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US3220710A - Self-regulating attemperator - Google Patents

Self-regulating attemperator Download PDF

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Publication number
US3220710A
US3220710A US274971A US27497163A US3220710A US 3220710 A US3220710 A US 3220710A US 274971 A US274971 A US 274971A US 27497163 A US27497163 A US 27497163A US 3220710 A US3220710 A US 3220710A
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section
steam
pressure
throat
piston
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US274971A
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Forster Leslie Leonard
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Ingersoll Rand Co
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Ingersoll Rand Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22GSUPERHEATING OF STEAM
    • F22G5/00Controlling superheat temperature
    • F22G5/12Controlling superheat temperature by attemperating the superheated steam, e.g. by injected water sprays
    • F22G5/123Water injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K9/00Plants characterised by condensers arranged or modified to co-operate with the engines
    • F01K9/04Plants characterised by condensers arranged or modified to co-operate with the engines with dump valves to by-pass stages
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/13Desuperheaters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/54Venturi scrubbers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/2496Self-proportioning or correlating systems
    • Y10T137/2559Self-controlled branched flow systems
    • Y10T137/2564Plural inflows
    • Y10T137/2572One inflow supplements another

Definitions

  • a safety device such as diversion valves in the boiler and in the superheater act to discharge the steam in a dump steam line, which dump steam line bypasses the turbine and dis. charges the steam from the superheater, or the boiler, directly into the condenser.
  • the steam in the dump steam line is hot steam capable of causing great damage to the condenser and other equipment in its path.
  • Attemperator is provided in the dump steam line which attemperator provides an emergency supply of condensate spray to mix with the hot dump steam and to quickly reduce the temperature and the pressure of the hot dump steam to a sufficient degree thereby insuring the safety of the turbine and the condenser.
  • Another object of the present invention is to .provide an attemperator which would automatically mechanically vary the rate of flow of the condensate spray.
  • Still another object of the present invention is to provide an economical attemperator.
  • an attemperator for reducing the temperature and the pressure of steam.
  • This improved attemperator has a condensate supply means, flow means for receiving the steam, and control means operatively associated with the flow means and the supply means to control the condensate provided to the flow means.
  • FIGURE 1 is a diagrammatic view of a condenser system incorporating the improved attemperator of the present invention therein;
  • FIGURE 2 is a sectional view of the improved attemperat-or
  • FIGURES 3 and 4 are sectional views similar to FIG- URE 1 showing the travel of a piston in a control system of the attemperator;
  • FIGURES 5, 6 and 7 are sectional views similar to FIGURE 1 showing alternative embodiments of the present invention.
  • FIGURE 8 is a sectional view along the line 8-8 of FIGURE 7 in the direction of the arrows.
  • the principles of the present invention are broadly applicable to all systems embodying the reduction of the pressure and the temperature of a gaseous substance, the present invention is particularly adapted for use in conjunction with a dump steam system and hence it has been so illustrated and will be so described.
  • an attemperator is indicated generally by the reference numeral 10.
  • a flow means such as a steam pipe 18 ('FIG. 2) having an inlet section 29, a convergent section 22, a throat section 24, a divergent section 26 and an outlet section 28 (FIG. 2).
  • the steam pipe 18 is connected to a dump steam supply line 30 (FIG. 1) of the superheater 14 and the boiler 16 by any number of well known means 19 (FIG. 1), such as welds or threads.
  • the dump steam supply line 30 serves as an emergency steam by-pass system for a turbine 32 (FIG. 1).
  • safety devices such as diversion valves 34, FIG. 1, located in the dump steam line 30 extending from the superheater 14 and on the boil-er 16
  • the dump steam supply line 30 delivers the hot dump steam 12 to the pipe 18 of the attemperator 10 where the temperature and the pressure of the hot dump steam 12 are reduced before the hot dump steam 12 is discharged to a condenser 36 (FIG. 1), thus preventing the damaging of the condenser 36 by the hot dump steam 12.
  • the hot dump steam 12 enters the pipe 18 (FIG. 2) through the inlet section 20, flows through the convergent section 22 and is delivered to the throat section 24 where it forms a vena contracta at 36a (FIG. 2).
  • the condensate spray 38 is supplied to the throat section 24 by a supply means, such as a condensate supply conduit 40.
  • the condensate supply conduit 44 has a condensate spray inlet 42 at one end, which spray inlet 42 is connected to any well known apparatus, such as a pump 43 (FIG. 1) capable of supplying condensate spray 38 under pressure to the condensate sup ply conduit 40.
  • the condensate spray 38 is delivered to the throat section 24, from the conduit 40, through an orifice 44 (FIG. 2).
  • variable volume means such as a needle 46 extending through the throat section 24 and the orifice 44 to reduce the annular throat area of the orifice 44 (FIG. 2) through which annular throat area the condensate spray 38 is ejected into the throat section 24.
  • the needle 46 has a tapered outer surface 54 to aid in the ejecting of the condensate spray 38 into the throat section 24.
  • the saturated dump steam 52 then flows through the divergent section 26 and the outlet section 28 Where it is discharged into the dump steam outlet line 31 (FIG. 1) whereby it is delivered to the condenser 36.
  • the inlet section is under the pressure of the hot dump steam 12 it will be under a higher pressure than the outlet section 28 which will be under the pressure of the saturated or cooled dump steam 52. Therefore, the steam pipe 18 has a high pressure area 54 in the inlet section 20 and a low pressure area 56 in the outlet section 28.
  • a control means such as a spray control assembly 58 (FIG. 2) is provided.
