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US2956874A - Photoconductive photography - Google Patents

Photoconductive photography Download PDF

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US2956874A
US2956874A US581949A US58194956A US2956874A US 2956874 A US2956874 A US 2956874A US 581949 A US581949 A US 581949A US 58194956 A US58194956 A US 58194956A US 2956874 A US2956874 A US 2956874A
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particles
layer
powder
photoconducting
image
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US581949A
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Jr Edward Charles Giaimo
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RCA Corp
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RCA Corp
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/09Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer using magnetic brush
    • G03G15/0907Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer using magnetic brush with bias voltage
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/095Removing excess solid developer, e.g. fog preventing

Definitions

  • a photoconducting layer is first electrostati'cally charged by bombardment by charged particles as b-y the discharge fromV a corona discharge apparatus; Then, the charged surface of the photoconducting layer is exposed to alight image incident thereon, discharging the portions irradiated' by the iight rays; while leaving the remainder of the surface in a charged condition, thereby forming a latent electrostatic image substantially corresponding to the light image.
  • the latent electrostatic image isdeveloped to a Visible powder image'by applying thereto a developer powder which is held electrostatically to selected areas of the surface.
  • the visible powder imagethusformed may be fixed directly to the photoconducting surface or it may be transferred to another surface upon whichs'the visible powder image'may bedesired and then fixed there-
  • Otherproposed processes have similarly includedseparate charging steps by other means.
  • each -of the foregoing processes requires theformation of: la latent ⁇ r electrostatic image which'must? be stored for a finite Yperiod of time until the .development -of the image isfefected.
  • Another object is to provide improved methods and means .for vdirectwconver.sionof fa latent conductivity pattern into a visible powder image.
  • the'proces'ses ofthe-invention include es' tablishinga latent conductivity patternin'a'photocondiictlare
  • An object of the invention isptoprovide improved methiiatenfed oct. 1s, 1960 2 ing layer.
  • Such pattern may be established by storing the photoconducting layer in darkness and then projecting a light image incident upon the photoconducting layer. Then, during the decay of the conductivity pattern, establishing a unidirectional electric field through the photoconducting layer and, With the electric field applied, contacting across the surface of the photoconducting Vlayer a dry physical mixture of electrostatically-attractable developer particles and magnetic carrier particles separated from the developer particles in the triboelectric series.
  • Developer particles deposit upon the photoconducting layer in substantial configuration with the conductivity pattern.
  • the electric field is preferably high atrth'e beginning and low at the' end of the step of applying Vthe developer particles. If desired, the contrast of the developed image may be varied; the developed image may be reversed; and the spurious deposit of developer powder particles in the background of the developed image may be controlled by varying the strength and direction of the electric field.
  • Figure 2 is apartially-sectional, partially-schematic View of an apparatus for producing a powder image from. the latent conductivity pattern of I Figure 1 according to the invention, l
  • Figure 3 is a curve illustrating the conductivity of an incremental area of a photoconductinglayer of Figures 1 and 2,during the steps ofthe invention
  • v Figure 4 is a partially sectional, partially schematic view of an apparatus for, producing' visible powderjim- -agesfrom projected light images through the intermediate step of producing latent conductivity patterns according to the invention
  • v Y Figure 5 ⁇ is a sectional View along section lines 5-5 of Figure 4.
  • a photoconducting layer 23 such as photoconducting zinc oxide dispersed in a silicone resin, and supported upona backing 21, such as aluminum, is maintained in darkness for several hours.
  • the magnetic pole piece.v 27 comprises an iron'. with a permanently magnetized pole at one end thereof.
  • the magnetic pole produces an external magnetic field which attracts and holds the mass of developer mix 29.
  • the attracted mass of developer mix is loosely held and easily deformable to the contours of a surface with which it may be in contact.
  • a threaded hole and screw provides a connection means 37 for a source of biasing voltage to the developer brush.
  • a battery 31 or other source of biasing voltage is connected to the magnet 27 through the connection means 37, a double-pole, double-throw reversing switch 33 and a potentiometer 35.
  • the applied biasing voltage may be changed in polarity and varied in magnitude.
  • the switch 33 and the potentiometer 35 are adjusted such that about -l-700 volts with respect to ground is applied to the magnet 27, and the developer mix 29 of the brush is contacted across the surface of the layer 23. During the period of contact, a unidirectional electric field appears between the mass of developer mix 29 and the backing 21 due to the biasing voltage applied between the brush and the backing 21. Developer powder particles 67 from the mass of developer mix 29 deposit on the less conducting areas of the photoconducting layer 23 producing a direct visible powder image thereon.
  • the visible powder image produced by the abovedescribed procedure has a very high contrast characteristic and a minimum amount of spurious deposit in the background areas.
  • This set of characteristics is considered ideal for line drawings and line prints.
  • a preferred range of positive voltage is about +500 to +1500 volts.
  • a moderate amount of developer powder deposits spuriously in the background areas of the Visible powder image. Such spurious deposit may be reduced to a minimum value by adjusting the bias on the magnetic brush.
  • a value is reached where there is developed a reverse visible powder image; that is, the powder deposits in the more conducting areas of the photoconducting layer.
  • the contrast of the reverse Visible powder image increases and the amount of spurious deposit in the background areas of the reverse image decreases as the negative voltage is increased in magnitude.
  • a preferred range of negative voltage is about -500 to 1500 volts.
  • a direct or reverse visible powder image may be obtained from the same latent conductivity pattern.
  • a direct visible powder image is a developed image wherein the developed areas correspond to the non-illuminated areas of the original light image.
