US2762773A - Mineral oil compositions - Google Patents
Mineral oil compositions Download PDFInfo
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- US2762773A US2762773A US356880A US35688053A US2762773A US 2762773 A US2762773 A US 2762773A US 356880 A US356880 A US 356880A US 35688053 A US35688053 A US 35688053A US 2762773 A US2762773 A US 2762773A
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/20—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
- C10M159/24—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
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- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/15—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction of organic compounds with carbon dioxide, e.g. Kolbe-Schmitt synthesis
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- C07F3/00—Compounds containing elements of Groups 2 or 12 of the Periodic Table
- C07F3/003—Compounds containing elements of Groups 2 or 12 of the Periodic Table without C-Metal linkages
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- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/20—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
- C10M159/22—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing phenol radicals
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
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- C10M2207/027—Neutral salts thereof
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
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- C10M2207/028—Overbased salts thereof
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/129—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/022—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/046—Overbased sulfonic acid salts
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
- C10M2219/088—Neutral salts
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/12—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of organic compounds, e.g. with PxSy, PxSyHal or PxOy
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- C10M2225/00—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2225/04—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of macromolecualr compounds not containing phosphorus in the monomers
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Definitions
- This invention relates to new and improved mineral oil compositions.
- oil-soluble products obtained by reacting carbon dioxide with basic barium salts of long chain alkyl substituted aryl sulfonic acids are described and claimed in coepending.applicationSerial No. 326,133, tiled December 15, 1952, of H. W. Faust, now abandoned.
- These oil-soluble products are believed to be carbonates, however, they are of a complex nature and because of this it is not possible to state their chemical structure withmabso-r lute certainty. Thusly these products will be referred to hereinafter as carbonated basic barium hydrocarbon sulfonates.
- the basic barium salts of long chain alkyl substituted aryl sulfonic acid reactants employed in preparing the carbonated basic barium hydrocarbon sulfonates are of uncertain structure. However, it is possible that they may be represented by one or both of the following formulae:
- the long chain alkyl substituted aryl sulfonic acids employed in making the aforedescribed basic barium h y ⁇ drocarbon sulfonate reactant niay be represented by the formula R-SOa-H wherein R is a long chain alkyl substituted aromatic hydrocarbon residue.
- R is a long chain alkyl substituted aromatic hydrocarbon residue.
- aromatic hydrocarbon nuclei contemplated are such radicals as phenyl, tolyl, ethylphenyl, cumyl, isobutylphenyl, tert. butylphenyl, xylyl, cymyl, biphenylyl, indenyl, naphthyl, and the like.
- a long chain alkyl substifurit is rrient an alkyl radical containing at least 8 carbon atoms.
- the substituent' be a wax residue and preferably a wat;V residue having a chain of to 30 carbon atoms. From apractical standpoint it has been ⁇ found thatthe' aromatic hydrocarbon nucleus cf the sul'fbnic acids (R- S ⁇ O3;H ⁇ )" employed in ppan ing nierecfanfs for the prparation of the carbonated 2,762,773 batented Sept.
- the carbonated basic barium hy-' drofcarbon sulfonat'e be present in amounts in the range of 0.1-10% and preferably 0.5 to 5% by weight based on the mineral oil.
- EXAMPLE I A parain having an average of about 23 carbon atoms in the molecule and an ASTM melting point of about 125-127 F. is chlorinated at about 80-85" C. with gaseous chlorine until the weight of the wart is increased to about 12%.
- the mix is heated to about 125 C. and the water distilled off. Vacuum is then applied to complete the dehydration.
- the dehydrated mixture is then admixed with a small amount of clay and the mixture liltered through a press'at 100-110" C. 2376 parts by weight of approximately a 58% by weight solution of the basic barium salt of a diwax-alkylated benzene sulfonic acid is obtained.
- the blend of oil and sulfonate upon analysis is found to contain about 9.4% barium.
- EXAMPLE II At reduced pressure and at a temperature of 120135 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 parts by weight of CO2 per min. into 1000 parts by weight of the 31% mineral oil solution of the basic barium salt of the diwax-alkylated benzene sulfonic acid of Example I for about 3 hours. Upon stopping the carbon dioxide addition the temperature is maintained at S-135 C. and vacuum is applied in order to complete the removal of the water by-product. The reaction product is admixed with a small amount of clay and the mixture iltered through a press. The resultant product is approximately a 31% by weight solution of the carbonated product possessing a sp. gr. of 0.96 at 60/60 F.
- the carbonated product is found to contain about 5% barium and about 1.2% sulfur.
- the amount of carbon dioxide absorbed to form the resultant wax-like composition is about 8.1 parts by weight or approximately l molecular weight of carbon dioxide per 2 atomic weights of barium of the basic barium salt of the diWax-alkylated benzene sulfonic acid.
- the amount of water by-product produced is about 1 mol per mol of carbon dioxide absorbed.
- chlorinated waxes useful for the preparation of the carbonated basic barium hydrocarbon sulfonates are those in which the degree of chlorination has been so regulated that the inal chlorinated wax contains 5-15% chlorine.