  • Spray control assembly The spray control assembly 58 is provided with a pressure cylinder 60 (FIG. 2), which pressure cylinder 60 has an annular extension 62 which is adapted to be connected to an annular extension 64 of the throat section 24.
  • the annular extension 62 and the vertical annular extension 64 can be connected together by any number of ways, such as by the flanges 66, to form a tight leak proof connection.
  • the pressure cylinder 60 is adapted to receive the piston end 68 (FIG. 2) of the needle 46.
  • the needle 46 extends longitudinally as shown in FIG. 2 from the condensate supply conduit 40, through the orifice 44, the throat section 24, across the annular extension 64 and the annular extension 62 and it terminates in the pressure cylinder 60.
  • the piston end 68 of the needle 46 is connected to a piston 70 (FIG. 2) which piston 70 is disposed in the pressure cylinder 60.
  • the piston 70 and the inner walls 72 of the pressure cylinder 60 cooperate to define a low pressure chamber '74 and a high pressure chamber 76 as shown in FIG. 2.
  • the high pressure chamber 76 In order to bring the high pressure chamber 76 under the influence of the pressure in the high pressure area 54 in the inlet section 20, the high pressure chamber 76 is connected to the inlet section 20 by a high pressure balance line 78 (FIG. 2). Similarly a low pressure balance line 80 connects the low pressure chamber 74 with the outlet section 28 to bring the low pressure chamber 74 under the influence of the pressure in the low pressure area 54.
  • the high pressure chamber 76 will be at a higher pressure than the low pressure chamber 74 when dump steam 12 is flowing through the steam pipe 18. It will further be understood that as the rate of steam flow in pipe 18 increases the pressure in the inlet section 20 will increase, consequenty increasing the amount of dump steam 12 and the pressure in the high pressure chamber 76. As the volume of dump steam 12 and the pressure in the high pressure chamber 76 increases the piston 70 will be lifted upwardly away from the throat section 24 of the steam pipe 18. As the piston 70 is moved upwardly from the position shown in FIG. 2 to the position shown in FIG. 3, the piston 79 will carry the needle 46 upwardly as viewed in FIG. 2.
  • the needle 46 has a tapered outer surface 50 that is tapered toward its conduit end 82, as the needle 46 is moved upward, a thinner portion of the tapered outer portion 50 of the needle 46 is positioned in the orifice 44 thus increasing the annular throat area of the orifice 44 as shown in FIG. 3, to allow a greater amount of condensate spray 38 to be sprayed into the throat section 24 to mix with the hot dump steam 12.
  • the pressure in the low pressure chamber 74 and the weight of the piston 70 can be arranged so that the pressure in the high pressure chamber 76 will position the piston 70 to control the position of the needle 46 in the orifice 44 for any range of the anticipated rate of flow of the hot dump steam 12.
  • the amount of condensate spray 38 that is sprayed into the throat section 24 to mix with the flowing Operation Even though it is believed the operation of the apparatus will be apparent from the foregoing description, a brief review of such operation will now be made for purposes of summary and simplification.
  • the diversion valves 34 located in the dump steam line 30 associated with the superheater 14 and the boiler 16 cause the hot dump steam 12 in the superheater 14 and the boiler 16 to be dumped in the dump steam line 39.
  • the hot dump steam 12 travels in the dump steam line 30 to the attemperator 1E).
  • the hot dump steam 12 enters the attemperator 10 through the inlet section 20 and travels through the convergent section 22 to the throat section 24.
  • the hot dump steam 12 also flows from the inlet section 20 through the high pressure balance line 78 to high pressure chamber 76 of the spray control assembly 58.
  • the hot dump steam 12 in the high pressure chamber 76 lifts the piston 70 in the pressure cylinder 66.
  • the motion of the piston 70 controls the position of the needle 46 in the orifice 44.
  • the needle 46 has a tapered outer surface 50. Therefore, as the piston 70 causes the needle 46 to change its longitudinal position in the orifice 44 it will cause annular throat area of the orifice 44 to vary. Thus providing control of the supply of condensate spray 38 being fed into the throat section 24.
  • Condensate spray 38 is delivered to the throat section 24 through the condensate supply conduit 40, and the orifice 44. Therefore, the larger the annular throat area of the orifice 44 the greater the amount of condensate spray 38 that will be ejected into the throat section 24 to mix with the hot dump steam 12, and conversely the smaller the annular throat area of the orifice 44 the lesser the amount of condensate spray 38 that will be ejected into the throat section 24.
  • the condensate spray 38 When the condensate spray 38 is mixed with the hotdump steam 12, such mixture will reduce the hot dump steam 12 to saturated dump steam 52 having a lower pressure and a lower temperature than the hot dump steam 12.
  • the saturated dump steam 52 is then discharged from the attemperator into dump steam outlet line and is delivered to the condenser 36.
  • a spring 86 is disposed in the presure cylinder 60 in the chamber 74
  • the spring 86 rests betwen the upper horizontal wall 88 of the pressure cylinder 60 and the piston 70
  • the spring 86 serves to prevent a sudden thrust of the piston 70 and of the needle 46 in the case of a sudden increase of steam flow in the steam pipe 18 or in the case of the initial burst of steam flow in the steam pipe 18
  • the spring 86 will also provide a finer control for the travel of the piston 70 and the needle 46 Further alternatively as shown in FIG.
  • uniform motion means such as the vertical walls 99 of the pressure cylinder 60 and the vertical walls 92 of the piston '70 being tapered slightly, are provided in order to provide a more linear, uniform, and smoother movement of the needle 46
  • a uniform motion means such as a dash pot 94 is disposed in the condensate spray conduit 40'.
  • the conduit end 82 of the needle 46 is disposed in the dash pot 94.
