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US6709291B1 - Apparatus and method for shielding a circuit from electromagnetic interference - Google Patents

Apparatus and method for shielding a circuit from electromagnetic interference Download PDF

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Publication number
US6709291B1
US6709291B1 US09/599,320 US59932000A US6709291B1 US 6709291 B1 US6709291 B1 US 6709291B1 US 59932000 A US59932000 A US 59932000A US 6709291 B1 US6709291 B1 US 6709291B1
Authority
US
United States
Prior art keywords
shielding component
plastic material
shielding
housing
electrically conductive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related, expires
Application number
US09/599,320
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English (en)
Inventor
David Lee Wallace
John Frederick Richards
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northrop Grumman Space and Mission Systems Corp
Original Assignee
TRW Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TRW Inc filed Critical TRW Inc
Priority to US09/599,320 priority Critical patent/US6709291B1/en
Assigned to TRW INC. reassignment TRW INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: RICHARDS, JOHN FREDERICK, WALLACE, DAVID LEE
Priority to DE10127652A priority patent/DE10127652A1/de
Assigned to JPMORGAN CHASE BANK reassignment JPMORGAN CHASE BANK THE US GUARANTEE AND COLLATERAL AGREEMENT Assignors: TRW AUTOMOTIVE U.S. LLC
Application granted granted Critical
Publication of US6709291B1 publication Critical patent/US6709291B1/en
Adjusted expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00—Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007—Casings
    • H05K9/0045—Casings being rigid plastic containers having a coating of shielding material
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00—Casings, cabinets or drawers for electric apparatus
    • H05K5/0026—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units
    • H05K5/0034—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units having an overmolded housing covering the PCB

