US3818928A - Hydropneumatic capacitor - Google Patents
Hydropneumatic capacitor Download PDFInfo
- Publication number
- US3818928A US3818928A US00223151A US22315172A US3818928A US 3818928 A US3818928 A US 3818928A US 00223151 A US00223151 A US 00223151A US 22315172 A US22315172 A US 22315172A US 3818928 A US3818928 A US 3818928A
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- United States
- Prior art keywords
- valve
- tank
- pressure
- disc
- capacitor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000003990 capacitor Substances 0.000 title claims abstract description 49
- 239000012530 fluid Substances 0.000 claims description 60
- 239000007788 liquid Substances 0.000 claims description 21
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000011144 upstream manufacturing Methods 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 5
- 230000004044 response Effects 0.000 claims description 5
- 239000000696 magnetic material Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 2
- 238000013459 approach Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 69
- 230000008878 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 230000002262 irrigation Effects 0.000 description 8
- 238000003973 irrigation Methods 0.000 description 8
- 239000002689 soil Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004162 soil erosion Methods 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/16—Control of watering
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/2931—Diverse fluid containing pressure systems
- Y10T137/3115—Gas pressure storage over or displacement of liquid
- Y10T137/3127—With gas maintenance or application
- Y10T137/3137—Gas injected by liquid pressure or flow
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7758—Pilot or servo controlled
- Y10T137/7762—Fluid pressure type
- Y10T137/7764—Choked or throttled pressure type
- Y10T137/7766—Choked passage through main valve head
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7758—Pilot or servo controlled
- Y10T137/7762—Fluid pressure type
- Y10T137/7769—Single acting fluid servo
- Y10T137/777—Spring biased
Definitions
- a hydropneumatlc capacltor Pamcularly useful sprinkler systems and comprising an air-water accu mulator tank connected by conduit means to a low gallonage water source and by a normally closed valve means to a sprinkler head.
- the valve means possesses a predetermined pressure threshold of operation for rapidly opening to discharge water from the tank through the sprinkler head. Upon each discharge from the tank, air is pumped into the tank by operatively associated pump means to charge the tank with compressed air.
- the present invention relates to hydropneumatic capacitors and more particularly to such a capacitor which is ideally suited for use in sprinkler systems for agricultural and turf irrigation as well as for environmental dust control.
- the first includes an array of closely spaced sprinkler heads connected by piping, valves, and controls to a relatively low gallonage water source.
- Such systems are usually employed as residential lawn irrigation systems. Because of the extensive piping and controls required in such systems, as well as the high cost of the component parts and the installation thereof, such systems are not generally employed in the irrigation of larger areas such as golf courses, farm fields, and the like.
- the second form of sprinkler irrigation system is usually employed in such situations.
- the second form of sprinkler irrigation system in cludes a fewer number of widely separated sprinkler heads connected by piping to a water source.
- the water source is a high gallonage source. This allows the sprinkler heads to apply water over relatively long distances and permits a fewer number of sprinkler heads to apply water to a large area.
- the present invention is directed to a hydropneumatic capacitor including in combination an air-water accumulator tank, quick-opening normally closed valve, and an air pump, for use in sprinkler systems of the second form.
- the capacitor is designed to enable such systems to utilize low gallonage water sources and to intermittently discharge water from the sprinkler,
- the rate of discharge is controllable to insure that the soil will absorb all water dispensed by the sprinkler heads, thereby preventing undesired puddling, water run-off, and soil erosion.
- Still another object of the present invention is to provide a capacitor of the foregoing character including air pump means for pumping air into the tank to charge the tank with compressed air upon each discharge of water therefrom.
- a still further object of the present invention is to provide a hydropneumatic capacitor of the'foregoing character wherein the valve means comprises a magnetically actuated valve for rapidly and momentarily opening to discharge desired quantities of water through the associated sprinkler head at predetermined and controllable time intervals.
- Another object of the present invention is to provide a hydropneumatic capacitor of the foregoing character which is substantially insensitive to pressure changes in the line supplying water thereto and which may be regulated to discharge like quantities of water independent of its'placement at different altitudes in a sprinkler irrigation system.
- FIG. 1 is the side view of the hydropneumatic capacitor and sprinkler head combination supported on the ground and ready for connection to a water source for dispensing quantities of water at a predetermined rate;
- FIG. 2 is the side view of the combination illustrated in FIG. 1 partially in section and showing the interior of an air-water accumulator tank of the capacitor;
- FIG. 3 is a sectional side view of a portion of the capacitor including conduit means for supplying water to the accumulator tank and to valve means for regulating operation of the capacitor;
- FIG. 4 is a sectional side view of air pump means for the capacitor
- FIG. 5 is a sectional side view of one of the check valves included in the air pump means.
- FIGS. 6a, 6b, and 6c are curves schematically representing changes in pessure at various points in the capacitor during operation thereof.
- the hydropneumatic capacitor is denoted by the numer 8, and as shown in FIG. l'may be supported on the ground by a tripod 9 including a sup port ring ltland three legs 11a, b, and c.
- the capacitor 8 comprises a fluid or air-water accumulator tank 12 connected by conduit means 13 to a low gallonage water source (not shown) and by normally closed valve means 14 to a discharge means 15.
- the conduit means 13 supplies water to a lower portion of the tank 12 to rise within the tank and compress air in an upper portion thereof.
- the valve means 14 possesses a predetermined pressure threshold of operation.
- the valve When the fluid pressure in the tank reaches the predetermined threshold value, the valve rapidly and momentarily opens to discharge liquid from the tank through the discharge means 15.
- the illustrated conduit means 13 comprises a tube 21 extending vertically through a closed top 22 of the tank to a point immediately adjacent the tank bottom 19.
- the tube 21 is open at its lower end to dispense water from the source to the lower portion of the tank.
- Theupper end of the tube 21 i is also open and is secured in an internally threaded bottom port 23 of a main housing 24.
- the main housing 24 includes internally threaded top and side ports 25 and 26.
- the top port 25 is adapted to receive the connecting pipe 27 of the discharge means 15, here a conventional sprinkler 28 head of the rain-bird type.
- the side port 26 is adapted to receive a flow control valve 29 having its input connected to a manually adjustable spring-loaded pressure regulating check valve 30.
- the flow control valve 29 is designed to automati cally regulate the rate of flow of water into the tank 12 from the source independent of pressure changes upstream of the flow control valve.
- the flow control valve is of the type described in copending patent application Ser. No. 168,316, filed Aug. 2, 1971, entitled AUTOMATIC RATE OF FLOW CONTROL VALVE, now U.S. Pat. No. 3,703,913.
- the flow control valve includes a tubular housing 31, an orifice plate 32, and a coinically shaped helical spring 33.
- One end of the housing 31 is externally threaded for attachment to the internally threaded side port 26.
- An opposite end of the housing is internally threaded for receiving an externally threaded portion of the check valve housing 34.
- orifice plate 32 is seated within the housing 31 transverse to the direction of fluid flow therethrough and is secured in place by a threaded sleeve 35 with a base coil of the spring 33 seated on an upstream face of the orifice plate.
- the coils of the spring 33 are adapted to move axially toward and away from the orifice plate with changes in the pressure differential thereacros s to automatically regulate water flow through the orifice plate to a predetermined rate independent of pressure changes upstream of the flow controlvalve.
- the check valve 30 includes a tubular coupling 36 having externally threaded lower and upper ends 37 and 38.
- the lower end is adapted for connection by suitable piping to the water source.
- the upper end is secured in an internally threaded lower port 39 of the check valve housing.
- the upper end of the coupling 36 is shaped to define an annular seat 40 for a valve disc 41 connected to a valve stem 42.
- the valve stem rides vertically in a cylindrical cavity 43 in the lower end of an externally threaded rod 44.
- the rod extends into the housing 34 through a threaded top port 45 and carries a knob 46 external to the housing. Handturning of the knob 46 adjusts the vertical location of the lower end of the rod 44 within the housing and controls the compression of a coil spring 47 bearing on a top of the valve disc 41.
- valve disc 41 is normally urged by a spring 47 onto the valve seat 41). As water flows upwardly fromthe source to the capacitor 8, it engages the valve disc 41. The pressure of the water, being the highest pressure in the sprinkler system, is sufficient to overcome the force of the spring 47 causing the valve disc 41 to rise from the seat 40 and permit water flow through the check valve.