  • the conduit end 82' is provided with a piston 96 (FIG. 7) which piston 96 rests in a liquid 98, such as oil, disposed in the dash pot 94.
  • the action between the piston 96 and the liquid 98 will result in a more stabilized, uniform, better controlled, needle motion.
  • the dash pot 94 can be connected to the conduit 40 by way number of ways such as angle strips 100, in order not to obstruct the flow of conduit 40".
  • Attemperator which automatically varies the rate of flow of the condensate spray in response and proportion to the dump steam flow rate.
  • the attemperator mechanically varies the flow rate and provides for a more economical efficient operation.
  • An attemperator for reducing the temperature and the pressure of flowing steam comprising:
  • said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said diverging section to discharge said steam from said p p (1) said steam cooperating With said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure differential between said inlet section and said outlet section;
  • An attemperator for reducing the temperature and the pressure of flowing steam comprising:
  • said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said diverging section to discharge said steam from said P p 1) said steam cooperating with said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure difierential between said inlet section and said outlet section;
  • said needle being provided with a tapered outer surface
  • An attemperator for reducing the temperature and the pressure of flowing steam comprising:
  • said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said divenging section to discharge said steam from said P p (1) said steam cooperating With said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure differential between said inlet section and said outlet section;
  • said pipe being provided with an inlet section of uniform cross section for receivingsaid steam, a converging section disposed adjacent to and communicating with said inlet section for reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section of uniform cross section disposed adjacent to and communicating with said diverging section to discharge said steam from said pipe,

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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Description

Nov. 30, 1965 FORSTER 3,220,710
SELF-REGULATING ATTEMPERATOR Filed April 23, 1965 4 Shee1;sSheet 1 32 TURBINE l6 B0| Z 36 CONDENSER 3| s4 DIVERSION VALVE 1 '{li 43 PUMP? ATTEMPERATOR |4 34D|VERSION l8 SUPERHEATER VALVE 30 I ao 1 2 '/5,8 FROM THE 74 3 SUPERHEATER l4 OR BOILER l6 26 52 i 50 2 T I 4 44 i 46 |8/ 20 TO K) E CONDENSER 36 82 INVENTOR. 4o LESLIE L. FORSTEl-P F/G. 2 42 FROM CONDENSATE PUMP 43 ATTORNEY Nov. 30, 1965 L. FORSTER 3,220,710
- SELF-REGULATING ATTEMPERATOR Filed April 23, 1963 4 Sheets-Sheet 2 TO CONDENSER 82 FROM THE 42 4o SUPERHEATER OR BOILER P76. 3 FROM CONDENSATE PUMP TO CONDENSER I0 I 82 M THE SUPERHEATER 42 40 OR BOILER IN VENTOR.
FROM CONDENSATE LESL/E L. FORSTER PUMP BY ATTORNEY Nov. 30, 1965 FORSTER 3,
SELF-REGULATING ATTEMPERATOR Filed April 25, 1963 4 Sheets-Sheet 3 5 42 h FROM THE FROM CONDENSATE E EATER P OR BOILER FROM THE 90 SUPERHEATER 6 6 OR BOILER CONDENSER IO 6 b INVENTOR. F/ 6 42 LESLIE FORSTER FROM CONDENSATE BY PUMP Nov. 30, 1965 Fo s I 3,220,710
SELF-REGULATING ATTEMPERATOR H II 7 a @0 2;
CONDENSER 7 R FROM THE T SUPERHEATER 94 H OR BOILER FROM CONDENSATE PUMP INVENTOR. LESLIE L. FORSTER BY A .1
ATTORNEY United States Patent @fitice 3,226,716 Patented Nov. 30, 1965 3,220,710 SELF-REGULATING ATTEMPERATOR Leslie Leonard Forster, Easton, Pa., assignor to Ingersoll- Rand Company, New York, N.Y., a corporation of New Jersey Filed Apr. 23, 1963, Ser. No. 274,971 4 Claims. (Cl. 26169) This invention relates to steam condensers and more particularly to an improved attemperator for such steam condensers and for reducing the temperature of the steam which is to be condensed.
Heretofore it has been known that steam from a boiler or a superheater is fed to a turbine where the steam drives the turbine and thereby does work. In the course of driving the turbine the temperature and the pressure of the steam is reduced. From the turbine, the used steam is exhausted into a condenser where the steam is condensed.
In the case of the occurrence of an emergency condition, such as power failure in the power plant, a safety device, such as diversion valves in the boiler and in the superheater act to discharge the steam in a dump steam line, which dump steam line bypasses the turbine and dis. charges the steam from the superheater, or the boiler, directly into the condenser. However, the steam in the dump steam line is hot steam capable of causing great damage to the condenser and other equipment in its path. In order to prevent the hot steam from damaging the other equipment an attemperator is provided in the dump steam line which attemperator provides an emergency supply of condensate spray to mix with the hot dump steam and to quickly reduce the temperature and the pressure of the hot dump steam to a sufficient degree thereby insuring the safety of the turbine and the condenser.
Heretofore in the attemperator art no provision has been made to regulate the flow of the condensate spray in proportion to the hot dump steam flow. The lack of regulation of the condensate spray in proportion to the hot dump steam, necessitates that the *attemperator be designed for maximum dump steam flow conditions. Consequently the condensate spray flow rate at light dump steam flow leads, is far in excess of that required to reduce the temperature of the steam.
It is the general object of the present invention to avoid and overcome the foregoing and other difiiculties of and objections to prior art practices by the provision of an attemperator which would automatically vary the rate of flow of the condensate spray in response and proportion to the dump steam flow rate.
Another object of the present invention is to .provide an attemperator which would automatically mechanically vary the rate of flow of the condensate spray.
