US3461082A - Method for producing carbonized lignin fiber - Google Patents
Method for producing carbonized lignin fiber Download PDFInfo
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- US3461082A US3461082A US492878A US3461082DA US3461082A US 3461082 A US3461082 A US 3461082A US 492878 A US492878 A US 492878A US 3461082D A US3461082D A US 3461082DA US 3461082 A US3461082 A US 3461082A
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- US
- United States
- Prior art keywords
- fiber
- lignin
- produced
- weight
- carbonized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000835 fiber Substances 0.000 title description 168
- 229920005610 lignin Polymers 0.000 title description 90
- 238000004519 manufacturing process Methods 0.000 title description 15
- 239000007789 gas Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 27
- 239000000126 substance Substances 0.000 description 27
- 239000000463 material Substances 0.000 description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 239000000203 mixture Substances 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 19
- 229910052573 porcelain Inorganic materials 0.000 description 16
- 230000003213 activating effect Effects 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- RBTBFTRPCNLSDE-UHFFFAOYSA-N 3,7-bis(dimethylamino)phenothiazin-5-ium Chemical compound C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 RBTBFTRPCNLSDE-UHFFFAOYSA-N 0.000 description 14
- 229920001732 Lignosulfonate Polymers 0.000 description 14
- 229960000907 methylthioninium chloride Drugs 0.000 description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 description 12
- 229920002451 polyvinyl alcohol Polymers 0.000 description 12
- 239000011261 inert gas Substances 0.000 description 11
- 239000000155 melt Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 229920000297 Rayon Polymers 0.000 description 9
- 239000011121 hardwood Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 239000011122 softwood Substances 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 7
- 229910002804 graphite Inorganic materials 0.000 description 7
- 239000010439 graphite Substances 0.000 description 7
- 229920002239 polyacrylonitrile Polymers 0.000 description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 238000010000 carbonizing Methods 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000000578 dry spinning Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000000274 adsorptive effect Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000002166 wet spinning Methods 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- 238000005087 graphitization Methods 0.000 description 3
- 238000002074 melt spinning Methods 0.000 description 3
- 239000011369 resultant mixture Substances 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- RYAGRZNBULDMBW-UHFFFAOYSA-L calcium;3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Ca+2].COC1=CC=CC(CC(CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O RYAGRZNBULDMBW-UHFFFAOYSA-L 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- -1 etc. Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- JZZPZVLDDWYVLE-UHFFFAOYSA-N 1-hydroxydecan-2-one Chemical compound CCCCCCCCC(=O)CO JZZPZVLDDWYVLE-UHFFFAOYSA-N 0.000 description 1
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- YDEXUEFDPVHGHE-GGMCWBHBSA-L disodium;(2r)-3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Na+].[Na+].COC1=CC=CC(C[C@H](CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O YDEXUEFDPVHGHE-GGMCWBHBSA-L 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
- D01F9/12—Carbon filaments; Apparatus specially adapted for the manufacture thereof
- D01F9/14—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
- D01F9/16—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from products of vegetable origin or derivatives thereof, e.g. from cellulose acetate
- D01F9/17—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from products of vegetable origin or derivatives thereof, e.g. from cellulose acetate from lignin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/19—Inorganic fiber
Definitions
- This invention relates to a method for producing carbonized fiber by carbonizing fiber produced from lignin which is obtained by the chemical treatment of woody material of softwood, hardwood, vegetation, etc.
- Lignin employed as a raw material according to this invention is recovered as a byproduct in the papermanufacturing industry and is available as a very lowpriced material. However, this has had no practical uses. It has been found that a fiber can be produced from lignin, and that by carbonizing the thus produced fiber, carbonized fiber is obtained.
- the carbonized fiber obtained according to this invention has the features that it is produced at low cost and, when activated, has a much higher adsorptive power in comparison with conventional fibers.
- This invention relates to a method for producing carbonized fiber which comprises heating fiber (referred to as lignin fiber hereinafter) produced from alkali-lignin, thiolignin or ligninsulfonate which is produced by the chemical treatment of woody material, at from 400 C. to a temperature at which substantial graphitization takes place.
- heating fiber referred to as lignin fiber hereinafter
- alkali-lignin, thiolignin or ligninsulfonate which is produced by the chemical treatment of woody material
- Lignin fiber used as a raw material may be in the form of a continuous monofilament, short-length or staple fiber, yarn or woven webs, or in any other suitable fiber forms.
- the conventional methods for spinning a high molecular weight material that is, the melt spinning method, the dry spinning method and the wet spinning method can be used in order to produce lignin fiber from alkali-lignin, thiolignin or ligninsulfonate obtained by the chemical treatment of woody material.
- alkali-lignin or thiolignin is charged into the melting apparatus and made molten by rapid heating to a suitable temperature between 100 C. and 400 C., preferably between 150 C. and 200 C.
- the melt is spun while passing inert gas such as N or CO to the surface of the melt, if necessary.
- inert gas such as N or CO
- one of the following methods may be employed, namely, the method for producing filaments by continuously spinning from a small nozzle, the method for producing short-length fibers by passing the molten lignin through a blower of air or inert gas, and the method for producing short-length fibers by Patented Aug. 12, 1069 ICC the dropping of the melt on a turning disk.
- the raw material When filament is produced, the raw material should be purified before this is charged into the melting apparatus to remove the foreign matters included and to prevent the snapping of yarn. It is desirable for preventing the change of the property of the melt due to the oxidation during the elting procedure to cover the surface of the melt with an inert gas.
- alkali-lignin, thiolignin or ligninsulfonate is dissolved in a suitable solvent capable of dissolving it, for example, water, alkaline solution of sodium hydroxide, potassium hydroxide, etc., acid solution of sulfuric acid, hydrochloric acid, etc., dimethyl sulfoxide, glycerine, etc.
- a suitable solvent capable of dissolving it
- alkali-lignin or thiolignin it is necessary to employ a solvent other than water and acid solution mentioned above because said two lignins are insoluble in water and the acid solution.
- ligninsulfonate any of said solvents may be employed.
- the suitable amount of each solvent per parts of lignin is as follows:
- lignin fiber by dissolving lignin in a solvent, the addition of polyvinyl alcohol, polyacrylonitrile or viscose soluble in said solvents in large amounts renders the lignin fiber stronger.
- carbonized fiber produced by carbonizing lignin fiber which is produced with the addition of large amounts of a high molecular weight material is weaker in its strength than that produced from lignin alone. Therefore, the addition of a larger amount of the high molecular weight material is not desirable. Accordingly, the amount should be not more than the amount of lignin.
- lignin fiber When lignin fiber is produced by the wet spinning method, a mixture of a suitable solvent in which alkalilignin, thiolignin or ligninsulfonate is dissolved and a solvent in which an appropriate amount of viscose is dissolved is spun into a non-solvent and is desolvented to produce lignin fiber.
- lignin fiber is weak in its strength and is not of practical use.
- this lignin fiber yields carbonized fiber having a practical strength.
- Such characteristic is not found in the conventional cellulose fiber or acrylonitrile fiber whose strength is decreased by the carbonization.
