US3578943A - Protective coating for plasma apparatus - Google Patents
Protective coating for plasma apparatus Download PDFInfo
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- US3578943A US3578943A US853471A US3578943DA US3578943A US 3578943 A US3578943 A US 3578943A US 853471 A US853471 A US 853471A US 3578943D A US3578943D A US 3578943DA US 3578943 A US3578943 A US 3578943A
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- ruthenium
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- 239000011253 protective coating Substances 0.000 title description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 26
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 13
- 239000000956 alloy Substances 0.000 claims abstract description 11
- 229910052741 iridium Inorganic materials 0.000 claims abstract description 11
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims abstract description 11
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052737 gold Inorganic materials 0.000 claims abstract description 8
- 239000010931 gold Substances 0.000 claims abstract description 8
- 239000010948 rhodium Substances 0.000 claims abstract description 8
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 8
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 7
- 229910052703 rhodium Inorganic materials 0.000 claims abstract description 7
- 229910052762 osmium Inorganic materials 0.000 claims abstract description 5
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 abstract description 18
- 238000005260 corrosion Methods 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 229910001092 metal group alloy Inorganic materials 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 210000002381 plasma Anatomy 0.000 description 32
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 3
- 239000013043 chemical agent Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000006056 electrooxidation reaction Methods 0.000 description 2
- -1 gold-platinum Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000575 Ir alloy Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910000566 Platinum-iridium alloy Inorganic materials 0.000 description 1
- 229910001260 Pt alloy Inorganic materials 0.000 description 1
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- 229910000929 Ru alloy Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- JUWSSMXCCAMYGX-UHFFFAOYSA-N gold platinum Chemical compound [Pt].[Au] JUWSSMXCCAMYGX-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- CFQCIHVMOFOCGH-UHFFFAOYSA-N platinum ruthenium Chemical compound [Ru].[Pt] CFQCIHVMOFOCGH-UHFFFAOYSA-N 0.000 description 1
- HWLDNSXPUQTBOD-UHFFFAOYSA-N platinum-iridium alloy Chemical class [Ir].[Pt] HWLDNSXPUQTBOD-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/44—Plasma torches using an arc using more than one torch
Definitions
- One of the major purposes of the present invention is to overcome the instability of the alternating current voltage and to almost eliminate such instability.
- nozzles used in plasma-producing apparatus operating with reactive gases as above described are provided with protective coatings on the front'faces against the attack of the reactive gases.
- the protective means used consists of metallic elements which have an electrochemical potential lower than O.80
- each of said torches comprises a central solid electrode 26, 27 or 28, and a coaxial hollow electrode 30, 31 or 32.
- the torches 20, 21 and 22 are fed respectively from sources of direct current 33, 34 and 35 to sustain a direct current are between the solid electrode and the hollow electrode of each torch.
- Means to inject a gas such as an inert gas, for example argon or nitrogen is suggested by arrows 36 (FIG. I) through the interior of the hollow electrode from a suitable gas conduit at the back of the hollow electrode so as to create the plasmas 23, 24 or 25.
- the hollow electrodes 30, 31 and 32 are each connected to one distinct phase of a source of three-phase alternating current 37 whose neutral point 38 is at the same potential as the center junction 40 of the zone of convergence of the plasma jets.
- the apparatus shown in FIG. 1 also includes a vertical tube 41 located above the zone of convergence of the plasma jets through which a material 39 is introduced to enter the plasma jets and to cause or undergo any suitable reaction or action.
- a reactive gas suggested by arrow 53 reacts chemically with the material 39 and first comes into contact with the plasma near the front faces of the nozzles 30 to pick up the superimposed alternating current, which they later discharge to the neutral point or center junction 40. Due to the rotating magnetic field created, the plasma jets and the reactive gas are subjected to swirling action.
- each of the torches has an anodic nozzle 42 suitably made of copper and having a cooling medium such as water circulating through passages 43.
- the nozzle is provided with a center orifice 44 through which the plasma 23 issues.