Still another object of the present invention is to provide an economical attemperator.
The aforesaid objects of the present invention, and other objects which will become apparent as the description proceeds, are achieved by providin an attemperator for reducing the temperature and the pressure of steam. This improved attemperator has a condensate supply means, flow means for receiving the steam, and control means operatively associated with the flow means and the supply means to control the condensate provided to the flow means.
For a better understanding of the present invention reference should be had to the accompanying drawings, wherein like numerals of reference indicate similar parts throughout the several views and wherein:
FIGURE 1, is a diagrammatic view of a condenser system incorporating the improved attemperator of the present invention therein;
FIGURE 2 is a sectional view of the improved attemperat-or;
FIGURES 3 and 4 are sectional views similar to FIG- URE 1 showing the travel of a piston in a control system of the attemperator;
FIGURES 5, 6 and 7 are sectional views similar to FIGURE 1 showing alternative embodiments of the present invention;
FIGURE 8 is a sectional view along the line 8-8 of FIGURE 7 in the direction of the arrows.
Although the principles of the present invention are broadly applicable to all systems embodying the reduction of the pressure and the temperature of a gaseous substance, the present invention is particularly adapted for use in conjunction with a dump steam system and hence it has been so illustrated and will be so described.
With specific reference to the form of the present invention illustrated in the drawings, and referring particularly to FIGURE 2 an attemperator is indicated generally by the reference numeral 10. In order to receive dump steam 12 from a superheater 14 or a boiler 16 (FIG. 1) the attemperat-or 10 is provided with a flow means, such as a steam pipe 18 ('FIG. 2) having an inlet section 29, a convergent section 22, a throat section 24, a divergent section 26 and an outlet section 28 (FIG. 2). The steam pipe 18 is connected to a dump steam supply line 30 (FIG. 1) of the superheater 14 and the boiler 16 by any number of well known means 19 (FIG. 1), such as welds or threads. The dump steam supply line 30 serves as an emergency steam by-pass system for a turbine 32 (FIG. 1).
When an emergency condition, such as a power failure occurs, in order to prevent hot steam from the superheater 14 or the boiler 16 from going through the turbine 32 and damaging the turbine 32, safety devices (such as diversion valves 34, FIG. 1, located in the dump steam line 30 extending from the superheater 14 and on the boil-er 16) are opened to discharge the hot steam from the 'superheater 14 and the boiler 16 into the dump steam supply line 30. The dump steam supply line 30 delivers the hot dump steam 12 to the pipe 18 of the attemperator 10 where the temperature and the pressure of the hot dump steam 12 are reduced before the hot dump steam 12 is discharged to a condenser 36 (FIG. 1), thus preventing the damaging of the condenser 36 by the hot dump steam 12.
The hot dump steam 12 enters the pipe 18 (FIG. 2) through the inlet section 20, flows through the convergent section 22 and is delivered to the throat section 24 where it forms a vena contracta at 36a (FIG. 2). In order to reduce the temperature and the pressure of the hot dump steam 12, it is mixed with condensate spray 38 (FIG. 2) in the throat section 24. The condensate spray 38 is supplied to the throat section 24 by a supply means, such as a condensate supply conduit 40. The condensate supply conduit 44) has a condensate spray inlet 42 at one end, which spray inlet 42 is connected to any well known apparatus, such as a pump 43 (FIG. 1) capable of supplying condensate spray 38 under pressure to the condensate sup ply conduit 40. The condensate spray 38 is delivered to the throat section 24, from the conduit 40, through an orifice 44 (FIG. 2).
One means tor causing the conduit spray 38 to be turbulently sprayed into the throat section 24 and thus be thoroughly mixed with the hot dump steam 12, comprises variable volume means such as a needle 46 extending through the throat section 24 and the orifice 44 to reduce the annular throat area of the orifice 44 (FIG. 2) through which annular throat area the condensate spray 38 is ejected into the throat section 24. The needle 46 has a tapered outer surface 54 to aid in the ejecting of the condensate spray 38 into the throat section 24.
When the condensate spray 38 is mixed with the hot dump steam 12 in the throat section 24, it will cause the 3 reduction of the temperature and the pressure of the hot dump steam 12 and thus will cause the hot dump steam 12 to become saturated dump steam 52 (FIG. 2).
The saturated dump steam 52 then flows through the divergent section 26 and the outlet section 28 Where it is discharged into the dump steam outlet line 31 (FIG. 1) whereby it is delivered to the condenser 36. It will thus be understood that since the inlet section is under the pressure of the hot dump steam 12 it will be under a higher pressure than the outlet section 28 which will be under the pressure of the saturated or cooled dump steam 52. Therefore, the steam pipe 18 has a high pressure area 54 in the inlet section 20 and a low pressure area 56 in the outlet section 28.
In order to regulate the amount of condensate spray 38 sprayed into the throat section 24, in proportion to the rate of steam flow flowing through the pipe 18, a control means, such as a spray control assembly 58 (FIG. 2) is provided. Spray control assembly The spray control assembly 58 is provided with a pressure cylinder 60 (FIG. 2), which pressure cylinder 60 has an annular extension 62 which is adapted to be connected to an annular extension 64 of the throat section 24. The annular extension 62 and the vertical annular extension 64 can be connected together by any number of ways, such as by the flanges 66, to form a tight leak proof connection.
