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US3726994A - Automatic routing system - Google Patents

Automatic routing system Download PDF

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US3726994A
US3726994A US00077539A US3726994DA US3726994A US 3726994 A US3726994 A US 3726994A US 00077539 A US00077539 A US 00077539A US 3726994D A US3726994D A US 3726994DA US 3726994 A US3726994 A US 3726994A
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printing
negative
plate
press plate
head
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US00077539A
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D Ross
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WORLD COLOR PRESS
WORLD COLOR PRESS INC US
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Assigned to RAI, INC., F/K/A RINGIER AMERICA INC., WORLD COLOR PRESS, INC., WESSEL COMPANY, THE reassignment RAI, INC., F/K/A RINGIER AMERICA INC. RELEASE OF SECURITY INTEREST Assignors: BANKERS TRUST COMPANY
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00Gear cutting, milling, or planing
    • Y10T409/30Milling
    • Y10T409/303416Templet, tracer, or cutter
    • Y10T409/303472Tracer
    • Y10T409/303528Adapted to trigger electrical energy
    • Y10T409/303584Photocell

Definitions

  • ABSTRACT A system for effecting the automatic routing of metal from the non-printing areas of a printing press plate comprising preparing the art work negative to accord the portions thereof corresponding to the non-printing areas-of the plate to have a discrete density, or a specific reversed dot percentage, subjecting the negative to a light source, causing a photocell head sensitive to the said discrete density to scan the negative, and providing a router controlled by said head being moved correspondingly with respect to the printing plate.
  • asingle negative may include a multiplicity of printable portions arranged spacedly upon such negative with the intervening zones being non-printable but presented for providing an integrity to the negative for proper handling as well as for according the necessary strength to the matrix and ultimately to the final printing plate.
  • Such negatives are used for making a positive zinc plate by an etching process well known to the industry, such as of photochemical character. Variations in the depth of the zinc or variation in number and size of dots ultimately determinethe corresponding color density.
  • the positive zinc plate is then used, as in a heated press, to prepare a paper matrix negative of the image on the zinc plate.
  • This matrix is curvate, being used as a areas of the negative caused the development of cor-' respondirig depressed areas in the paper matrix negative which, in turn, caused a like portion of the surface of the final lead printing plate to comprise unwanted metal which, if not removed, would cause a printing of an undesired color for the entire area.
  • Conventional practice causes this portion of the negative to be completely transparent which would result in the inhibition of etching of thezinc plate.
  • the removal of this dead or unwanted metal has to-the present time been effected only by' manual operation involvingthe use of a routing machine controlled intwo dimensions by the operator together with the lowering and raising of the router head through operation of a foot pedal.
  • manual routing requires an operator with exceedingly well developed manual dexterity which can only come about through long periods of training.
  • operators with the requisite skill are becoming increasingly relatively few in number and with the costs for such labor mounting considerably.
  • FIG. 1 is a 'plan view of an art work negative preparedin accordance with the present invention.
  • FIG. 2 is a plan view of a positive zinc plate prepared from the negative shown in FIG. 1.
  • FIG. 3 is a plan view of a lead printing plate having a non-printable portion routed in accordance with the system of the present invention.
  • FIG. 4 is a transverse sectional view taken on the line 4-4 of FIG. 2.
  • FIG. 5 is a transverse sectional view taken on the line 5-5 of FIG. 3.
  • FIG. 6 is a schematic view of an automatic routing system constructed in accordance with and embodying the present invention.
  • vFIG. 7 is a wiring diagram of the logic circuits of the system shown in FIG. 6.
  • FIG. 8 is a schematic diagram of another fonn of the system of the present invention.
  • FIG. 9 is a schematic view of a detector head porating optical fibers.
  • the present invention contemplates a system for the automatic routing of unwanted or dead metal from lead printing plates as used in letterpress printing by photosensitive control means so as to render unnecessary the use of manual labor for such metal removal. Certain preferably variations of this system are based upon a predetermined preparation of the negatives made from the original art work to allow for controlled detection for operating the router.
  • A designates a black and white negative as used for black and white or four color incorwork comprising a flat film body 1 with printing porwhich constitutes a non-printable area.
  • negative A constitutes a single integrated printable entity, as at 2.
  • guard band 3 is fully opaque or 100 percent density.
  • a density within the range .of 75 to 99 percent is available and thus without conflict to the densityof any other zone of negative A'so that the density within such range is the density of choice for portionI4. It is this density which will ultimately assure of the appropriate cutting signal to the router.
  • negative A is utilized to make a positive zinc plate, designated 5, by an etching process well known to industry' whereby the guard band or opaque'portion 3 will produce thegreatest depth of etching, as at 6,-'and wherebythe transparent areas 2 of printing portions 2 will permit a sealing of the zinc against etching.
  • the density of non-printable portion 4 will cause some etching of the dead metal portion of zinc plate 5, as indicated at 7, but suchwill nothing about any increase in lthenormal pro duction time for zinc plate 5 by r'easoh of the fact that the etching of the relatively deepborder, 6 about the'printed portion will controlthe etching time Also, the etching.
  • dead metal portion 24 will have the same depth relative to printing areas 22 and depressed border 23, as portion 7 of zinc plate 5 bears to the other zones thereof.
  • Such dead metal portion 24 must be removed, orin other words, depressed to the extent necessary to prevent inking thereof during the printing operation so as to avoid undesired printing. It I is this particular unwanted metal portion 24 which has prior to the present invention been subjected to manual I routing and which, as will be shown hereinbelow, may
  • FIG. 5 represents a transverse sectional-view of printing plate 8 subsequent to the routing operation so that the portion 24 is seen as being depressed even slightly below border 23 so as to be effectively withdrawn from any inadvertent inking during the printing process.
