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US7594586B2 - Vacuum generating device for sealing perishable products and method of use - Google Patents

Vacuum generating device for sealing perishable products and method of use Download PDF

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Publication number
US7594586B2
US7594586B2 US11/499,280 US49928006A US7594586B2 US 7594586 B2 US7594586 B2 US 7594586B2 US 49928006 A US49928006 A US 49928006A US 7594586 B2 US7594586 B2 US 7594586B2
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United States
Prior art keywords
lid
vacuum
rim
elastic membrane
container
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Expired - Fee Related, expires
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US11/499,280
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English (en)
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US20080041852A1 (en
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Edward Z. Cai
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Individual
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Individual
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First worldwide family litigation filed litigation https://patents.darts-ip.com/?family=39033465&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US7594586(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Individual filed Critical Individual
Priority to US11/499,280 priority Critical patent/US7594586B2/en
Priority to PCT/US2007/016755 priority patent/WO2008018992A2/fr
Priority to KR1020087014608A priority patent/KR20090051001A/ko
Priority to EP07797022.6A priority patent/EP2046656B1/fr
Priority to CA2658551A priority patent/CA2658551C/fr
Priority to AU2007282047A priority patent/AU2007282047A1/en
Priority to CN2007800266766A priority patent/CN101489885B/zh
Priority to HK09111833.9A priority patent/HK1132242B/xx
Priority to JP2009522796A priority patent/JP5016673B2/ja
Priority to CN2010100018473A priority patent/CN101962105A/zh
Publication of US20080041852A1 publication Critical patent/US20080041852A1/en
Priority to US12/586,452 priority patent/US20100018169A1/en
Priority to US12/586,453 priority patent/US20100018161A1/en
Publication of US7594586B2 publication Critical patent/US7594586B2/en
Application granted granted Critical
Priority to JP2012104950A priority patent/JP2012140187A/ja
Expired - Fee Related legal-status Critical Current
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00—Closures not otherwise provided for
    • B65D51/16—Closures not otherwise provided for with means for venting air or gas
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2007—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
    • B65D81/2038—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum with means for establishing or improving vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00—Lids or covers for rigid or semi-rigid containers
    • B65D43/02—Removable lids or covers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D53/00—Sealing or packing elements; Sealings formed by liquid or plastics material
    • B65D53/02—Collars or rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas

Definitions

  • This invention relates to a vacuum generating device for perishable products such as food, and is an improvement for the applicant's U.S. patent application Ser. No. 10/917,016.
  • the present invention is to provide a new vacuum storage device to simplify the process of sealing food and other spoilable products and to solve the problems with the vacuum storage devices described above.
  • the invention provides a vacuum sealing device having a lid for a dish or container adapted to receive the perishable product.
  • the lid comprises a rigid rim having a lower opening for receiving the dish, an impermeable elastic membrane whose peripheral section is connected or affixed to the rigid rim for sealing to the rim of the dish, and a valve-less air evacuator formed between the elastic membrane and the rim of the dish.
  • the rigid rim is made from a sufficiently rigid material to prevent it from being deformed when the lid on the dish is being pressed.
  • the valve-less air evacuator allows the air to flow out of the dish when the lid is being pressed and becomes closed when the lid is released to cause said lid to rebound and the space between said lid and container to expand to form a vacuum in the dish.
  • the device has a valve-less vacuum releaser comprising a finger-receiving chamber and a section of the elastic membrane located above the finger-receiving chamber and connected to the rigid rim for releasing the vacuum in the dish.
  • the finger-receiving chamber is sufficiently large to allow a finger or finger-like member to pass through and push said elastic seal member to release the vacuum in the dish.
  • the elastic membrane is sufficiently thinned prior to being affixed to the rigid rim.
  • the elastic membrane may be replaced by a rigid or semi-rigid center section and an elastic seal member between the center section and the outer periphery of the rigid rim.
  • the present invention further provides a method for using the vacuum generating device by placing said lid on the dish containing a perishable product, forcing air out of the dish via an air evacuator formed between a section of the elastic membrane and the rim of the dish by pressing the lid, and releasing the lid to allow the space between said lid and dish to expand to form a vacuum therein.