Definitions

  • the present invention relates to an apparatus and associated method for housing a circuit and, more particularly, to an apparatus and associated method for shielding a circuit from electromagnetic interference.
  • Electronic circuitry is used in a wide variety of applications, such as controlling the deployment of air bags in a occupant protection system.
  • An electronic circuit is often formed or mounted upon a circuit board.
  • the operation of electronic circuitry can be adversely affected by electromagnetic interference. Shielding electronic circuitry from electromagnetic interference can, therefore, improve the operation of the circuit.
  • U.S. Pat. No. 5,872,332 discloses a molded housing with EMI shield.
  • a metal shield is stamped from sheet metal into a box shape.
  • the stamped metal box shields the circuit from electromagnetic interference.
  • the metal box is then insert molded into a plastic housing.
  • the plastic housing is a polymer material, such as polyethylene terephthalate.
  • a circuit board containing necessary components is then placed within and secured to the housing.
  • the present invention is directed to a housing and associated method for shielding a circuit from electromagnetic interference, in which a molded portion of the housing is received within an aperture for securing parts of the housing together.
  • a housing for shielding a circuit from electromagnetic interference comprises a shielding component having at least one aperture.
  • a plastic material is molded over the shielding component. A portion of the plastic material is received within the at least one aperture for securing the plastic material to the shielding component.
  • a method of making a housing for shielding a circuit from electromagnetic interference includes the steps of providing a shielding component having an aperture; molding a plastic material over the shielding component; and, securing the plastic material to the shielding component by receiving a first portion of the plastic material into the aperture in the shielding component.
  • FIG. 1 is a top perspective view, partially cut away, of a housing in accordance with the present invention
  • FIG. 2 is a perspective view of a shielding component that forms part of the housing of FIG. 1;
  • FIG. 3 is a sectional view of a portion of the housing of FIG. 1, showing a mechanical interconnection between the shielding component and a plastic material;
  • FIG. 4 is a partial sectional view of the housing of FIG. 1, showing an insulator and connector pins that form part of the housing of FIG. 1;
  • FIG. 5 is a bottom perspective view of the housing of FIG. 1;
  • FIG. 6 is a partial sectional view of the housing of FIG. 1, showing a grounding pin that forms part of the housing of FIG. 1;
  • FIG. 7 is a partial view similar to FIG. 6, showing an alternative grounding pin.
  • FIG. 1 illustrates a housing 10 for shielding a circuit 12 .
  • the housing 10 includes a shielding component 20 (FIG. 2 ), and a body of non-conducting plastic material 50 (FIG. 1 ).
  • the shielding component 20 (FIG. 2) is formed from a single piece of thin sheet metal 22 stamped and formed into the illustrated configuration.
  • the thickness of the sheet metal 22 is selected so that the sheet metal can adequately shield, from electromagnetic interference, a circuit such as a circuit used to control the deployment of air bags in a vehicle.
  • the sheet metal 22 may have a thickness, for example, of approximately 0.3 millimeters.
  • the shielding component 20 has a box-shaped configuration having a plurality of walls.
  • the plurality of walls includes a top wall 24 , a front wall 26 and an opposite back wall 28 , and two opposite side walls 30 and 32 .
  • the shielding component 20 does not have a bottom wall.
  • the shielding component 20 also includes a plurality of mounting flanges, or ears, 34 which project from the side walls 30 and 32 .
  • the illustrated circuit 12 is used in controlling the deployment of one or more air bags in an occupant protection system.
  • the circuit 12 includes several electronic components arranged and interconnected on a circuit board 14 .
  • the shielding component 20 has an interior volume 16 (FIG. 4) that is adapted to receive, and at least partially enclose, the circuit board 14 including the circuit 12 .
  • a plurality of openings, or apertures, 40 are formed in the shielding component 20 .
  • the apertures 40 are small circular openings in portions 42 of the sheet metal 22 that are upset from the walls of the shielding component.
  • the apertures 40 can be formed in the shielding component 20 during the process of shaping the sheet metal 22 into the box-shaped configuration.
  • a plurality of the apertures 40 are located in each one of the top wall 24 , the back wall 28 and the side walls 30 and 32 .
  • the apertures 40 could have different shapes than the circular shape illustrated, and the apertures could be disposed at other locations on the shielding component 20 , so long as they provide sufficient interlocking with the plastic material 50 as described below.
  • Two elongated slots 44 and 46 are formed in the front wall 26 of the shielding component 20 .
  • the slots 44 and 46 extend parallel to each other and are the same length as each other. The number and size of the slots depends on the number and spacing of the connector pins incorporated in the housing 10 .