- the water In flowing through the check valve 30, the water suffers a pressure loss determined by the precompression of the spring 47 as hand-adjusted by the rod 44.
- the water pressure losses may be selectively controlled to insure that water at a common pressure is applied to each capacitor independent of the relative altitudes or elevations of the capacitors within the system.
- check valve 311 functions to prevent the back flow of water from the capacitor upon a 10s of pressure upstream thereof or a turn-off of the sprinkler system. This insures that the capacitor will be charged and ready for operation upon a subsequent turnon of the system.
- the water flows at a predetermined and controlled rate through the check valve 30 and flow control valve 29 and into the tube 21. From the tube, the water is dispensed at the lower portion of the tank 12 to rise therein. As the water rises within the tank, it compresses the air in the upper portion thereof. The increase in fluid pressure is transmitted through the water to the normally closed valve means 14 until the pressure threshold of operation is reached. At that time, the valve rapidly and momentarily opens to discharge water at the threshold pressure from the tank through the sprinkler head 28.
- valve means 14 be characterized by the rapid substantially frictionless operation at the predetermined threshold value, which should be adjustable.
- the illustrated form of the valve means 14 comprises a normally closed main valve 48 and a magnetically actuated pilot valve 49 for regulating operation of the main valve.
- the main valve 48 comprises a valve disc 50, a tubular valve stem 51, a diaphragm 52, a spring 53, and a needle valve 54. These are all enclosed in a cover member 55 secured by bolts to a side of the main housing 24.
- the valve disc- 50 is adapted to fit through a side opening 56 in the main housing and is continuously urged by the spring 53 to rest on a valve seat 58.
- the valve seat is defined by an inner annular shoulder 57 around the side port 26 and is open to the conduit means 13.
- the valve stem 51 is externally threaded at one end and is adapted to screw intoan internally. threaded central hole 59 in the valve disc 50.
- a nut 60 locks the valve stem to the valve disc with an annular shoulder 61 on the valve stem bearing tightly against a washer 62 to secure the diaphragm 52 against a downstream face of the valve disc.
- the annular marginal edge of the diaphragm is secured between marginal edges of the cover member 55 and an outside wall of the main housing 24 around the opening 56.
- the diaphragm thus acts as a frictionless seal between the valve disc 50 and the inner side wall of the cover member 55 and with the cover member defines a chamber 63 for receiving water flowing through the valve stem and small openings 64 in the stem behind the disc 50.
- the pressure of the water in the chamber 63 assists the spring 53 in normally seating the disc 50 on the seat 57.
- the end of the valve stem 51 remote from the valve disc is of a reduced diameter to define a shoulder 65 and is adapted to ride in a sleeve bearing 66.
- the bearing is secured in a cavity 67 in the end of an externally threaded rod 68.
- the rod extends into an internally threaded cylindrical projection 69 from the cover member 55 for hand-turning by a knob 70 to regulate the travel of the valve disc 50 from the valve seat 57 and hence to a degree, the rate of water flow from the capacitor upon actuation of the valve means 14.
- the rod 68 carries the needle valve 54 for metering the flow of water into the chamber 63.
- the needle valve 54 extends from'the base of the cavity 67 and into the tubular valve stem 51 to seat against an interior shoulder 71 defined by a reduction in the diameter of the opening in the valve stem at an upstream end thereof.
- a turning of the rod 68 also regulates the bleeding of water through the valve stem and into the chamber 63.
- the pilot valve basically includes a valve seat 72, a magnetically attractable valve disc 73 and magnet means 74.
- the valve disc 73 is normally seated on the valve seat 72 to block fluid flow to the sprinkler head while the magnet means 74 is normally separated from and movable toward the valve disc as fluid pressure increases in the tank to rapidly and momentarily draw the 'valve disc from the valve seat when the fluid pressurereaches the threshold value.
- valve seat 72 is formed by an annular flange 75 surrounding an orifice 76 in the cover member 55.
- the orifice 76 communicates with 1 an orifice 77 in a side of the main housing 24 through a hole 78 in the diaphragm'52.
- the valve disc 73 is formed of a magnetic material and is housed within a case 79 of non-magnetic material.
- the case 79 includes a main cylindrical portion 80 for receiving the valve disc, a closed cylindrical projection 81 coaxial with the cylindrical portion, and an annular flange 82 extending from a base of the main cylindrical portion.
- the projection 81 is adapted to slidably receive a valve stem 83 of nonmagnetic material extending from the valve disc and a coil spring 84 for normally urging the valve disc toward the valve seat 72.
- the annular flange 82 is captured and secured between an outer face of the cover member 55 and an annular flange 85 projecting outwardly from the open end of a cylindrical housing 86.
- the housing is adapted to receive the case 79 and the magnet means 74.
- a diaphragm 87 having a central port 88 communicating with the orifice 76 and adapted to receive a needle valve 89 carried by the valve disc73.
- the diaphragm 87 combines with the case 79 to define a fluid chamber 90 for receiving water from the chamber 63 through a port 91 in the cover member and a small hole 92 in the diaphragm 87.
- the pressure of the fluid in the chamber 90 combines with the force of the spring 84 to maintain the needle valve 89 seated in the central port 88 and the valve disc 73, in effect, seated on the valve seat '72 to normally prevent water flow through the orifices 76 and 77 to the sprinkler head.
- the magnet means 74 is mounted in an end of the housing 86 adjacent the case 79 for movement toward and away from the valve disc 73.
- the illustrated form of the magnet means includes a magnet 93 having a cavity 94 therein for receiving the cylindrical projection of the case.
- the magnet is secured on one end of a rod 95 slidablysupported for axial movement through a hole 96 in the base 97 of a double ended coupling member 98.
- One end 98a of the coupling member 98 is secured to and closes the end of the housing 86 remote from the valve seat 72 while an opposite end 98b of the coupling member is adapted to receive a control means 99 for moving the magnet means toward and away from the valve disc in response to fluid pressure changes in the tank 12.
- the illustrated control means 99 includes a cylinder 100, a piston 101, a diaphragm 102 and a coil spring 1 103.
- the cylinder 100 is defined by the end 98b of the coupling member and a cylindrical cap 104secured to the end98b by a plurality of bolts 105.
- the piston 101 is secured to an end of the rod 95 while the spring 103 coils around the rod and bears on the base 97 of the coupling member and a base of the piston to urge the piston and hence the magnet away from the valve disc 73.
- the diaphragm 102 is bell-shaped with a central portion secured by a washer 106 and screw 107 to a top of the piston 101 and a marginal edge portion captured and sealed between abutting ends of the cap 104 and end 98b of the coupling member.
- the diaphragm 102 acts as a frictionless seal between the piston 10] and the cylinder 101 and divides the cylinder into two isolated compartments 100a and 100b.
- the compartment 100a includes the rod 95 and coil spring 103 while the compartment 100b includes an end port 108 connected to a fluid line from the tank 12.
- a sleeve fitting 109 is secured in the port and receives an elbow 110 forconnection to a tube 111 (see FIG. 2) extending from a port 111' (see FIG. 3) in the main housing 24 immediately above the tube 21.
- the tube 111 defines a fluid passageway from the tank to transmit fluid pressure from the tank to the compartment 100b.
- the fluid pressure in the tank slowly increases, (as illustrated by the curve of FIG. 6), the fluid pressure is transmitted to the compartment 10% to exert a force on the piston 101 moving it slowly against the force of the spring 103 to the right within the cylinder 100.
- the piston moves slowly to the right, it drivesthe rod 95 and hence the magnet 93 to the right over the end of the case 79.
- the magnetic attraction between the magnet and the valve disc 73 is suflicient to overcome the force of the spring 84 and the fluid pressure acting on the valve disc.
- the valve disc 73 rapidly snaps to the end of the case 79. This occurs at the threshold pressure value.