  • the method may further comprise releasing the vacuum by placing a finger into the finger-receiving chamber of the valve-less vacuum releaser and pushing the elastic membrane and restoring the lid's capability to generate and maintain vacuum in the dish after the lid is used one or more times by exposing the lid to a hot fluid having a temperature higher than 45° C. for a period of time.
  • FIG. 1 is a section view of a vacuum generating device having a vacuum lid on a dish before the vacuum is formed;
  • FIG. 1 a is a section view for the upper part of the device along line A-A of FIG. 1 ;
  • FIG. 1 b is a section view of the device along line B-B of FIG. 1 ;
  • FIG. 1 c is a section view of the device of FIG. 1 when the lid is being pressed by a hand or finger;
  • FIG. 1 d is a section view of the device of FIG. 1 c after releasing the lid;
  • FIG. 2 is a section view of a first modified version for the device of FIG. 1 ;
  • FIG. 2 a is a section view for the upper part of the device along line A-A of FIG. 2 ;
  • FIG. 2 b is a section view of the upper part of the device of FIG. 2 when the lid tilts naturally on the dish;
  • FIG. 3 is a section view of a device having a vacuum lid on a dish before the vacuum is formed according to a second embodiment of the invention
  • FIG. 3 a is a section view of the upper part of the device of FIG. 3 when the lid is being pressed by a hand or finger;
  • FIG. 3 b is a section view of the device of FIG. 3 a after releasing the lid;
  • FIG. 4 is a section view of a first modified version for the device of FIG. 3 , showing the modified vacuum lid and the upper part of the dish before the vacuum is formed;
  • FIG. 5 is a section view of a second modified version for the device of FIG. 3 ;
  • FIG. 5 a is a section view for the upper part of the device along line A-A of FIG. 5 ;
  • FIG. 5 b is a section view of the upper part of the device of FIG. 5 when the lid tilts naturally on the dish;
  • FIG. 5 c is a section view of the device of FIG. 5 after the lid is pressed by a hand or finger and released;
  • FIG. 6 is a section view of a device having a vacuum lid on a dish before the vacuum is formed according to a third embodiment of the invention.
  • FIG. 6 a is a section view of the device along line A-A of FIG. 6 ;
  • FIG. 6 b is a section view of the upper part of the device of FIG. 6 when the lid is being pressed by a hand or finger;
  • FIG. 6 c is a section view of the device of FIG. 6 b after releasing the lid;
  • FIG. 7 is a section view of a device having a vacuum lid above a dish before a vacuum is formed according to a forth embodiment of the invention.
  • FIG. 7 a is a section view of the device along line A-A of FIG. 7 ;
  • FIG. 7 b is a section view of the device along line B-B of FIG. 7 ;
  • FIG. 7 c is a section view of the device of FIG. 7 after the lid is pressed by a hand or finger and released;
  • FIG. 8 is a section view of a device having a vacuum lid on a dish before a vacuum is formed according to a fifth embodiment of the invention.
  • FIG. 8 a is a section view of the device along line A-A of FIG. 8 without showing the food in the dish;
  • FIG. 8 b is a section of the device of FIG. 8 when the lid is being pressed by a hand or finger;
  • FIG. 8 c is a section view of the device of FIG. 8 b after releasing the lid;
  • FIG. 9 is a section view of the outer rigid rim, inner rim and the membrane of the lid of FIG. 8 before affixed between the upper and lower rigid rims;
  • FIG. 9 a is a section view of the outer rigid rim, inner rim and the membrane that is being thinned about 30% to prevent loss of vacuum;
  • FIG. 9 b is a section view of the upper rigid rim, inner d rim and the thinned membrane after the thinned membrane is affixed between the outer and inner rims;
  • FIGS. 1-1 b show a vacuum generating device 1 having a vacuum lid 7 and a dish 2 .
  • the dish has a side wall 6 , rim 21 , bottom 4 and chamber 3 for receiving food 5 .
  • Lid 7 has an elastic and air impermeable membrane 18 having an outer seal section 28 , a rigid rim 24 for adding strength to the elastic membrane 18 and enabling the membrane to generate vacuum in dish 2 , and a valve-less air evacuator 16 formed between the seal section 28 and the rim 21 of dish 2 for releasing the air in the dish when the lid is being pressed and for causing the seal section 28 to seal to the rim 21 to prevent air from entering the dish when the lid is released.