- the barium 2,4-dialkyl phenates employed in making the carbonated barium 2,4-dialkyl phenates of this invention are prepared by neutralizing a 2,4-dialliyl phenol with an oxide or hydroxide of barium.
- the alkali metal phenate of the 2,4-dialkylphenol may rst be made, and then the phenate may be reacted with a water-soluble salt of barium to yield the barium salt by a double decomposition reaction.
- They may also be prepared by reacting a barium alcoholate with a 2,4- dialkyl phenol.
- barium dialkyl phenate reactants can be prepared by dialkylating phenol in known manner as for example in the presence of sulfuric acid with olens having from 5 to 10 carbon atoms.
- the alkyl substituents of the phenate reactants include normal and branched chain amyl, hexyl, heptyl, octyl, nonyl and decyl radicals.
- the preferred alkyl substituents are branched chain, that is an alkyl group branched at the carbon which is attached to the phenol nucleus or in other words secondary or tertiary alkyl groups linked to the phenol nucleus.
- the particularly preferred alkyl substituents are branched chain octyl and nonyl radicals, e. g. the octyl radical tt-octyl and the nonyl radical 1,3,5-trimethyl-hexyl.
- Olens such as Z-methyl-butene-l, 2-methylbutene-2, pentene-l, pentene-2, 4-rnethylpentene-l, 4-methylpentene-2, Z-methylpentene-l, 2-methylpentene-Z, hexene-l, hexene-2, hexene-3, the various isohexenes, heptene-l, heptene-Z, the Various isoheptenes, octene-l, octene-Z, the various isooctenes such as the trimethylpentenes and 2-ethylhexene-1, nonene-l, the various isononenes such as 4,6-dimethylheptene-2 and 2,6dimethylheptene-3, diamylene, etc., may be conveniently employed.
- the carbonated derivatives are prepared by dissolving a barium 2,4-dialkyl phenate in an inert organic solvent reacting therewith carbon dioxide and isolating the desired carbonated product, the amount of carbon dioxide absorbed being about one mol per mol of metallic barium.
- the barium 2,4-dialkyl phenate reactants are soluble in mineral oils of the type normally used in internal combustion engines, it has been found convenient in preparing compositions for use in crank case lubricants to dissolve the barium 2,4-dialkyl phenate reactant in a suitable mineral oil to form a concentrate (e. g. 25-75% by weight) of the phenate reactant and introduce to the mineral oil solution carbon dioxide, as
- EXAMPLE III To a suitable reaction vessel containing 109.4 par-ts by weight of molten phenol is added and intimately mixed 293 parts by weight of a commercial propylene trimer dis- The dialkyl phenol employed in malo' tilling at normal atmospheric pressure from 1i07-170" C., the lmajor proportion boiling between 11.6 1C. fand 144 C. During .the addition of .the olefin :the system is gradually cooled to about -30" C. Tothe olefin suspension of phenol is slowly added vwith agitation 28.5 parts by weight of 100% 'sulfuric acid while maintaining the ⁇ temperature below about C.
- the mix Upon completion of the acid addition the mix is agitated Ffor .about eight hours at 25,35 C. To the mix so @obtained is slowly added 2 Vparts by weight of water jfollowed-by-28.5 parts ⁇ by weight of sodium ycarbonate While maintaining the temperature atabout 25-35 C. Upon completion ofthe sodium carbonate addition the mix is vheated gradually to about 150 C. and the water vdistilled oli". Vacuum is then applied to complete the dehydration and to remove any unreacted materials. The mix is then admixed with 13 parts by weight of clay and :the mixture iiltered through a press ⁇ at 100-l10 C.
- EXAMPLE V At reduced pressure and at a temperature of about 14D- 150" C. carbon dioxide is bubbled at the rate of about 0.8-1.0 part by Weight per minute into 269.9 parts by weight of the 46.3% by weigh-t solution of the barium 2,4-di-(branched chain nonyl) phenate of Example IV. The carbon dioxide addition is continued until 'there is obtained a positive pressure of about 1'0 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure lis maintained for about 30 minutes and then released. The reaction product is cooled, admixed with 2 parts by Weight of clay and ltered through a press.
- the resultant product is admixed with 14 ⁇ parts by weight of mineral oil (SAE-'l0 grade motor oil) to give approximately a 45.1% by weight solution of the carbonated product possessing a specific gravity of 0.9987 at 60/60 F., a Saybolt viscosity of 54.9 at 210 F. and assaying approximately 8.0% by weight barium.
- the amount of carbon dioxide absorbed to form the resultant carbonated product is about 6.8 parts by weight or approximately one molecular weight of carbon dioxide vper Vatomic weight of metallic barium.
- EXAMPLE VI To a suitable reaction vessel ⁇ containing 100.5 parts by weight of di(ttoctyl) phenol, i. e., di(1,1,3,3tetramethyl butyl) phenol, a light tan colored liquid consisting essentially of 2,4-di(ttoctyl) phenol dissolved vin 138 parts by '6 weight .oflmineral yoil (SABA-0 grade motor oil) i'sadded and intimately mixed 24.9 part-s by ⁇ weight of ⁇ barium Aas Ibarium oxide dissolved in methanol .(the alcohol solution assaying about 14% barium), the temperature during the barium addition being maintained at about 75-80 C. permitting the methanol to distill of.