  • FIG. 6 B generally designates a I system, presented schematically, for automatically efthe. -Therefore, the rendition of the zone 4-with a prescribed density, as distinguished from the heretofore accepted complete transparency, resulting in no I detraction in the process forthe formation, or in the qualities, of the ultimate lead printing plate. Due to the predetermined densityof portion'4 the depth of etch of the portion 7 of zinc plate 5 willbe distinct from that of other portions ofsaid plate. I
  • Printing plate 8 thus comprehends the raised printing areas 22, wh ich correspond to .the' printing portions 2'of negative A, with a surrounding, depressed border 23 corresponding to guard band 3 of negative A' andwith'the" latter being inturn surrounding by the unwanted'or dead metal portion 24. Said portion 24 is in direct correspondence to nonprintable portion 4 'of negative A.
  • System B comprises a" pair. of drums or cylinders 30,31, being mounted in spaced-apart, axially aligned relationship upon a common shaft 32 for unison rotation thereon.
  • Shaft 32 is connected beyond drum 30 to a prime mover 33 which is adapted by conventional means for periodic, intermittent operation so as to be rotated through a predetermined arc with an intervening dwell period whereby said drums 30,31 will be stepped, as it were, during their rotation.
  • Drum 30 is of requisite outside diameter for mounting upon its circumferential face the normally arcuated lead printing plate 8 so that said drum 30 thus serves as a router carriage bed; there and negative A must be mounted in appropriate interrelationship upon their respective drums 30,31 which latter are provided with locating markers, as at 35,36, respectively, for alignment with like indicia on plate 8 and negative A.
  • a scanner or detec- .tor head 37 of light-sensitive character Presented for reciprocal lengthwise travel of drum 31 along its upwardmost portion is a scanner or detec- .tor head 37 of light-sensitive character. It is thus critical thatlight be presented evenly throughout the portion of negative A subject to the path of travel of scanner 37 so that the light impinging upon scanner 37 through theunderlying portion of the negative A will be commensurate with the varying densities thereof. It is apparent that any suitable light source may be utilized whether'the same be a single, suitably mounted fluorescent tube, or whether the entire interior of drum 31 be illuminated.
  • the photocell 38 as exemplary of the cluster-type, comprehends four discrete photocell portions, as indicated at 39,40, 41 and 42 with a central intervening inactive zone 43.
  • the diameter of photocell 38 is predetermined for direct correspondence with the diameter of the routing tool to be described below and thus may be in .the order of one-fourth to three-eighths of an inch.
  • scanner 37 is of general elongated, rod-like character with the lower exposed end being presented in most immediate proximity to the underlying negative A for maximum sensitivity of response.
  • Scanner 37 is carried upon a shaft 44 by means of a mounting head 45; said shaft being suitably connected to a prime mover, as indicated at 46, with which are associated suitable means (not shown) for causing said shaft 44 to be axially reciprocal so as to cause scanner 37 to traverse negative A in the manner above in-' dicated.
  • a prime mover as indicated at 46
  • suitable means for causing said shaft 44 to be axially reciprocal so as to cause scanner 37 to traverse negative A in the manner above in-' dicated.
  • Alsocarried upon shaft 44 above drum 30 is a I mounting head 47 for a depending router tool 48 projecting toward the upper surface of drum 30; there being a hydraulic motor 49 supported from said mounting head 47 to control movement of said routing tool 48 toward and away from drum 30; whereby when said routing tool 48 is lowered, it will be in operative, cutting relationship'with respect to the metal on the underlying printing plate 8 and when in elevated or raised condition will be inoperative.
  • routing tool 48 will be caused tofollow a path with respect to printing plate 8 which corresponds directly to the path being traversed by scanner 37 with respect to negative A; there being a direct one to one relationship.
  • routing tool 48 and-scanner 37 may be accurately aligned, with the indicators on the respective printing plate 8 and negative A before operation is instituted.
  • shaft 44 in its reciprocal movement will cause routing tool 48 and scanner 37 to move throughout the length of their respective drums and then to follow a reciprocal path returningly.
  • prime mover 46 is adapted for delaying at each end of the travel of shaft 44 to accord a requisite interval for drums 30,31 to be stepped. It is to be observed that the arc of each step will not exceed the diameter of scanner 37 or the width of tool 48 although there may be some limited overlap to assure of full coverage.
  • shaft 44 be of any selected character, such as, for example, of screw type wherein mounting heads 45,47 may entail engaging nuts for travel responsive to the rotation of such screw shaft.
  • motor 49 has been referred'to as being of hydraulic character.
  • Scanner 37 is operatively connected to motor 49 so as to cause router 48 to be moved into operative relationship with respect to printing plate 8 for removal of the dead metal therefrom.
  • Such connection is effected by logic circuits, indicated generally at L, and shown diagrammatically in FIG. 7.
  • Each photocell portion 39, 40, 41, 42 is in circuit with an amplifier 50,51, s2, 53, respectively; said amplifiers being of the level-type having level selecting circuits which may be adjustable whereby a unity output is effected whenever the input voltage from the related photocell portion is between two preset reference voltages. Should the voltage from the associated photocell portion be either above or below such preset reference levels, a zero output is brought about for such amplifiers.
  • Amplifiers 50, 5 1, 52, 53 are adapted for gain adjustment to correct for any slight differences in the sensitivity of the photocell portions 39, 40, 41,42.
  • Each of said level amplifiers 50, 51,52,53 is in circuit with an and amplifier 54, the output of which is zero unless the input from each of the connected level amplifiers 50, 51, 52, 53 are unity; in which event the output of said and amplifier 54 is also unit.
  • the output from and amplifier 54 is amplified by apower amplifier 55 and operatively connected to hydraulic motor 49 for causing the spindle head (not shown) mounting router 48 to be lowered and maintained in such lowered operating condition while the output of and amplifier is unity and to be raised and maintained in such inoperative condition while the output of and amplifier 54 is zero.
  • the reference voltage levels of amplifiers 50,51,52,53 are adjusted so that a one or unity output is obtained at any time the photocell portions 39, 40, 41, 42 read a light intensity corresponding to the density of negative portion 4, that is, within the aforesaid range of 99 percent.