  • the rigid rim 24 comprises an outer rim 9 having a continuous channel 8 around its peripheral and an inner rim 10 having an upper ridge 11 receivable in channel 8 for sandwiching and affixing the periphery of the seal section 28 between the inner and outer rims.
  • the outer rim 9 further has an upper horizontal ring 20 , an upper opening 19 to allow access to the elastic membrane 28 , and a bottom-facing inner perimeter 14 .
  • the inner rim further has a lower opening 22 to receive or surround the side wall 6 or rim 21 of the dish and a top-facing inner perimeter 15 that fits to the bottom-facing inner perimeter 14 of the outer rim to cause the outer seal section 28 to conform to the contour or topography of the bottom-facing inner perimeter 14 and top-facing inner perimeter 15 .
  • the outer rim 9 comprises a rigid material such as metal, glass, ceramics or hard plastics (e.g. polycarbonate, polyester, polyacrylate, polystyrene, polypropylene or polyamide) to lend strength to the elastic membrane 18 and to prevent the rigid rim 24 from deforming when the elastic membrane is pressed downward to the dish 2 .
  • a rigid material such as metal, glass, ceramics or hard plastics (e.g. polycarbonate, polyester, polyacrylate, polystyrene, polypropylene or polyamide) to lend strength to the elastic membrane 18 and to prevent the rigid rim 24 from deforming when the elastic membrane is pressed downward to the dish 2 .
  • the valve-less air evacuator 16 comprises a recessed section 14 a on the bottom-facing inner perimeter 14 of the outer rim 9 and a protruded section 15 a on the bottom-facing inner perimeter 15 of the inner rim 10 receivable in the recessed section 14 a to form a recessed section 17 on the seal section 28 of the lid.
  • the recessed section 17 originates from the recessed section 14 a and protruded section 15 a of the rigid rim 24 and extends a distance L into the seal section 28 of the elastic membrane 18 to form an opening 27 between the recessed section 17 and the rim 21 of the dish 2 .
  • the opening 27 stays partially open when the lid or elastic membrane is pressed downward by a finger or hand 25 ( FIG. 1 c ) to allow air to flow out of the dish.
  • the lid or elastic membrane tends to rebound, thus causing the space between the lid and dish to expand and a vacuum to form in the dish.
  • the valve-less air evacuator is self closed to enable sufficient closing of the opening 27 to preserve the vacuum in the dish for an extended period of time ( FIG. 1 d ).
  • the ratio of the length (w) of the recessed section 14 a or protruded section 15 a along the inner perimeter of the rigid rim 24 to the height (h) of the recessed section 14 a or protruded section 15 a must be larger than 1.
  • the w/h ratio is larger than 5.
  • h is 1 mm
  • w must be longer than 1 mm, preferably longer than 5 mm.
  • a valve-less air evacuator with a w/h ratio smaller than 1 was found to cause the loss of the vacuum in dish 2 within days or even hours.
  • the thickness of the elastic membrane near the recessed section 17 should be less than about 0.05 inches, preferably less than 0.02 inches.
  • the elastic membrane 18 may be made from materials such as butyl rubber, nitrile rubber, ethylene acrylic elastomers, ethylene propylene (or EPDM) rubber, natural rubber, polyurethane elastomers, styrene-containing block copolymer elastomers, Santoprene elastomer and polychroroprene elastomer.
  • valve-less air evacuator 16 When using vacuum device 1 , one puts the perishable product 5 into the dish 2 , places the lid 7 onto the dish ( FIG. 1 ), and presses the lid or elastic membrane 18 by hand or finger 25 to evacuate the dish ( FIG. 1 c ) through the valve-less air evacuator 16 . Although the valve-less air evacuator is reduced in size by the pressing of the lid, it is still sufficiently large for air to flow out ( FIGS. 1 and 1 c ). By making the w/h ratio larger than 1 and preferably larger than 4, the valve-less evacuator is able to close right after releasing the lid.