- di(ttoctyl) phenol i. e., di(1,1,3,3tetramethyl butyl) phenol
- a light tan colored liquid consisting essentially of 2,4-di(ttoctyl
- the .solution is .heated for about 15 minutes at 75-80" C. and then slowly heated to C. to completely remove the methanol.
- the ref Vaction product is then admixed with a small amount of clay and filtered through a press.
- the resultant product is a 47.4% by weight solution of barium 2,4-di(ttoctyl) phenate possessing a speciic gravity of 0.9902 at 60/ 60? F., a Saybolt Viscosity of 54.6 -at 210 F., and assaying approximately 8.0% by weightfbarium.
- the solution Upon completion ⁇ of the barium addition .the solution is heated for'a'bout 15 minutes at 75-80 C. and then slowly heated to 150 C. to completely remove the methanol.
- the system is cooled to about 90--100 C. and placed under vacuum, whereupon carbon dioxide is introduced to thesystembysubsurface ⁇ addition at the Vrate of ⁇ about 0.8-1.0 par-ts by weight per minute until a positive pres- VSure of 10 pounds per square inch 'is obtained. Thereupon the carbon dioxide addition is stopped and the sys- .tem v.is maintained at this .positive pressure for about 30 minutes and .then the system is vented.
- the reaction product is then admixed with a small amount .of clay and filtered through a press.
- the Iresultant product is a 48.3% by weight solution of carbonated barium 2,4-di.(tt octyl') phenate possessing a specific gravity of 0.9902 at -60/60 F., a Saybolt viscosity of 54.6 at 210 F., and assaying Yapproximately v8.0% by weight barium.
- the amount of carbon dioxide absorbed is about 6.8 parts by weight or approximately onemolecular weight per atomic weight of metallic barium.
- the following lubricating compositions containing the same weight percentage of metallic barium, respectively, are prepared and evaluated in a CRC Designation L-4-545 (described on p. 394 of the CRC Handbook 1946) engine test for oxidation stability:
- EXAMPLE VIII At reduced pressure and at a temperature of 4about 90-100 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 part by weight per minute into 386 parts byweight of a 48.3% by lweight solution of barium 2,4-di(l,3,5 trimethylhexyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about l pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released. The reaction product .is cooled, admixed with 5 parts by Weight or clay and filtered through a press.
- the resultant product is admixed with 20 parts by weight of mineral oil (SAE- grade motor oil) to give approximately a 47.2% vby weight clear solution of the carbonated product assay- 'ing about 7.5% by weight barium.
- the amount of carbon dioxide absorbed'to form the resultant carbonated product is about 9.7 parts by weight or approximately one molecular weightof carbon dioxide per one atomic weight of metallic barium.
- EXAMPLE IX At reduced pressure and at a temperature of about 100 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 parts by weight per minute into 302 parts by Weight of a 50% by weight solution of barium 2,4-di-(tertiary amyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about l0 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released. The reaction product is cooled, admixed with 5 parts by weight of clay and iiltered through a press. The resultant clear mineral oil solution assays about 11.0% barium. The amount of carbon dioxide absorbed to form the resultant carbonated product is about 11.0 parts by weight or approximately one molecular weight of carbon dioxide per atomic weight of metallic barium.
- EXAMPLE X At reduced pressure and at a temperature of about 125- .140 C. carbon dioxide is bubbled at the rate of about hexyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about 10 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released.
- the reaction product is cooled, admixed with 5 parts by weight of clay and iiltered through a press.
- the resultant product is admixed with 82 parts by weight of mineral oil (SAE-10 grade motor oil) to give approximately a 25% by weight solution of the carbonated product assaying 4.2% by weight barium.
- the amount of carbon dioxide absorbed to form the resultant carbonated product is about 4 parts by weight or approximately one molecular weight of carbon dioxide per one atomic Weight of metallic barium.
- barium 2,4-dialkyl phenates which may be employed in preparing the novel compositions of this invention are the oil-soluble reaction products of carbon dioxide with such phenates as barium 2,4-di-sec. amyl phenate, barium 2,4-di-isoamyl phenate, barium 2,4-di-(l,3-dimethyl butyl)phenate, barium 2,4-di-(lmethyl heptyl) phenate, etc.
- the novel composition of this invention i. e. a mineral lubricating oil having dissolved therein a carbonated barium dialkyl phenate and a carbonated basic barium hydrocarbon sulfonate
- a highly efficient and valuable lubricant composition which is further characterized by excellent stability.
- concentration of the oil-soluble phosphorizedand sulfurized-dicyclic terpene in such compositions will vary from about 0.1 to about 3% by Weight but in general 0.3-l% by weight based upon the mineral oil is satisfactory.
- the oil-soluble sulfurizedand phosphorized-dicyclic terpenes referred to above are those obtained by reacting a dicyclic terpene, such as pinene, camphene, fenchene and similar terpenes containing one double bond in the molecule and comprising two ring systems, with a phosphorus sullide at a temperature of about --160 C. While any phosphorus sullide such as PsSs, P485, P4Sa, P255, P487, etc., can be employed in the preparation of these reactions products, the preferred reaction products are those obtained employing phosphorus pentasulfide (P285).