- the production of carbonized fiber is eifected as follows: Lignin fiber is pretreated in an oxidizing atmosphere such as air or ozone at 50 C.400 C., or in a closed vessel at 100 C.-400 C., and then treated in an inert gas at a temperature increasing at the rate of less than 50 C./minute.
- a flame resistant fiber is produced at about 400 C., which becomes carbon fiber, having a practical strength, at a temperature higher than 700 C.
- This carbon fiber becomes graphite fiber when subjected to a graphitizing treatment at a temperature higher than 2000 C.
- the pretreatment in air or ozone at 50 C.400 C. and subsequent carbonization in an inert gas result in a stronger carbonized fiber than the pretreatment in a closed vessel at 100 C. 400 C.
- One of the features of this invention is that highly activated carbonized fiber is produced; for this purpose one has only to use the activating processes by chemicals or gases alone or in combination.
- the activating process by chemicals can be applied to various methods for producing lignin fiber.
- lignin fiber is produced from alkali-lignin or thiolignin by the melt spinning method, sulfur, zinc chloride, etc. is incorporated as an activating agent in the molten lignin in an amount less than 30 parts per 100 parts of lignin.
- the melt is spun while covering the surface of the melt with an inert gas such as N or argon, if necessary.
- an inert gas such as N or argon
- an alkaline activating agent such as sodium hydroxide, potassium hydroxide, etc. which are useful as an activating agent or an acid activating agent such as sulfuric acid may be used in the solvent in which lignin is dissolved.
- the activating process by gases is useful for producing carbonized fibers which should be activated.
- the fiber in carbonizing lignin fiber containing no high molecular weight material, the fiber is pretreated by heating it in air or ozone to 50 C.400 C., then heated to 600 C.- 1000 C. at a rate of less than 50 C./min. in a closed vessel or an inert gas, and furthermore an activating gas such as air, oxygen, steam, etc. is blown thereinto in an amount of 100-2000 cc. per gram of lignin fiber, whereby activated carbonized fiber is produced.
- an activating gas such as air, oxygen, steam, etc.
- activated carbonized fiber is obtained by the same method, that is, pretreating lignin fiber, heating it to 600 C.1000 C. in a closed vessel, and blowing an activating gas thereinto, or by a method comprising heating lignin fiber to 600 C.1-000 C. at a rate of less than 50 C./min. in a closed vessel without effecting the pretreatment, and blowing thereinto an activating gas such as air, oxygen, steam, etc. in an amount of 100-2000 cc. per gram of the fiber.
- the direct activation by the activating gas with out the pretreatment is preferable because this yields the stronger activated carbonized fiber.
- the carbonized fiber according to this invention has chemical resistance, heat resistance, electrical conductivity and textile flexibility. Therefore, this fiber has various uses such as filtrating material for acid and alkali, material for removing dusts from high temperature gas, filler for plastics, electrical resistance material, electric ribbon, electrode, packing material, etc.
- the activated carbonized fiber has a high adsorptive power besides said properties and therefore is useful as gas adsorbent, decolon'ng agent, etc.
- Example 1 Twenty grams of thiolignin produced by the chemical treatment of hardwood was rapidly heated to 170 C. in a steel vessel. CO gas was passed to the surface of the melt. The melt was spun by winding on a bobbin at a rate of 5-10 m./min. through the inert gas layer to produce filamentary lignin fiber of 2030,u. This fiber was pretreated by allowing it to stand at 150 C. for hours in air. Thus treated fiber was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated up to 700 C. at the rate of 5 C./min. in an electric furnace and kept at that temperature for 10 minutes. Thereafter, this was allowed to stand at room temperature to produce 12 g. of carbonized fiber. The fiber showed black color in appearance and had a tensile strength of 8 10 kg./cm. and an electric specific resistance of 10 10- 52cm.
- Example 2 Thirty grams of a mixture consisting of One part by weight of alkali-lignin produced by the chemical treatment of softwood and one part by weight of alkali-lignin produced by the chemical treatment of hardwood was rapidly heated to 170 C. in a steel vessel. The molten lignin was jetted by means of an air blower to produce a short-lenfth fiber. This fiber was kept at C. for 7 hours in an ozone atmosphere and placed in a porcelain tube. The fiber in the tube was heated up to C. at the rate of 2 C./min. in an electric furnace, and then to C. at the rate of 0.5 C./ min. After maintaining the temperature at 150 C.
- the fiber was transferred to a graphite crucible, which was placed in a Kryptol electric furnace. After air was replaced by N gas, the fiber in the crucible was heated to 2000 C. at the rate of 50 C./min. and then allowed to stand at room temperature, whereby 8 g. of graphite fiber was obtained.
- This graphite fiber had a strength of 7 10 kg./cm. and an electric specific resistance of l x 10- Stem.
- Example 3 A mixture of 100 g. of alkali-lignin produced by chemically treating softwood and 15 g. of sulfur were rapidly heated to 200 C. in a rotary cylinder containing a heating apparatus. The mixture was thus molten. The melt was spun from a hole of 1.0 mm. diameter provided at the cylinder by the centrifugal force to produce lignin fiber. This fiber was pretreated for 10 hours in air of 200 C. Thus treated fiber was placed in a porcelain tube and, after air was replaced by N gas, was heated to 800 C. in an electric furnace. The fiber was kept at that temperature for 1 hour and then allowed to stand at room temperature to produce 40 g. of activated carbonized fiber. This carbonized fiber had a Methylene Blue adsorbtive power of 8 cc. and a tensile strength of 3x10 kg./cm.
- the Methylene Blue adsorbtive power is measured as follows: An amount of 0.12% aqueous solution of Methylene Blue is dropped onto 0.1 g. of carbon to decolor the Methylene Blue in five minutes. Such amount (in cc.) of Methylene Blue dropped represents the adsorbtive power.
- Example 4 A mixture of 100 g. of thiolignin produced by the chemical treatment of hardwood and 25 g. of powdered zinc chloride was rapidly heated to 400 C. in a rotary cylinder containing a heating apparatus to molten state. The melt was spun by centrifugal force from a hole of 1.0 mm. diameter provided at the rotary cylinder to produce lignin fiber. This fiber was kept at 270 C. for 10 hours in air, then placed in a porcelain tube and, after air was replaced by N gas, heated to 800 C. at the rate of 2 C./ min. in an electric furnace and kept at that temperature for 1 hour. This fiber was, thereafter, allowed to stand at room temperature to yield 42 g. of activated carbonized fiber, which had a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3x10 kg./cm.
- Example 5 Thirty grams of a mixture comprising 1 part by weight of thiolignin obtained by the chemical treatment of softwood and 1 part by weight of thiolignin produced by the chemical treatment of hardwood was rapidly heated to C. in a steel vessel. To the surface of molten lignin argon gas was passed. The molten lignin was spun from a nozzle at a rate of 5-10 m./min. and wound on a bobbin. For pretreatment, the resultant fiber was kept at 150 C. for hours in air, then placed in a porcelain tube. The tube was closed and placed in the electric furnace. The fiber in the closed vessel was heated to 900 C. at the rate of 5 C./min. and, after 1500 cc./g.
