US2948717A - Sugar ester preparation and purification - Google Patents
Sugar ester preparation and purification Download PDFInfo
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- US2948717A US2948717A US786682A US78668259A US2948717A US 2948717 A US2948717 A US 2948717A US 786682 A US786682 A US 786682A US 78668259 A US78668259 A US 78668259A US 2948717 A US2948717 A US 2948717A
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- 150000002148 esters Chemical class 0.000 title claims description 75
- 235000000346 sugar Nutrition 0.000 title claims description 69
- 238000002360 preparation method Methods 0.000 title description 12
- 238000000746 purification Methods 0.000 title description 10
- 239000000344 soap Substances 0.000 claims description 34
- 239000000243 solution Substances 0.000 claims description 32
- 238000006243 chemical reaction Methods 0.000 claims description 29
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 15
- 150000003839 salts Chemical class 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 150000002576 ketones Chemical class 0.000 claims description 5
- 150000007524 organic acids Chemical class 0.000 claims description 4
- 238000001556 precipitation Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-PWCQTSIFSA-N Tritiated water Chemical compound [3H]O[3H] XLYOFNOQVPJJNP-PWCQTSIFSA-N 0.000 claims 1
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 48
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000000047 product Substances 0.000 description 12
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 12
- 238000013019 agitation Methods 0.000 description 11
- 239000012267 brine Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 229930006000 Sucrose Natural products 0.000 description 8
- 239000005720 sucrose Substances 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000003513 alkali Substances 0.000 description 6
- -1 sucrose ester Chemical class 0.000 description 6
- 238000007792 addition Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 235000021588 free fatty acids Nutrition 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- ARBOVOVUTSQWSS-UHFFFAOYSA-N hexadecanoyl chloride Chemical compound CCCCCCCCCCCCCCCC(Cl)=O ARBOVOVUTSQWSS-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 150000008163 sugars Chemical class 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 235000015173 baked goods and baking mixes Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000013310 margarine Nutrition 0.000 description 1
- 239000003264 margarine Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- WTBAHSZERDXKKZ-UHFFFAOYSA-N octadecanoyl chloride Chemical compound CCCCCCCCCCCCCCCCCC(Cl)=O WTBAHSZERDXKKZ-UHFFFAOYSA-N 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H13/00—Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids
- C07H13/02—Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids by carboxylic acids
- C07H13/04—Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids by carboxylic acids having the esterifying carboxyl radicals attached to acyclic carbon atoms
- C07H13/06—Fatty acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/14—Preparation of carboxylic acid esters from carboxylic acid halides
Definitions
- a sugar preferably sucrose
- an aqueous alkaline medium preferably an aqueous alkaline medium.
- An amount of acid chloride. corresponding to the desired degree of esterification is then, addedslowly.
- the acid chloride should be at least 98% pure since the presence of any substantial amount of phosphorous trichloride or of phosphorous acid will cause the formation of undesired phosphates rather than the sugar ester sought, and the yield is low; also the separation of the ester from the other constituents of the mass and purification thereof becomes more difficult.
- free fatty acids are present, larger quantities of soap are produced and the reaction rate and efiiciency is reduced.
- the alkaline aqueous suspension or solution of sugar should be maintained preferably at pH 9 to ll. However, the reaction will proceed as long as the pH of the sugar solution is on the alkaline side. At a pH of greater than 11, the efiiciency of the reaction goes down and more soap is formed. It the pH is permitted to drop below 7, a very substantial increase in the amount of soap or free fatty acid results.
- the reaction is carried out at a temperature below 65 C. and above the freezing point of the acid chloride used.
- the reaction temperature should be below 40 to 45;C. as the yield drops oif above this temperature range, and the agitation is continued throughout the reaction.
- the process is conducted at the lowest permissible temperature based on the fluidityof the reactants.
- the sugar solution is placed in a mixing device capable of giving turbulent agitation.
- Concentration and purification of the crude product is obtained by first washing the mixture with hot brine, pref-. erably around 20% solution at to C. This causes the slurry to split into two layers; the upper layer contains the desired sugar ester plus the soap formed as well as some water and salt. The lower layer is primarily the brine and unreacted sugar. The layers are then separated and the top layer rewashed and re-separated as described before.
- ester, soap layer is then drained and the vacuum dried to a virtually anhydrous conditionj this operation is important for the subsequent separation of sugar ester from the soap present in the reaction mass.