The pressure cylinder 60 is adapted to receive the piston end 68 (FIG. 2) of the needle 46. The needle 46 extends longitudinally as shown in FIG. 2 from the condensate supply conduit 40, through the orifice 44, the throat section 24, across the annular extension 64 and the annular extension 62 and it terminates in the pressure cylinder 60. The piston end 68 of the needle 46 is connected to a piston 70 (FIG. 2) which piston 70 is disposed in the pressure cylinder 60. The piston 70 and the inner walls 72 of the pressure cylinder 60 cooperate to define a low pressure chamber '74 and a high pressure chamber 76 as shown in FIG. 2. In order to bring the high pressure chamber 76 under the influence of the pressure in the high pressure area 54 in the inlet section 20, the high pressure chamber 76 is connected to the inlet section 20 by a high pressure balance line 78 (FIG. 2). Similarly a low pressure balance line 80 connects the low pressure chamber 74 with the outlet section 28 to bring the low pressure chamber 74 under the influence of the pressure in the low pressure area 54.
Therefore, it will be understood that the high pressure chamber 76 will be at a higher pressure than the low pressure chamber 74 when dump steam 12 is flowing through the steam pipe 18. It will further be understood that as the rate of steam flow in pipe 18 increases the pressure in the inlet section 20 will increase, consequenty increasing the amount of dump steam 12 and the pressure in the high pressure chamber 76. As the volume of dump steam 12 and the pressure in the high pressure chamber 76 increases the piston 70 will be lifted upwardly away from the throat section 24 of the steam pipe 18. As the piston 70 is moved upwardly from the position shown in FIG. 2 to the position shown in FIG. 3, the piston 79 will carry the needle 46 upwardly as viewed in FIG. 2. Since the needle 46 has a tapered outer surface 50 that is tapered toward its conduit end 82, as the needle 46 is moved upward, a thinner portion of the tapered outer portion 50 of the needle 46 is positioned in the orifice 44 thus increasing the annular throat area of the orifice 44 as shown in FIG. 3, to allow a greater amount of condensate spray 38 to be sprayed into the throat section 24 to mix with the hot dump steam 12.
Conversely as the flow rate of the hot dump steam 12 decreases the decreased volume and pressure of the dump steam 12 in the high pressure chamber 76 will cause the piston 70 to fall downwardly as viewed in FIGURE 3 toward the steam pipe 18 from the position shown in FIGURE 3 to the position shown in FIGURE 4. When the piston falls downwardly the needle 46 is moved toward the condensate supply conduit 40 to position a wider portion of the tapered outer surface 50 of the needle 46 in the orifice 44 thus reducing the annular throat area of the Orifice 44 as shown in FIG. 4 to allow a lesser amount of condensate spray 38 to be sprayed into the throat section 24 to mix with the hot dump steam 12.
It will be understood by those skilled in the art that the pressure in the low pressure chamber 74 and the weight of the piston 70 can be arranged so that the pressure in the high pressure chamber 76 will position the piston 70 to control the position of the needle 46 in the orifice 44 for any range of the anticipated rate of flow of the hot dump steam 12. Thus the amount of condensate spray 38 that is sprayed into the throat section 24 to mix with the flowing Operation Even though it is believed the operation of the apparatus will be apparent from the foregoing description, a brief review of such operation will now be made for purposes of summary and simplification.
When an emergency condition, such as a power failure occurs, the diversion valves 34 located in the dump steam line 30 associated with the superheater 14 and the boiler 16 (FIG. 1) cause the hot dump steam 12 in the superheater 14 and the boiler 16 to be dumped in the dump steam line 39. The hot dump steam 12 travels in the dump steam line 30 to the attemperator 1E). The hot dump steam 12 enters the attemperator 10 through the inlet section 20 and travels through the convergent section 22 to the throat section 24. The hot dump steam 12 also flows from the inlet section 20 through the high pressure balance line 78 to high pressure chamber 76 of the spray control assembly 58. The hot dump steam 12 in the high pressure chamber 76 lifts the piston 70 in the pressure cylinder 66. The motion of the piston 70 controls the position of the needle 46 in the orifice 44. The needle 46 has a tapered outer surface 50. Therefore, as the piston 70 causes the needle 46 to change its longitudinal position in the orifice 44 it will cause annular throat area of the orifice 44 to vary. Thus providing control of the supply of condensate spray 38 being fed into the throat section 24.
Condensate spray 38 is delivered to the throat section 24 through the condensate supply conduit 40, and the orifice 44. Therefore, the larger the annular throat area of the orifice 44 the greater the amount of condensate spray 38 that will be ejected into the throat section 24 to mix with the hot dump steam 12, and conversely the smaller the annular throat area of the orifice 44 the lesser the amount of condensate spray 38 that will be ejected into the throat section 24.
It will be recognized by those skilled in the art that as the rate of flow of the hot dump steam 12 is increased it will cause the piston 70 to lift from the position shown in FIG. 2 to the position shown in FIG. 3, thus lifting the needle 46 to cause the annular throat area of the orifice 44 to be increased as shown in FIG. 3. Alternatively as the rate of flow of the hot dump steam 12 is decreased, it will cause the piston 70 to fall from the position shown in FIG. 3 to the position shown in FIG. 4 thus lowering the needle 46 to cause a decrease in the anular throat area of the orifice 44 as shown in FIG. 4. Therefore, it is understood that the rate of flow of the hot dump steam 12 is the attemperator 10 will control the amount of condensate spray 38 that will be sprayed into the throat section 24.
When the condensate spray 38 is mixed with the hotdump steam 12, such mixture will reduce the hot dump steam 12 to saturated dump steam 52 having a lower pressure and a lower temperature than the hot dump steam 12. The saturated dump steam 52 is then discharged from the attemperator into dump steam outlet line and is delivered to the condenser 36.
