US5722462A - Flexible heat insulated fluid conduit - Google Patents
Flexible heat insulated fluid conduit Download PDFInfo
- Publication number
- US5722462A US5722462A US08/607,439 US60743996A US5722462A US 5722462 A US5722462 A US 5722462A US 60743996 A US60743996 A US 60743996A US 5722462 A US5722462 A US 5722462A
- Authority
- US
- United States
- Prior art keywords
- pipe
- strip
- insulating material
- plastic material
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 9
- 229920003023 plastic Polymers 0.000 claims abstract description 18
- 239000004033 plastic Substances 0.000 claims abstract description 18
- 238000005192 partition Methods 0.000 claims description 14
- 239000011810 insulating material Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 239000004801 Chlorinated PVC Substances 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 229920000457 chlorinated polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 239000013535 sea water Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 230000000704 physical effect Effects 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 8
- 239000012774 insulation material Substances 0.000 description 6
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000013521 mastic Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/14—Arrangements for the insulation of pipes or pipe systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/12—Arrangements for supporting insulation from the wall or body insulated, e.g. by means of spacers between pipe and heat-insulating material; Arrangements specially adapted for supporting insulated bodies
Definitions
- the presents invention relates to a heat insulated line or conduit for the transport of fluids, usable in particular but not exclusively for transporting hydrocarbon products from undersea wells.
- thermal insulated conduits comprising an essentially central pipe or core, whose outer wall is surrounded concentrically by an also rigid tubular casing, and in which insulation material, such as a polyurethane foam, is injected in the annular space around the outer surface of the core.
- insulation material such as a polyurethane foam
- foam injections are difficult to perform on board ship before the line is installed or laid, and when injections are carried out on land, significant problems arise concerning the handling of the resulting rigid line.
- Another disadvantage of the lines made up to the present is their low resistance to crushing, generally not exceeding 5 bars, which is insufficient to resist outside pressures and in particular the hydrostatic pressure which under modern conditions of exploitation can be greater than 20 bars.
- the present invention proposes to provide a thermally insulated line comprising around a flexible pipe or core a thermal insulating structure offering in particular good resistance to outside pressures in particular with respect to crushing, having a low coefficient of thermal conductivity, able to maintain its physical properties in the presence of sea water and having very low water absorption, even under pressure and at relatively high temperature, especially on the order of 60° to 100° C.
- the term "flexible” is intended to designate any structure, even a rigid one, able to be wound without damage on small reels or drums whose diameter does not exceed 10 m.
- the invention is more particularly applicable with flexible pipes or cores comprising an inner sealed casing, reinforcing sheathing and an outer protective casing. These pipes can also comprise a metal carcass for resistance to crushing. Such pipes are made and sold in long lengths and in different diameters by Societe Coflexip.
- the line or conduit according to the invention comprises, around the inner pipe or core, an outer continuous extruded casing concentric to the inner pipe or core, an insulation material filling the annular space between the inner pipe and the casing.
- the insulating material is made of at least one layer of an insulating strip applied about the pipe and over the entire length of the pipe by being wound under plastic deformation of an amount not exceeding 10% and spiralled with clearance so as to not restrict the flexibility of the pipe.
- the strip is made of an expanded plastic material having a density above 0.25 g/cm 3 , a good resistance to creeping, low thermal conductivity low water absorption, and the ability to maintain its physical properties in the presence of sea water.
- the strip is made of a plastic material such as polyvinyl chloride (PVC) or chlorinated polyvinyl chloride (PVC).
- PVC polyvinyl chloride
- PVC chlorinated polyvinyl chloride
- the expanded plastic material has a crush resistance of at least 40 bars, at 10% deformation and can withstand temperatures of 60° C. to 100° C.
- the insulating material is made of long lengths of expanded plastic material and can be produced by extrusion.
- a continuous tubular cover around the pipe.
- the insulating strip is spirally wound around the cover.
- annular partitions can be provided to divide the insulating material into annular chambers.
- the partitions and the insulating material is surrounded by the outer continuous extruded casing which is fixed thereto.
- a band for the execution of spiralling a band can be used, of polyvinyl chloride (PVC) or chlorinated polyvinyl chloride (CPVC), expanded obtained by extrusion, which is applied on the inner core by deformation.
- PVC polyvinyl chloride
- CPVC chlorinated polyvinyl chloride
- Such shaped parts in the form of strips of bands are given, for example, a width on the order of 0.5 to 10 cm and a thickness on the order of 5 to 30 mm, the value of the plastic deformation varying from 2 to 10% according to the thickness of the shaped part and the diameter of the core.
