US3592796A - Linear polyester polymers containing alkali metal salts of sulfonated aliphatic compounds - Google Patents
Linear polyester polymers containing alkali metal salts of sulfonated aliphatic compounds Download PDFInfo
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- US3592796A US3592796A US809468A US3592796DA US3592796A US 3592796 A US3592796 A US 3592796A US 809468 A US809468 A US 809468A US 3592796D A US3592796D A US 3592796DA US 3592796 A US3592796 A US 3592796A
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- United States
- Prior art keywords
- sulfonated
- alkali metal
- aliphatic compounds
- metal salts
- sulfonated aliphatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000642 polymer Polymers 0.000 title abstract description 22
- 229920000728 polyester Polymers 0.000 title abstract description 11
- -1 alkali metal salts Chemical class 0.000 title description 22
- 150000007824 aliphatic compounds Chemical class 0.000 title description 10
- 229910052783 alkali metal Inorganic materials 0.000 title description 3
- 239000000203 mixture Substances 0.000 abstract description 19
- 239000001257 hydrogen Substances 0.000 abstract description 10
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 10
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical class [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 8
- 150000001875 compounds Chemical class 0.000 abstract description 8
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 2
- 239000002184 metal Substances 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 11
- 239000001273 butane Substances 0.000 description 10
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 10
- 229910052708 sodium Inorganic materials 0.000 description 10
- 239000011734 sodium Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000981 basic dye Substances 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 7
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 5
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 229920002959 polymer blend Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 150000008053 sultones Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- FSSPGSAQUIYDCN-UHFFFAOYSA-N 1,3-Propane sultone Chemical compound O=S1(=O)CCCO1 FSSPGSAQUIYDCN-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- RAEHYISCRHEVNT-UHFFFAOYSA-N 5-methyloxathiolane 2,2-dioxide Chemical compound CC1CCS(=O)(=O)O1 RAEHYISCRHEVNT-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- AQTIRDJOWSATJB-UHFFFAOYSA-K antimonic acid Chemical compound O[Sb](O)(O)=O AQTIRDJOWSATJB-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- ILSHEBNQHBZRAD-UHFFFAOYSA-N ethanol propane Chemical compound CCC.CCO.CCO.CCO ILSHEBNQHBZRAD-UHFFFAOYSA-N 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- HSQFVBWFPBKHEB-UHFFFAOYSA-N 2,3,4-trichlorophenol Chemical compound OC1=CC=C(Cl)C(Cl)=C1Cl HSQFVBWFPBKHEB-UHFFFAOYSA-N 0.000 description 1
- KXZLHMICGMACLR-UHFFFAOYSA-N 2-(hydroxymethyl)-2-pentylpropane-1,3-diol Chemical compound CCCCCC(CO)(CO)CO KXZLHMICGMACLR-UHFFFAOYSA-N 0.000 description 1
- SZSSMFVYZRQGIM-UHFFFAOYSA-N 2-(hydroxymethyl)-2-propylpropane-1,3-diol Chemical compound CCCC(CO)(CO)CO SZSSMFVYZRQGIM-UHFFFAOYSA-N 0.000 description 1
- AVDYKYOOWKUJDX-UHFFFAOYSA-N 4-[1-(4-aminocyclohexyl)ethyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1C(C)C1CCC(N)CC1 AVDYKYOOWKUJDX-UHFFFAOYSA-N 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical class [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical class [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical class [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- QPKOBORKPHRBPS-UHFFFAOYSA-N bis(2-hydroxyethyl) terephthalate Chemical compound OCCOC(=O)C1=CC=C(C(=O)OCCO)C=C1 QPKOBORKPHRBPS-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- BZEVNDPHINRVAB-UHFFFAOYSA-N ethane ethanol Chemical compound CC.CCO.CCO.CCO BZEVNDPHINRVAB-UHFFFAOYSA-N 0.000 description 1