- the threshold value is represented by the maximum pressure at which time water surges from the tank to the sprinkler head resulting in a rapid reduction in the fluid pressure within the tank 12. Because of the rapid flow of high pressure fluid from the tank to the sprinkler head, the sprinkler head is able to discharge the water over a long distance to provide the desired coverage by the sprinkler head of a relatively large area adjacent thereto. Thus, from a low-gallonage water supply, the capacitor 8 is able to periodically generate a high pressure charge of waterfor dispensing over long distances by the sprinkler head.
- the tank 12 is charged with a quantity of compressed air prior to water recharge of the tank.
- this is accomplished by the pump means 16.
- the pump means 16 is responsiveto fluid pressure immediately downstream of the valve means 14 for pumping compressed air into the upper portion of the tank 12.
- the form of the pump means illustrated in FIG. 3 and FIG. includes a hydropneumatic pump 112 and a compression chamber 113.
- the pump 112 is adapted to respond to pressure of the fluid rapidly surging through the valve means 14 to compress a quantity of air and store it in the compression chamber 113 until the pressure in the tank 12 drops below the pressure in the compressionichamber, at which time the high pressure air is allowed to slowly bleed into the tank.
- the hydropneumatic pump 112 includes a closed housing 114, a diaphragm 115, and a coil spring 116.
- the housing is formed of two similar cup-shaped members 117 and 118.
- the member 117 includes an outwardly projecting marginal edge which is bent outwardly and over an outer marginal edge of the member 1 18 to form a closed air tight chamber 1 19 which is divided by the diaphragm into two isolated compartments 119a and 119b.
- the marginal edge of the diaphragm is clamped between a pair of washers 120 and 121 and mating portions of the marginal edges of the cup-shaped members.- A central portion of the diaphragm is clamped between a pair of plates 122 and 123 secured by a nut 124 on one end of a rod 125. An opposite end of the rod 125 is hollow and extends into the compartment 119a and into a sleeve bearing and coupler 126 securing the housing 114 to the main housing 24. As shown in FIG. 4 and as diagrammatically represented in FIG. 3, the coupler extends into a port 127 in the main housing 24 immediately downstream of the valve means 14 to define a fluid inlet port for the compartment 1190 through the hollow end of the rod and side ports 128 therefrom.
- the coil spring ll6 is seated in the compartment 11% and normally urges the diaphragm 115 away therefrom and from an air inlet port 129 and compressed air outlet port 130, having check valves 131 and 132 seated therein.
- the check valve 131 is designed to open and allow air at atmospheric pressure to be drawn into the compartment 11% as the diaphragm 115 moves toward the fluid inlet port in response to a drop in fluid pressure and in response to the force of the spring 116.
- the check valve 132 is designed to open when the air pressure in the compartment 119b exceeds the pressure in'the compression chamber 1 13 to which the check valve is connected.
- the compression chamber 113 comprises a tube connected to the check valve 132 and toa similar check valve 133 secured in a port 13311 in the top of the tank 12.
- the check valve 133 is designed to open when the fluid pressure in the compression chamber 113. exceeds the fluid pressure in the tank 12 thereby permitting compressed air to bleed into the upper portion of the tank. This operation is depicted by the curve of FIG. 60 and occurs shortly after the valve means 14 opens the fluid pressure in the tank exceeding the air pressure in the compression chamber 113 for a short period of time.
- the check valves 131, 132 and 133 may be of the type shown in FIG. 5 comprising a tubular housing 134 having externally threaded opposite ends 135 and 136 and a hexagon-shaped central portion 137.
- the check valve includes a valve disc 138 carried by a valve stem 139 having an enlarged end 140.
- a coil spring 141 bears on the end 140 and anannular shoulder M2 to normally urge an O-ring M3 on the valve disc against an annular valve seat 144 to close the valve.
- the valve disc of the check l3l faces the compartment 11% while the valve discs of the check valves 132 and 133 face the compression chamber 113 and tank 12 respectively to function as previously described.
- the curves of FIGS. 6a, 6b and 6c depict the cyclic nature of the capacitor operation.
- the frequency of operation may be controlled by regulation of the flow control valve 29 to change the rate of water flow into the tank 12.
- the frequency of operation may also be controlled by changing the value of the pressure threshold of operation of the valve means as by changing the springs or magnet means therein.
- Regulation of the needle valve 54 will also vary the rate of closure of the valve means 14 and hence alter the frequency of operation of the capacitor.
- the rate of discharge of water from the tank 12 may be controlled by the adjustment of the rod did to limit the travel of the main valve as previously described.
- the present invention provides a hydropneumatic capacitor ideally suited for use in sprinkler systems and which enables a sprinkler head to intermittently discharge water from a low gallonage source over long distances and at a controllable frequency and rate.
- a hydropneumatic capacitor comprising: a closed fluid accumulator tank; a conduit means connected to a source for supplyin liquid to a lower portion of said tank to rise within said tank and compress air in an upper portion thereof; liquid discharge means; normally closed upstream pressure sensitive valve means having a predetermined pressure threshold of opening connected to'said discharge means and to said tank for rapidly opening to discharge liquid from said tank through said discharge means when fluid pressure in said tank reaches said predetermined threshold value and for automatically closing when fluid pressure in said tank drops below said predetermined threshold value; and air pump means responsive to fluid pressure downstream of said valve means for pumping com- .pressed air into said upper portion of said tank after the fluid pressure in said tank has dropped below said predetermined threshold value and said valve means has closed and including hydropneumatic pump means having a liquid inlet connected to said capacitor downstream of said valve means, an air inlet and a compressed air 6 compression chamber means having an inlet connected to said compressed air outlet and an out let connected to said upper portion of said tank for storing compressed air from said hydropneumatic pump
- conduit means includes automatic rate of flow control valve means forautomatically regulating the rate of flow of liquid to said tank from said source independent of pressure changes upstream of said flow control valve.
- conduit means further includes a valve seat upstream of said flow control valve and a manually adjustable springloaded pressure regulating check valve for seating on said seat to prevent liquid back flow in said conduit means to said source.
- valve means includes:
- a magnetically attractable valve disc
- first spring means for urging said valve disc to seat on said valve seat and block liquid flow from said tank to said discharge means; magnet means normally separated from and movable towards and away from said valve disc in response to fluid pressure increases and decreases respectively in said tank for rapidly and momentarily drawing said valve disc from said seat in opposition to said first spring means when said fluid pressure in said tank reaches said threshold value; and
- second spring means for urging said magnet means away from said disc and for rapidly returning said magnet means to said normally separated condition when said pressure in said tank drops below said threshold value upon an opening of said valve means and a discharge from said tank.
- valve means further includes: 1
- said case housing said first spring means be tween said case and said disc to normally urge said disc against said valveseat;
- said main valve comprising a first relatively large valve seat open to' said con- .duit means
- a first valve disc having a port therethrough for passing liquid to a downstream side of said first valve disc
- first spring means normally urging said first valve disc onto said first valve seat
- pilot valve comprising a second relatively small valve seat open to said downstream side of said first valve disc and to said dischargemeans
- magnet means normally separated from and movable toward said second valve disc as fluid pressure increases in said tank to rapidly and momentarily draw said second valve disc from said second valve seat when said fluid pressure reaches said threshold value.
- main valve further includes manually adjustable stop means downstream of said first valve disc for limiting travel of said first valve disc away from said first valve seat.
- diaphragm means in said hydropneumatic pump means dividing said hydropneumatic pump means into two isolated compartments, a first compartment including said liquid inlet and a second compartment including said air inlet and said compressed air outlet;
- one-way check valve means at said air inlet and compressed air outlet of said hydropneumatic pump means and at said outlet of said compression chambet for only passing air into said second compartment through said air inlet as said diaphragm 'moves away from-said air inlet, for only passing fluid pressure in said upper portion of said tank.
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Fluid-Driven Valves (AREA)
Abstract
A hydropneumatic capacitor particularly useful in sprinkler systems and comprising an air-water accumulator tank connected by conduit means to a low gallonage water source and by a normally closed valve means to a sprinkler head. The valve means possesses a predetermined pressure threshold of operation for rapidly opening to discharge water from the tank through the sprinkler head. Upon each discharge from the tank, air is pumped into the tank by operatively associated pump means to charge the tank with compressed air.
