US6130361A - Reducing meta content of isomeric mixtures of halo substituted toluenes - Google Patents
Reducing meta content of isomeric mixtures of halo substituted toluenes Download PDFInfo
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- US6130361A US6130361A US09/193,755 US19375598A US6130361A US 6130361 A US6130361 A US 6130361A US 19375598 A US19375598 A US 19375598A US 6130361 A US6130361 A US 6130361A
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- mixture
- boiling point
- meta
- bromine
- cocatalyst
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- 239000000203 mixture Substances 0.000 title claims abstract description 49
- 150000003613 toluenes Chemical class 0.000 title description 4
- 125000001475 halogen functional group Chemical group 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 26
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 22
- 239000003054 catalyst Substances 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 238000009835 boiling Methods 0.000 claims abstract description 14
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 14
- 238000005727 Friedel-Crafts reaction Methods 0.000 claims abstract description 9
- NPDACUSDTOMAMK-UHFFFAOYSA-N 4-Chlorotoluene Chemical compound CC1=CC=C(Cl)C=C1 NPDACUSDTOMAMK-UHFFFAOYSA-N 0.000 claims description 40
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 27
- OSOUNOBYRMOXQQ-UHFFFAOYSA-N 1-chloro-3-methylbenzene Chemical compound CC1=CC=CC(Cl)=C1 OSOUNOBYRMOXQQ-UHFFFAOYSA-N 0.000 claims description 20
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 18
- 239000000460 chlorine Substances 0.000 claims description 14
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 10
- 229910014265 BrCl Inorganic materials 0.000 claims description 7
- 229910021578 Iron(III) chloride Inorganic materials 0.000 claims description 7
- CODNYICXDISAEA-UHFFFAOYSA-N bromine monochloride Chemical group BrCl CODNYICXDISAEA-UHFFFAOYSA-N 0.000 claims description 7
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical group Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 7
- 238000005893 bromination reaction Methods 0.000 claims description 5
- GVIJJXMXTUZIOD-UHFFFAOYSA-N thianthrene Chemical group C1=CC=C2SC3=CC=CC=C3SC2=C1 GVIJJXMXTUZIOD-UHFFFAOYSA-N 0.000 claims description 5
- 238000010992 reflux Methods 0.000 claims description 4
- 230000031709 bromination Effects 0.000 claims description 3
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 5
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 abstract 1
- 101150035983 str1 gene Proteins 0.000 abstract 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 34
- IBSQPLPBRSHTTG-UHFFFAOYSA-N 1-chloro-2-methylbenzene Chemical compound CC1=CC=CC=C1Cl IBSQPLPBRSHTTG-UHFFFAOYSA-N 0.000 description 11
- 238000004817 gas chromatography Methods 0.000 description 7
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 6
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 4
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 4
- 238000004821 distillation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 3
- CAHQGWAXKLQREW-UHFFFAOYSA-N Benzal chloride Chemical compound ClC(Cl)C1=CC=CC=C1 CAHQGWAXKLQREW-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- PXJJSXABGXMUSU-UHFFFAOYSA-N disulfur dichloride Chemical compound ClSSCl PXJJSXABGXMUSU-UHFFFAOYSA-N 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 238000007080 aromatic substitution reaction Methods 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000001246 bromo group Chemical group Br* 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 125000000950 dibromo group Chemical group Br* 0.000 description 1
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical compound C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 1
- JIRDGEGGAWJQHQ-UHFFFAOYSA-N disulfur dibromide Chemical compound BrSSBr JIRDGEGGAWJQHQ-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- -1 e.g. Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002140 halogenating effect Effects 0.000 description 1
- 239000004009 herbicide Substances 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 150000002497 iodine compounds Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 150000002990 phenothiazines Chemical class 0.000 description 1
- GJSGGHOYGKMUPT-UHFFFAOYSA-N phenoxathiine Chemical compound C1=CC=C2OC3=CC=CC=C3SC2=C1 GJSGGHOYGKMUPT-UHFFFAOYSA-N 0.000 description 1
- 150000005030 phenoxathiins Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- NBNBICNWNFQDDD-UHFFFAOYSA-N sulfuryl dibromide Chemical compound BrS(Br)(=O)=O NBNBICNWNFQDDD-UHFFFAOYSA-N 0.000 description 1
- 229940066767 systemic antihistamines phenothiazine derivative Drugs 0.000 description 1
- 150000005029 thianthrenes Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C25/00—Compounds containing at least one halogen atom bound to a six-membered aromatic ring
- C07C25/02—Monocyclic aromatic halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/10—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms
- C07C17/12—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms in the ring of aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/38—Separation; Purification; Stabilisation; Use of additives
- C07C17/395—Separation; Purification; Stabilisation; Use of additives by treatment giving rise to a chemical modification of at least one compound
Definitions
- This invention relates to a method of reducing the content of the meta isomer of a halo substituted toluene in a mixture with other isomers.