- the preferred prod- -uct is that obtained by the reaction of about one mol of a phosphorus sulfide, e. g. P255, with about four mols of a dicyclic terpene, e. g. pinene, at a reaction temperature in the range of about 100-160 C.
- a phosphorus sulfide e. g. P255
- a dicyclic terpene e. g. pinene
- oil-soluble sulfurizedand phosphorized-dicyclic terpenes As exemplary of oil-soluble sulfurizedand phosphorized-dicyclic terpenes and their preparation the following is illustrative:
- ltered product is a clear red viscous oil, having a sp. gr. of 1.02V at 15.6/ 15.6 C., a Saybolt viscosity of 145 at amarre 19 :2l-0 Fa-.and analyzing about 4.7% phosphorus and about ⁇ 13 sulfur.
- the lubricating oil stocks lemployed in making the new lubricating compositions of this invention a-re usually mineral lubricating oils of the type normally used in internal combustion engines.
- distillates derived :from paraflinic, naphthenic, ⁇ asphaltic or mixed base rcrudes, as well-as the-synthetic oils and ⁇ white oils are also useful as base stocks.
- agents can be added to the new lubricating compositions such as dyes, pour point depressants, soaps, corrosion inhibitors, other antioxidants such as the Zinc salts of dialkyl thiophosphoric acids and the sulfurized plhenols, 'thickeners, viscosity index improvers, defoamants, resins, graphite, and the like, where desired.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-dialkyl phenate wherein the alkyl substituents contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by weight
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein the branched chain alkyl substituents respectively contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a long chain alkyl substituted benzenoid hydrocarbon sulfonic acid in which the long chain alkyl substituents do not exceed a total of 4, the said long chain alkyl substituents containing at least 8 carbon atoms.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 ⁇ to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein the branched chain alkyl substituents respectively contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by Weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a long chain alkyl substituted benzene sulfonic acid in which the long chain alkyl substituents do not exceed a total of 3 and which alkyl substituents respectively contain from about 8 to about 30 carbon atoms.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein of carbon dioxide with substantially r.the branched :chain Ealkyl substituents respectively cont-ain from 5 2to710 carbon atoms and '(b) 0.1 fto 10% fby weight based on the ymineral voil ot the oil-soluble productobl tained by reacting substantially one molecular proportion of carbon ⁇ dioxide -with substantially two chemical equivalents of -a basic barium salt of a wax-alkylated benzenoid hydrocarbon sulfonic acid in which the wax-alkyl substi'tuents do not 'exceed a total A'of 3.
- a lubricating composition comprising a mineral -oil fraction of lubricating viscosity ⁇ and (a) 0 1 to 10% 'by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular -proportions carbon dioxide and a barium 2,4-di-(branched chain nonyl) phenate and (b) 0.1 to 10% by weight based on 'the mineral oil of the oil-soluble product' obtained by reacting substantially one .molecular proportion two chemical Vequiv-alents of va basic barium salt of a di-wax alkylatedbenzene sulfonic acid.
- a lubricating composition comprising a mineral oil fraction -of lubricating viscosity and (a) 0.5 to '5% Iby weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(secondary nonyl) phenate and (b) 0.5 to 5% by weight based on the ,mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium -salt of a di-wax alkylated benzene sulfonie acid.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain octyl) phenate and (b) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a di-Wax alkylated benzene sulfonic acid.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and barium 2,4-di-(1,3,5tri methyl hexyl) phenate and (b) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a di-wax alkylated benzene sulfonic acid, said Wax substituents containing from about 20 to about 30 carbon atoms.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-d-(branched chain nonyl) phenate wherein the nonyl radical is derived from a polypropylene fraction boiling in the range of C., having an average of 9 carbon atoms in the polypropylene radical and containing tri-propylene as the major component and (b) 0.5 to 5% by Weight based on the mineral oilof the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially tWo chemical equivalents of a basic barium salt of a di-Wax alkylated benzene sulfonic acid.
- a lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by Weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and barium 2,4-di-(tt-octyl) phenate and (b) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with atoms.
- a phosphorized- 1 1 substantially two chemical equivalents of' a basic barium salt of a di-wax alkylated benzene sulfonic acid, said Wax substituents containing from about 20 to about 30 carbon 11.
- the composition of claim 4 containing dissolved and sulfuriZed-dicyclic terpene; 12.
- the composition of claim 5 containing dissolved therein 0.l-3% by weight based upon the mineral oil of a phosphorizedand sulfurized-dicyclic terpene obtained by reacting substantially one molecular proportion of a vphosphorous sulde with substantially four molecular proportions of a dicyclic terpene at about G-160 C.
- composition of claim 7 containing dissolved therein 0.l3% by Weight based upon the mineral oil of a phosphorizedand sulfurized-dicyclic terpene obtained by reacting substantially one molecular proportion of a phosphorous sulfide With substantially four molecular proportions of a dicyclic terpene at about 1D0-160 C.