  • unity output is effected so as to cause router 48 to be lowered into metal removing operative relationship with respect to the underlying lead printing plate 8. Due to the one to one relationship involved, router 48 will be removing metal in the preciseportion of printing plate 8 corresponding to the exact area being simultaneously traversed by photocell 38 upon negative A.
  • the cluster photocell arrangement has been found to provide relatively marked sensitivity for automatic operation of router 48.
  • Such arrangement together with the 30 mil deep guard band etched on lead plate 8, as at 23, prevents router 48 from cutting material, that is, requisite to be left on plate 8. It is apparent that even greater sensitivity may be obtained by increasing the number of photocell portions with their attendant logdesired results rapidly and without danger of damage to printing portions of the plate 8.
  • a fiber optic system in whichthe pattern of the individual fibers may be similar to the character of clustering of photocell portions'39, 40, 41, 42 may be used for transmitting the impinging light to related photocells which may be located at some distance from the fibers and are individually related thereto.
  • This type of light transmitting means conducts to certain preferred packaging methods, as well as enhancing the selection in the type of photocells thatmay be utilized together with certain versatility in the detection pattern for increased sensitivity.
  • FIG. 9 schematically illustrates a scanner 37 incorporating a fiber optic detector as indicated generally at 108 which is illustrated in this instance for example only as constituting four'sep'arate bundles of fibers 109,110, 11 1, 112, which aresuitably engaged to photocell 38.
  • a fiber optic detector as indicated generally at 108 which is illustrated in this instance for example only as constituting four'sep'arate bundles of fibers 109,110, 11 1, 112, which aresuitably engaged to photocell 38.
  • the four sets of fibers would be individually connected to the discrete portions of photocells-38.
  • a unicellularphotocell could easily be used with a single conduit of optic fibers.
  • the photocell may-thus be located at 'a suitably remote point from the negative for convenience of operation.
  • C designates another form of system, accordingto the-present'invention, for effecting the automatic'routing of unwanted metal from a printing plate, but being particularly designed for operation in conjunction with negative A being main- I tained in a flat or planar conditiorLTo facilitatelcomprehension, components of system'C which are common to system.
  • B will be identified by like reference numerals.
  • v I 'System C comprises a light source 60 having an area at least equal to the area of negative 'A soas to provide an even distribution of light through the extent of said negative A.
  • Light source 60 may, of course, be pro-' vided as by a light table with negative A presented in overlying relationship.
  • a scanner 37 Disposed immediately upon negative A is a scanner 37 being as of the photocell cluster typeand adapted for travel both laterally -(indicated. by arrows at 61-), and longitudinally or lengthwise(in the direction of thearrows indicated at t 62), of negative A so as to effect a complete coverage fecting a stepping of drum 30 about its longitudinal axis thereof.
  • the lateral movement of scanner 37 is effected to effect increments of rotative movement at a predetermined periodicity for successively presenting portions of the printing plate 8 to router 48.
  • Said prime direct one'to one relationship with the travel of router 48 across-printing plate 8.
  • scanner 37 will alternately move laterally of negative A, then be stepped longitudinally thereof for moving reciprocally laterally over the next adjacent portion.
  • the longitudinal stepping of scanner 37 will correspond in time and distance with the rotation of drum 30 as the same is stepped between sequential travel movements of router 48.
  • Scanner 37 is operatively connected to hydraulic motor 49 through logic circuits L so that router 48 may be operated in the same manner as above described in conjunction with system B, responsive to the predetermined output voltage of scanner 37 corresponding to the density of portion 4 of negative A.
  • systern C presents a modification adapted for utilizing, wherever desired, a negative in flat form.
  • the principle of the present invention may be utilized in a system wherein the dead metal portions of the lead printing plate .may be manually colored, or provided with anon-conductive coating, 'so that a scanner might be utilized to detect the presence of such color or such insulation and through logic circuits cause therouter head to be operatedfor the cutting function.
  • the scanner would necessarily precede the router by predetermined distance and with appropriate adjustment in the equipment being effected based upon the rate of travel of the router so as to cause the same to be depressed at a time juncture allowing for the interval transpiring between ,theposition of the scanner when the particular cutting information is sensed and when the router is in position to act thereupon.
  • the present invention provides a highly effective, rapidly performed system for bringing about the automatic routing of unwanted metal from lead printindustry need for exceedingly skilled, relatively high salaried personnel.
  • a system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool 'into operative, metal-removing disposition upon, and
  • said detector head furthercomprising a multiplicity of photocells unita'rily movable with said head, each of 'said photocells being responsive to the predetermined optical density of the portionsofsaid negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means'when all of 'the photocells of said head are responsive to said predetermined optical density.
  • a system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a light sensitive detector head responsive to the predetermined light identifiable character of the non-printing areas of said negative, means for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, and means interconnecting said detector head and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined light identifiable character, said detector head comprising a multiplicity of photocells unitarily movable with
  • a system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being 1 in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a detector head of fiber optic character responsive to the predetermined light identifiable character of the non-printing areas of said negative, means'for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, a light sensitive member, means connecting said light sensitive member and said detector head, means interconnecting said light sensitive member and said routing tool-for causingthe latter to effect removal

