US3068546A - Method of producing dyed glass fiber yarn - Google Patents
Method of producing dyed glass fiber yarn Download PDFInfo
- Publication number
- US3068546A US3068546A US794848A US79484859A US3068546A US 3068546 A US3068546 A US 3068546A US 794848 A US794848 A US 794848A US 79484859 A US79484859 A US 79484859A US 3068546 A US3068546 A US 3068546A
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- United States
- Prior art keywords
- yarn
- fabric
- glass
- passing
- pigment
- Prior art date
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- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 22
- 239000003365 glass fiber Substances 0.000 title claims description 14
- 239000004744 fabric Substances 0.000 claims description 44
- 239000011521 glass Substances 0.000 claims description 20
- 239000000049 pigment Substances 0.000 claims description 18
- 239000001023 inorganic pigment Substances 0.000 claims description 12
- 239000006185 dispersion Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000005871 repellent Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- AHXGRMIPHCAXFP-UHFFFAOYSA-L chromyl dichloride Chemical compound Cl[Cr](Cl)(=O)=O AHXGRMIPHCAXFP-UHFFFAOYSA-L 0.000 claims description 2
- 238000004040 coloring Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000011282 treatment Methods 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 4
- 239000002612 dispersion medium Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 230000002940 repellent Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 239000000375 suspending agent Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000009971 piece dyeing Methods 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 1
- -1 cadmium sulfide selenide Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 201000003373 familial cold autoinflammatory syndrome 3 Diseases 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000000855 fungicidal effect Effects 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
- D02G3/18—Yarns or threads made from mineral substances from glass or the like
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/465—Coatings containing composite materials
- C03C25/475—Coatings containing composite materials containing colouring agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
Definitions
- This invention relates to the production of dyed glass fiber yarns and more particularly relates to a method for effectively forming colored yarns which may be used to produce glass fabrics having novel design and multicolor effects.
- glass fibers constitute an ideal material for textile fabrics, such as are used in dress goods, draperies, curtains and the like.
- the fabric after being woven, is subjected to intense heat of approximately 1200 F. or more to soften and relax the yarn and to give a permanent set to the weave. This results in fabrics which are permanently wrinkle-proof.
- the heat treated fabric is then passed through a finishing treatment which gives it a high resistance to abrasion, after which it is cured and an after treatment which gives it wash fastness, and water repellency is applied and the fabric is again cured.
- the primary object of this invention is to provide a dyed glass yarn which will provide for a wider degree of styling flexibility in fabrics woven therefrom than has been heretofore possible.
- Another object of this invention is to provide a glass yarn having a good shade of color of exceptional light fastness evenly distributed throughout the yarn, said colored yarn being resistant to heat treating temperatures of about 1200 F. and greater.
- a further object of this invention is to provide a colored glass fiber yarn which may be woven into a fabric which in turn may be heat treated at elevated temperatures to set the weave and relax the yarn, said colored yarn being resistant to the elevated temperatures required under such heat treatments to the extent that the strength characteristics and the color are not adversely affected or alternatively that a heat stable color is developed on and in the yarn at the elevated temperatures.
- Patented Dec. 18, 1962 Still another object of this invention is to provide a method for producing such a colored glass fiber yarn.
- yarns comprised of continuous glass filaments are bulked by feeding the yarn into a jet of air or other compressible fluid so that the yarn is supported by the jet of air and the individual filaments are separated from each other and whipped about violently in the turbulent area.
- the yarn it is only necessary for the yarn to be passed through a zone of suflicient turbulence for a sufiicient distance to separate the filaments and form them into convolutions and other means for forming a turbulent zone may be used.
- the bulked continuous yarn thus produced is then fed through a dye bath of finely ground colloidally dispersed inorganic pigments, after which the excess dye is removed from the yarn and the dye impregnated yarn is dried.
- a single end yarn comprised of continuous filaments of glass is texturized by jetting a stream of air so as to form a turbulent area around the yarn as it is drawn therethrough in accordance with the discloseure of US. Patent No. 2,783,- 609, which issued March 5, 1957 to A. L. Breen.
- the bulked yarn thus produced is passed into and through an aqueous dye bath having a finely divided inorganic pigment dispersed therein.
- the yarn is thereby Well impregnated and pigment is actually entrapped within the yarn as well as being adsorbed on the surfaces of the glass filaments.