- composition of claim 6 containing dissolved therein 0.3-1% by weight based upon the mineral oil of a phosphorizedand sulfurized-pinene obtained by reacting substantially one molecular proportion of phosphorous pentasulde with substantially four molecular proportions of pinene at about 10U-160 C.
- composition of claim 9 containing dissolved vtherein 0.3-1% by weight based upon the mineral oil of a phosphorizedand sulfurized-pinene obtained by reacting substantially one molecular proportion of phosphorous pentasulde with substantially four molecular proportions of pinene at about -160 C.
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Description
United States Patent f MINERAL OIL CGNITOSITIONS John F. Palmer, Jr., Shrewsbury, Mo., assignortoMonsanto lChemical Company, St. Louis, Mo., a corporation of Delaware No Drawing. Application May 22, 1953, 'Serial No. 356,880
1s claims. (c1. cs2-33.2)
This invention relates to new and improved mineral oil compositions. l
In accordance with this invention it has been found that by adr'nixing the oil-soluble reaction product of carbon dioxide and a barium 2,4-dialkyl phenate, wherein the alkyl substituents contain from 5 to 10 carbon atoms, in a mineral oil composition containing the oil-`soluble product obtained by reacting carbon dioxide with a basic barium salt of a long chain alkyl substituted aryl sulfonic acid the detergent-dispersant properties and the oxidation characteristics of the mineral oil when in use are materially improved. l
The oil-soluble products obtained by reacting carbon dioxide with basic barium salts of long chain alkyl substituted aryl sulfonic acids are described and claimed in coepending.applicationSerial No. 326,133, tiled December 15, 1952, of H. W. Faust, now abandoned. These oil-soluble products are believed to be carbonates, however, they are of a complex nature and because of this it is not possible to state their chemical structure withmabso-r lute certainty. Thusly these products will be referred to hereinafter as carbonated basic barium hydrocarbon sulfonates.
The basic barium salts of long chain alkyl substituted aryl sulfonic acid reactants employed in preparing the carbonated basic barium hydrocarbon sulfonates are of uncertain structure. However, it is possible that they may be represented by one or both of the following formulae:
(l) HO-Ba-lSOg-R (2) (HO):i-BazBa-(Sohtp)2 wherein R is a long chain alkyl substituted aromatic hydrocarbon residue. In the second of the above formulae the colon indicates that the barium contributes both electrons to form a Werner coordination compound.V It` is to be understood, however, that the above structural formulae are merely those which have been postulated on the basis of analytical results and it is not intended that they in any manner should limit the scope of the invention.
The long chain alkyl substituted aryl sulfonic acids employed in making the aforedescribed basic barium h y` drocarbon sulfonate reactant niay be represented by the formula R-SOa-H wherein R is a long chain alkyl substituted aromatic hydrocarbon residue. Among the aromatic hydrocarbon nuclei contemplated are such radicals as phenyl, tolyl, ethylphenyl, cumyl, isobutylphenyl, tert. butylphenyl, xylyl, cymyl, biphenylyl, indenyl, naphthyl, and the like. By a long chain alkyl substifurit is rrient an alkyl radical containing at least 8 carbon atoms. Although any long chain alkyl substituent is contemplated, it is preferable that the substituent' be a wax residue and preferably a wat;V residue having a chain of to 30 carbon atoms. From apractical standpoint it has been` found thatthe' aromatic hydrocarbon nucleus cf the sul'fbnic acids (R- S`O3;H`)" employed in ppan ing nierecfanfs for the prparation of the carbonated 2,762,773 batented Sept. 11, 'i956 salt of a long chain alkyl substituted aryl sulfonic acid in an inert organic solvent, reacting therewith carbon dioxide, separating the water by-product produced thereby, and isolating the desired carbonated product. In that the basic barium sulfonate reactants are highly s oluble in mineral oils of the type normally used in internal cornbu'stion engin lit has been found convenient in prepar i'n'g compositions for use in crank case lubricants to dissolve the basic barium hydrocarbon sulfonate reactant in a suitable mineral oil to forni a concentrate containing, g. -25-'75% by weight of the vsulfonate reactant, and bubble carbon dioxide through the concentrated solution at' temperatures from 2'0-150 C. The incorporation of carbondi'oxide iii the mineral oil solution of the sulfonat'e' reactant does not produce' a less soluble product and as a` result the carbonated products' can be prepared in con#` ce'ntra'tes', e. g. 25-'7^5% by weight, of the carbonated product dissolved in mineral oil. In ythe practice of the present invention, however, these carbonated products will be present in rnir amounts with respect to the mineral oil but in amounts' suiiicient 'to improve the propertis of the oil. Generally in the practice of this inven# tion itis preferred that the carbonated basic barium hy-' drofcarbon sulfonat'e be present in amounts in the range of 0.1-10% and preferably 0.5 to 5% by weight based on the mineral oil.
As illustrative ofthe carbonated basic barium hydro'- carbon sulfo'na'te and preparation thereof is the following:
EXAMPLE I A parain having an average of about 23 carbon atoms in the molecule and an ASTM melting point of about 125-127 F. is chlorinated at about 80-85" C. with gaseous chlorine until the weight of the wart is increased to about 12%.