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Abstract

A system for effecting the automatic routing of metal from the non-printing areas of a printing press plate comprising preparing the art work negative to accord the portions thereof corresponding to the non-printing areas of the plate to have a discrete density, or a specific reversed dot percentage, subjecting the negative to a light source, causing a photocell head sensitive to the said discrete density to scan the negative, and providing a router controlled by said head being moved correspondingly with respect to the printing plate.

Description

, 22 Filed:
United States Patent 1 Ross [54] AUTOMATIC ROUTING SYSTEM 75 Inventor: Donald K. Ross, St. Louis County,
[73] Assignee: World Coldr'Press, lnc., Maryland Heights, Mo. I 7 Oct. 2, 1970 [21] Appl. No.: 77,539
[52] Us. Cl ..l78/6.6 B, 90/62 A, 178/6.7 R 51 Int. Cl. ..H04n 1/24 [58] Field or Search ..90/62 A; 178/6.6 B,
[56] "I. ReferencesCited UNITED STATES PATENTS 6/1959 Hell ..l78/6.6B 7/1958 Olin..-... ..l78/6.6B
[ Apr. 10, 1973 11/1960 Taudt ..l78/6.6 B
2,962,548 3,052,755 9/ l962 Garfield ..l78/DIG. 2 3,255,357 6/1966 Kapany et al ..l78/DIG. 2
Primary Examiner-Francis S. Husar Attorney-Ralph W. Kalish [57] ABSTRACT A system for effecting the automatic routing of metal from the non-printing areas of a printing press plate comprising preparing the art work negative to accord the portions thereof corresponding to the non-printing areas-of the plate to have a discrete density, or a specific reversed dot percentage, subjecting the negative to a light source, causing a photocell head sensitive to the said discrete density to scan the negative, and providing a router controlled by said head being moved correspondingly with respect to the printing plate.
6- Claims, 9 Drawing Figures ROUTER DRIVE UP OR DOWN PATENTEUAPR 1 mm 3.726. 994
sum 2 OF 2 INVENTOR DONALD K. Ross ATTORNEY duo 06E m6 E .zsuEu 200 AUTOMATIC ROUTING SYSTEM BACKGROUND AND SUMMARY OF THE INVENTION used for letterpress printing wherein such plates are of the raised surface type, a separate plate is required for g each of the primary colors, as well as one for black and white. In the manufacture of each plate, black and white art work is prepared for the impression of each color, with each such art work being developed as a black and white negative with the differences in intensities of the amount of color or shading, as it were, being provided by varying densities. Customarily, asingle negative may include a multiplicity of printable portions arranged spacedly upon such negative with the intervening zones being non-printable but presented for providing an integrity to the negative for proper handling as well as for according the necessary strength to the matrix and ultimately to the final printing plate. Such negatives are used for making a positive zinc plate by an etching process well known to the industry, such as of photochemical character. Variations in the depth of the zinc or variation in number and size of dots ultimately determinethe corresponding color density. The positive zinc plate is then used, as in a heated press, to prepare a paper matrix negative of the image on the zinc plate. This matrix is curvate, being used as a areas of the negative caused the development of cor-' respondirig depressed areas in the paper matrix negative which, in turn, caused a like portion of the surface of the final lead printing plate to comprise unwanted metal which, if not removed, would cause a printing of an undesired color for the entire area. Conventional practice causes this portion of the negative to be completely transparent which would result in the inhibition of etching of thezinc plate. The removal of this dead or unwanted metal has to-the present time been effected only by' manual operation involvingthe use of a routing machine controlled intwo dimensions by the operator together with the lowering and raising of the router head through operation of a foot pedal. Thus, manual routing requires an operator with exceedingly well developed manual dexterity which can only come about through long periods of training. At the present time, operators with the requisite skill are becoming increasingly relatively few in number and with the costs for such labor mounting considerably.
Therefore, it is an object of the present invention to provide a system for effecting the automatic routing or removal of unwanted metal from printing plates which obviates the need for skilled personnel thereby bringing about a marked economy in the preparation of printing plates and relieving companies of the attendant problems of trying to locate adequately trained and skilled individuals.
It is another object of the present invention to provide a system of the character stated whereby a routing head presented to a printing plate may be controlled automatically by photosensitive or other means so that a multiplicity of procedures are rendered available by such basic system.
It is a further object of the present invention to provide an automatic routing system for printing press plates which comprises controlling a routing head by the optical density of the particular art work negative from which the plate is formed.
It is a still further object of the present invention to provide a system of the type stated which comprises a relative simplicity of components which promote reliability and durability in performance.
It is another object of the present invention to provide a system of the type stated which brings about the dead metal removal from printing plates in a fashion more rapid than by manual operation as to permit of a relatively high volume production, and which will allow one individual to provide the operation of a multiplicity of units performing in accordance with the system.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a 'plan view of an art work negative preparedin accordance with the present invention.
FIG. 2 is a plan view of a positive zinc plate prepared from the negative shown in FIG. 1.
FIG. 3 is a plan view of a lead printing plate having a non-printable portion routed in accordance with the system of the present invention.
FIG. 4 is a transverse sectional view taken on the line 4-4 of FIG. 2.
FIG. 5 is a transverse sectional view taken on the line 5-5 of FIG. 3.
FIG. 6 is a schematic view of an automatic routing system constructed in accordance with and embodying the present invention.
vFIG. 7 is a wiring diagram of the logic circuits of the system shown in FIG. 6.
FIG. 8 is a schematic diagram of another fonn of the system of the present invention. I
FIG. 9 is a schematic view of a detector head porating optical fibers. I
DESCRIPTION OF PRACTICAL EMBODIMENTS The present invention contemplates a system for the automatic routing of unwanted or dead metal from lead printing plates as used in letterpress printing by photosensitive control means so as to render unnecessary the use of manual labor for such metal removal. Certain preferably variations of this system are based upon a predetermined preparation of the negatives made from the original art work to allow for controlled detection for operating the router.