  • a reverse visible powder image is a developed image wherein the developed areas correspond to the lighted areas of the original light image.
  • Any photoconducting layer usable in electrophotography maybe used in the invention.
  • Some of the useful photoconducting layers are described by C. I. Young and H., G. Greig in Electrofax-Direct Electrophotography Prlnting on Paper, RCA Review, December 1954, volume 15, No. 4, pages 469 to 484; by E. Wainer, Phosphor Type Photoconducting Coatings for Continuous Tone Electrostatic Electrophotography, Photographic Englneering, volume 3, No. 1, 1952, pages 12 to 22; and by A. Middleton in U.S. Patent No. 2,663,636, issued December 23, 1953.
  • photoconducting zinc oxide AZO 33 marketed by the New Jersey Zinc Co., Palmerton, Pa.
  • photoconducting zinc selenide Mallinkredt No. 8856 marketed by the Mallinkrodt Chemical Works, New York, N.Y.
  • photoconducting zinc sulfide Cryptone ZS 800 marketed by the New Jersey Zinc Co., Palmerton, Pa.
  • panchromaticallysensitive zinc oxide prepared according to either U.S. Patent No. 2,727,807 or 2,727,808 to S. M. Thomsen dispersed in a silicone resin.
  • a silicone resin In place of a silicone resin one may substitute a polystyrene resin, a polyvinyl acetate resin, a polyvinyl-chloride acetate resin, carnauba wax or other electrically-insulating, film-forming vehicle.
  • a preferred composition may be prepared by intimately mixing 100 grams of a photoconducting zinc oxide, such as Florence Green Seal No. 8 marketed by the New Jersey Zinc Company, Palmerton, Pa. with 65 grams of a 60% solution of a silicone resin in xylene (such as GE SR-82 marketed by the General Electric Co., Silicone Products Division, Waterford, N.Y.), and 85 grams of toluene.
  • a photoconducting zinc oxide such as Florence Green Seal No. 8 marketed by the New Jersey Zinc Company, Palmerton, Pa.
  • a 60% solution of a silicone resin in xylene such as GE SR-82 marketed by the General Electric Co., Silicone Products Division, Waterford, N.Y.
  • the mixture is coated on the surface of a paper web and dried. Any standard coating technique may be used such as flowing, spraying dipping, spin-coating, or brushing on.
  • the magnetically responsive carrier particles should be non-conducting such as a ferrospinel powder or a resin-coated iron powder.
  • FIG. 3 there is shown a plot of conductivity in an incremental area of the photoconducting layer 23 of Figures 1 and 2 with respect to time.
  • the photo-conducting layer is stored in darkness for the period 0-1 and reaches a steady state of minimum conductivity as shown by .1X-B.
  • Light is turned on during the period 1-2, which is the period of exposure to the light image, during which the conductivity rises to a maximum value as shown by B-C. After the light is turned off at 2, the conductivity begins to fall to a minimum value during the period 2-3 as shown by C--D.
  • the photoconducting coating of the example has a very long period of decay and development may take place during a period of at least 16 hours after exposure to the light image. However, development preferably takes place within a period of 30 minutes after exposure to the light image.
  • the developer powder particles of the deevloper mix may be chosen from a large class of materials, for example; zinc, copper, carbon, sulphur, gum copal, gum sandarac, nylon, polystyrene, sealing wax and other natural or synthetic resins of mixtures thereof.
  • the developer powder particles may be coated with a thin layer of a material for the purpose of modifying the physical or electrical properties of the developer powder. It is preferred, however, to use a pigmented thermoplastic synthetic resin.
  • a preferred developer powder of the example may be prepared as follows: a mixture comprising 200 grams of 200 mesh Piccolastic resin 4358 (an elastic thermoplastic resin composed of polymers of styrene, substituted styrene and its homologs) marketed by the Pennsylvania Industrial Company, Clairton, Pa., and 12 grams of Carbon Black G marketed by the Eimer and Amend Co., New York, N.Y., are thoroughly mixed in a stainless steel beaker at about 200 C. The mixing and heating should aesas'ca be doneziri'as short..a:time.aspossible... Thentelt is poured' uponV a brass tray. and. allowed. tocool.
  • Piccolastic resin 4358 an elastic thermoplastic resin composed of polymers of styrene, substituted styrene and its homologs
  • Carbon Black G marketed by the Eimer and Amend Co., New York, N.Y.
  • v T.'l1e-.hardened ⁇ mix is thenbroken upl and ballmilled for about 20 hours..
  • Thepowder. is ⁇ screened through 2112.00. meshscreenand'is. then. ready for use asa developer4 powder.
  • This ⁇ - powder takesA on. a positive electrostatic charge7 whenmixed with: iron.. powder. It therefore will develop. ⁇ the more.' insulating areas.. of a latent conductivity-patternwith.-a positive biasing voltage appliedto the magnetic-brush.
  • the magnetic carrier particles of the. developer mix may be chosenfrom. a large class of .powderedtm'ag netically-attractable. materials such as iron, steel, aldoys of aluminum, nickel. and cobalt and other. magnetic materials.
  • a preferredcarrier material-:for thedeveloper mix of the. example l consists of alcoholzed iron, that is, iron particles free from grease and other ⁇ impurities soluble in alcohol: These iron particlesrare preferably relatively smallin size,v.being intheir largest dimensionabout 0.002 to 0.008 inch. Satisfactory results are also obtained using. acarrier. consisting, of iron.particles..of. a somewhat wider range. of. sizes-.up to. about 0.001. to. 0.02.0 inch. It is preferred to utilize a permanent bar magnetv for providing themagnetic flield. for ⁇ maintaining .thedeveloper mix in a loose-massi.
