US3802194A - Exhaust gas cleaning device - Google Patents
Exhaust gas cleaning device Download PDFInfo
- Publication number
- US3802194A US3802194A US00189236A US18923671A US3802194A US 3802194 A US3802194 A US 3802194A US 00189236 A US00189236 A US 00189236A US 18923671 A US18923671 A US 18923671A US 3802194 A US3802194 A US 3802194A
- Authority
- US
- United States
- Prior art keywords
- combustion chamber
- engine
- valve
- temperature
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/26—Construction of thermal reactors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/38—Arrangements for igniting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B1/00—Engines characterised by fuel-air mixture compression
- F02B1/02—Engines characterised by fuel-air mixture compression with positive ignition
- F02B1/04—Engines characterised by fuel-air mixture compression with positive ignition with fuel-air mixture admission into cylinder
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Definitions
- ABSTRACT In an exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle, of the type in which the exhaust gases are re-burned in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine or combined with the exhaust manifold, with secondary fuel and secondary air supplied into said chamber, there are provided valve means for controlling the supply of said secondary fuel and secondary air to said combustion chamber according to the temperature of said combustion chamber, the suction vacuum of the engine and the vehicle
- This invention relates to a device for cleaning the exhaust gases of vehicles, particularly automotive vehicles, by burning the exhaust gases in an exhaust gas combustion chamber provided intermediary of the exhaust pipe or combined with the exhaust manifold from the engine by supplying secondary fuel and secondary air into said chamber.
- the catalytic converter has the advantage that a highly efficient cleaning performance can be obtained even when the reaction temperature of a catalyst layer is as high as about 500-600 C, but has the disadvantage that the catalyst is subjected to heavy deterioration by lead present in the gasoline and the catalytic activity thereof is degraded by soot or the like attaching to its surface during the low speed operation of the engine as inthe case when the automotive vehicle travel in the urban area.
- a catalytic converter having a useful life of 50,000 miles as at the present time required in the United States of America for this type of device can hardly be obtained.
- the manifold reactors and the afterburners whether the secondary fuel is supplied or not, generally have the problem that when the engine is operated continuously at a high speed, the combustion chamber-forming member is overheated to l,000 C or higher by the elevating temperature of the exhaust gases, and subjected to thermal breakage.
- the same problem is possessed also by the secondary fuel feeding type after-burners of the volute combustion chamber type.
- the present inventors found through numerous experiments and studies that complete cleaning of the exhaust gases immediately after the start of the engine can be achieved by detecting the temperature of the exhaust gas combustion chamber and regulating the flow rate of the secondary fuel or the flow rates of the secondary fuel and the secondary air supplied to said combustion chamber, according to the detected temperature of the combustion chamber so that moresecondary fuel and/or more secondary air may be supplied before the combustion chamber temperature reaches the normal reaction temperature from immediately after the start of the engine than after said combustion chamber temperature has reached said normal reaction temperature; and that the overheatingof the combustion chamber-forming member can be avoided by decreasing or shutting down the supply of the secondary fuel or the secondary fuel and the secondary air when said combustion chamber temperature rises to an excessively high level.
- the concentrations of the harmful unburned components in the exhaust gases of gasoline engines and the quantity of the exhaust gases are largely variable depending upon the operating phase of the vehicle. For instance, during idling or deceleration of the engine after the combustion temperature has reached the normal reaction temperature, the concentrations of the harmful unburned components in the exhaust gases become particularly high and, therefore, the combustion of the exhaust gases can be continued without supplying the secondary fuel, but the continuation of combustion during deceleration occasionally becomes difficult unless the quantity of the secondary air is decreased, because otherwise the exhaust gases would be cooled.
- the present invention has for its object the provision of a highly efficient, highly economical secondary fuel feeding type exhaust gas cleaning device for cleaning the exhaust gases of an engine by burning them in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine or combined with the exhaust manifold, with secondary fuel and secondary air supplied therein; wherein the flow rate of the secondary fuel and/or the secondary air supplied to the combustion chamber are regulated, upon detecting the: temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, in at least five stages, i.e.
- a fuelinjection nozzle is provided substantially centrally of the upper wall of the chamber 6, through which the fuel supplied from a fuel pump through a secondary fuel regulating electromagnetic-valve 11 and a fuel pipe 12 is injected into the chamber 6.
- the fuel injected from the nozzle 10 is finely atomized by the air supplied from an air pipe 8a.
- porous body 13 is provided surrounding the fuel injection nozzle 10, which serves as an evaporative burner and receives fuel from the secondary fuel regulating electromagnetic valve 11 through a fuel pipe 14.
- Ignition plugs 15, 15' are fixedly mounted adjacent the nozzle 10 and the porous body 13 and extended into the chamber 6. These ignition plugs l5, 15' respectively have electrodes 15a, 15a at the center thereof.
- the nozzle. 10 and the porous body 13 are made of an electrode material and grounded so as to serve simultaneously as ground electrodes respectively.
- Reference numeral 16 designates a power source, 17 an ignition switch of the engine 1, 18 an interrupter and 19 an ignition coil having two ignition coils electrically connected with the ignition plugs 15, 15 respectively. The arrangement is such that while the ignition switch 17 is in its closed position, the
- interrupter l8 intermittently interrupt the primary curcomsumption can be saved.
- FIG. 1 is a view diagrammatically showing the construction of an embodiment of the exhaust gas cleaning device according to the present invention
- FIG. 2 is a sectional view of the secondary air regulating electromagnetic valve used in the exhaust gas cleaning device shown in FIG. 1;
- FIG. 3 is a sectional view of the secondary fuel regulating electromagnetic valve used in the exhaust gas cleaning device shown in FIG. 1.
- reference numeral 1 designates an engine mounted on a vehicle, 2 a suction manifold and 2 an exhaust manifold.
- An exhaust pipe 4 having one end connected with the exhaust manifold 3 has the other end open in the upstream side of a cylindrical exhaust gas combustion chamber 5 in the tangential direction, while an exhaust pipe 4 is open in the downstream side of said exhaust gas combustion chamber 5, so that the exhaust gases swirl within said combustion chamber 5 in the direction of the arrow A.
- On the top of the combustion chamber 5 is formed a cylindrical small chamber 6 into which secondary air necessary for the combustion of secondary fuel and the exhaust gases is supplied from an air pump 7 through a pipe 8 and a secondary air regulating electromagnetic valve 9, said air pump being driven from the engine 1.
- the pipe 8 is open in the inner-wall of the chamber 6 in a tangential direction and the secondary air supplied from said pipe 8 swirls within said chamber 6 as indicated by the arrow rent of the ignition coil 19 and sparks are generated across the central electrodes 15a, 15a of the ignition plugs 15, 15' and the nozzle 10 and the porous body 13 by the high voltage induced in the two secondary coils,
- the secondary air regulating electromagnetic valve 9, as shown in FIG. 2, has cooperating first and second valves 9a, 9b and an independent third valve 9c.
- the first valve opens and closes an air passage between an inlet port 9d, communicating with the pipe 8, and a communication passage 9e
- the second valve 9b opens and closes an air passage between the inlet port 9d anda port 9 open into the atmosphere.
- the third valve 9c opens and closes an air passage between the communication communicating with the pipe 8.
- the first and third valves 9a, 9c are opened establishing the communication between the inlet port 9d and the outlet port 9g, and the second valve 9b is closed breaking the communication between the inlet port 9d and port 9f.
- the primary coil 9h is deenergized
- the first valve 9a breaks the communication between the inlet port 9d and the outlet port 9g
- the second valve 9b establishes the communication between the inlet port 9d and the port 9f.
- the secondary fuel regulating electromagnetic valve 11, as shown in FIG. 3, has main regulating first valve 1 la and auxiliary second and third valves 11b, 110.
- the first valve 11a opens and closes a main passage lle upon energization and deenergization of the primary passage 9e and an outlet port 9 coil 11d;
- the second valve 1 lb opens and closes an auxiliary passage 11g upon energization and deenergization of the secondary coil 11f;
- the third valve 110 opens and closes an auxiliary passage lli upon energization and deenergization of the tertiary coil 11h.
- Diaphragms 11j, 11k, 11! are provided to prevent fuel from intruding into the coil portions.
- the main passage lle communicates with the pipe 12, and the auxiliary passages 11g, lli communicate with the pipe 14.
- a temperature detector 21 is provided at the portion of the combustion chamber 5 where the temperature becomes highest and a suction vacuum detector 22 is mounted in the suction manifold. Further, a vehicle speed detector 23 is mounted on the driving shaft 1 of the engine 1.
