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US3900319A - Electrostatographic copy paper containing glycidyl quaternary ammonium compounds - Google Patents

Electrostatographic copy paper containing glycidyl quaternary ammonium compounds Download PDF

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US3900319A
US3900319A US427503A US42750373A US3900319A US 3900319 A US3900319 A US 3900319A US 427503 A US427503 A US 427503A US 42750373 A US42750373 A US 42750373A US 3900319 A US3900319 A US 3900319A
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paper
quaternary ammonium
layer
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electrostatographic
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Lewis S Miller
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/10Bases for charge-receiving or other layers
    • G03G5/101Paper bases

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  • An improved electroconductive coating is made by incorporating in its formulation both an organic film- [52] U.S. Cl 96/l.8; 96/1.5 forming polymer and certain low molecular weight [51] Int. Cl. G03G 5/00 monomeric quaternary ammonium compounds.
  • An [58] Field of Search 96/1.5, 1.8; 117/201; improved electrostatographic copy sheet is made by 260/5676 M combining a conductive layer comprising said improved electroconductive coating and a dielectric or [56] References Cited photoconductive printing layer.
  • This invention relates to an improved electroconductive coating, an improved electrostatographic copy sheet, and to methods for making and using the same.
  • this invention relates to an improved electroconductive coating comprising in combination an organic film-forming polymer and certain low molecular weight monomeric quaternary ammonium compounds, to an improved electrostatographic copy sheet comprising in combination a conductive layer incorporating said improved electroconductive coating and a printing layer comprising a dielectric or photoconductive material, and to methods for making and using said improved electroconductive coating and said electrostatographic copy sheet.
  • Electroconductive coatings have found wide application in modern technology. They are used in electrostatographic copy sheets such as electrographic and electrophotographic copy sheets, to give antistatic characteristics to fabrics, carpets, and the like, and in other applications where electrical conductivity is desired for an otherwise dielectric surface.
  • an electrostatic charge pattern is generated corresponding to the desired image to be produced.
  • the charge pattern is deposited upon an appropriate electrostatographic copy sheet capable of retaining the charge long enough to permit development of the pattern back into a visible image.
  • This development usually comprises applying appropriately charged pigment particles to the charged surface of the copy sheet followed by permanent fixing of those particles to the sheet.
  • the copy sheet comprises an electroconductive layer in combination with a dielectric charge-retaining layer.
  • the copy sheet is charged with an electrostatic charge pattern corresponding to the desired image to be produced, followed by appropriate development.
  • electrophotographic copying a copy sheet is used comprising a photoconductive layer in combination with an ele of inorganic salts, even with humectants, the conductivity tends to drop off sharply at very low humidities in spite of the humectant, and papers so treated tend to become limp and moist at high relative humidities.
  • the inorganic salts must be used in combination with barrier materials to prevent them from migrating into the subsequently applied electrostatographic printing layer thereby changing its dielectric properties, and it is extremely difficult to find a satisfactory barrier material which is not precipitated from the conductive formulation by the salt.
  • 3,428,485 to Bonzagni discloses the coating of paper with an ammonium salt of a particular polycarboxylic acid anhydride interpolymer, in combination with starch or proteinaceous materials, to increase the resistance of the treated paper to moisture, ink, lactic acid, and food juice.
  • R is a radical selected from the group consisting of HOCH CH and R is selected from the group consisting of CH;
  • CH CI-I A is a positive integer selected from the group consisting of l, 2, and 3
  • B is an anion selected from the group consisting of chloride, fluoride and bromide.
  • quaternary ammonium compounds of the above formula in combination with an organic filmforming polymer barrier material, has the following advantages over the prior art materials.
  • High conductivities can be obtained even at low relative humidities.
  • the costs of the new coatings based on equivalent area coated are substantially lower than those of coatings providing equivalent conductivity utilizing the conventional conductive polymers.
  • the new coatings have improved barrier properties which reduce contamination of adjacent layers by migration and penetration.
  • the improved electroconductive coatings can be used in the electroconductive layer of an improved electrostatographic copy sheet.
  • these coatings are used to conductivize a base sheet which is subsequently provided with an appropriate dielectric or photoconductive printing layer.
  • R is a radical selected from the group consisting of HOCH Cl-l H CCHCH and R is a radical selected from the group consisting of CH and CH CH
  • A is a positive integer selected from the group consisting of l, 2 and 3
  • B is an anion selected from the group consisting of chloride, fluoride and bromide.
  • suitable compounds are choline chloride, glycidyl trimethyl ammonium chloride, 2-hydroxypropyltrimethyl ammonium chloride, methyl tris (hydroxyethyl) ammonium chloride, and dimethyl dihydroxyethyl ammonium chloride.
  • the preferred compound is choline chloride.
  • sulfate, carbonate, acetate, nitrate and others may be used at the loss of some conductivity.
  • the preferred anion is chloride.
  • Suitable organic film-forming polymers for use in this invention are: styrene maleic acid, acid salt, and ester polymers; vinyl acetate maleic acid, acid salt, and ester polymers; polyvinyl methyl ether maleic acid, acid salt, and ester polymers; butadiene maleic acid, acid salt, and ester polymers; polyvinyl alcohols; polyvinyl acetates; starches; proteins; gums; caseins; alginates; cellulose polymers; styrene butadiene copolymers; polyamino and quaternary ammonium polymers; polyphosphate and polyphosphonium polymers; polysulfate and polysulfonium polymers; polyvinylpyrrolidones; poly- 4 ethylenes; polypropylenes; polyvinylchlorides; polystyrenes; polyamides; ethylene vinyl acetate polymers; and polyacrylic polymers.