- ZIIOWANCYGKHJT-UHFFFAOYSA-N ethanol hexane Chemical compound CCCCCC.C(C)O.C(C)O.C(C)O ZIIOWANCYGKHJT-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008241 heterogeneous mixture Substances 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000011777 magnesium Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- FDZZZRQASAIRJF-UHFFFAOYSA-M malachite green Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](C)C)C=C1 FDZZZRQASAIRJF-UHFFFAOYSA-M 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-O oxonium Chemical group [OH3+] XLYOFNOQVPJJNP-UHFFFAOYSA-O 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000008054 sulfonate salts Chemical class 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical group [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- FHYUCVWDMABHHH-UHFFFAOYSA-N toluene;1,2-xylene Chemical compound CC1=CC=CC=C1.CC1=CC=CC=C1C FHYUCVWDMABHHH-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- ROVRRJSRRSGUOL-UHFFFAOYSA-N victoria blue bo Chemical compound [Cl-].C12=CC=CC=C2C(NCC)=CC=C1C(C=1C=CC(=CC=1)N(CC)CC)=C1C=CC(=[N+](CC)CC)C=C1 ROVRRJSRRSGUOL-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
Definitions
- R represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms
- R individually, represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms, and
- each n represents an integer from 0 to 3.
- This invention which is a continuation of copending application Ser. No. 502,520, filed Oct. 22, 1965, now abandoned, relates to novel aliphatic sulfonates, the process for preparing same mixtures of said aromatic sulfonates with linear thermoplastic polymers and shaped articles produced therefrom. More particularly, the invention is directed to the preparation of novel aliphatic sulfonates capable of being dissolved in linear thermoplastic polymers which in turn can be shaped into articles such as films, fibers, and the like, having an affinity for basic type dyes.
- the insoluble sulfonated monomers are not formed as copolymers with polyesters, the resulting fibers and films formed from these heterogeneous mixtures do not provide uniform dyeing and the insoluble sulfonated monomer tends to bleed from the mixture.
- R represents hydrogen or an alkyl radical containing from 1 to 6 carbon atoms
- R individually represents a member of the group consisting of hydrogen or alkyl radicals containing from 1 to 6 carbon atoms
- each n represents an integer from 0 to 3
- M represents an alkali metal consisting of sodium, potassium or lithium.
- the preferred compound of this invention is 2,2-dimethylol-l-(3-sodium sulfopropoxy) butane.
- novel class of sulfonated aliphatic compounds of this invention can be prepared by the reaction of at least equimolar quantities of the alkanol type alcohols With sultones in the presence of alkali hydroxides at temperatures in the range from about 30 C. to about 150 C. to produce the class of aliphatic sulfonated compounds described heretofore.
- the trihydric type alcohols can be described using the following formula:
- R represents hydrogen or an alkyl radical containing from 1 to 6 carbon atoms and n represents an integer from 0 to 3.
- Typical of the trihydric type alcohols include, among others, glycerine, trimethylol ethane, trimethylol propane, trimethylol butane, trimethylol hexane, triethanol ethane, triethanol propane, triethanol hexane, tripropanol ethane, tripropanol butane, tripropanol hexane and the like.
- R individually, represents hydrogen or alkyl radicals containing from 1 to 6 carbon atoms.
- Suitable sultones include, among others: 1,3-propane sultone, 1,3- butane sultone, 1,3-isohexane sultone, 1,3-hexane sultone and the like.
- the alkali hydroxides suitable for use in the process herein include sodium hydroxide, potassium hydroxide and lithium hydroxide.
- the alkali hydroxides are used in an excess of organic vehicle or medium such as benzene, toluene, ortho-xylene, meta-xylene, para-xylene, mixtures thereof and the like.
- the purpose of the inert organic vehicle is to provide azotropic distillation of the water produced in the reaction so that the water can be quickly removed to prevent the reaction from reversing.
