US2880567A - Double-twist spindle for high speed up-twisting of fine-denier yarns - Google Patents

Description

April 7, 1959 v DRTINA 2,880,567

0'. DOUBLE-TWIST SPINDLE FOR HIGH SPEED UP-TWISTING 0F FINE-DENIER YARNS "Filed Nov. 1, 1955 3 Sheets-Sheet 1 ilt?) FIG. I

IN V EN TOR.

Apnl 7, 1959 o. v. DRTINA 2,880,567

DOUBLE-TWIST NDLE FOR H s n u wwzswms FINE-DENI YAR Filed Nov. 1, 1955 3 Sheets-Sheet 3 FIG. 4

INVENTOR.

= double-twisting operation. sion is usually due to the fact that the yarn is subjected to too much friction during the double-twist operation United States Patent DOUBLE-TWIST SPINDLE FOR HIGH SPEED UP-TWISTING OF FINE-DENIER YARNS Otto V. Drtina, New York, N.Y. Application November 1, 1955, Serial No. 544,199 7 Claims. (01. 57-5833) The present invention relates to up-twisting of filament materials on spindles of the type particularly adapted to imposing two twists to the thread for each revolution of the spindle.

An object of this invention is to provide a novel double-twist spindle, capable of twisting by two-for-one principle yarns of fine titer at comparatively very high speeds, from large supply packages.

Another object of this invention is to provide a spindle so compact that it can be readily interchanged with present up-twisting *spindles on ordinary up-twisting frames.

Another object of the instant invention is the provision of apparatus whereby the novel double-twist spindle structure herewith presented can be coupled with improved means for' taking-up or collecting the twisted yarn. Although not herein shown or claimed, these improved collecting means involve a new principle of winding the twisted yarn into pineapple cones.

By the use of double-twisting spindles of the character herein involved, the yarn is withdrawn over-end from a supply package, which is relatively stationary with respect to a rotating hollow spindle-stub. Thence the yarn passes through a tensioning device, down through the hollow spindle, and emerges from a lower rotating cup and thence passes outwardly and upwardly around the package in the form of a so-called free balloon. From the free balloon the twisted yarn passes through a pigtail to a suitable take-up device. This take-up device may be of any suitable nature but particularly may be of a character which involves the aforesaid new principle of pineapple-coning of the twisted yarn as disclosed in my patent application Ser. No. 713,766 of February The different present designs of double-twist spindles on the market, both-upright and inclined, and even of the suspension type, all have a common disadvantage in that too much tension is exerted on the yarn during the This disadvantageous tenand consequently yarn breakages frequently occur. This disadvantage is obviated by the novel double-twist spindle herein presented, this novel spindle having advantages which are summarized as follows:

It can be used for twisting of very fine denier yarns, from denier up, at high spindle speeds of 16,000 rpm. and more.

A floating mounting arrangement of the bobbin is provided whereby the spindle operates with no vibration.

A short spindle-stub only rotates at the full speed, and thus there is low power. consumption.

A simple yarn-tensioning device is utilized, consisting only of a steel ball resting in a funnel, which steel ball is easily interchangeable according to different deniers of the twisted yarn.

Yarn-conveying sheaves are utilized, producing the least yarn friction known in two-fonone spindles, thus resulting in low yarn tension during the twisting, and infrequent breakage.

The spindle unit is compact and mounted upright whereby it can be easily interchanged with ordinary spindles.

A novel lubricating structure is provided which has no drip-off and is very economical in oil consumption.

The novel spindle herewith presented is very simple in design and easy and economical to manufacture, can be initially set up without the necessity of later realignments, and is of low up-keep cost.

No part of the double-twist spindle herewith presented is subject to much wear so that small depreciation and long life of the spindle can be expected.

The annexed drawings and the following description set forth in detail certain means illustrating the improvements in double-twist spindles, such drawings and description showing only one of the various forms in which the principle of the invention may be embodied.