  • a grounding pin opening 48 is also formed in the front wall 26 of the shielding component 20 , at one end of the pair of slots 44 and 46 . More than one grounding pin opening could be provided, to ensure better grounding.
  • the body of non-conductive plastic material 50 may be made from any suitable type of moldable plastic, including synthetic polymers, natural polymers, composites of synthetic polymers, composites of natural polymers, and/or any combinations thereof.
  • the nonconductive plastic material 50 helps to waterproof the housing and to prevent electrical conduction through the housing 10 and electrical discharge from the housing.
  • the body of plastic material 50 is secured to the shielding component 20 by a suitable process, such as injection molding (insert molding). During the molding process, portions 52 (FIG. 1) of the plastic material 50 flow over and bond to the walls 24 , 26 , 28 , 30 and 32 of the shielding component 50 . These material portions 52 overlie the walls 24 - 32 .
  • the integrity of the housing 10 is not based solely on the ability of the plastic material to bond to the metal shielding component.
  • extra care must be taken to ensure that the outer surfaces of the metal component are virtually free of debris. This requirement can increase production costs and complicate the production process.
  • the housing 10 includes a plurality of connector pins for connecting the circuit board 14 to an external device (not shown), such as an air bag module.
  • the number of connector pins is dependent on the configuration of the circuit 12 on the circuit board 14 . In the illustrated example, two rows of eight or more connector pins 64 and 66 , respectively, are provided.
  • connector pins 64 and 66 in each row are illustrated as being identical to the other pins in that row, and similar in configuration (if not size) to the pins in the other row, also. It should be understood that the connector pins need not be identical to each other, and could have different configurations than illustrated, so long as they provide sufficient electrical interconnection with the circuit 12 as described below.
  • Each connector pin 64 or 66 (FIG. 4) is a generally L-shaped member made from an electrically conductive material, such as metal.
  • the L-shaped configuration of each pin 64 or 66 includes a first leg 70 having a first end portion 72 of the connector pin, and a second leg 74 having a second end portion 76 of the connector pin.
  • the first leg 70 of the connector pin 64 or 66 preferably has a bend 78 shown in FIG. 4 .
  • the connector pins 64 and 66 are mounted in an insulator block, or insulator, 80 .
  • the insulator 80 is made from an electrically insulating material.
  • the insulator 80 has a base portion 82 and two projecting portions 84 and 86 .
  • the insulator 80 has two rows of openings for receiving the first legs 70 of the connector pins 64 and 66 .
  • the two rows of openings are spaced apart by the same distance as the centers of the slots 44 and 46 in the front wall 26 of the shielding component 20 .
  • the connector pins 64 and 66 may be associated within the insulator 80 in any suitable manner, such as by insert molding a plurality of separate connector pins.
  • the insulator 80 is insert molded with the connector pins 64 and 66 to form a subassembly 94 , which may thereafter be associated with the other parts of the housing 10 .
  • the bends 78 on the first legs 70 of the connector pins 64 and 66 help to prevent the pins from being pulled out of the insulator 80 .
  • the first and second end portions 72 and 76 of the connector pins 64 and 66 extend outward from the insulator 80 .
  • the sub-assembly 94 of the insulator 80 and the connector pins 64 and 66 is mounted on the front wall 26 of the shielding component 20 .
  • the projecting portions 84 and 86 of the insulator 80 extend through the slots 44 and 46 , respectively, in the front wall 26 of the shielding component 20 .
  • the first end portions 72 of the connector pins 64 in the first row extend outward from the shielding component 20 , through the first slot 44 in the front wall 26 of the shielding component 20 .
  • the second end portions 76 of the connector pins 64 in the first row extend inward into the interior of the shielding component 20 .
  • the first end portions 72 of the connector pins 66 in the second row extend outward from the shielding component 20 , through the second slot 46 in the front wall 26 of the shielding component 20 .
  • the second end portions 76 of the connector pins 66 in the second row extend inward into the interior of the shielding component 20 .
  • the insulator 80 includes portions 100 , which abut the inner side surface 102 of the front wall 26 , to prevent the insulator 80 from being pulled off the front wall of the shielding component 20 . It is preferred that the insulator 80 fit snugly within the opening slots 44 and 46 , to seal the housing 10 and prevent unwanted debris and/or elements, such as water, from entering the housing.
  • the body of plastic material 50 when molded on the shielding component 20 , helps to secure the subassembly 94 of the insulator 80 and the connector pins 64 , 66 to the shielding component 20 .
  • the subassembly 94 is mounted in the front wall 26 of the shielding component 20 prior to the step of molding the body of plastic material 50 to the shielding component.
  • a portion 110 (FIG. 4) of the body of plastic material overlies the projecting portions 84 and 86 of the insulator 80 .
  • the engagement of the plastic material 50 with the insulator 80 helps to retain the insulator, and the connector pins 64 and 66 , in the desired association with the shielding component 20 .