- the temperature conditions utilized in preparation of the novel aliphatic sulfonated compounds of this invention range from about 30 C. to about 150 C., preferably from 50 C. to C.
- the reaction can be carried out at atmospheric pressure, superatmospheric pressures or subatmospheric pressures.
- the unique feature in the processing technique of the preparation of the sulfonated aliphatic compound of this invention relates to the fact that only one of the alcohol groups of the trihydric type alcohols reacts with the various alkali hydroxides utilized even though the alkali hydroxides are present in excess molar quantities to the starting alcohols. Subsequent reaction with sultones yields predominately the monosulfonated aliphatic compound.
- the presence of the sulfonated aliphatic compounds in the synthetic linear polymers is to provide dye sites especially for basic dyes. It is usually desirable to use at least about 0.5 weight percent of the sulfonate salt based on the total. Polymer mixtures having a sulfonated salt content lower than 0.5 weight percent will usually have only a relative low aflinity for basic dyes. Polymer mixtures containing about 10 weight percent of the sulfonated compound have a very high affinity for basic dyes. Higher concentrations will not lead to appreciable increases in in the shaped articles. The sulfonated aliphatic compound basic dyeability and in general may unduly alfect tenacity concentrations in the range from 2 to 5 weight percent of the total mixture, are preferred.
- linear thermoplastic polymer as used herein include polymeric polymethylene terephthalates especially polyethylene terephthalate among others.
- Other polymers which can be included herein utilized herein are polyalkylene terephthalate containing modifiers such as dibasic acids including among others; isophthalic acid, sebacic acid, adipic acid and the like. Cyclic glycols can also be substituted for the alkylene glycols in the linear terephthalate polymers.
- Other polymers included herein are polyamides such as polyhexamethylene adipamide, polyhexamethylene sebacamide, polytetramethylene sebacamide, polytetramethylene adipamide and the like.
- polyamides include those prepared from di(4-amino-cyclohexyl) ethane or 1,6-(4-aminocyclohexyl) hexane as the diamine components.
- Additional polymers include polypropylene, polybutenes and the like. As is known, the intrinsic viscosities of the above-described polymers should be in excess of 0.2, preferably in the range from 0.4 to 1.0 when used for producing textile and industrial products.
- ester exchange catalysts as salts of calcium, magnesium, manganese and the like and such polymerization catalysts as antimony oxide, antimonic acid or the like, may be used.
- pigments, delusterants, or other additives such as titanium dioxide or barium carbonate.
- the yarns or filaments produced in accordance with the present invention are suitable for the usual textile applications. They may be employed in the knitting or weaving of fabrics of all types as well as in the production of nonwoven, felt-like products produced by known methods. Their physical properties closely parallel those of their related non-modified polymer fibers. However, they have particular sensitivity toward basic dyes.
- a basic dye is meant a colored cationic organic substance such as those containing sulfonium, oxonium or quaternary ammonium functional groups.
- the basic types which may be applied to the filaments formed in accordance with the present invention may be mentioned Victoria Green WB (C.I. 657); Thodamine B (Cl. 749); Brilliant Green B (CI. 662); Victoria Pure Blue BO (Pr 198); Sevron Blue B; and the like.
- the dyes are preferably applied from an aqueous solution at a temperature between 80 and 125 C.
- Filaments and films i.e. shaped structures which have at least one dimension relatively very small and at least one dimension relatively large, are the preferred structures of the present invention.
- Such structures of the polymer mixtures of this invention are permeated uniformly throughout by basic dyes applied from hot aqueous solution. The penetration of dyes is an important characteristic since poor resistance of fading and loss of color through rubbing or abrasion is a known characteristic of structures which retain dye only at their surfaces.
- glycerine, triethanol propane and tripropanol hexane can be substituted for trimethylol propane while 1,3-butane sultone and 1,3-isohexane sultone can be substituted for 1,3- propane sultone.