Alternative embodiments It will be understood by those skilled in the art that alternatively as shown in FIG. 5 a spring 86 is disposed in the presure cylinder 60 in the chamber 74 The spring 86 rests betwen the upper horizontal wall 88 of the pressure cylinder 60 and the piston 70 The spring 86 serves to prevent a sudden thrust of the piston 70 and of the needle 46 in the case of a sudden increase of steam flow in the steam pipe 18 or in the case of the initial burst of steam flow in the steam pipe 18 In addition the spring 86 will also provide a finer control for the travel of the piston 70 and the needle 46 Further alternatively as shown in FIG. 6 uniform motion means, such as the vertical walls 99 of the pressure cylinder 60 and the vertical walls 92 of the piston '70 being tapered slightly, are provided in order to provide a more linear, uniform, and smoother movement of the needle 46 Still further alternatively as shown in FIGURES 7 and 8 in order to smooth, stabilize and limit the travel of the needle 46" to a prescribed maximum and minimum a uniform motion means, such as a dash pot 94 is disposed in the condensate spray conduit 40'. The conduit end 82 of the needle 46 is disposed in the dash pot 94. In addition the conduit end 82' is provided With a piston 96 (FIG. 7) which piston 96 rests in a liquid 98, such as oil, disposed in the dash pot 94. The action between the piston 96 and the liquid 98 will result in a more stabilized, uniform, better controlled, needle motion. As shown in FIG. 8 the dash pot 94 can be connected to the conduit 40 by way number of ways such as angle strips 100, in order not to obstruct the flow of conduit 40".
It will be recognized by those skilled in the art that the objects of the present invention have been achieved by providing an attemperator which automatically varies the rate of flow of the condensate spray in response and proportion to the dump steam flow rate. The attemperator mechanically varies the flow rate and provides for a more economical efficient operation.
While in accordance with the patent statutes a preferred embodiment of the present invention has been illustrated and described in detail, it is to be particularly understood that the invention is not limited thereto or thereby.
I claim:
1. An attemperator for reducing the temperature and the pressure of flowing steam comprising:
(a) a pipe for receiving said steam;
(b) said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said diverging section to discharge said steam from said p p (1) said steam cooperating With said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure differential between said inlet section and said outlet section;
(c) a conduit having two ends and adapted to be con nected at one of said ends to a source of condensate spray and having the other of said ends communicating with said throat section to supply condensate spray to said throat section;
(1) said other end of said conduit terminating in an orifice;
(d) a pressure cylinder having side walls and being connected to said throat section;
(e) a piston disposed in said cylinder;
(i) said piston cooperating with said side walls of said pressure cylinder to form two pressure chambers;
(g) first conduit means connecting one of said pressure chambers to said inlet section to put said pressure chamber under the influence of the pressure in said inlet section,
(h) second conduit means connecting the other of said pressure chambers to said outlet section to put said other pressure chamber under the influence of the pressure in said outlet section;
(i) a needle attached to said piston and extending through said throat section and through said orifice,
(j) said needle being reciprocated by said piston to vary the flow area of said orifice.
2. An attemperator for reducing the temperature and the pressure of flowing steam comprising:
(a) a pipe for receiving said steam;
(b) said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said diverging section to discharge said steam from said P p 1) said steam cooperating with said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure difierential between said inlet section and said outlet section;
(c) a conduit having two ends and adapted to be connected at one of said ends to a source of condensate spray and having the other of said ends communicating with said throat section to supply condensate spray to said throat section,
(1) said other end of said conduit terminating in an orifice having a reduced horizontal flow area to cause said condensate spray to be turbulently ejected in said throat section;
(d) a pressure cylinder having side Walls and being connected to said throat section;
(e) a piston disposed in said cylinder;
(f) said piston cooperating with said side walls of said pressure cylinder to form two pressure chambers; (g) first conduit means connecting one of said pressure chambers to said inlet section to put said pressure chamber under the influence of the pressure in said inlet section;
(h) second conduit means connecting the other of said pressure chambers to said outlet section to put said other pressure chamber under the influence of the pressure in said outlet section;
(i) a needle attached to said piston and extending through said throat section and through said orifice;
(1) said needle being provided with a tapered outer surface;
(j) said needle being reciprocated by said piston to vary the flow area of said orifice.
3. An attemperator for reducing the temperature and the pressure of flowing steam comprising:
(a) a pipe for receiving said steam;
(b) said pipe being provided with an inlet section for receiving said steam, a converging section disposed adjacent to and communicating with said inlet section reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section disposed adjacent to and communicating with said divenging section to discharge said steam from said P p (1) said steam cooperating With said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure differential between said inlet section and said outlet section;
() a conduit having two ends and adapted to be connected at one of said ends to a source of condensate spray and having the other of said ends communicating with said throat section to supply condensate spray to said thoat section;
(1) said other end of said conduit terminating in an orifice;
(d) a pressure cylinder having side walls and being connected to said throat section;
(e) a piston disposed in said cylinder;
(f) said piston cooperating with said side Walls of said presure cylinder to form two pressure chambers; (g) first conduit means connecting one of said pressure chambers to said inlet section to put said pressure chamber under the influence of the pressure in said inlet section,
(h) second conduit means connecting the other of said pressure chambers to said outlet section to put the pressure of flowing steam comprising:
(a) a pipe for receiving said steam;
(b) said pipe being provided with an inlet section of uniform cross section for receivingsaid steam, a converging section disposed adjacent to and communicating with said inlet section for reducing the volume of said steam, a throat section disposed adjacent to and communicating with said converging section for causing said steam to reach a vena contracta, a diverging section disposed adjacent to and communicating with said throat section to expand said steam, and an outlet section of uniform cross section disposed adjacent to and communicating with said diverging section to discharge said steam from said pipe,
(1) said steam cooperating with said inlet section and said converging section and said throat section and said diverging section and said outlet section to create a pressure difierential between said inlet section and said outlet section;
(c) a conduit having two ends and adapted to be connected at one of said ends to a source of condensate spray and having the other of said ends communicating with said throat section to supply condensate spray to said throat section,
(1) said other end of said conduit terminating in an orifice;
(d) a pressure cylinder having side walls and being adjacent said throat section;
(e) a piston disposed in said cylinder;
(f) said piston cooperating with said side Walls of said pressure cylinder to form two pressure chambers; (g) first conduit means connecting one of said pressure chambers to said inlet section to put said pressure chamber under the influence of the pressure in said inlet section;
(h) second conduit means connecting the other of said pressure chambers to said outlet sectionto put said other pressure chamber under the influence of the pressure in said outlet section;
(i) a needle attached to said piston and extending into said conduit for controlling the fiow of condensate spray through said orifice;
(j) said needle being reciprocated by said piston to vary the flow area of said orifice.