In said annexed drawings:

Figure 1 is a side elevation of the improved doubletwist spindle;

Figure 2 is a top plan taken in the planes indicated by the line 2-2, Figure 3, with parts broken away;

Figure 3 is an axial section, taken in the plane indicated by the line 33, Figures 1 and 2, the view showing a yarn package mounted on the spindle and in the process of having the thread drawn over-end therefrom and donble-twisted;

Figure 4 is a sectional plan view taken in the plane indicated by the line 4-4, Figure 3;

Figure 5 is a sectional plan view taken in the plane indicated by the line 5-5, Figure 3; and

Figure 6 is a fragmentary transverse vertical section taken in the plane indicated by the line 66, Figure 1.

Referring to the annexed drawings, in which the same elements are indicated by the same respective numbers in the several views, a rail frame 1 designed for the mounting of a plurality of spindles is provided in its top flange with equally spaced openings 99 for such plurality of spindles, said openings 99 being arranged in line, and one of the spindles so mounted being shown in Figure 1. The main bearing bolster of the spindle comprises a body 3 having an upper spherical bed for a standard roller bearing insert 7 having an internal non-rotating dampening sleeve 8. The bearing body 3 is fastened to a bottom horizontal flange of an upwardly-extending inclined bracket 2 by three screws 6. On the top of an upper horizontal flange of the bracket 2 is mounted an outer stationary concave ring 43. Withinthe lower periphery of the ring 43 are set in a plastic bed three permanent magnets 44 which form with the ring 43 a perfectly smooth spherical surface having its center in the line 0, Figure 3. The ring 43 is secured to the upper horizontal flange of the bracket 2 by three screws 52 and secured against any displacement by two dowel-pins 53, Figure 2. Within and adjacent the lower edge of the ring 43 is welded a block 46 and adjacently exterior thereof, and exterior of the ring 43 on the upper horizontal flange of the bracket 2, is provided an eye-shaped bracket 47 within which is mounted a vertical pig-tail post 48 whose lower end is secured in the ring 47 by a screw 51.

The insert 7 comprises a roller bearing 13 which runs in an outer ring 14, the insert 7 being covered by a top plate 15. The insert 7 is secured against rotation by a screw 9. A compressed spring 11 which serves to give the spindle 18 proper yielding properties against an unbalanced condition is positioned in a lower cavity intermediate the body 3 and the roller bearing insert 7, this springll being properly set by two nuts 12 engaging the lower end portion of the insert 7. In the lowest part of the insert 7 is positioned a cast iron bearing 19 within which on its bottom-end conical point the spindle 18 rotates. The aforesaid insert structure is seated in the main body 3 and retained in upright position by a P QW T u hev Wh le nse ruu t re s pos t vely in a spherical cavity and yieldingly held against undue l nc by h c m es d s n 1- The rotating spindle mechanism 18 comprises the stub portion thereof mounted on its lower conical point, a

whorl 20 and a cup-formed part 22 both rigidly pressed on the spindle proper. The cup-shaped member 22 comprises an'upper tubular column 22 in which Woodrulf cuts 22' are formed, and this column 22 is provided with opposed outwardly-extended and centrally disposed ears 193 having bores within which are mounted two V- grooved sheaves 23 on ball bearings 40 centered on pins 24 which are secured against fall-out by cotter pins 25 on each side. In the rotatable spindle mechanism two opposed slots 22 are milled, also, on both sides of an intermediate portion of the spindle proper, thus forming an opening on each side of the spindle leading through the top tubular column 22 of the cup-like part 22. These slots 22' are of circular formation and are milled precisely to the center line of the spindle 18. An axial bore 22 is drilled in the spindle from the top, while the spindle is rotating, of a depth sufficient to enter the milled-out slots 22. However, this drilled bore 22 is not so deep as to reach the lower edge of the milled-out slots 22..