- the dry ester, soap mixture is then extracted with hot acetoner This dissolves out the sugar ester which is soluble in acetone but does not dissolve the undesired soap impurity. Consequently it is then only necessary to distill oil the acetone to recover the pure product. 1
- ester soap mixture be dried to a virtually anhydrous con-1 dition.
- water when extracted with hot acetone thewater will also dissolve in the acetone and carry some soap with it. Under these conditions, it becomes necessary to very carefullydistill off the acetone until the water. separates out as a second layer carrying with it the soap. At this point the material must be permitted tostand so that all the water and soap will goout of solution. The? water layer is drawn OE and the remainder is then filtered v r and the acetone redistilled to obtain the pure ester. 3
- the purified compounds find substantial'use as emulsi-" has in the food, pharmaceutical, medicinal and cosm etic industries.
- it is suitable forluse in margarine, shortening, ice'creams and many allied uses as in candy coatings, baked goods, etc.
- They are emulsifiers, anti-spattering agents, emulsion stabiliz e foaming aerating agents, gloss additives, and suspendi and thickening agents.
- these esters have many industrial uses in such' fields. as textiles, leather, paper making, and others.
- Example 1 In a vessel capable of good mixing and turbulent agitation, there is charged 350 lbs. of sucrose and 200 lbs. of water. To the homogeneous solution while under turbulent agitation, there is slowly added a 50% sodium hydroxide solution, together with 310 lbs. of stearoyl chloride. The sodium hydroxide is added at such a rate as will maintain the pH between 9 and 10. The additions take approximately 4 to 5 hours and mixing is maintained for one hour after all addition has been completed. A thick paste containing the crude ester results. This product is then washed with sodium chloride solution at a temperature of approximately 80 to 90 C. The sugar ester and soap formed separate from the unreacted sugar and alkaline water. The brine solution layer is drawn off and discarded. This cycle is repeated to get a better separation of the ester.
- the ester layer is then dried slowly under vacuum until completely dry and then extracted with hot acetone at a temperature close to the boiling point of the acetone. This effects the separation of the pure sugar ester from the soap formed as a by-product of the initial reaction. The extraction is repeated until the bulk of the ester has been recovered. The acetone is then flashed off to recover the pure sugar ester, which can either be ground to a powder, flaked off on a roll or recovered in any of the ordinary forms.
- Example 2 350 grams of sugar were dissolved in 200 grams of water in a mixing vessel equipped with efficient agitation and cooled to about 25 C. While maintaining agitation and cooling, a small amount of a 20% NaOH solution was added to bring the pH to about 8, after which 280 grams of palmitoyl chloride together with NaOH solution was introduced slowly to maintain a pH of about 9-l0, over a period of about 34 hours.
- the temperature at the start was about 2025 C. and gradually rose to 3035 C. at the height of the reaction and gradually dropped to 30 C. when the reaction was completed.
- the batch was agitated one hour after all the additions were made and the traces of free acid chloride present were given the opportunity to react and become neutralized.
- the thick, syrupy, white, precipitate which resulted from the above initial esterification reaction was then transferred to a wash tank where the entire batch was given a hot brine wash (15 NaCl solution at 80-90" 0.). Equal volumes were used for convenience and rapid washing. However, smaller volumes can be used and one, two, or three such washes can be given to ensure the elimination of the unreacted sugar from the batch. The concentration of the brine solution may vary and even solid NaCl may be used to separate layers.
- the brine wash separated the batch into two layers.
- the top layer contained a curd of the sucrose ester and any soap which was formed as a side reaction.
- the bottom layer contained the water, alkali, salt, and especially the unreacted sugar in the batch.
- the hot acetone .4 slurry containing the sugar ester in solution and the soap and salts in suspension were filtered, maintained at the same temperatures, where the press cake of salts and soap built up while the clear acetone solution containing the sugar ester filtered through and collected in a receiver.
- the acetone was distilled from the sugar ester solution and recycled as long as necessary to ensure that all the sugar ester had been extracted from the press cake.
- Example 3 follow Example 2 up to the washing with sodium chloride. After the brine washing of the crude sucrose ester the curd was immediately put through the pressure leaf filter press and pressed out to as dry a cake as possible. The press cake was then extracted with the hot acetone as before. The extracted material contained, beside the sugar ester, the soap impurity which is soluble in the aqueous acetone. As the acetone was evaporated, an aqeuous layer formed. This aqueous layer contained most of the soap which is not soluble in anhydrous alcohol. The water layer was drawn 01f from the bottom of the vessel and the acetone solution concentrated to the point where no more water layer formed. It was then filtered through a fine filter to ensure the elimination of any fine suspended particles of soap. The concentrate was now completly freed from acetone to yield the sugar ester free from impurities.
