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US8161582B2 - Shower enclosure and base - Google Patents

Shower enclosure and base Download PDF

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Publication number
US8161582B2
US8161582B2 US10/593,534 US59353405A US8161582B2 US 8161582 B2 US8161582 B2 US 8161582B2 US 59353405 A US59353405 A US 59353405A US 8161582 B2 US8161582 B2 US 8161582B2
Authority
US
United States
Prior art keywords
shower
shower base
floor
base
enclosure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related, expires
Application number
US10/593,534
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English (en)
Other versions
US20070067903A1 (en
Inventor
John Hatrick-Smith
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kohler New Zealand Ltd
Original Assignee
Kohler New Zealand Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kohler New Zealand Ltd filed Critical Kohler New Zealand Ltd
Publication of US20070067903A1 publication Critical patent/US20070067903A1/en
Assigned to KOHLER NEW ZEALAND LIMITED reassignment KOHLER NEW ZEALAND LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HATRICK-SMITH, JOHN
Application granted granted Critical
Publication of US8161582B2 publication Critical patent/US8161582B2/en
Expired - Fee Related legal-status Critical Current
Adjusted expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/30—Screens or collapsible cabinets for showers or baths
    • A47K3/36—Articulated screens
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/40—Pans or trays

Definitions

  • the invention relates to a preformed shower base for a shower enclosure and to a shower enclosure.
  • a shower enclosure consists for example of a door and return panel or panels which are fitted in the corner of a bathroom or other area to form together with the existing corner walls of the room (which are lined with an appropriate waterproof lining) a shower cubicle (though not necessarily of square floor shape).
  • a pre-fabricated or pre-formed shower base is installed which provides a floor to the shower enclosure on which a person stands when using the shower.
  • the shower base includes a waste aperture in which is provided a waste fitting connected to plumbing which carries away waste water during use of the shower.
  • the shower base is formed so that the upper surface of the shower base which provides the floor of the shower falls towards the waste outlet.
  • the pre-formed shower base is thermoformed to shape from sheet thermoplastic material.
  • the exposed upper surface of the thermoformed material of the shower base may constitute the finished surface of the floor of the shower.
  • a pre-formed shower base may be fabricated from fibreglass or stainless steel for example.
  • the floor of a shower may be tiled, with ceramic or clay tiles.
  • the tiles must be solidly supported or they may crack or become dislodged.
  • the tiles may be fixed directly on the floor of the room or area in which a shower enclosure is being installed, on for example a concrete floor surface which has been pre-formed with a fall to a waste outlet.
  • a pre-formed shower base intended to be tiled, which provides a stable surface with a fall or falls to a waste outlet for solidly supporting the tiles.
  • U.S. Pat. No. 6,381,773 discloses a pre-formed planar shower base having a waste positioned at the entry side of the shower base with associated drain channels.
  • UK patent application publication 2093342 discloses a pre-formed shower base having a central square floor and a peripheral drain channel which takes water to a corner waste.
  • European patent 0492147 discloses a pre-formed shower base having a non-central waste and a peripheral drain channel.
  • the invention comprises a pre-fabricated shower base for use in installing a shower in a room, which shower base has a floor which falls towards a front side of the shower base and which comprises substantially a single plane whereby the floor of the shower base may be tiled without requiring cutting of flat tiles to accommodate changes in plane of the floor of the shower base, a waste outlet at said front side of the shower base, and which is associated with a drain channel which extends around or across the front side of the shower base and which is arranged to drain into the waste outlet, and a formation or formations around a part of a front side of the shower base for mounting to the shower base a return panel or panels of a shower enclosure on one or both sides of a door of the shower enclosure.
  • the invention comprises a shower enclosure and a shower base having a floor which falls towards a side of the shower base, a waste outlet at said side of the shower base, and a drain channel which extends around or across the front side of the shower base at least beneath and exterior to the door of the enclosure, and which is arranged to drain towards the waste outlet, a shower base having a floor which falls towards the front a side of the shower base, a waste outlet at the front side of the shower base, and which is associated with a drain channel which extends around or across the front side of the shower base at least beneath and exterior to the door of the enclosure, and which is arranged to drain into the waste outlet.
  • the shower enclosure comprises a door and one or more return panels, and the drain channel is provided to extend along or adjacent to the foot of the return panel(s) as well as beneath or at the foot of the door of the shower enclosure, to the waste outlet which is provided on one side which is preferably the front side of the shower base.
  • the shower base or enclosure may be of any shape (in plan). Alternatively however the shower enclosure may be intended to form a shower cubicle in a space comprising solid walls on three sides and the shower enclosure may comprise in addition to the base simply a door without a return panel (or optionally with a short return panel) which will extend between the walls to form the finished cubicle. Alternatively again, the shower base may be designed to be used with a freestanding shower enclosure.
  • shower bases have a central waste aperture.
  • the floor surface of the shower comprises surfaces in four planes, which intersect along lines from each corner of the shower base to the waste outlet. Where the shower base is to be tiled, this requires cutting of many tiles where they intersect along each such line between adjacent planes in the floor surface of the shower base. This makes the tiling of the shower base relatively time consuming.
  • the floor surface of the shower base may substantially planar, ie a single plane, which requires less cutting of tiles at any change of plane in the floor surface of the shower base, when tiling the shower base.
  • FIG. 1 is a perspective view of a shower enclosure including the preferred form shower base, from the front;
  • FIG. 2 is a larger view of the shower base from the front
  • FIG. 3 is a view similar to FIG. 2 above with a drain channel cover removed;
  • FIG. 4 is a view of the shower base from the front separate from the enclosure (for example before installation of the shower base) also with the drain cover plate and other components removed;
  • FIG. 5 is a cross-section schematic view of a part of the shower base and enclosure in particular through the waste outlet, along line I-I of FIG. 2 .
  • shower base and shower enclosure shown in the drawings are intended for providing a shower cubicle in the corner of a room, with the enclosure having a curved door 1 with return panels 2 on either side as shown.
  • the door is supported from the return panel by hinges 3 on one side of the door and includes a handle 4 .