1000 parts by weight of the sc prepared chlorowafx is fed into a suitable reaction vessel containing a mixture of 201 parts by weight of benene and about 36 parts by Weight of aluminum chloride catalyst over a period of 3-4 hours at a temperature maintained at S5-'50' C. Thereupon the temperature of the reaction nib( is raised to '-90 C. and is held there for 2 hours. The catalyst sludgelv is removed and the unreacted benzene and other contaminants are separatedl from the sludge-free liquid by stear distillation. The product obtained upon reinovf ing the residual water apparently is a diwaX-a'lkylated benzene.
To 1000 parts by weight of the diwaxelkylted benzene so prepared is added with agitation overa 3 hour period approXirnatly 459 parts by weight of 25% oleum while maintaining the 'temperature at l5-55 C. Upon coinpletion 'of the: acid addition thereis added approX'iniately parts by weight of water while maintaining the teinperature at 50-55 C. Thereupon 1000 parts by weight of SAELIO grade mineral oil is added to the rniX- while raising the temperature to 70`7'5 C. The reaction mir-turev of acid and oil is then stirred for about 30 inintitesv t about 75 C. Upon stopping the agitation the oilyVlayer/is separated from the aqueous layer by draining off latter.
2129 parts by Weight of the mixture of mineral oiland the diwax-a1kylated benzene sulfonic acid obtained upon separating the aqueous layer by the aforementioned draining operation is then placed in a suitable reaction vessel, and thereto is added about 509 parts by weight of barium hydroxide octahydrate. Upon completion of the addition the mix is heated to 80-90 C. and agitated at that temperature for 30 minutes.
Thereupon the mix is heated to about 125 C. and the water distilled off. Vacuum is then applied to complete the dehydration. The dehydrated mixture is then admixed with a small amount of clay and the mixture liltered through a press'at 100-110" C. 2376 parts by weight of approximately a 58% by weight solution of the basic barium salt of a diwax-alkylated benzene sulfonic acid is obtained. The blend of oil and sulfonate upon analysis is found to contain about 9.4% barium.
Upon diluting this 58% by weight mineral oil concentrate of sulfonate with 2064 parts by weight of mineral oil (SAE-l grade motor oil) there is obtained approximately a 31% by weight solution assaying about barium, about 1.2% sulfur and possessing a sp. gr. of 0.96 at 60/ 60 F. and a Saybolt viscosity of 65 at 210 F.
EXAMPLE II At reduced pressure and at a temperature of 120135 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 parts by weight of CO2 per min. into 1000 parts by weight of the 31% mineral oil solution of the basic barium salt of the diwax-alkylated benzene sulfonic acid of Example I for about 3 hours. Upon stopping the carbon dioxide addition the temperature is maintained at S-135 C. and vacuum is applied in order to complete the removal of the water by-product. The reaction product is admixed with a small amount of clay and the mixture iltered through a press. The resultant product is approximately a 31% by weight solution of the carbonated product possessing a sp. gr. of 0.96 at 60/60 F. and a Saybolt viscosity of 65 at 210 F. Upon analysis the carbonated product is found to contain about 5% barium and about 1.2% sulfur. The amount of carbon dioxide absorbed to form the resultant wax-like composition is about 8.1 parts by weight or approximately l molecular weight of carbon dioxide per 2 atomic weights of barium of the basic barium salt of the diWax-alkylated benzene sulfonic acid. The amount of water by-product produced is about 1 mol per mol of carbon dioxide absorbed.
As exemplary of other chlorinated waxes useful for the preparation of the carbonated basic barium hydrocarbon sulfonates than that specifically described in Example I are those in which the degree of chlorination has been so regulated that the inal chlorinated wax contains 5-15% chlorine. By following substantially the same steps of Examples I and II and employing such chlorinated waxes, there is obtained other homologous carbonated products which are contemplated by this invention. In general any alkyl halide containing at least 8 carbon atoms, and preferably not more than 30 carbon The barium 2,4-dialkyl phenates employed in making the carbonated barium 2,4-dialkyl phenates of this invention are prepared by neutralizing a 2,4-dialliyl phenol with an oxide or hydroxide of barium. Alternatively the alkali metal phenate of the 2,4-dialkylphenol may rst be made, and then the phenate may be reacted with a water-soluble salt of barium to yield the barium salt by a double decomposition reaction. They may also be prepared by reacting a barium alcoholate with a 2,4- dialkyl phenol. ing the barium dialkyl phenate reactants can be prepared by dialkylating phenol in known manner as for example in the presence of sulfuric acid with olens having from 5 to 10 carbon atoms. Thus the alkyl substituents of the phenate reactants include normal and branched chain amyl, hexyl, heptyl, octyl, nonyl and decyl radicals. The preferred alkyl substituents are branched chain, that is an alkyl group branched at the carbon which is attached to the phenol nucleus or in other words secondary or tertiary alkyl groups linked to the phenol nucleus. The particularly preferred alkyl substituents are branched chain octyl and nonyl radicals, e. g. the octyl radical tt-octyl and the nonyl radical 1,3,5-trimethyl-hexyl. Olens such as Z-methyl-butene-l, 2-methylbutene-2, pentene-l, pentene-2, 4-rnethylpentene-l, 4-methylpentene-2, Z-methylpentene-l, 2-methylpentene-Z, hexene-l, hexene-2, hexene-3, the various isohexenes, heptene-l, heptene-Z, the Various isoheptenes, octene-l, octene-Z, the various isooctenes such as the trimethylpentenes and 2-ethylhexene-1, nonene-l, the various isononenes such as 4,6-dimethylheptene-2 and 2,6dimethylheptene-3, diamylene, etc., may be conveniently employed. It is preferred from the standpoint of economy to conduct the alkylation with a commercial polypropylene fraction boiling in the range of 10Q-180 C. and boiling for the most part between 110 C. and 155 C., having an average of 9 carbon atoms in the polypropylene radical and containing tripropylenes as the mau jor component. This class of olefins is known commercially as propylene trimer.