- the solid electrode 26 is axially in line with Linear Electro- Melting expansion Heat con- Specific Resistivchemical Metallic point Density XIO'" ductivity heat ity at oxidation Mechanical elements Resistance to strong acids C.) (kg/ms) per C. (w./m.C.) (j./gk.C.) 20 C. potential, v. properties Copper 1, 083 8. 918 16. 20 395 385 1. 724 0. 337; Malleable.
- FIG. 1 is a diagrammatic axial section of plasma torches according to the invention.
- FIG. 2 is an enlargement of a portion of FIG. 1.
- FIG. 3 is a section on the line 3+3 of FIG. 2.
- FIG. 4 is a section on the line 4-4 of FIG. 2.
- this orifice is conveniently mounted in an opening 45 of a plate 46 suitably secured to a tubular housing 47 which is mounted on the back of the nozzle 30 and insulated from it by an electrically insulating ring 48.
- the means for introducing the inert gas to create the plasma is then a chamber 36 which receives supply of inert gas froma conduit 50 controlled by a valve 51.
- the front faces of the nozzle 30 (and all other nozzles) are coated with a protecting layer 52.
- Protective metals used .in the layer 52 may be gold, platinum, palladium, rhodium, ruthenium, iridium or osmium or alloys of these metals such as gold-platinum, platinum-palladium, platinum-ruthenium, palladium-iridium, platinumosmium, etc. As shown in the table, these elements have an electrochemical oxidation potential of 0.80 volt or lower.
- electrical contact of the nozzle with the plasma is preferably made by the copper surfaces so that the electrical resistance is not increased by the coating.
- platinum, ruthenium, rhodium and iridium are classified in respect to increasing melting point, but rhodium, ruthenium and iridium have the highest resistance to chemical corroding agents.
- the alloys of platinum, ruthenium, rhodium and iridium among themselves are particularly interesting for protecting the nozzle in accordance with the present invention against virulent chemical agents such as oxygen at elevated temperatures, since the corrosion resistances of the alloys are much greater than those of the individual elements.
- the platinum-iridium alloy in which platinum makes up 90 to 95 percent of the alloy of weight and iridium composes the balance of 5-l0 percent is resistant to chemical agents which will corrode platinum alone and is highly recommended for the protective layer 52.
- the protective layer can be applied to the surface of the nozzle which will be in contact with the reactive fluid by electroplating, by explosion plating or by plasma spraying.
- Plasma spraying is described in Belgian Pat. No. 623,218 and in US. Pat. application of J. A. F. Sunnen. Ser. No. 742,051, filed July 2, 1968, for Method and Installation for Forming a Plasma Jet at High Temperature, and US. Pat. application of J. A. F. Sunnen and H. R. P. J. Schoumaker, Ser. No. 788,209, filed Dec. 31, 1968, for Heating a Reactive Fluid to High Temperature.
- a high temperature heating apparatus comprising a first and second electrically conducting electrode, the second electrode including a nozzle, the second electrode being provided with a face adjoining the nozzle exposed to corrosion, means for projecting a gas through the nozzle in the second electrode, means for applying a direct current electric arc between the first and the second electrodes to create a plasma issuing through the nozzle of the second electrode, and means for superimposing an alternating current which flows through the plasma, characterized in a coating on said face of the second electrode composed of a material selected from a class consisting of metallic elements and alloys of said elements in which there is as a principal component an element present whose electrochemical oxidation potential with respect to hydrogen is lower than 0.8() volt.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Coating By Spraying Or Casting (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
A plasma nozzle and process for treating plasma nozzles used in operations with reactive gases in which a face of the nozzle, preferably the front face, is provided with means to protect against corrosion from reactive gases, the means consisting of a coating of a metallic element or alloy within the group consisting of gold, platinum, palladium, rhodium, iridium, osmium and or ruthenium.