- it relates to exposing the mixture to a brominating agent under conditions such that the meta isomer is preferentially brominated.
- PCT parachlorotoluene
- OCT orthochlorotoluene
- MCT metachlorotoluene
- OCT orthochlorotoluene
- PCT is used as an intermediate in the preparation of pharmaceuticals, paint pigments, herbicides, and other chemicals. While the presence of small amounts of the OCT is usually innocuous, it has been found that the presence of MCT can deleteriously affect the properties of the chemicals made from PCT. Unfortunately, the boiling point of MCT is close to the boiling point of PCT and the two isomers cannot be easily separated.
- a chlorotoluene isomeric mixture is chlorinated in the presence of a Friedel-Crafts catalyst at a temperature of 0° C. up to the boiling point of the mixture.
- the PCT-OCT mixture is then separated from the higher boiling dichlorotoluenes (DCT) by distillation.
- meta halo substituted toluenes can be separated from an isomeric mixture by exposing the mixture to a brominating agent under conditions such that the meta isomer is preferentially brominated. While bromine is less effective than chlorine in aromatic substitution, we have found that it is more selective for the meta isomer in this reaction than is chlorine. Thus, we are able to remove more of the meta isomer while haloginating less of the desirable para isomer than was possible using chlorine.
- bromination reaction is unusually fast, which is a processing advantage.
- brominating agent is bromine
- the byproduct, hydrogen bromide is not evolved and can be converted in situ to additional brominating agent by adding chlorine. In this way, expensive bromine is not wasted.
- the starting substrate for the process of this invention is a mixture of isomers having the general formula ##STR2## where X is Cl or Br, but is preferably chlorine as those compounds are commercially more important. While the process of this invention will work with mixtures of isomers that contain almost any amount of the meta isomer, it is most practical for mixtures of isomers that contain about 0.01 to about 10 wt % of the meta isomer.
- a Friedel-Crafts catalyst is added to the isomeric mixture.
- about 0.001 to about 1 wt % catalyst is used as less is less effective and more is usually unnecessary.
- suitable Friedel-Crafts catalysts include the chlorides of manganese, molybdenum, titanium, iron, aluminum, zinc, tin, antimony, and mixtures thereof.
- the preferred catalyst is ferric chloride as it is inexpensive, works well, and is often the catalyst used to chlorinate toluene.
- cocatalyst it is preferable to also use about 0.001 to about 5 wt % of an optional cocatalyst. Preferably, about 0.01 to about 1 wt % of the cocatalyst is used.
- cocatalysts include sulfur and sulfur compounds such as diphenylsulfide, disulfur dichloride, thianthrene, thianthrene derivatives, phenoxathiin, phenoxathiin derivatives, phenothiazine, phenothiazine derivatives, iodine, and iodine compounds.
- the preferred cocatalyst is thianthrene as it is often used in the chlorination of toluene.
- brominating agents examples include liquid or gaseous bromine, BrCl, and sulfuryl bromide (S 2 Br 2 ),
- the preferred brominating agents are liquid bromine and BrCl as they are inexpensive and effective.