Description
[58] Field 61 Search 61/12, 13; 137/489, 211.5, 137/491, 492.5; 138/26, 30; 169/9, 13; 239/99; 251/29, 33, 35, 38,45, 65; 141/46, 1 1 47,49, 52, 54, 192, 285
References Cited UNITED STATES PATENTS 2,863,600 1 12/1958 96 116166161 137/2115 3,269,318 8/1966 Telford etal. 137/2115 3,376,013 4/1968 Mallett 251/65 3,478,776 10/1969 Royer 137/491 /0/;g 961917a 66 m5 we; 97 96 74 6772 \t /07 5 90 da 05160 9%? 95936g6450 HCCUMULA 70/? RINK United States Patent 1191 1111 3,818,928 Carsten 1' June 25, 1974 1 HYDROPNEUMATIC CAPACITOR 3,570,542 3/1971 0116 6161 251/29 x 3.572.359 3/1971 Welse 137/4925 x [75] Inventor: Paulw- Caste", Mallbu' Cahf- 3.598.323 8/1971 JOhl'lSlOl'l 6161., 239/99 x [73] Assignee: CVC Company, Santa Ana, Calif. P E H S B H I rimary xaminerouston e ,.r. [22] Flled' 1972 Assistant Examiner-Frederick R. Schmidt [21] Appl. No.: 223,151 Attorney, Agent, or Firm-Harris, Kern, Wallen &
Tinsley [52] 11.5. CI 137/211.5, 137/491, 137/492.5,
138/30, 239/99, 251/38, 251/ [57] ABSTRACT 51 161.131. B67d 5/54,F16k 31/12 A hydropneumatlc capacltor Pamcularly useful sprinkler systems and comprising an air-water accu mulator tank connected by conduit means to a low gallonage water source and by a normally closed valve means to a sprinkler head. The valve means possesses a predetermined pressure threshold of operation for rapidly opening to discharge water from the tank through the sprinkler head. Upon each discharge from the tank, air is pumped into the tank by operatively associated pump means to charge the tank with compressed air.
8 Claims, 8 Drawing Figures s ew/(1.512
z I 46- lllllllllll PATENTEUJURZBIQM 7 3.818.928
sum 20F 2 FIG. 2.
8 Fra4. k\
o IO 20 3o 40 o 60 5ECON05 ACCUMULATOR TANK PRESSURE CURVE FIG. 6b. I
\' 50 "5 25 x O V 0 IO 3O 4O 5O 60 SECONDS AIR PUMP PRESSURE cum E 75 5 k FL 5 8 v Q1 0 O lo 20 6O 5ECOND$ compezss/ou CHAMBER PRESSURE 1 HYDRUPNIEUMATIC CAPAWOR The present invention relates to hydropneumatic capacitors and more particularly to such a capacitor which is ideally suited for use in sprinkler systems for agricultural and turf irrigation as well as for environmental dust control.
Geneally speaking, there are two basic forms of sprinkler irrigation systems. The first includes an array of closely spaced sprinkler heads connected by piping, valves, and controls to a relatively low gallonage water source. Such systems are usually employed as residential lawn irrigation systems. Because of the extensive piping and controls required in such systems, as well as the high cost of the component parts and the installation thereof, such systems are not generally employed in the irrigation of larger areas such as golf courses, farm fields, and the like. The second form of sprinkler irrigation system is usually employed in such situations.
The second form of sprinkler irrigation system in cludes a fewer number of widely separated sprinkler heads connected by piping to a water source. The water source is a high gallonage source. This allows the sprinkler heads to apply water over relatively long distances and permits a fewer number of sprinkler heads to apply water to a large area.
While the use of a high gallonage source permits discharge water over long distances, it also results in a rather steady application of large quantities of water to the soil being irrigated. Usually, the water is applied to the soil faster than it can be absorbed. Under such conditions, quantities of water accumulate in puddles and ponds on top of the soil while other quantities of water run off and produce undesired soil erosion. To avoid such occurrences requires the addition of manual or electrical valves and controls to produce a timed and successive operation of the sprinkler heads in the second; form of the sprinkler system. This material increases the purchase price as well as the cost of installation and maintenance of suchsystems.
The present invention is directed to a hydropneumatic capacitor including in combination an air-water accumulator tank, quick-opening normally closed valve, and an air pump, for use in sprinkler systems of the second form. The capacitor is designed to enable such systems to utilize low gallonage water sources and to intermittently discharge water from the sprinkler,
heads thereof over long distances. The rate of discharge is controllable to insure that the soil will absorb all water dispensed by the sprinkler heads, thereby preventing undesired puddling, water run-off, and soil erosion.
Accordingly, it is a general object of the present invention to provide the second form of sprinkler irrigation system with simple and economical means for automatically dispensing measured quantities of water without use of extensive electrical or electromecham duit means to a low gallonage water source and by a normally closed valve to a sprinkler head, the valve possessing a predetermined pressure threshold of operation for rapidly opening to discharge waterfrom the tank through the sprinkler head.
Still another object of the present invention is to provide a capacitor of the foregoing character including air pump means for pumping air into the tank to charge the tank with compressed air upon each discharge of water therefrom.
A still further object of the present invention is to provide a hydropneumatic capacitor of the'foregoing character wherein the valve means comprises a magnetically actuated valve for rapidly and momentarily opening to discharge desired quantities of water through the associated sprinkler head at predetermined and controllable time intervals.
Another object of the present invention is to provide a hydropneumatic capacitor of the foregoing character which is substantially insensitive to pressure changes in the line supplying water thereto and which may be regulated to discharge like quantities of water independent of its'placement at different altitudes in a sprinkler irrigation system.
The foregoing as well as other objects and advantages of the present invention maybe more clearly understood by reference to the following detailed description when considered with the drawings which, by way of example only, depict one form of hydropneumatic capcitor connected to a sprinkler head and embodying the features of the present invention.
In the drawings:
FIG. 1 is the side view of the hydropneumatic capacitor and sprinkler head combination supported on the ground and ready for connection to a water source for dispensing quantities of water at a predetermined rate;
FIG. 2 is the side view of the combination illustrated in FIG. 1 partially in section and showing the interior of an air-water accumulator tank of the capacitor;
FIG. 3 is a sectional side view of a portion of the capacitor including conduit means for supplying water to the accumulator tank and to valve means for regulating operation of the capacitor; I
FIG. 4 is a sectional side view of air pump means for the capacitor;
FIG. 5 is a sectional side view of one of the check valves included in the air pump means; and
FIGS. 6a, 6b, and 6c are curves schematically representing changes in pessure at various points in the capacitor during operation thereof.
In the drawings, the hydropneumatic capacitor is denoted by the numer 8, and as shown in FIG. l'may be supported on the ground by a tripod 9 including a sup port ring ltland three legs 11a, b, and c. Basically, the capacitor 8 comprises a fluid or air-water accumulator tank 12 connected by conduit means 13 to a low gallonage water source (not shown) and by normally closed valve means 14 to a discharge means 15. The conduit means 13 supplies water to a lower portion of the tank 12 to rise within the tank and compress air in an upper portion thereof. The valve means 14 possesses a predetermined pressure threshold of operation. When the fluid pressure in the tank reaches the predetermined threshold value, the valve rapidly and momentarily opens to discharge liquid from the tank through the discharge means 15. As fluid pressure in To accomplish this, the illustrated conduit means 13 comprises a tube 21 extending vertically through a closed top 22 of the tank to a point immediately adjacent the tank bottom 19. The tube 21 is open at its lower end to dispense water from the source to the lower portion of the tank. Theupper end of the tube 21 i is also open and is secured in an internally threaded bottom port 23 of a main housing 24.
In addition to the bottom port, the main housing 24 includes internally threaded top and side ports 25 and 26. The top port 25 is adapted to receive the connecting pipe 27 of the discharge means 15, here a conventional sprinkler 28 head of the rain-bird type. The side port 26 is adapted to receive a flow control valve 29 having its input connected to a manually adjustable spring-loaded pressure regulating check valve 30.