The carbonated derivatives are prepared by dissolving a barium 2,4-dialkyl phenate in an inert organic solvent reacting therewith carbon dioxide and isolating the desired carbonated product, the amount of carbon dioxide absorbed being about one mol per mol of metallic barium. In that the barium 2,4-dialkyl phenate reactants are soluble in mineral oils of the type normally used in internal combustion engines, it has been found convenient in preparing compositions for use in crank case lubricants to dissolve the barium 2,4-dialkyl phenate reactant in a suitable mineral oil to form a concentrate (e. g. 25-75% by weight) of the phenate reactant and introduce to the mineral oil solution carbon dioxide, as
- for example by bubbling below the surface of the soluatoms, upon reacting with an aromatic hydrocarbon such as benzene, toluene, cumene, xylene, diphenyl, naphthalene, etc., in a molecular proportion suchthat one to four long chain alkyl groups are introduced into the aromatic nucleus produces an alkylated aromatic hydrocarbon which upon sulfonating, forming an oil-soluble basic barium hydrocarbon sulfonate, and carbonating in the manner described heretofore provides for oil-soluble carbonated basic barium hydrocarbon sulfonates contemplated by this invention.
The oil-soluble products obtained upon reacting carbon dioxide with a barium dialkyl phenate, wherein the alkyl substituents contain from 5 to 10 carbon atoms of this invention are of a complex nature and because of this it is not possible to state their chemical structure with absolute certainty. Thusly, these products will be referred to hereinafter as carbonated barium 2,4-dialkyl phenates.
tion, at a temperature from about 20w200 C. The inf corporation of carbon dioxide in the mineral oil solution of the phenate reactant does not produce a less soluble product and as a result the new carbonated products can be prepared in concentrates (e. g. 25-75% by weight). In the practice of this invention, however, these carbonated products will be present in mineral oils in minor proportions, that is up to 50% by weight, sufficient to improve the properties of the lubricating oil. However, for most lubricating purposes a mineral oil containing 0.l-l0% by weight of the carbonated barium 2,4-dialkyl phenate is satisfactory and amounts of from about 0.5 to about 5% by weight are preferred.
As illustrative of the preparation of the barium 2,4- dialkyl phenates as well as the carbonated derivatives of this invention is the following:
EXAMPLE III To a suitable reaction vessel containing 109.4 par-ts by weight of molten phenol is added and intimately mixed 293 parts by weight of a commercial propylene trimer dis- The dialkyl phenol employed in malo' tilling at normal atmospheric pressure from 1i07-170" C., the lmajor proportion boiling between 11.6 1C. fand 144 C. During .the addition of .the olefin :the system is gradually cooled to about -30" C. Tothe olefin suspension of phenol is slowly added vwith agitation 28.5 parts by weight of 100% 'sulfuric acid while maintaining the `temperature below about C. Upon completion of the acid addition the mix is agitated Ffor .about eight hours at 25,35 C. To the mix so @obtained is slowly added 2 Vparts by weight of water jfollowed-by-28.5 parts `by weight of sodium ycarbonate While maintaining the temperature atabout 25-35 C. Upon completion ofthe sodium carbonate addition the mix is vheated gradually to about 150 C. and the water vdistilled oli". Vacuum is then applied to complete the dehydration and to remove any unreacted materials. The mix is then admixed with 13 parts by weight of clay and :the mixture iiltered through a press `at 100-l10 C. A 100% yield of a light amber dialkylated ,product essentially consisting of 2,4- .di-(branched chain nonyl) `phenol is obtained. Analysis indicates that the nonyl substituents are principally `secondary alkyl radicals.
EXAM'PLE VIV To a suitable reaction vessel containing 100 parts by oxide dissolved in methanol (the alcohol solution assaying about 14% barium), the temperature during the barium addition being maintained a-t about 75-80 C. permitting the methanol to distill off. Upon ,completion of the barium addition the solution is heated for .about 15 minutes at 75-80 C. and then slowly heated to 150 C. to completely remove the methanol. The mass is cooled, admixed with 2 parts by weight of clay and filtered through a press. Approximately 270 parts by weight of approximately a 46.3% by weight solution of barium 2,4-di-(branched chain nonyl) phena-te is obtained.