  • the elasticity of the elastic membrane tends to cause the lid 7 to move upwards to expand the space between the lid and the dish, thus causing a vacuum to form therein.
  • the closing of the openings 27 a and 2 b was found to be sufficient to preserve the vacuum up to weeks and even months.
  • the dish may be any container such as a bowl, platter, canister, can, drum, barrel, box, beaker, bottle or pot.
  • the perishable product may be any product whose composition or physical property may be altered by air or the pollutant or particles in air. Such products include dry or wet foods, samples for analysis, chemicals, medicine, mechanical or electronic devices.
  • the device 1 of FIG. 1 enables a consumer to produce a vacuum seal by simply pressing the elastic membrane 18 , it not only saves consumers the money to buy expensive vacuum seal appliances but also make the vacuum sealing of food significantly faster and simpler. More importantly, since device 1 evacuates air via valve-less air evacuator 16 between the elastic membrane 18 and the rim 21 of the dish, it does not need any valves for extracting or removing air from the dish as taught in prior art vacuum devices by Saleri et al. in U.S. Pat. No. 4,051,971, Romero et al. in U.S. Pat. No. 5,871,120, Breen in U.S. Pat. No. 6,148,875, Glaser in U.S. Pat. No.
  • Such air extraction or removal valves in the prior art vacuum devices comprise a valve opening and a movable valve member that are susceptible to clogging by the solids in food and soup and to insufficient closing of the valve opening by the movable valve member.
  • the valve-less air evacuator which replaces the air extraction valve in the prior art, has no valve opening or movable valve member and is directly formed on the rim of the dish 2 . As a result, the valve-less air evacuator is cleaned every time when the dish is washed, and is thus much less susceptible to clogging or to insufficient closing than the prior art vacuum devices.
  • the food in the present device 1 can only contact the lower surface of the elastic membrane 18 , which is easy to clean.
  • the difficult-to-clean areas in the prior art devices may allow harmful bacteria to grow and contaminate the food stored therein. Therefore, the present vacuum device 1 provides much more hygienic alternative to the prior art vacuum seal devices.
  • a heat activated venting valve (not shown) was initially attached to the elastic membrane 18 of the lid of FIG. 1 .
  • the venting valve has a valve opening in communication with a punched opening (not shown) on the elastic membrane and a bi-metal plate that normally seals the valve opening.
  • a punched opening (not shown) on the elastic membrane
  • a bi-metal plate that normally seals the valve opening.
  • the valve-less air evacuator 16 comprises a first protruded section 14 a on the bottom-facing inner perimeter 14 of the outer rim 9 and a first recessed section 15 a on the top-facing inner perimeter 15 of the inner rim 10 receivable in the first protruded section 14 a to form a first protruded section 17 a on the elastic membrane 18 and a second protruded section 14 b on the bottom-facing inner perimeter 14 and a second recessed section 15 a on the top-facing inner perimeter 15 receivable in the second protruded section 14 a to form a second protruded section 17 a on the elastic membrane ( FIGS.
  • the protruded sections 17 a and 17 b originate from the protruded sections 14 a and 14 b of the rigid rim 24 , respectively and extends a distance L into the seal section 28 of the elastic membrane 18 to form openings 27 a and 27 b between the rim 21 of the dish 2 and the part of the seal section 28 that is lifted up by the two protruded sections 17 a and 17 b . Since the first and second protruded sections 17 a and 17 b on the seal section 28 of the elastic membrane are located at the left side of the lid, the lid tends to tilt naturally when placed on the dish 2 ( FIG. 2 b ).
  • the tilting of the lid 7 might be reversed to make the opening 27 a taller and the opening 27 b shorter.
  • Such reversed tilting was discovered to be even more effective in preventing the elastic membrane 18 from being sucked in and the food 5 from being crushed. It was also found that it is possible to enable the lid 7 to tilt on the dish when there is only one protruded section 17 a or 17 b formed on the elastic membrane as long as the protruded section 17 a is sufficiently large, e.g. larger than 20% of the area of the elastic membrane 18 .
  • the microwave sucking-in of the elastic membrane 18 and the crushing of the food 5 might be prevented without tilting the lid 7 if the height h for the recessed section 14 a in the device 1 of FIG. 1 is larger than 0.5 mm, preferably larger than 1 mm.