The flow control valve 29 is designed to automati cally regulate the rate of flow of water into the tank 12 from the source independent of pressure changes upstream of the flow control valve. Preferably, the flow control valve is of the type described in copending patent application Ser. No. 168,316, filed Aug. 2, 1971, entitled AUTOMATIC RATE OF FLOW CONTROL VALVE, now U.S. Pat. No. 3,703,913. As illustrated most clearly in FIG. 3 and as described in the copending application, the flow control valve includes a tubular housing 31, an orifice plate 32, and a coinically shaped helical spring 33. One end of the housing 31 is externally threaded for attachment to the internally threaded side port 26. An opposite end of the housing is internally threaded for receiving an externally threaded portion of the check valve housing 34. The
' orifice plate 32 is seated within the housing 31 transverse to the direction of fluid flow therethrough and is secured in place by a threaded sleeve 35 with a base coil of the spring 33 seated on an upstream face of the orifice plate. Thus arranged, the coils of the spring 33 are adapted to move axially toward and away from the orifice plate with changes in the pressure differential thereacros s to automatically regulate water flow through the orifice plate to a predetermined rate independent of pressure changes upstream of the flow controlvalve. Q
In addition to the housing 34, the check valve 30 includes a tubular coupling 36 having externally threaded lower and upper ends 37 and 38. The lower end is adapted for connection by suitable piping to the water source. The upper end is secured in an internally threaded lower port 39 of the check valve housing. Within the check valve housing, the upper end of the coupling 36 is shaped to define an annular seat 40 for a valve disc 41 connected to a valve stem 42. The valve stem rides vertically in a cylindrical cavity 43 in the lower end of an externally threaded rod 44. The rod extends into the housing 34 through a threaded top port 45 and carries a knob 46 external to the housing. Handturning of the knob 46 adjusts the vertical location of the lower end of the rod 44 within the housing and controls the compression of a coil spring 47 bearing on a top of the valve disc 41.
Thus arranged, the valve disc 41 is normally urged by a spring 47 onto the valve seat 41). As water flows upwardly fromthe source to the capacitor 8, it engages the valve disc 41. The pressure of the water, being the highest pressure in the sprinkler system, is sufficient to overcome the force of the spring 47 causing the valve disc 41 to rise from the seat 40 and permit water flow through the check valve.
In flowing through the check valve 30, the water suffers a pressure loss determined by the precompression of the spring 47 as hand-adjusted by the rod 44. By selective adjustment of the check valve for each capacitor in a sprinkler system, the water pressure losses may be selectively controlled to insure that water at a common pressure is applied to each capacitor independent of the relative altitudes or elevations of the capacitors within the system.
Further, the check valve 311 as constructed, functions to prevent the back flow of water from the capacitor upon a 10s of pressure upstream thereof or a turn-off of the sprinkler system. This insures that the capacitor will be charged and ready for operation upon a subsequent turnon of the system.
Thus, with the conduit means 13 connected to a low gallonage water source, the water flows at a predetermined and controlled rate through the check valve 30 and flow control valve 29 and into the tube 21. From the tube, the water is dispensed at the lower portion of the tank 12 to rise therein. As the water rises within the tank, it compresses the air in the upper portion thereof. The increase in fluid pressure is transmitted through the water to the normally closed valve means 14 until the pressure threshold of operation is reached. At that time, the valve rapidly and momentarily opens to discharge water at the threshold pressure from the tank through the sprinkler head 28.
With regard to the foregoing, it is important that the valve means 14 be characterized by the rapid substantially frictionless operation at the predetermined threshold value, which should be adjustable. To accomplish this, the illustrated form of the valve means 14 comprises a normally closed main valve 48 and a magnetically actuated pilot valve 49 for regulating operation of the main valve.
As illustrated most clearly in FIG. 3, the main valve 48 comprises a valve disc 50, a tubular valve stem 51, a diaphragm 52, a spring 53, and a needle valve 54. These are all enclosed in a cover member 55 secured by bolts to a side of the main housing 24. The valve disc- 50 is adapted to fit through a side opening 56 in the main housing and is continuously urged by the spring 53 to rest on a valve seat 58. The valve seatis defined by an inner annular shoulder 57 around the side port 26 and is open to the conduit means 13. The valve stem 51 is externally threaded at one end and is adapted to screw intoan internally. threaded central hole 59 in the valve disc 50. A nut 60 locks the valve stem to the valve disc with an annular shoulder 61 on the valve stem bearing tightly against a washer 62 to secure the diaphragm 52 against a downstream face of the valve disc.
The annular marginal edge of the diaphragm is secured between marginal edges of the cover member 55 and an outside wall of the main housing 24 around the opening 56. The diaphragm thus acts as a frictionless seal between the valve disc 50 and the inner side wall of the cover member 55 and with the cover member defines a chamber 63 for receiving water flowing through the valve stem and small openings 64 in the stem behind the disc 50. The pressure of the water in the chamber 63 assists the spring 53 in normally seating the disc 50 on the seat 57.
To guide the valve disc 50 in its movement onto and away from the seat 57 with operation of the main valve 48, the end of the valve stem 51 remote from the valve disc is of a reduced diameter to define a shoulder 65 and is adapted to ride in a sleeve bearing 66. The bearing is secured in a cavity 67 in the end of an externally threaded rod 68. The rod extends into an internally threaded cylindrical projection 69 from the cover member 55 for hand-turning by a knob 70 to regulate the travel of the valve disc 50 from the valve seat 57 and hence to a degree, the rate of water flow from the capacitor upon actuation of the valve means 14. In addition, the rod 68 carries the needle valve 54 for metering the flow of water into the chamber 63.. As illustrated, the needle valve 54 extends from'the base of the cavity 67 and into the tubular valve stem 51 to seat against an interior shoulder 71 defined by a reduction in the diameter of the opening in the valve stem at an upstream end thereof. Thus, in addition to controlling the travel of the valve disc 50, a turning of the rod 68 also regulates the bleeding of water through the valve stem and into the chamber 63.
As previously indicated, the fluid pressure exerted on the downstream side of diaphragm 52 combines with the force of the spring 53 to maintain the valve disc 50 tightly on the valve seat 57 to prevent fluid flow through the valve means 14 until the fluid pressure in the tank 12 reaches the threshold pressure value, as detected by the pilot valve 49. In this regard, the pilot valve basically includes a valve seat 72, a magnetically attractable valve disc 73 and magnet means 74. The valve disc 73 is normally seated on the valve seat 72 to block fluid flow to the sprinkler head while the magnet means 74 is normally separated from and movable toward the valve disc as fluid pressure increases in the tank to rapidly and momentarily draw the 'valve disc from the valve seat when the fluid pressurereaches the threshold value. This, in turn, rapidly and momentarily actuates the main valve 48 to permit water in the tank to be discharged through the sprinkler head. i i More specifically, the valve seat 72 is formed by an annular flange 75 surrounding an orifice 76 in the cover member 55. The orifice 76 communicates with 1 an orifice 77 in a side of the main housing 24 through a hole 78 in the diaphragm'52. The valve disc 73 is formed of a magnetic material and is housed within a case 79 of non-magnetic material.
The case 79 includes a main cylindrical portion 80 for receiving the valve disc, a closed cylindrical projection 81 coaxial with the cylindrical portion, and an annular flange 82 extending from a base of the main cylindrical portion. The projection 81 is adapted to slidably receive a valve stem 83 of nonmagnetic material extending from the valve disc and a coil spring 84 for normally urging the valve disc toward the valve seat 72. The annular flange 82 is captured and secured between an outer face of the cover member 55 and an annular flange 85 projecting outwardly from the open end of a cylindrical housing 86. The housing is adapted to receive the case 79 and the magnet means 74.
Also captured between the flange and the cover member 55 is a diaphragm 87 having a central port 88 communicating with the orifice 76 and adapted to receive a needle valve 89 carried by the valve disc73. Thus arranged, the diaphragm 87 combines with the case 79 to define a fluid chamber 90 for receiving water from the chamber 63 through a port 91 in the cover member and a small hole 92 in the diaphragm 87. The pressure of the fluid in the chamber 90 combines with the force of the spring 84 to maintain the needle valve 89 seated in the central port 88 and the valve disc 73, in effect, seated on the valve seat '72 to normally prevent water flow through the orifices 76 and 77 to the sprinkler head.