  • a preferred organic filmforming polymer is protein.
  • hydrophillic and hydrophobic polymers can be used, though the former are preferred since most of the present conductive coating formulations are applied as aqueous systems, and further, because they retain moisture in the conductive coating thereby increasing its conductivity.
  • Hydrophobic polymers may be used in conductive formulation emulsion systems if the polymer can be emulsified. They may also, in some cases, be milled with the quaternary ammonium compound and then extrusion coated onto a sheet of base material such as paper.
  • organic film-forming polymers suitable for use in these inventions comprise Lytron 897 and 898 (trademarks), polyvinyl acetate maleic anhydride copolymers manufactured by Monsanto Chemical Co.; Gantrez AN 139, AN 149, and AN 169 (trademarks), polyvinyl methyl ether maleic anhydride manufactured by the General Aniline Film Corp.; SMA-IOOOA and 3000A (trademarks), styrene maleic anhydride copolymers manufactured by Arco Chemical CO.; Maldene 631 and 286 (trademarks), butadiene maleic anhydride copolymers manufactured by Borg Warner Corp.; CMC R--XL (trademark), carboxymethyl cellulose manufactured by E.
  • Lytron 897 and 898 trademarks
  • Gantrez AN 139, AN 149, and AN 169 trademarks
  • polymeric materials which may be used include: proteins such as soya protein, animal glue (gelatin), zein, and casein; gums such as carrageen, guar, jaquar, tragacanth, karaya, and locust bean gum; starches such as corn, potato, sugar beet, and tapioca, as well as the dextrins; alginates such as agar and algin; cellulose polymers such as phosphorylated cellulose, methyl cellulose, ethyl cellulose, 2-hydroxyethyl cellulose, 2-hydroxypropyl cellulose and carboxymethyl cellulose; a polyamino compound such as poly-2- (dimethylamino) ethyl methacrylate; a quaternary ammonium material such as vinyl benzyl trimethyl ammonium chloride; a polyphosphate compound such as polyvinyl phosphonic acid and/or salt; a polyphosphonium compound such as polyglycidal tributyl phosphon
  • filmforming polymer is intended to mean a polymer which is capable of being formed essentially without additives into a continuous self-supporting film.
  • the term is not meant to indicate that such a film is, in fact, formed in the electroconductive coating of this invention, but merely that the polymer itself has the inherent capability of being formed into such a film,
  • Fillers, extenders, brighteners, and other materials may be added to the electroconductive coatings of this invention.
  • suitable materials falling in one or another of these categories include clay, calcium carbonate, titanium dioxide, zinc oxide, silicas, and colored pigments such as chronic yellow.
  • the electroconductive coatings of this invention may be formulated as follows: quaternary ammonium salt, 5-95 wt. 20-50 wt. preferred; film-forming polymer, 5-95 wt. -50. Wt; preferred; extender, filler, pigment, 0-60 wt. -50 wt. preferred.
  • EXAMPLE 1 A coating mix was prepared from 3.80 parts Microvelva-L Talc (International Talc, lnc.), 1.25 parts of Elvanol 72-60 polyvinyl alcohol (duPont), 6.85 parts choline chloride and 38.1 parts of water. The tale was first dispersed in a portion of water, then a 10% solution of the polyvinyl alcohol was blended in, followed by the choline chloride. The smooth, nioderately viscous mix (Type A) 'was applied at 1.76 lbs. per 3300 sq. ft. to a copy base paper rawstock (CC Base A, Weyerhauser Co.) by means of a laboratory trailing blade coater. The coated sheets were dried in a photographic dryer and then conditioned at 10% relative humidity at C. At these conditions they had a lateral surface resistivity of 5 X 10, ohms.
  • EXAMPLE 2 Twenty parts of protein (Prokote, Ralston-Purina) were added slowly to 72 parts water with stirring. The dispersion was then'hea'ted to 63C, stirred for 10 minutes and 3.5 parts of triethanolamine were added followed by 28.6 parts of a solution of choline chloride and l 12 parts of water. After cooling to 43C, the Brookfield viscosity was 200 cps at 35% total solids. A trailing blade coating of 1.5 lbs/3300 ft was applied to each side of Base A rawstock. The surface resistivities at 15% RH, 25C, measured as in Example 1, were 3 X 10 ohm-cm (wire side) and 4.4 X 10 ohm-cm (felt side).
  • Solvent penetration was measured by placing a large drop of toluene containing a dye on the paper surface, then wiping off the excess after 10 seconds and comparing the color, pattern on the opposite side against a set of standards.- Penetration found was 70% on the wire side and 25% on the felt sideyA coated commercial grade conductively coated CC Base A tested at the same time had solvent penetrations of (wire side) and 30% (felt side).