  • the tilting of the lid 7 was found to be several times more effective against the microwave induced sucking-in and crushed food problems than a deeper or taller recession 14 a .
  • the recession 14 a can not be too deep or tall to make the valve-less air evacuator 16 difficult to close. It was the noticed that when the height h of the recessed section 14 a became larger than 5 to 10 mm the valve-less evacuator became much less capable, if not incapable, to close to preserve the vacuum formed by the lid 7 in the dish.
  • the dish 2 used in the device 1 of FIG. 1 or 2 is substantially smaller than the lid 7 , it was found that to enable the lid to tilt ( FIG. 2 b ) or make the recessed section 14 a ( FIG. 1 ) taller than 0.5 mm is not sufficient to resolve the microwave induced suck-in and crushed food problems.
  • the length w of the protruded or recessed section 14 a should be about 1/32, preferably 1 ⁇ 8, of the perimeter of the lid 7 .
  • FIGS. 3 , 3 a and 3 b provide a second improved version of the lid 7 of FIG. 1 that has a sufficiently rigid center section 79 to prevent the sucking-in and crashed food problems after microwave oven heating.
  • the elastic membrane 18 adopts a ring shape.
  • the inner and outer peripheries of the ring-shaped elastic membrane are attached to the inner rim 10 and outer rim 9 , respectively, to form a ring-shaped seal section 28 below the chamber 31 between the inner and outer rims.
  • the valve-less air evacuator 16 comprises a portion 81 of the ring-shaped seal section 28 .
  • the elastic membrane in the portion 81 is thinner or easier to stretch, i.e. more stretchable, than the elastic membrane in the rest of the ring-shaped seal section 28 .
  • a vacuum facilitating opening 29 is formed on the outer rim 9 for venting the chamber 31 to facilitating the formation of vacuum in the dish 2 .
  • the valve-less air evacuator 16 is closed and there is no gap between the portion 81 of the seal section 28 and the rim 21 of the dish ( FIG. 3 ).
  • the seal section 28 is pushed into the chamber 31 and the air pressure in the dish pushes the thinner or weaker elastic membrane at the portion 81 away from the rim 21 of the dish to form the opening 27 to allow air to flow out of the dish ( FIG. 3 a ).
  • the opening 29 lets air out of the chamber 31 to prevent any air pressure to form above the elastic membrane 18 .
  • FIG. 4 provides a first modified version to the lid 7 of FIG. 3 that has a sufficiently rigid center section 79 to prevent the microwave induced sucking-in and crashed food problems after microwave oven heating.
  • the elastic membrane is replaced by a U-shaped seal gasket 32 received in the annular chamber 31 .
  • the seal gasket comprises an annular bottom seal section 28 , an annular empty chamber 82 , and a valve-less air evacuator 16 having an easy-to-compress neck section 34 .
  • An opening 35 is formed on the side wall of the gasket 32 in communication with the vacuum facilitating opening 29 to facilitate the compression of the seal gasket.
  • the neck section 34 allows an opening 27 (not shown) to form between the rim 21 of dish 2 and the part of the seal section 28 located below neck section to allow air in the dish to exit. Since the center section 79 of the lid is sufficiently rigid, this improved lid 7 is also not susceptible to the microwave induced sucking-in and crushed food problems.
  • FIGS. 5-5 c provide a second modified version to the lid 7 of FIG. 3 that has a sufficiently rigid center section 79 to prevent the sucking-in and crashed food problems after microwave oven heating.
  • the elastic membrane 18 is also replaced by a U-shaped seal gasket 32 received in the annular chamber 31 .
  • the seal gasket comprises an annular bottom seal section 28 , an annular empty chamber 82 , a opening 35 in communication with the vacuum facilitating opening 29 , and a valve-less air evacuator 16 comprising two protruded sections 77 , each having a length w and a height h, on the seal section 28 .
  • the two protruded sections 77 sits on the rim 21 of the dish and causes two openings 27 a and 27 b to form between the seal section 28 and the rim 21 ( FIGS. 5 and 5 a ).