- the polymerizing mixture was stirred at 290 C. and 0.10 mm. Hg pressure for one hour. At the end of this period, the vacuum was released and the polymer allowed to cool.
- the recovered polymer had an intrinsic viscosity of 0.47 determined in a mixture of 10 parts phenol and 7 parts .trichlorophenol and a crystalline melting point of 242 C.
- the polymer mixture contained polyethylene terephthalate and 2,2-dimethylol-1-(3-sodium sulfopropoxy) butane.
- the polymer was spun into fibers at 285 C. from a melt index apparatus and the fibers obtained oriented by stretching at least 3 times the spun yarn over a surface heated at 80 C.
- a sample of the oriented fiber was dyed in a Sevron Blue B basic dye bath for one hour at C. The fibers dyes to a deep shade of blue having good washfastness properties.
- polyhexamethylene adipamide can be substituted for the polyethylene terephthalate.
- a composition comprising a linear fiber and filmforming terephthalate polyester polymer, and from about 0.5% by weight to about 10% by weight based on the total composition of a sulfonated salt having the formula:
- R represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms
- R individually, represents a member selected from the group consisting of hydrogen and any alkyl radical containing from 1 to 6 carbon atoms,
- each n represents an integer from 0 to 3
- M represents an alkali metal selected from the group consisting of sodium, potassium and lithium.
- composition of claim 1 in the form of a fiber or film wherein said polyester polymer is polyethylene terephthalate and said sulfornated salt is 2,2-dimethylol- 1-(3-sodium sulfopropoxy)-butane present in amounts ranging from about 2 weight percentage to about 5 weight percentage based on the total composition.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
- Artificial Filaments (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A MIXTURE OF A LINEAR TEREPHTHALATE POLYESTER POLYMER AND MINOR AMOUNTS OF A METALLIZED COMPOUND HAVING THE FORMULA:
(HO-(CH2)N-)2-CH-(CH2)N-O-C(-R1)2-C(-R1)2-C(-R1)2-SO3-
METAL
WHEREIN (A) R REPRESENTS A MEMBER SELECTED FROM THE GROUP CONSISTING OF HYDROGEN AND AN ALKYL RADICAL CONTAINING FROM 1 TO 6 CARBON ATOMS, (B) R1, INDIVIDUALLY, REPRESENTS A MEMBER SELECTED FROM THE GROUP CONSISTING OF HYDROGEN AND AN ALKYL RADICAL CONTAINING FROM 1 TO 6 CARBON ATOMS, AND (C) EACH N REPRESENTS AN INTEGER FROM 0 TO 3.
(HO-(CH2)N-)2-CH-(CH2)N-O-C(-R1)2-C(-R1)2-C(-R1)2-SO3-
METAL
WHEREIN (A) R REPRESENTS A MEMBER SELECTED FROM THE GROUP CONSISTING OF HYDROGEN AND AN ALKYL RADICAL CONTAINING FROM 1 TO 6 CARBON ATOMS, (B) R1, INDIVIDUALLY, REPRESENTS A MEMBER SELECTED FROM THE GROUP CONSISTING OF HYDROGEN AND AN ALKYL RADICAL CONTAINING FROM 1 TO 6 CARBON ATOMS, AND (C) EACH N REPRESENTS AN INTEGER FROM 0 TO 3.
Description
United States Patent cc U.S. Cl. 26075 4 Claims ABSTRACT OF THE DISCLOSURE A mixture of a linear terephthalate polyester polymer and minor amounts of a metallized compound having the formula:
wherein (a) R represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms,
(b) R individually, represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms, and
(c) each n represents an integer from 0 to 3.
This invention which is a continuation of copending application Ser. No. 502,520, filed Oct. 22, 1965, now abandoned, relates to novel aliphatic sulfonates, the process for preparing same mixtures of said aromatic sulfonates with linear thermoplastic polymers and shaped articles produced therefrom. More particularly, the invention is directed to the preparation of novel aliphatic sulfonates capable of being dissolved in linear thermoplastic polymers which in turn can be shaped into articles such as films, fibers, and the like, having an affinity for basic type dyes.