References Cited by the Examiner UNITED STATES PATENTS FOREIGN PATENTS 11/1935 France.
1/ 1921 Great Britain. 8/ 1936 Great Britain.
HARRY B. THORNTON, Primary Examiner.
RONALD R. WEAVER, Examiner.

Claims (1)

1. AN ATTEMPERATOR FOR REDUCING THE TEMPERATURE AND IN PRESSURE OF FLOWING STREAM COMPRISING: (A) A PIPE FOR RECEIVING SAID STREAM; (B) SAID PIPE BEING PROVIDED WITH AN INLET SECTION FOR RECEIVING SAID STEAM, A COVERGING SECTION DISPOSED ADJACENT TO AND COMMUNICATING WITH SAID INLET SECTION REDUCING THE VOLUME OF SAID STEAM, A THROAT SECTION DISPOSED ADJACENT TO AND COMMUNICATING WITH SAID CONVERGING SECTION FOR CAUSING SAID STEAM TO REACH A VENA CONTRACTA, A DIVERGING SECTION DISPOSED ADJACENT TO AND COMMUNICATING WITH SAID THROAT SECTION TO EXPAND SAID STEAM, AND AN OUTLET SECTION DISPOSED ADJACENT TO AND COMMUNICATING WITH SAID DIVERGING SECTION TO DISCHARGE SAID STEAM FROM SAID PIPE, (1) SAID STREAM COOPERATING WITH SAID INLET SECTION AND SAID CONVERGING SECTION SECTION AND SAID THROAT SECTION AND SAID DIVERGING SECTION AND SAID OUTLET SECTION TO CREATE A PRESSURE DIFFERENTIAL BETWEEN SAID INLET SECTION AND SAID OUTLET SECTION; (C) A CONDUIT HAVING TWO ENDS AND ADAPTED TO BE CONNECTED AT ONE OF SAID ENDS TO A SOURCE OF CONDENSATE SPRAY AND HAVING THE OTHER OF SAID ENDS COMMUNICATING WITH SAID THROAT SECTION TO SUPPLY CONDENSATE SPRAY TO SAID THROAT SECTION; (1) SAID OTHER END OF SAID CONDUIT TERMINATING IN AN ORIFICE; (D) A PRESSURE CYLINDER HAVING SIDE WALLS AND BEING CONNECTED TO SAID THROAT SECTION; (E) A PISTON DISPOSED IN SAID CYLINDER; (F) SAID PISTON COOPERATING WITH SAID SIDE WALLS OF SAID PRESSURE CYLINDER TO FORM TWO PRESSURE CHAMBERS; (G) FIRST CONDUIT MEANS CONNECTING ONE OF SAID PRESSURE CHAMBERS TO SAID INLET SECTION TO PUT SAID PRESSURE CHAMBER UNDER THE INFLUENCE OF THE PRESSURE IN SAID INLET SECTION, (H) SECOND CONDUIT MEANS CONNECTING THE OTHER OF SAID PRESSURE CHAMBERS TO SAID OUTLET SECTION TO PUT SAID OTHER PRESSURE CHAMBER UNDER THE INFLUENCE OF THE PRESSURE IN SAID OUTLET SECTION; (I) A NEEDLE ATTACHED TO SAID PISTON AND EXTENDING THROUGH SAID THROAT SECTION AND THROUGH SAID ORIFICE, (J) SAID NEEDLE BEING RECIPROCATED BY SAID PISTON TO VARY THE FLOW AREA OF SAID ORIFICE.