- Such shaped parts have a high resistance to stretching allowing them to be spiralled by a winding machine, starting from reels or coils on which the shaped parts are stored in very long length. The joining or splicing is done by gluing.
- the spiralling is carried out with a certain play or clearance which gives the conduit structure a great flexibility, compatible, should the occasion arise, with that of the inner conduit or core.
- FIG. 1 is a fragmentary and schematic view of a line or conduit according to a first embodiment
- FIGS. 2-5 show different phases of making a conduit according to this embodiment.
- FIG. 1 Reference will first be made to FIG. 1.
- the line or conduit shown on this figure comprises an inner pipe or core 1 provided with an outer protective covering 2 made of a flexible material such as a polyamide or polyethylene.
- a plurality of annular walls or partitions 3 in the form of disks are placed on the outer covering 2 of the core. Use and placement of these partitions 3, is optional.
- These partitions 3 in the form of disks are used in one particular embodiment, and can be a polyurethane having a Shore A hardness of between 70 and 90, and can be placed on the core with predetermined spacing, for example, on the order of 2 meters in the present example.
- the line or conduit according to the invention comprises an outer casing 4 continuously extruded and secured to or joined with the peripheral surfaces of the insulation material 12 and if selected the partitions 3.
- FIG. 1 illustrates that the insulation material designated by 12 is put in place by spiralling of bands or of shaped parts such as those described above, wound on the core by plastic deformation.
- Such shaped parts have a crush deformation of 10%, at on the order of 40 to 100 bars, a low thermal conductivity, a density generally between 0.25 and 0.6 grams per cm 3 , good resistant to creeping, and very low or non-existent absorption of water.
- the annular partitions 3 can be spaced at relatively large intervals, for example, on the order of 20 meters.
- FIGS. 2 to 5 One preferred process for manufacturing a conduit according to one embodiment of the invention will now be described with reference to FIGS. 2 to 5.
- FIG. 2 there is first installed by spiralling around the outer cover 2 of core 1 the insulation material 12, over the entire length of the core.
- insulation with a thickness of 40 mm is formed.
- the next optional step consists, as shown on FIG. 3, of cutting out at appropriate intervals, rings 13 of the insulation 12.
- rings are cut out which have a thickness of 150 mm, and are spaced every 100 meters.
- each ring 13 a groove in the cover 2 of the core.
- the outer surface of the cover 2 of the core is cleaned and an appropriate primer is applied to this surface.
- the annular partitions 3 are molded.
- the outer surface of the assembly consisting of the core provided with the insulation and the partitions is cleaned with an appropriate solvent, essentially to remove the mold stripping agent.
- a thermo-melt cement is applied on the periphery of the assembly and an outer casing, preferably of polyamide or polyethylene, is extruded at a high temperature, on the order of 180° C., fusing the thermo-melt cement and ensuring the adherence of the casing to the partitions.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
Abstract
Description
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/607,439 US5722462A (en) | 1984-04-25 | 1996-02-27 | Flexible heat insulated fluid conduit |
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8406483A FR2563608B1 (en) | 1984-04-25 | 1984-04-25 | INSULATED PIPE FOR THE TRANSPORT OF FLUIDS |
| FR8406483 | 1984-04-25 | ||
| US06/829,145 US4921018A (en) | 1984-04-25 | 1985-04-25 | Heat insulated line for the transport of fluids |
| US45042389A | 1989-12-14 | 1989-12-14 | |
| US83437192A | 1992-02-12 | 1992-02-12 | |
| US38026595A | 1995-01-26 | 1995-01-26 | |
| US08/607,439 US5722462A (en) | 1984-04-25 | 1996-02-27 | Flexible heat insulated fluid conduit |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US38026595A Continuation | 1984-04-25 | 1995-01-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5722462A true US5722462A (en) | 1998-03-03 |