- About 1/2 to about 10 equivalents of brominating agent can be used per equivalent of the meta isomer that is present in the mixture. It is preferable to use about 2 to about 5 equivalents of the brominating agent per equivalent of meta isomer that is present in the mixture as less may leave some meta isomer unbrominated and more may brominate some of the para isomer. Generally, proportionally less brominating agent is required at higher meta concentrations.
- unreacted toluene is preferably removed first to prevent its bromination.
- the brominating agent is added to the mixture of isomers, catalyst, and optional cocatalyst, which can be, for example, at a temperature of about 0° C. to reflux.
- the preferred temperature range is between room temperature and about 50° C. as at lower temperatures the reaction is slow, although the selectivity is better, while the reverse is true at higher temperatures.
- the brominated agent can be added before or after the mixture is heated.
- the bromination produces a bromochloro or dibromo substituted toluene and usually a halogenated byproduct, e.g., hydrogen bromide if Br 2 is used or HCI if BrCl is used.
- a halogenated byproduct e.g., hydrogen bromide if Br 2 is used or HCI if BrCl is used.
- a reactor fitted with an agitator and a gas outlet was charged with a chlorotoluene mixture as summarized in the table below.
- the catalyst and 0.210 mL of S 2 Cl 2 were added to the chlorotoluene mixture and the solution was allowed to equilibrate to the designated temperature. Then the bromine was added and the reactor was sampled at the stated time and analyzed.
- a reactor fitted with an agitator and a gas outlet was charged with a chloroluene mixture as summarized in the table below.
- the catalyst was added to the chlorotoluene mixture and allowed to equilibrate to 30° C., followed by 1.5 mL of bromine.
- the reactor was sampled at the stated time and analyzed.
- a reactor or fitted with an agitator and a gas outlet was charged with a chloroluene mixture as summarized in the table below.
- the catalyst was added to the mixture and allowed to equilibrate to 30° C., followed by the bromine.
- the reactor was sampled at the stated time and analyzed.
- reaction calorimeter was charged with 714 g of PCT and 0.66 g of FeCl 3 .
- the temperature was adjusted to 30° C. and 22.0 parts of liquid Br 2 were added in single dose.
- the reaction was monitored by the evolution of heat. Based on the observed heat effects, the reaction time to reach 95% completion was 6.5 minutes. Reaction time to 99.9% completion was 15.5 minutes.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Disclosed is a method of separating the meta isomer of a halotoluene having the general formula ##STR1## from a mixture with at least one other isomer, where X is Cl or Br. About 0.0001 to about 5 wt % of a Friedel-Crafts catalyst is added to the mixture and the mixture is exposed to a brominating agent which preferentially brominates the meta isomer. The mixture is then heated at a temperature above the boiling point of the other isomers but below the boiling point of the brominated meta isomer.
Description
This invention relates to a method of reducing the content of the meta isomer of a halo substituted toluene in a mixture with other isomers. In particular, it relates to exposing the mixture to a brominating agent under conditions such that the meta isomer is preferentially brominated.
Commercial parachlorotoluene (PCT) is made by chlorinating toluene. After distilling off the unreacted toluene and most of the orthochlorotoluene (OCT), the product is primarily PCT, but small amounts of metachlorotoluene (MCT) and OCT are also present, typically about 0.5 to about 1 wt % MCT and about 0.5 to about 1 wt % of the OCT. PCT is used as an intermediate in the preparation of pharmaceuticals, paint pigments, herbicides, and other chemicals. While the presence of small amounts of the OCT is usually innocuous, it has been found that the presence of MCT can deleteriously affect the properties of the chemicals made from PCT. Unfortunately, the boiling point of MCT is close to the boiling point of PCT and the two isomers cannot be easily separated.
In U.S. Pat. No. 4,827,058, herein incorporated by reference, a chlorotoluene isomeric mixture is chlorinated in the presence of a Friedel-Crafts catalyst at a temperature of 0° C. up to the boiling point of the mixture. The MCT chlorinates to dichlorotoluene to a much greater extent than does the OCT or the PCT. The PCT-OCT mixture is then separated from the higher boiling dichlorotoluenes (DCT) by distillation.