- Example 6 Fifty grams of a mixture comprising 100 parts by weight of thiolignin produced by the chemical treatment of softwood and 10 parts by weight of glycerine was heated to 150 C. in a steel vessel, extruded at that temperature under the pressure of 0.5 kg./cm. from a nozzle of 1.0 mm. diameter and then wound at the rate of 100 m./min. to produce lignin fiber.
- This lignin fiber was allowed to stand at 80 C. for 10 hours in ozone atmosphere and then heated at 250 C. for 5 hours in air. Furthermore, thus treated lignin fiber was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1000 C. at the rate of 1 C./min.
- This fiber had a tensile strength of 5 X 10 kg./cm. and an electric specific resistance of 8X10' 52cm.
- Example 7 Thirty parts by weight of calcium ligninsulfonate was dissolved in 15 parts by weight of water. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in 100 parts by weight of water with heating. The two were mixed at a temperature of 80-85 C. One hundred grams of the mixture thus obtained was extruded from a nozzle of 0.3 mm. diameter at 70 C. under the pressure of 1.0 kg./cm. and was wound on a bobbin at the rate of 70 m./min. while drying it. Lignin fiber having diameter was produced. This fiber was placed in a porcelain tube. The tube was closed and placed in an electric furnace. The fiber in the closed vessel wa heated at 200 C. for 10 hours for pretreatment.
- the fiber was heated to 1500 C. at the rate of C./min. and thereafter allowed to stand at room temperature to produce g. of carbonized fiber which had a tensile strength of 3x10 kg./cm. and an electric specific resistance of 3 10- 52cm.
- Example 8 Thirty parts by weight of alkali-lignin produced by the chemical treatment of softwood was mixed with and dissolved in 30 parts by weight of 15% aqueous solution of sodium hydroxide by heating the mixture to 80 C. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved by heating in 110 parts by weight of water. The two were mixed at a temperature higher than 75 C. One hundred grams of the mixture obtained was extruded at 85 C. under the pressure of 1.5 kg./cm. from a nozzle of 0.2 mm. diameter and then wound on a bobbin at the rate of 600 m./min. while drying it at 250 C. Lignin fiber of 15,11. diameter was obtained. This fiber was placed in a porcelain tube.
- the tube was closed and placed in an electric furnace and the fiber was heated at 300 C. for 5 hours in the closed vessel. After N gas was blown thereinto, the fiber was heated to 1500 C. at the rate of 2 C./min. in N atmosphere and then allowed to stand at room temperature to produce 32 g. of carbonized fiber.
- Thus obtained fiber had a tensile strength of 5 10 kg./cm. and an electric specific resistance of 5X 10 Gem.
- Example 9 One hundred grams of fiber produced by following the procedure of Example 8 was placed in a porcelain tube. This tube was closed and placed in the electric furnace. After the fiber in the closed vessel was heated at 200 C. for 10 hours and then N gas was blown thereinto, the fiber was heated to 400 C. and allowed to stand at room temperature. Sixty-five grams of flame proof fiber having a tensile strength of 1.5x l0 kg./cm. was obtained.
- Example 10 One hundred grams of fiber produced by following the procedure of Example 8 was placed in a porcelain tube. This tube was closed and placed in an electric furnace. The fiber in the closed vessel was heated at 200 C. for 10 hours. The fiber was transferred to a graphite crucible, which was placed in a Kryptol electric furnace. Then N gas was blown thereinto and the fiber was further heated to 2500 C. and allowed to stand at room temperature to produce 18 g. of graphite fiber. This graphite fiber had a tensile strength of 3X10 kg./cm. and an electric specific resistance of 03x10" 9cm.
- Example 11 One hundred parts by weight of alkali-lignin produced by the chemical treatment of hardwood was added to 10 parts by weight of 15 sodium hydroxide solution and the mixture was heated to -90 C. to effect dissolution.
- One hundred grams of the resultant mixture was extruded from a nozzle of 2.0 mm. diameter and then continuously wound on a bobbin at the spinning rate of 80 m./min. while drying it in a drying cylinder at 200 C.
- the thus produced fiber was pretreated at 80 C. for 7 hours in an ozone atmosphere and placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 900 C. in the electric furnace and kept at that temperature for 1 hour to produce 35 g. of carbonized fiber having a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3X 10 kg./cm.
- Example 12 Thirty parts by weight of thiolignin produced by the chemical treatment of softwood was dissolved in 30 parts by weight of 20% sodium hydroxide solution. On the other hand, 20 parts b weight of polyvinyl alcohol was dissolved in 80 parts by weight of water. The two were mixed while keeping them at 80 C. One hundred grams of the mixture was extruded from a nozzle of 0.3 mm. diameter and, after being dried at 200 C., was wound on a bobbin to produce lignin fiber. This fiber was placed in a porcelain tube. This tube was closed and placed in an electric furnace. The fiber in the closed vessel was heated to 800 C. and kept at that temperature for one hour to produce 45 g. of carbonized fiber having a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3X10 kg./cm.
- Example 13 One hundred grams of lignin fiber produced by following the procedure of Example 12 was heated at 200 C. for 10 hours in air and was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 800 C. in an electric furnace and kept at that temperature for 1 hour. Then N gas was replaced by air and the fiber was treated for 15 minutes in air to produce 34 g. of carbonized fiber having a Methylene Blue adsorbtive power of 25 cc. and a tensile strength of 2x10 kg./cm.
- Example 14 Thirty parts by weight of sodium ligninsulfonate was dissolved in 15 parts by weight of 15% potassium hydroxide. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in parts by weight of water. The two were mixed. One hundred grams of the mixture was extruded from a nozzle of 0.2 mm. diameter and, after being dried at 200 C., wound on a bobbin. In this manner, lignin fiber was obtained. This fiber was heated for 10 hours in air at 200 C. and placed in an electric furnace. The fiber in the closed vessel was heated to 900 C. and kept at that temperature for 1 hour to produce 38 g. of carbonized fiber having a Methylene Blue adsorptive power of 12 cc. and a tensile strength of 3X10 kg./cm.
- Example 15 Thirty parts by weight of calcium ligninsulfonate produced by the chemical treatment of hardwood was dis solved in 40 parts by weight of sulfuric acid solution. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in 100 parts by Weight of water. The two were mixed. One hundred grams of the mixture was extruded from a nozzle of 0.2 mm. diameter, then dried at 250 C. and thereafter wound on a bobbin to produce lignin fiber. This fiber was pretreated at 200 C. for 10 hours in air and placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1000 C. in an electric furnace to produce 32 g. of carbonized fiber having a Methylene Blue adsorbtive power of 8 cc. and a tensile strength of 3x10 kg./cm.
- Example 16 One hundred parts by weight of alkali-cellulose was dissolved in 30 parts by weight of carbon disulfide. On the other hand, 200 parts by weight of thiolignin produced by the chemical treatment of softwood was dissolved in 400 parts by weight of 15% sodium hydroxide solution. The two were mixed. One hundred grams of this mixture was extruded from a nozzle of 0.1 mm. diameter into hydrochloric acid solution while preventing gelation. The
- alkali-cellulose was dissolved in 30 parts by weight of carbon disulfide.
- 100 parts by weight of alkali-lignin produced by the chemical treatment of hardwood was dissolved in 200 parts by weight of 10% sodium hydroxide solution.