- Example 4 11,000 grams of sucrose was dissolved in 6,000 grams of water and cooled to 10-12 C.
- sugar esters ranging from monoto octa-sucrose esters may be prepared.
- Mixed esters of sugars may be produced by following the above procedures. The use of high purity acid chlorides is important.
- solvents than acetone are suitable, such as mono alcohols having 2-4 carbon atoms, alkylene dichlorides wherein the alkylene group has 24 carbon atoms, carbon tetrachloride, chloroform, hexane, and benzol. They may be characterized as volatile organic solvents for sugar esters but not solvents for soaps.
- the alkyl radical of the esters may have from 2. to 24 carbon atoms, but preferably they have from 12 to 18 carbon atoms for many applications; saturated and unsaturated fatty acid chlorides are contemplated.
- the products range from viscous liquids to light colored friable solids.
- Important to the invention are the following conditions: (1) the use of a pure acid chloride, (2) a low temperature of reaction, (3) maintaining a moderately alkaline pH, (4) efficient agitation during the reaction, and (5) the purification of the crude ester by brine, and (6) then extraction with an organic solvent.
- Various sugars may be used as starting materials for the operation. While acetone has been found, up to the present time, to be the most effective solvent for the purpose, the other solvents named above are usable with lesser efiiciency; the solvents should be volatile at temperatures below the decomposition point of the products. It is preferred to operate at the lower range of the temperatures' set forth, but the higher temperatures are also operative; while as high as 65 C. has been found efiective, better results are obtained in working as close to 0 C. as is practical, but the temperature should be above the melting point of the acid chloride used. The reaction being exothermic, cooling the reaction mass is advisable. In the reaction it is preferable to have an excess of sugar present to minimize the formation of free fatty acids. Allowing the reaction mass to stand for at least one hour after the reaction is apparently complete insures that no traces of acid chloride remain.
- the acid chloride does not find suitable media to react and form the sucrose ester it will hydrolize and form free fatty acid or else if there is suflicient alkali, form soap. Both these side reactions must be kept to a minimum. In order to do this the most suitable conditions for ester formation are maintained, i.e. adequate mixing, low concentrations of acid chloride at any given moment, low concentration of alkali at any given moment, and reaction at the lowest temperature possible at which the sugar, the acid chloride and the alkali are still fluid.
- the method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride while turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below 65 C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, drying said ester-soap layer, extracting the ester with a ketone, and recovering substantially pure ester from said ketone.
- the method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride While turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, drying said ester-soap layer, extracting the ester with an organic solvent which is volatile at temperatures below the decomposition point of the product, and recovering substantially pure ester from said solvent.
- the method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride while turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below 65 C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, extracting the ester with an organic solvent which is volatile at temperatures below the decomposition point of the product, and recovering substantially pure ester from said solvent.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- General Health & Medical Sciences (AREA)
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Description
SUGAR ESTER PREPARATION AND PURIFICATION No Drawing. Filed Jan; r4,,19's9 seaNo saasr 12 Claims. Cl. 260-234 a The present application is directed to. a method of sugar ester purification, more specifically a method for puritying partial and complete esters of various sugars.
In the past, compounds of the sugar ester type have been manufactured by the use of solvent systems which are toxic. Furthermore these systems present a serious danger of contamination when the ultimate product is to be used for human consumption. As a result, elaborate and expensive refining means are required to insure that the sugar esters produced do not carry any substantial amounts of toxic solvents with them. 7 r r 7 It is among the objects of this invention to provide a method for preparation and purification of sugar esters which will enable the formation of partially as well as completely esterified products.
It is also among the objectsof this invention to provide a' means for purification of sugar esters both partial and complete, which will obviate any danger of contaminationwith toxic substances.
It. is further among the objects of this invention to provide a means of purifying sugar esters which will be suitable for use in the preparation of products for human consumption.
It is still further among the objects of this invention to provide. a method of purification of sugar esters which yields a clean, sharp separation of the desired products from the undesired by-products.
.In practicing this invention, a sugar, preferably sucrose, is dissolved or suspended in an aqueous alkaline medium. An amount of acid chloride. corresponding to the desired degree of esterification is then, addedslowly. Preferably the acid chloride should be at least 98% pure since the presence of any substantial amount of phosphorous trichloride or of phosphorous acid will cause the formation of undesired phosphates rather than the sugar ester sought, and the yield is low; also the separation of the ester from the other constituents of the mass and purification thereof becomes more difficult. Furthermore, if free fatty acids are present, larger quantities of soap are produced and the reaction rate and efiiciency is reduced.