Referring now to FIG. 1, A designates a black and white negative as used for black and white or four color incorwork comprising a flat film body 1 with printing porwhich constitutes a non-printable area. It will be appreciated that for purposes of illustration only negative A constitutes a single integrated printable entity, as at 2. However, in normal practice negatives utilized in letterpress processes may include a multiplicity of disas not to coincide with, or be in immediate relation to, the density of any part of the printed portion 2; it being recognized that guard band 3 is fully opaque or 100 percent density. In actual practice it has been discovered that a density within the range .of 75 to 99 percent is available and thus without conflict to the densityof any other zone of negative A'so that the density within such range is the density of choice for portionI4. It is this density which will ultimately assure of the appropriate cutting signal to the router.
In conventional fashion, negative A is utilized to make a positive zinc plate, designated 5, by an etching process well known to industry' whereby the guard band or opaque'portion 3 will produce thegreatest depth of etching, as at 6,-'and wherebythe transparent areas 2 of printing portions 2 will permit a sealing of the zinc against etching. The density of non-printable portion 4 will cause some etching of the dead metal portion of zinc plate 5, as indicated at 7, but suchwill nothing about any increase in lthenormal pro duction time for zinc plate 5 by r'easoh of the fact that the etching of the relatively deepborder, 6 about the'printed portion will controlthe etching time Also, the etching. of this dead meta'lportion, albeit in a limited degree,- does not interfere with the-preparation of the paper matrix negamerit of lead printing plate 8'in 1mediately from the paper matrix negative, dead metal portion 24 will have the same depth relative to printing areas 22 and depressed border 23, as portion 7 of zinc plate 5 bears to the other zones thereof. Such dead metal portion 24 must be removed, orin other words, depressed to the extent necessary to prevent inking thereof during the printing operation so as to avoid undesired printing. It I is this particular unwanted metal portion 24 which has prior to the present invention been subjected to manual I routing and which, as will be shown hereinbelow, may
' be removed or routed through automatic operation dependent upon the particular optical density of the corresponding portion 4 of negative A. FIG. 5 represents a transverse sectional-view of printing plate 8 subsequent to the routing operation so that the portion 24 is seen as being depressed even slightly below border 23 so as to be effectively withdrawn from any inadvertent inking during the printing process.
Referring now to FIG. 6, B generally designates a I system, presented schematically, for automatically efthe. -Therefore, the rendition of the zone 4-with a prescribed density, as distinguished from the heretofore accepted complete transparency, resulting in no I detraction in the process forthe formation, or in the qualities, of the ultimate lead printing plate. Due to the predetermined densityof portion'4 the depth of etch of the portion 7 of zinc plate 5 willbe distinct from that of other portions ofsaid plate. I
' Consistent with currently used techniques,- zinc plate Sis utilized, as in a heated press, to'produce the customary paper'rnatrixnegative not shown), whichmatrix is suitably curved so as to provide a mold fonthe lead printingplate formed therefrom and designated 8 in the drawings, but being illustrated in planar or flat condition forillustration only. The curvature of printing plate 8 in actual practice conduces same to appropriate disposition upon a printing roller. The matrix negative thus serves as a form for the final lead printing plate which will be a positive. Printing plate 8 thus comprehends the raised printing areas 22, wh ich correspond to .the' printing portions 2'of negative A, with a surrounding, depressed border 23 corresponding to guard band 3 of negative A' andwith'the" latter being inturn surrounding by the unwanted'or dead metal portion 24. Said portion 24 is in direct correspondence to nonprintable portion 4 'of negative A. Upon the develop- I fecting the routing of the unwanted or dead metal from the portion 24 of a printing plate ,8 as by detection of the corresponding portion 4 of negative A. System B comprises a" pair. of drums or cylinders 30,31, being mounted in spaced-apart, axially aligned relationship upon a common shaft 32 for unison rotation thereon. Shaft 32 is connected beyond drum 30 to a prime mover 33 which is adapted by conventional means for periodic, intermittent operation so as to be rotated through a predetermined arc with an intervening dwell period whereby said drums 30,31 will be stepped, as it were, during their rotation. Drum 30 is of requisite outside diameter for mounting upon its circumferential face the normally arcuated lead printing plate 8 so that said drum 30 thus serves as a router carriage bed; there and negative A must be mounted in appropriate interrelationship upon their respective drums 30,31 which latter are provided with locating markers, as at 35,36, respectively, for alignment with like indicia on plate 8 and negative A. v I
Presented for reciprocal lengthwise travel of drum 31 along its upwardmost portion is a scanner or detec- .tor head 37 of light-sensitive character. It is thus critical thatlight be presented evenly throughout the portion of negative A subject to the path of travel of scanner 37 so that the light impinging upon scanner 37 through theunderlying portion of the negative A will be commensurate with the varying densities thereof. It is apparent that any suitable light source may be utilized whether'the same be a single, suitably mounted fluorescent tube, or whether the entire interior of drum 31 be illuminated.
Manifestly, various types of scanners 37 with potenphotocell, as indicated at 38 in FIG. 7, has proved particularly efficacious in operation. The photocell 38, as exemplary of the cluster-type, comprehends four discrete photocell portions, as indicated at 39,40, 41 and 42 with a central intervening inactive zone 43. The diameter of photocell 38 is predetermined for direct correspondence with the diameter of the routing tool to be described below and thus may be in .the order of one-fourth to three-eighths of an inch. In the present system scanner 37 is of general elongated, rod-like character with the lower exposed end being presented in most immediate proximity to the underlying negative A for maximum sensitivity of response.