  • shower bases and enclosures of the invention may be square in shape, or of any other plan shape as desired.
  • the preferred form shower base 5 comprises a floor 6 which is a planar floor, and which falls or slopes from a high point at the rear side of the shower base, in this case from the rear corner 7 , to a waste outlet 8 provided at the front side of the shower base.
  • the waste outlet aperture 8 is also recessed into the shower base so as to be at a lower level than the floor surface 6 of the shower base, and cover member or plate 9 is provided which sits on ledges 10 formed in the shower base adjacent the waste aperture 8 as shown, preferably so that the cover plate is freely removable for cleaning.
  • Ledge 10 on upstand 14 also supports the cover plate 9 .
  • the waste outlet aperture 8 is recessed into a generally triangular recess bounded by ledges 10 on either side and upstand 14 which together support the cover plate 9 , but alternatively such a recess could be semi-circular square or any other suitable shape, preferably with a correspondingly shaped matching cover member. It is preferred but not necessarily essential that the waste outlet aperture 8 is recessed into the shower base so as to be at a lower level than the floor surface of the shower base and to provide a matching cover plate, so that the waste outlet aperture is not exposed providing a more aesthetically pleasing finished shower base, but in an alternative form the waste outlet aperture 8 may be exposed without any such cover member, as is conventional, but at one side of the shower base in accordance with the invention.
  • Drain channel 11 extends around the front of the shower base, at least beneath or at the foot of the door 1 and exterior to the door as shown, and also preferably along the foot of and exterior to the return panels 2 as shown.
  • FIG. 4 shows the drain channel 11 most clearly, which is integrally formed in the shower base.
  • the fall of the floor surface of the shower base which may be tiled or alternatively may be formed as the finished end surface of the shower base, is towards the curved front side of the shower enclosure bounded by the door and return panels, and water will flow beneath the door 1 and into the drain channel 11 and to the waste outlet 8 .
  • the front side of the shower base is not higher than the floor 6 of the shower base adjacent to the door 1 .
  • the shower base whether it is intended to be tiled or otherwise will be formed as a single thermoformed or moulded product and it may optionally preferably formed to also incorporate moulded cut outs 17 down which water falling towards either side of the front of the shower enclosure will fall, to the drain channel 11 .
  • a cover member or plate 12 is also provided over the drain channel 11 at least adjacent the door of the enclosure, which covers the drain while at the same time allowing water flowing towards the drain and onto the cover plate to drain through the cover plate which is apertured, in the preferred form with slots 16 as shown.
  • the drain channel 11 may extend beyond simply the door, and may also extend along the foot of the one or more return panels.
  • the drain channel in front of the return panels may be open but in the preferred form is also covered as shown, by short cover plates 19 .
  • Moulded plastic component 20 may be provided to finish the otherwise exposed end of the rail 18 (see FIG. 2 ) on either side.
  • the cover plates 12 and 19 over the drain channel 11 may be formed as extrusions, or alternatively as moulded components, preferably with a surface which slopes back towards the floor of the shower base such as a concave upper surface 15 as shown (see FIG. 5 ).
  • a non-sealed gap between the bottom edge of the door and the shower base i.e. a sealing member or similar is not provided on the lower edge of the door which seals to the shower base, so that water flowing down the shower base towards the drain channel 11 exterior to the door may flow beneath the door and into the drain channel.
  • a frame such as a frame made up of extruded aluminium frame members, and seals, is/are not provided around the door entirely, so that the enclosure consists substantially of glass panels, and so that there will be a gap between one or both sides of the door of the enclosure and the return panel on one side or return panels on both sides of the door. This provides a cleaner and more aesthetically pleasing appearance to such a frameless shower enclosure, and while water may pass through the non-sealed gap(s) around the door, water dribbling down this gap will be caught in the drain channel 11 .
  • a shower base of the invention also includes a formation or formations around or along a part of the front side of the shower base for mounting a return panel or panels to the shower base on one or both sides of the door of the shower enclosure.
  • a step 21 is formed at the peripheral edge of the floor of the shower base where the floor joins the drain channel 11 , as shown in FIGS. 3 to 5 , to accommodate the rail 18 at the foot of the return panels.
  • the rail 18 at the foot of the return panel may be bonded to the shower base at the step by a silicone bonding agent for example, or alternatively in another embodiment the rail(s) 18 may be omitted and the glass edge of the return panel(s) 2 bonded directly into the step 21 .
  • formation(s) between the periphery of the floor of the shower base and the drain channel may comprise moulded protrusions in the shower base which locate or engage into rail 18 or similar on the foot of one or more return panels, or such formations may be formed in the shower base in any other suitable form to assist in locating the foot of one or more return panels.
  • Cover plate 9 over the waste outlet 8 may also include drain apertures through the cover plate as shown, or alternatively again a removable cover plate may be dispensed with and a cover plate fixed permanently in place once the shower base has been installed, so that for example when the shower base is tiled the tiles may extend over the cover plate 9 or equivalent having a planar surface substantially contiguous with the floor 6 of the shower base, so that the waste outlet is not visually apparent. In most cases, however, it will be desirable to provide a removable cover plate 9 to allow access to the waste outlet periodically for cleaning.
  • the floor surface of the shower base may substantially planar, ie a single plane, which when the shower base is to be tiled requires less cutting of tiles at any change of plane in the floor surface of the shower base.
  • the shower base floor surface is (single) planar
  • the shower base may be formed so that the floor surface of the shower base comprises intersecting planes, which in the case of a two plane shower base may intersect along a line bisecting the shower base from the rear corner 7 of the shower base to the waste outlet 8 for example, to provide a fall for water at either rear side of the shower base directly towards the waste outlet 8 .
  • This is less preferred but where the shower base is to be tiled may still reduce tiling work relative to tiling a shower base with a central waste and in which the floor surface of the shower base is split into four different planes.
  • the waste outlet 8 is provided centrally at the front of the shower base but an alternative form the waste outlet might be provided at the left or right front corners of the shower base, in which case the fall of the drain channel 11 would be towards the waste outlet at one side rather than from either side of the front closure towards a central waste outlet.