Family
ID=27515439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/607,439 Expired - Fee Related US5722462A (en) | 1984-04-25 | 1996-02-27 | Flexible heat insulated fluid conduit |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US5722462A (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6196272B1 (en) | 1999-02-12 | 2001-03-06 | Mary Maureen Davis | Modular insulated pipe |
| US6227250B1 (en) | 1999-04-30 | 2001-05-08 | Coflexip | Lagged pipe for transporting fluids |
| US6328346B1 (en) | 1999-02-22 | 2001-12-11 | Advanced Industrial & Marine Services | Flexible mechanical joint |
| US6461554B2 (en) * | 1998-11-16 | 2002-10-08 | Institut Francais Du Petrole | Pipe thermally insulated by an elastomeric material and manufacturing method |
| US6530137B1 (en) * | 1998-11-16 | 2003-03-11 | Institut Francais Du Petrole | Heat-insulated pipe and manufacturing method |
| US20030051764A1 (en) * | 2001-09-20 | 2003-03-20 | Jungers Jon W. | Air handling system ductwork component and method of manufacture |
| US20040016470A1 (en) * | 2002-07-25 | 2004-01-29 | Royal Group Technologies Limited | Duct wrap securing system |
| US20040076476A1 (en) * | 2001-03-09 | 2004-04-22 | Raymond Hallot | Thermal insulation device for at least one underwater pipe compressing sealed partitions |
| US20050156429A1 (en) * | 2002-06-10 | 2005-07-21 | Harald Muckenschnabel | Pipe-connector molded part for pre-insulated pipe conduits |
| US6983768B1 (en) * | 1998-10-26 | 2006-01-10 | Bains Harding Limited | Insulation module, system and method for installation and manufacture |
| US7011115B1 (en) * | 1999-05-27 | 2006-03-14 | Saipem, S.P.A. | Insulated pipe structure and methods of making such structures |
| US7302972B1 (en) | 2005-08-05 | 2007-12-04 | Stowe Alan D | Thermo-insulated flexible tubing |
| GB2581153A (en) * | 2019-02-05 | 2020-08-12 | Acergy France SAS | Thermal insulation of subsea pipelines |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2797731A (en) * | 1955-10-06 | 1957-07-02 | Monsanto Chemicals | Method for preventing moisture condensation on cold pipes |
| US2857931A (en) * | 1955-03-24 | 1958-10-28 | R W Mfg Co | Insulated pipe and method of making the same |
| GB1239397A (en) * | 1967-11-28 | 1971-07-14 | ||
| GB1253473A (en) * | 1969-06-17 | 1971-11-17 | David Moseley & Sons Ltd | Floatation hose |
| US4005234A (en) * | 1973-10-01 | 1977-01-25 | Sipler Plastics, Inc. | Tubular article and method of making the same |
| US4157101A (en) * | 1976-06-01 | 1979-06-05 | The Goodyear Tire & Rubber Company | Hose structure |
| US4168014A (en) * | 1976-11-12 | 1979-09-18 | Process Engineering, Inc. | Thermal insulation system for mobile cryogenic tanks |
| US4307756A (en) * | 1978-09-27 | 1981-12-29 | Kabel-Und Metallwerke, Gutehoffnungshuette Aktiengesellschaft | Thermally insulated tubing |
| US4380253A (en) * | 1980-04-03 | 1983-04-19 | Shell Research Limited | Heat-insulated hose for liquefied gases |
| US4417603A (en) * | 1980-02-06 | 1983-11-29 | Technigaz | Flexible heat-insulated pipe-line for in particular cryogenic fluids |
| US4590118A (en) * | 1983-02-17 | 1986-05-20 | Teijin Limited | Selective light transmission sheet |
| US4706711A (en) * | 1984-09-12 | 1987-11-17 | Taurus Gumiipari Vallalat | Elastic technical hose with a foam insert |
| US4921018A (en) * | 1984-04-25 | 1990-05-01 | Coflexip | Heat insulated line for the transport of fluids |
-
1996
- 1996-02-27 US US08/607,439 patent/US5722462A/en not_active Expired - Fee Related
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2857931A (en) * | 1955-03-24 | 1958-10-28 | R W Mfg Co | Insulated pipe and method of making the same |
| US2797731A (en) * | 1955-10-06 | 1957-07-02 | Monsanto Chemicals | Method for preventing moisture condensation on cold pipes |
| GB1239397A (en) * | 1967-11-28 | 1971-07-14 | ||
| GB1253473A (en) * | 1969-06-17 | 1971-11-17 | David Moseley & Sons Ltd | Floatation hose |
| US4005234A (en) * | 1973-10-01 | 1977-01-25 | Sipler Plastics, Inc. | Tubular article and method of making the same |