- the treated yarn is then passed between opposed resilient rollers whereby the excess dye bath solution is removed at the same time that'the dye solution is picked up by the bulked yarn and evenly distributed throughout said yarn.
- the specific formulation of the dye bath used is as follows: 210 grams of Lemon Yellow No. 10,106 pigment, supplied by B. F. Drakenfeld Company, Inc, is added to 3055 grams of water and intimately dispersed therein.
- the pigment as suppliedby B. F. Drakenfeld is in the form of a paste which comprises finely ground cadmium-type ceramic pigment in an aqueous dispersion to which a non-ionic surface active agent, a colloidal suspending agent and a preservative have been added.
- the pigment was initially prepared by calcining the raw materials at a high temperature and grinding the resultant product so that all the particles pass a 325 mesh screen.
- the yarn is continuously passed through the dye bath at a rate of about 220 feet per minute and then into an oven which is maintained at a temperature of about 600 F.
- the resultant dried yarn is dyed an even, deep shade of yellow which will not rub off or bleed during subsequent treatment.
- This yarn is then woven, with one or more different colored y'arns, to form a fabric in which the design is actually woven into the fabric, thus creating novel design and multicolor effects.
- the woven fabric is then passed directly to a weave set oven which is operating at a temperature of about 1200" F.
- This oven softens and relaxes the glass, putting a permanent crimp in the yarn and setting the weave for all time.
- This treatment provides the wrinkle-proof feature of glass fiber fabric.
- the volatiles remaining in the dyed yarn are volatilized and the pigment is actually fused to the filaments to some extent.
- the Lemon Yellow No. 10,106 pigment has a metallic base which retains its color at the treating temperature.
- the heat treated fabric is then passed through a finishing bath and into a curing oven operated at 320 F. wherein the film forming resin contained in the finishing bath is cured on the cloth to provide a high resistance to abrasion plus good hand and soft drape.
- a water repellent such as stearato-chromyl chloride is provided by passingthe resin coated cloth into a bath containing the water repellent and then into a second curing oven maintained at a temperature of 340 F. Wash fastness and water repellency are thus imparted to the fabric and the fabric is now ready for further fabrication steps.
- Ceramic type pigments composed of complex inorganic compounds such as iron, chromium, zinc, cobalt, copper, aluminum, cadmium, and selenium, have proven to be especially valuable in the practice of this invention.
- These pigments may be, by way of example, initially prepared by intimately mixing a vitrifiable base and a ceramic color such as cadmium sulfide selenide red and then calcining the mixture at high temperatures. After calcinetion, the ceramic frit having the color fused therein is ground so that all particles will pass a 325 mesh screen. This provides a fine powder which is heat and light stable, will not migrate or bleed and does not change color during processing.
- the finely ground inorganic pigments are then dispersed in a water medium containing a non-ionic surface active agent, a colloidal suspending agent and the necessary preservative agent or fungicide.
- the dispersion will contain approximately between 50 and 75% pigment.
- the purpose of the non-ionic surface active agent and the colloidal suspending agent is to provide a dye bath constituted of as true a dispersion of an inorganic pigment as is possible.
- the inorganic pigments used may alternatively be designed to develop colors at tem peratures of about 1200 F. which in turn are light stable. In order to aid more effectively in dispersing the inorganic pigment throughout the dye bath, small quantities of organic thickening agents may be added thereto.
- thickener W590'7 supplied by Inter-Chemical Corporation
- Thickener W5907 is a polycarboxylic acid of high molecular weight.
- ammonia to give a pH in the range of 8 to 8.5 or slightly higher is necessary to provide aid in dispersing the pigment.
- Other organic compositions which will provide a slightly more viscous bath at a low solids concentration may be used equally as well, the only real criticality depending upon the amount of organic material finally picked up by the yarn prior to treatment at high temperatures.
- the amount of organic material is preferably kept at a minimum in order to insure against flashing of the organic materials when the dyed yarn is oven treated at temperatures of about 1200 F. which may result in the breakdown of the glass filaments. Also a high organic content at this stage might result in' a discoloration due to incomplete combustion.
- temperatures of about 90() to 1250 F. and above are preferably maintained in the weave-set oven.
- the bulked yarns may be successfully dyed using dispersions of finely divided inorganic pigiii) ments in volatile organic liquids such at petroleum or aromatic solvents.
- an inorganic pigment 0f the type above described is dispersed in a solvent such as toluol to form the dye bath.