  • the two protruded sections 77 are off centered and located near the right side of the lid, causing the lid to tilt naturally towards the left side on the dish 2 ( FIG. 5 b ). It was found that such tilting of the lid on the dish prevents the damage of the lid and the breakage or deformation of the dish after the dish containing wet food is heated in microwave oven.
  • the openings 27 a and 27 b become smaller but still remains sufficiently large (not shown) to allow air to flow out of the dish.
  • the air in the annular chamber 82 is also pressed out through the opening 35 , the vacuum facilitating opening 29 and the openings 27 a and 27 b .
  • the openings 27 a and 27 b are able to close right after releasing the lid.
  • the elasticity of the gasket 3 tends to push the lid 7 upwards to expand the space between the lid and the dish, thus causing a vacuum to form therein.
  • the closing of the openings 27 a and 2 b was found to be sufficient to preserve the vacuum up to several days and even weeks. Since the center section 79 of the lid is sufficiently rigid, this improved lid 7 is not susceptible to the microwave induced sucking-in and crushed food problems.
  • FIG. 1 Another of the problems discovered with the present invention of the vacuum device 1 in FIG. 1 is that the lid 7 is difficult to be removed from the dish 2 , especially when most of the air in the dish is removed or expelled. Such difficult-to-remove lid problem was found to be inconvenient to the users. It was also found to cause spill and mess when one tries very hard to remove the lid from a dish that contains soup or other liquid. In case of hot soup, the spill might reach a user's hand and cause potential burning or hurting.
  • FIGS. 6 , 6 a , 6 b and 6 c describe a valve-less vacuum releaser 43 for the device 1 to resolving this problem.
  • the releaser 43 comprises a curved-out section 94 on the rigid rim 24 , a section of elastic membrane 48 affixed to the curved-out section, and a finger receiving chamber 47 defined by the curved-out section below the section of elastic membrane 48 .
  • the finger receiving chamber 47 is large enough to receive a finger or a finger-like member 41 ( FIG. 6 c ) to enable the finger to push the elastic membrane upward to generate an air passage for releasing the vacuum.
  • the vacuum release by the finger 41 makes the removal of the lid 7 from the dish spill-free and much less difficult.
  • the valve-less vacuum releaser further has a squeeze enabler 42 formed above the section of elastic membrane 48 .
  • the squeeze enabler allows one to place one finger above the enabler and another finger of the same hand below the elastic membrane to squeeze the membrane to release the vacuum in the dish.
  • the enabler 42 can be a thin plate connected to the rigid rim 24 as shown in FIG. 6 or one or more beams (not shown) connected to the rigid rim. It is important the squeeze enabler is positioned sufficiently apart from the section of elastic membrane 48 .
  • the distance between the elastic membrane and the enabler should be more than about 2 mm, and is preferably more than 4 mm or 0.16 inches.
  • the vacuum relief valves in the vacuum food containers taught by the prior art and products such as the FoodSaver® or Seal-a-Meal® vacuum canisters have a small valve opening and a seal member that seals the valve opening during food storage and is manually moved away from the valve opening to release the vacuum prior to removing the lid. Similar to the air extraction valve used in the prior art products, such vacuum relief valves are susceptible to clogging, insufficient closing and bacteria growth problems.
  • the valve-less vacuum releaser 43 has no such valve openings or seal member, and is thus immune to such problems during everyday home uses.
  • the lid may be removed by just pushing up the rim or periphery of the lid. It is also appreciated that the valve-less vacuum releaser 43 may used for the lid for the vacuum food canisters and sealed containers.
  • valve-less vacuum releaser 43 can also be formed on the vacuum lid 7 of the device 1 described in FIGS. 3 to 5 .
  • the curved-out section 94 of the releaser 43 is formed on the out rim 9 of the annular chamber 31 and the ring-shaped or annular seal section 28 is extended into the curved-out section 94 to form an elastic section 48 affixed to the curved-out section 94 (not shown).
  • FIGS. 7 , 7 a , 7 b and 7 c describe a first modified version of the valve-less vacuum releaser 43 for the vacuum lid 7 .