Description
O5-'-l8-7l GR 395789943 72 Inventor Henry P..I.F.M.C. Schoumaker [50 Field 61 Search 219/75, 76, Jette, Belgium 121, 121 (P); l17/93.l;239/8l 211 Appl. N0. 853,471 [22] Filed Aug. 27, 1969 [56] References Cited [45] Patented May 18, 1971 UNITED STATES PATENTS I731 Asslgnee La Swdu" Elecmque Aumgene Pmedes 2,819,423 l/l958 Clark 219/121x Arms 3,248,513 4/1966 Sunnen 219/121x Brussels, Belgium [32] priority Man 19 19 9 Przmary Exammer--J. V. Truhe 33 Belgium Assistant Examiner-C. L. Albritton 31 1 71 514 Attorney-Jackson, Jackson and Chovanes [54] PROTECTIVE COATING FOR PLASMA ABSTRACT: A plasma nozzle and process for treating plasma APPARATUS nozzles used in operations with reactive gases in which a face 3 Claims 4 Drawing Figs of the nozzle, preferably the front face, is provided with means to protect against corrosion from reactive gases, the means [52] US. Cl 219/121, consisting of a coating of a metallic element or alloy within the 2 9/7 group consisting of gold, platinum, palladium, rhodium, iridi- [51 Int. Cl 323k 9/00 um, osmium and or ruthenium.
2/ 7 if 36 W 36 z 1; 12 2/ U U f5 if 22 5g Patented May 18, 1971 2 Sheets-Sheet 1 l u E NVENTOR 76d 7}! 1?, Ref F 41-6- uQ'AoM4%er WWW ATTORNEYS PROTECTIVE COATING FOR PLASMA APPARATUS Extensive use is being made of plasma torches in which a gas stream is projected through an orifice in a nozzle, a direct current establishes an arc to form a plasma, and an alternating current is superimposed on the plasma to further heat it.
Examples of apparatus for creating a plasma of this character are shown in J. A. F. Sunnen U.S. Pat. Nos. 3,205,338 granted Sept. 7, I965, and 3,248,5l3 granted Apr. 26, 1966, both for Equipment for Forming High Temperature Plasma. The intention is to relate the present invention to any of such plasma torches and t the protection of the faces of the nozzles used therein, especially the exposed faces surrounding the orifice through which the plasma issues and encountered by any reactive gas employed with the plasma, called the front faces.
When gases which are reactive at high temperature are used in plasma-producing apparatus which superimposes an alternating current on a plasma created by a plasma-sustaining direct current, and circulating between two or more electrodes (nozzles), the front faces of nozzle or nozzles, which are in contact with any high temperature reactive gases employed with the plasma may become deeply corroded. For example, where the reactive gases are oxidizing, the front face of the nozzle which is likely to be made of a metal such as copper, becomes oxidized, and the oxidized areas from impact points for the superimposed alternating current are, creating instability of the superimposed alternating applied voltage after several hours of operation, and localized extensive corrosion of the nozzle.
One of the major purposes of the present invention is to overcome the instability of the alternating current voltage and to almost eliminate such instability.
In accordance with the present invention nozzles used in plasma-producing apparatus operating with reactive gases as above described are provided with protective coatings on the front'faces against the attack of the reactive gases.
The protective means used consists of metallic elements which have an electrochemical potential lower than O.80
volt, or of alloys thereof, and which are applied by a suitable 40 and oriented in fact along the generatrices of an inverted cone having its apex directed downward and located at the zone of convergence of plasma jets 23, 24 and 25 which respectively emerge from these three torches. For the sake of simplicity, the torches are shown as if they all lie in one plane. Each of said torches comprises a central solid electrode 26, 27 or 28, and a coaxial hollow electrode 30, 31 or 32. The torches 20, 21 and 22 are fed respectively from sources of direct current 33, 34 and 35 to sustain a direct current are between the solid electrode and the hollow electrode of each torch. Means to inject a gas such as an inert gas, for example argon or nitrogen is suggested by arrows 36 (FIG. I) through the interior of the hollow electrode from a suitable gas conduit at the back of the hollow electrode so as to create the plasmas 23, 24 or 25.