  • a positive or a negative voltage may be used to bias thefma'gne'tic -brush-so long-as-there is ⁇ no electrical breakdown in the brusl-iorinthe l photoconductng" layer( 23 upon whichI the latent conductivitypattern resides; ⁇ It ispreferred; however, to-use avoltage'rbetweenl--ISOO to 500 and-+500 to ⁇ [-15500 voltsfDlC. Tlieoptim-um rangeA ofvoltages dependsupon the'thicknessandi the electrical propertieswofv thephotoconducting layer Z3.
  • the voltage may be reduced to about 500 volts in the same polarity after the initial deposit of developer powder.
  • Various rates of lowering the voltage may be used so long as the higher voltage preceded the lower voltage.
  • a continuous web comprising a paper backing 51 having on one surface thereof a photoconductng insulating coating S3 comprising a powdered photoconductor, such as zinc oxide, dispersed in an electricallyinsulating, film-forming vehicle is unwound from a roll 5S.
  • the continuous web next passes to a station where a light image is produced upon the surface of the photoconducting coating 53, for example, by projection from a photographic transparency image by means of a projector 57.
  • the photoconductng insulating layer 53 now has therein a latent conductivity pattern substantially corresponding to the light image which was projected thereon.
  • the continuous web next advances to a station where the latent conductivity pattern is developed by the method of the invention by contact with a first magnetic brush.
  • a grounded rotary pole piece 63a of a magnetic structure is provided with spaced parallel inclined elliptical discs 61a facing the photoconductng coating 53.
  • a magnetic field is maintained between a fixed magnetic pole piece 45a spaced from the elliptical discs 61a and on the opposite side of the web through magnetic pieces 47a and 49a and through the gap therebetween.
  • a resere G? Y voir 65h holds a quantity of' developer iii Contact with the discs 6321.
  • Ashield 4h ⁇ t1lo'cated'A betweenY the fixed polepiece 45a and the web is maintainedin contactwitl.
  • avoiltage source 31a through a double-pole, double-throw reversing switchV 33a and a potentiometer 35a.
  • TheV switch 33a andthe potentiometer 35a are -adjustedto provide the desired' biasing voltage upon the shield 44 ⁇ for example, .a -voltage of .-l- 1500 volts.
  • developer' mix forms on the periphery ofthe idiscs-.61a in brush-like filaments 69a and iscarried'upwardly and swept acrossltheV surface of the photoconductng insulatingcoating'53 ⁇ passingL the station.
  • Developer powder particles 73 deposit upon areas previously unilluminated producing a reversevisible powder image on. th'e photoconductng coating 53 in substantiaiV corlg'uration with. the latent conductivity pattern.
  • direct or reverse visible. powder images may be produced' and the background'colo-r valueV and the contrast value-ofthe visible image may be varied byadjustingthe biasing voltage to the shield l44 as ⁇ previously' described in Figure 2.
  • the continuous web now passes to a station where the photoconductingcoating 53l is contacted with a second magnetic brush.
  • They second magnetic brushv has the same structure and operates in the same manner as the first magnetic brush* except that the' biasing voltage on the shield-44]; ismaintained at about +500 volts.
  • the function'of'the'second'magnetic brush is to'clear away any spurious deposit of ⁇ -"devel'oper powder without disturbing the powder image v67.
  • the resistance wire 79v is maintained in closely spaced relationship withJ the visiblelpowder' image. Heat radiated.. from ⁇ thef wire.5 79f softens. the' thermoplastic resi-mot thedevelope'r.- powder causing itzto adhere ⁇ to ⁇ the;v photocond'u'ctingf' coating..
  • the visiblel powder image may be fixed to the photoconductng layer 53 by other means for example, by spraying with an adhesive or by coating with a softener for either the photoconductor 53 or the developer powder particles.
  • the visible powder image may also be transferred to another surface and fixed thereon by any convenient means.
  • the continuous web bearing the fixed visible image is now wound upon the roll 56.
  • the continuous web of course, may be cut into convenient lengths and stacked in piles or utilized directly.
  • An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconductng insulating layer consisting of a finely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing ⁇ said layer to a light image before any electrical field s established through said layer, then magnetically transporting across said conductivity pattern a dry physical mixture of loose, movable particles of electrostatically-attractable powder 'and separate electrically conductive magnetically-attractable carrier particles by subjecting said magnetically ⁇ attractable particles to a magnetic field brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-charged through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, and during said transporting step applying a biasing voltage to said electrically conducting particles with respect to the opposite surface of said layer to establish through said layer a unidirectional electric eld and to cause powder particles
  • An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconductiug insulating layer consisting of a finely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing said layer to a light image before any electrical field is established through said layer then magnetically transporting across said conductivity pattern a dry mixture of loose, movable particles of electrostatically-attractable powder and separate electrically conductive magnetically-attractable carrier particles by subjecting said magnetically-attractable particles to a magnetic eld brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-charged through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, spacing an electrode from said mixture and on the side of said insulating layer opposite to said mixture, and applying a biasing voltage between said electrode and said magnetically ⁇ attractable particles during said transporting step to establish a unidirectional
  • An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconducting insulating layer consisting of a nely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing said layer to a light image before any electrical eld is established through said layer, then magnetically transporting across said conductivity pattern a dry mixture of loose, movable particles of electrostatically-attract- CIK able powder and separate electrically-conductive magneticallyattractable carrier particles by subjecting said magnetically-attractable particles to a magnetic field brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-chargcd through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, spacing an electrode from said mixture and on the side of said insulating layer opposite to said mixture, applying a biasing voltage between said electrode and said magneticallyattractable particles during said transporting step to establish
  • said insulating layer comprises photoconducting zinc oxide dispersed in a silicone resin.