  • EXAMPLE 3 Fifty-seven parts of starch (Kofilm 80, National Starch Co.), followed by 164 g of choline chloride and 18 g of 40% glyoxal were added to 101 g of water. The mix was stirred on a steam bath for one hour at 80-87C. Forty parts of talc (Microvelva L) were mixed with l 16 g of the above mix and 17 g of water. This formulation was spread with the laboratory trailing blade coater onto Base A rawstock at 2.1 lbs. per 3300 ft After'conclitioning overnight at 15% relative humidity and 25C, the surface resistivity was measured as in Example 1 to be 4 X 10 ohms-cm.
  • EXAMPLE 4 The coated conductive base papers prepared in Examples l-A, 2 and 3 were coated (a) with a photoconductive coating consisting of 200 parts zinc oxide (Photox 80, The New Jersey Zinc Co. 59.6 parts of DeSoto 041 birijderresin (DeSoto, Inc), 115 parts of toluene solvent and 4.2 ml. of dye sensitized solution ppm. of fluorescein sodium salt in methanol) at the rate of 18 pounds per 3300 square feet; or (b) with a dielectric coating consisting of 200 parts of Stein Hall 1622 (Stein Hall Co.) binder resin, 100 parts of Superlith XXXN pigment (C. J. Osborn Co.) and 96 parts of toluene these ingredients were ground in a ball mill and then applied to the base papers at a rate of 7 lbs. per 3300 square feet.
  • a photoconductive coating consisting of 200 parts zinc oxide (Photox 80, The New Jersey Zinc Co. 59.6 parts of De
  • the papers coated with the photoconductive coating give good copies when used in an SCM Copystat 44 at both 20% and 50% relative humidity.
  • the dielectric coated papers were tested in an Electrostatic Paper Tester (Victoreen Instrument. Co.) and were found to have a charge acceptance above 200 volts and satisfactory voltage decay rates, which indicate that satisfactory electrographic copies could be made using those papers.
  • EXAMPLE 5 Five grams of Scriptset 540, a partial ester of a polystyrene maleic acid manufactured and sold by the Monsanto Chemical Co. is slurried in 77 grams of water. Ammonium hydroxide, 28%, is added to bring the pH to 9.0 and to dissolve the Scriptset 540. To the resultant solution is added a 70% solution of choline chloride as sold by Nopco Chemical.
  • a 40 lbs/ 3300 ft bleached sulfite-Kraft sheet having a 100200 density prior to size pressing was size pressed to give a pickup of total dry solids of 1.9 lbs/3300 ft
  • the dried paper had a Mercury Densometer density of 6925 and its resistivity as measured by a Keithley electrometer using a Keithley ring after conditioning for 24 hours at 15% RH was 2.0 X 10 ohms. At 50% RH the resistivity (surface) was 3.8 X 10 ohms.
  • Ammonium Hydroxide (28%) Ammonium hydroxide added in sufficient quantity to give pH of 9.0-9.5.
  • a 40 lb. bleached sulfite-Kraft paper having a density of 100-200 prior to size press was size pressed to a dry solid pickup equivalent to 1.5-3.0 lbs/3300 ft. After size pressing, the above papers had the following properties:
  • ammonium compound comprises from 5 to percent by weight of said electroconductive layer.
  • ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
  • an electrostatographic copy paper including a printing layer having a surface capable of receiving and retaining an electrostatic charge, the improvement comprising an electroconductive layer underlying said printing layer and comprising an organic, film'forming polymer and a monomeric quaternary ammonium compound of the formula:
  • ammonium compound comprises from 5 to 95 percent by weight of said electroconductive layer.
  • ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
  • the photoconductive layer is capable of retaining an electrostatic charge in the dark, and of subsequently permitting a portion of that charge to leak away in proportion to the amount of visible light projected on to the charged surface
  • the photoconductive layer is uniformly electrostatically charged in the dark, the visible image to be copied is projected upon the charged surface, and finally the resulting latent electrostatic image is developed using appropriate charged pigment particles.
  • This layer must have adequate electrical conductivity, especially at low ambient relative humidity conditions.
  • a base sheet of paper is UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,900,319
  • the conductive paper is then provided with a subsequent dielectric or photoconductive coating
  • the base paper must have adequate electrical conductivity over a wide range of ambient relative humidity conditions adequate barrier propertiesto prevent the contamination of one layer with the components used in other layers or with the solvents or carriers used to apply the other layers and adequate curl characteristics both during and after processing to avoid jamming the copy machine and to provide an acceptable appearance to the final copy.
  • Barrier and conductive additives may similarly be added during paper formation by means of a size press or after formation by means of a trailing blade or other type coater.
  • the electrostatographic printing layer is usually added subsequent to paper formation, commonly by means of a reverse roll or other appropriate coater.
  • the conductive layers have generally been of three types, those incorporating common conductors such as metal foils and carbon particles, those incorporating inorganic electrolytes such as metal salts often in combination with humectants to improve conductivity at low relative humidities and those incorporating organic electrolytes such as conductive polymers.

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Abstract

An improved electroconductive coating is made by incorporating in its formulation both an organic film-forming polymer and certain low molecular weight monomeric quaternary ammonium compounds. An improved electrostatographic copy sheet is made by combining a conductive layer comprising said improved electroconductive coating and a dielectric or photoconductive printing layer.