- a control relay 20 is provided to control the current conducted to the electromagnetic valves 9, 11 in response to signals from the respective detectors 21, 22, 23 in such a manner that, when the temperature detected by the temperature detector 21 is below the normal reaction temperature, the first, second and third valves 11a, 11b, 11c of the electromagnetic valve 11 and the first and third valves 9a, 90 of the electromagnetic valve 9 will be opened independently of the signals from the other detectors 22, 23 so that a large quantity of fuel is supplied to the nozzle and a small quantity of fuel is supplied to the porous body 13, and the corresponding quantity of the secondary air is supplied from the pipes 8, 8a into the chamber 6; when the temperature detected by the temperature detector 21 is in the range from the normal reaction temperature to a set overheated temperature, the electromagnetic valve 9 will in principle be maintained in the abovedescribed operative position and the electromagnetic valve 11 will close only the first valve 11a so that a small quantity of the secondary fuel for the normal combustion is supplied to the nozzle 10; when the engine is in the idling phase, the electromagnetic valve 1 1 will open only
- the first and third valves 9a, 90 of the electromagnetic valve 9 are opened by the signals from the temperature detector 21 and the control relay 20, whereby the secondary air is supplied into the pipes 8, 8a, and at the same time, the first, second and third valves 11a, 11b, 11c of the electromagnetic valve 11 are opened, whereby a large quantity of the secondary .fuel is supplied to the nozzle 10 to be sprayed into the chamber 6 and also supplied to the porous body 13.
- sparks are generated across the central electrodes 15a, 15a of the ignition plugs 15, 15 and the nozzle 10 and the porous body 13, by the functions of the interrupter 18 and the ignition coil 19, and the secondary fuel injected into the chamber 6 in an atomized state from the nozzle 10 and gasified on the surface of the porous body 13 is ignited by said sparks.
- the fuel from the nozzle 10 forms flames jetting into the combustion chamber 5 and burns the swirling flows A of the exhaust gases within said chamber.
- the gasified fuel from the porous body 13 is caused to swirl within the chamber 6 as indicated by the arrow B by the secondary air supplied into said chamber from the pipe 8 and mixed with the exhaust gas flows within the combustion chamber 5 while burning, thereby to promote the combustion oxidation of the exhaust gases. Therefore, the exhaust gases are completely oxidized before reaching the exhaust pipe 4'.
- the supply of the secondary fuel and the secondary air continues independently of the operating condition of the engine 1, until the temperature within the combustion chamber 5 (the temperature detected by the temperature detector 21) reaches the normal reaction temperature.
- the current supply to the primary coil 11d of the electromagnetic valve 11 is interrupted by the action of the control relay 20 and the first valve 11a only is closed, so that the fuel supply to the nozzle 10 is interrupted and the fuel evaporating from the porous body 13 only is burned.
- the exhaust gases are completely burned and oxidized as the temperatures of said exhaust gases and the combustion chamber are high.
- the vacuum pressure in the suction manifold 2 becomes extremely low (e.g. below 200 mmHg), so that the control relay 20 again conducts the current to the first coil 11d of the electromagnetic valve 1 1 in response to the signal from the temperature detector 22.
- the first valve 11 is opened and a large quantity of the secondary fuel is injected from the nozzle 10 and strong flames are jetted into the combustion chamber 5.
- the suction vacuum pressure is extremely high (e.g. higher than 450 mm g), 80 that the control relay again start to conduct the current to the secondary coil 91 of the electromagnetic 20 valve 90 is closed.
- a small quantity of the secondary air is supplied through the small apertures 9c formed in the third valve 90; the current supply to the secondary coil 11f of the electromagnetic valve 11 is interrupted; the second valve 11b is also closed and the quantity of the secondary fuel passing through the third valve 11c is only supplied to the porous body 13.
- the quantity of the exhaust gases is small containing a high concentration of HC and is self-combustible.
- the small quantity of the secondary fuel supplied from the porous body 13 serves to heat suitably the aforesaid small quantity of the secondary air and stabilize the self-combustion of the exhaust gas upon combustion.
- the suction vacuum pressure becomes high (e.g. higher than 450 mmHg), so that the electromagnetic valve 11 remains in the same position as in the case of deceleration.
- the current supplyto the secondary coil 9: of the electromagnetic valve 9 is interrupted in response to the signal sent from the vehicle speed detector 23 to the control relay 20 representing the vehicle speed being zero, and the third valve is opened.
- the exhaust gases is small containing a high concentration of C0 and hence the exhaust gases are selfcombustible and generate a large amount of heat when burned.
- the quantity of the air discharged from the air pump 7 is also small since the rotating speed of the engine 1 is low. Therefore, a continuous stable combustion of the exhaust gases can be obtained by mixing the suitably heated secondary air into the exhaust gases along with a very small quantity of the secondary fuel. as in the case of deceleration.
- the temperature detector 2i detects a temper ature (e.g. higher than 850-900 C) predicting overheating of the combustion chamber 5, for instance, during continuous operation of the engine 1 at high speeds under large loads, the current supply to all coils 11d, 11f, 1111 of the electromagnetic valve 11 is interrupted and all of the first, second and third valves 11a, 1 lb, llc thereof are closed by the function of the control relay 20, whereby the supply of the secondary fuel is interrupted and the current supply to the primary coil 9!: of the electromagnetic valve 9 is also interrupted to close the first valve 9a.
- the secondary air from the air pump 7 is released into the atmosphere through the second valve 9b.
- the combustion chamber 5 constitutes merely a part of the exhaust pipe and the combustion of the exhaust gases therein ceases and hence the internal temperature of said combustion chamber drops to the level of the exhaust gas temperature, avoiding the thermal breakage of the structural members of the combustion chamber.
- control relay 20 in response to the signals from the detectors 21, 22, 23, i.e. the operation for commencing and the operation for interrupting the current supply to the electromagnetic valves 9, 11, have hysteresis so as to avoid the so-called hunting.
- Second valve is opened and Cruising r 4 are closed.
- first valve is closed.
- the quantity supplied of the secondary fuel is regulated by three valves
- the regulation of the secondary fuel can also be achieved by employing an on-and-off control type valve and varying the width or cycle of the open or closed duration of the valve.
- the second and third valves can be substituted by a single valve and in addition, minute regulations of the secondary fuel becomes possible.
- the porous body 13 is made of a heat-resisting metal as an electrode material, but it is to be understood that it may be made of electric insulating materials such as ceramics, asbestos fiber and glass fiber.
- metallic wires must of course be exposed on the surface of the porous body, with one ends thereof grounded to the wall of the chamber 6, so that sparks may be generated across the exposed ends of said wires and the central electrode 15 of the ignition plug 15'.
- the exhaust gas cleaning device of the invention for cleaning the exhaust gases of an engine mounted on a vehicle by burning the exhaust gases in a exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, the quantity of the secondary fuel or the quantities of the secondary fuel and the secondary air are regulated, upon detecting the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, in at least five different stages, i.e.
- the secondary fuel is supplied in a small quantity sufficient for heating the secondary air and maintaining the combustion of the exhaust gases
- the secondary fuel and the secondary air are supplied in quantities necessary for assisting in combustion of the exhaust gases, whereby it becomes possible to completely clean the exhaust gases throughout the various operating phases of the engine after the engine has been warmed up and to save the consumption of the secondary fuel. It is also possible to prevent a breakage of the exhaust gas combustion chamber by overheatmg.
- the exhaust gas cleaning device of the invention is highly efficient, highly economical and is-of great practical value.
- the device of the invention has been shown and described as being attached to a recip rocating engine, it should also be understood that it can be attached to rotary engines similarly.
- An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
- first valve means for regulating the quantity of the secondary air supplied to the combustion chamber
- second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacl 1 uum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, ie. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases,
- An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chanber, provided intermediate of the exhaust pipe of the engine, with secondary'fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases,
- first valve means for regulating the quantity of the secondary air supplied to the combustion chamber
- second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e.
- said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from air ing 12 supply means to said combustion chamber, a sec ond valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located downstream of said first valve, and operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperuture and the engine is quickly accelerated and while the engine is idling, cruising and quickly accelerated
- An exhaust gas cleaning device as defined in claim 1, characterized in that, said exhaust gas and said secondary air are respectively introduced into said combustion chamber in a tangential direction of said chamber so as to form swirling flows in said chambers.
- An exhaust gas cleaning device for cleaning the ex haust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustionchamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprissaid combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
- second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e.