  • said insulating layer comprises photoconducting zinc oxide dispersed in a silicone resin.
  • biasing voltage is between 500 and 1500 volts.
  • biasing voltage is about 1500 volts and said lower biasing voltage is about 500 volts.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electrophotography Using Other Than Carlson'S Method (AREA)

Description

Oct. 18, 1960 E. c. GlAlMo, JR 2,956,874
PHOTOCONDUCTIVE PHOTOGRAPHY 2 Sheets-Sheet 1 Filed May l, 1956 @y1 @if INI ENTOR.
BY f
ZY. j .519mm Oct. 18, 1960 E. c. GlAlMo, JR
PHoTocoNDucTIvE PHOTOGRAPHY 2 Sheets-Sheet 2 Filed May 1. 1956 IN V I'EN TOR. Edward f5 l il! tats 2,956,874 PHOTOCONDUCTIVE PHOTOGRAPHY rues May 1, 19256, ser. No. `581,949 Tetanus; (ci. 96-15' This inventiony relates toY photoconductive photography andy particularly, but not necessarily exclusively, to 'mproved photoconducting methods and means' for producing visible powder images in substantial configuration with a latent conductivity pattern in a photoconducting layer.
In one type of photoconductive photography process, a photoconducting layer is first electrostati'cally charged by bombardment by charged particles as b-y the discharge fromV a corona discharge apparatus; Then, the charged surface of the photoconducting layer is exposed to alight image incident thereon, discharging the portions irradiated' by the iight rays; while leaving the remainder of the surface in a charged condition, thereby forming a latent electrostatic image substantially corresponding to the light image. The latent electrostatic image isdeveloped to a Visible powder image'by applying thereto a developer powder which is held electrostatically to selected areas of the surface. The visible powder imagethusformed may be fixed directly to the photoconducting surface or it may be transferred to another surface upon whichs'the visible powder image'may bedesired and then fixed there- In another type of: photoconductive photographyprocess, a light image is projected incident upon an uncharged photoconducting Iinsulating layer producing therein=a latentconductivity pattern. Duringtlie decay of the conductivity pattern, the photoconducting layer is electrostaticallyv charged by bombardment by charged particles as by the dischargefrom=a corona discharge apparatus. Electrostatic charges buildup in theless conductingfareas ofthe. photoconducting, layerfthereby producing: a .latent electrostatic image in substantial configuration with the conductivity, pattern. The latentelectros'tatic ima'g'eis then n.d'evelopedto a visible powder image by any. offthe well-known-methods,` as-by contacting the photoconducting insulating layerwith'an electroscopicipowder.
Each of these processe'sfrequires a separate step of electrostatically charging-the photoconductinglayer` by bombardment with ycharged'particles either before or after the step` of exposure to an incident light image.l Otherproposed processes have similarly includedseparate charging steps by other means. In addition, each -of the foregoing processes requires theformation of: la latent`r electrostatic image which'must? be stored for a finite Yperiod of time until the .development -of the image isfefected.
which improvedmethods omit'pthestep of electrostatica.l'l
ly charging the'photoconducting layer. l,
Another objectis to provide improved methods and means .for vdirectwconver.sionof fa latent conductivity pattern into a visible powder image.
In'gene'ral, the'proces'ses ofthe-invention,include es' tablishinga latent conductivity patternin'a'photocondiictlare An object of the invention isptoprovide improved methiiatenfed oct. 1s, 1960 2 ing layer. Such pattern may be established by storing the photoconducting layer in darkness and then projecting a light image incident upon the photoconducting layer. Then, during the decay of the conductivity pattern, establishing a unidirectional electric field through the photoconducting layer and, With the electric field applied, contacting across the surface of the photoconducting Vlayer a dry physical mixture of electrostatically-attractable developer particles and magnetic carrier particles separated from the developer particles in the triboelectric series. Developer particles deposit upon the photoconducting layer in substantial configuration with the conductivity pattern. The electric field is preferably high atrth'e beginning and low at the' end of the step of applying Vthe developer particles. If desired, the contrast of the developed image may be varied; the developed image may be reversed; and the spurious deposit of developer powder particles in the background of the developed image may be controlled by varying the strength and direction of the electric field. Y
The foregoing objects and other advantages will be more fully described in the following detailed description when read in conjunction with the' accompanying drawings inwhich: l l- I l Figure l -is a partially-sectional, partially-schematic viewof-an apparatus for producing a latent conductivity pattern in aphotoconducting layer, l g
Figure 2 is apartially-sectional, partially-schematic View of an apparatus for producing a powder image from. the latent conductivity pattern of IFigure 1 according to the invention, l
Figure 3 is a curve illustrating the conductivity of an incremental area of a photoconductinglayer of Figures 1 and 2,during the steps ofthe invention,
vFigure 4 is a partially sectional, partially schematic view of an apparatus for, producing' visible powderjim- -agesfrom projected light images through the intermediate step of producing latent conductivity patterns according to the invention, and v Y Figure 5` is a sectional View along section lines 5-5 ofFigure 4. v
Similar reference characters are applied to similar elements throughout the drawings. A
ExarnpZe,`-Referring to Figure l, a photoconducting layer 23, such as photoconducting zinc oxide dispersed in a silicone resin, and supported upona backing 21, such as aluminum, is maintained in darkness for several hours. An 'image of' light' within the range of' spectral sensitivity ofthe photoconducting layer 23 incident uponthe photoconductinglayer'l causing an increase inthe' electrical conductivity of the illuminated areas thereof. This change in conductivity over portions of the-photoconducting layer is referred to as a'conductivty pattern. j The conductivity pattern -is latent'and is substantially in the same configuration as the incident light image.V As shown in Figure 1, a photographic transparency (positive) 24 `is placed upon the photoconducting layer`23 and exposed =of'biasinggvoltage attached to thepole piece 27.'