Description

United States Patent Miller Aug. 19, 1975 [5 1 ELECTROSTATOGRAPHIC COPY PAPER 3,510,246 5/1970 Keen et a1. 260/5676 M CONTAINING GLYCXDYL QUATERNARY 3,619,284 1 l/197l Ray-Chaudhuri et a1 1 17/201 AMMONIUM COMPOUNDS [76] Inventor: Lewis s. Miller, 10260 5.12. 21st 51., Primary Examiner-Norman Torchin Benevue, w 98004 Assistant Examiner-Judson R. Hightower Attorney, Agent, or FirmChristensen, OConnor, [22] F1led: Dec. 26, 1973 Garrison & Havelka [21] Appl. No.: 427,503
Related U.S. Application Data ABSTRACT [62] Division of Ser. No. 187,211, Oct. 6, 1971, Pat. No.
3,798,031 An improved electroconductive coating is made by incorporating in its formulation both an organic film- [52] U.S. Cl 96/l.8; 96/1.5 forming polymer and certain low molecular weight [51] Int. Cl. G03G 5/00 monomeric quaternary ammonium compounds. An [58] Field of Search 96/1.5, 1.8; 117/201; improved electrostatographic copy sheet is made by 260/5676 M combining a conductive layer comprising said improved electroconductive coating and a dielectric or [56] References Cited photoconductive printing layer.
UNITED STATES PATENTS 1/1967 Lau et al 96/1.8
8 Claims, N0 Drawings ELECTROSTATOGRAPHIC COPY PAPER CONTAINING GLYCIDYL QUATERNARY AMMONIUM COMPOUNDS This is a continuation division, of application Ser. No. 187,211, filed Oct. 6, 1971 now U.S. Pat. No. 3,798,032.
This invention relates to an improved electroconductive coating, an improved electrostatographic copy sheet, and to methods for making and using the same. In particular, this invention relates to an improved electroconductive coating comprising in combination an organic film-forming polymer and certain low molecular weight monomeric quaternary ammonium compounds, to an improved electrostatographic copy sheet comprising in combination a conductive layer incorporating said improved electroconductive coating and a printing layer comprising a dielectric or photoconductive material, and to methods for making and using said improved electroconductive coating and said electrostatographic copy sheet.
BACKGROUND OF THE INVENTION Electroconductive coatings have found wide application in modern technology. They are used in electrostatographic copy sheets such as electrographic and electrophotographic copy sheets, to give antistatic characteristics to fabrics, carpets, and the like, and in other applications where electrical conductivity is desired for an otherwise dielectric surface.
In electrostatographic copying an electrostatic charge pattern is generated corresponding to the desired image to be produced. The charge pattern is deposited upon an appropriate electrostatographic copy sheet capable of retaining the charge long enough to permit development of the pattern back into a visible image. This development usually comprises applying appropriately charged pigment particles to the charged surface of the copy sheet followed by permanent fixing of those particles to the sheet.
In electrographic copying the copy sheet comprises an electroconductive layer in combination with a dielectric charge-retaining layer. In use the copy sheet is charged with an electrostatic charge pattern corresponding to the desired image to be produced, followed by appropriate development. In electrophotographic copying a copy sheet is used comprising a photoconductive layer in combination with an ele of inorganic salts, even with humectants, the conductivity tends to drop off sharply at very low humidities in spite of the humectant, and papers so treated tend to become limp and moist at high relative humidities. The inorganic salts must be used in combination with barrier materials to prevent them from migrating into the subsequently applied electrostatographic printing layer thereby changing its dielectric properties, and it is extremely difficult to find a satisfactory barrier material which is not precipitated from the conductive formulation by the salt.
The best approach to conductivity appears to be the use of organic polymeric electrolytes, for these materials can be designed to give good conductivities at low humidities, and to have fair to good barrier properties. The main problems encountered in the use of polymeric electrolytes have been their high cost and their tendency to permit some degree of migration of conductive material into the subsequently applied dielectric coatings during prolonged storage. Attempts to improve the barrier properties of conductive formulations incorporating these organic polymeric electrolytes by including in the formulations common organic filmforrning polymer barrier materials have often met with failure due to the precipitation of the electrolyte and/or barrier material. The majority of the organic electro' lytes are relatively high molecular weight polymeric quaternary ammonium compounds, e.g., see U.S. Pat. Nos. 3,01 1,918 and 3,288,770. It is known that monomeric quaternary ammonium compounds containing relatively long-chained radicals have conductive properties, e.g., see U.S. Pat. Nos. 3,048,539 and 3,141,905, however, in comparison with the polymeric quaternary ammonium compounds, they have been considered of little value for use in electrostatographic copying due to relatively poorer conductivity, e. g. Vaurio and Fird, TAPPI, Dec. 1964, Vol. 47, No. 12, pps. l63A-l65A.
Combinations of organic film-forming polymers with ammonium compounds have been used in coating formulations, but not for the purpose of producing an improved electroconductive coating. U.S. Pat. No. 2,003,960 to Tonkin et al. discloses the use of choline chloride with starch or gum to produce an improved printing paste for vat colors. U.S. Pat. No. 2,984,639 to Stamberger et al. discloses the preparation of waterinsoluble germicidal compositions by reacting certain monomeric quaternary ammonium compounds with a variety of synthetic polymers including styrene maleic acid copolymers. U.S. Pat. No. 3,428,485 to Bonzagni discloses the coating of paper with an ammonium salt of a particular polycarboxylic acid anhydride interpolymer, in combination with starch or proteinaceous materials, to increase the resistance of the treated paper to moisture, ink, lactic acid, and food juice.