- said combustion chamber comprises a head chamber having a central opening around which a porous body is provided, said central opening is adapted for letting the secondary fuel and a portion of the secondary air go through into said head chamber enhancing the atomization of said fuel by said portion of air, said porous body is adapted for evaporating said secondary fuel from the surface thereof being supplied with secondary fuel independently of said secondary fuel to be atomized, the remaining portion of said secondary air is blown into said head chamber in a tangential direction thereof, said exhaust gases, are introduced into a portion of said combustion chamber other than the portion of said head chamber in a
- said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said central opening and a tangentially orientated port provided at said head chamber, a second valve for closing said passage to release the air into the atmosphere, and a third valve having apertures formed therein and located at the downstream of said first valve, and operation of said valves are controlled by said controlling means according to the temperature of said combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated, said first and third valves are opened with said second valves being closed to supply a large quantity of air into said head chamber, and while the engine is decelerated said first valve is opened with said second and third valve being closed to supply a small quantity of air into said head chamber through the apertures formed in said third valve, whereas when the combustion chamber is overheated, said
- An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
- first valve means for regulating the quantity of the secondary air supplied to the combustion chamber
- second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases,
- said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said combustion chamber, a second valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located at the downstream of said first valve, and the operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated after the engine has been warmed up, said first and third valves are opened and said second valve is closed to supply a large quantity of air into said combustion chamber, and while the engine is decelerated said first valve is opened and said second and third valve are closed to supply a small quantity of air into said combustion chamber through the apertures formedvin said third valve, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into the atmosphere.
- said second valve means for regulating the quantity of the secondary fuel includes a first valve for opening and closing a passage leading from said means for supplying the secondary fuel to said combustion chamber, a second valve for opening and closing a passage leading from said means for supplying the secondary fuel to a porous body provided within said combustion chamber, and a third,
- valve which is adapted for opening and closing another passage communicating said means for supplying the secondary fuel to said porous body, and the operations of said valves of the second valve means are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated,- said first and second and the third valves are opened to supply a large quantity of the second fuel into said combustion chamber, while the engine is idling and decelerated said first and second valves are closed with said third valve being opened to supply minimum quantity of the second fuel only to said porous body, while the engine is in cruising condition said first valve is closed with said second and said third valves being opened to supply a proper quantity of second fuel only to said porous body, whereas when the combustion chamber is overheated said three valves are all closed to shut the second fuel off.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas After Treatment (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
In an exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle, of the type in which the exhaust gases are re-burned in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine or combined with the exhaust manifold, with secondary fuel and secondary air supplied into said chamber, there are provided valve means for controlling the supply of said secondary fuel and secondary air to said combustion chamber according to the temperature of said combustion chamber, the suction vacuum of the engine and the vehicle speed, in the respective phases of the engine operation, and means for controlling the operations of said valve means.
Description
United States Patent 1191 Tanasawa et al.
EXHAUST GAS CLEANING DEVICE Inventors: Yasusi Tanasawa, Nagoya;
' Mitsumasa Yamada, Shizuoka-ken;
Mikiji Ito, Nagoya; Kenji Ishiguro, Aichi-ken, all of Japan Assignees: Nippondenso Co., Ltd.; Toyoto Jidosha Kogyo Kabushiki Kaisha; Kabushiki Kaisha Toyota Chuo Kenkyusho, all of Aichiken, Japan Filed: 0C1. 14, 1971 Appl. No.: 189,236
Foreign Application Priority Data Dec. 26, 1970 Japan -12899] US. Cl /286, 23/277 C, 60/303 Int. Cl. F02b /10, FOln 3/14 Field of Search 60/303, 286, 283, 284;
References Cited UNITED STATES PATENTS 11/1965 Walsh /303 2/1968 Cornelius ..60/286 VET/U717 22 Apr. 9, 1974 3,481,144 12/1969 Morrell 60/286 3,549,333 12/1970 Tabak 60/303 3,680,318 8/1972 Nakajima 60/283 FOREIGN PATENTS OR APPLlCATlONS 1,004,785 9/1965 Great Britain 60/303 Primary Examiner-Douglas Hart Attorney, Agent, or Firm-Cushman, Darby & Cushman [57] ABSTRACT In an exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle, of the type in which the exhaust gases are re-burned in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine or combined with the exhaust manifold, with secondary fuel and secondary air supplied into said chamber, there are provided valve means for controlling the supply of said secondary fuel and secondary air to said combustion chamber according to the temperature of said combustion chamber, the suction vacuum of the engine and the vehicle speed, in the respective phases of the engine operation, and means for controlling the operations of said valve means.
10 Claims, 3 Drawing Figures PATENTEHAFR 9:914 3.802.194
' swingers IN VENTORS Yaqui: THUQ$QU v PATENTEDAPR 9 I974 3302,5194
- sum 3 or 3 INVENTORS EXHAUST GAS CLEANING DEVICE BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a device for cleaning the exhaust gases of vehicles, particularly automotive vehicles, by burning the exhaust gases in an exhaust gas combustion chamber provided intermediary of the exhaust pipe or combined with the exhaust manifold from the engine by supplying secondary fuel and secondary air into said chamber.
2. Description of the Prior Art For cleaning the exhaust gases from an engine to a high degree by oxidizing the exhaust gases at a point downstream of the exhaust valve, there have been used manifold reactors, after-burners and catalytic converters. However, with the manifold reactor or the afterburner in which the exhaust gases are burned with only secondary air supplied thereto, it is generally difficult to continuously burn the exhaust gases stably under varying operational conditions of the engine. In addition, the temperature of the combustion chamber tends to rise readily to a level higher than 1,000 C when the combustion takes place therein. Therefore, for clean ing the exhaust gases to an acceptable degree, it becomes necessary to form the combustion chamber with heat-resisting materials sufficiently durable with temperatures of 1,0001,l00 C or more even when the temperature of said combustion chamber is controlled by bypassing the exhaust gases, cutting the secondary air or other means. However, such heat-resisting materials are commercially not available and must be newly developed, making the practical use of such devices difficult. On the other hand, the catalytic converter has the advantage that a highly efficient cleaning performance can be obtained even when the reaction temperature of a catalyst layer is as high as about 500-600 C, but has the disadvantage that the catalyst is subjected to heavy deterioration by lead present in the gasoline and the catalytic activity thereof is degraded by soot or the like attaching to its surface during the low speed operation of the engine as inthe case when the automotive vehicle travel in the urban area. Thus, a catalytic converter having a useful life of 50,000 miles as at the present time required in the United States of America for this type of device can hardly be obtained.
In recent years, there have been proposed devices (secondary fuel feeding type after-burners) in which the exhaust gases are cleaned by being burned in an exhaust gas combustion chamber with secondary fuel and secondary air supplied thereto, which combustion chamber is provided intermediate of the exhaust pipe. These after-burners, particularly those of a volute combustion chamber type, are excellent in durability of combustion of the exhaust gases in the combustion chamber, free of the problem of inducing a deflagration which is called after-burning and liable to occur in after-burners and has the advantage that the outer peripheral surface or the outer wall surface of the combustion chamber can be maintained at a temperature of 700-800 C even when the temperature of the central portion thereof has reached a temperature as high as about l,000 C, so that the material of which the device is made is not required to be so resistive to heat as the materials of the other after-burners or manifold reactors and the commercially available materials can be used, without the necessity of developing new heatresisting materials. Therefore, these devices have high practicability.
However, in the above-described secondary fuel feeding type after-burners, not speaking of the conventional after-burners and manifold reactors, the structures of the combustion chamber is cold and hence the internal temperature of said combustion chamber is low for a period of several minutes after the engine is placed in operation, and this poses the problem that the exhaust gas oxidizing reaction does not proceed completely and therefore, the cleaning effect is low.
Furthermore, the manifold reactors and the afterburners, whether the secondary fuel is supplied or not, generally have the problem that when the engine is operated continuously at a high speed, the combustion chamber-forming member is overheated to l,000 C or higher by the elevating temperature of the exhaust gases, and subjected to thermal breakage. The same problem is possessed also by the secondary fuel feeding type after-burners of the volute combustion chamber type.
The present inventors found through numerous experiments and studies that complete cleaning of the exhaust gases immediately after the start of the engine can be achieved by detecting the temperature of the exhaust gas combustion chamber and regulating the flow rate of the secondary fuel or the flow rates of the secondary fuel and the secondary air supplied to said combustion chamber, according to the detected temperature of the combustion chamber so that moresecondary fuel and/or more secondary air may be supplied before the combustion chamber temperature reaches the normal reaction temperature from immediately after the start of the engine than after said combustion chamber temperature has reached said normal reaction temperature; and that the overheatingof the combustion chamber-forming member can be avoided by decreasing or shutting down the supply of the secondary fuel or the secondary fuel and the secondary air when said combustion chamber temperature rises to an excessively high level.