As previously indicated, the magnet means 74 is mounted in an end of the housing 86 adjacent the case 79 for movement toward and away from the valve disc 73. In this regard, the illustrated form of the magnet means includes a magnet 93 having a cavity 94 therein for receiving the cylindrical projection of the case. The magnet is secured on one end of a rod 95 slidablysupported for axial movement through a hole 96 in the base 97 of a double ended coupling member 98. One end 98a of the coupling member 98 is secured to and closes the end of the housing 86 remote from the valve seat 72 while an opposite end 98b of the coupling member is adapted to receive a control means 99 for moving the magnet means toward and away from the valve disc in response to fluid pressure changes in the tank 12.
In the drawings, and as most clearly shown in FIG. 3, the illustrated control means 99 includes a cylinder 100, a piston 101, a diaphragm 102 and a coil spring 1 103. The cylinder 100 is defined by the end 98b of the coupling member and a cylindrical cap 104secured to the end98b by a plurality of bolts 105. The piston 101 is secured to an end of the rod 95 while the spring 103 coils around the rod and bears on the base 97 of the coupling member and a base of the piston to urge the piston and hence the magnet away from the valve disc 73.
The diaphragm 102 is bell-shaped with a central portion secured by a washer 106 and screw 107 to a top of the piston 101 and a marginal edge portion captured and sealed between abutting ends of the cap 104 and end 98b of the coupling member. Thus arranged, the diaphragm 102 acts as a frictionless seal between the piston 10] and the cylinder 101 and divides the cylinder into two isolated compartments 100a and 100b. The compartment 100a includes the rod 95 and coil spring 103 while the compartment 100b includes an end port 108 connected to a fluid line from the tank 12. In this regard, a sleeve fitting 109 is secured in the port and receives an elbow 110 forconnection to a tube 111 (see FIG. 2) extending from a port 111' (see FIG. 3) in the main housing 24 immediately above the tube 21. The tube 111 defines a fluid passageway from the tank to transmit fluid pressure from the tank to the compartment 100b. f r
As the fluid pressure in the tank slowly increases, (as illustrated by the curve of FIG. 6), the fluid pressure is transmitted to the compartment 10% to exert a force on the piston 101 moving it slowly against the force of the spring 103 to the right within the cylinder 100. As the piston moves slowly to the right, it drivesthe rod 95 and hence the magnet 93 to the right over the end of the case 79. At a predetermined point in the travel of the magnet, the magnetic attraction between the magnet and the valve disc 73 is suflicient to overcome the force of the spring 84 and the fluid pressure acting on the valve disc. At this point in the travel of the magnet 93, the valve disc 73 rapidly snaps to the end of the case 79. This occurs at the threshold pressure value.
When the valve disc snaps against the end of the case, the needle valve 89 moves from the central port 88 in the diaphragm 87. Liquid then rushes through the port and through the orifices 76 and 77 creating a pressure differential across the diaphragm 87 which causes the diaphragm to move from the valve seat 72. This allows water to rapidly surge from the chamber 63 through the port 91 and, in turn, instantaneously creates a pressure differential across'the diaphragm 52 and valve disc 50 sufficient to rapidly move the valve disc from the valve seat 57. This opens the main valve and allows fluid in the tank 12 to rapidly surge upward through the tube 21 and to the sprinkler head.
In FIG. 6a, the threshold value is represented by the maximum pressure at which time water surges from the tank to the sprinkler head resulting in a rapid reduction in the fluid pressure within the tank 12. Because of the rapid flow of high pressure fluid from the tank to the sprinkler head, the sprinkler head is able to discharge the water over a long distance to provide the desired coverage by the sprinkler head of a relatively large area adjacent thereto. Thus, from a low-gallonage water supply, the capacitor 8 is able to periodically generate a high pressure charge of waterfor dispensing over long distances by the sprinkler head.
Of course, as the pressure drops in the tank 12, a like pressure reduction occurs in the compartment 10% of the cylinder100 allowing the spring 103 to drive the magnet 93 away from the valve disc 73 and the spring 84 to again seal the needle valve in the central port 88 of the diaphragm 87. As this occurs, fluid pressure rapidly builds in' the chamber 90 and combines with the spring 84 to seal the diaphragm 84 on the seat to close the pilot valve 49. As the pilot valve closes fluid pressure builds in the chamber 63 to combine with the spring 53 to close the main valve 48 readying the capacitor foranother cycle of operation.
In practicing the present invention, it has been found that uniform cyclic operation is most easily maintained if upon each discharge of the capacitor 8, the tank 12 is charged with a quantity of compressed air prior to water recharge of the tank. In the preferred form of the present invention, this is accomplished by the pump means 16. Generally speaking, the pump means 16 is responsiveto fluid pressure immediately downstream of the valve means 14 for pumping compressed air into the upper portion of the tank 12. The form of the pump means illustrated in FIG. 3 and FIG. includes a hydropneumatic pump 112 and a compression chamber 113. The pump 112 is adapted to respond to pressure of the fluid rapidly surging through the valve means 14 to compress a quantity of air and store it in the compression chamber 113 until the pressure in the tank 12 drops below the pressure in the compressionichamber, at which time the high pressure air is allowed to slowly bleed into the tank.
More particularly, the hydropneumatic pump 112 includes a closed housing 114, a diaphragm 115, and a coil spring 116. The housing is formed of two similar cup-shaped members 117 and 118. The member 117 includes an outwardly projecting marginal edge which is bent outwardly and over an outer marginal edge of the member 1 18 to form a closed air tight chamber 1 19 which is divided by the diaphragm into two isolated compartments 119a and 119b. In this regard, the marginal edge of the diaphragm is clamped between a pair of washers 120 and 121 and mating portions of the marginal edges of the cup-shaped members.- A central portion of the diaphragm is clamped between a pair of plates 122 and 123 secured by a nut 124 on one end of a rod 125. An opposite end of the rod 125 is hollow and extends into the compartment 119a and into a sleeve bearing and coupler 126 securing the housing 114 to the main housing 24. As shown in FIG. 4 and as diagrammatically represented in FIG. 3, the coupler extends into a port 127 in the main housing 24 immediately downstream of the valve means 14 to define a fluid inlet port for the compartment 1190 through the hollow end of the rod and side ports 128 therefrom.
The coil spring ll6is seated in the compartment 11% and normally urges the diaphragm 115 away therefrom and from an air inlet port 129 and compressed air outlet port 130, having check valves 131 and 132 seated therein. Generally speaking the check valve 131 is designed to open and allow air at atmospheric pressure to be drawn into the compartment 11% as the diaphragm 115 moves toward the fluid inlet port in response to a drop in fluid pressure and in response to the force of the spring 116. The check valve 132 is designed to open when the air pressure in the compartment 119b exceeds the pressure in'the compression chamber 1 13 to which the check valve is connected.
Thus in operation, and as graphically depicted in FIG. 6b, as the valve means 14 opens and water at the threshold pressure surges to the sprinkler head, the increase in fluid pressure is transmitted through the fluid inlet port into the compartment 119a. This produces a diaphragm 115 to its orginal position. As this occurs the check valve 132 rapidly closes and the check valve 131 opens to draw air into the compartment ll9b readying the pump for another cycle of operation.
As illustrated, the compression chamber 113 comprises a tube connected to the check valve 132 and toa similar check valve 133 secured in a port 13311 in the top of the tank 12. The check valve 133 is designed to open when the fluid pressure in the compression chamber 113. exceeds the fluid pressure in the tank 12 thereby permitting compressed air to bleed into the upper portion of the tank. This operation is depicted by the curve of FIG. 60 and occurs shortly after the valve means 14 opens the fluid pressure in the tank exceeding the air pressure in the compression chamber 113 for a short period of time.
By way of example only, the check valves 131, 132 and 133 may be of the type shown in FIG. 5 comprising a tubular housing 134 having externally threaded opposite ends 135 and 136 and a hexagon-shaped central portion 137. Within the housing, the check valve includes a valve disc 138 carried by a valve stem 139 having an enlarged end 140. A coil spring 141 bears on the end 140 and anannular shoulder M2 to normally urge an O-ring M3 on the valve disc against an annular valve seat 144 to close the valve. Thus arranged, when the fluid pressure acting on the enlarged end Mill and O- ring 143 develops a force greater than the force of the spring Ml the valve opens. in the air pump means lid, the valve disc of the check l3l faces the compartment 11% while the valve discs of the check valves 132 and 133 face the compression chamber 113 and tank 12 respectively to function as previously described.