SUMMARY OF THE INVENTION These and other problems have been solved by the discovery of an improved electroconductive coating and formulation comprising in combination (i) an organic film-forming polymer, and (ii) a monomeric qua ternary ammonium compound described by the formula:
where R is a radical selected from the group consisting of HOCH CH and R is selected from the group consisting of CH;,- and CH CI-I A is a positive integer selected from the group consisting of l, 2, and 3, and B is an anion selected from the group consisting of chloride, fluoride and bromide. The low molecular weight monomeric quaternary ammonium salts defined above, containing radicals each having at most three carbon atoms, have been found to be compatible (cause no precipitation) with all organic film-forming polymer barrier materials tested.
The use of quaternary ammonium compounds of the above formula, in combination with an organic filmforming polymer barrier material, has the following advantages over the prior art materials. High conductivities can be obtained even at low relative humidities. Lateral surface resitivities as low as l X ohms, measured using a Kiethley ring apparatus, have been achieved at relative humidities of and lower. The costs of the new coatings based on equivalent area coated are substantially lower than those of coatings providing equivalent conductivity utilizing the conventional conductive polymers. The new coatings have improved barrier properties which reduce contamination of adjacent layers by migration and penetration.
The improved electroconductive coatings can be used in the electroconductive layer of an improved electrostatographic copy sheet. In particular, these coatings are used to conductivize a base sheet which is subsequently provided with an appropriate dielectric or photoconductive printing layer.
DETAILED DESCRIPTION OF THE INVENTION The monomeric quaternary ammonium compounds useful in this invention can be described by the formula:
where R is a radical selected from the group consisting of HOCH Cl-l H CCHCH and R is a radical selected from the group consisting of CH and CH CH A is a positive integer selected from the group consisting of l, 2 and 3, and B is an anion selected from the group consisting of chloride, fluoride and bromide. Examples of suitable compounds are choline chloride, glycidyl trimethyl ammonium chloride, 2-hydroxypropyltrimethyl ammonium chloride, methyl tris (hydroxyethyl) ammonium chloride, and dimethyl dihydroxyethyl ammonium chloride. The preferred compound is choline chloride. Instead of the chloride, bromide, and fluoride anions suggested by the above formula, sulfate, carbonate, acetate, nitrate and others may be used at the loss of some conductivity. The preferred anion is chloride.
Suitable organic film-forming polymers for use in this invention are: styrene maleic acid, acid salt, and ester polymers; vinyl acetate maleic acid, acid salt, and ester polymers; polyvinyl methyl ether maleic acid, acid salt, and ester polymers; butadiene maleic acid, acid salt, and ester polymers; polyvinyl alcohols; polyvinyl acetates; starches; proteins; gums; caseins; alginates; cellulose polymers; styrene butadiene copolymers; polyamino and quaternary ammonium polymers; polyphosphate and polyphosphonium polymers; polysulfate and polysulfonium polymers; polyvinylpyrrolidones; poly- 4 ethylenes; polypropylenes; polyvinylchlorides; polystyrenes; polyamides; ethylene vinyl acetate polymers; and polyacrylic polymers. A preferred organic filmforming polymer is protein.
Both hydrophillic and hydrophobic polymers can be used, though the former are preferred since most of the present conductive coating formulations are applied as aqueous systems, and further, because they retain moisture in the conductive coating thereby increasing its conductivity. Hydrophobic polymers may be used in conductive formulation emulsion systems if the polymer can be emulsified. They may also, in some cases, be milled with the quaternary ammonium compound and then extrusion coated onto a sheet of base material such as paper.
Particular examples of organic film-forming polymers suitable for use in these inventions comprise Lytron 897 and 898 (trademarks), polyvinyl acetate maleic anhydride copolymers manufactured by Monsanto Chemical Co.; Gantrez AN 139, AN 149, and AN 169 (trademarks), polyvinyl methyl ether maleic anhydride manufactured by the General Aniline Film Corp.; SMA-IOOOA and 3000A (trademarks), styrene maleic anhydride copolymers manufactured by Arco Chemical CO.; Maldene 631 and 286 (trademarks), butadiene maleic anhydride copolymers manufactured by Borg Warner Corp.; CMC R--XL (trademark), carboxymethyl cellulose manufactured by E. I. duPont Co.; Lemol 60-98 (trademark), manufactured by Borden Chemical Co. and Elvanol 72-60 and 73-125 (trademarks), manufactured by E. l. duPont Co., polyvinyl alcohols; delta protein (trademark), manufactured by Central Soya Co.; Prokote (trademark), manufactured by Ralston-Purina, another protein; Kofilm (trademark), manufactured by National Starch Co., a starch; Kymene 557 (trademark), manufactured by Hercules Powder Co., a polyamide-epichlorohydrin resin; polyvinyl pyrollidone; Dow Latex 630 (trademark), a styrenebutadiene copolymer; Scriptset 540 (trademark), manufactured by Monsanto Chemical Co., the half-ester of polystyrene poly maleic anhydride; Scriptset 500 (trademark), manufactured by the Monsanto Chemical Co., the di-sodium salt of polystyrene poly maleic anhydride; and K-l5 (trademark), polyvinylpyrrolidone manufactured by General Aniline and Film Co.