A stationary floating bobbin-holding member 32 is provided, of the configuration clearly indicated in Figure 1, the lower part of which bobbin-holding member 32 is provided with three keepers 45 opposed to the magnets 44, which are spaced 120 apart and which are filled with thermo-plastic material and carefully machined so.

that the radius R is perfectly identical in all planes. The outer units of spherical ball bearing parts 26' are pressed into the lower part of a central tower 91 of the bobbinholding member 32, with the inner units of the ball hearing parts pressed onto the exterior surfaces of the upper end of the spindle 18, a lubricating cone 27 laid in under the bearing 26 and around the spindle 18, said lubricating cone 27 being covered by an oil sealing ring 28. Within the oil sealing ring 28 and resting on the upper tubular part 22 of the rotating cup-like member 22 is an oil reservoir 29. A cover 30 is fastened to and within the lower part of the bobbin-holding member 32 by screws 31 around the lower part of the oil reservoir 29. This whole assembly is pressed on the top of the spindle-stub 18 until, as stated, the oil magazine 29 rests on the upper tubular column 22 of the cup-like member 22.

Between the lower curved surface of the stationary floating bobbin-holding member 32 and the concave top ring 43 is a clearance area 77 forming a path for the Mounted on swivel bracketj'36 is a sickle-like part 58 secured by two screws 52. Underneath the sickle-like member 58 is a pig-tail guide 60 secured by screws 61 and serving as a yarn guide flyer at slow rotation as the yarn 54 is drawn off the package 42 The spindle 18 is set; into, the bearing 19 and secured against pull-out by a catch 55, secured to the bracket 2 by a shoulder-screw 5.7 and: a compression spring 56.

The curled end portion of the pig-tail arm 49' is adjusted precisely into the, center of the spindle 18 and its opposite end secured to the post 48 against any undesirable movement by a set screw 50. As the twisted yarn passes through the pig-tail end 49, it is drawn to some take-up device indicated conventionally by the device 101.

The whole assembled spindle unit is set into the frame on. s 5... A br k -16h prov de-(libe tine two shoepads 17, s lear wseen n isu e andthe ent re sp assembly fastened to thefr-ame 1 by= two nuts 4 after such adjustment as will bring all of the, posts 48 of a battery of spindles; into one line. Rotation of. the spindle assembly is effected, bya properly tensioned belt 21 driven from anyprime mover snehasthe motor 84. A winding mechanism drive is illustrated in- Eigure 1 to the extent of indicating an electric. motor 8. from which by a V-belt 86 and sheaves SSrand, 87 driving of the main spindle driving shaft 81 is efiected,

The threading of the spindle and the working of the same are as follows:

The, bobbin 41 with yarn 42 wound thereon is. placed on the stationary floating member 321 and self centered by twopositioning; diameters According to they denier of the thread to. be twisted, a proper: size of tensioning yarn 54 as it travels from the. groove of the sheave 23 32, which upper sheave assembly slowly rotates as the yarn 54 is wound ofi the package 42 mounted on the bobbin 41. This upper sheave assembly has bearings 35 in a'funnel 33, pressed into an upper bore 33' of the column 91 and. provided with the loose tensioning ball 34. This upper sheave assembly comprises a swivel bracket 36 into which the ball bearing 35 is pressed.

I Thus the thread 54 drawn over-end from the package 42 and traveling around a sheave 37 mounted in the outer end of the bracket 36 cannot cut itself into the sheave surface. This sheave 37. is provided with, a. bearing 40' and, is swivelly mounted on a pin 38 held in the bracket '36' against fall-out by end" cotter pins 39.

ball 34.is placed in the. funnel 33,. Then the yarn 54 is threaded through, the sp ndle, usually by an elastic long needle provided with a handle-, a, device well-known to those working; with tworfor-one spindles. For this threading, the spindle 1 8, is stopped by, the hand brake 16 which acts on the lower-part of the, whorl 20, and the yarn is threaded first through the pig-tail guide 60, then over the sheave 37 inside the sickle 5.8; and pushed around the ball 34 by the needle and down through the funnel 33 and the spindle 18 onto either of the opposed lower sheaves 23. Then it is, pulled by the; threading needle through the narrow passageway 104 between outer stationary ring 43 and the stationaryfloating bobbin-holding member 32, and then threaded by hand. through the curled end of the pig-tail 49, and thence over an emulsifying roll or other suitable preliminarydo whatever takeup device or other winding operation it is to be subjected. Each of the sheaves 23 actsias; aeounterweight for the other thus eentralizing the; apparatus; about a fixed axis.