Successful methods have been suggested in the past to improve the dyeability of shaped articles made from synthetic polymers such as fibers, fabrics or films specially utilizing basic dyes to provide brighter colors and also to permit cross dyeing of the articles. These methods utilize the techniques of incorporating sulfonated monomers into synthetic polymers such as polyester, nylon, polypropylene and the like to provide copolymers. Typical of this procedure is U.S. 3,018,272 which describes the process of producing basic dyeable polyesters having incorporated therein as copolymers sulfonated monomers. In the prior art, the use of sulfonated monomers to form copolymers with polyester is considered essential in view of the known general insolubility of most sulfonated monomers. Under these conditions, if the insoluble sulfonated monomers are not formed as copolymers with polyesters, the resulting fibers and films formed from these heterogeneous mixtures do not provide uniform dyeing and the insoluble sulfonated monomer tends to bleed from the mixture.
Contrary to what is generally accepted in the prior art, a class of novel aliphatic sulfonated compounds has been discovered which when incorporated into synthetic linear polymers dissolve therein to form a mixture which in turn can be shaped into highly desirable fibers and films having permanent and uniform basic dye uptake sites throughout the shaped article.
The novel class of sulfonated aliphatic compounds of 3,592,796 Patented July 13, 1971 thisl invention can be represented by the following formu a:
wherein R represents hydrogen or an alkyl radical containing from 1 to 6 carbon atoms, R individually, represents a member of the group consisting of hydrogen or alkyl radicals containing from 1 to 6 carbon atoms; each n represents an integer from 0 to 3 and M represents an alkali metal consisting of sodium, potassium or lithium. The preferred compound of this invention is 2,2-dimethylol-l-(3-sodium sulfopropoxy) butane.
The novel class of sulfonated aliphatic compounds of this invention can be prepared by the reaction of at least equimolar quantities of the alkanol type alcohols With sultones in the presence of alkali hydroxides at temperatures in the range from about 30 C. to about 150 C. to produce the class of aliphatic sulfonated compounds described heretofore. The trihydric type alcohols can be described using the following formula:
wherein R represents hydrogen or an alkyl radical containing from 1 to 6 carbon atoms and n represents an integer from 0 to 3. Typical of the trihydric type alcohols include, among others, glycerine, trimethylol ethane, trimethylol propane, trimethylol butane, trimethylol hexane, triethanol ethane, triethanol propane, triethanol hexane, tripropanol ethane, tripropanol butane, tripropanol hexane and the like.
The sultones which are reacted with the trihydric type alcohols can be described generically in the following formula:
1 was wherein R individually, represents hydrogen or alkyl radicals containing from 1 to 6 carbon atoms. Suitable sultones include, among others: 1,3-propane sultone, 1,3- butane sultone, 1,3-isohexane sultone, 1,3-hexane sultone and the like.
The alkali hydroxides suitable for use in the process herein include sodium hydroxide, potassium hydroxide and lithium hydroxide. The alkali hydroxides are used in an excess of organic vehicle or medium such as benzene, toluene, ortho-xylene, meta-xylene, para-xylene, mixtures thereof and the like. The purpose of the inert organic vehicle is to provide azotropic distillation of the water produced in the reaction so that the water can be quickly removed to prevent the reaction from reversing.
The temperature conditions utilized in preparation of the novel aliphatic sulfonated compounds of this invention range from about 30 C. to about 150 C., preferably from 50 C. to C. The reaction can be carried out at atmospheric pressure, superatmospheric pressures or subatmospheric pressures. The unique feature in the processing technique of the preparation of the sulfonated aliphatic compound of this invention relates to the fact that only one of the alcohol groups of the trihydric type alcohols reacts with the various alkali hydroxides utilized even though the alkali hydroxides are present in excess molar quantities to the starting alcohols. Subsequent reaction with sultones yields predominately the monosulfonated aliphatic compound.