- Solvent compatible dispersing agents may be used to aid in dispersing the pigments.
- solvent systems are somewhat restrictive due to the possibility of toxic fumes and fire hazards but they do provide an advantage as to dying the treated yarn.
- the temperatures maintained in the drying and curing ovens are dependent on the speed of the yarn and the length of the path of the yarn through the oven as well as the specific drying or curing treatment provided at that particular stage of the process. Although 220 feet per minute was given above, by way of example, speeds greatly in excess as well as slower speeds might equally as well be used dependent on percent dye pickup and subsequent heating conditions.
- An improved method of producing a multicolored glass fiber fabric comprising bulking a yarn of coutinous glass filaments by passing the yarn through a zone of sufiicient turbulence to separate the filaments sufiiciently to provide an open structure which readily accepts coloring pigment, passing the yarn through a dispersion of an inorganic pigment, removing excess dispersion and distributing the dye uniformly throughout the yarn by pass ing the, yarn through rollers, drying the yarn at about 600 F., weaving a fabric from this yarn and at least one other yarn dyed in this manner butrhaving a diiferent color, heating the fabric at about 1200 F.
- steps comprising bulking a yarn of continuous glass filaments by passing said yarn through a zone of suificient turbulence for a suificient distance to separate the filaments and form them into convolutions, impregnating said bulked yarn by passingthe yarn through a dispersion of a finely divided inorganic pigment in a suitable carrier and into a constricted 'zone whereby the excess dispersion is removed from the yarn and the remainingpigment is uniformly distributed throughout he yarn, and drying the yarn.
- Method for fabricating a multicolored glass fabric which comprises forming yarns of glass filaments, passing the yarn through a zone of sufficient turbulence to separate the filaments and form them into convolutions, impregnating two or more yarns with individually diiferently colored, finely divided inorganic pigments which become entrapped within the convolutions, weaving said yarns into a fabric, treating the fabric at an elevated temperature to relax the yarn and set the weave, coating the fabric with a textile finish and Water repellent, and drying the fabric.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Organic Chemistry (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Coloring (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Description
3,068,546 METHOD OF PRODUCING DYED GLASS FIBER YARN Remus F. Caroselli and Roland K. Gagnon, Cumberland,
R.I., assignors to Owens-Corning Fiberglas Corporation, a corporation of Delaware N Drawing. Filed Feb. 24, 1959, Ser. No. 794,848 7 Claims. (Cl. 28-75) This invention relates to the production of dyed glass fiber yarns and more particularly relates to a method for effectively forming colored yarns which may be used to produce glass fabrics having novel design and multicolor effects.
In many ways, glass fibers constitute an ideal material for textile fabrics, such as are used in dress goods, draperies, curtains and the like. Some of the advantages that are achieved with fabrics produced from glass fiber yarns are that such fabrics never need ironing, cannot burn, are shrink-resistant, dirt-resistant, stain-resistant, and rot and mildew-proof. Methods of finishing glass cloth have bene developed so that glass fabrics may now be produced which have good hand and soft drape and which clean easily and stand up under continued handling.
In order to develop some of these desirable characteristics, the fabric, after being woven, is subjected to intense heat of approximately 1200 F. or more to soften and relax the yarn and to give a permanent set to the weave. This results in fabrics which are permanently wrinkle-proof. The heat treated fabric is then passed through a finishing treatment which gives it a high resistance to abrasion, after which it is cured and an after treatment which gives it wash fastness, and water repellency is applied and the fabric is again cured.
In order to develop deep, even shades the pigments normally used in the dyeing of glass fabrics have usually been organic. Because organic pigments are subject to decomposition at elevated temperatures the glass fabrics have heretofore had to be either solid colored or printed following the weaving process as no successful method of dyeing continuous yarn had been devised by which colored yarns, which would withstand excessive temperatures on the order of 1200 F., were satisfactorily produced. Styling flexibility achieved in fabrics formed from glass fiber yarn was thus limited to standard piece dyeing or printing of this type of fabric.
The primary object of this invention is to provide a dyed glass yarn which will provide for a wider degree of styling flexibility in fabrics woven therefrom than has been heretofore possible.
Another object of this invention is to provide a glass yarn having a good shade of color of exceptional light fastness evenly distributed throughout the yarn, said colored yarn being resistant to heat treating temperatures of about 1200 F. and greater.