The curves of FIGS. 6a, 6b and 6c depict the cyclic nature of the capacitor operation. As previously indicated the frequency of operation as well as the rate of water discharge are controllable The frequency of operation may be controlled by regulation of the flow control valve 29 to change the rate of water flow into the tank 12. The frequency of operation may also be controlled by changing the value of the pressure threshold of operation of the valve means as by changing the springs or magnet means therein. Regulation of the needle valve 54 will also vary the rate of closure of the valve means 14 and hence alter the frequency of operation of the capacitor. The rate of discharge of water from the tank 12 may be controlled by the adjustment of the rod did to limit the travel of the main valve as previously described.
In view of the foregoing, it is appreciated that the present invention provides a hydropneumatic capacitor ideally suited for use in sprinkler systems and which enables a sprinkler head to intermittently discharge water from a low gallonage source over long distances and at a controllable frequency and rate.
While a particular form of hydropneumatic capacitor has been described in some detail herein, changes and modifications may be made in the illustrated form without departing from the spirit of the invention. Therefore, it is intended that the invention be limited in scope only by the terms of the following claims.
I claim: 1. A hydropneumatic capacitor comprising: a closed fluid accumulator tank; a conduit means connected to a source for supplyin liquid to a lower portion of said tank to rise within said tank and compress air in an upper portion thereof; liquid discharge means; normally closed upstream pressure sensitive valve means having a predetermined pressure threshold of opening connected to'said discharge means and to said tank for rapidly opening to discharge liquid from said tank through said discharge means when fluid pressure in said tank reaches said predetermined threshold value and for automatically closing when fluid pressure in said tank drops below said predetermined threshold value; and air pump means responsive to fluid pressure downstream of said valve means for pumping com- .pressed air into said upper portion of said tank after the fluid pressure in said tank has dropped below said predetermined threshold value and said valve means has closed and including hydropneumatic pump means having a liquid inlet connected to said capacitor downstream of said valve means, an air inlet and a compressed air 6 compression chamber means having an inlet connected to said compressed air outlet and an out let connected to said upper portion of said tank for storing compressed air from said hydropneumatic pump and feeding it to said tank as the fluid pressure therein drops below the air pres- I sure in said compression chamber means.
2. The capacitor of claim 1 wherein said conduit means includes automatic rate of flow control valve means forautomatically regulating the rate of flow of liquid to said tank from said source independent of pressure changes upstream of said flow control valve.
3. The capacitor of claim 2 wherein said conduit means further includes a valve seat upstream of said flow control valve and a manually adjustable springloaded pressure regulating check valve for seating on said seat to prevent liquid back flow in said conduit means to said source.
4. The capacitor of claim l wherein said valve means includes:
a valve seat;
a magnetically attractable valve: disc;
first spring means for urging said valve disc to seat on said valve seat and block liquid flow from said tank to said discharge means; magnet means normally separated from and movable towards and away from said valve disc in response to fluid pressure increases and decreases respectively in said tank for rapidly and momentarily drawing said valve disc from said seat in opposition to said first spring means when said fluid pressure in said tank reaches said threshold value; and
second spring means for urging said magnet means away from said disc and for rapidly returning said magnet means to said normally separated condition when said pressure in said tank drops below said threshold value upon an opening of said valve means and a discharge from said tank.
5. The capacitor of claim d wherein said valve means further includes: 1
a case of nonmagnetic material covering said valve i disc, said case housing said first spring means be tween said case and said disc to normally urge said disc against said valveseat;
a cylinder;
piston means in said cylinder;
a rod extending from one side of said piston means and carrying said magnet means for movement toward and away from said case, said second spring means being located in said cylinder and bearing p on said piston means to normally urge said rod and.
a normally closed main valve and a magnetically actuated pilot valve for regulating operation of said rnain valve;
said main valve comprising a first relatively large valve seat open to' said con- .duit means,
a first valve disc having a port therethrough for passing liquid to a downstream side of said first valve disc,
' first spring means normally urging said first valve disc onto said first valve seat, and said pilot valve comprising a second relatively small valve seat open to said downstream side of said first valve disc and to said dischargemeans,
a second valve disc of magnetic material,
second spring means normally urging said second valve disc onto said second valve seat, and
magnet means normally separated from and movable toward said second valve disc as fluid pressure increases in said tank to rapidly and momentarily draw said second valve disc from said second valve seat when said fluid pressure reaches said threshold value.
7. The capacitor of claim 6 wherein said main valve further includes manually adjustable stop means downstream of said first valve disc for limiting travel of said first valve disc away from said first valve seat.
8. The capacitor of claim 1 wherein said air pump means further included:
diaphragm means in said hydropneumatic pump means dividing said hydropneumatic pump means into two isolated compartments, a first compartment including said liquid inlet and a second compartment including said air inlet and said compressed air outlet;
one-way check valve means at said air inlet and compressed air outlet of said hydropneumatic pump means and at said outlet of said compression chambet for only passing air into said second compartment through said air inlet as said diaphragm 'moves away from-said air inlet, for only passing fluid pressure in said upper portion of said tank.
Claims (8)
1. A hydropneumatic capacitor comprising: a closed fluid accumulator tank; conduit means connected to a source for supplying liquid to a lower portion of said tank to rise within said tank and compress air in an upper portion thereof; liquid discharge means; normally closed upstream pressure sensitive valve means having a predetermined pressure threshold of opening connected to said discharge means and to said tank for rapidly opening to discharge liquid from said tank through said discharge means when fluid pressure in said tank reaches said predetermined threshold value and for automatically closing when fluid pressure in said tank drops below said predetermined threshold value; and air pump means responsive to fluid pressure downstReam of said valve means for pumping compressed air into said upper portion of said tank after the fluid pressure in said tank has dropped below said predetermined threshold value and said valve means has closed and including hydropneumatic pump means having a liquid inlet connected to said capacitor downstream of said valve means, an air inlet and a compressed air outlet, for pumping compressed air through said compressed air outlet as liquid discharges from said tank, and compression chamber means having an inlet connected to said compressed air outlet and an outlet connected to said upper portion of said tank for storing compressed air from said hydropneumatic pump and feeding it to said tank as the fluid pressure therein drops below the air pressure in said compression chamber means.
2. The capacitor of claim 1 wherein said conduit means includes automatic rate of flow control valve means for automatically regulating the rate of flow of liquid to said tank from said source independent of pressure changes upstream of said flow control valve.
3. The capacitor of claim 2 wherein said conduit means further includes a valve seat upstream of said flow control valve and a manually adjustable spring-loaded pressure regulating check valve for seating on said seat to prevent liquid back flow in said conduit means to said source.
4. The capacitor of claim 1 wherein said valve means includes: a valve seat; a magnetically attractable valve disc; first spring means for urging said valve disc to seat on said valve seat and block liquid flow from said tank to said discharge means; magnet means normally separated from and movable towards and away from said valve disc in response to fluid pressure increases and decreases respectively in said tank for rapidly and momentarily drawing said valve disc from said seat in opposition to said first spring means when said fluid pressure in said tank reaches said threshold value; and second spring means for urging said magnet means away from said disc and for rapidly returning said magnet means to said normally separated condition when said pressure in said tank drops below said threshold value upon an opening of said valve means and a discharge from said tank.
5. The capacitor of claim 4 wherein said valve means further includes: a case of nonmagnetic material covering said valve disc, said case housing said first spring means between said case and said disc to normally urge said disc against said valve seat; a cylinder; piston means in said cylinder; a rod extending from one side of said piston means and carrying said magnet means for movement toward and away from said case, said second spring means being located in said cylinder and bearing on said piston means to normally urge said rod and said magnet means away from said case; and a passageway from said tank and to an end of said cylinder remote from said rod for supplying fluid to said cylinder at the pressure in said tank to drive said piston means, rod and magnet means toward said case as said fluid pressure approaches said threshold value, whereby said valve disc is rapidly attracted and moved towards said magnet means when said threshold value is reached to rapidly and momentarily open said valve.