We have discovered that meta halo substituted toluenes and can be separated from an isomeric mixture by exposing the mixture to a brominating agent under conditions such that the meta isomer is preferentially brominated. While bromine is less effective than chlorine in aromatic substitution, we have found that it is more selective for the meta isomer in this reaction than is chlorine. Thus, we are able to remove more of the meta isomer while haloginating less of the desirable para isomer than was possible using chlorine.
We have also found that the bromination reaction is unusually fast, which is a processing advantage. In addition, we have found that when the brominating agent is bromine, the byproduct, hydrogen bromide, is not evolved and can be converted in situ to additional brominating agent by adding chlorine. In this way, expensive bromine is not wasted.
The starting substrate for the process of this invention is a mixture of isomers having the general formula ##STR2## where X is Cl or Br, but is preferably chlorine as those compounds are commercially more important. While the process of this invention will work with mixtures of isomers that contain almost any amount of the meta isomer, it is most practical for mixtures of isomers that contain about 0.01 to about 10 wt % of the meta isomer.
About 0.0001 to about 5 wt % of a Friedel-Crafts catalyst is added to the isomeric mixture. Preferably, about 0.001 to about 1 wt % catalyst is used as less is less effective and more is usually unnecessary. Examples of suitable Friedel-Crafts catalysts include the chlorides of manganese, molybdenum, titanium, iron, aluminum, zinc, tin, antimony, and mixtures thereof. The preferred catalyst is ferric chloride as it is inexpensive, works well, and is often the catalyst used to chlorinate toluene.
It is preferable to also use about 0.001 to about 5 wt % of an optional cocatalyst. Preferably, about 0.01 to about 1 wt % of the cocatalyst is used. Examples of cocatalysts include sulfur and sulfur compounds such as diphenylsulfide, disulfur dichloride, thianthrene, thianthrene derivatives, phenoxathiin, phenoxathiin derivatives, phenothiazine, phenothiazine derivatives, iodine, and iodine compounds. The preferred cocatalyst is thianthrene as it is often used in the chlorination of toluene.
Examples of suitable brominating agents include liquid or gaseous bromine, BrCl, and sulfuryl bromide (S2 Br2), The preferred brominating agents are liquid bromine and BrCl as they are inexpensive and effective. About 1/2 to about 10 equivalents of brominating agent can be used per equivalent of the meta isomer that is present in the mixture. It is preferable to use about 2 to about 5 equivalents of the brominating agent per equivalent of meta isomer that is present in the mixture as less may leave some meta isomer unbrominated and more may brominate some of the para isomer. Generally, proportionally less brominating agent is required at higher meta concentrations.
If the starting material was prepared by halogenating toluene, unreacted toluene is preferably removed first to prevent its bromination. The brominating agent is added to the mixture of isomers, catalyst, and optional cocatalyst, which can be, for example, at a temperature of about 0° C. to reflux. The preferred temperature range is between room temperature and about 50° C. as at lower temperatures the reaction is slow, although the selectivity is better, while the reverse is true at higher temperatures. The brominated agent can be added before or after the mixture is heated.
The bromination produces a bromochloro or dibromo substituted toluene and usually a halogenated byproduct, e.g., hydrogen bromide if Br2 is used or HCI if BrCl is used. We have found that when bromine is used, a substantial portion of the HBr that is formed does not evolve but remains in solution. The addition of chlorine gas to the solution results in the formation of additional bromine or BrCl in situ. Thus, to prevent the evolution and loss of expensive bromine, one can use about 1/2 equivalent of bromine, wait until it reacts, then add about 1/20 equivalent of chlorine. The bromination reaction is unexpectedly rapid (about 15 minutes) and can be followed by gas chromatography (GC) to determine its completion. The lower boiling unreacted para and ortho isomers are then distilled off, leaving behind the higher boiling brominated meta isomer. Using the method of this invention, the meta content can be reduced to less than 0.1 wt %.
The following examples further illustrate this invention.