The surprising feature of the sulfonated aliphatic com pounds of this invention is the solubility of these compounds in synthetic linear polymers such as polyethylene terephthalate. It has also been unexpectedly discovered that the sulfonated aliphatic compounds of this invention do not in general, form copolymers when present in the overall polymerization of the synthetic linear polymers, especially polyethylene terephthalate, but remain essentially as homogeneous mixtures. The mixtures of the sulfonated aliphatic compounds of this invention and polymerized synthetic linear polymers are useful in the production of shaped articles by extrusion, molding, casting or the like. These shaped articles in turn may be formed into fibers (filaments and staple), fabrics, ornaments, films or the like.
The presence of the sulfonated aliphatic compounds in the synthetic linear polymers is to provide dye sites especially for basic dyes. It is usually desirable to use at least about 0.5 weight percent of the sulfonate salt based on the total. Polymer mixtures having a sulfonated salt content lower than 0.5 weight percent will usually have only a relative low aflinity for basic dyes. Polymer mixtures containing about 10 weight percent of the sulfonated compound have a very high affinity for basic dyes. Higher concentrations will not lead to appreciable increases in in the shaped articles. The sulfonated aliphatic compound basic dyeability and in general may unduly alfect tenacity concentrations in the range from 2 to 5 weight percent of the total mixture, are preferred.
The term linear thermoplastic polymer as used herein include polymeric polymethylene terephthalates especially polyethylene terephthalate among others. Other polymers which can be included herein utilized herein are polyalkylene terephthalate containing modifiers such as dibasic acids including among others; isophthalic acid, sebacic acid, adipic acid and the like. Cyclic glycols can also be substituted for the alkylene glycols in the linear terephthalate polymers. Other polymers included herein are polyamides such as polyhexamethylene adipamide, polyhexamethylene sebacamide, polytetramethylene sebacamide, polytetramethylene adipamide and the like. Other polyamides include those prepared from di(4-amino-cyclohexyl) ethane or 1,6-(4-aminocyclohexyl) hexane as the diamine components. Additional polymers include polypropylene, polybutenes and the like. As is known, the intrinsic viscosities of the above-described polymers should be in excess of 0.2, preferably in the range from 0.4 to 1.0 when used for producing textile and industrial products.
Various other materials may be present in the reaction mixture. For example, such ester exchange catalysts as salts of calcium, magnesium, manganese and the like and such polymerization catalysts as antimony oxide, antimonic acid or the like, may be used. In addition, pigments, delusterants, or other additives such as titanium dioxide or barium carbonate.
The yarns or filaments produced in accordance with the present invention are suitable for the usual textile applications. They may be employed in the knitting or weaving of fabrics of all types as well as in the production of nonwoven, felt-like products produced by known methods. Their physical properties closely parallel those of their related non-modified polymer fibers. However, they have particular sensitivity toward basic dyes. By a basic dye is meant a colored cationic organic substance such as those containing sulfonium, oxonium or quaternary ammonium functional groups. Among the basic types which may be applied to the filaments formed in accordance with the present invention may be mentioned Victoria Green WB (C.I. 657); Thodamine B (Cl. 749); Brilliant Green B (CI. 662); Victoria Pure Blue BO (Pr 198); Sevron Blue B; and the like. The dyes are preferably applied from an aqueous solution at a temperature between 80 and 125 C.
Filaments and films, i.e. shaped structures which have at least one dimension relatively very small and at least one dimension relatively large, are the preferred structures of the present invention. Such structures of the polymer mixtures of this invention are permeated uniformly throughout by basic dyes applied from hot aqueous solution. The penetration of dyes is an important characteristic since poor resistance of fading and loss of color through rubbing or abrasion is a known characteristic of structures which retain dye only at their surfaces.