- the two were mixed.
- One hundred grams of the mixture was extruded from a nozzle of 0.15 mm. diameter into air of 400 C.-450 C. while preventing the gelation and spun at a spinning rate of 50-100 m./ min.
- This fiber was placed in a porcelain tube and the tube was closed and placed in an electric furnace.
- the fiber in the closed vessel was heated to 800 C. and at that temperature 500 cc./ g. of air was blown thereinto. Thereafter, the fiber was allowed to stand at room temperature to produce 20 g. of carbonized fiber having a Methylene Blue adsorptive power of 23 cc. and a tensile strength of 2X10 kg./cm.
- Example 18 Ten parts by weight of polyacrylonitrile was dissolved in 100 parts by weight of dimethyl sulfoxide. On the other hand, 60 parts by weight of thiolignin produced by the chemical treatment of hardwood was dissolved in 100 parts by weight of dimethylsulfoxide. The two were mixed at room temperature. One hundred grams of the mixture was extruded from a nozzle of 0.15 mm. into N gas of 350 C. and then wound on a bobbin at the spinning rate of 200 m./min. while drying it. The resultant lignin fiber was heated to 220 C. in a closed vessel and then placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1500 C. at the rate of. 10 C./min. in an electric furnace to produce 32 g. of carbonized fiber having a tensile strength of 5 10 l g./cm. and an electric specific resistance of 5 x 10 Gem.
- a method for producing carbonized fiber which comprises heating a lignin fiber at a temperature of from 400 C. to the temperature at which substantial graphitization of the fiber occurs said lignin fiber being initially produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin-sulfonate in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, and dry-spinning the mixture.
- the fiber is produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin-sulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, and dry-spinning the resultant mixture.
- lignin selected from the group consisting of alkali-lignin, thiolignin and lignin-sulfonate produced by the chemical treatment of woody material
- a solvent capable of dissolving said lignin adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, and dry-spinning the resultant mixture.
- a method for producing carbonized fiber which comprises heating a lignin fiber at a temperature of from 400 C. to the temperature at which substantial graphitization of the fiber occurs, said lignin fiber being initially produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin sulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto viscose and then wet-spinning the resultant mixture.
- lignin selected from the group consisting of alkali-lignin, thiolignin and lignin sulfonate produced by the chemical treatment of woody material
- a method for producing carbonized fiber which comprises pretreating a fiber produced from lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, by heating to a temperature between 50 C. and 400 C. in an oxidizing atmosphere and then heating the thus treated fiber to a temperature between 400 C. and 2500 C. at a rate of less than 50 C./ min. in an inert gas.
- lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material
- a method for producing carbonized fiber which comprises dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, spinning the mixture, pretreating the thus obtained fiber by heating the fiber to a temperature between C. and 400 C. in an oxidizing atmosphere and then heating the fiber to a temperature between 400 C. and 2500 C. at the rate of less than 50 C./min. in an inert gas.
- a method for producing activated carbonized fiber which comprises pretreating fiber produced from lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, by heating the fiber to a temperature between 5 0 C. and 400 C. in an oxidizing atmosphere and, heating the fiber to a temperature between 600 C. and 1000 C. at a rate of less than 50 C./min. in a closed vessel, containing an activating gas.
- lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material
- a method for producing activated carbonized fiber which comprises dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, spinning the mixture and heating the thus obtained fiber to a temperature between 600 C. and 1000 C. at a rate of less than 50 C./min. in a closed vessel containing an activating gas.
- activating gas is selected from the group consisting of air, oxygen and steam.
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Description
United States Patent 3,461,082 METHOD FOR PRQDUCING CARBONEZED LIGNIN FIBER Sugio Otani, Kiryu-shi, and Yoshihiko Fukuoka, Bunfiiro Igarashi, and Kesao Sasaki, Takasaki-shi, Japan, assignors to Nippon Kayaku Kabusiriki Kaisha, Tokyo, Japan, a corporation of Japan No Drawing. Filed Oct. 4, 1965, Ser. No. 492,878 Claims priority, application Japan, Oct. 10, 1964, 39/ 57,534 Int. Cl. C0111 31/07 US. Cl. 252-421 11 Claims ABSTRACT OF THE DISCLOSURE A method is provided for producing carbonized fiber. A fiber produced from lignin obtained by the chemical treatment of woody material is subjected to carbonizing treatment.
This invention relates to a method for producing carbonized fiber by carbonizing fiber produced from lignin which is obtained by the chemical treatment of woody material of softwood, hardwood, vegetation, etc.
The production of carbonized fiber by the carbonization of cellulose fiber or acrylonitrile fiber while retaining its original form has conventionally been carried out. However, such production has a disadvantage in that the cost of producing carbonized fiber is high due to the use of expensive raw materials.
Lignin employed as a raw material according to this invention is recovered as a byproduct in the papermanufacturing industry and is available as a very lowpriced material. However, this has had no practical uses. It has been found that a fiber can be produced from lignin, and that by carbonizing the thus produced fiber, carbonized fiber is obtained. The carbonized fiber obtained according to this invention has the features that it is produced at low cost and, when activated, has a much higher adsorptive power in comparison with conventional fibers.
This invention relates to a method for producing carbonized fiber which comprises heating fiber (referred to as lignin fiber hereinafter) produced from alkali-lignin, thiolignin or ligninsulfonate which is produced by the chemical treatment of woody material, at from 400 C. to a temperature at which substantial graphitization takes place.
Lignin fiber used as a raw material may be in the form of a continuous monofilament, short-length or staple fiber, yarn or woven webs, or in any other suitable fiber forms.
The conventional methods for spinning a high molecular weight material, that is, the melt spinning method, the dry spinning method and the wet spinning method can be used in order to produce lignin fiber from alkali-lignin, thiolignin or ligninsulfonate obtained by the chemical treatment of woody material.
When the melt spinning method is employed to produce lignin fiber, alkali-lignin or thiolignin is charged into the melting apparatus and made molten by rapid heating to a suitable temperature between 100 C. and 400 C., preferably between 150 C. and 200 C. The melt is spun while passing inert gas such as N or CO to the surface of the melt, if necessary. For spinning, one of the following methods may be employed, namely, the method for producing filaments by continuously spinning from a small nozzle, the method for producing short-length fibers by passing the molten lignin through a blower of air or inert gas, and the method for producing short-length fibers by Patented Aug. 12, 1069 ICC the dropping of the melt on a turning disk. When filament is produced, the raw material should be purified before this is charged into the melting apparatus to remove the foreign matters included and to prevent the snapping of yarn. It is desirable for preventing the change of the property of the melt due to the oxidation during the elting procedure to cover the surface of the melt with an inert gas.