The hollow electrodes 30, 31 and 32 are each connected to one distinct phase of a source of three-phase alternating current 37 whose neutral point 38 is at the same potential as the center junction 40 of the zone of convergence of the plasma jets. The apparatus shown in FIG. 1 also includes a vertical tube 41 located above the zone of convergence of the plasma jets through which a material 39 is introduced to enter the plasma jets and to cause or undergo any suitable reaction or action. A reactive gas suggested by arrow 53 reacts chemically with the material 39 and first comes into contact with the plasma near the front faces of the nozzles 30 to pick up the superimposed alternating current, which they later discharge to the neutral point or center junction 40. Due to the rotating magnetic field created, the plasma jets and the reactive gas are subjected to swirling action.
It will be evident that the reactive gas by being brought into contact with the front faces of the nozzles of the plasma torches, creates a hazard from the standpoint of corrosion which will impair the stability of the alternating voltage.
In FIGS. 2, 3 and 4 the construction of the individual torches is shown more in detail. Each of the torches has an anodic nozzle 42 suitably made of copper and having a cooling medium such as water circulating through passages 43. The nozzle is provided with a center orifice 44 through which the plasma 23 issues. The solid electrode 26 is axially in line with Linear Electro- Melting expansion Heat con- Specific Resistivchemical Metallic point Density XIO'" ductivity heat ity at oxidation Mechanical elements Resistance to strong acids C.) (kg/ms) per C. (w./m.C.) (j./gk.C.) 20 C. potential, v. properties Copper 1, 083 8. 918 16. 20 395 385 1. 724 0. 337; Malleable.
0. 521 Silver Attacked by nitric acid 960. 5 10.550 18. 80 420 230 1. 58 -O. 7991 D0. Palladium. 1, 550 11.500 11.76 700. 250 10. 80 0. 987 Do. Osmium 2. 500 22. 500 5. 80 130 9. 5O 1. 000 Hard. Gold 1, 063 19. 300 14. 30 300 130 2. 21 l 1. Malleable.
Attacked by Aqua Regia. l -1.68 Platinum. 1, 773 21. 450 8. 99 130 10. 50 1. 20 Do. RhodiurrL. 1, 970 12. 400 8. 30 85. 2 247 4. 51 1 -0. 8; 1 1. 0 Hard. Ruthenium... Practically not attacked by acids.. 1, 950 12. 260 9.10 238 7. 60 l 0. 86 Do. Iridium 2, 400 22. 400 6. 80 58. 5 135 5. 30 0. 8 D0.
1 Approximate.
means to the faces of the nozzles, for example by plating. 55
Within the limit referred to, the affinity of these elements for reactive gases is extremely weak.
In the drawings I illustrate one only of the numerous embodiments in which the invention may appear, selecting the form shown from the standpoints of convenience in illustration, satisfactory operation, and clear demonstration of the principles involved.
FIG. 1 is a diagrammatic axial section of plasma torches according to the invention.
FIG. 2 is an enlargement of a portion of FIG. 1.
FIG. 3 is a section on the line 3+3 of FIG. 2.
FIG. 4 is a section on the line 4-4 of FIG. 2.
In order to illustrate a system of torches to which the present invention is applicable, I show a torch system from Sunnen and Schoumaker U.S. Pat. application Ser. No. 788,209, filed Dec. 31, 1968, for Heating a Reactive Fluid to High Temperatures.
There are three plasma torches 20, 21 and 22, whose projections in plan view are set at 120 to-one another in FIG. 1,
this orifice and is conveniently mounted in an opening 45 of a plate 46 suitably secured to a tubular housing 47 which is mounted on the back of the nozzle 30 and insulated from it by an electrically insulating ring 48. The means for introducing the inert gas to create the plasma is then a chamber 36 which receives supply of inert gas froma conduit 50 controlled by a valve 51. The front faces of the nozzle 30 (and all other nozzles) are coated with a protecting layer 52.