  • the device 1 has a rectangular dish 2 and a rectangular vacuum lid 7 having a rectangular elastic membrane 18 affixed to the rigid rim 28 of the lid and two valve-less vacuum releasers 43 , one on the left and the other on the right side of the lid.
  • the lower opening 22 of the lid 7 is dimensioned to receive the rim 21 and the two handles 49 of the dish 2 .
  • Each valve-less vacuum releaser 43 comprises a first finger-receiving chamber 47 b in a handle 49 of the dish 2 , a section of elastic membrane 48 above the first finger-receiving chamber 47 b , a second finger-receiving chamber 47 a below the section of elastic membrane 48 in the lid 7 , and squeeze enabling plate 42 .
  • the squeeze plate 42 is located a predetermined distance above the upper horizontal ring 20 formed on the outer rim 9 ( FIGS. 7 and 7 b ).
  • the first finger-receiving chamber 47 b has an inner chamber 52 and an outer opening 51 ( FIG. 7 a ) sufficiently large to allow a finger 41 to pass through to reach the second finger-receiving chamber 47 a and the section of elastic membrane 48 to push the elastic membrane to release the vacuum in the dish ( FIG. 7 c ).
  • FIGS. 8 , 8 a , 8 b and 8 c describe a second modified version of the valve-less vacuum releaser 43 for a round vacuum lid 7 comprising a round elastic membrane 18 with its peripheral section 28 affixed to the rigid rim 24 similar to that described in FIG. 1 .
  • the valve-less vacuum releaser 43 comprises a finger-receiving chamber 47 formed by curving or recessing the side wall 6 of the dish 2 and the section of elastic membrane 48 above the finger receiving chamber ( FIGS. 8 and 8 a ).
  • the chamber 47 is sufficiently large to receive a finger or finger-like member 41 to allow the finger to push the section of elastic membrane 48 to release the vacuum in the dish ( FIG. 8 c ).
  • the part of the upper horizontal ring 20 located a predetermined distance above the section of elastic membrane 48 could function as the squeeze enabler 43 to facilitate the release of the vacuum in the dish 2 .
  • a protruded section 57 is provided on the front part and another protruded section 57 on the back part of the rim 21 of the dish 2 to form openings 27 a on the left and openings 27 b on the right side of the protruded sections 57 .
  • Both the front and back protruded sections 57 are positioned near the right part of the dish to cause the lid 7 to tilt towards the left side to make openings 27 b significantly larger than openings 27 a for preventing the microwave induced sucking-in and crushed food problems discussed earlier for the device 1 of FIG. 1 .
  • the openings 27 a and 27 b also functions as the valve-less air evacuator 16 that enables air in the dish to be evacuated when a hand or finger 25 presses the elastic membrane 18 of the lid into the dish ( FIG. 8 b ) and enable sufficient closing of the openings 27 a and 27 b after releasing the lid to preserve the vacuum formed in the dish 2 ( FIG. 8 c ).
  • FIGS. 9 a - c shows the thinning process for the elastic membrane 18 before affixing it to the rigid rim 24 .
  • the elastic membrane 18 was thick and its peripheral edge was clamped by clamp 72 ( FIG. 9 ).
  • the elastic membrane was placed between the outer rigid rim 9 and inner rim 10 .
  • FIG. 9 b shows the elastic membrane 18 after the membrane was thinned about 25% by stretching the elastic membrane 18 with the clamp 72 .
  • FIG. 9 c shows the vacuum lid 7 with the thinned elastic membrane sandwiched between the inner and outer rims 9 an 10 .
  • the inner rim 10 is prevented from separating from the outer rim 9 by the annular channel 11 in the outer rim 9 and the ridge 8 on the inner rim 10 , where the thickness of the ridge 8 plus two times of the thickness of the thinned elastic membrane is larger than the gap for annular channel 11 .
  • the thinning of the elastic membrane 18 in the vacuum lid should be about 3% or more depending on the nature and original thickness of the elastic membrane, and be preferably more than 8% prior to affixing the membrane to the rigid rim 24 .