When lignin fiber is produced by the dry spinning method, alkali-lignin, thiolignin or ligninsulfonate is dissolved in a suitable solvent capable of dissolving it, for example, water, alkaline solution of sodium hydroxide, potassium hydroxide, etc., acid solution of sulfuric acid, hydrochloric acid, etc., dimethyl sulfoxide, glycerine, etc. This solution is extruded from a small nozzle and then dried at a suitable temperature to obtain lignin fiber. When alkali-lignin or thiolignin is used, it is necessary to employ a solvent other than water and acid solution mentioned above because said two lignins are insoluble in water and the acid solution. On the other hand, when ligninsulfonate is used, any of said solvents may be employed. The suitable amount of each solvent per parts of lignin is as follows:
In producing lignin fiber by dissolving lignin in a solvent, the addition of polyvinyl alcohol, polyacrylonitrile or viscose soluble in said solvents in large amounts renders the lignin fiber stronger. However, carbonized fiber produced by carbonizing lignin fiber which is produced with the addition of large amounts of a high molecular weight material is weaker in its strength than that produced from lignin alone. Therefore, the addition of a larger amount of the high molecular weight material is not desirable. Accordingly, the amount should be not more than the amount of lignin.
When lignin fiber is produced by the wet spinning method, a mixture of a suitable solvent in which alkalilignin, thiolignin or ligninsulfonate is dissolved and a solvent in which an appropriate amount of viscose is dissolved is spun into a non-solvent and is desolvented to produce lignin fiber.
Thus obtained lignin fiber is weak in its strength and is not of practical use. However, when carbonized, this lignin fiber yields carbonized fiber having a practical strength. Such characteristic is not found in the conventional cellulose fiber or acrylonitrile fiber whose strength is decreased by the carbonization.
The production of carbonized fiber is eifected as follows: Lignin fiber is pretreated in an oxidizing atmosphere such as air or ozone at 50 C.400 C., or in a closed vessel at 100 C.-400 C., and then treated in an inert gas at a temperature increasing at the rate of less than 50 C./minute. Thus a flame resistant fiber is produced at about 400 C., which becomes carbon fiber, having a practical strength, at a temperature higher than 700 C. This carbon fiber becomes graphite fiber when subjected to a graphitizing treatment at a temperature higher than 2000 C.
In case the carbonized fiber of lignin is produced as mentioned above by using fiber produced from alkalilignin, thiolignin or ligninsulfonate without adding any high molecular weight material, the pretreatment in air or ozone at 50 C.400 C. and subsequent carbonization in an inert gas result in a stronger carbonized fiber than the pretreatment in a closed vessel at 100 C. 400 C.
n the other hand, when carbonized fiber is produced with the addition of polyvinyl alcohol, polyaorylonitrile or viscose to alkali-lignin, thiolignin or ligninsulfonate, a stronger carbonized fiber is obtained by efiecting pretreatment in a closed vessel of 100 C.400 C. and subsequent carbonization in an inert gas than by pretreatment in air or ozone at 50 C.400 C.
One of the features of this invention is that highly activated carbonized fiber is produced; for this purpose one has only to use the activating processes by chemicals or gases alone or in combination. Thus, the activating process by chemicals can be applied to various methods for producing lignin fiber. When lignin fiber is produced from alkali-lignin or thiolignin by the melt spinning method, sulfur, zinc chloride, etc. is incorporated as an activating agent in the molten lignin in an amount less than 30 parts per 100 parts of lignin. Then the melt is spun while covering the surface of the melt with an inert gas such as N or argon, if necessary. Thus obtained lignin fiber is pretreated as mentioned above and carbonized at a temperature of 600 C.1000 C. at a rate of less than 50 C./rnin.
Regarding the dry spinning methods and the wet spinning, an alkaline activating agent such as sodium hydroxide, potassium hydroxide, etc. which are useful as an activating agent or an acid activating agent such as sulfuric acid may be used in the solvent in which lignin is dissolved.
The activating process by gases is useful for producing carbonized fibers which should be activated. Thus, in carbonizing lignin fiber containing no high molecular weight material, the fiber is pretreated by heating it in air or ozone to 50 C.400 C., then heated to 600 C.- 1000 C. at a rate of less than 50 C./min. in a closed vessel or an inert gas, and furthermore an activating gas such as air, oxygen, steam, etc. is blown thereinto in an amount of 100-2000 cc. per gram of lignin fiber, whereby activated carbonized fiber is produced. In carbonizing lignin fiber produced with the addition of polyvinyl alcohol, polyacrylonitrile or viscose, activated carbonized fiber is obtained by the same method, that is, pretreating lignin fiber, heating it to 600 C.1000 C. in a closed vessel, and blowing an activating gas thereinto, or by a method comprising heating lignin fiber to 600 C.1-000 C. at a rate of less than 50 C./min. in a closed vessel without effecting the pretreatment, and blowing thereinto an activating gas such as air, oxygen, steam, etc. in an amount of 100-2000 cc. per gram of the fiber. However, the direct activation by the activating gas with out the pretreatment is preferable because this yields the stronger activated carbonized fiber.
The carbonized fiber according to this invention has chemical resistance, heat resistance, electrical conductivity and textile flexibility. Therefore, this fiber has various uses such as filtrating material for acid and alkali, material for removing dusts from high temperature gas, filler for plastics, electrical resistance material, electric ribbon, electrode, packing material, etc.
Furthermore, the activated carbonized fiber has a high adsorptive power besides said properties and therefore is useful as gas adsorbent, decolon'ng agent, etc.
This invention is illustrated by the following examples.
Example 1 Twenty grams of thiolignin produced by the chemical treatment of hardwood was rapidly heated to 170 C. in a steel vessel. CO gas was passed to the surface of the melt. The melt was spun by winding on a bobbin at a rate of 5-10 m./min. through the inert gas layer to produce filamentary lignin fiber of 2030,u. This fiber was pretreated by allowing it to stand at 150 C. for hours in air. Thus treated fiber was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated up to 700 C. at the rate of 5 C./min. in an electric furnace and kept at that temperature for 10 minutes. Thereafter, this was allowed to stand at room temperature to produce 12 g. of carbonized fiber. The fiber showed black color in appearance and had a tensile strength of 8 10 kg./cm. and an electric specific resistance of 10 10- 52cm.
Example 2 Thirty grams of a mixture consisting of One part by weight of alkali-lignin produced by the chemical treatment of softwood and one part by weight of alkali-lignin produced by the chemical treatment of hardwood was rapidly heated to 170 C. in a steel vessel. The molten lignin was jetted by means of an air blower to produce a short-lenfth fiber. This fiber was kept at C. for 7 hours in an ozone atmosphere and placed in a porcelain tube. The fiber in the tube was heated up to C. at the rate of 2 C./min. in an electric furnace, and then to C. at the rate of 0.5 C./ min. After maintaining the temperature at 150 C. for about 10 minutes, the fiber was transferred to a graphite crucible, which was placed in a Kryptol electric furnace. After air was replaced by N gas, the fiber in the crucible was heated to 2000 C. at the rate of 50 C./min. and then allowed to stand at room temperature, whereby 8 g. of graphite fiber was obtained. This graphite fiber had a strength of 7 10 kg./cm. and an electric specific resistance of l x 10- Stem.