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Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3331590A (en) * 1965-02-18 1967-07-18 Battenfeld Werner Pressure reducing control valve
US3502308A (en) * 1967-06-03 1970-03-24 Yawata Seitetsu Kk Wet type gas scrubber
US3716346A (en) * 1970-09-21 1973-02-13 Diamond Shamrock Corp Method of dissolving liquefied chlorine in an aqueous solvent
US3898308A (en) * 1972-08-29 1975-08-05 Baum Verfahrenstechnik Venturi scrubber
US4130611A (en) * 1976-12-06 1978-12-19 Yarway Corporation Attemperator
US4368751A (en) * 1977-12-03 1983-01-18 Chauvier Fernand L O J Valve
US4378254A (en) * 1977-12-13 1983-03-29 Chauvier Fernand L O J Method for simultaneously cleaning and skimming a vessel containing a liquid
US4404984A (en) * 1980-06-03 1983-09-20 Jones James S Gas-liquid mixing metering system
US4442047A (en) * 1982-10-08 1984-04-10 White Consolidated Industries, Inc. Multi-nozzle spray desuperheater
US4634559A (en) * 1984-02-29 1987-01-06 Aluminum Company Of America Fluid flow control process
US4634560A (en) * 1984-02-29 1987-01-06 Aluminum Company Of America Aspirator pump and metering device
US5041246A (en) * 1990-03-26 1991-08-20 The Babcock & Wilcox Company Two stage variable annulus spray attemperator method and apparatus
US5570713A (en) * 1994-11-07 1996-11-05 Baracuda International Corporation Flow control weir valve
US6706438B2 (en) * 2000-08-10 2004-03-16 Honda Giken Kogyo Kabushiki Kaisha Fluid supply device for fuel cell
US6746001B1 (en) * 2003-02-28 2004-06-08 Control Components, Inc. Desuperheater nozzle
US20040177613A1 (en) * 2003-03-12 2004-09-16 Depenning Charles Lawrence Noise abatement device and method for air-cooled condensing systems
US20050045416A1 (en) * 2003-08-25 2005-03-03 Mccarty Michael W. Aerodynamic noise abatement device and method for air-cooled condensing systems
US8931717B2 (en) 2012-10-03 2015-01-13 Control Components, Inc. Nozzle design for high temperature attemperators
US8955773B2 (en) 2012-10-03 2015-02-17 Control Components, Inc. Nozzle design for high temperature attemperators
US20150267638A1 (en) * 2012-10-17 2015-09-24 Norgren Limited Vehicle waste heat recovery system
US10288280B2 (en) 2014-08-04 2019-05-14 Cci Italy Srl Dual cone spray nozzle assembly for high temperature attemperators
US20220065355A1 (en) * 2017-08-23 2022-03-03 Facebook Technologies, Llc Fluidic devices and related haptic systems and methods

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GB156854A (en) * 1919-09-02 1921-01-20 Herbert Neville Improvements in or relating to means for supplying fuel to internal combustion engines
US1832652A (en) * 1930-09-08 1931-11-17 John M Hopwood Method and apparatus for the regulation of the temperature of superheated steam
FR792970A (en) * 1935-07-27 1936-01-14 Combemale Automatic doser of all reagents, in particular for water purification
GB452187A (en) * 1935-12-23 1936-08-18 Burton Dunglinson Improvements in or relating to fluid conditioning means
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Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3331590A (en) * 1965-02-18 1967-07-18 Battenfeld Werner Pressure reducing control valve
US3502308A (en) * 1967-06-03 1970-03-24 Yawata Seitetsu Kk Wet type gas scrubber
US3716346A (en) * 1970-09-21 1973-02-13 Diamond Shamrock Corp Method of dissolving liquefied chlorine in an aqueous solvent
US3898308A (en) * 1972-08-29 1975-08-05 Baum Verfahrenstechnik Venturi scrubber
US4130611A (en) * 1976-12-06 1978-12-19 Yarway Corporation Attemperator
US4368751A (en) * 1977-12-03 1983-01-18 Chauvier Fernand L O J Valve
US4378254A (en) * 1977-12-13 1983-03-29 Chauvier Fernand L O J Method for simultaneously cleaning and skimming a vessel containing a liquid
US4404984A (en) * 1980-06-03 1983-09-20 Jones James S Gas-liquid mixing metering system
US4442047A (en) * 1982-10-08 1984-04-10 White Consolidated Industries, Inc. Multi-nozzle spray desuperheater
US4634559A (en) * 1984-02-29 1987-01-06 Aluminum Company Of America Fluid flow control process
US4634560A (en) * 1984-02-29 1987-01-06 Aluminum Company Of America Aspirator pump and metering device
US5041246A (en) * 1990-03-26 1991-08-20 The Babcock & Wilcox Company Two stage variable annulus spray attemperator method and apparatus
US5570713A (en) * 1994-11-07 1996-11-05 Baracuda International Corporation Flow control weir valve
US6706438B2 (en) * 2000-08-10 2004-03-16 Honda Giken Kogyo Kabushiki Kaisha Fluid supply device for fuel cell
US6746001B1 (en) * 2003-02-28 2004-06-08 Control Components, Inc. Desuperheater nozzle
US20040177613A1 (en) * 2003-03-12 2004-09-16 Depenning Charles Lawrence Noise abatement device and method for air-cooled condensing systems
WO2004081464A3 (en) * 2003-03-12 2004-11-04 Fisher Controls Int Noise abatement device and method for air-cooled condensing systems
RU2343294C2 (en) * 2003-03-12 2009-01-10 Фишер Контролз Интернэшнл Ллс Splitter, noise-reducing device and noise reduction method in air-cooled condensation systems
US7055324B2 (en) 2003-03-12 2006-06-06 Fisher Controls International Llc Noise abatement device and method for air-cooled condensing systems
US7185736B2 (en) * 2003-08-25 2007-03-06 Fisher Controls International Llc. Aerodynamic noise abatement device and method for air-cooled condensing systems
US20050045416A1 (en) * 2003-08-25 2005-03-03 Mccarty Michael W. Aerodynamic noise abatement device and method for air-cooled condensing systems
US8931717B2 (en) 2012-10-03 2015-01-13 Control Components, Inc. Nozzle design for high temperature attemperators
US8955773B2 (en) 2012-10-03 2015-02-17 Control Components, Inc. Nozzle design for high temperature attemperators
US20150267638A1 (en) * 2012-10-17 2015-09-24 Norgren Limited Vehicle waste heat recovery system
US10288280B2 (en) 2014-08-04 2019-05-14 Cci Italy Srl Dual cone spray nozzle assembly for high temperature attemperators
US20220065355A1 (en) * 2017-08-23 2022-03-03 Facebook Technologies, Llc Fluidic devices and related haptic systems and methods

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