The following examples will serve to illustrate the invention:
EXAMPLE I To a one liter three-necked flask equipped with a mechanical stirrer, thermometer and Dean-Stark trap is added 134 grams (1.0 mole) of trimethylol propane, 115 milliliters xylene and 115 milliliters toluene. To the solution in the reaction flask was added a solution of 41.2 grams (1.0 mole) of 97 percent sodium hydroxide in 40.0 milliliters distilled water. The rapidly stirred mixture was heated to reflux and the theoretical amount of water was collected in 3.5 hours. The initial pot temperature was 111 C. and the final pot temperature was 122 C. To the cooled suspension of the monosodium alkoxide of trimethylol propane in xylene-toluene was added a solution of 122 grams of 1,3-propane sultone in toluene. The mixture was heated to about 65 C. and an exothermic reaction took place. The reaction mixture was allowed to stand for three days. The solid product 2,2-dimethylol- 1-(3-s0dium sulfopropoxy) butane was collected by filtration, washed with ethanol and dried in a vacuum oven at C. overnight. The product weighed 184 grams and had a melting point of 152l55 C. Infra-red analysis confirm the structure of 2,2-dimethylol-l-(3-sodium sulfopropoxy) butane.
In a similar manner as the above example, glycerine, triethanol propane and tripropanol hexane can be substituted for trimethylol propane while 1,3-butane sultone and 1,3-isohexane sultone can be substituted for 1,3- propane sultone.
EXAMPLE II To a 500 ml. three-necked flask equipped with stirrer, nitrogen inlet and distillation head are added 5.56 grams of 2,2-dimethylol-1-(3-sodium sulfopropoxy) butane dissolved in 20 milliliters of ethylene glycol, 0.14 gram antimonic acid and 200 grams of bis(2-hydroxyethyl) terephthalate. The flask was flushed three times with nitrogen, then heated to 227 C. at which temperatrue all the material had melted to form a clear solution. The temperature was increased slowly over a period of one hour to 270 C. The pressure was then slowly lowered by means of a vacuum pump to 0.10 mm. Hg pressure while the temperature was increased to 290 C. The polymerizing mixture was stirred at 290 C. and 0.10 mm. Hg pressure for one hour. At the end of this period, the vacuum was released and the polymer allowed to cool. The recovered polymer had an intrinsic viscosity of 0.47 determined in a mixture of 10 parts phenol and 7 parts .trichlorophenol and a crystalline melting point of 242 C. The polymer mixture contained polyethylene terephthalate and 2,2-dimethylol-1-(3-sodium sulfopropoxy) butane. A portion of the polymer was placed in chloracetic acid wherein approximately 98 percent of the 2,2-dimethylol-l- (3-sodium sulfopropoxy) butane was removed in two extractions. This indicates that the polymer product is a mixture of polyester polymer and the sulfonated aliphatic product and not a copolymer.
The polymer was spun into fibers at 285 C. from a melt index apparatus and the fibers obtained oriented by stretching at least 3 times the spun yarn over a surface heated at 80 C. A sample of the oriented fiber was dyed in a Sevron Blue B basic dye bath for one hour at C. The fibers dyes to a deep shade of blue having good washfastness properties.
In a similar manner as above polyhexamethylene adipamide can be substituted for the polyethylene terephthalate.
It is understood that the foregoing description is merely illustrative of preferred embodiments of the invention of which many variations may be made by those skilled in the art within the scope of the following claims without departing from the spirit thereof.
What is claimed is:
1. A composition comprising a linear fiber and filmforming terephthalate polyester polymer, and from about 0.5% by weight to about 10% by weight based on the total composition of a sulfonated salt having the formula:
wherein (a) R represents a member selected from the group consisting of hydrogen and an alkyl radical containing from 1 to 6 carbon atoms,
(b) R individually, represents a member selected from the group consisting of hydrogen and any alkyl radical containing from 1 to 6 carbon atoms,
() each n represents an integer from 0 to 3,
(d) M represents an alkali metal selected from the group consisting of sodium, potassium and lithium.