Other polymeric materials which may be used include: proteins such as soya protein, animal glue (gelatin), zein, and casein; gums such as carrageen, guar, jaquar, tragacanth, karaya, and locust bean gum; starches such as corn, potato, sugar beet, and tapioca, as well as the dextrins; alginates such as agar and algin; cellulose polymers such as phosphorylated cellulose, methyl cellulose, ethyl cellulose, 2-hydroxyethyl cellulose, 2-hydroxypropyl cellulose and carboxymethyl cellulose; a polyamino compound such as poly-2- (dimethylamino) ethyl methacrylate; a quaternary ammonium material such as vinyl benzyl trimethyl ammonium chloride; a polyphosphate compound such as polyvinyl phosphonic acid and/or salt; a polyphosphonium compound such as polyglycidal tributyl phosphonium chloride; a polysulfate compound such as polysodium p-styrene sulfonate; and a polysulfonium compound such as poly (2-acryloxyethyl) dimethyl sulfonium chloride.
It is noted that, as used in this specification, filmforming polymer is intended to mean a polymer which is capable of being formed essentially without additives into a continuous self-supporting film. The term is not meant to indicate that such a film is, in fact, formed in the electroconductive coating of this invention, but merely that the polymer itself has the inherent capability of being formed into such a film,
Fillers, extenders, brighteners, and other materials may be added to the electroconductive coatings of this invention. Some suitable materials falling in one or another of these categories include clay, calcium carbonate, titanium dioxide, zinc oxide, silicas, and colored pigments such as chronic yellow.
The electroconductive coatings of this invention may be formulated as follows: quaternary ammonium salt, 5-95 wt. 20-50 wt. preferred; film-forming polymer, 5-95 wt. -50. Wt; preferred; extender, filler, pigment, 0-60 wt. -50 wt. preferred.
The inventions will be further described and illustrated by the following examples. It should be understood, however, that although these examples may describe certain preferred embodiments of the inventions, they are given primarily for the purpose of illustration and that the inventions in their broader aspects are not limited thereto.
EXAMPLE 1 A coating mix was prepared from 3.80 parts Microvelva-L Talc (International Talc, lnc.), 1.25 parts of Elvanol 72-60 polyvinyl alcohol (duPont), 6.85 parts choline chloride and 38.1 parts of water. The tale was first dispersed in a portion of water, then a 10% solution of the polyvinyl alcohol was blended in, followed by the choline chloride. The smooth, nioderately viscous mix (Type A) 'was applied at 1.76 lbs. per 3300 sq. ft. to a copy base paper rawstock (CC Base A, Weyerhauser Co.) by means of a laboratory trailing blade coater. The coated sheets were dried in a photographic dryer and then conditioned at 10% relative humidity at C. At these conditions they had a lateral surface resistivity of 5 X 10, ohms.
Similar coated papers were' made from a formulation of 3.80 parts talc, 1.25 parts Elvanol 72-60, 6.85 parts Dow 2611.25 polymeric vinyl benzyl quaternary am monium conductive resin and 38.1 parts water, (Type B). These sheets and sheets of the uncoated rawstock were also conditioned as above. (The surface resistivities of all the papers were measured at 100 volts using a Keithley 610 C electrometer and 6105 resistivity electrodes.) The coated sheets had a lateral surface resistivity of 4 X 10 ohms, while the uncoated rawstock measured greater than 1 X 10 ohms, both at 10% RH.
After standing for 24 hours, both Mixes A and B were smooth and easily spreadable. An identical formulation in which the choline chloride was replaced by tetramethyl ammonium chloride became curdled and lumpy after standing for 2 hours. Thus the A and B formulations represent compatible mixtures, while the tetramethyl ammonium chloride formulation is incompatible.
Subsequently another formulation was prepared similar to Type A, except that the Elvanol 72-60 (the organic film-forming polymer) was omitted, and the amount of Talc was increased to 505 parts. The resulting low viscosity formulation was coated at 1.65 lba. per 3300 sq. ft. on the paper rawstock, and conditioned at 10% RH. The lateral surface resistivity was then measured to be 1.6 X 10'ohms, a significantly higher value than that measured for the Type A formulation.
EXAMPLE 2 Twenty parts of protein (Prokote, Ralston-Purina) were added slowly to 72 parts water with stirring. The dispersion was then'hea'ted to 63C, stirred for 10 minutes and 3.5 parts of triethanolamine were added followed by 28.6 parts of a solution of choline chloride and l 12 parts of water. After cooling to 43C, the Brookfield viscosity was 200 cps at 35% total solids. A trailing blade coating of 1.5 lbs/3300 ft was applied to each side of Base A rawstock. The surface resistivities at 15% RH, 25C, measured as in Example 1, were 3 X 10 ohm-cm (wire side) and 4.4 X 10 ohm-cm (felt side). Solvent penetration was measured by placing a large drop of toluene containing a dye on the paper surface, then wiping off the excess after 10 seconds and comparing the color, pattern on the opposite side against a set of standards.- Penetration found was 70% on the wire side and 25% on the felt sideyA coated commercial grade conductively coated CC Base A tested at the same time had solvent penetrations of (wire side) and 30% (felt side).