The alkaline aqueous suspension or solution of sugar should be maintained preferably at pH 9 to ll. However, the reaction will proceed as long as the pH of the sugar solution is on the alkaline side. At a pH of greater than 11, the efiiciency of the reaction goes down and more soap is formed. It the pH is permitted to drop below 7, a very substantial increase in the amount of soap or free fatty acid results.
i The reaction is carried out at a temperature below 65 C. and above the freezing point of the acid chloride used. Preferably the reaction temperature should be below 40 to 45;C. as the yield drops oif above this temperature range, and the agitation is continued throughout the reaction. As a general rule, the process is conducted at the lowest permissible temperature based on the fluidityof the reactants.
In carrying out this process, the sugar solution is placed in a mixing device capable of giving turbulent agitation.
- Patented Aug. 9, 1960 2 Y An appropriate acid chloride is added, together with sufficient sodium hydroxide and/or other alkali to maintain. the desired pH. This addition is made slowly and at a point where thorough turbulent mixing is always maintained. The sugar solution as a whole is always in excess over the acid chloride as a whole. However, at the point of entry of the acid chloride into the sugar solution, there will be some local acidification. Rapid and adequate agitation keeps this to a minimum and effectively converts the medium to an alkaline one in a matter of seconds, ensuring that the reaction proceeds in the right direction. Since the reaction is exothermic, it is desirable to cool the reactants preferably by means of a water jacket or cracked ice. If the acid chloride is present in excess, substantial quantities of free fatty acids are formed. which will usually precipitate out and hence impair the efliciency of the reaction.
In other words, it is important that a combination ofv temperature control, rapid and turbulent mixing, alkalinity and slow addition of acid chloride and the alkali be maintained. Once this reaction has taken place and the crude ester is formed, the reaction mass is mixed for about an hour and then it is ready for processing whenthe last traces of acid chloride have reacted. The resultant product is in the form of'a'slurry,""of which approximately 20% constitutes the desired sugar ester.
Concentration and purification of the crude product is obtained by first washing the mixture with hot brine, pref-. erably around 20% solution at to C. This causes the slurry to split into two layers; the upper layer contains the desired sugar ester plus the soap formed as well as some water and salt. The lower layer is primarily the brine and unreacted sugar. The layers are then separated and the top layer rewashed and re-separated as described before.
The ester, soap layer is then drained and the vacuum dried to a virtually anhydrous conditionj this operation is important for the subsequent separation of sugar ester from the soap present in the reaction mass. The dry ester, soap mixture is then extracted with hot acetoner This dissolves out the sugar ester which is soluble in acetone but does not dissolve the undesired soap impurity. Consequently it is then only necessary to distill oil the acetone to recover the pure product. 1
It should be noted that for the best operation of this purification process it is very important that the crude.
' ester soap mixture be dried to a virtually anhydrous con-1 dition. Alternatively, if substantial quantities of waterare present, then when extracted with hot acetone thewater will also dissolve in the acetone and carry some soap with it. Under these conditions, it becomes necessary to very carefullydistill off the acetone until the water. separates out as a second layer carrying with it the soap. At this point the material must be permitted tostand so that all the water and soap will goout of solution. The? water layer is drawn OE and the remainder is then filtered v r and the acetone redistilled to obtain the pure ester. 3
The purified compounds find substantial'use as emulsi-" has in the food, pharmaceutical, medicinal and cosm etic industries. In the food industry it is suitable forluse in margarine, shortening, ice'creams and many allied uses as in candy coatings, baked goods, etc. They are emulsifiers, anti-spattering agents, emulsion stabiliz e foaming aerating agents, gloss additives, and suspendi and thickening agents. Also in the pharmaceutical field larly, these esters have many industrial uses in such' fields. as textiles, leather, paper making, and others. j j] The following specific examples of this invention are intended to be illustrative only and not toindi cat limitations to be imposed thereon;
Example 1 In a vessel capable of good mixing and turbulent agitation, there is charged 350 lbs. of sucrose and 200 lbs. of water. To the homogeneous solution while under turbulent agitation, there is slowly added a 50% sodium hydroxide solution, together with 310 lbs. of stearoyl chloride. The sodium hydroxide is added at such a rate as will maintain the pH between 9 and 10. The additions take approximately 4 to 5 hours and mixing is maintained for one hour after all addition has been completed. A thick paste containing the crude ester results. This product is then washed with sodium chloride solution at a temperature of approximately 80 to 90 C. The sugar ester and soap formed separate from the unreacted sugar and alkaline water. The brine solution layer is drawn off and discarded. This cycle is repeated to get a better separation of the ester.