Landscapes

  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Bathtubs, Showers, And Their Attachments (AREA)
  • Residential Or Office Buildings (AREA)
  • Sink And Installation For Waste Water (AREA)
US10/593,534 2004-02-13 2005-02-14 Shower enclosure and base Expired - Fee Related US8161582B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NZ531166 2004-02-13
NZ531166A NZ531166A (en) 2004-02-13 2004-02-13 A Shower Enclosure and Shower Base
PCT/NZ2005/000016 WO2005077235A1 (fr) 2004-02-13 2005-02-14 Enceinte et base pour douche

Publications (2)

Publication Number Publication Date
US20070067903A1 US20070067903A1 (en) 2007-03-29
US8161582B2 true US8161582B2 (en) 2012-04-24

Family

ID=34859284

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/593,534 Expired - Fee Related US8161582B2 (en) 2004-02-13 2005-02-14 Shower enclosure and base

Country Status (8)

Country Link
US (1) US8161582B2 (fr)
EP (1) EP1718190A4 (fr)
CN (1) CN1972616A (fr)
AU (1) AU2005212137A1 (fr)
CA (1) CA2561125A1 (fr)
MX (1) MXPA06010567A (fr)
NZ (1) NZ531166A (fr)
WO (1) WO2005077235A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150208874A1 (en) * 2014-01-28 2015-07-30 Liberty Hardware Mfg. Corp. Sliding shower door guide and drain assembly
US9980614B2 (en) * 2016-08-17 2018-05-29 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US10888200B1 (en) 2017-11-08 2021-01-12 Sympateco, Inc. Shower basin
USD913463S1 (en) 2017-11-08 2021-03-16 Sympateco, Inc. Shower basin
USD913462S1 (en) 2017-11-08 2021-03-16 Sympateco, Inc. Shower basin