EXAMPLE 3 Fifty-seven parts of starch (Kofilm 80, National Starch Co.), followed by 164 g of choline chloride and 18 g of 40% glyoxal were added to 101 g of water. The mix was stirred on a steam bath for one hour at 80-87C. Forty parts of talc (Microvelva L) were mixed with l 16 g of the above mix and 17 g of water. This formulation was spread with the laboratory trailing blade coater onto Base A rawstock at 2.1 lbs. per 3300 ft After'conclitioning overnight at 15% relative humidity and 25C, the surface resistivity was measured as in Example 1 to be 4 X 10 ohms-cm.
EXAMPLE 4 The coated conductive base papers prepared in Examples l-A, 2 and 3 were coated (a) with a photoconductive coating consisting of 200 parts zinc oxide (Photox 80, The New Jersey Zinc Co. 59.6 parts of DeSoto 041 birijderresin (DeSoto, Inc), 115 parts of toluene solvent and 4.2 ml. of dye sensitized solution ppm. of fluorescein sodium salt in methanol) at the rate of 18 pounds per 3300 square feet; or (b) with a dielectric coating consisting of 200 parts of Stein Hall 1622 (Stein Hall Co.) binder resin, 100 parts of Superlith XXXN pigment (C. J. Osborn Co.) and 96 parts of toluene these ingredients were ground in a ball mill and then applied to the base papers at a rate of 7 lbs. per 3300 square feet.
The papers coated with the photoconductive coating give good copies when used in an SCM Copystat 44 at both 20% and 50% relative humidity. The dielectric coated papers were tested in an Electrostatic Paper Tester (Victoreen Instrument. Co.) and were found to have a charge acceptance above 200 volts and satisfactory voltage decay rates, which indicate that satisfactory electrographic copies could be made using those papers.
EXAMPLE 5 Five grams of Scriptset 540, a partial ester of a polystyrene maleic acid manufactured and sold by the Monsanto Chemical Co. is slurried in 77 grams of water. Ammonium hydroxide, 28%, is added to bring the pH to 9.0 and to dissolve the Scriptset 540. To the resultant solution is added a 70% solution of choline chloride as sold by Nopco Chemical.
A 40 lbs/ 3300 ft bleached sulfite-Kraft sheet having a 100200 density prior to size pressing was size pressed to give a pickup of total dry solids of 1.9 lbs/3300 ft After size pressing, the dried paper had a Mercury Densometer density of 6925 and its resistivity as measured by a Keithley electrometer using a Keithley ring after conditioning for 24 hours at 15% RH was 2.0 X 10 ohms. At 50% RH the resistivity (surface) was 3.8 X 10 ohms.
EXAMPLE 6 Other formulations tried were as follows:
Wet we. 1 2 3 Scriptset 540 7 2.5 1 Choline Chloride 70% 3 7.5 Water 1 10 40.0 15.7
Ammonium Hydroxide (28%) Ammonium hydroxide added in sufficient quantity to give pH of 9.0-9.5.
A 40 lb. bleached sulfite-Kraft paper having a density of 100-200 prior to size press was size pressed to a dry solid pickup equivalent to 1.5-3.0 lbs/3300 ft. After size pressing, the above papers had the following properties:
Keithley-Surface Resistivity, ohms Density RH 50% RH l 4600 5.3 X 10 5.0 X 10 2 6125 5.0 X 10 3.0 X 10" 3 1925 5.0 X 10 3.5 X 10 wherein R is R is CH or CH CH A is 1, 2 or 3; and B is a chloride, fluoride or bromide anion.
2. The paper of claim 1 wherein said ammonium compound comprises from 5 to percent by weight of said electroconductive layer.
3. The paper of claim 1 wherein said ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
4. In an electrostatographic copy paper, including a printing layer having a surface capable of receiving and retaining an electrostatic charge, the improvement comprising an electroconductive layer underlying said printing layer and comprising an organic, film'forming polymer and a monomeric quaternary ammonium compound of the formula:
[ A N u-Ai l B wherein R is R is CH or CH CH A is l, 2 or 3; and B is a chloride, fluoride or bromide anion.
5. The copy paper of claim 4 wherein said printing layer comprises a substance selected from the group consisting of dielectric and photoconductive substances.
6. The copy paper of claim 4 wherein said printing layer is comprised of photoconductive zinc oxide.
7. The paper of claim 4 wherein said ammonium compound comprises from 5 to 95 percent by weight of said electroconductive layer.
8. The paper of claim 4 wherein said ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,900,319 DATED August 19, 1975 INVENTOR(S) t LEWIS S. MILLER It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
In column 1, line 47, "ele" should read -electroconductiveand between "electroconductive" and "of" insert the following:
-layer. The photoconductive layer is capable of retaining an electrostatic charge in the dark, and of subsequently permitting a portion of that charge to leak away in proportion to the amount of visible light projected on to the charged surface In use, the photoconductive layer is uniformly electrostatically charged in the dark, the visible image to be copied is projected upon the charged surface, and finally the resulting latent electrostatic image is developed using appropriate charged pigment particles.
Both electrostatographic copying systems described,
that is the electrographic and electrophotographic copying systems, require a copy sheet having an electroconductive layer.
This layer must have adequate electrical conductivity, especially at low ambient relative humidity conditions. Commonly,
in an electrostatographic copy sheet, a base sheet of paper is UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,900,319
DATED August 19, 1975 Page 2 INVENTOR(S) Lewis S. Miller it is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
coated or impregnated with electroconductive material and comprises the conductive layer. The conductive paper is then provided with a subsequent dielectric or photoconductive coating,
depending upon what type of copying the sheet is intended for.