A further object of this invention is to provide a colored glass fiber yarn which may be woven into a fabric which in turn may be heat treated at elevated temperatures to set the weave and relax the yarn, said colored yarn being resistant to the elevated temperatures required under such heat treatments to the extent that the strength characteristics and the color are not adversely affected or alternatively that a heat stable color is developed on and in the yarn at the elevated temperatures.
Patented Dec. 18, 1962 Still another object of this invention is to provide a method for producing such a colored glass fiber yarn.
These and other objects will become more evident during the course of the following discussions.
In accordance with the method of this invention, yarns comprised of continuous glass filaments are bulked by feeding the yarn into a jet of air or other compressible fluid so that the yarn is supported by the jet of air and the individual filaments are separated from each other and whipped about violently in the turbulent area. In the process of this invention it is only necessary for the yarn to be passed through a zone of suflicient turbulence for a sufiicient distance to separate the filaments and form them into convolutions and other means for forming a turbulent zone may be used. The bulked continuous yarn thus produced is then fed through a dye bath of finely ground colloidally dispersed inorganic pigments, after which the excess dye is removed from the yarn and the dye impregnated yarn is dried.
By way of illustration, and not limitation, the following defines a method of carrying out this invention. A single end yarn comprised of continuous filaments of glass is texturized by jetting a stream of air so as to form a turbulent area around the yarn as it is drawn therethrough in accordance with the discloseure of US. Patent No. 2,783,- 609, which issued March 5, 1957 to A. L. Breen. The bulked yarn thus produced is passed into and through an aqueous dye bath having a finely divided inorganic pigment dispersed therein. The yarn is thereby Well impregnated and pigment is actually entrapped within the yarn as well as being adsorbed on the surfaces of the glass filaments. The treated yarn is then passed between opposed resilient rollers whereby the excess dye bath solution is removed at the same time that'the dye solution is picked up by the bulked yarn and evenly distributed throughout said yarn.
The specific formulation of the dye bath used is as follows: 210 grams of Lemon Yellow No. 10,106 pigment, supplied by B. F. Drakenfeld Company, Inc, is added to 3055 grams of water and intimately dispersed therein. The pigment as suppliedby B. F. Drakenfeld is in the form of a paste which comprises finely ground cadmium-type ceramic pigment in an aqueous dispersion to which a non-ionic surface active agent, a colloidal suspending agent and a preservative have been added. The pigment was initially prepared by calcining the raw materials at a high temperature and grinding the resultant product so that all the particles pass a 325 mesh screen.
The yarn is continuously passed through the dye bath at a rate of about 220 feet per minute and then into an oven which is maintained at a temperature of about 600 F. The resultant dried yarn is dyed an even, deep shade of yellow which will not rub off or bleed during subsequent treatment. This yarn is then woven, with one or more different colored y'arns, to form a fabric in which the design is actually woven into the fabric, thus creating novel design and multicolor effects.
The woven fabric is then passed directly to a weave set oven which is operating at a temperature of about 1200" F. This oven softens and relaxes the glass, putting a permanent crimp in the yarn and setting the weave for all time. This treatment provides the wrinkle-proof feature of glass fiber fabric. In the oven, the volatiles remaining in the dyed yarn are volatilized and the pigment is actually fused to the filaments to some extent. The Lemon Yellow No. 10,106 pigment has a metallic base which retains its color at the treating temperature.
The heat treated fabric is then passed through a finishing bath and into a curing oven operated at 320 F. wherein the film forming resin contained in the finishing bath is cured on the cloth to provide a high resistance to abrasion plus good hand and soft drape. Various typical finishing compositions as well as conditions of applications are disclosed in the patent to R. F. Caroselli et al. No. 2,686,737. A further after treatment with a water repellent such as stearato-chromyl chloride is provided by passingthe resin coated cloth into a bath containing the water repellent and then into a second curing oven maintained at a temperature of 340 F. Wash fastness and water repellency are thus imparted to the fabric and the fabric is now ready for further fabrication steps.