A reactor fitted with an agitator and a gas outlet was charged with a chlorotoluene mixture as summarized in the table below. The catalyst and 0.210 mL of S2 Cl2 were added to the chlorotoluene mixture and the solution was allowed to equilibrate to the designated temperature. Then the bromine was added and the reactor was sampled at the stated time and analyzed.
__________________________________________________________________________
Chloro- GC Analysis
toluene FeCl.sub.3 Br.sub.2 Temp. Time (Area %)
Example
(g) (g) (mL)
(° C.)
(hrs)
OCT
MCT
PCT Others
__________________________________________________________________________
Initial 1.036
0.516
98.324
0.124
1 153.5 0.1438 2.0 46 0.5 0.988 0.007 96.129 2.926
2 153.8 0.1453 1.0 46 1.0 0.989 0.082 97.529 1.400
3 153.8 0.1456 1.5 31 2.0 0.962 0.012 96.896 2.130
4 154.1 0.1484 2.0 11 3.0 0.988 0.055 97.399 1.558
5 153.9 0.1445 1.0 11 3.0 1.000 0.086 97.720 1.194
6 154.0 0.1411 0.8 0 6.0 1.526 0.091 98.080 0.303
__________________________________________________________________________
A reactor fitted with an agitator and a gas outlet was charged with a chloroluene mixture as summarized in the table below. The catalyst was added to the chlorotoluene mixture and allowed to equilibrate to 30° C., followed by 1.5 mL of bromine. The reactor was sampled at the stated time and analyzed.
______________________________________
Chloro- GC Analysis
toluene FeCl.sub.3 Time (Area %)
Example (g) (g) (hrs)
OCT MCT PCT Others
______________________________________
Initial 1.036
0.516
98.324
0.124
7 154.1 0.0458 4.0 0.989 0.064 96.943 2.004
8 154.0 0.0983 3.0 0.968 0.013 96.786 2.233
______________________________________
A reactor or fitted with an agitator and a gas outlet was charged with a chloroluene mixture as summarized in the table below. The catalyst was added to the mixture and allowed to equilibrate to 30° C., followed by the bromine. The reactor was sampled at the stated time and analyzed.
__________________________________________________________________________
Chloro- GC Analysis
toluene FeCl.sub.3 Br.sub.2 Time (Area %)
Example
(g) (g) (mL)
(hrs)
Toluene
OCT MCT PCT Others
__________________________________________________________________________
Initial 10.913
42.883
0.252
45.913
0.039
9 155.1 0.0975 9.0 2.0 0 41.079 0.027 45.511 13.382
Initial 0.028 48.061 0.282 51.588 0.041
10 154.7 0.0927 1.5 3.0 0 46.506 0.047 51.247 2.199
__________________________________________________________________________
The above experiments show that the method of this invention is very effective in reducing the MCT content of an isomeric mixture of chlorotoluenes.
A reaction calorimeter was charged with 714 g of PCT and 0.66 g of FeCl3. The temperature was adjusted to 30° C. and 22.0 parts of liquid Br2 were added in single dose. The reaction was monitored by the evolution of heat. Based on the observed heat effects, the reaction time to reach 95% completion was 6.5 minutes. Reaction time to 99.9% completion was 15.5 minutes.
To a reactor was charged 1069.8 g PCT and 0.5224 g FeCl3. The temperature of the mixture was adjusted to 30° C. and 31.6 g of bromine were allowed to react to completion. The resulting mixture was removed from the reactor and 863.3 g were transferred to a still pot and distilled at 100 mm Hg through a distillation column with 10 sieve plates. The results of the distillation are shown in the table below.
______________________________________
Takeoff
GC Area %
(grams)
Rate (%) OCT MCT PCT Others
______________________________________
First Fraction
17.7 50 1.63 0 98.28
0.09
Second Fraction 398.5 50 1.15 0 98.85
Third Fraction 158.8 50 0.87 0 99.13
Fourth Fraction 152.3 40 0.63 0 99.37
Fifth Fraction 45.1 33 0.25 0 99.75
Final Still Pot 62.2 0.09 0 96.61 3.3
Initial Para- 0.96 0.39 98.64 0.01
chlorotoluene
______________________________________
To a reactor was charged PCT and enough FeCl3 to make a 500 ppm solution. Chlorine or bromine was added to the reaction mixture at 23° C. and the mixture sampled. Results illustrating the increased effectiveness of bromine are illustrated below. At the point where chlorine and bromine reduced the PCT concentration to 97.5 wt %, 0.4 wt % MCT remained in the chlorine treated sample while the assay for the bromine treated MCT was below the detection limit.