In any case, for good copying, the base paper must have adequate electrical conductivity over a wide range of ambient relative humidity conditions adequate barrier propertiesto prevent the contamination of one layer with the components used in other layers or with the solvents or carriers used to apply the other layers and adequate curl characteristics both during and after processing to avoid jamming the copy machine and to provide an acceptable appearance to the final copy.
In order to satisfy these requirements base papers have in the past been treated in a variety of ways usually in several stages Sizes and fillers are often added to the paper either as it is being formed by including them in the pulp furnish, on a paper machine by means of a size press or after UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,900,319 DATED August 19, 1975 PAGE 3 INVENTOR(S) Lewis S. Miller It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
formation by means of a trailing blade or other type coater.
Barrier and conductive additives may similarly be added during paper formation by means of a size press or after formation by means of a trailing blade or other type coater. The electrostatographic printing layer is usually added subsequent to paper formation, commonly by means of a reverse roll or other appropriate coater.
The conductive layers have generally been of three types, those incorporating common conductors such as metal foils and carbon particles, those incorporating inorganic electrolytes such as metal salts often in combination with humectants to improve conductivity at low relative humidities and those incorporating organic electrolytes such as conductive polymers.
When conductivity is achieved by means of metal foils or carbon particles, it is expensive and inherently accompanied by problems related to the desired production of a clean, white sheet.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,900,319
DATED August 19, 1975 PAGE 4 INVENTOR(S) Lewis S. Miller It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
When conductivity is achieved through the use-- Signed and Sealed this sixteenth D ay Of December 1975 [SEAL] A ttest:
RUTH C. MASON C. MARSHALL DANN Altesting Officer Commissioner of Patents and Trademarks

Claims (8)

1. AN ELECTROCONDUCTIVE PAPER USEFUL AS A BASE FOR PRODUCING ELECTROSTATOGRAPHIC COPY PAPER COMPRISING A PAPER SHEET COATED WITH AN ELECTROCONDUCTIVE LAYER COMPRISING AN ORGANIC, FILM-FORMING POLYMER AND A MONOMERIC QUATERNARY AMMONIUM COMPOUND OF THE FORMULA:
2. The paper of claim 1 wherein said ammonium compound comprises from 5 to 95 percent by weight of said electroconductive layer.
3. The paper of claim 1 wherein said ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
4. In an electrostatographic copy paper, including a printing layer having a surface capable of receiving and retaining an electrostatic charge, the improvement comprising an electroconductive layer underlying said printing layer and comprising an organic, film-forming polymer and a monomeric quaternary ammonium compound of the formula: (RA1 - N - R(4-A)11) B wherein R1 is
5. The copy paper of claim 4 wherein said printing layer comprises a substance selected from the group consisting of dielectric and photoconductive substances.
6. The copy paper of claim 4 wherein said printing layer is comprised of photoconductive zinc oxide.
7. The paper of claim 4 wherein said ammonium compound comprises from 5 to 95 percent by weight of said electroconductive layer.
8. The paper of claim 4 wherein said ammonium compound comprises from 20 to 50 percent by weight of said electroconductive layer.
US427503A 1971-10-06 1973-12-26 Electrostatographic copy paper containing glycidyl quaternary ammonium compounds Expired - Lifetime US3900319A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4024311A (en) * 1975-10-30 1977-05-17 International Paper Company Electroconductive paper coating
EP0012517A1 (en) * 1978-11-15 1980-06-25 Calgon Corporation Electroconductive articles and a method of preparing them
US4293610A (en) * 1979-03-28 1981-10-06 International Paper Company Electrostatic printing medium
US4293595A (en) * 1979-03-28 1981-10-06 International Paper Company Aqueous process for making a conductive medium for electrostatic printing
US5312671A (en) * 1991-05-21 1994-05-17 Arkwright Incorporated Antistatic drafting films

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3298831A (en) * 1963-07-02 1967-01-17 Cons Papers Inc Paper laminates for electrostatic printing support members
US3510246A (en) * 1967-02-08 1970-05-05 Gen Mills Inc Treatment of cellulosic fibers with certain quaternary ammonium compounds
US3619284A (en) * 1969-04-16 1971-11-09 Nat Starch Chem Corp Electroconductive paper and process of making same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3298831A (en) * 1963-07-02 1967-01-17 Cons Papers Inc Paper laminates for electrostatic printing support members
US3510246A (en) * 1967-02-08 1970-05-05 Gen Mills Inc Treatment of cellulosic fibers with certain quaternary ammonium compounds
US3619284A (en) * 1969-04-16 1971-11-09 Nat Starch Chem Corp Electroconductive paper and process of making same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4024311A (en) * 1975-10-30 1977-05-17 International Paper Company Electroconductive paper coating
EP0012517A1 (en) * 1978-11-15 1980-06-25 Calgon Corporation Electroconductive articles and a method of preparing them
US4293610A (en) * 1979-03-28 1981-10-06 International Paper Company Electrostatic printing medium
US4293595A (en) * 1979-03-28 1981-10-06 International Paper Company Aqueous process for making a conductive medium for electrostatic printing
US5312671A (en) * 1991-05-21 1994-05-17 Arkwright Incorporated Antistatic drafting films

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