The ester layer is then dried slowly under vacuum until completely dry and then extracted with hot acetone at a temperature close to the boiling point of the acetone. This effects the separation of the pure sugar ester from the soap formed as a by-product of the initial reaction. The extraction is repeated until the bulk of the ester has been recovered. The acetone is then flashed off to recover the pure sugar ester, which can either be ground to a powder, flaked off on a roll or recovered in any of the ordinary forms.
Example 2 350 grams of sugar were dissolved in 200 grams of water in a mixing vessel equipped with efficient agitation and cooled to about 25 C. While maintaining agitation and cooling, a small amount of a 20% NaOH solution was added to bring the pH to about 8, after which 280 grams of palmitoyl chloride together with NaOH solution was introduced slowly to maintain a pH of about 9-l0, over a period of about 34 hours.
The temperature at the start was about 2025 C. and gradually rose to 3035 C. at the height of the reaction and gradually dropped to 30 C. when the reaction was completed. The batch was agitated one hour after all the additions were made and the traces of free acid chloride present were given the opportunity to react and become neutralized.
The thick, syrupy, white, precipitate which resulted from the above initial esterification reaction was then transferred to a wash tank where the entire batch was given a hot brine wash (15 NaCl solution at 80-90" 0.). Equal volumes were used for convenience and rapid washing. However, smaller volumes can be used and one, two, or three such washes can be given to ensure the elimination of the unreacted sugar from the batch. The concentration of the brine solution may vary and even solid NaCl may be used to separate layers.
The brine wash separated the batch into two layers. The top layer contained a curd of the sucrose ester and any soap which was formed as a side reaction. The bottom layer contained the water, alkali, salt, and especially the unreacted sugar in the batch. In order to prevent formation of dark colors, bad odors and flavors on decomposition of sugar, it is important to wash out the sugar as thoroughly as possible to ensure a final product of a high degree of purity, quality in taste and flavor and odor.
When the brine washed crude sucrose ester was obtained free from unreacted sugar, it was placed in a kettle equipped with agitation, heat (indirect) and vacuum. While under agitation the batch was slowly heated and vacuum applied to draw off all the water present in the batch, after which the batch was cooled while still being agitated and the vacuum kept on until the temperature was reduced to 50 C. to ensure good color to the product. The vacuum was gradualy broken and about 3500 grams of hot acetone gradually introduced into the batch and extracted. The hot acetone .4 slurry containing the sugar ester in solution and the soap and salts in suspension were filtered, maintained at the same temperatures, where the press cake of salts and soap built up while the clear acetone solution containing the sugar ester filtered through and collected in a receiver. The acetone was distilled from the sugar ester solution and recycled as long as necessary to ensure that all the sugar ester had been extracted from the press cake. The final residue, obtained after the acetone is distilled from the receiving flash, was the pure sugar ester.
Example 3 Follow Example 2 up to the washing with sodium chloride. After the brine washing of the crude sucrose ester the curd was immediately put through the pressure leaf filter press and pressed out to as dry a cake as possible. The press cake was then extracted with the hot acetone as before. The extracted material contained, beside the sugar ester, the soap impurity which is soluble in the aqueous acetone. As the acetone was evaporated, an aqeuous layer formed. This aqueous layer contained most of the soap which is not soluble in anhydrous alcohol. The water layer was drawn 01f from the bottom of the vessel and the acetone solution concentrated to the point where no more water layer formed. It was then filtered through a fine filter to ensure the elimination of any fine suspended particles of soap. The concentrate was now completly freed from acetone to yield the sugar ester free from impurities.
Example 4 11,000 grams of sucrose was dissolved in 6,000 grams of water and cooled to 10-12 C.
To the above sugar solution, while maintaining vigorous agitation and temperatures below 20 C., a solution of 640 grams of sodium hydroxide dissolved in 2,200 grams of water was added in a slow stream to maintain the pH of the sugar solution at 9-10. At the same time 2,800 grams of palmitoyl chloride (99% purity) was gradually added to the sugar solution over the course of 3 hours. The temperature of the batch never exceeded 18 C.