However, the concentrations of the harmful unburned components in the exhaust gases of gasoline engines and the quantity of the exhaust gases are largely variable depending upon the operating phase of the vehicle. For instance, during idling or deceleration of the engine after the combustion temperature has reached the normal reaction temperature, the concentrations of the harmful unburned components in the exhaust gases become particularly high and, therefore, the combustion of the exhaust gases can be continued without supplying the secondary fuel, but the continuation of combustion during deceleration occasionally becomes difficult unless the quantity of the secondary air is decreased, because otherwise the exhaust gases would be cooled. On the contrary, during acceleration, particularly quick acceleration, of the engine, including the case when the engine is accelerated while shifting the transmission gears, the concentrations of the unburned components are low and in addition the quantity of the exhaust gases is extremely large, so that with about the same quantity of the secondary fuel as required during cruising of the engine, it is impossible to sufficiently oxidize the unburned components. It will, therefore, be understood that the above-described countermeasure only is insufficient and a problem arises in which unnecessary secondary fuel is supplied and complete cleaning of the exhaust gases cannot be attained during acceleration of the engine.
SUMMARY OF THE INVENTION In order to solve the above problem, the present invention has for its object the provision of a highly efficient, highly economical secondary fuel feeding type exhaust gas cleaning device for cleaning the exhaust gases of an engine by burning them in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine or combined with the exhaust manifold, with secondary fuel and secondary air supplied therein; wherein the flow rate of the secondary fuel and/or the secondary air supplied to the combustion chamber are regulated, upon detecting the: temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, in at least five stages, i.e. the stage in which the temperature of said combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after'the start of the engine, the stage in which the engine is in the idling phase after the temperature of said combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in whichthe temperature of said combustion chamber rises to an excessively high level; and the stage in which-the engine is in the other operating phases; whereby complete combustion oxidation of the exhaust gases can be achieved and the secondary fuel B. A fuelinjection nozzle is provided substantially centrally of the upper wall of the chamber 6, through which the fuel supplied from a fuel pump through a secondary fuel regulating electromagnetic-valve 11 and a fuel pipe 12 is injected into the chamber 6. The fuel injected from the nozzle 10 is finely atomized by the air supplied from an air pipe 8a. Further, porous body 13 is provided surrounding the fuel injection nozzle 10, which serves as an evaporative burner and receives fuel from the secondary fuel regulating electromagnetic valve 11 through a fuel pipe 14. Ignition plugs 15, 15' are fixedly mounted adjacent the nozzle 10 and the porous body 13 and extended into the chamber 6. These ignition plugs l5, 15' respectively have electrodes 15a, 15a at the center thereof. The nozzle. 10 and the porous body 13 are made of an electrode material and grounded so as to serve simultaneously as ground electrodes respectively. Reference numeral 16 designates a power source, 17 an ignition switch of the engine 1, 18 an interrupter and 19 an ignition coil having two ignition coils electrically connected with the ignition plugs 15, 15 respectively. The arrangement is such that while the ignition switch 17 is in its closed position, the
. interrupter l8 intermittently interrupt the primary curcomsumption can be saved. Other objects, advantages and features of the present invention will become apparent from the following description taken in conjunction with the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWING FIG. 1 is a view diagrammatically showing the construction of an embodiment of the exhaust gas cleaning device according to the present invention;
FIG. 2 is a sectional view of the secondary air regulating electromagnetic valve used in the exhaust gas cleaning device shown in FIG. 1; and
FIG. 3 is a sectional view of the secondary fuel regulating electromagnetic valve used in the exhaust gas cleaning device shown in FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to FIG. 1, reference numeral 1 designates an engine mounted on a vehicle, 2 a suction manifold and 2 an exhaust manifold. An exhaust pipe 4 having one end connected with the exhaust manifold 3 has the other end open in the upstream side of a cylindrical exhaust gas combustion chamber 5 in the tangential direction, while an exhaust pipe 4 is open in the downstream side of said exhaust gas combustion chamber 5, so that the exhaust gases swirl within said combustion chamber 5 in the direction of the arrow A. On the top of the combustion chamber 5 is formed a cylindrical small chamber 6 into which secondary air necessary for the combustion of secondary fuel and the exhaust gases is supplied from an air pump 7 through a pipe 8 and a secondary air regulating electromagnetic valve 9, said air pump being driven from the engine 1. The pipe 8 is open in the inner-wall of the chamber 6 in a tangential direction and the secondary air supplied from said pipe 8 swirls within said chamber 6 as indicated by the arrow rent of the ignition coil 19 and sparks are generated across the central electrodes 15a, 15a of the ignition plugs 15, 15' and the nozzle 10 and the porous body 13 by the high voltage induced in the two secondary coils,
to ignite the fuel supplied into the chamber 6 from said nozzle 10 and said porous body 13.
The secondary air regulating electromagnetic valve 9, as shown in FIG. 2, has cooperating first and second valves 9a, 9b and an independent third valve 9c. The first valve opens and closes an air passage between an inlet port 9d, communicating with the pipe 8, and a communication passage 9e, and the second valve 9b opens and closes an air passage between the inlet port 9d anda port 9 open into the atmosphere. The third valve 9c opens and closes an air passage between the communication communicating with the pipe 8. When the secondary coil 91' is deenergized and the primary coil 9h is energized, the electromagnetic valve 9 takes the position shown in FIG. 2, Le. the first and third valves 9a, 9c are opened establishing the communication between the inlet port 9d and the outlet port 9g, and the second valve 9b is closed breaking the communication between the inlet port 9d and port 9f. When the primary coil 9h is deenergized, the first valve 9a breaks the communication between the inlet port 9d and the outlet port 9g, and the second valve 9b establishes the communication between the inlet port 9d and the port 9f. Further, when the secondary coil 9i is energized, the third valve 9c is closed but a small quantity of air from the communication passage 9e into the outlet port 93 through small apertures 90' formed in said valve 90 Springs 9j, 9k are provided to return the first and third valves 9a, 9c totheir original position upon deenergization of the primary and secondary coils 9h, 9i, and a spring 91 is provided to maintain the first and second valves 9a, 9b in predetermined spaced relation to each other.
The secondary fuel regulating electromagnetic valve 11, as shown in FIG. 3, has main regulating first valve 1 la and auxiliary second and third valves 11b, 110. The first valve 11a opens and closes a main passage lle upon energization and deenergization of the primary passage 9e and an outlet port 9 coil 11d; the second valve 1 lb opens and closes an auxiliary passage 11g upon energization and deenergization of the secondary coil 11f; and the third valve 110 opens and closes an auxiliary passage lli upon energization and deenergization of the tertiary coil 11h. Diaphragms 11j, 11k, 11! are provided to prevent fuel from intruding into the coil portions. The main passage lle comunicates with the pipe 12, and the auxiliary passages 11g, lli communicate with the pipe 14. A temperature detector 21 is provided at the portion of the combustion chamber 5 where the temperature becomes highest and a suction vacuum detector 22 is mounted in the suction manifold. Further, a vehicle speed detector 23 is mounted on the driving shaft 1 of the engine 1.
A control relay 20 is provided to control the current conducted to the electromagnetic valves 9, 11 in response to signals from the respective detectors 21, 22, 23 in such a manner that, when the temperature detected by the temperature detector 21 is below the normal reaction temperature, the first, second and third valves 11a, 11b, 11c of the electromagnetic valve 11 and the first and third valves 9a, 90 of the electromagnetic valve 9 will be opened independently of the signals from the other detectors 22, 23 so that a large quantity of fuel is supplied to the nozzle and a small quantity of fuel is supplied to the porous body 13, and the corresponding quantity of the secondary air is supplied from the pipes 8, 8a into the chamber 6; when the temperature detected by the temperature detector 21 is in the range from the normal reaction temperature to a set overheated temperature, the electromagnetic valve 9 will in principle be maintained in the abovedescribed operative position and the electromagnetic valve 11 will close only the first valve 11a so that a small quantity of the secondary fuel for the normal combustion is supplied to the nozzle 10; when the engine is in the idling phase, the electromagnetic valve 1 1 will open only the third valve 1 1c in response to the signal from the suction vacuum detector 22 representing a large suction vacuum pressure in the suction manifold and the signal from the vehicle speed detector 23 representing the vehicle speed being zero; when the engine is decelerated, the electromagnetic valve 11 will be maintained in the position when the engine is in the idling phase and the electromagnetic valve 9 will open only the first valve 9a in response to the signal from the vehicle speed detector 23 representing thevehicle speed; when the engine is quickly accelerated, the electromagnetic valve 9 will maintain the first and third valves 9a, 90 in their open positions and the second valve 9b in its closed position and the electromagnetic valves 11 will open all of the first, second and'third valves 11a, 11b, 11c in response to the signal from the suction vacuum detector 22 representing a small suction vacuum pressure in the suction manifold; and further when the temperature detected by the temperature detector 21 become higher than said set overheated temperature, the electromagnetic valve 11 closes all of the first, second and third valves 11a, 11b, 11c independently of the signal from the other detectors 22, 23 to interrupt the supply of fuel to the nozzle 10, and the electromagnetic valve 9 will close the first valve 9a and open the second valve 9b so that the secondary air from the air pump 7 is released into the atmosphere without being supplied into the chamber 6.
