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US3461698A - Apparatus for metal working with explosives - Google Patents

Apparatus for metal working with explosives Download PDF

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US3461698A
US3461698A US602681A US3461698DA US3461698A US 3461698 A US3461698 A US 3461698A US 602681 A US602681 A US 602681A US 3461698D A US3461698D A US 3461698DA US 3461698 A US3461698 A US 3461698A
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tank
explosives
vacuum
metal working
inches
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Expired - Lifetime
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US602681A
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Charles P Bennett
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CHARLES P BENNETT
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CHARLES P BENNETT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/06Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure by shock waves
    • B21D26/08Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure by shock waves generated by explosives, e.g. chemical explosives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49805Shaping by direct application of fluent pressure
    • Y10T29/49806Explosively shaping

Definitions

  • This invention relates to new and useful improvements in apparatus for metal working with explosives.
  • shock wave can be greatly attenuated if the explosion takes place in a vacuum or near vacuum.
  • shock wave not only attenuates the shock wave but enables smaller charges to be used due to the fact that the shock wave is not dissipated externally so that the majority of the shock wave can be used for the metal working process.
  • the principal object and essence of the invention is therefore to provide apparatus for metal working with explosives under conditions of vacuum and within an enclosure such as a tank or the like.
  • Another object of the invention is to provide a device of the character herewithin described which enables metal working techniques by explosives to be undertaken indoors under controlled conditions of manufacture.
  • a yet further object of the invention is to provide a device of the character herewithin described which is simple in construction, economical in manufacture, and otherwise well suited to the purpose for which it is designed.
  • FIGURE 1 is a schematic partially sectioned view of the apparatus used in the present invention.
  • FIGURE 2 is an isometric view of the tank.
  • FIGURE 3 is a graph showing the stress on the tank walls with the vacuum pressure therewithin and illustrating. two charges at different levels of vacuum.
  • FIGURES 1 and 2 one embodiment of the apparatus utilized is shown in FIGURES 1 and 2. It consists of a cylindrical steel container or tank 10 having ends 11 and 12. An access door 13 is provided in the end 12 of the tank and is mounted upon hinge mounting 14 and is secured by means of a suitable latch (not shown), it being understood that this access door is in sealable connection with the access aperture (not illustrated) in the end wall .12 of the tank so that the tank may be hermetically sealed.
  • a suitable work support 16 substantially rectangular in configuration and approximately 2 inches thick, is provided inside the tank.
  • the support 16 is mounted upon supporting members 17 running in spaced and parallel relationship longitudinally along the base of the tank.
  • a conduit 18 connects with the interior of the tank and is connected via a control valve 19, to a vacuum pump 20 which in turn is operated by motor 21 and the exhaust from the vacuum pump is shown schematically at 22.
  • a vent 23 is also provided within the tank controlled by valve 24, for the discharge of the explosive fumes after the explosion has taken place.
  • Electrical conduits 25 also lead into the tank and are connected externally to a conventional electrical power source, it being understood that these conduits are connected to the explosive (not illustrated) upon the steel floor and in conjunction with the metal to be worked. However, as the working of metal by explosives i well known it is not believed necessary to describe this further.
  • vent 23 is closed by means of valve 24 and the metal to be worked is placed on the steel floor 16 together with the necessary explosive which is connected to the detonator wires 25.
  • the access door 13 is then closed and locked and valve 19 is opened, whereupon motor 21 operates the vacuum pump to lower the pressure within the tank to the desired degree.
  • Valve 24 is then opened allowing the fumes to vent whereupon the completed work piece may be removed.
  • the graph shown in FIGURE 3 is illustrative of the attenuation obtained by the explosion under the conditions of vacuum.
  • the solid line 26 shows the results of a quarter of a stick of dynamite (pentolite) exploded at atmospheric pressure, at 8 inches of mercury vacuum, at 15 inches of mercury vacuum, and at 22 inches of mercury vacuum.
  • the tran sient hoop stress recorded in the walls of the changer is approximately 7000 psi.
  • the dotted line 27 shows the results with a half stick of dynamite exploded at the same levels and indicates approximately 55% attenuation.
  • An apparatus for attenuating shock waves incident to deformation of metallic work by explosive action comprising a hermetically sealed cylindrical tank disposed in a horizontal position, a hinged access door provided in one end of said tank, an elongated work support extending longitudinally on the bottom of said tank, a valved suction conduit communicating the tank with an air pump whereby air pressure in the tank may be reduced to a predetermined degree of vacuum, electrical conductors extending into the tank for exploding an explosive charge therein, and a valved vent conduit for venting products of explosion from the tank to the atmosphere after the charge has been exploded.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Description