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ES2548727T3 (es) * 2005-11-02 2015-10-20 Viega Gmbh & Co. Kg Elemento de plato de ducha con una canaleta de salida
US7739757B2 (en) * 2006-12-20 2010-06-22 Kohler Co. Shower base with flow enhancing covered drain
US8910324B2 (en) * 2008-08-15 2014-12-16 Masco Corporation Of Indiana Bath system
USD614746S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
USD614747S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
USD619685S1 (en) 2009-08-12 2010-07-13 Masco Bath Corporation Shower system
USD614740S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
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USD618769S1 (en) 2009-08-12 2010-06-29 Masco Bath Corporation Shower system
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USD618768S1 (en) 2009-08-12 2010-06-29 Masco Bath Corporation Shower system
USD618770S1 (en) 2009-08-12 2010-06-29 Masco Bath Corporation Shower system
USD613381S1 (en) 2009-08-12 2010-04-06 Masco Bath Corporation Shower system
USD614742S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
USD614741S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
USD614744S1 (en) 2009-08-12 2010-04-27 Masco Bath Corporation Shower system
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USD614748S1 (en) 2009-08-13 2010-04-27 Masco Bath Corporation Shower system
USD618772S1 (en) 2009-08-13 2010-06-29 Masco Bath Corporation Shower system
USD627571S1 (en) 2009-08-13 2010-11-23 Masco Bath Corporation Bath chair for a shower system
USD618319S1 (en) 2009-08-13 2010-06-22 Masco Bath Corporation Shower system
USD615172S1 (en) 2009-08-13 2010-05-04 Masco Bath Corporation Shower system
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USD616534S1 (en) 2009-08-13 2010-05-25 Masco Bath Corporation Shower system
USD629876S1 (en) 2010-02-22 2010-12-28 Masco Bath Corporation Shower system
AU2011200850B2 (en) * 2010-03-08 2015-09-10 Brad Ronald Chadwick A drainage assembly
US8505131B2 (en) 2010-07-27 2013-08-13 Perimedrain Systems, LLC Trench drain system and method of installation on level floor surface, paticulary for shower rooms
AU2012201525B2 (en) * 2011-03-17 2017-03-30 Classic Hardware Suppliers Pty Ltd Shower base
CN102704713B (zh) * 2012-06-20 2014-08-13 谢筱晗 一种多功能浴房
US9179807B2 (en) 2012-09-14 2015-11-10 Sonoco Development, Inc. Support for shower pan or tub
CN103498578B (zh) * 2013-09-30 2016-01-06 丽水市伊凡家模具科技有限公司 一种带可调节底框的简易淋浴房
CN103498620B (zh) * 2013-09-30 2016-04-06 平湖信达电子塑业有限公司 一种淋浴房用可调节型材
CN105275227A (zh) * 2013-09-30 2016-01-27 金少平 一种新型家用淋浴房
USD1035414S1 (en) * 2022-02-23 2024-07-16 Hansgrohe Se Shower door handle

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US20020066140A1 (en) 2000-12-02 2002-06-06 Michael Gerloff Supporting body for a shower tub
EP1262133A2 (fr) 2001-05-31 2002-12-04 Enric Graells Pané Plate-forme de douche
NZ517537A (en) 2002-03-04 2003-08-29 Gareth Warren Mcvicar Prefabricated floor level shower floor
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International Search Report, together with Written Opinion, corresponding to PCT/NZ2005/000016, under date of mailing of May 6, 2005, 8 pgs.

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150208874A1 (en) * 2014-01-28 2015-07-30 Liberty Hardware Mfg. Corp. Sliding shower door guide and drain assembly
US9433325B2 (en) * 2014-01-28 2016-09-06 Liberty Hardware Mfg. Corp. Sliding shower door guide and drain assembly
US9980614B2 (en) * 2016-08-17 2018-05-29 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US20180242794A1 (en) * 2016-08-17 2018-08-30 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US20180263428A1 (en) * 2016-08-17 2018-09-20 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US10278546B2 (en) * 2016-08-17 2019-05-07 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US10342390B2 (en) * 2016-08-17 2019-07-09 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US10791880B2 (en) 2016-08-17 2020-10-06 Liberty Hardware Mfg. Corp. Base member for a shower door assembly
US10888200B1 (en) 2017-11-08 2021-01-12 Sympateco, Inc. Shower basin
USD913463S1 (en) 2017-11-08 2021-03-16 Sympateco, Inc. Shower basin
USD913462S1 (en) 2017-11-08 2021-03-16 Sympateco, Inc. Shower basin

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Publication number Publication date
EP1718190A4 (fr) 2010-03-31
AU2005212137A1 (en) 2005-08-25
CN1972616A (zh) 2007-05-30
US20070067903A1 (en) 2007-03-29
NZ531166A (en) 2006-10-27
WO2005077235A1 (fr) 2005-08-25
EP1718190A1 (fr) 2006-11-08
CA2561125A1 (fr) 2005-08-25
MXPA06010567A (es) 2007-05-04

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