Now, the operation of the subject device constructed as described above will be described. Before going into the description, the concentrations of CO (carbon monoxide) and HC (hydrocarbons) in the exhaust gases and the quantity of the exhaust gases in various phases of the engine operation will be shown in Table 1 below:
TABLE 1 Concen Concen Quantity Operation phase tration tration of of engine of C0 of HC Exhaust gases When the engine is cold: Idling very high high small Quick acceleration high high large Cruising te medium tj medium medium Deceleration medium high small After the engine is warmed up: Idling high medium small Quick acceleration low low large Cruising lowlow medium medium medium Deceleration medium high small When the engine 1. is started (the ignition switch is in its closed position), since the engine and the combustion chamber 5 are cold immediately after start of the engine, the first and third valves 9a, 90 of the electromagnetic valve 9 are opened by the signals from the temperature detector 21 and the control relay 20, whereby the secondary air is supplied into the pipes 8, 8a, and at the same time, the first, second and third valves 11a, 11b, 11c of the electromagnetic valve 11 are opened, whereby a large quantity of the secondary .fuel is supplied to the nozzle 10 to be sprayed into the chamber 6 and also supplied to the porous body 13. On the other hand, upon closure of the ignition switch 17, sparks are generated across the central electrodes 15a, 15a of the ignition plugs 15, 15 and the nozzle 10 and the porous body 13, by the functions of the interrupter 18 and the ignition coil 19, and the secondary fuel injected into the chamber 6 in an atomized state from the nozzle 10 and gasified on the surface of the porous body 13 is ignited by said sparks. The fuel from the nozzle 10 forms flames jetting into the combustion chamber 5 and burns the swirling flows A of the exhaust gases within said chamber. At the same time, the gasified fuel from the porous body 13 is caused to swirl within the chamber 6 as indicated by the arrow B by the secondary air supplied into said chamber from the pipe 8 and mixed with the exhaust gas flows within the combustion chamber 5 while burning, thereby to promote the combustion oxidation of the exhaust gases. Therefore, the exhaust gases are completely oxidized before reaching the exhaust pipe 4'. The supply of the secondary fuel and the secondary air continues independently of the operating condition of the engine 1, until the temperature within the combustion chamber 5 (the temperature detected by the temperature detector 21) reaches the normal reaction temperature.
During cruising of the vehicle after the temperature detected by the temperature detector 21 has reached the normal reaction temperature, the current supply to the primary coil 11d of the electromagnetic valve 11 is interrupted by the action of the control relay 20 and the first valve 11a only is closed, so that the fuel supply to the nozzle 10 is interrupted and the fuel evaporating from the porous body 13 only is burned. However, the exhaust gases are completely burned and oxidized as the temperatures of said exhaust gases and the combustion chamber are high. When the engine speed is accelerated quickly, the vacuum pressure in the suction manifold 2 becomes extremely low (e.g. below 200 mmHg), so that the control relay 20 again conducts the current to the first coil 11d of the electromagnetic valve 1 1 in response to the signal from the temperature detector 22. Therefore, the first valve 11 is opened and a large quantity of the secondary fuel is injected from the nozzle 10 and strong flames are jetted into the combustion chamber 5. Thus, it is possible to completely burn and oxidize the exhaust gases even when the concentrations of CO and HC are low and the quantity of 15 the exhaust gases is large. On the contrary, when the engine speed is decelerated, the suction vacuum pressure is extremely high (e.g. higher than 450 mm g), 80 that the control relay again start to conduct the current to the secondary coil 91 of the electromagnetic 20 valve 90 is closed. Therefore, a small quantity of the secondary air is supplied through the small apertures 9c formed in the third valve 90; the current supply to the secondary coil 11f of the electromagnetic valve 11 is interrupted; the second valve 11b is also closed and the quantity of the secondary fuel passing through the third valve 11c is only supplied to the porous body 13. During acceleration, as will be apparent from Table l, the quantity of the exhaust gases is small containing a high concentration of HC and is self-combustible.
Therefore, the small quantity of the secondary fuel supplied from the porous body 13 serves to heat suitably the aforesaid small quantity of the secondary air and stabilize the self-combustion of the exhaust gas upon combustion. Now, when the vehicle is brought to a halt and the engine is placed in the idling phase, the suction vacuum pressure becomes high (e.g. higher than 450 mmHg), so that the electromagnetic valve 11 remains in the same position as in the case of deceleration. However, since the vehicle speed is zero, the current supplyto the secondary coil 9: of the electromagnetic valve 9 is interrupted in response to the signal sent from the vehicle speed detector 23 to the control relay 20 representing the vehicle speed being zero, and the third valve is opened. During the idling phase of the enthe exhaust gases is small containing a high concentration of C0 and hence the exhaust gases are selfcombustible and generate a large amount of heat when burned. In addition, the quantity of the air discharged from the air pump 7 is also small since the rotating speed of the engine 1 is low. Therefore, a continuous stable combustion of the exhaust gases can be obtained by mixing the suitably heated secondary air into the exhaust gases along with a very small quantity of the secondary fuel. as in the case of deceleration.
When the temperature detector 2i detects a temper ature (e.g. higher than 850-900 C) predicting overheating of the combustion chamber 5, for instance, during continuous operation of the engine 1 at high speeds under large loads, the current supply to all coils 11d, 11f, 1111 of the electromagnetic valve 11 is interrupted and all of the first, second and third valves 11a, 1 lb, llc thereof are closed by the function of the control relay 20, whereby the supply of the secondary fuel is interrupted and the current supply to the primary coil 9!: of the electromagnetic valve 9 is also interrupted to close the first valve 9a. Thus, the secondary air from the air pump 7 is released into the atmosphere through the second valve 9b. Therefore, the combustion chamber 5 constitutes merely a part of the exhaust pipe and the combustion of the exhaust gases therein ceases and hence the internal temperature of said combustion chamber drops to the level of the exhaust gas temperature, avoiding the thermal breakage of the structural members of the combustion chamber. When the temperature detected by the temperature detector 21 has lowered to the normal reaction temperature, the supply of the secondary fuel and the secondary air is commenced again by the control relay 20 according to the operating phase of the engine 1, and the combustion and oxidation of the exhaust gases take place.
It will be obvious that the operations of the control relay 20 in response to the signals from the detectors 21, 22, 23, i.e. the operation for commencing and the operation for interrupting the current supply to the electromagnetic valves 9, 11, have hysteresis so as to avoid the so-called hunting.
The relationship between the signals from the respective detectors and the operations of the secondary fuel and secondary air regulating electromagentic valves, in the embodiment described above, are summarized in Table 2 below:
T TABLE 2 Detected Detected suction Detected temperavacuum, vehicle Operating phase of engine ture, O. mm.Hg speed Secondary fuel Secondary air When the engine is cold:
I ing Decelerenon 650 First, second and third valves First and third valves are Cruising are opened. opened and the second valve Acceleration is closed.
After the engine Idling 650-850 450 0 First and second valves are Do.
closed and third valve is opened. Deceleration 650-850 450 do First valve is opened and second and third valves are closed.
Cruising 650-850 200-450 First valve is closed and First and third valves are second and third valves are opened and second valve is opened. closed.
Acceleration 650-850 200 First, second and third valves D0.
are opened.
OvegSaating of the combustion chamber:
Deeeleration S5O QOO First, second and third valves Second valve is opened and Cruising r 4 are closed. first valve is closed.
Acceleration ln the embodiment described above, when a heat ac-. cumulator 24 made of a heat-resisting material, such as ceramics, is provided within the combustion chamber as indicated by the phantom lines, so as to be heated by the combustion flames, said heat accumulator 24 is at least partially red-heated and provides an ignition source for the exhaust gases even when the secondary fuel cannot be adjusted following the varying state of the exhaust gases due to an abrupt change in operating phase of the engine, thereby greatly contributing the stabilized cleaning of the exhaust gases and making it possible to limit the quantity supplied of the secondary fuel to a level necessary for preventing the heat accumulator 24 from cooling so as to save the secondary fuel.