The magnetic pole piece.v 27 comprises an iron'. with a permanently magnetized pole at one end thereof.
The magnetic pole produces an external magnetic field which attracts and holds the mass of developer mix 29. The attracted mass of developer mix is loosely held and easily deformable to the contours of a surface with which it may be in contact. At the other end of the iron bar, a threaded hole and screw provides a connection means 37 for a source of biasing voltage to the developer brush.
A battery 31 or other source of biasing voltage is connected to the magnet 27 through the connection means 37, a double-pole, double-throw reversing switch 33 and a potentiometer 35. Thus, the applied biasing voltage may be changed in polarity and varied in magnitude.
The switch 33 and the potentiometer 35 are adjusted such that about -l-700 volts with respect to ground is applied to the magnet 27, and the developer mix 29 of the brush is contacted across the surface of the layer 23. During the period of contact, a unidirectional electric field appears between the mass of developer mix 29 and the backing 21 due to the biasing voltage applied between the brush and the backing 21. Developer powder particles 67 from the mass of developer mix 29 deposit on the less conducting areas of the photoconducting layer 23 producing a direct visible powder image thereon.
The visible powder image produced by the abovedescribed procedure has a very high contrast characteristic and a minimum amount of spurious deposit in the background areas. This set of characteristics is considered ideal for line drawings and line prints. By reducing the biasing voltage and therefore the unidirectional field, the contrast between the dark and light areas of the image is reduced, making it possible to obtain any desired contrast characteristic over a very wide range of contrast values. A preferred range of positive voltage is about +500 to +1500 volts. Often, a moderate amount of developer powder deposits spuriously in the background areas of the Visible powder image. Such spurious deposit may be reduced to a minimum value by adjusting the bias on the magnetic brush.
If the switch 33 is reversed and an increasing voltage applied to the magnet 27, a value is reached where there is developed a reverse visible powder image; that is, the powder deposits in the more conducting areas of the photoconducting layer. The contrast of the reverse Visible powder image increases and the amount of spurious deposit in the background areas of the reverse image decreases as the negative voltage is increased in magnitude. A preferred range of negative voltage is about -500 to 1500 volts.
According to the invention, a direct or reverse visible powder image may be obtained from the same latent conductivity pattern. A direct visible powder image is a developed image wherein the developed areas correspond to the non-illuminated areas of the original light image. A reverse visible powder image is a developed image wherein the developed areas correspond to the lighted areas of the original light image. By adjustment of the biasing voltage, any desired contrast characteristie over a wide range may be obtained for either the direct or the reverse image. Thus, one may simply and quickly adjust an electrostatic printing apparatus to produce line prints of high contrast value, continuous tone prints of intermediate contrast value and, in each case, the print may be direct or reverse.
Any photoconducting layer usable in electrophotography maybe used in the invention. Some of the useful photoconducting layers are described by C. I. Young and H., G. Greig in Electrofax-Direct Electrophotography Prlnting on Paper, RCA Review, December 1954, volume 15, No. 4, pages 469 to 484; by E. Wainer, Phosphor Type Photoconducting Coatings for Continuous Tone Electrostatic Electrophotography, Photographic Englneering, volume 3, No. 1, 1952, pages 12 to 22; and by A. Middleton in U.S. Patent No. 2,663,636, issued December 23, 1953.
Some suitable photoconducting coatings are photoconducting zinc oxide (AZO 33 marketed by the New Jersey Zinc Co., Palmerton, Pa.) dispersed in a silicone resin, photoconducting zinc selenide (Mallinkredt No. 8856 marketed by the Mallinkrodt Chemical Works, New York, N.Y.) dispersed in a silicone resin, photoconducting zinc sulfide (Cryptone ZS 800 marketed by the New Jersey Zinc Co., Palmerton, Pa.), and panchromaticallysensitive zinc oxide prepared according to either U.S. Patent No. 2,727,807 or 2,727,808 to S. M. Thomsen dispersed in a silicone resin. In place of a silicone resin one may substitute a polystyrene resin, a polyvinyl acetate resin, a polyvinyl-chloride acetate resin, carnauba wax or other electrically-insulating, film-forming vehicle.
A preferred composition may be prepared by intimately mixing 100 grams of a photoconducting zinc oxide, such as Florence Green Seal No. 8 marketed by the New Jersey Zinc Company, Palmerton, Pa. with 65 grams of a 60% solution of a silicone resin in xylene (such as GE SR-82 marketed by the General Electric Co., Silicone Products Division, Waterford, N.Y.), and 85 grams of toluene.
After ball-milling to obtain a smooth, uniform consistency, the mixture is coated on the surface of a paper web and dried. Any standard coating technique may be used such as flowing, spraying dipping, spin-coating, or brushing on.
in addition to the vehicle-bound type coatings described, one may use coatings having no vehicle such as sulfur, anthracene or selenium. Where selenium is used, the magnetically responsive carrier particles should be non-conducting such as a ferrospinel powder or a resin-coated iron powder.