Scanner 37 is carried upon a shaft 44 by means of a mounting head 45; said shaft being suitably connected to a prime mover, as indicated at 46, with which are associated suitable means (not shown) for causing said shaft 44 to be axially reciprocal so as to cause scanner 37 to traverse negative A in the manner above in-' dicated. Alsocarried upon shaft 44 above drum 30 is a I mounting head 47 for a depending router tool 48 projecting toward the upper surface of drum 30; there being a hydraulic motor 49 supported from said mounting head 47 to control movement of said routing tool 48 toward and away from drum 30; whereby when said routing tool 48 is lowered, it will be in operative, cutting relationship'with respect to the metal on the underlying printing plate 8 and when in elevated or raised condition will be inoperative. It will thus be seen that routing tool 48 will be caused tofollow a path with respect to printing plate 8 which corresponds directly to the path being traversed by scanner 37 with respect to negative A; there being a direct one to one relationship. To assure of appropriate co-ordination, routing tool 48 and-scanner 37 may be accurately aligned, with the indicators on the respective printing plate 8 and negative A before operation is instituted. In view of the foregoing, it will be seen that shaft 44 in its reciprocal movement will cause routing tool 48 and scanner 37 to move throughout the length of their respective drums and then to follow a reciprocal path returningly. However, in view of the stepping operation of prime mover 38, drums 30,31 will remain in a dwell period during the traverse in one direction of router tool 48 and scanner 37 and at the termination of such, said drums 30,31 will be rotated through the next arcuate increment to present the immediately adjacent portions of the respective printing plate and negative A to the reciprocal travel of said router 48 and scanner 37. Through. conventional means prime mover 46 is adapted for delaying at each end of the travel of shaft 44 to accord a requisite interval for drums 30,31 to be stepped. It is to be observed that the arc of each step will not exceed the diameter of scanner 37 or the width of tool 48 although there may be some limited overlap to assure of full coverage.
It is evident that shaft 44 be of any selected character, such as, for example, of screw type wherein mounting heads 45,47 may entail engaging nuts for travel responsive to the rotation ofsuch screw shaft. For illustration purposes only, motor 49 has been referred'to as being of hydraulic character. However, it
is quite apparent that other types of motors will per form the desired function of raising and lowering'the spindle carrying the router 48. Therefore, there is no intention herein to restrict motor 49 to one which is hydraulic.
Scanner 37 is operatively connected to motor 49 so as to cause router 48 to be moved into operative relationship with respect to printing plate 8 for removal of the dead metal therefrom. Such connection is effected by logic circuits, indicated generally at L, and shown diagrammatically in FIG. 7. Each photocell portion 39, 40, 41, 42 is in circuit with an amplifier 50,51, s2, 53, respectively; said amplifiers being of the level-type having level selecting circuits which may be adjustable whereby a unity output is effected whenever the input voltage from the related photocell portion is between two preset reference voltages. Should the voltage from the associated photocell portion be either above or below such preset reference levels, a zero output is brought about for such amplifiers. Amplifiers 50, 5 1, 52, 53 are adapted for gain adjustment to correct for any slight differences in the sensitivity of the photocell portions 39, 40, 41,42.
Each of said level amplifiers 50, 51,52,53 is in circuit with an and amplifier 54, the output of which is zero unless the input from each of the connected level amplifiers 50, 51, 52, 53 are unity; in which event the output of said and amplifier 54 is also unit. The output from and amplifier 54 is amplified by apower amplifier 55 and operatively connected to hydraulic motor 49 for causing the spindle head (not shown) mounting router 48 to be lowered and maintained in such lowered operating condition while the output of and amplifier is unity and to be raised and maintained in such inoperative condition while the output of and amplifier 54 is zero.
The reference voltage levels of amplifiers 50,51,52,53 are adjusted so that a one or unity output is obtained at any time the photocell portions 39, 40, 41, 42 read a light intensity corresponding to the density of negative portion 4, that is, within the aforesaid range of 99 percent. Thus, when photocell 38 is traveling across portion 4 of said negative A unity output is effected so as to cause router 48 to be lowered into metal removing operative relationship with respect to the underlying lead printing plate 8. Due to the one to one relationship involved, router 48 will be removing metal in the preciseportion of printing plate 8 corresponding to the exact area being simultaneously traversed by photocell 38 upon negative A.
The cluster photocell arrangement has been found to provide relatively marked sensitivity for automatic operation of router 48. Such arrangement together with the 30 mil deep guard band etched on lead plate 8, as at 23, prevents router 48 from cutting material, that is, requisite to be left on plate 8. It is apparent that even greater sensitivity may be obtained by increasing the number of photocell portions with their attendant logdesired results rapidly and without danger of damage to printing portions of the plate 8.
age corresponding to a, desired optical density. It hasbeen found that approximately a 10 percent reverse dot arrangementprovides the requisite density for according the necessary output voltage of the photocell portions to cause an automatic operation of the router.
It is also to be understood that if desired a fiber optic system in whichthe pattern of the individual fibers may be similar to the character of clustering of photocell portions'39, 40, 41, 42 may be used for transmitting the impinging light to related photocells which may be located at some distance from the fibers and are individually related thereto. This type of light transmitting means conduces to certain preferred packaging methods, as well as enhancing the selection in the type of photocells thatmay be utilized together with certain versatility in the detection pattern for increased sensitivity. FIG. 9 schematically illustrates a scanner 37 incorporating a fiber optic detector as indicated generally at 108 which is illustrated in this instance for example only as constituting four'sep'arate bundles of fibers 109,110, 11 1, 112, which aresuitably engaged to photocell 38. -ln th'is illustration the four sets of fibers would be individually connected to the discrete portions of photocells-38. However, it is understood that a unicellularphotocell could easily be used with a single conduit of optic fibers. By the utilization of optic fibers, the photocell may-thus be located at 'a suitably remote point from the negative for convenience of operation.