Protective metals used .in the layer 52 may be gold, platinum, palladium, rhodium, ruthenium, iridium or osmium or alloys of these metals such as gold-platinum, platinum-palladium, platinum-ruthenium, palladium-iridium, platinumosmium, etc. As shown in the table, these elements have an electrochemical oxidation potential of 0.80 volt or lower.
These elements, howe'ver, possess unequal resistances to attack by chemical agents and they .have varying melting points, differing electrical conductivities and differing physico-chemical characteristics as set forth in the table which shows their constants. The table shows the constants also for silver and copper as a means of comparison. The elements have been listed in order of resistance to corrosion by acids, and in order of melting points within each category of acid corrodability.
it should be noted that gold and copper are very close in melting point and also have comparable resistivity.
.Tests performed on three copper nozzles used according to FIG. 1, electrolytically plated with gold to a thickness of approximately 0.02 mm. on the front faces of the nozzles in contact with oxygen at a temperature of l500l800 C. have shown a distinct improvement as measured by better stability of the superimposed alternating current arc voltage in a practical example of eliminating corrosion. Thicker and thinner I layers may be used if desired.
It should be noted that electrical contact of the nozzle with the plasma is preferably made by the copper surfaces so that the electrical resistance is not increased by the coating.
Since platinum is much more refractory than copper and also has much higher resistivity, a copper nozzle has been plated with platinum and much better results obtained in stability of the superimposed alternating current are by avoiding corrosion of the nozzle.
Where, however, heating is accomplished under corroding conditions which are very extreme, the above composition can be further improved.
As will be seen from the table, platinum, ruthenium, rhodium and iridium are classified in respect to increasing melting point, but rhodium, ruthenium and iridium have the highest resistance to chemical corroding agents. The alloys of platinum, ruthenium, rhodium and iridium among themselves are particularly interesting for protecting the nozzle in accordance with the present invention against virulent chemical agents such as oxygen at elevated temperatures, since the corrosion resistances of the alloys are much greater than those of the individual elements. For example, the platinum-iridium alloy in which platinum makes up 90 to 95 percent of the alloy of weight and iridium composes the balance of 5-l0 percent is resistant to chemical agents which will corrode platinum alone and is highly recommended for the protective layer 52.
The protective layer can be applied to the surface of the nozzle which will be in contact with the reactive fluid by electroplating, by explosion plating or by plasma spraying. Plasma spraying is described in Belgian Pat. No. 623,218 and in US. Pat. application of J. A. F. Sunnen. Ser. No. 742,051, filed July 2, 1968, for Method and Installation for Forming a Plasma Jet at High Temperature, and US. Pat. application of J. A. F. Sunnen and H. R. P. J. Schoumaker, Ser. No. 788,209, filed Dec. 31, 1968, for Heating a Reactive Fluid to High Temperature.
In view of my invention and disclosure, variations and modifications to meet individual whim or particular need will doubtless become evident to others skilled in the art, to obtain all or part of the benefits of my invention without copying the apparatus and process shown, and I therefore claim all such insofar as they fall within the reasonable spirit and scope of my claims.
I claim:
1. A high temperature heating apparatus comprising a first and second electrically conducting electrode, the second electrode including a nozzle, the second electrode being provided with a face adjoining the nozzle exposed to corrosion, means for projecting a gas through the nozzle in the second electrode, means for applying a direct current electric arc between the first and the second electrodes to create a plasma issuing through the nozzle of the second electrode, and means for superimposing an alternating current which flows through the plasma, characterized in a coating on said face of the second electrode composed of a material selected from a class consisting of metallic elements and alloys of said elements in which there is as a principal component an element present whose electrochemical oxidation potential with respect to hydrogen is lower than 0.8() volt.
2. A heating apparatus of claim 1, in which said coating is of the class whichconsists of elements and alloys containing an element which is gold, platinum, palladium, osrruum, iridium,
rhodium, and ruthenium.
Having thus described my invention what 1 claim as new and desire to secure by Letters Patent is:
3. A heating apparatus of claim 1, in which said coating consists of an alloy of --95 percent platinum and 510 percent iridium by weight.