Ceramic type pigments composed of complex inorganic compounds such as iron, chromium, zinc, cobalt, copper, aluminum, cadmium, and selenium, have proven to be especially valuable in the practice of this invention. These pigments may be, by way of example, initially prepared by intimately mixing a vitrifiable base and a ceramic color such as cadmium sulfide selenide red and then calcining the mixture at high temperatures. After calcinetion, the ceramic frit having the color fused therein is ground so that all particles will pass a 325 mesh screen. This provides a fine powder which is heat and light stable, will not migrate or bleed and does not change color during processing. Preferably, the finely ground inorganic pigments are then dispersed in a water medium containing a non-ionic surface active agent, a colloidal suspending agent and the necessary preservative agent or fungicide. Depending on the type of pigment, the dispersion will contain approximately between 50 and 75% pigment. The purpose of the non-ionic surface active agent and the colloidal suspending agent is to provide a dye bath constituted of as true a dispersion of an inorganic pigment as is possible. The inorganic pigments used may alternatively be designed to develop colors at tem peratures of about 1200 F. which in turn are light stable. In order to aid more effectively in dispersing the inorganic pigment throughout the dye bath, small quantities of organic thickening agents may be added thereto. By way of example, we have found that 0.2% by weight of thickener W590'7, supplied by Inter-Chemical Corporation, may be added to the dye bath to supply a slightly more viscous dye bath in which the inorganic pigment is retained in a more completely dispersed form. Thickener W5907 is a polycarboxylic acid of high molecular weight. When using thickener W, we have found that the addition of ammonia to give a pH in the range of 8 to 8.5 or slightly higher is necessary to provide aid in dispersing the pigment. Other organic compositions which will provide a slightly more viscous bath at a low solids concentration may be used equally as well, the only real criticality depending upon the amount of organic material finally picked up by the yarn prior to treatment at high temperatures. The amount of organic material is preferably kept at a minimum in order to insure against flashing of the organic materials when the dyed yarn is oven treated at temperatures of about 1200 F. which may result in the breakdown of the glass filaments. Also a high organic content at this stage might result in' a discoloration due to incomplete combustion. a V
When treating the woven fabric to soften and relax the yarn and set the weave, temperatures of about 90() to 1250 F. and above are preferably maintained in the weave-set oven.
Alternatively to theme of an aqueous dye bath, it has been found that the bulked yarns may be successfully dyed using dispersions of finely divided inorganic pigiii) ments in volatile organic liquids such at petroleum or aromatic solvents. Usually 5 to 15% by weight of, an inorganic pigment 0f the type above described is dispersed in a solvent such as toluol to form the dye bath. Solvent compatible dispersing agents may be used to aid in dispersing the pigments. Such solvent systems are somewhat restrictive due to the possibility of toxic fumes and fire hazards but they do provide an advantage as to dying the treated yarn.
The temperatures maintained in the drying and curing ovens are dependent on the speed of the yarn and the length of the path of the yarn through the oven as well as the specific drying or curing treatment provided at that particular stage of the process. Although 220 feet per minute was given above, by way of example, speeds greatly in excess as well as slower speeds might equally as well be used dependent on percent dye pickup and subsequent heating conditions.
As stated herein, heretofore fabrics produced from glass fiber yarn were either dyed solid colors in the piece or printed. With yarns produced in accordance with the method of this invention, design and multicolor effects that could not be achieved in standard piece dyeing or printing are an accomplished fact. Woven stripes, plaids and tweed effects are just a few examples; With yarns produced in accordance with the method of this invention, fabrics can now be designed and woven with extraordinary versatility equaling, any other fiber in the curtain and Minimum standards and physical properties of fabrics woven from yarns produced in accordance with the methods of this invention are at least the same as have been established for piece dyed glass fiber fabric materials. Exceptional light fastness is an inherent quality of the yarns produced in accordance with the method of this invention.
Since many different embodiments of the invention may be made without departing from the spirit and scope thereof, it is to be understood that the invention is not limited by the specific illustration, except to the extent defined in the following claims.
We claim:
1. An improved method of producing a multicolored glass fiber fabric comprising bulking a yarn of coutinous glass filaments by passing the yarn through a zone of sufiicient turbulence to separate the filaments sufiiciently to provide an open structure which readily accepts coloring pigment, passing the yarn through a dispersion of an inorganic pigment, removing excess dispersion and distributing the dye uniformly throughout the yarn by pass ing the, yarn through rollers, drying the yarn at about 600 F., weaving a fabric from this yarn and at least one other yarn dyed in this manner butrhaving a diiferent color, heating the fabric at about 1200 F. to remove any volatile materials from the fabric, to fuse the pigment t0 the glass and to weave-set the fabric, passing the fabric through a glass fabric finish, drying the fabric at a temperature of about 320 F., and passing the fabric through a stearato chromyl chloride bath followed by drying at about 340 F. to provide a water-repellent finish on the glass fabric. Y