Referring now to FIG. 8,, C designates another form of system, accordingto the-present'invention, for effecting the automatic'routing of unwanted metal from a printing plate, but being particularly designed for operation in conjunction with negative A being main- I tained in a flat or planar conditiorLTo facilitatelcomprehension, components of system'C which are common to system. B will be identified by like reference numerals. v I 'System C comprises a light source 60 having an area at least equal to the area of negative 'A soas to provide an even distribution of light through the extent of said negative A. Light source 60 may, of course, be pro-' vided as by a light table with negative A presented in overlying relationship. Disposed immediately upon negative A is a scanner 37 being as of the photocell cluster typeand adapted for travel both laterally -(indicated. by arrows at 61-), and longitudinally or lengthwise(in the direction of thearrows indicated at t 62), of negative A so as to effect a complete coverage fecting a stepping of drum 30 about its longitudinal axis thereof. The lateral movement of scanner 37 is effected to effect increments of rotative movement at a predetermined periodicity for successively presenting portions of the printing plate 8 to router 48. Said prime direct one'to one relationship with the travel of router 48 across-printing plage 8. However, it will be seen that due to the flat character of negative A and the fixed disposition of the same, scanner 37 will alternately move laterally of negative A, then be stepped longitudinally thereof for moving reciprocally laterally over the next adjacent portion. The longitudinal stepping of scanner 37 will correspond in time and distance with the rotation of drum 30 as the same is stepped between sequential travel movements of router 48. Scanner 37 is operatively connected to hydraulic motor 49 through logic circuits L so that router 48 may be operated in the same manner as above described in conjunction with system B, responsive to the predetermined output voltage of scanner 37 corresponding to the density of portion 4 of negative A. Thus, systern C presents a modification adapted for utilizing, wherever desired, a negative in flat form. I v 1 Thesystems hereinabove described provide for the removal of dead metal from the lead printing plate in an. automatic fashion wherein the router and the scanner or detector travel in synchronism respectively across the entire surface of thefnegativeand the lead printing plate developed therefrom. By the physical separation of the router and scanner in the systems above described, there is eliminated any possibility of interference caused by flying chips cut from the lead plate by therouting head. 7
.It isto be recognized that the principle of the present invention may be utilized in a system wherein the dead metal portions of the lead printing plate .may be manually colored, or provided with anon-conductive coating, 'so that a scanner might be utilized to detect the presence of such color or such insulation and through logic circuits cause therouter head to be operatedfor the cutting function. In a system of this type the scanner would necessarily precede the router by predetermined distance and with appropriate adjustment in the equipment being effected based upon the rate of travel of the router so as to cause the same to be depressed at a time juncture allowing for the interval transpiring between ,theposition of the scanner when the particular cutting information is sensed and when the router is in position to act thereupon. it is evident that any of the various positives and negatives used in the process producing the lead printingplate could be coated in a like fashion, rather than the printing plate itself, so that the scanner may travel thereover with the router moving with relation to the printing plate and the operative connection being of the character described in conjunction with systems B and C above described.
Thus, the present invention provides a highly effective, rapidly performed system for bringing about the automatic routing of unwanted metal from lead printindustry need for exceedingly skilled, relatively high salaried personnel.
Having described my invention, what I claim and A desire to obtain by Letters Patent is:
1'. A system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool 'into operative, metal-removing disposition upon, and
ously corresponding paths along said negative and said printing press plate, respectively, and means interconnecting said detector head and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined optical density, said detector head'comprising a multiplicity of photocells unita'rily movable with said head, each of 'said photocells being responsive to the predetermined optical density of the portionsofsaid negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means'when all of 'the photocells of said head are responsive to said predetermined optical density.
2. A system for automatically routing metal from the non-printing areas of a printing press plate as defined in claim 1 and further characterized by said means inter connecting said detector head and said routing tool comprising a logic circuit corresponding to .each photocell i-n saiddetector'head, each logic circuit having an amplifier with level selecting circuits for unity output when the input voltage from the related photocell is between two preset reference voltages, an and? amplifier connected to each of said logic circuits, providing a unity output only when the input from each of the associated amplifier's is unity, a motor, said and amplifier being connected to said motor, and means engaging said. motor and said routing tool whereby said latter is maintained in operative condition while the output of said and amplifier is unity whereby said routing tool will be operatively disposed only during periods when all of the'photocells within said detector head havea unity" output.
non-printing areas of a printing press plate as defined in claim 1 and further characterized wherein the optical density of the non-printing areas of the negative is between 5 percent and 15 percent of the reverse dot character.
5. A system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a light sensitive detector head responsive to the predetermined light identifiable character of the non-printing areas of said negative, means for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, and means interconnecting said detector head and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined light identifiable character, said detector head comprising a multiplicity of photocells unitarily movable with said head, each of said photocells being responsive to the predetermined light identifiable character of the portions of said negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means when all of the photocells of said head are responsive to said predetermined light identifiable character.
6. A system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being 1 in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a detector head of fiber optic character responsive to the predetermined light identifiable character of the non-printing areas of said negative, means'for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, a light sensitive member, means connecting said light sensitive member and said detector head, means interconnecting said light sensitive member and said routing tool-for causingthe latter to effect removal