m Warm As-M .5
C- P. BENNETT APPARATUS FOR METAL WORKING WITH EXPLOSIVES Filed Dec. 19, 1966 VAOUUM "4.)45
United States Patent 3,461,698 APPARATUS FOR METAL WORKING WITH EXPLOSIVES Charles P. Bennett, Box 401, St. Norbert, Manitoba, Canada Filed Dec. 19, 1966, Ser. No. 602,681 Int. Cl. B21d 26/08 U.S. C]. 7256 1 Claim ABSTRACT OF THE DISCLOSURE Apparatus for metal working with explosives in a chamber and under conditions of vacuum or partial vacuum thus attenuating the shock wave and enabling the apparatus to be used indoors.
This invention relates to new and useful improvements in apparatus for metal working with explosives.
Well established metal working techniques using explosives have been in use for many years and such metal working being used for forming, welding cladding, embossing and compacting metal powders.
Due to the relatively large shock waves generated by the explosive, it is normal to practice such techniques in remote areas and out of doors.
I have found that the shock wave can be greatly attenuated if the explosion takes place in a vacuum or near vacuum.
This not only attenuates the shock wave but enables smaller charges to be used due to the fact that the shock wave is not dissipated externally so that the majority of the shock wave can be used for the metal working process.
The principal object and essence of the invention is therefore to provide apparatus for metal working with explosives under conditions of vacuum and within an enclosure such as a tank or the like.
Another object of the invention is to provide a device of the character herewithin described which enables metal working techniques by explosives to be undertaken indoors under controlled conditions of manufacture.
A yet further object of the invention is to provide a device of the character herewithin described which is simple in construction, economical in manufacture, and otherwise well suited to the purpose for which it is designed.
With the foregoing in view, and all those objects, purposes or advantages which may become apparent from consideration of this disclosure and specification, the
present invention consists of the inventive concept eIn-' bodied in the method, process, construction, arrangement of parts, or new use of the same, as herein particularly exemplified in one or more specific embodiments of such concept, reference being bad to the accompanying figures in which:
FIGURE 1 is a schematic partially sectioned view of the apparatus used in the present invention.
FIGURE 2 is an isometric view of the tank.
FIGURE 3 is a graph showing the stress on the tank walls with the vacuum pressure therewithin and illustrating. two charges at different levels of vacuum.
In the drawings like characters of reference indicate corresponding parts in the different figures.
Proceeding therefore to describe the invention in detail, one embodiment of the apparatus utilized is shown in FIGURES 1 and 2. It consists of a cylindrical steel container or tank 10 having ends 11 and 12. An access door 13 is provided in the end 12 of the tank and is mounted upon hinge mounting 14 and is secured by means of a suitable latch (not shown), it being understood that this access door is in sealable connection with the access aperture (not illustrated) in the end wall .12 of the tank so that the tank may be hermetically sealed.
A suitable work support 16, substantially rectangular in configuration and approximately 2 inches thick, is provided inside the tank.
The support 16 is mounted upon supporting members 17 running in spaced and parallel relationship longitudinally along the base of the tank.
A conduit 18 connects with the interior of the tank and is connected via a control valve 19, to a vacuum pump 20 which in turn is operated by motor 21 and the exhaust from the vacuum pump is shown schematically at 22.
A vent 23 is also provided within the tank controlled by valve 24, for the discharge of the explosive fumes after the explosion has taken place.
Electrical conduits 25 also lead into the tank and are connected externally to a conventional electrical power source, it being understood that these conduits are connected to the explosive (not illustrated) upon the steel floor and in conjunction with the metal to be worked. However, as the working of metal by explosives i well known it is not believed necessary to describe this further.
In operation, the vent 23 is closed by means of valve 24 and the metal to be worked is placed on the steel floor 16 together with the necessary explosive which is connected to the detonator wires 25.
The access door 13 is then closed and locked and valve 19 is opened, whereupon motor 21 operates the vacuum pump to lower the pressure within the tank to the desired degree.
When this vacuum has been reached, the valve 19 is closed and the motor 21 is shut down whereupon the detonator is fired thus initiating the explosion.
Valve 24 is then opened allowing the fumes to vent whereupon the completed work piece may be removed.
The graph shown in FIGURE 3 is illustrative of the attenuation obtained by the explosion under the conditions of vacuum.