When the last of the palmitoyl chloride was added, the batch was immediately brine washed with saturated brine solution at 60-65 C. The brine solution was separated and the remaining washed sugar ester extracted with acetone. The extracted acetone solution was distilled to eliminate the acetone, then filtered to recover the pure sugar ester as a white solid. The yield of pure sucrose ester was 2,050 grams.
Although the invention was described in connect-ion with several specific embodiments thereof, certain changes and variations in the details may be introduced. By varying the molar ratios of the acid chloride, sugar esters ranging from monoto octa-sucrose esters may be prepared. Mixed esters of sugars may be produced by following the above procedures. The use of high purity acid chlorides is important.
Other solvents than acetone are suitable, such as mono alcohols having 2-4 carbon atoms, alkylene dichlorides wherein the alkylene group has 24 carbon atoms, carbon tetrachloride, chloroform, hexane, and benzol. They may be characterized as volatile organic solvents for sugar esters but not solvents for soaps. The alkyl radical of the esters may have from 2. to 24 carbon atoms, but preferably they have from 12 to 18 carbon atoms for many applications; saturated and unsaturated fatty acid chlorides are contemplated. The products range from viscous liquids to light colored friable solids.
Important to the invention are the following conditions: (1) the use of a pure acid chloride, (2) a low temperature of reaction, (3) maintaining a moderately alkaline pH, (4) efficient agitation during the reaction, and (5) the purification of the crude ester by brine, and (6) then extraction with an organic solvent.
Various sugars may be used as starting materials for the operation. While acetone has been found, up to the present time, to be the most effective solvent for the purpose, the other solvents named above are usable with lesser efiiciency; the solvents should be volatile at temperatures below the decomposition point of the products. It is preferred to operate at the lower range of the temperatures' set forth, but the higher temperatures are also operative; while as high as 65 C. has been found efiective, better results are obtained in working as close to 0 C. as is practical, but the temperature should be above the melting point of the acid chloride used. The reaction being exothermic, cooling the reaction mass is advisable. In the reaction it is preferable to have an excess of sugar present to minimize the formation of free fatty acids. Allowing the reaction mass to stand for at least one hour after the reaction is apparently complete insures that no traces of acid chloride remain.
If the acid chloride does not find suitable media to react and form the sucrose ester it will hydrolize and form free fatty acid or else if there is suflicient alkali, form soap. Both these side reactions must be kept to a minimum. In order to do this the most suitable conditions for ester formation are maintained, i.e. adequate mixing, low concentrations of acid chloride at any given moment, low concentration of alkali at any given moment, and reaction at the lowest temperature possible at which the sugar, the acid chloride and the alkali are still fluid.
We claim:
1. The method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride while turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below 65 C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, drying said ester-soap layer, extracting the ester with a ketone, and recovering substantially pure ester from said ketone.
2. The method of preparing sugar esters according to claim 1 wherein the reaction is carried out at a temperature of about 25 -45 C.
3. The method of preparation of sugar esters according to claim 1 wherein the ketone containing the ester is filtered to remove suspended salts and soap and then distilled to recover the pure ester.
4. The method of preparation of sugar esters according to claim 1 wherein the pH of the reaction mixture is 7-11.
5. The method of preparation of sugar esters according to claim 1 wherein the pH of the reaction mixture is 9-10.
6. The method of preparation of sugar esters according to claim 1 wherein the molecular ratio of sugar to acid chloride is 3 :1 to 1:3.
7. The method of preparation of sugar esters according to claim 1 wherein the acid chloride is substantially free from phosphorus compounds.
8. The method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride While turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, drying said ester-soap layer, extracting the ester with an organic solvent which is volatile at temperatures below the decomposition point of the product, and recovering substantially pure ester from said solvent.
9. The method of preparation of sugar esters according to claim 8 wherein said solvent is taken from the class consisting of mono-alcohols having 2-4 carbon atoms and hydrocarbons having 2-7 carbon atoms.
10. The method of preparation of sugar esters according to claim 8 wherein said solvent is taken from the class consisting of chlorinated hydrocarbons having 2-4 carbon atoms and l-4 chlorine atoms.
11. The method of preparing sugar esters comprising dissolving sugar in water, making the solution alkaline, slowly adding organic acid chloride while turbulently agitating and maintaining the mixture alkaline whereby crude sugar ester is formed, maintaining the temperature of the reaction below 65 C. and at which the acid chloride is still fluid, washing said crude ester with a solution of a salt which does not change the alkalinity of the mixture and is adapted to cause precipitation of ester and soap from aqueous solutions and permitting said mixture to separate into an ester-soap layer and an electrolyte-sugar layer, removing said electrolyte-sugar layer, extracting the ester with an organic solvent which is volatile at temperatures below the decomposition point of the product, and recovering substantially pure ester from said solvent.