  • Another portion 112 of the body of plastic material 50 overlies the first legs 70 of each of the connector pins 64 and 66 in the first and second rows.
  • the first end portions 70 of the connector pins 64 and 66 extend outward from the plastic material portion 112 .
  • the first end portions 72 of the connector pins 64 and 66 can, therefore, be connected to a device external to the housing 10 , such as an air bag module, for example.
  • the second end portions 76 of the connector pins 64 and 66 extend into an interior space of the shielding component 20 .
  • the second end portions 76 of the pins 64 and 66 can be operatively connected to the circuit 12 on the circuit board 14 .
  • the insulator 80 prevents the connector pins 64 and 66 from coming into contact with the shielding component 20 .
  • the insulator 80 thereby prevents electrical conduction between the electrically conductive shielding component 20 and the electrically conductive connector pins 64 and 66 .
  • all of the connector pins 64 and 66 are associated with one insulator 80 .
  • individual connector pins may be associated with one or more individual insulator members.
  • the shielding component 20 would have a larger number of openings, to accommodate the number of separate insulators used. Minimizing the size and number of the apertures in the shielding component 20 , however, helps to increase the interference shielding capability of the shielding component. Therefore, it is preferred that the openings in the shielding component 20 be kept to a minimum.
  • the housing 100 also includes a grounding pin 120 (FIGS. 4 and 6 ).
  • the grounding pin 120 is a generally L-shaped member made from an electrically conductive material, such as metal.
  • the L-shaped configuration of the grounding pin 120 includes an enlarged first end portion 122 and a second end portion 124 .
  • the grounding pin 120 may be molded in the insulator 80 along with the connector pins 64 and 66 .
  • the first end portion 122 of the grounding pin 120 is operatively connected to the shielding component 20 . It is preferred that the first end portion 122 of the grounding pin 120 not extend outward from the shielding component 20 . In the embodiment shown in FIG. 6, the enlarged first end portion 122 of the grounding pin 120 is press fit in the grounding pin opening 48 in the front wall 26 of the shielding component 20 .
  • the engagement of the first end portion 122 of the grounding pin 120 with the front wall 26 of the shielding component 20 establishes an electrical connection between the grounding pin and the shielding component.
  • the first end portion 122 of the grounding pin 120 may be soldered to the shielding component 20 .
  • the second end portion 124 of the grounding pin 120 is operatively connectable to the circuit 12 when the circuit board 14 is installed in the housing 10 , as described below.
  • grounding pin 120 a An alternative grounding pin 120 a is shown in FIG. 7 .
  • the grounding pin 120 a has a first end portion 122 a that is not enlarged and that is received in a punched opening 48 a in a shielding component 20 a.
  • the mounting ears 34 of the shielding component 20 can be directly connected to ground by, for example, mounting screws (not shown) extending through openings 126 in the mounting ears.
  • Such an electrical connection of the shielding component 120 to ground effectively provides a ground for the circuit 12 in the housing 10 , without the need for a large opening in the shielding component 20 to pass through a ground wire.
  • One portion 130 of the body of plastic material 50 when molded on the shielding component 20 , forms a shroud.
  • the shroud 130 partially encloses, and protects, the projecting first end portions 72 of the connector pins 64 and 66 .
  • the shroud 130 receives an electrical connector (not shown) by which the connector pins 64 and 66 are electrically connected with the external device.
  • the body of plastic material 50 when molded on the shielding component 20 , preferably forms a plurality of mounting bosses 132 within the shielding component 20 .
  • the mounting bosses 132 are adapted to receive mounting members (not shown), such as screws, for fastening the circuit board 14 inside the shielding component 20 .
  • mounting members not shown
  • pads on the circuit board engage the second end portions 76 of the connector pins 64 and 66 , and also the second end portion 124 of the grounding pin 120 , to establish the needed electrical connections with the circuit board.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
US09/599,320 2000-06-22 2000-06-22 Apparatus and method for shielding a circuit from electromagnetic interference Expired - Fee Related US6709291B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US09/599,320 US6709291B1 (en) 2000-06-22 2000-06-22 Apparatus and method for shielding a circuit from electromagnetic interference
DE10127652A DE10127652A1 (de) 2000-06-22 2001-06-07 Vorrichtung und Verfahren zum Abschirmen einer Schaltung von elektromagnetischer Interferenz

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US09/599,320 US6709291B1 (en) 2000-06-22 2000-06-22 Apparatus and method for shielding a circuit from electromagnetic interference

Publications (1)

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US6709291B1 true US6709291B1 (en) 2004-03-23

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DE (1) DE10127652A1 (de)

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