Example 3 A mixture of 100 g. of alkali-lignin produced by chemically treating softwood and 15 g. of sulfur were rapidly heated to 200 C. in a rotary cylinder containing a heating apparatus. The mixture was thus molten. The melt was spun from a hole of 1.0 mm. diameter provided at the cylinder by the centrifugal force to produce lignin fiber. This fiber was pretreated for 10 hours in air of 200 C. Thus treated fiber was placed in a porcelain tube and, after air was replaced by N gas, was heated to 800 C. in an electric furnace. The fiber was kept at that temperature for 1 hour and then allowed to stand at room temperature to produce 40 g. of activated carbonized fiber. This carbonized fiber had a Methylene Blue adsorbtive power of 8 cc. and a tensile strength of 3x10 kg./cm.
When the above process was repeated except that air was blown into the fiber heated to 800 C. while keeping this temperature, 3 g. of activated carbonized fiber was obtained, which had a Methylene Blue adsorbtive power of 15 cc. and a tensile strength of 2.5)(10 kg./cm.
The Methylene Blue adsorbtive power is measured as follows: An amount of 0.12% aqueous solution of Methylene Blue is dropped onto 0.1 g. of carbon to decolor the Methylene Blue in five minutes. Such amount (in cc.) of Methylene Blue dropped represents the adsorbtive power.
Example 4 A mixture of 100 g. of thiolignin produced by the chemical treatment of hardwood and 25 g. of powdered zinc chloride was rapidly heated to 400 C. in a rotary cylinder containing a heating apparatus to molten state. The melt was spun by centrifugal force from a hole of 1.0 mm. diameter provided at the rotary cylinder to produce lignin fiber. This fiber was kept at 270 C. for 10 hours in air, then placed in a porcelain tube and, after air was replaced by N gas, heated to 800 C. at the rate of 2 C./ min. in an electric furnace and kept at that temperature for 1 hour. This fiber was, thereafter, allowed to stand at room temperature to yield 42 g. of activated carbonized fiber, which had a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3x10 kg./cm.
Example 5 Thirty grams of a mixture comprising 1 part by weight of thiolignin obtained by the chemical treatment of softwood and 1 part by weight of thiolignin produced by the chemical treatment of hardwood was rapidly heated to C. in a steel vessel. To the surface of molten lignin argon gas was passed. The molten lignin was spun from a nozzle at a rate of 5-10 m./min. and wound on a bobbin. For pretreatment, the resultant fiber was kept at 150 C. for hours in air, then placed in a porcelain tube. The tube was closed and placed in the electric furnace. The fiber in the closed vessel was heated to 900 C. at the rate of 5 C./min. and, after 1500 cc./g. of air was blown thereinto while keeping said temperature, kept at the same temperature for 1 hour and allowed to stand at room temperature. Six grams of carbonized fiber obtained had a Methylene Blue adsorbtive power of 18 cc. and a tensile strength of 2.5 X 10 kg./cm.
Example 6 Fifty grams of a mixture comprising 100 parts by weight of thiolignin produced by the chemical treatment of softwood and 10 parts by weight of glycerine was heated to 150 C. in a steel vessel, extruded at that temperature under the pressure of 0.5 kg./cm. from a nozzle of 1.0 mm. diameter and then wound at the rate of 100 m./min. to produce lignin fiber. This lignin fiber was allowed to stand at 80 C. for 10 hours in ozone atmosphere and then heated at 250 C. for 5 hours in air. Furthermore, thus treated lignin fiber was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1000 C. at the rate of 1 C./min. in the electric furnace and kept at that temperature for 1 hour and thereafter allowed to stand at room temperature to produce g. of carbonized fiber. This fiber had a tensile strength of 5 X 10 kg./cm. and an electric specific resistance of 8X10' 52cm.
Example 7 Thirty parts by weight of calcium ligninsulfonate was dissolved in 15 parts by weight of water. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in 100 parts by weight of water with heating. The two were mixed at a temperature of 80-85 C. One hundred grams of the mixture thus obtained was extruded from a nozzle of 0.3 mm. diameter at 70 C. under the pressure of 1.0 kg./cm. and was wound on a bobbin at the rate of 70 m./min. while drying it. Lignin fiber having diameter was produced. This fiber was placed in a porcelain tube. The tube was closed and placed in an electric furnace. The fiber in the closed vessel wa heated at 200 C. for 10 hours for pretreatment. After N gas was blown thereinto, the fiber was heated to 1500 C. at the rate of C./min. and thereafter allowed to stand at room temperature to produce g. of carbonized fiber which had a tensile strength of 3x10 kg./cm. and an electric specific resistance of 3 10- 52cm.
Example 8 Thirty parts by weight of alkali-lignin produced by the chemical treatment of softwood was mixed with and dissolved in 30 parts by weight of 15% aqueous solution of sodium hydroxide by heating the mixture to 80 C. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved by heating in 110 parts by weight of water. The two were mixed at a temperature higher than 75 C. One hundred grams of the mixture obtained was extruded at 85 C. under the pressure of 1.5 kg./cm. from a nozzle of 0.2 mm. diameter and then wound on a bobbin at the rate of 600 m./min. while drying it at 250 C. Lignin fiber of 15,11. diameter was obtained. This fiber was placed in a porcelain tube. The tube was closed and placed in an electric furnace and the fiber was heated at 300 C. for 5 hours in the closed vessel. After N gas was blown thereinto, the fiber was heated to 1500 C. at the rate of 2 C./min. in N atmosphere and then allowed to stand at room temperature to produce 32 g. of carbonized fiber. Thus obtained fiber had a tensile strength of 5 10 kg./cm. and an electric specific resistance of 5X 10 Gem.
6 Example 9 One hundred grams of fiber produced by following the procedure of Example 8 was placed in a porcelain tube. This tube was closed and placed in the electric furnace. After the fiber in the closed vessel was heated at 200 C. for 10 hours and then N gas was blown thereinto, the fiber was heated to 400 C. and allowed to stand at room temperature. Sixty-five grams of flame proof fiber having a tensile strength of 1.5x l0 kg./cm. was obtained.
Example 10 One hundred grams of fiber produced by following the procedure of Example 8 was placed in a porcelain tube. This tube was closed and placed in an electric furnace. The fiber in the closed vessel was heated at 200 C. for 10 hours. The fiber was transferred to a graphite crucible, which was placed in a Kryptol electric furnace. Then N gas was blown thereinto and the fiber was further heated to 2500 C. and allowed to stand at room temperature to produce 18 g. of graphite fiber. This graphite fiber had a tensile strength of 3X10 kg./cm. and an electric specific resistance of 03x10" 9cm.
Example 11 One hundred parts by weight of alkali-lignin produced by the chemical treatment of hardwood was added to 10 parts by weight of 15 sodium hydroxide solution and the mixture was heated to -90 C. to effect dissolution. One hundred grams of the resultant mixture was extruded from a nozzle of 2.0 mm. diameter and then continuously wound on a bobbin at the spinning rate of 80 m./min. while drying it in a drying cylinder at 200 C. The thus produced fiber was pretreated at 80 C. for 7 hours in an ozone atmosphere and placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 900 C. in the electric furnace and kept at that temperature for 1 hour to produce 35 g. of carbonized fiber having a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3X 10 kg./cm.