Claims (6)

1. A system for automatically routing metal from the nonprinting areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined optical density, means for illuminating said negative, a lightsensitive detector head responsive to the predetermined optical density of the non-printing areas of said negative, means for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, and means interconnecting said detector head and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined optical density, said detector head comprising a multiplicity of photocells unitarily movable with said head, each of said photocells being responsive to the predetermined optical density of the portions of said negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means when all of the photocells of said head are responsive to said predetermined optical density.
2. A system for automatically routing metal from the non-printing areas of a printing press plate as defined in claim 1 and further characterized by said means interconnecting said detector head and said routing tool comprising a logic circuit corresponding to each photocell in said detector head, each logic circuit having an amplifier with level selecting circuits for ''''unity'''' output when the input voltage from the related photocell is between two preset reference voltages, an ''''and'''' amplifier connected to each of said logic circuits, providing a ''''unity'''' output only when the input from each of the associated amplifiers is unity, a motor, said ''''and'''' amplifier being connected to said motor, and means engaging said motor and said routing tool whereby said latter is maintained in operative condition while the output of said ''''and'''' amplifier is unity whereby said routing tool will be operatively disposed only during periods when all of the photocells within said detector head have a ''''unity'''' output.
3. A system for automatically routing metal from the non-printing areas of a printing press plate as defined in claim 1 and further characterized by the optical density of the non-printing areas of the negative being within the range of 75 percent to 99 percent.
4. A system for automatically routing metal from the non-printing areas of a printing press plate as defined in claim 1 and further characterized wherein the optical density of the non-printing areas of the negative is between 5 percent and 15 percent of the reverse dot character.
5. A system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a light sensitive detector head responsive to the predetermined light identifiable character of the non-printing areas of said negative, means for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, and means interconnecting said detector head and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined light identifiable character, said detector head comprising a multiplicity of photocells unitarily movable with said head, each of said photocells being responsive to the predetermined light identifiable character of the portions of said negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means when all of the photocells of said head are responsive to said predetermined light identifiable character.
6. A system for automatically routing metal from the non-printing areas of a printing press plate comprising a routing tool for normal disposition above the printing plate to be routed, means for lowering said routing tool into operative, metal-removing disposition upon, and for raising same into inoperative position above, said printing press plate, a negative having a design of like arrangement and size as said printing press plate being in direct correspondence therewith, said negative having portions corresponding to the non-printing areas of said plate, said corresponding portions having a predetermined light identifiable character, means for illuminating said negative, a detector head of fiber optic character responsive to the predetermined light identifiable character of the non-printing areas of said negative, means for causing said detector head and said routing tool to traverse simultaneously corresponding paths along said negative and said printing press plate, respectively, a light sensitive member, means connecting said light sensitive member and said detector head, means interconnecting said light sensitive member and said routing tool for causing the latter to effect removal of metal from the non-printing areas of the printing press plate upon detection by said head of the said predetermined light identifiable character, said light sensitive member comprising a multiplicity of photocells, each of said photocells being responsive to the predetermined light identifiable character of the portions of said negative corresponding to the non-printing areas of said printing plate, and means for effecting operation of said interconnecting means when all of the photocells of said head are responsive to said predetermined light identifiable character.
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Cited By (2)

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US4300170A (en) * 1977-08-19 1981-11-10 Dainippon Screen Seizo Kabushiki Kaisha Picture outline tracing and recording machine
US5951925A (en) * 1997-04-24 1999-09-14 Mucciacciaro; Dominic Photographic reproduction by milling

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US2843664A (en) * 1954-09-29 1958-07-15 Fairchild Camera Instr Co Transparent scanning drum utilizing a light conducting rod
US2892887A (en) * 1954-11-10 1959-06-30 Hell Rudolf Dr Ing Kg Apparatus for producing screened printing forms with automatic correction of tone values
US2962548A (en) * 1957-08-14 1960-11-29 Rudolf Hell Kommanditgesellsch Device for increasing contrasts at tone value leaps and contours in printing forms
US3052755A (en) * 1958-08-11 1962-09-04 Garfield Eugene Copying and reproducing device
US3255357A (en) * 1962-08-15 1966-06-07 Optics Technology Inc Photosensitive reader using optical fibers

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2843664A (en) * 1954-09-29 1958-07-15 Fairchild Camera Instr Co Transparent scanning drum utilizing a light conducting rod
US2892887A (en) * 1954-11-10 1959-06-30 Hell Rudolf Dr Ing Kg Apparatus for producing screened printing forms with automatic correction of tone values
US2962548A (en) * 1957-08-14 1960-11-29 Rudolf Hell Kommanditgesellsch Device for increasing contrasts at tone value leaps and contours in printing forms
US3052755A (en) * 1958-08-11 1962-09-04 Garfield Eugene Copying and reproducing device
US3255357A (en) * 1962-08-15 1966-06-07 Optics Technology Inc Photosensitive reader using optical fibers

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4300170A (en) * 1977-08-19 1981-11-10 Dainippon Screen Seizo Kabushiki Kaisha Picture outline tracing and recording machine
US4498109A (en) * 1977-08-19 1985-02-05 Dainippon Screen Seizo Kabushiki Kaisha Picture outline tracing and recording machine
US5951925A (en) * 1997-04-24 1999-09-14 Mucciacciaro; Dominic Photographic reproduction by milling

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