12. The method of preparation of sugar esters according to claim 11 wherein the temperature of the ester forming reaction is below 20 C.
References Cited in the file of this patent UNITED STATES PATENTS 2,024,036 Funaoka Dec. 10, 1935 2,052,029 Harris Aug. 25, 1936 2,602,789 Schwartz July 8, 1952
Claims (1)
1. THE METHOD OF PREPARING SUGAR ESTERS COMPRISING DISSOLVING SUGAR IN WATER, MAKING THE SOLUTION ALKALINE, SLOWLY ADDING ORGANIC ACID CHLORIDE WHILE TURBULENTLY AGITATING AND MAINTAINING THE MIXTURE ALKALINE WHEREBY CRUDE SUGAR ESTER IF FORMED, MAINTAINING THE TEMPERATURE OF THE REACTION BELOW 65*C. AND AT WHICH THE ACID CHLORIDE IS STILL FLUID, WASHING SAID CRUDE ESTER WITH A SOLUTION OF A SALT WHICH DOES NOT CHANGE THE ALKALINITY OF THE MIXTURE AND IS ADAPTED TO CAUSE PRECIPITATION OF ESTER AND SOAP FROM AQUEOUS SOLUTIONS AND PERMITTING SAID MIXTURE TO SEPARATE INTO AN ESTER-SOAP LAYER AND AN ELECTROLYTE-SUGAR LAYER, REMOVING SAID ELECTROLYTE-SUGAR LAYER, DRYING SAID ESTER-SOAP LAYER, EXTRACTING THE ESTER WITH A KETONE, AND RECOVERING SUBSTANTIALLY PURE ESTER FROM SAID KETONE.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US786682A US2948717A (en) | 1959-01-14 | 1959-01-14 | Sugar ester preparation and purification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US786682A US2948717A (en) | 1959-01-14 | 1959-01-14 | Sugar ester preparation and purification |
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| US2948717A true US2948717A (en) | 1960-08-09 |
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|---|---|---|---|
| US786682A Expired - Lifetime US2948717A (en) | 1959-01-14 | 1959-01-14 | Sugar ester preparation and purification |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3236831A (en) * | 1963-04-29 | 1966-02-22 | Richard G Schweiger | Xanthomonas hydrophilic colloid ethers |
| US3378542A (en) * | 1964-07-13 | 1968-04-16 | North American Sugar Ind Inc | Purifying esters of polyhydric alcohols |
| DE1916886A1 (en) * | 1969-01-28 | 1970-07-30 | Nebraska State | Process for the synthesis of organic compounds |
| US3867301A (en) * | 1971-09-11 | 1975-02-18 | Dai Ichi Kogyo Seiyaku Co Ltd | Detergent compositions |
| US4683299A (en) * | 1984-08-10 | 1987-07-28 | Nebraska Department Of Economic Development | Sugar esters and an improved anhydrous method of manufacture |
| US4710567A (en) * | 1984-08-10 | 1987-12-01 | Nebraska Department Of Economic Development, State Of Nebraska | Separation and purification of sugar esters synthesized from both aqueous and nonaqueous systems |
| US4806632A (en) * | 1986-12-29 | 1989-02-21 | The Procter & Gamble Company | Process for the post-hydrogenation of sucrose polyesters |
| US4877871A (en) * | 1988-06-14 | 1989-10-31 | Nabisco Brands, Inc. | Synthesis of sucrose polyester |
| US5006648A (en) * | 1986-07-23 | 1991-04-09 | Van Den Bergh Foods Co., Division Of Conopco Inc. | Process for preparing partial polyol fatty acid esters |
| EP0319091A3 (en) * | 1987-12-04 | 1992-07-01 | Unilever N.V. | Method of purifying crude polyol fatty acid polyesters |
| US5250155A (en) * | 1989-12-21 | 1993-10-05 | Van Den Bergh Foods Co., Division Of Conopco, Inc. | Process for refining soap-containing crude polyol fatty-acid polyester reaction products |
| US5424420A (en) * | 1993-10-05 | 1995-06-13 | Kraft Foods, Inc. | Method for preparing saccharide polyesters by transesterification |
| US5440027A (en) * | 1993-10-05 | 1995-08-08 | Kraft General Foods, Inc. | Method for preparing saccharide fatty acid polyesters by transesterification |
| US5596085A (en) * | 1995-04-11 | 1997-01-21 | Kraft Foods, Inc. | Method for preparing polyol fatty acid polyesters by transesterification |