n h v nt heyar ite lks ofi. dur sthe. threading proeedurethe OQBITatiQ JJ r'JIIBPQQtQQ, When; the yarn has b u ly ru Q ii h b in;- 1; he empty i is doffedand a. esh ob in. donned, atterv his Spindle 18ins ppedandthreade asa n mthemanne Previously e r bed,

The main, spindle-roller bearing; requires no special lubrication andhence needs no description. However, the

26 is lubricated witha definite amount of oil' through the opening 63 in the stationaryfloating bobbimholding member 32 just' above the,bearing 26j. As regards this particular lubricatiomthe oil; descendsjdirectly;into, the reservoir 2 9. Whenthe, spindle 18, is started, the oil by 'centrifugal force moves, to the, outer circumference of the reservoir 29 and leaves the central part thereof dr-y. Only thet il. which ad eres. to. thewnical member. 7 .7- s

This bearing 26 is lubricated every time the spindle is started which is sufficient lubrication.

What I claim is:

1. A double-twist spindle unit for up-twisting of yarn comprising, a frame having a curved upper surface, a spindle mounted on the frame and having a part thereof formed with a curved upper surface concentric with and slightly spaced from said frame surface, a sheave mounted on said spindle part for rotation through the surface of said spindle part and in a plane radial to the spindle axis, a stationary floating bobbin-holding member mounted on and around the spindle and having a surface concentric with and slightly spaced from said frame surface, the two spaces forming a thread path leading outwardly, a twopart ball bearing between the spindle and the bobbinholding member, means for rotating the spindle, a second thread path formed axially through the spindle and leading to the aforesaid thread path, the thread being engaged with the sheave as it moves into said first-mentioned thread path, means for holding the thread on the sheave, means counterweighting the pull of the thread on the sheave to maintain the bobbin-holding member concentric with the spindle, thread-guiding means, including a thread-tensioning device, from a thread package on the bobbin-holding member to the entrance of the second thread path through the spindle, and drawing means for the twisted thread.

2. A double-twist spindle unit for up-twisting of yarn, characterized as in claim 1, in which said part of the spindle has two curved upper surfaces symmetrically arranged relative to the spindle axis, and in which the counterweighting means is a second sheave identical with and positioned oppositely to the first sheave, the two sheaves being of a grooved type, the outer edges of the grooves abutting and forming thread guides leading into spaces between the respective sheaves and the curved upper surfaces of the spindle.

3. A double-twist spindle unit for up-twisting of yarn, characterized as in claim 2, in which the axis of the twopart bearing and the axis of the bobbin-holding member are identical.

4. A double-twist spindle unit for up-twisting of yarn, characterized as in claim 1, in which the thread-guiding means comprises an upper grooved sheave, means swivelly mounting the sheave on the upper end of the bobbinholding member and receiving the thread drawn from a package on the bobbin on said member, a support for the thread-tensioning device being rigidly mounted in the upper sheave-mounting means within ball-bearings engag ing the sheave mounting, and the thread tensioning device comprises a whorl secured to the spindle and a cup-shaped" head symmetrically-secured to the spindle on the top of' the whorl, said head being formed with the curved upper surfaces, and said head and spindle having opposed and symmetrical cutaway sections in which the grooved sheaves rotate {through said curved surfaces.

7. A double-twist spindle unit for up-twisting of yarn, characterized as in claim 2, in which the frame has an upper concave ring structure, the bobbin-holding member having a lower convex surface opposed and slightly spaced from the ring structure, all points of said convex surface "being the same radial distance from the center of the ball bearing, the ring structure carrying a plurality of equally-spaced magnets, and the bobbin-holding member having keepers opposed to said magnets, the outer surfaces of the keepers being in the lower convex surface of said bobbin-holding member.

References Cited in the tile of this patent UNITED STATES PATENTS 2,563,641 Colombu et a1. Aug. 7, 1951 2,677,511 Bley May 4, 1954 FOREIGN PATENTS 267,839 Great Britain Mar. 24, 1927 487,763 Germany Dec. 18, 1929

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