Claims (2)
- 2. A heating apparatus of claim 1, in which said coating is of the class which consists oF elements and alloys containing an element which is gold, platinum, palladium, osmium, iridium, rhodium, and ruthenium. Having thus described my invention what I claim as new and desire to secure by Letters Patent is:
- 3. A heating apparatus of claim 1, in which said coating consists of an alloy of 90- 95 percent platinum and 5- 10 percent iridium by weight.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE71514 | 1969-03-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3578943A true US3578943A (en) | 1971-05-18 |
Family
ID=3841193
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US853471A Expired - Lifetime US3578943A (en) | 1969-03-19 | 1969-08-27 | Protective coating for plasma apparatus |
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| Country | Link |
|---|---|
| US (1) | US3578943A (en) |
| CA (1) | CA919529A (en) |
| DE (1) | DE2012312A1 (en) |
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| DE2634615A1 (en) * | 1975-08-11 | 1977-02-24 | Westinghouse Electric Corp | ARC HEATER SYSTEM FOR GENERATING HIGH THERMAL ENERGY |
| US4042802A (en) * | 1975-08-11 | 1977-08-16 | Westinghouse Electric Corporation | Three-phase arc heater |
| US5008511A (en) * | 1990-06-26 | 1991-04-16 | The University Of British Columbia | Plasma torch with axial reactant feed |
| US5403399A (en) * | 1987-04-03 | 1995-04-04 | Fujitsu Limited | Method and apparatus for vapor deposition of diamond |
| US5514848A (en) * | 1994-10-14 | 1996-05-07 | The University Of British Columbia | Plasma torch electrode structure |
| US5522932A (en) * | 1993-05-14 | 1996-06-04 | Applied Materials, Inc. | Corrosion-resistant apparatus |
| US5891253A (en) * | 1993-05-14 | 1999-04-06 | Applied Materials, Inc. | Corrosion resistant apparatus |
| WO2001088218A1 (en) * | 2000-05-15 | 2001-11-22 | Euromat Gesellschaft Für Werkstofftechnologie Und Transfer Mbh | Method for applying precious metal layer and/or alloy and use thereof |
| US20060289396A1 (en) * | 2005-04-19 | 2006-12-28 | Zheng Duan | Apparatus for cooling plasma arc torch nozzles |
| US20070131997A1 (en) * | 2005-12-08 | 2007-06-14 | Takashi Ohtsuka | Semiconductor device and method for fabricating the same |
| US20080196834A1 (en) * | 2003-02-21 | 2008-08-21 | Matsushita Electric Industrial Co., Ltd. | Liquid phase etching method and liquid phase etching apparatus |
| US20090101629A1 (en) * | 2007-10-19 | 2009-04-23 | Honeywell International, Inc. | Erosion resistant torch |
| US20100061908A1 (en) * | 2004-07-22 | 2010-03-11 | James Robert Smith | Gs Abatement |
| WO2013019630A1 (en) * | 2011-07-29 | 2013-02-07 | Oaks Plasma, Llc | Self-igniting long arc plasma torch |
| WO2024229391A3 (en) * | 2023-05-04 | 2024-12-12 | Hypertherm, Inc. | Arc-erosion resistant nozzles for plasma arc material processing systems |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2819423A (en) * | 1957-03-11 | 1958-01-07 | Gen Electric | Plasma transmitter |
| US3248513A (en) * | 1961-10-06 | 1966-04-26 | Soudure Electr Autogene | Equipment for forming high temperature plasmas |
-
1969
- 1969-07-31 CA CA058459A patent/CA919529A/en not_active Expired
- 1969-08-27 US US853471A patent/US3578943A/en not_active Expired - Lifetime
-
1970
- 1970-03-16 DE DE19702012312 patent/DE2012312A1/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2819423A (en) * | 1957-03-11 | 1958-01-07 | Gen Electric | Plasma transmitter |