6. The capacitor of claim 1 wherein said valve means includes: a normally closed main valve and a magnetically actuated pilot valve for regulating operation of said main valve; said main valve comprising a first relatively large valve seat open to said conduit means, a first valve disc having a port therethrough for passing liquid to a downstream side of said first valve disc, first spring means normally urging said first valve disc onto said first valve seat, and said pilot valve comprising a second relatively small valve seat open to said downstream side of said first valve disc and to said discharge means, a second valve disc of magnetic material, second spring means normally urging said second valve disc onto said second valve seat, and magnet means normally separated from and movable toward said second valve disc as fluid pressure increases in said tank to rapidly and momentarily draw said second valve disc from said second valve seat when said fluid pressure reaches said threshold value.
7. The capacitor of claim 6 wherein said main valve further includes manually adjustable stop means downstream of said first valve disc for limiting travel of said first valve disc away from said first valve seat.
8. The capacitor of claim 1 wherein said air pump means further included: diaphragm means in said hydropneumatic pump means dividing said hydropneumatic pump means into two isolated compartments, a first compartment including said liquid inlet and a second compartment including said air inlet and said compressed air outlet; one-way check valve means at said air inlet and compressed air outlet of said hydropneumatic pump means and at said outlet of said compression chamber for only passing air into said second compartment through said air inlet as said diaphragm moves away from said air inlet, for only passing compressed air from said second compartment through said compressed air outlet when air pressure in said second compartment exceeds air pressure in said compression chamber and for only passing compressed air into said tank when air pressure in said compression chamber exceeds fluid pressure in said upper portion of said tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00223151A US3818928A (en) | 1972-02-03 | 1972-02-03 | Hydropneumatic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00223151A US3818928A (en) | 1972-02-03 | 1972-02-03 | Hydropneumatic capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3818928A true US3818928A (en) | 1974-06-25 |
Family
ID=22835258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00223151A Expired - Lifetime US3818928A (en) | 1972-02-03 | 1972-02-03 | Hydropneumatic capacitor |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3818928A (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3889881A (en) * | 1974-05-29 | 1975-06-17 | Lonnie C Cunningham | Liquid dispersal apparatus |
| US3974849A (en) * | 1974-09-04 | 1976-08-17 | Dawson Peter L | Diaphragm valves |
| FR2412773A1 (en) * | 1977-12-22 | 1979-07-20 | Fiat Spa | PILOT VALVE DEVICE CONTROLLED BY PRESSURIZED FLUID |
| US4176791A (en) * | 1976-12-30 | 1979-12-04 | Fiat Societa Per Azioni | Automatically controlled irrigation system |
| US4210282A (en) * | 1977-03-03 | 1980-07-01 | Hermelin Lars G | Method of watering |
| US4665945A (en) * | 1985-04-04 | 1987-05-19 | Kabushiki Kaisha Asahi Seisakusho | Pressure regulator for a fuel gas |
| US4934651A (en) * | 1989-10-31 | 1990-06-19 | Dema Engineering Company | Magnetically operated valve and timer assembly |
| WO1991017380A1 (en) * | 1990-05-04 | 1991-11-14 | Masco Corporation Of Indiana | Improved diaphragm-type operating valve |
| US5095944A (en) * | 1989-12-13 | 1992-03-17 | Kwc Ag | Sanitary fittings |
| US5107894A (en) * | 1989-11-28 | 1992-04-28 | Kwc Ag | Electrically controlled shutoff valve and use of the latter |
| US5230365A (en) * | 1992-10-27 | 1993-07-27 | Woltz Robert L | Water valve apparatus |
| US5307837A (en) * | 1992-10-27 | 1994-05-03 | Woltz Robert L | Water valve apparatus |
| US20090314359A1 (en) * | 2006-02-17 | 2009-12-24 | Hans Woelfges | Pilot-controlled pressure limiting valve |
| EP2661958A1 (en) * | 2012-04-13 | 2013-11-13 | David Mitchell | Liquid delivery apparatus |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2863600A (en) * | 1957-02-18 | 1958-12-09 | Edward H Pedroia | Air pressure control devices for supplying air to liquid tanks |
| US3269318A (en) * | 1964-04-10 | 1966-08-30 | Malsbary Mfg Company | Automatic air injector system |
| US3376013A (en) * | 1965-03-12 | 1968-04-02 | American Standard Inc | Mechanism for delivering predetermined fluid quantities |
| US3478776A (en) * | 1966-07-18 | 1969-11-18 | Buckner Ind Inc | Pressure regulating device for fluid dispensing systems |
| US3570542A (en) * | 1969-09-24 | 1971-03-16 | Automatic Switch Co | Pilot operated valve having auxiliary valve control |
| US3572359A (en) * | 1968-08-05 | 1971-03-23 | Anderson Greenwood & Co | Pressure responsive valve |
| US3598323A (en) * | 1969-07-22 | 1971-08-10 | Continental Oil Co | Pressure accumulator |
-
1972
- 1972-02-03 US US00223151A patent/US3818928A/en not_active Expired - Lifetime
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2863600A (en) * | 1957-02-18 | 1958-12-09 | Edward H Pedroia | Air pressure control devices for supplying air to liquid tanks |
| US3269318A (en) * | 1964-04-10 | 1966-08-30 | Malsbary Mfg Company | Automatic air injector system |
| US3376013A (en) * | 1965-03-12 | 1968-04-02 | American Standard Inc | Mechanism for delivering predetermined fluid quantities |
| US3478776A (en) * | 1966-07-18 | 1969-11-18 | Buckner Ind Inc | Pressure regulating device for fluid dispensing systems |
| US3572359A (en) * | 1968-08-05 | 1971-03-23 | Anderson Greenwood & Co | Pressure responsive valve |
| US3598323A (en) * | 1969-07-22 | 1971-08-10 | Continental Oil Co | Pressure accumulator |
| US3570542A (en) * | 1969-09-24 | 1971-03-16 | Automatic Switch Co | Pilot operated valve having auxiliary valve control |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3889881A (en) * | 1974-05-29 | 1975-06-17 | Lonnie C Cunningham | Liquid dispersal apparatus |
| US3974849A (en) * | 1974-09-04 | 1976-08-17 | Dawson Peter L | Diaphragm valves |
| US4176791A (en) * | 1976-12-30 | 1979-12-04 | Fiat Societa Per Azioni | Automatically controlled irrigation system |
| US4210282A (en) * | 1977-03-03 | 1980-07-01 | Hermelin Lars G | Method of watering |
| FR2412773A1 (en) * | 1977-12-22 | 1979-07-20 | Fiat Spa | PILOT VALVE DEVICE CONTROLLED BY PRESSURIZED FLUID |
| US4665945A (en) * | 1985-04-04 | 1987-05-19 | Kabushiki Kaisha Asahi Seisakusho | Pressure regulator for a fuel gas |
| US4934651A (en) * | 1989-10-31 | 1990-06-19 | Dema Engineering Company | Magnetically operated valve and timer assembly |
| US5107894A (en) * | 1989-11-28 | 1992-04-28 | Kwc Ag | Electrically controlled shutoff valve and use of the latter |
| US5095944A (en) * | 1989-12-13 | 1992-03-17 | Kwc Ag | Sanitary fittings |
| WO1991017380A1 (en) * | 1990-05-04 | 1991-11-14 | Masco Corporation Of Indiana | Improved diaphragm-type operating valve |
| US5230365A (en) * | 1992-10-27 | 1993-07-27 | Woltz Robert L | Water valve apparatus |
| US5307837A (en) * | 1992-10-27 | 1994-05-03 | Woltz Robert L | Water valve apparatus |
| WO1994010486A1 (en) * | 1992-10-27 | 1994-05-11 | Woltz Robert L | Water valve apparatus |
| US20090314359A1 (en) * | 2006-02-17 | 2009-12-24 | Hans Woelfges | Pilot-controlled pressure limiting valve |
| US8365763B2 (en) * | 2006-02-17 | 2013-02-05 | Robert Bosch Gmbh | Pilot-controlled pressure limiting valve |
| EP2661958A1 (en) * | 2012-04-13 | 2013-11-13 | David Mitchell | Liquid delivery apparatus |
| US9381527B2 (en) | 2012-04-13 | 2016-07-05 | David Mitchell | Liquid delivery apparatus |
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