The solid line 26 shows the results of a quarter of a stick of dynamite (pentolite) exploded at atmospheric pressure, at 8 inches of mercury vacuum, at 15 inches of mercury vacuum, and at 22 inches of mercury vacuum.
It will be noted that at atmospheric pressure, the tran sient hoop stress recorded in the walls of the changer is approximately 7000 psi.
This stress drops to 5000 psi. with 8 inches of mercury, just below 5000 psi. with 15 inches of mercury and to 2000 psi. at 22 inches of mercury. This last figure represents an attenuation of 71%.
The dotted line 27 shows the results with a half stick of dynamite exploded at the same levels and indicates approximately 55% attenuation.
I have also exploded a complete stick of dynamite of a pound) in a 6 ft. x 15 ft. chamber at 25 inches Hg vacuum without harmful etfects being noted.
It should also be stressed that the same amount of deformation or useful work can be accomplished with a smaller charge due to the fact that more of the energy released at the work space is usefully employed rather than being dissipated in the surrounding medium by shock waves as is the usual case when this work is being done at atmospheric pressure.
What I claim as my invention is:
1. An apparatus for attenuating shock waves incident to deformation of metallic work by explosive action, said apparatus comprising a hermetically sealed cylindrical tank disposed in a horizontal position, a hinged access door provided in one end of said tank, an elongated work support extending longitudinally on the bottom of said tank, a valved suction conduit communicating the tank with an air pump whereby air pressure in the tank may be reduced to a predetermined degree of vacuum, electrical conductors extending into the tank for exploding an explosive charge therein, and a valved vent conduit for venting products of explosion from the tank to the atmosphere after the charge has been exploded.
References Cited UNITED STATES PATENTS 3,057,313 10/1962 Setser 72-56 3,068,822 12/1962 Orr et a1. 72-56 3,121,283 2/1964 Kaempen 72-56 3,228,222 1/ 1966 Maier 72-56 3,248,924 5/1966 Boynton 72-56 3,342,048 9/1967 Johnson et a1 72-56 RICHARD J. HERBST, Primary Examiner US. Cl. X.R. 29-421
US602681A 1966-12-19 1966-12-19 Apparatus for metal working with explosives Expired - Lifetime US3461698A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3737986A (en) * 1971-11-26 1973-06-12 Western Electric Co Explosive bonding of workpieces
US4727639A (en) * 1980-08-09 1988-03-01 Rheinmetall Gmbh Method of manufacturing subcaliber segmented sabot projectile
WO2000056973A1 (en) * 1999-03-23 2000-09-28 Dynawave Corporation Device and method of using explosive forces in a contained liquid environment
US20050167059A1 (en) * 1999-03-23 2005-08-04 Staton Vernon E. Device and method of using explosive forces in a contained environment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3057313A (en) * 1960-06-03 1962-10-09 Dow Chemical Co Method and apparatus for forming metal
US3068822A (en) * 1959-07-31 1962-12-18 Ryan Aeronautical Co High energy metal forming apparatus
US3121283A (en) * 1959-11-05 1964-02-18 North American Aviation Inc Method for pressure welding tanks
US3228222A (en) * 1962-04-25 1966-01-11 Continental Can Co Method and apparatus for the explosion forming of hollow objects, including such container elements as cups, cans, can ends
US3248924A (en) * 1961-11-22 1966-05-03 William W Boynton System for dynamic loading
US3342048A (en) * 1964-08-13 1967-09-19 Gen Am Transport Detonation wave forming machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3068822A (en) * 1959-07-31 1962-12-18 Ryan Aeronautical Co High energy metal forming apparatus
US3121283A (en) * 1959-11-05 1964-02-18 North American Aviation Inc Method for pressure welding tanks
US3057313A (en) * 1960-06-03 1962-10-09 Dow Chemical Co Method and apparatus for forming metal
US3248924A (en) * 1961-11-22 1966-05-03 William W Boynton System for dynamic loading
US3228222A (en) * 1962-04-25 1966-01-11 Continental Can Co Method and apparatus for the explosion forming of hollow objects, including such container elements as cups, cans, can ends
US3342048A (en) * 1964-08-13 1967-09-19 Gen Am Transport Detonation wave forming machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3737986A (en) * 1971-11-26 1973-06-12 Western Electric Co Explosive bonding of workpieces
US4727639A (en) * 1980-08-09 1988-03-01 Rheinmetall Gmbh Method of manufacturing subcaliber segmented sabot projectile
WO2000056973A1 (en) * 1999-03-23 2000-09-28 Dynawave Corporation Device and method of using explosive forces in a contained liquid environment
US6176970B1 (en) * 1999-03-23 2001-01-23 Dynawave Corporation Device and method of using explosive forces in a contained liquid environment
US6837971B1 (en) 1999-03-23 2005-01-04 Dynawave Corporation Device and method of using explosive forces in a contained liquid environment
US20050167059A1 (en) * 1999-03-23 2005-08-04 Staton Vernon E. Device and method of using explosive forces in a contained environment
US7510625B2 (en) 1999-03-23 2009-03-31 Dynawave Corporation Device and method of using explosive forces in a contained environment

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