| US3248513A (en) * | 1961-10-06 | 1966-04-26 | Soudure Electr Autogene | Equipment for forming high temperature plasmas |
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3749803A (en) * | 1972-08-24 | 1973-07-31 | Techn Applic Services Corp | Trough hearth construction and method for plasma arc furnace |
| DE2634615A1 (en) * | 1975-08-11 | 1977-02-24 | Westinghouse Electric Corp | ARC HEATER SYSTEM FOR GENERATING HIGH THERMAL ENERGY |
| US4013867A (en) * | 1975-08-11 | 1977-03-22 | Westinghouse Electric Corporation | Polyphase arc heater system |
| US4042802A (en) * | 1975-08-11 | 1977-08-16 | Westinghouse Electric Corporation | Three-phase arc heater |
| US5403399A (en) * | 1987-04-03 | 1995-04-04 | Fujitsu Limited | Method and apparatus for vapor deposition of diamond |
| US5008511A (en) * | 1990-06-26 | 1991-04-16 | The University Of British Columbia | Plasma torch with axial reactant feed |
| WO1992000658A1 (en) * | 1990-06-26 | 1992-01-09 | The University Of British Columbia | Plasma torch |
| JP2950988B2 (en) | 1990-06-26 | 1999-09-20 | ザ ユニバーシティ オブ ブリティッシュ コロンビア | Plasma torch |
| US5522932A (en) * | 1993-05-14 | 1996-06-04 | Applied Materials, Inc. | Corrosion-resistant apparatus |
| US5593541A (en) * | 1993-05-14 | 1997-01-14 | Applied Materials, Inc. | Method of manufacturing using corrosion-resistant apparatus comprising rhodium |
| US5891253A (en) * | 1993-05-14 | 1999-04-06 | Applied Materials, Inc. | Corrosion resistant apparatus |
| US5514848A (en) * | 1994-10-14 | 1996-05-07 | The University Of British Columbia | Plasma torch electrode structure |
| WO2001088218A1 (en) * | 2000-05-15 | 2001-11-22 | Euromat Gesellschaft Für Werkstofftechnologie Und Transfer Mbh | Method for applying precious metal layer and/or alloy and use thereof |
| US20080196834A1 (en) * | 2003-02-21 | 2008-08-21 | Matsushita Electric Industrial Co., Ltd. | Liquid phase etching method and liquid phase etching apparatus |
| US20100061908A1 (en) * | 2004-07-22 | 2010-03-11 | James Robert Smith | Gs Abatement |
| US8647580B2 (en) * | 2004-07-22 | 2014-02-11 | Edwards Limited | Gas abatement |
| US20060289396A1 (en) * | 2005-04-19 | 2006-12-28 | Zheng Duan | Apparatus for cooling plasma arc torch nozzles |
| US7605340B2 (en) * | 2005-04-19 | 2009-10-20 | Hypertherm, Inc. | Apparatus for cooling plasma arc torch nozzles |
| US20070131997A1 (en) * | 2005-12-08 | 2007-06-14 | Takashi Ohtsuka | Semiconductor device and method for fabricating the same |
| US7834419B2 (en) * | 2005-12-08 | 2010-11-16 | Panasonic Corporation | Semiconductor device and method for fabricating the same |
| US20090101629A1 (en) * | 2007-10-19 | 2009-04-23 | Honeywell International, Inc. | Erosion resistant torch |
| US7977599B2 (en) * | 2007-10-19 | 2011-07-12 | Honeywell International Inc. | Erosion resistant torch |
| WO2013019630A1 (en) * | 2011-07-29 | 2013-02-07 | Oaks Plasma, Llc | Self-igniting long arc plasma torch |
| US8581496B2 (en) | 2011-07-29 | 2013-11-12 | Oaks Plasma, LLC. | Self-igniting long arc plasma torch |
| WO2024229391A3 (en) * | 2023-05-04 | 2024-12-12 | Hypertherm, Inc. | Arc-erosion resistant nozzles for plasma arc material processing systems |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2012312A1 (en) | 1970-09-24 |
| CA919529A (en) | 1973-01-23 |
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