method according to claim 2 wherein the dry etchant is a mixture of a fluoride gas with noble gas.
US07/176,126 1988-03-31 1988-03-31 Method of etching zirconium diboride Abandoned USH597H (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US07/176,126 USH597H (en) 1988-03-31 1988-03-31 Method of etching zirconium diboride

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US07/176,126 USH597H (en) 1988-03-31 1988-03-31 Method of etching zirconium diboride

Publications (1)

Publication Number Publication Date
USH597H true USH597H (en) 1989-03-07

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3855024A (en) 1971-11-01 1974-12-17 Western Electric Co Method of vapor-phase polishing a surface of a semiconductor
US4350729A (en) 1979-07-11 1982-09-21 Tokyo Shibaura Denki Kabushiki Kaisha Patterned layer article and manufacturing method therefor
US4372806A (en) 1981-12-30 1983-02-08 Rca Corporation Plasma etching technique
US4425769A (en) 1981-05-07 1984-01-17 Maurice Hakoune Method for treating a gem and gem treated with this method
US4448800A (en) 1981-08-10 1984-05-15 Nippon Telegraph And Telephone Public Corporation Method for the manufacture of semiconductor device using refractory metal in a lift-off step
US4545114A (en) 1982-09-30 1985-10-08 Fujitsu Limited Method of producing semiconductor device
US4612554A (en) 1985-07-29 1986-09-16 Xerox Corporation High density thermal ink jet printhead
US4639748A (en) 1985-09-30 1987-01-27 Xerox Corporation Ink jet printhead with integral ink filter
US4702792A (en) 1985-10-28 1987-10-27 International Business Machines Corporation Method of forming fine conductive lines, patterns and connectors
US4711698A (en) 1985-07-15 1987-12-08 Texas Instruments Incorporated Silicon oxide thin film etching process
US4738747A (en) 1986-07-22 1988-04-19 Westinghouse Electric Corp. Process for etching zirconium metallic objects

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3855024A (en) 1971-11-01 1974-12-17 Western Electric Co Method of vapor-phase polishing a surface of a semiconductor
US4350729A (en) 1979-07-11 1982-09-21 Tokyo Shibaura Denki Kabushiki Kaisha Patterned layer article and manufacturing method therefor
US4425769A (en) 1981-05-07 1984-01-17 Maurice Hakoune Method for treating a gem and gem treated with this method
US4448800A (en) 1981-08-10 1984-05-15 Nippon Telegraph And Telephone Public Corporation Method for the manufacture of semiconductor device using refractory metal in a lift-off step
US4372806A (en) 1981-12-30 1983-02-08 Rca Corporation Plasma etching technique
US4545114A (en) 1982-09-30 1985-10-08 Fujitsu Limited Method of producing semiconductor device
US4711698A (en) 1985-07-15 1987-12-08 Texas Instruments Incorporated Silicon oxide thin film etching process
US4612554A (en) 1985-07-29 1986-09-16 Xerox Corporation High density thermal ink jet printhead
US4639748A (en) 1985-09-30 1987-01-27 Xerox Corporation Ink jet printhead with integral ink filter
US4702792A (en) 1985-10-28 1987-10-27 International Business Machines Corporation Method of forming fine conductive lines, patterns and connectors
US4738747A (en) 1986-07-22 1988-04-19 Westinghouse Electric Corp. Process for etching zirconium metallic objects

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AS Assignment

Owner name: UNITED STATES OF AMERICA, THE, AS REPRESENTED BY T

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:HEATH, LINDA S.;KWIATKOWSKI, BONNIE L.;REEL/FRAME:005044/0907

Effective date: 19880325