2. A method in accordance with claim 1 in which the dispersion medium is water.
3. A method in accordance with claim 1 in which the dispersion medium is a volatile organic liquid.
'4. in arr-improved method for forming a dyed glass fiber yarn the, steps comprising bulking a yarn of continuous glass filaments by passing said yarn through a zone of suificient turbulence for a suificient distance to separate the filaments and form them into convolutions, impregnating said bulked yarn by passingthe yarn through a dispersion of a finely divided inorganic pigment in a suitable carrier and into a constricted 'zone whereby the excess dispersion is removed from the yarn and the remainingpigment is uniformly distributed throughout he yarn, and drying the yarn. l
5. A method in accordance with claim 4 in which the dispersion medium is water.
6. A method in accordance with claim 4 in which the dispersion medium is a volatile organic liquid.
7. Method for fabricating a multicolored glass fabric which comprises forming yarns of glass filaments, passing the yarn through a zone of sufficient turbulence to separate the filaments and form them into convolutions, impregnating two or more yarns with individually diiferently colored, finely divided inorganic pigments which become entrapped within the convolutions, weaving said yarns into a fabric, treating the fabric at an elevated temperature to relax the yarn and set the weave, coating the fabric with a textile finish and Water repellent, and drying the fabric.
UNITED STATES PATENTS Whiffen Jan. 28, 1930 Foster et al. July 18, 1950 Waggoner Apr. 22, 1952 Hansen June 24, 1952 Barnett July 24, 1956 Breen Mar. 5, 1957 Parker et a1. Oct, 8, 1957 Evans et a1 Mar. 31, 1959 Budd Mar. 29, 1960
Claims (1)
1. AN IMPROVED METHOD OF PRODUCING A MULTICOLORED GLASS FIBER FABRIC COMPRISING BULKING A YARN OF CONTINUOUS GLASS FILAMENTS BY PASSING THE YARN THROUGH A ZONE OF SUFFICIENT TURBULENCE TO SEPARATE THE FILAMENTS SUFFICIENTLY TO PROVIDE AN OPEN STRUCTURE WHICH READILY ACCEPTS COLORING PIGMENT, PASSING THE YARN THROUGH A DISPERSION OF AN INORGANIC PIGMENT, REMOVING EXCESS DISPERSION AND DISTRIBUTING THE DYE UNIFORMLY THROUGHOUT THE YARN BY PASSING THE YARN THROUGH ROLLERS, DRYING THE YARN AT ABOUT 600*F., WEAVING A FABRIC FROM THIS YARN AND AT LEAST ONE OTHER YARN DYED IN THIS MANNER BUT HAVING A DIFFERENT COLOR, HEATING THE FABRIC AT ABOUT 1200*F. TO REMOVE ANY VOLATILE MATERIALS FROM THE FABRIC, TO FUSE THE PIGMENT TO THE GLASS AND TO WEAVE-SEAT THE FABRIC, PASSING THE FABRIC THROUGH A GLASS FABRIC FINISH, DRYING THE FABRIC AT A TEMPERATURE OF ABOUT 320*F., AND PASSING THE FABRIC THROUGH A STEARATO CHROMYL CHLORIDE BATH FOLLOWED BY DRYING ATE ABOUT 340*F. TO PROVIDE A WATER-REPELLENT FINISH ON THE GLASS FABRIC.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US794848A US3068546A (en) | 1959-02-24 | 1959-02-24 | Method of producing dyed glass fiber yarn |
| FR818789A FR1250124A (en) | 1959-02-24 | 1960-02-17 | Tinted glass fibers |
| GB5687/60A GB893913A (en) | 1959-02-24 | 1960-02-17 | A method of dyeing glass fibres |
| CH186360A CH366513A (en) | 1959-02-24 | 1960-02-18 | Process for dyeing glass threads |
| DEO7250A DE1190149B (en) | 1959-02-24 | 1960-02-22 | Process for the production of a colored fiberglass yarn |
| BE587886A BE587886A (en) | 1959-02-24 | 1960-02-22 | Tinted glass fibers. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US794848A US3068546A (en) | 1959-02-24 | 1959-02-24 | Method of producing dyed glass fiber yarn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3068546A true US3068546A (en) | 1962-12-18 |
Family