An essential part of the developing procedure is that it must be carried out during the decay of conductivity of the photoconducting layer. Referring to Figure 3, there is shown a plot of conductivity in an incremental area of the photoconducting layer 23 of Figures 1 and 2 with respect to time. The photo-conducting layer is stored in darkness for the period 0-1 and reaches a steady state of minimum conductivity as shown by .1X-B. Light is turned on during the period 1-2, which is the period of exposure to the light image, during which the conductivity rises to a maximum value as shown by B-C. After the light is turned off at 2, the conductivity begins to fall to a minimum value during the period 2-3 as shown by C--D. It is during the interval 2-3, that development of the latent conductivity pattern must take place. Development is preferably carried out as soon as possible in order to take advantage of larger differences in conductivity. The photoconducting coating of the example has a very long period of decay and development may take place during a period of at least 16 hours after exposure to the light image. However, development preferably takes place within a period of 30 minutes after exposure to the light image.
The developer powder particles of the deevloper mix may be chosen from a large class of materials, for example; zinc, copper, carbon, sulphur, gum copal, gum sandarac, nylon, polystyrene, sealing wax and other natural or synthetic resins of mixtures thereof. The developer powder particles may be coated with a thin layer of a material for the purpose of modifying the physical or electrical properties of the developer powder. It is preferred, however, to use a pigmented thermoplastic synthetic resin.
A preferred developer powder of the example may be prepared as follows: a mixture comprising 200 grams of 200 mesh Piccolastic resin 4358 (an elastic thermoplastic resin composed of polymers of styrene, substituted styrene and its homologs) marketed by the Pennsylvania Industrial Company, Clairton, Pa., and 12 grams of Carbon Black G marketed by the Eimer and Amend Co., New York, N.Y., are thoroughly mixed in a stainless steel beaker at about 200 C. The mixing and heating should aesas'ca be doneziri'as short..a:time.aspossible... Thentelt is poured' uponV a brass tray. and. allowed. tocool. and harden:v T.'l1e-.hardened` mix is thenbroken upl and ballmilled for about 20 hours.. Thepowder. is` screened through 2112.00. meshscreenand'is. then. ready for use asa developer4 powder. This`- powder takesA on. a positive electrostatic charge7 whenmixed with: iron.. powder. It therefore will develop.` the more.' insulating areas.. of a latent conductivity-patternwith.-a positive biasing voltage appliedto the magnetic-brush.
The magnetic carrier particles of the. developer mix may be chosenfrom. a large class of .powderedtm'ag netically-attractable. materials such as iron, steel, aldoys of aluminum, nickel. and cobalt and other. magnetic materials.
A preferredcarrier material-:for thedeveloper mix of the. example lconsists of alcoholzed iron, that is, iron particles free from grease and other` impurities soluble in alcohol: These iron particlesrare preferably relatively smallin size,v.being intheir largest dimensionabout 0.002 to 0.008 inch. Satisfactory results are also obtained using. acarrier. consisting, of iron.particles..of. a somewhat wider range. of. sizes-.up to. about 0.001. to. 0.02.0 inch. It is preferred to utilize a permanent bar magnetv for providing themagnetic flield. for` maintaining .thedeveloper mix in a loose-massi. However, other structures may be used, such.as.electromagnets:or other magneticiield producing means:. Similarly. thebiasing: voltage. may` be applied to the mass of developer mix.. of.' the brush as shown in Figure 2 or may be applied to the backing plate 44afwith=tle developer mix-.connected .toeground, as subsequently described in F igure. 4.
A positive or a negative voltage may be used to bias thefma'gne'tic -brush-so long-as-there is `no electrical breakdown in the brusl-iorinthe l photoconductng" layer( 23 upon whichI the latent conductivitypattern resides;` It ispreferred; however, to-use avoltage'rbetweenl--ISOO to 500 and-+500 to `[-15500 voltsfDlC. Tlieoptim-um rangeA ofvoltages dependsupon the'thicknessandi the electrical propertieswofv thephotoconducting layer Z3.
Developmentoccurs instantaneously with i1500 volts betweenthe brush 291 andthe-backing 213 In order to remove spurious deposits of developer powder in the background areas, the voltage may be reduced to about 500 volts in the same polarity after the initial deposit of developer powder. Various rates of lowering the voltage may be used so long as the higher voltage preceded the lower voltage.
Referring to Figures 4 and 5, the improved methods and means of the invention may be embodied in an improved continuous electrostatic printing process and apparatus. A continuous web comprising a paper backing 51 having on one surface thereof a photoconductng insulating coating S3 comprising a powdered photoconductor, such as zinc oxide, dispersed in an electricallyinsulating, film-forming vehicle is unwound from a roll 5S.
The continuous web next passes to a station where a light image is produced upon the surface of the photoconducting coating 53, for example, by projection from a photographic transparency image by means of a projector 57. The photoconductng insulating layer 53 now has therein a latent conductivity pattern substantially corresponding to the light image which was projected thereon.