Although in the embodiment described above overheating of the combustion chamber 5 is prevented by stopping the supply of the secondary fuel and secondary air, it will be ovbious that, if an arrangement is possible wherein the overheating of the combustion chamber 5 can be prevented even with small quantities of the secondary fuel and secondary air being continuously supplied thereto, such an arrangement is quite effective for the cleaning of the exhaust gases;
Further, although in the embodiment described above the quantity supplied of the secondary fuel is regulated by three valves, it will be understood that the regulation of the secondary fuel can also be achieved by employing an on-and-off control type valve and varying the width or cycle of the open or closed duration of the valve. In this case, the second and third valves can be substituted by a single valve and in addition, minute regulations of the secondary fuel becomes possible.
The porous body 13 is made of a heat-resisting metal as an electrode material, but it is to be understood that it may be made of electric insulating materials such as ceramics, asbestos fiber and glass fiber. In this case, metallic wires must of course be exposed on the surface of the porous body, with one ends thereof grounded to the wall of the chamber 6, so that sparks may be generated across the exposed ends of said wires and the central electrode 15 of the ignition plug 15'. As described above, in the exhaust gas cleaning device of the invention for cleaning the exhaust gases of an engine mounted on a vehicle by burning the exhaust gases in a exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, the quantity of the secondary fuel or the quantities of the secondary fuel and the secondary air are regulated, upon detecting the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, in at least five different stages, i.e. the stage in which the temperature of the combustion chamber reaches the normal reaction temperature and the engine is quickly accelerated after the engine is started, the stage in which the engine is in the building phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in the other operating phases. Therefore, there can be achieved the following advantages:
l. During the period in which the temperature of the combustion chamber rises to the normal reaction temgine after the temperature of the combustion chamber has reached the normal reaction temperature, the secondary fuel is supplied in a small quantity sufficient for heating the secondary air and maintaining the combustion of the exhaust gases,
b. when the temperature of the combustion chamber rises to an excessively high level, the quantities supplied of the secondary fuel and the secondary air are decreased so as to inhibit the temperature rise of said combustion chamber, and
c. when the engine is in the other operating phases, the secondary fuel and the secondary air are supplied in quantities necessary for assisting in combustion of the exhaust gases, whereby it becomes possible to completely clean the exhaust gases throughout the various operating phases of the engine after the engine has been warmed up and to save the consumption of the secondary fuel. It is also possible to prevent a breakage of the exhaust gas combustion chamber by overheatmg.
Thus, the exhaust gas cleaning device of the invention is highly efficient, highly economical and is-of great practical value.
Whereas the invention has been described and illustrated with reference to one specific embodiment thereof, it should be recognized that the invention can be modified in a variety of ways without departing from the scope of the attached claims. What is most important is to match the exhaust gas cleaning device with the engine such that by controlling the secondary air and fuel the detrimental components finally contained in the exhaust gas be minimized.
Further, although the device of the invention has been shown and described as being attached to a recip rocating engine, it should also be understood that it can be attached to rotary engines similarly.
We claim:
1. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases,
first valve means for regulating the quantity of the secondary air supplied to the combustion chamber,
means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases,
second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacl 1 uum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, ie. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases,
wherein said combustion chamber has a head cham- 2. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chanber, provided intermediate of the exhaust pipe of the engine, with secondary'fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases,
first valve means for regulating the quantity of the secondary air supplied to the combustion chamber,
means for supplying the secondary fuel into the combustion chamber for re-burning the exhuast gases,
second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reachedthe normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature .of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, 1 wherein said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from air ing 12 supply means to said combustion chamber, a sec ond valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located downstream of said first valve, and operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperuture and the engine is quickly accelerated and while the engine is idling, cruising and quickly accelerated after the engine has been warmed up, said first and third valves are opened and said second valve is closed to supply a large quantity of air into said combustion chamber, and said first valve is opened and said second and third valves are closed to supply a small quantity of air into said combustion chamber through the apertures formed in said third valve, respectively, whereas when the combustion chamber is overheated, said first valve is closed and said second valveis opened to release the air into the atmosphere.
3. An exhaust gas cleaning device as defined in claim 1, wherein the secondary air supplied to said head chamber and exhaust gases supplied to said combustion chamber are introduced into the respective chambers in such a manner as to form swirling flows in said chambers.
4; An exhaust gas cleaning device as defined in claim 1, characterized in that, said exhaust gas and said secondary air are respectively introduced into said combustion chamber in a tangential direction of said chamber so as to form swirling flows in said chambers.
5. An exhaust gas cleaning device for cleaning the ex haust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustionchamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprissaid combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases,
means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases,
second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, characterized in that, said combustion chamber comprises a head chamber having a central opening around which a porous body is provided, said central opening is adapted for letting the secondary fuel and a portion of the secondary air go through into said head chamber enhancing the atomization of said fuel by said portion of air, said porous body is adapted for evaporating said secondary fuel from the surface thereof being supplied with secondary fuel independently of said secondary fuel to be atomized, the remaining portion of said secondary air is blown into said head chamber in a tangential direction thereof, said exhaust gases, are introduced into a portion of said combustion chamber other than the portion of said head chamber in a tangential direction of said combustion chamber. 6. An exhaust gas cleaning device as claimed in claim 5, wherein a heat accumulator is disposed in said combustion chamber, which when red heated provides an ignition source for the exhaust gas.
7. An exhaust gas cleaning device as defined in claim 5, characterized in that said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said central opening and a tangentially orientated port provided at said head chamber, a second valve for closing said passage to release the air into the atmosphere, and a third valve having apertures formed therein and located at the downstream of said first valve, and operation of said valves are controlled by said controlling means according to the temperature of said combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated, said first and third valves are opened with said second valves being closed to supply a large quantity of air into said head chamber, and while the engine is decelerated said first valve is opened with said second and third valve being closed to supply a small quantity of air into said head chamber through the apertures formed in said third valve, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into atmosphere; and characterized in that said second valve means for regulating the quantity of the secondary fuel includes a first valve for opening and closing a passage leading from said means for supplying the secondary fuel to said central aperture, a second valve for opening and closing a passage leading from said means for supplying the secondary fuel to said porous body and a third valve which is adapted for opening and closing another passage leading from said means for supplying the secondary fuel to said porous body, and the operation of said valves of the second valve means are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby I while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is quickly accelerated said first and second and third valves are opened to supply a large quantity of the second fuel into said combustion chamber, while the engine is idling and decelerated said first and second valves are closed with said third valve being opened to supply minimum quantity of the second fuel only to said porous body, while the engine is in cruising condition said first valve is closed with said second and third valves being opened to supply a proper quantity of second fuel only to said porous body, whereas then the combustion chamber is overheated said three valves are all closed to shut the second fuel off.
8. An exhaust gas cleaning device as claimed in claim 7, wherein a heat accumulator is disposed in said combustion chamber, which when red heated provides an ignition source for the exhaust gas.
9. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprismg said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine,
means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases,
first valve means for regulating the quantity of the secondary air supplied to the combustion chamber,
means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases,
second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases,
characterized in that said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said combustion chamber, a second valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located at the downstream of said first valve, and the operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated after the engine has been warmed up, said first and third valves are opened and said second valve is closed to supply a large quantity of air into said combustion chamber, and while the engine is decelerated said first valve is opened and said second and third valve are closed to supply a small quantity of air into said combustion chamber through the apertures formedvin said third valve, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into the atmosphere.
10. An exhaust gas cleaning device as defined in claim 9, characterized in that said second valve means for regulating the quantity of the secondary fuel includes a first valve for opening and closing a passage leading from said means for supplying the secondary fuel to said combustion chamber, a second valve for opening and closing a passage leading from said means for supplying the secondary fuel to a porous body provided within said combustion chamber, and a third,
valve which is adapted for opening and closing another passage communicating said means for supplying the secondary fuel to said porous body, and the operations of said valves of the second valve means are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated,- said first and second and the third valves are opened to supply a large quantity of the second fuel into said combustion chamber, while the engine is idling and decelerated said first and second valves are closed with said third valve being opened to supply minimum quantity of the second fuel only to said porous body, while the engine is in cruising condition said first valve is closed with said second and said third valves being opened to supply a proper quantity of second fuel only to said porous body, whereas when the combustion chamber is overheated said three valves are all closed to shut the second fuel off.
- UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,802,194 Dated April 1974 Yasusi Tanasawa et a1. Inventor-(M M mm It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
hi the heading:
Item I73] "Toyota Jidosha Kogyo Kabushiki Kaisha" should read Toyota Jidosha Kogyo Kabushiki Kaisha "all of Aichiken,"
should read both of Aichiken,
Signed and sealed this 8th day of October 1974.
(SEAL) Att'est:
c. MARSHALL DANN MCCOY M. GIBSON JR.
Commissioner of Patents 'Attesting Officer FORM po-oso (1o 69) USCOMM-DC 60376-1 69 U.S GOVERNMENT FRINTING OFFICE: 869.930
Claims (10)
1. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, said device comprising said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases, first valve means for regulating the quantity of the secondary air supplied to the combustion chamber, means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases, second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, wherein said combustion chamber has a head chamber and said secondary air and secondary fuel introduced into said head chamber are ignited therein with the resulting combustion gases jetting into the combustion chamber, whereby the unburned components in the exhaust gases of the engine led into said combustion chamber are completely burned and cleaned, and wherein said head chamber has a central opening for introducing air and fuel therethrough and a porous body surrounding said central opening, and said secondary fuel is supplied into said head chamber through said central opening and said porous body.
2. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning saiD exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine, with secondary fuel and secondary air supplied to said combustion chamber, said device comprising said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases, first valve means for regulating the quantity of the secondary air supplied to the combustion chamber, means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases, second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, wherein said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from air supply means to said combustion chamber, a second valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located downstream of said first valve, and operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated and while the engine is idling, cruising and quickly accelerated after the engine has been warmed up, said first and third valves are opened and said second valve is closed to supply a large quantity of air into said combustion chamber, and said first valve is opened and said second and third valves are closed to supply a small quantity of air into said combustion chamber through the apertures formed in said third valve, respectively, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into the atmosphere.
3. An exhaust gas cleaning device as defined in claim 1, wherein the secondary air supplied to said head chamber and the exhaust gases supplied to said combustion chamber are introduced into the respective chambers in such a manner as to form swirling flows in said chambers.
4. An exhaust gas cleaning device as defined in claim 1, characterized in that, said exhaust gas and said secondary air are respectively introduced into said combustion chamber in a tangential direction of said chamber so as to form swirling flows in said chambers.
5. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprising said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases, first valve means for regulating the quantity of the secondary air supplied to the combustion chamber, means for supplyiNg the secondary fuel into the combustion chamber for re-burning the exhaust gases, second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, characterized in that, said combustion chamber comprises a head chamber having a central opening around which a porous body is provided, said central opening is adapted for letting the secondary fuel and a portion of the secondary air go through into said head chamber enhancing the atomization of said fuel by said portion of air, said porous body is adapted for evaporating said secondary fuel from the surface thereof being supplied with secondary fuel independently of said secondary fuel to be atomized, the remaining portion of said secondary air is blown into said head chamber in a tangential direction thereof, said exhaust gases, are introduced into a portion of said combustion chamber other than the portion of said head chamber in a tangential direction of said combustion chamber.
6. An exhaust gas cleaning device as claimed in claim 5, wherein a heat accumulator is disposed in said combustion chamber, which when red heated provides an ignition source for the exhaust gas.
7. An exhaust gas cleaning device as defined in claim 5, characterized in that said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said central opening and a tangentially orientated port provided at said head chamber, a second valve for closing said passage to release the air into the atmosphere, and a third valve having apertures formed therein and located at the downstream of said first valve, and operation of said valves are controlled by said controlling means according to the temperature of said combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated, said first and third valves are opened with said second valves being closed to supply a large quantity of air into said head chamber, and while the engine is decelerated said first valve is opened with said second and third valve being closed to supply a small quantity of air into said head chamber through the apertures formed in said third valve, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into atmosphere; and characterized in that said second valve means for regulating the quantity of the secondary fuel includes a first valve for opening and closing a passage leading from said means for supplying the secondary fuel to said central aperture, a second valve for opening and closing a passage leading from said means for supplying the secondary fuel to said porous body and a third valve which is adapted for opening and closing another passage leading from said means for supplying the secondary fuel to said porous body, and the operation of said valves of the second valve means are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the enGine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is quickly accelerated said first and second and third valves are opened to supply a large quantity of the second fuel into said combustion chamber, while the engine is idling and decelerated said first and second valves are closed with said third valve being opened to supply minimum quantity of the second fuel only to said porous body, while the engine is in cruising condition said first valve is closed with said second and third valves being opened to supply a proper quantity of second fuel only to said porous body, whereas then the combustion chamber is overheated said three valves are all closed to shut the second fuel off.
8. An exhaust gas cleaning device as claimed in claim 7, wherein a heat accumulator is disposed in said combustion chamber, which when red heated provides an ignition source for the exhaust gas.
9. An exhaust gas cleaning device for cleaning the exhaust gases of an engine mounted on a vehicle by burning said exhaust gases in an exhaust gas combustion chamber, provided intermediate of the exhaust pipe of the engine with secondary fuel and secondary air supplied to said combustion chamber, said device comprising said combustion chamber for re-burning the exhaust gases being led into the exhaust pipe of the engine, means for supplying the secondary air into said combustion chamber for re-burning the exhaust gases, first valve means for regulating the quantity of the secondary air supplied to the combustion chamber, means for supplying the secondary fuel into the combustion chamber for re-burning the exhaust gases, second valve means for regulating the quantity of the secondary fuel and means for operating said first and second valve means according to the temperature of said exhaust gas combustion chamber, the suction vacuum of the engine and vehicle speed, whereby the quantities of the secondary fuel and the secondary air are regulated in at least five stages, i.e. the stage in which the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated after the engine has been started, the stage in which the engine is in the idling phase after the temperature of the combustion chamber has reached the normal reaction temperature, the stage in which the engine is decelerated, the stage in which the temperature of the combustion chamber rises to an excessively high level and the stage in which the engine is in other operating phases, characterized in that said first valve means for regulating the quantity of the secondary air includes a first valve for opening and closing a passage leading from said air supply means to said combustion chamber, a second valve for closing said passage to release the air into the atmosphere and a third valve having apertures formed therein and located at the downstream of said first valve, and the operations of said valves are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum in the intake pipe and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and while the engine is idling, cruising and quickly accelerated after the engine has been warmed up, said first and third valves are opened and said second valve is closed to supply a large quantity of air into said combustion chamber, and while the engine is decelerated said first valve is opened and said second and third valves are closed to supply a small quantity of air into said combustion chamber through the apertures formed in said third valve, whereas when the combustion chamber is overheated, said first valve is closed and said second valve is opened to release the air into the atmosphere.