ID=25163861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US794848A Expired - Lifetime US3068546A (en) | 1959-02-24 | 1959-02-24 | Method of producing dyed glass fiber yarn |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3068546A (en) |
| BE (1) | BE587886A (en) |
| CH (1) | CH366513A (en) |
| DE (1) | DE1190149B (en) |
| FR (1) | FR1250124A (en) |
| GB (1) | GB893913A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3411287A (en) * | 1966-05-18 | 1968-11-19 | Owens Corning Fiberglass Corp | Fancy yarn |
| CN115094653A (en) * | 2022-06-21 | 2022-09-23 | 吉林大学 | A kind of colored basalt fiber fabric and preparation method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1745285A (en) * | 1928-02-17 | 1930-01-28 | Edwin J Whiffen | Apparatus for impregnating stranded elements |
| US2515299A (en) * | 1948-10-19 | 1950-07-18 | Us Rubber Co | Apparatus for imparting false twist to strands |
| US2593818A (en) * | 1949-06-01 | 1952-04-22 | Owens Corning Fiberglass Corp | Colored glass fiber product and method of producing the same |
| US2601394A (en) * | 1947-02-01 | 1952-06-24 | Goodrich Co B F | Apparatus for impregnating cord |
| US2755534A (en) * | 1951-11-21 | 1956-07-24 | Johns Manville | Making a dyed flameproof fabric |
| US2783609A (en) * | 1951-12-14 | 1957-03-05 | Du Pont | Bulky continuous filament yarn |
| US2808635A (en) * | 1953-08-11 | 1957-10-08 | Bleachers Ass Ltd | Ornamentation of textile fabrics |
| US2879581A (en) * | 1953-06-26 | 1959-03-31 | Exeter Mfg Company | Continuous bias constructed glass textile fabric |
| US2930105A (en) * | 1953-07-31 | 1960-03-29 | Goodrich Co B F | Glass fiber material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB721858A (en) * | 1951-11-13 | 1955-01-12 | Du Pont | Glass color composition and the vehicle therefor |
-
1959
- 1959-02-24 US US794848A patent/US3068546A/en not_active Expired - Lifetime
-
1960
- 1960-02-17 FR FR818789A patent/FR1250124A/en not_active Expired
- 1960-02-17 GB GB5687/60A patent/GB893913A/en not_active Expired
- 1960-02-18 CH CH186360A patent/CH366513A/en unknown
- 1960-02-22 BE BE587886A patent/BE587886A/en unknown
- 1960-02-22 DE DEO7250A patent/DE1190149B/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1745285A (en) * | 1928-02-17 | 1930-01-28 | Edwin J Whiffen | Apparatus for impregnating stranded elements |
| US2601394A (en) * | 1947-02-01 | 1952-06-24 | Goodrich Co B F | Apparatus for impregnating cord |
| US2515299A (en) * | 1948-10-19 | 1950-07-18 | Us Rubber Co | Apparatus for imparting false twist to strands |
| US2593818A (en) * | 1949-06-01 | 1952-04-22 | Owens Corning Fiberglass Corp | Colored glass fiber product and method of producing the same |
| US2755534A (en) * | 1951-11-21 | 1956-07-24 | Johns Manville | Making a dyed flameproof fabric |
| US2783609A (en) * | 1951-12-14 | 1957-03-05 | Du Pont | Bulky continuous filament yarn |
| US2879581A (en) * | 1953-06-26 | 1959-03-31 | Exeter Mfg Company | Continuous bias constructed glass textile fabric |
| US2930105A (en) * | 1953-07-31 | 1960-03-29 | Goodrich Co B F | Glass fiber material |
| US2808635A (en) * | 1953-08-11 | 1957-10-08 | Bleachers Ass Ltd | Ornamentation of textile fabrics |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3411287A (en) * | 1966-05-18 | 1968-11-19 | Owens Corning Fiberglass Corp | Fancy yarn |
| CN115094653A (en) * | 2022-06-21 | 2022-09-23 | 吉林大学 | A kind of colored basalt fiber fabric and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| DE1190149B (en) | 1965-04-01 |
| CH366513A (en) | 1963-02-28 |
| FR1250124A (en) | 1961-01-06 |
| CH186360A4 (en) | 1962-09-28 |
| GB893913A (en) | 1962-04-18 |
| BE587886A (en) | 1960-06-16 |
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