  • the lid 7 was used to generate and maintain vacuum in the container one or more times, the lid gradually lost its capability to generate and maintain sufficient vacuum for the perishable product. It was further found that the lid's capability to generate and maintain vacuum could be restored, at least partially, by exposing the lid to a hot fluid such as hot water having a temperature higher than 45° C. for about 10 seconds to several minutes. Higher hot fluid temperature up to 95° C. and longer exposing time was found to restore the lid's vacuum generating and maintaining capability in some cases more effectively.
  • a hot fluid such as hot water having a temperature higher than 45° C. for about 10 seconds to several minutes. Higher hot fluid temperature up to 95° C. and longer exposing time was found to restore the lid's vacuum generating and maintaining capability in some cases more effectively.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closures For Containers (AREA)
  • Packages (AREA)
  • Vacuum Packaging (AREA)
US11/499,280 2006-08-05 2006-08-05 Vacuum generating device for sealing perishable products and method of use Expired - Fee Related US7594586B2 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
US11/499,280 US7594586B2 (en) 2006-08-05 2006-08-05 Vacuum generating device for sealing perishable products and method of use
KR1020087014608A KR20090051001A (ko) 2006-08-05 2007-07-26 부패 가능 제품을 위한 진공 생성 장치 및 그 사용 방법
HK09111833.9A HK1132242B (en) 2006-08-05 2007-07-26 Vacuum generating device for sealing ferishable products and method of use
CN2010100018473A CN101962105A (zh) 2006-08-05 2007-07-26 用于密封易变质物品的真空生成装置和使用方法
EP07797022.6A EP2046656B1 (fr) 2006-08-05 2007-07-26 Dispositif de generation de vide pour emballer des produits perissables
CA2658551A CA2658551C (fr) 2006-08-05 2007-07-26 Dispositif de generation de vide pour emballer des produits perissables et procede d'utilisation
AU2007282047A AU2007282047A1 (en) 2006-08-05 2007-07-26 Vacuum generating device for sealing perishable products and method of use
CN2007800266766A CN101489885B (zh) 2006-08-05 2007-07-26 用于密封易变质物品的真空生成装置和使用方法
PCT/US2007/016755 WO2008018992A2 (fr) 2006-08-05 2007-07-26 Dispositif de génération de vide pour emballer des produits périssables et procédé d'utilisation
JP2009522796A JP5016673B2 (ja) 2006-08-05 2007-07-26 腐敗しやすい製品を密閉するための真空生成装置および使用方法
US12/586,453 US20100018161A1 (en) 2006-08-05 2009-09-22 Vacuum generating device for sealing perishable products and method of use
US12/586,452 US20100018169A1 (en) 2006-08-05 2009-09-22 Vacuum generating device for sealing perishable products and method of use
JP2012104950A JP2012140187A (ja) 2006-08-05 2012-05-01 腐敗しやすい製品を密閉するための真空生成装置および使用方法

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US11/499,280 US7594586B2 (en) 2006-08-05 2006-08-05 Vacuum generating device for sealing perishable products and method of use

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US12/586,453 Division US20100018161A1 (en) 2006-08-05 2009-09-22 Vacuum generating device for sealing perishable products and method of use

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EP (1) EP2046656B1 (fr)
JP (2) JP5016673B2 (fr)
KR (1) KR20090051001A (fr)
CN (2) CN101489885B (fr)
AU (1) AU2007282047A1 (fr)
CA (1) CA2658551C (fr)
WO (1) WO2008018992A2 (fr)

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KR20090051001A (ko) 2009-05-20
CN101962105A (zh) 2011-02-02
CA2658551C (fr) 2012-10-02
CN101489885B (zh) 2010-06-02
JP2010500235A (ja) 2010-01-07
EP2046656A4 (fr) 2011-05-04
JP5016673B2 (ja) 2012-09-05
EP2046656B1 (fr) 2013-10-23
JP2012140187A (ja) 2012-07-26
EP2046656A2 (fr) 2009-04-15
CN101489885A (zh) 2009-07-22
AU2007282047A1 (en) 2008-02-14
US20080041852A1 (en) 2008-02-21
WO2008018992A3 (fr) 2008-12-18
HK1132242A1 (zh) 2010-02-19
US20100018161A1 (en) 2010-01-28
WO2008018992A2 (fr) 2008-02-14
CA2658551A1 (fr) 2008-02-14

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