The continuous web next advances to a station where the latent conductivity pattern is developed by the method of the invention by contact with a first magnetic brush. A grounded rotary pole piece 63a of a magnetic structure is provided with spaced parallel inclined elliptical discs 61a facing the photoconductng coating 53. A magnetic field is maintained between a fixed magnetic pole piece 45a spaced from the elliptical discs 61a and on the opposite side of the web through magnetic pieces 47a and 49a and through the gap therebetween. A resere G? Y voir 65h holds a quantity of' developer iii Contact with the discs 6321. Ashield 4h`t1lo'cated'A betweenY the fixed polepiece 45a and the web is maintainedin contactwitl. or closelir spacedl behind the paper backing 51 and'is connectedto avoiltage source 31a through a double-pole, double-throw reversing switchV 33a and a potentiometer 35a. TheV switch 33a andthe potentiometer 35a are -adjustedto provide the desired' biasing voltage upon the shield 44`for example, .a -voltage of .-l- 1500 volts. As the rotary pole piece 63arotates in a' clockwise direction as viewed in Figure 4, developer' mix forms on the periphery ofthe idiscs-.61a in brush-like filaments 69a and iscarried'upwardly and swept acrossltheV surface of the photoconductng insulatingcoating'53`passingL the station. Developer powder particles 73 deposit upon areas previously unilluminated producing a reversevisible powder image on. th'e photoconductng coating 53 in substantiaiV corlg'uration with. the latent conductivity pattern. According' to the invention, direct or reverse visible. powder images may be produced' and the background'colo-r valueV and the contrast value-ofthe visible image may be varied byadjustingthe biasing voltage to the shield l44 as` previously' described in Figure 2.
The continuous web now passes to a station where the photoconductingcoating 53l is contacted with a second magnetic brush. They second magnetic brushv has the same structure and operates in the same manner as the first magnetic brush* except that the' biasing voltage on the shield-44]; ismaintained at about +500 volts. The function'of'the'second'magnetic brush is to'clear away any spurious deposit of`-"devel'oper powder without disturbing the powder image v67. p
The continuous web -bearingthevisible powderv image 73ftli'ereonnowpasses to -a station where the visible image is 'xed to'the-photoconductive coating 53: For this purpose aradiant heaterfcomprisingt axresis-tance wire 79 connected to yalvoltage source 75ith`rough'a potentiometer 77, The resistance wire 79v is maintained in closely spaced relationship withJ the visiblelpowder' image. Heat radiated.. from` thef wire.5 79f softens. the' thermoplastic resi-mot thedevelope'r.- powder causing itzto adhere` to `the;v photocond'u'ctingf' coating.. 53: The visiblel powder image may be fixed to the photoconductng layer 53 by other means for example, by spraying with an adhesive or by coating with a softener for either the photoconductor 53 or the developer powder particles. The visible powder image may also be transferred to another surface and fixed thereon by any convenient means. The continuous web bearing the fixed visible image is now wound upon the roll 56. The continuous web of course, may be cut into convenient lengths and stacked in piles or utilized directly.
There have been described improved methods and means of photoconductive photography including improved methods and means for developing latent conductivity patterns. There have also been described methods and means for producing direct or reverse visible images and for controlling the contrast value of the visible powder image developed according to an improved photoconductive photography process.
What is claimed is:
l. An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconductng insulating layer consisting of a finely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing `said layer to a light image before any electrical field s established through said layer, then magnetically transporting across said conductivity pattern a dry physical mixture of loose, movable particles of electrostatically-attractable powder 'and separate electrically conductive magnetically-attractable carrier particles by subjecting said magnetically `attractable particles to a magnetic field brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-charged through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, and during said transporting step applying a biasing voltage to said electrically conducting particles with respect to the opposite surface of said layer to establish through said layer a unidirectional electric eld and to cause powder particles to become attracted to said insulating layer and to adhere thereon in substantial contiguration with said conductivity pattern.
2. An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconductiug insulating layer consisting of a finely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing said layer to a light image before any electrical field is established through said layer then magnetically transporting across said conductivity pattern a dry mixture of loose, movable particles of electrostatically-attractable powder and separate electrically conductive magnetically-attractable carrier particles by subjecting said magnetically-attractable particles to a magnetic eld brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-charged through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, spacing an electrode from said mixture and on the side of said insulating layer opposite to said mixture, and applying a biasing voltage between said electrode and said magnetically `attractable particles during said transporting step to establish a unidirectional electric eld through said insulating layer and to cause powder particles to become attracted to said insulating surface and to adhere thereon in substantial configuration with said conductivity pattern.
3. An electrostatic printing process comprising the steps of producing a conductivity pattern in a photoconducting insulating layer consisting of a nely-divided photoconductor dispersed in an electrically-insulating vehicle by exposing said layer to a light image before any electrical eld is established through said layer, then magnetically transporting across said conductivity pattern a dry mixture of loose, movable particles of electrostatically-attract- CIK able powder and separate electrically-conductive magneticallyattractable carrier particles by subjecting said magnetically-attractable particles to a magnetic field brought across said conductivity pattern, said carrier particles and powder particles having a triboelectric relationship of opposite polarity, the powder particles thereby being electrostatically-chargcd through triboelectric action by contact with the carrier particles to adhere electrostatically to the surface of the carrier particles, spacing an electrode from said mixture and on the side of said insulating layer opposite to said mixture, applying a biasing voltage between said electrode and said magneticallyattractable particles during said transporting step to establish a unidirectional electric eld through said insulating layer and to cause powder particles to become attracted to said insulating surface and to adhere thereon in substantial configuration with said conductivity pattern, and then repeating said contacting step with a lower biasing voltage applied.
4. The process of claim 2 wherein said insulating layer comprises photoconducting zinc oxide dispersed in a silicone resin.
5. The process of claim 3 wherein said insulating layer comprises photoconducting zinc oxide dispersed in a silicone resin.
6. A method according to claim 2 wherein said biasing voltage is between 500 and 1500 volts.
7. A method according to claim 3 wherein said biasing voltage is about 1500 volts and said lower biasing voltage is about 500 volts.