| JP3321161B2 (en) | 1991-01-23 | 2002-09-03 | コレチカ | Polyose / fatty acid complex product having high fatty acid content, use as emulsifier or humectant and emulsifying or moisturizing composition containing the same |
| US7304153B1 (en) | 1990-09-11 | 2007-12-04 | The Procter And Gamble Co. | Polyol polyester synthesis |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2024036A (en) * | 1934-06-26 | 1935-12-10 | Funaoka Seigo | Process of preparing the alkali and alkaline earth salts of sugar phosphoric acid esters |
| US2052029A (en) * | 1935-12-31 | 1936-08-25 | Benjamin R Harris | Phosphoric acid esters |
| US2602789A (en) * | 1949-08-23 | 1952-07-08 | Joseph H Schwartz | Ether-esters of polyhydroxy compounds |
-
1959
- 1959-01-14 US US786682A patent/US2948717A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2024036A (en) * | 1934-06-26 | 1935-12-10 | Funaoka Seigo | Process of preparing the alkali and alkaline earth salts of sugar phosphoric acid esters |
| US2052029A (en) * | 1935-12-31 | 1936-08-25 | Benjamin R Harris | Phosphoric acid esters |
| US2602789A (en) * | 1949-08-23 | 1952-07-08 | Joseph H Schwartz | Ether-esters of polyhydroxy compounds |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3236831A (en) * | 1963-04-29 | 1966-02-22 | Richard G Schweiger | Xanthomonas hydrophilic colloid ethers |
| US3378542A (en) * | 1964-07-13 | 1968-04-16 | North American Sugar Ind Inc | Purifying esters of polyhydric alcohols |
| US3378544A (en) * | 1964-07-13 | 1968-04-16 | North American Sugar Ind Inc | Purifying esters of polyhydric alcohols |
| DE1916886A1 (en) * | 1969-01-28 | 1970-07-30 | Nebraska State | Process for the synthesis of organic compounds |
| US3867301A (en) * | 1971-09-11 | 1975-02-18 | Dai Ichi Kogyo Seiyaku Co Ltd | Detergent compositions |
| US4683299A (en) * | 1984-08-10 | 1987-07-28 | Nebraska Department Of Economic Development | Sugar esters and an improved anhydrous method of manufacture |
| US4710567A (en) * | 1984-08-10 | 1987-12-01 | Nebraska Department Of Economic Development, State Of Nebraska | Separation and purification of sugar esters synthesized from both aqueous and nonaqueous systems |
| US5006648A (en) * | 1986-07-23 | 1991-04-09 | Van Den Bergh Foods Co., Division Of Conopco Inc. | Process for preparing partial polyol fatty acid esters |
| US5071975A (en) * | 1986-07-23 | 1991-12-10 | Van Den Bergh Foods Co., Division Of Conopco Inc. | Process for preparing polyol fatty acid polyesters |
| US4806632A (en) * | 1986-12-29 | 1989-02-21 | The Procter & Gamble Company | Process for the post-hydrogenation of sucrose polyesters |
| EP0319091A3 (en) * | 1987-12-04 | 1992-07-01 | Unilever N.V. | Method of purifying crude polyol fatty acid polyesters |
| US4877871A (en) * | 1988-06-14 | 1989-10-31 | Nabisco Brands, Inc. | Synthesis of sucrose polyester |
| US5250155A (en) * | 1989-12-21 | 1993-10-05 | Van Den Bergh Foods Co., Division Of Conopco, Inc. | Process for refining soap-containing crude polyol fatty-acid polyester reaction products |
| US7304153B1 (en) | 1990-09-11 | 2007-12-04 | The Procter And Gamble Co. | Polyol polyester synthesis |
| JP3321161B2 (en) | 1991-01-23 | 2002-09-03 | コレチカ | Polyose / fatty acid complex product having high fatty acid content, use as emulsifier or humectant and emulsifying or moisturizing composition containing the same |
| US5424420A (en) * | 1993-10-05 | 1995-06-13 | Kraft Foods, Inc. | Method for preparing saccharide polyesters by transesterification |
| US5440027A (en) * | 1993-10-05 | 1995-08-08 | Kraft General Foods, Inc. | Method for preparing saccharide fatty acid polyesters by transesterification |
| US5596085A (en) * | 1995-04-11 | 1997-01-21 | Kraft Foods, Inc. | Method for preparing polyol fatty acid polyesters by transesterification |
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