| US4157101A (en) * | 1976-06-01 | 1979-06-05 | The Goodyear Tire & Rubber Company | Hose structure |
| US4168014A (en) * | 1976-11-12 | 1979-09-18 | Process Engineering, Inc. | Thermal insulation system for mobile cryogenic tanks |
| US4307756A (en) * | 1978-09-27 | 1981-12-29 | Kabel-Und Metallwerke, Gutehoffnungshuette Aktiengesellschaft | Thermally insulated tubing |
| US4417603A (en) * | 1980-02-06 | 1983-11-29 | Technigaz | Flexible heat-insulated pipe-line for in particular cryogenic fluids |
| US4380253A (en) * | 1980-04-03 | 1983-04-19 | Shell Research Limited | Heat-insulated hose for liquefied gases |
| US4590118A (en) * | 1983-02-17 | 1986-05-20 | Teijin Limited | Selective light transmission sheet |
| US4921018A (en) * | 1984-04-25 | 1990-05-01 | Coflexip | Heat insulated line for the transport of fluids |
| US4706711A (en) * | 1984-09-12 | 1987-11-17 | Taurus Gumiipari Vallalat | Elastic technical hose with a foam insert |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6983768B1 (en) * | 1998-10-26 | 2006-01-10 | Bains Harding Limited | Insulation module, system and method for installation and manufacture |
| US6461554B2 (en) * | 1998-11-16 | 2002-10-08 | Institut Francais Du Petrole | Pipe thermally insulated by an elastomeric material and manufacturing method |
| US6530137B1 (en) * | 1998-11-16 | 2003-03-11 | Institut Francais Du Petrole | Heat-insulated pipe and manufacturing method |
| US6615878B2 (en) | 1998-11-16 | 2003-09-09 | Institut Francais Du Petrole | Pipe thermally insulated by an elastomeric material and manufacturing method |
| US6196272B1 (en) | 1999-02-12 | 2001-03-06 | Mary Maureen Davis | Modular insulated pipe |
| US6328346B1 (en) | 1999-02-22 | 2001-12-11 | Advanced Industrial & Marine Services | Flexible mechanical joint |
| US6227250B1 (en) | 1999-04-30 | 2001-05-08 | Coflexip | Lagged pipe for transporting fluids |
| US7011115B1 (en) * | 1999-05-27 | 2006-03-14 | Saipem, S.P.A. | Insulated pipe structure and methods of making such structures |
| US20040076476A1 (en) * | 2001-03-09 | 2004-04-22 | Raymond Hallot | Thermal insulation device for at least one underwater pipe compressing sealed partitions |
| US7069957B2 (en) | 2001-03-09 | 2006-07-04 | Saipem S.A. | Thermal insulation device for at least one underwater pipe compressing sealed partitions |
| US20030051764A1 (en) * | 2001-09-20 | 2003-03-20 | Jungers Jon W. | Air handling system ductwork component and method of manufacture |
| US20080047627A1 (en) * | 2001-09-20 | 2008-02-28 | Jungers Jon W | Air handling system ductwork component and method of manufacture |
| US20050156429A1 (en) * | 2002-06-10 | 2005-07-21 | Harald Muckenschnabel | Pipe-connector molded part for pre-insulated pipe conduits |
| US7708321B2 (en) * | 2002-06-10 | 2010-05-04 | Georg Fischer Rohrleitungssysteme Ag | Pipe-connector molded part for pre-insulated pipe conduits |
| US6755218B2 (en) * | 2002-07-25 | 2004-06-29 | Royal Group Technologies Limited | Duct wrap securing system |
| US20040016470A1 (en) * | 2002-07-25 | 2004-01-29 | Royal Group Technologies Limited | Duct wrap securing system |
| US7302972B1 (en) | 2005-08-05 | 2007-12-04 | Stowe Alan D | Thermo-insulated flexible tubing |
| GB2581153A (en) * | 2019-02-05 | 2020-08-12 | Acergy France SAS | Thermal insulation of subsea pipelines |
| GB2581153B (en) * | 2019-02-05 | 2021-12-08 | Acergy France SAS | Thermal insulation of subsea pipelines |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: COFLEXIP, FRANCE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DRIDI, HAMADI;DEWIMILLE, BERNARD;REEL/FRAME:009227/0495;SIGNING DATES FROM 19980414 TO 19980427 Owner name: INSTITUT FRANCAIS DU PETROLE, FRANCE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DRIDI, HAMADI;DEWIMILLE, BERNARD;REEL/FRAME:009227/0495;SIGNING DATES FROM 19980414 TO 19980427 |
|
| FPAY | Fee payment |
Year of fee payment: 4 |
|
| FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
| FPAY | Fee payment |
Year of fee payment: 8 |
|
| REMI | Maintenance fee reminder mailed | ||
| LAPS | Lapse for failure to pay maintenance fees | ||
| STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
| FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20100303 |