Example 12 Thirty parts by weight of thiolignin produced by the chemical treatment of softwood was dissolved in 30 parts by weight of 20% sodium hydroxide solution. On the other hand, 20 parts b weight of polyvinyl alcohol was dissolved in 80 parts by weight of water. The two were mixed while keeping them at 80 C. One hundred grams of the mixture was extruded from a nozzle of 0.3 mm. diameter and, after being dried at 200 C., was wound on a bobbin to produce lignin fiber. This fiber was placed in a porcelain tube. This tube was closed and placed in an electric furnace. The fiber in the closed vessel was heated to 800 C. and kept at that temperature for one hour to produce 45 g. of carbonized fiber having a Methylene Blue adsorbtive power of 10 cc. and a tensile strength of 3X10 kg./cm.
Example 13 One hundred grams of lignin fiber produced by following the procedure of Example 12 was heated at 200 C. for 10 hours in air and was placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 800 C. in an electric furnace and kept at that temperature for 1 hour. Then N gas was replaced by air and the fiber was treated for 15 minutes in air to produce 34 g. of carbonized fiber having a Methylene Blue adsorbtive power of 25 cc. and a tensile strength of 2x10 kg./cm.
Example 14 Thirty parts by weight of sodium ligninsulfonate was dissolved in 15 parts by weight of 15% potassium hydroxide. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in parts by weight of water. The two were mixed. One hundred grams of the mixture was extruded from a nozzle of 0.2 mm. diameter and, after being dried at 200 C., wound on a bobbin. In this manner, lignin fiber was obtained. This fiber was heated for 10 hours in air at 200 C. and placed in an electric furnace. The fiber in the closed vessel was heated to 900 C. and kept at that temperature for 1 hour to produce 38 g. of carbonized fiber having a Methylene Blue adsorptive power of 12 cc. and a tensile strength of 3X10 kg./cm.
Example 15 Thirty parts by weight of calcium ligninsulfonate produced by the chemical treatment of hardwood was dis solved in 40 parts by weight of sulfuric acid solution. On the other hand, 30 parts by weight of polyvinyl alcohol was dissolved in 100 parts by Weight of water. The two were mixed. One hundred grams of the mixture was extruded from a nozzle of 0.2 mm. diameter, then dried at 250 C. and thereafter wound on a bobbin to produce lignin fiber. This fiber was pretreated at 200 C. for 10 hours in air and placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1000 C. in an electric furnace to produce 32 g. of carbonized fiber having a Methylene Blue adsorbtive power of 8 cc. and a tensile strength of 3x10 kg./cm.
Example 16 One hundred parts by weight of alkali-cellulose was dissolved in 30 parts by weight of carbon disulfide. On the other hand, 200 parts by weight of thiolignin produced by the chemical treatment of softwood was dissolved in 400 parts by weight of 15% sodium hydroxide solution. The two were mixed. One hundred grams of this mixture was extruded from a nozzle of 0.1 mm. diameter into hydrochloric acid solution while preventing gelation. The
One hundred parts by weight of alkali-cellulose was dissolved in 30 parts by weight of carbon disulfide. On the other hand, 100 parts by weight of alkali-lignin produced by the chemical treatment of hardwood was dissolved in 200 parts by weight of 10% sodium hydroxide solution. The two were mixed. One hundred grams of the mixture was extruded from a nozzle of 0.15 mm. diameter into air of 400 C.-450 C. while preventing the gelation and spun at a spinning rate of 50-100 m./ min. This fiber was placed in a porcelain tube and the tube was closed and placed in an electric furnace. The fiber in the closed vessel was heated to 800 C. and at that temperature 500 cc./ g. of air was blown thereinto. Thereafter, the fiber was allowed to stand at room temperature to produce 20 g. of carbonized fiber having a Methylene Blue adsorptive power of 23 cc. and a tensile strength of 2X10 kg./cm.
Example 18 Ten parts by weight of polyacrylonitrile was dissolved in 100 parts by weight of dimethyl sulfoxide. On the other hand, 60 parts by weight of thiolignin produced by the chemical treatment of hardwood was dissolved in 100 parts by weight of dimethylsulfoxide. The two were mixed at room temperature. One hundred grams of the mixture was extruded from a nozzle of 0.15 mm. into N gas of 350 C. and then wound on a bobbin at the spinning rate of 200 m./min. while drying it. The resultant lignin fiber was heated to 220 C. in a closed vessel and then placed in a porcelain tube. After air was replaced by N gas, the fiber in the tube was heated to 1500 C. at the rate of. 10 C./min. in an electric furnace to produce 32 g. of carbonized fiber having a tensile strength of 5 10 l g./cm. and an electric specific resistance of 5 x 10 Gem.
What we claim is:
1. A method for producing carbonized fiber which comprises heating a lignin fiber at a temperature of from 400 C. to the temperature at which substantial graphitization of the fiber occurs said lignin fiber being initially produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin-sulfonate in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, and dry-spinning the mixture.
2. A method according to claim 1, in which the fiber is produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin-sulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, and dry-spinning the resultant mixture.
3. A carbonized fiber produced in accordance with the method of claim 1.
4. A method for producing carbonized fiber which comprises heating a lignin fiber at a temperature of from 400 C. to the temperature at which substantial graphitization of the fiber occurs, said lignin fiber being initially produced by dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and lignin sulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto viscose and then wet-spinning the resultant mixture.
5. A carbonized fiber produced in accordance with the method of claim 4.
6. A method for producing carbonized fiber which comprises pretreating a fiber produced from lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, by heating to a temperature between 50 C. and 400 C. in an oxidizing atmosphere and then heating the thus treated fiber to a temperature between 400 C. and 2500 C. at a rate of less than 50 C./ min. in an inert gas.
7. A method for producing carbonized fiber which comprises dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, spinning the mixture, pretreating the thus obtained fiber by heating the fiber to a temperature between C. and 400 C. in an oxidizing atmosphere and then heating the fiber to a temperature between 400 C. and 2500 C. at the rate of less than 50 C./min. in an inert gas.
8. A method for producing activated carbonized fiber which comprises pretreating fiber produced from lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, by heating the fiber to a temperature between 5 0 C. and 400 C. in an oxidizing atmosphere and, heating the fiber to a temperature between 600 C. and 1000 C. at a rate of less than 50 C./min. in a closed vessel, containing an activating gas.
9. A method according to claim 8, in which the activat ing gas is selected from the group consisting of air, oxygen and steam.
10. A method for producing activated carbonized fiber which comprises dissolving lignin selected from the group consisting of alkali-lignin, thiolignin and ligninsulfonate produced by the chemical treatment of woody material, in a solvent capable of dissolving said lignin, adding thereto a high molecular weight material selected from the group consisting of polyvinyl alcohol, polyacrylonitrile and viscose, spinning the mixture and heating the thus obtained fiber to a temperature between 600 C. and 1000 C. at a rate of less than 50 C./min. in a closed vessel containing an activating gas.
11. A method according to claim 10, in which the activating gas is selected from the group consisting of air, oxygen and steam.
1 0 References Cited UNITED STATES PATENTS 3,053,775 9/1962 Abbott 252422 FOREIGN PATENTS 372,336 5/1932 GreatBritain.