10. An exhaust gas cleaning device as defined in claim 9, characterized in that said second valve means for Regulating the quantity of the secondary fuel includes a first valve for opening and closing a passage leading from said means for supplying the secondary fuel to said combustion chamber, a second valve for opening and closing a passage leading from said means for supplying the secondary fuel to a porous body provided within said combustion chamber, and a third valve which is adapted for opening and closing another passage communicating said means for supplying the secondary fuel to said porous body, and the operations of said valves of the second valve means are controlled by said controlling means according to the temperature of the combustion chamber, the suction vacuum of the engine and the vehicle speed, whereby while the temperature of the combustion chamber rises to the normal reaction temperature and the engine is quickly accelerated, said first and second and the third valves are opened to supply a large quantity of the second fuel into said combustion chamber, while the engine is idling and decelerated said first and second valves are closed with said third valve being opened to supply minimum quantity of the second fuel only to said porous body, while the engine is in cruising condition said first valve is closed with said second and said third valves being opened to supply a proper quantity of second fuel only to said porous body, whereas when the combustion chamber is overheated said three valves are all closed to shut the second fuel off.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP45128991A JPS5032892B1 (en) | 1970-12-26 | 1970-12-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3802194A true US3802194A (en) | 1974-04-09 |
Family
ID=14998407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00189236A Expired - Lifetime US3802194A (en) | 1970-12-26 | 1971-10-14 | Exhaust gas cleaning device |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3802194A (en) |
| JP (1) | JPS5032892B1 (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3906723A (en) * | 1974-03-08 | 1975-09-23 | Toyota Motor Co Ltd | Exhaust gas purifying system |
| US3994131A (en) * | 1972-08-30 | 1976-11-30 | Hitachi, Ltd. | Vortical flow afterburner device |
| US4002025A (en) * | 1974-10-31 | 1977-01-11 | Nippon Soken, Inc. | System for heating intake pipe of internal combustion engine |
| US4301651A (en) * | 1973-04-11 | 1981-11-24 | Exxon Research & Engineering Co. | Exhaust gas reactor |
| US5609024A (en) * | 1994-12-28 | 1997-03-11 | Mitsubishi Denki Kabushiki Kaisha | Exhaust gas purification apparatus for internal combustion engine |
| US8746197B2 (en) | 2012-11-02 | 2014-06-10 | Mcalister Technologies, Llc | Fuel injection systems with enhanced corona burst |
| US8919377B2 (en) | 2011-08-12 | 2014-12-30 | Mcalister Technologies, Llc | Acoustically actuated flow valve assembly including a plurality of reed valves |
| US8997725B2 (en) * | 2008-01-07 | 2015-04-07 | Mcallister Technologies, Llc | Methods and systems for reducing the formation of oxides of nitrogen during combustion of engines |
| US9051909B2 (en) | 2008-01-07 | 2015-06-09 | Mcalister Technologies, Llc | Multifuel storage, metering and ignition system |
| US9169821B2 (en) | 2012-11-02 | 2015-10-27 | Mcalister Technologies, Llc | Fuel injection systems with enhanced corona burst |
| US9169814B2 (en) | 2012-11-02 | 2015-10-27 | Mcalister Technologies, Llc | Systems, methods, and devices with enhanced lorentz thrust |
| US9194337B2 (en) | 2013-03-14 | 2015-11-24 | Advanced Green Innovations, LLC | High pressure direct injected gaseous fuel system and retrofit kit incorporating the same |
| US9200561B2 (en) | 2012-11-12 | 2015-12-01 | Mcalister Technologies, Llc | Chemical fuel conditioning and activation |
| US9371787B2 (en) | 2008-01-07 | 2016-06-21 | Mcalister Technologies, Llc | Adaptive control system for fuel injectors and igniters |
| US9581116B2 (en) | 2008-01-07 | 2017-02-28 | Mcalister Technologies, Llc | Integrated fuel injectors and igniters and associated methods of use and manufacture |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1004785A (en) * | 1962-08-17 | 1965-09-15 | Prat Daniels Stroud Ltd | Improvements in or relating to smoke-consuming apparatus |
| US3218134A (en) * | 1960-11-10 | 1965-11-16 | Gulf Research Development Co | Apparatus for burning internal combustion engine exhaust |
| US3360927A (en) * | 1964-02-04 | 1968-01-02 | Holley Carburetor Co | Afterburner system for an automotive vehicle |
| US3481144A (en) * | 1967-02-27 | 1969-12-02 | Jacque C Morrell | Apparatus and process for treatment of exhaust gases from internal combustion engines and controls for the same |
| US3549333A (en) * | 1968-07-23 | 1970-12-22 | Universal Oil Prod Co | Recuperative form of direct thermal incinerator |
| US3680318A (en) * | 1969-12-29 | 1972-08-01 | Yasuo Nakajima | Centralized air-pollution preventive system |
-
1970
- 1970-12-26 JP JP45128991A patent/JPS5032892B1/ja active Pending
-
1971
- 1971-10-14 US US00189236A patent/US3802194A/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3218134A (en) * | 1960-11-10 | 1965-11-16 | Gulf Research Development Co | Apparatus for burning internal combustion engine exhaust |
| GB1004785A (en) * | 1962-08-17 | 1965-09-15 | Prat Daniels Stroud Ltd | Improvements in or relating to smoke-consuming apparatus |
| US3360927A (en) * | 1964-02-04 | 1968-01-02 | Holley Carburetor Co | Afterburner system for an automotive vehicle |
| US3481144A (en) * | 1967-02-27 | 1969-12-02 | Jacque C Morrell | Apparatus and process for treatment of exhaust gases from internal combustion engines and controls for the same |
| US3549333A (en) * | 1968-07-23 | 1970-12-22 | Universal Oil Prod Co | Recuperative form of direct thermal incinerator |
| US3680318A (en) * | 1969-12-29 | 1972-08-01 | Yasuo Nakajima | Centralized air-pollution preventive system |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3994131A (en) * | 1972-08-30 | 1976-11-30 | Hitachi, Ltd. | Vortical flow afterburner device |
| US4301651A (en) * | 1973-04-11 | 1981-11-24 | Exxon Research & Engineering Co. | Exhaust gas reactor |
| US3906723A (en) * | 1974-03-08 | 1975-09-23 | Toyota Motor Co Ltd | Exhaust gas purifying system |
| US4002025A (en) * | 1974-10-31 | 1977-01-11 | Nippon Soken, Inc. | System for heating intake pipe of internal combustion engine |
| US5609024A (en) * | 1994-12-28 | 1997-03-11 | Mitsubishi Denki Kabushiki Kaisha | Exhaust gas purification apparatus for internal combustion engine |
| US8997725B2 (en) * | 2008-01-07 | 2015-04-07 | Mcallister Technologies, Llc | Methods and systems for reducing the formation of oxides of nitrogen during combustion of engines |
| US9051909B2 (en) | 2008-01-07 | 2015-06-09 | Mcalister Technologies, Llc | Multifuel storage, metering and ignition system |
| US9371787B2 (en) | 2008-01-07 | 2016-06-21 | Mcalister Technologies, Llc | Adaptive control system for fuel injectors and igniters |
| US9581116B2 (en) | 2008-01-07 | 2017-02-28 | Mcalister Technologies, Llc | Integrated fuel injectors and igniters and associated methods of use and manufacture |
| US8919377B2 (en) | 2011-08-12 | 2014-12-30 | Mcalister Technologies, Llc | Acoustically actuated flow valve assembly including a plurality of reed valves |
| US8752524B2 (en) | 2012-11-02 | 2014-06-17 | Mcalister Technologies, Llc | Fuel injection systems with enhanced thrust |
| US8746197B2 (en) | 2012-11-02 | 2014-06-10 | Mcalister Technologies, Llc | Fuel injection systems with enhanced corona burst |
| US9169821B2 (en) | 2012-11-02 | 2015-10-27 | Mcalister Technologies, Llc | Fuel injection systems with enhanced corona burst |
| US9169814B2 (en) | 2012-11-02 | 2015-10-27 | Mcalister Technologies, Llc | Systems, methods, and devices with enhanced lorentz thrust |
| US9631592B2 (en) | 2012-11-02 | 2017-04-25 | Mcalister Technologies, Llc | Fuel injection systems with enhanced corona burst |
| US9200561B2 (en) | 2012-11-12 | 2015-12-01 | Mcalister Technologies, Llc | Chemical fuel conditioning and activation |
| US9194337B2 (en) | 2013-03-14 | 2015-11-24 | Advanced Green Innovations, LLC | High pressure direct injected gaseous fuel system and retrofit kit incorporating the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5032892B1 (en) | 1975-10-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0380838B1 (en) | Ultrasonic burner system for regenerating a filter | |
| US3802194A (en) | Exhaust gas cleaning device | |
| US3775064A (en) | Apparatus for detoxifying exhaust emissions of an internal-combustion engine | |
| US3779015A (en) | Exhaust gas treating system for internal combustion engine | |
| US4730455A (en) | Process and system for the regeneration of particulate filter traps | |
| JP3150150B2 (en) | Operating method of internal combustion engine | |
| CA1296265C (en) | Apparatus for regeneration of a particulate filter in diesel engine | |
| US4506506A (en) | Exhaust emission control device for diesel engine | |
| GB2408470A (en) | An engine exhaust system | |
| US3918257A (en) | Exhaust gas purifying device for an internal combustion engine | |
| US8424291B2 (en) | Flame glow plug | |
| US3785151A (en) | Exhaust gas recirculation system | |
| US4030464A (en) | Fuel-air mixture heating device for use with internal combustion engine | |
| US3973916A (en) | Emissions control system for an automotive vehicle or the like | |
| US3934412A (en) | Thermal reactor for afterburning automotive internal combustion engine exhaust gases | |
| US4104881A (en) | Prevention of overheating of catalytic converter for engine exhaust gases | |
| US3978836A (en) | Suction heat control unit in internal combustion engine | |
| US3837814A (en) | Exhaust gas cleaning device | |
| CA1048358A (en) | Exhaust manifold for internal combustion engines | |
| JPS5820918A (en) | Purifier of exhaust gas | |
| JPS60135612A (en) | Exhaust particulate treater of internal-combustion engine | |
| JP2000110548A (en) | Black smoke removal device | |
| JPS5929718A (en) | Regenerating burner for particulate filter | |
| JPS6337468Y2 (en) | ||
| JP2996030B2 (en) | Catalyst warm-up device for internal combustion engine |