2. The composition of claim 1 wherein said polyester polymer is polyethylene terephthalate and said sulfornated salt is 2,2-dimethylol-1-(3-sodium sulfopropoXy)-butane.
3. The composition of claim 1 wherein said sulfonated salt is 2,2-dimethylol-1-(3-sodium sulfopropoxy)-butane in amounts ranging from about 2 weight percentage to about 5 weight percentage based on the total composition.
4. The composition of claim 1 in the form of a fiber or film wherein said polyester polymer is polyethylene terephthalate and said sulfornated salt is 2,2-dimethylol- 1-(3-sodium sulfopropoxy)-butane present in amounts ranging from about 2 weight percentage to about 5 weight percentage based on the total composition.
References Cited US. Cl. X.R.
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US80946869A | 1969-03-10 | 1969-03-10 |
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US809468A Expired - Lifetime US3592796A (en) | 1969-03-10 | 1969-03-10 | Linear polyester polymers containing alkali metal salts of sulfonated aliphatic compounds |
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US4446079A (en) * | 1982-08-31 | 1984-05-01 | Mobil Oil Corporation | Low cost, brine tolerant sulfonate and sulfate surfactants having 1,3-dihydrocarboxy-2-propyl hydrophobic tails |
US4515701A (en) * | 1982-08-31 | 1985-05-07 | Mobil Oil Corporation | Low cost, brine tolerant sulfonate and sulfate surfactants having 1,3-dihydrocarboxy-2-propyl hydrophobic tails |
US4598141A (en) * | 1984-03-01 | 1986-07-01 | Th. Goldschmidt Ag | Process for the preparation of polyesters of improved dye affinity |
US4612142A (en) * | 1984-09-13 | 1986-09-16 | Henkel Kommanditgesellschaft Auf Aktien | Ether sulfonates as low-foam wetting agents |
US4618457A (en) * | 1984-03-01 | 1986-10-21 | Th. Goldschmidt Ag | Sulfonated polyoxyalkylene ethers of 1,2 or 1,3-diols, their preparation and use |
US5068273A (en) * | 1990-06-27 | 1991-11-26 | Sun Chemical Corporation | Thermosetting composition |
US5312877A (en) * | 1993-02-12 | 1994-05-17 | Sun Chemical Corporation | High solids coating composition |
US20040260034A1 (en) * | 2003-06-19 | 2004-12-23 | Haile William Alston | Water-dispersible fibers and fibrous articles |
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- 1969-03-10 US US809468A patent/US3592796A/en not_active Expired - Lifetime
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US4446079A (en) * | 1982-08-31 | 1984-05-01 | Mobil Oil Corporation | Low cost, brine tolerant sulfonate and sulfate surfactants having 1,3-dihydrocarboxy-2-propyl hydrophobic tails |
US4515701A (en) * | 1982-08-31 | 1985-05-07 | Mobil Oil Corporation | Low cost, brine tolerant sulfonate and sulfate surfactants having 1,3-dihydrocarboxy-2-propyl hydrophobic tails |
US4598141A (en) * | 1984-03-01 | 1986-07-01 | Th. Goldschmidt Ag | Process for the preparation of polyesters of improved dye affinity |
US4618457A (en) * | 1984-03-01 | 1986-10-21 | Th. Goldschmidt Ag | Sulfonated polyoxyalkylene ethers of 1,2 or 1,3-diols, their preparation and use |
US4612142A (en) * | 1984-09-13 | 1986-09-16 | Henkel Kommanditgesellschaft Auf Aktien | Ether sulfonates as low-foam wetting agents |
US5068273A (en) * | 1990-06-27 | 1991-11-26 | Sun Chemical Corporation | Thermosetting composition |
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