References Cited in the le of this patent UNITED STATES PATENTS 1,874,912 Scott Dec. 16, 1930 2,408,143 Huebner Sept. 24, 1946 2,618,551 Walkup Nov. 18, 1952 2,633,796 Pethick Apr. 7, 1953 2,784,109 Walkup Mar. 5, 1957 2,803,177 Lowrie Aug. 20, 1957 OTHER REFERENCES RCA Review, December v1954, pp. 469 to 484.
b ver H "br UNITED STATES PATENT oEEICE CERTIFICATE OE CORRECTION Patent No. 2956q874 October 18 1960 n Edward Charles Giaimoq Jr.,
It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction and that the said Letters Patent should read as corrected below. I
Column 8, list of references etedl under the heading "UNITED STATES PATENTS"v add the following:
same column 8 under the heading "OTHER REFERENCES'HI add the following:
Weiner, Photographic Engineering Vol, 8v Non ly ppc n Signed and sealed this 18th day of April l96l.,
(SEAL) Attest:
` ERNEST VIL7 SWIDER DAVID L.,l LADD Attestlng Oicer Commissioner of Patents

Claims (1)

1. AN ELECTROSTATIC PRINTING PROCESS COMPRISING THE STEPS OF PRODUCTING A CONDUCTIVITY PATTERN IN A PHOTOCONDUCTING INSULATING LAYER CONSISTING OF A FINELY-DIVIDED PHOTOCONDUCTOR DISPERSED IN AN ELECTRICALLY-INSULATING VEHICLE BY EXPOSING SAID LAYER TO A LIGHT IMAGE BEFORE ANY ELECTRICAL FIELD IS ESTABLISHED THROUGH SAID LAYER, THEN MAGNETICALLY TRANSPORTING ACROSS SAID CONDUCTIVITY PATTERN A DRY PHYSICAL MIXTURE OF LOOSE, MOVABLE PARTICLES OF ELECTROSTATICALLY-ATTRACTABLE POWDER AND SEPARATE ELECTRICALLY CONDUCTIVE MAGNETICALLY-ATTRACTABLE CARRIER PARTICLES BY SUBJECTING SAID MAGNETICALLY ATTRACTABLE PARTICLES TO A MAGNETIC FIELD BROUGHT ACROSS SAID CONDUCTIVITY PATTERN, SAID CARRIER PARTICLES AND POWDER PARTICLES HAVING A TRIBOELECTRIC RELATIONSHIP OF OPPOSITE POLARITY, THE POWDER PARTICLES THEREBY BEING ELECTROSTATICALLY-CHARGED THROUGH TRIBOELECTRIC ACTION BY CONTACT WITH THE CARRIER PARTICLES TO ADHERE ELECTROSTATICALLY TO THE SURFACE OF THE CARRIER PARTICLES, AND DURING SAID TRANSPORTING STEP APPLYING A BIASING VOLTAGE TO SAID ELECTRICALLY CONDUCTING PARTICLES WITH RESPECT TO THE OPPOSITE SURFACE OF SAID LAYER TO ESTABLISH THROUGH SAID LAYER A UNIDIRECTIONAL ELECTRIC FIELD AND TO CAUSE POWDER PARTICLES TO BECOME ATTRACTED TO SAID INSULATING LAYER AND TO ADHERE THEREON IN SUBSTANTIAL CONFIGURATION WITH SAID CONDUCTIVITY PATTERN.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3103445A (en) * 1963-09-10 Method of developing an electrostatic
US3113022A (en) * 1959-02-26 1963-12-03 Gevaert Photo Prod Nv Electrophotographic process
US3196009A (en) * 1962-05-08 1965-07-20 Xerox Co Electrostatic image liquid deformation development
US3251685A (en) * 1959-10-19 1966-05-17 Xerox Corp Method of controlling contrast in a xerographic reproduction process
US3272626A (en) * 1962-02-23 1966-09-13 Royal Typewriter Co Inc Xerographic method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1874912A (en) * 1930-08-22 1932-08-30 C A Dunham Co Refrigerating method and apparatus
US2408143A (en) * 1944-01-15 1946-09-24 William C Huebner Apparatus for multicolor printing with electro lines of force
US2618551A (en) * 1948-10-20 1952-11-18 Haloid Co Developer for electrostatic images
US2633796A (en) * 1944-04-05 1953-04-07 Hoe & Co R Printing means using electric fields
US2784109A (en) * 1950-09-18 1957-03-05 Haloid Co Method for developing electrostatic images
US2803177A (en) * 1953-12-31 1957-08-20 Ibm Apparatus and method for xerographic printing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1874912A (en) * 1930-08-22 1932-08-30 C A Dunham Co Refrigerating method and apparatus
US2408143A (en) * 1944-01-15 1946-09-24 William C Huebner Apparatus for multicolor printing with electro lines of force
US2633796A (en) * 1944-04-05 1953-04-07 Hoe & Co R Printing means using electric fields
US2618551A (en) * 1948-10-20 1952-11-18 Haloid Co Developer for electrostatic images
US2784109A (en) * 1950-09-18 1957-03-05 Haloid Co Method for developing electrostatic images
US2803177A (en) * 1953-12-31 1957-08-20 Ibm Apparatus and method for xerographic printing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3103445A (en) * 1963-09-10 Method of developing an electrostatic
US3113022A (en) * 1959-02-26 1963-12-03 Gevaert Photo Prod Nv Electrophotographic process
US3251685A (en) * 1959-10-19 1966-05-17 Xerox Corp Method of controlling contrast in a xerographic reproduction process
US3272626A (en) * 1962-02-23 1966-09-13 Royal Typewriter Co Inc Xerographic method
US3196009A (en) * 1962-05-08 1965-07-20 Xerox Co Electrostatic image liquid deformation development

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