PATRICK P. GARVIN, Primary Examiner US. Cl. X.R.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5753464 | 1964-10-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3461082A true US3461082A (en) | 1969-08-12 |
Family
ID=13058402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US492878A Expired - Lifetime US3461082A (en) | 1964-10-10 | 1965-10-04 | Method for producing carbonized lignin fiber |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3461082A (en) |
| GB (1) | GB1111299A (en) |
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| US3639140A (en) * | 1968-10-12 | 1972-02-01 | Nitto Boseki Co Ltd | Process for carbonized cellulose fiber or the products thereof |
| US3661616A (en) * | 1968-11-06 | 1972-05-09 | Notto Boseki Co Ltd | Process for carbonizing cellulose fiber or the products thereof |
| US3886093A (en) * | 1973-12-14 | 1975-05-27 | Westvaco Corp | Activated carbon with active metal sites and process for producing same |
| US5340511A (en) * | 1992-08-17 | 1994-08-23 | Enerkom (Proprietary Limited | Production of carbon fibre |
| RU2255152C1 (en) * | 2004-04-01 | 2005-06-27 | Закрытое акционерное общество "Эсма" | Carbon material manufacture method |
| US6967014B1 (en) * | 1999-12-06 | 2005-11-22 | Snecma Moteurs | Method of obtaining a carbon fiber fabric by continuously carbonizing a cellulose fiber fabric |
| US20080317661A1 (en) * | 2007-06-25 | 2008-12-25 | Weyerhaeuser Co. | Carbon fibers from kraft softwood lignin |
| US20080318043A1 (en) * | 2007-06-25 | 2008-12-25 | Weyerhaeuser Co. | Carbon fibers from kraft softwood lignin |
| WO2009068711A1 (en) * | 2007-11-27 | 2009-06-04 | Universidad De Sevilla | Method for the ambient-temperature production of micro- and nano-fibres of lignin and other resinous compounds |
| US20110274612A1 (en) * | 2009-01-15 | 2011-11-10 | Fraunhofer Geseiischaft Zur Forderung Der Angewandten Forschung E.V. | Lignin derivative, shaped body comprising the derivative and carbon fibers produced from the shaped body |
| US20110285049A1 (en) * | 2010-05-19 | 2011-11-24 | Baker Frederick S | Carbon nanotube (cnt)-enhanced precursor for carbon fiber production and method of making a cnt-enhanced continuous lignin fiber |
| WO2012003070A1 (en) * | 2010-06-30 | 2012-01-05 | Weyerhaeuser Nr Company | Lignin/polyacrylonitrile-containing dopes, fibers, and methods of making same |
| WO2012038259A1 (en) | 2010-09-23 | 2012-03-29 | Toho Tenax Europe Gmbh | Thermoplastic lignin for producing carbon fibers |
| WO2012112108A1 (en) * | 2011-02-14 | 2012-08-23 | Innventia Ab | Method for producing a lignin fiber |
| CN101768799B (en) * | 2010-01-29 | 2012-10-31 | 华南理工大学 | Lignin carbon nanofiber and preparation method thereof |
| US20120277091A1 (en) * | 2011-04-29 | 2012-11-01 | Korea Institute Of Energy Research | Method of Preparing Catalyst Using Alkali Metal or Alkaline Earth Metal in Natural Cellulose Fibers as Co-Catalyst and Dispersant |
| EP2524980A1 (en) * | 2011-05-18 | 2012-11-21 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method for producing precursor fibres and carbon fibres containing lignine |
| WO2013020919A1 (en) * | 2011-08-05 | 2013-02-14 | Sgl Carbon Se | Precursor fibres based on renewable resources |
| JP2013519691A (en) * | 2010-02-15 | 2013-05-30 | リグノル イノヴェイションズ リミテッド | Carbon fiber composition containing lignin derivative |
| WO2013112100A1 (en) * | 2012-01-23 | 2013-08-01 | Innventia Ab | Method for stabilizing lignin fiber for further conversion to carbon fiber |
| EP2644758A1 (en) | 2012-03-29 | 2013-10-02 | Honda R&D Europe (Deutschland) GmbH | Stabilization of lignin carbon fibers with crosslinkers |
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| WO2015143497A1 (en) * | 2014-03-28 | 2015-10-01 | The University Of Queensland | Carbon fibres from bio-polymer feedstocks |
| WO2015173723A1 (en) * | 2014-05-12 | 2015-11-19 | Stora Enso Oyj | Electrically dissipative polymer composition comprising conductive carbon powder emanating from lignin, a method for the manufacturing thereof and use thereof |
| WO2015173724A1 (en) * | 2014-05-12 | 2015-11-19 | Stora Enso Oyj | Electrically dissipative foamable composition comprising conductive carbon powder emanating from lignin, a method for the manufacturing thereof and use thereof |
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| FR3072386A1 (en) * | 2017-10-16 | 2019-04-19 | Centre National De La Recherche Scientifique | ENZYMATIC MODIFICATION OF LIGNIN FOR SOLUBILIZATION AND APPLICATIONS |
| WO2019086377A2 (en) | 2017-10-30 | 2019-05-09 | Centre National De La Recherche Scientifique | Preparation of carbon fibers from lignin/pva precursor fibers |
| CN110129005A (en) * | 2019-05-31 | 2019-08-16 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | A kind of road antilubricant and preparation method thereof based on seaweed modified material |
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| US3639140A (en) * | 1968-10-12 | 1972-02-01 | Nitto Boseki Co Ltd | Process for carbonized cellulose fiber or the products thereof |
| US3661616A (en) * | 1968-11-06 | 1972-05-09 | Notto Boseki Co Ltd | Process for carbonizing cellulose fiber or the products thereof |
| US3886093A (en) * | 1973-12-14 | 1975-05-27 | Westvaco Corp | Activated carbon with active metal sites and process for producing same |
| US5340511A (en) * | 1992-08-17 | 1994-08-23 | Enerkom (Proprietary Limited | Production of carbon fibre |
| DE4327204C2 (en) * | 1992-08-17 | 2003-08-14 | Csir Pretoria | Process for the production of carbon fibers |
| US6967014B1 (en) * | 1999-12-06 | 2005-11-22 | Snecma Moteurs | Method of obtaining a carbon fiber fabric by continuously carbonizing a cellulose fiber fabric |
| RU2255152C1 (en) * | 2004-04-01 | 2005-06-27 | Закрытое акционерное общество "Эсма" | Carbon material manufacture method |
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| CN110129005B (en) * | 2019-05-31 | 2021-01-19 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | Road anti-skid agent based on seaweed modified material and preparation method thereof |
| CN110129005A (en) * | 2019-05-31 | 2019-08-16 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | A kind of road antilubricant and preparation method thereof based on seaweed modified material |
| WO2024013370A1 (en) | 2022-07-14 | 2024-01-18 | Technikum Laubholz Gmbh | Precursor fibers of lignin-based carbon fibers, their production and use |
| DE102022117670A1 (en) | 2022-07-14 | 2024-01-25 | Technikum Laubholz Gmbh | Precursor fibers of lignin-based carbon fibers, their production and use |
Also Published As
| Publication number | Publication date |
|---|---|
| DE1646779A1 (en) | 1971-09-09 |
| DE1646779B2 (en) | 1973-01-25 |
| GB1111299A (en) | 1968-04-24 |
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