______________________________________
GC Area %
OCT MCT PCT DCT
______________________________________
Starting Material
1.4 0.5 98.1 0.0
Chlorine 1.4 0.4 97.5 0.7
Bromine 1.3 0.0 97.5 1.2
______________________________________
Claims (20)
1. A method of separating the meta isomer of a compound having the general formula ##STR3## from a mixture with at least one other isomer, where X is Cl or Br, comprising
(A) adding to said mixture about 0.0001 to about 5 wt % of a Friedel-Crafts catalyst;
(B) exposing said mixture to about 1/2 to about 10 equivalents of a brominating agent per equivalent of said meta isomer, whereby said meta isomer is preferentially brominated; and
(C) heating said mixture to a temperature above the boiling point of said other isomers but below the boiling point of said brominated meta isomer.
2. A method according to claim 1 wherein X is Cl.
3. A method according to claim 1 wherein said brominating agent is liquid bromine.
4. A method according to claim 3 wherein about 1/2 equivalent of said bromine is used followed by about 1/2 equivalent of chlorine after said bromine has reacted.
5. A method according to claim 1 wherein said brominating agent is BrCl.
6. A method according to claim 1 wherein about 0.01 to about 10 wt % of said mixture is the meta isomer.
7. A method according to claim 1 wherein said catalyst is ferric chloride.
8. A method according to claim 1 wherein 0.001 to about 5 wt % of a cocatalyst is present.
9. A method according to claim 8 wherein said cocatalyst is thianthrene.
10. A method according to claim 1 wherein said bromination is performed at about 0° C. to reflux.
11. A method of reducing the content of metachlorotoluene in a mixture with parachlorotoluene comprising
(A) adding to said mixture about 0.01 to about 1 wt % of a Friedel-Crafts catalyst;
(B) heating said mixture to a temperature between 0° C. and reflux;
(C) adding about 2 to about 5 equivalents of Br2 or BrCl to said mixture per equivalent of said meta chlorotoluene; and
(D) heating said mixture to a temperature above the boiling point of said parachlorotoluene but below the boiling point of said brominated metachlorotoluene.
12. A method according to claim 11 wherein said Friedel-Crafts catalyst is ferric chloride.
13. A method according to claim 11 wherein said mixture includes about 0.01 to about 1 wt % of a cocatalyst.
14. A method according to claim 13 wherein said cocatalyst is thianthrene.
15. A method according to claim 11 wherein liquid bromine is used in step (C).
16. A method according to claim 11 wherein BrCl is used in step (C).
17. A method of reducing the content of metachlorotoluene in a mixture with parachlorotoluene comprising
(A) adding to said mixture about 0.01 to about 1 wt % of a Friedel-Crafts catalyst;
(B) heating said mixture to a temperature between 0° C. and reflux; and
(C) adding about 1/4 to about 5 equivalents of Br2 to said mixture per equivalent of said meta chlorotoluene;
(D) after said Br2 has reacted, adding about 1/2 equivalent of Cl2 to said mixture react with said HB and form additional Br1 ; and
(E) heating said mixture to a temperature above the boiling point of said parachlorotoluene but below the boiling point of said brominated metachlorotoluene.
18. A method according to claim 17 wherein said Friedel-Crafts catalyst is ferric chloride.
19. A method according to claim 17 wherein said mixture includes about 0.01 to about 1 wt % of a cocatalyst.
20. A method according to claim 19 wherein said cocatalyst is thianthrene.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/193,755 US6130361A (en) | 1998-11-17 | 1998-11-17 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
| PCT/GB1999/003159 WO2000029360A1 (en) | 1998-11-17 | 1999-09-22 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
| EP99947660A EP1131272A1 (en) | 1998-11-17 | 1999-09-22 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
| CA002351000A CA2351000A1 (en) | 1998-11-17 | 1999-09-22 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
| US09/428,688 US6156945A (en) | 1998-11-17 | 1999-10-28 | Method of making high purity 2,4- and 3,4-dichlorotoluene |
| US09/480,382 US6284934B1 (en) | 1998-11-17 | 2000-01-10 | Reducing meta content of isomeric mixtures of halo substituted alkylbenzenes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/193,755 US6130361A (en) | 1998-11-17 | 1998-11-17 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/428,688 Continuation-In-Part US6156945A (en) | 1998-11-17 | 1999-10-28 | Method of making high purity 2,4- and 3,4-dichlorotoluene |
| US09/480,382 Continuation-In-Part US6284934B1 (en) | 1998-11-17 | 2000-01-10 | Reducing meta content of isomeric mixtures of halo substituted alkylbenzenes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US6130361A true US6130361A (en) | 2000-10-10 |
Family
ID=22714878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/193,755 Expired - Fee Related US6130361A (en) | 1998-11-17 | 1998-11-17 | Reducing meta content of isomeric mixtures of halo substituted toluenes |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US6130361A (en) |
| EP (1) | EP1131272A1 (en) |
| CA (1) | CA2351000A1 (en) |
| WO (1) | WO2000029360A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106748628A (en) * | 2016-12-29 | 2017-05-31 | 安徽海华科技股份有限公司 | A kind of method that low temperature continuous chlorination prepares mixed-chlorotoluene |
| CN115872831A (en) * | 2022-12-09 | 2023-03-31 | 中盐常州化工股份有限公司 | A kind of method that catalyzes p-chlorotoluene directionally synthesizes 2,4-dichlorotoluene |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6284934B1 (en) * | 1998-11-17 | 2001-09-04 | Occidental Chemical Corporation | Reducing meta content of isomeric mixtures of halo substituted alkylbenzenes |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3655783A (en) * | 1969-12-03 | 1972-04-11 | Gulf Research Development Co | Selective extraction of meta-chlorotoluene |
| US4827058A (en) * | 1987-03-21 | 1989-05-02 | Bayer Aktiengesellschaft | Process for the removal of m-chlorotoluene from chlorotoluene mixtures |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3170961A (en) * | 1961-02-24 | 1965-02-23 | Dow Chemical Co | Process for separating dichlorobenzene isomers |
-
1998
- 1998-11-17 US US09/193,755 patent/US6130361A/en not_active Expired - Fee Related
-
1999
- 1999-09-22 CA CA002351000A patent/CA2351000A1/en not_active Abandoned
- 1999-09-22 EP EP99947660A patent/EP1131272A1/en not_active Withdrawn
- 1999-09-22 WO PCT/GB1999/003159 patent/WO2000029360A1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3655783A (en) * | 1969-12-03 | 1972-04-11 | Gulf Research Development Co | Selective extraction of meta-chlorotoluene |
| US4827058A (en) * | 1987-03-21 | 1989-05-02 | Bayer Aktiengesellschaft | Process for the removal of m-chlorotoluene from chlorotoluene mixtures |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106748628A (en) * | 2016-12-29 | 2017-05-31 | 安徽海华科技股份有限公司 | A kind of method that low temperature continuous chlorination prepares mixed-chlorotoluene |
| CN106748628B (en) * | 2016-12-29 | 2019-08-20 | 安徽海华科技股份有限公司 | A kind of method that low temperature continuous chlorination prepares mixed-chlorotoluene |
| CN115872831A (en) * | 2022-12-09 | 2023-03-31 | 中盐常州化工股份有限公司 | A kind of method that catalyzes p-chlorotoluene directionally synthesizes 2,4-dichlorotoluene |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2351000A1 (en) | 2000-05-25 |
| EP1131272A1 (en) | 2001-09-12 |
| WO2000029360A1 (en) | 2000-05-25 |
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