Upon diluting this 46.3% by Weight mineral oil concentrate with 27.3 parts by weight of mineral oil (SAE- 10 grade motor oil) there is obtained approximately at 42.1% by weight solution assaying 8.0% by weight barium and possessing a specic gravity of 0.9857 at /60 F. and a Saybolt viscosity of 61.3 at 210 F.
EXAMPLE V At reduced pressure and at a temperature of about 14D- 150" C. carbon dioxide is bubbled at the rate of about 0.8-1.0 part by Weight per minute into 269.9 parts by weight of the 46.3% by weigh-t solution of the barium 2,4-di-(branched chain nonyl) phenate of Example IV. The carbon dioxide addition is continued until 'there is obtained a positive pressure of about 1'0 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure lis maintained for about 30 minutes and then released. The reaction product is cooled, admixed with 2 parts by Weight of clay and ltered through a press. The resultant product is admixed with 14 `parts by weight of mineral oil (SAE-'l0 grade motor oil) to give approximately a 45.1% by weight solution of the carbonated product possessing a specific gravity of 0.9987 at 60/60 F., a Saybolt viscosity of 54.9 at 210 F. and assaying approximately 8.0% by weight barium. The amount of carbon dioxide absorbed to form the resultant carbonated product is about 6.8 parts by weight or approximately one molecular weight of carbon dioxide vper Vatomic weight of metallic barium.
EXAMPLE VI To a suitable reaction vessel `containing 100.5 parts by weight of di(ttoctyl) phenol, i. e., di(1,1,3,3tetramethyl butyl) phenol, a light tan colored liquid consisting essentially of 2,4-di(ttoctyl) phenol dissolved vin 138 parts by '6 weight .oflmineral yoil (SABA-0 grade motor oil) i'sadded and intimately mixed 24.9 part-s by `weight of `barium Aas Ibarium oxide dissolved in methanol .(the alcohol solution assaying about 14% barium), the temperature during the barium addition being maintained at about 75-80 C. permitting the methanol to distill of. Upon completion of the barium addition the .solution is .heated for about 15 minutes at 75-80" C. and then slowly heated to C. to completely remove the methanol. The ref Vaction product is then admixed with a small amount of clay and filtered through a press. The resultant product is a 47.4% by weight solution of barium 2,4-di(ttoctyl) phenate possessing a speciic gravity of 0.9902 at 60/ 60? F., a Saybolt Viscosity of 54.6 -at 210 F., and assaying approximately 8.0% by weightfbarium.
EXAMPLE VII To a suitable reaction vessel-containing 100.5 lparts by weight of di( tt-octyl) phenol, ci. e., di(l,l,3,3tetramethyl butyl) phenol, a light tan colored liquid consisting essentially of 2,4di(ttoctyl) phenol dissolved in 147 parts by .weight .of mineral oil (SAE-10 grade motor oil) is added and intimately mixed 24.9 parts by weight of barium as 95% barium oxide dissolved in methanol (the alcohol solution assaying about 14% barium), the temperature vduring the barium addition being maintained :at about 75-80 C. permitting the methanol to distill 0E. Upon completion `of the barium addition .the solution is heated for'a'bout 15 minutes at 75-80 C. and then slowly heated to 150 C. to completely remove the methanol. The system is cooled to about 90--100 C. and placed under vacuum, whereupon carbon dioxide is introduced to thesystembysubsurface `addition at the Vrate of `about 0.8-1.0 par-ts by weight per minute until a positive pres- VSure of 10 pounds per square inch 'is obtained. Thereupon the carbon dioxide addition is stopped and the sys- .tem v.is maintained at this .positive pressure for about 30 minutes and .then the system is vented. The reaction product is then admixed with a small amount .of clay and filtered through a press. The Iresultant product is a 48.3% by weight solution of carbonated barium 2,4-di.(tt octyl') phenate possessing a specific gravity of 0.9902 at -60/60 F., a Saybolt viscosity of 54.6 at 210 F., and assaying Yapproximately v8.0% by weight barium. The amount of carbon dioxide absorbed is about 6.8 parts by weight or approximately onemolecular weight per atomic weight of metallic barium.
As exemplary of the antioxidant properties of the new compositions the following lubricating compositions containing the same weight percentage of metallic barium, respectively, are prepared and evaluated in a CRC Designation L-4-545 (described on p. 394 of the CRC Handbook 1946) engine test for oxidation stability:
Lubricant A B C AD Product of Example u (31% solution) Y Y parts by weight.. 3. 3 3. 3 3. 3 3. 3 Product of Example IV (42.1 solution) do-- 3. 5
Product of Example V (45.1% solution) do Product of Example VI (47.4% solution) parts by Weght.
.Product of Example VII (48.3% solution) parts by weight...
YCommercial oxidation inhibitor-; do Mineral oil (SAE-30 grade) do.
Tablel Lubricant A B C D Bearing Corrosion (ings. weight loss in metal per bearing) ..7 v 526 104 193 32 Percent viscosity increase 19. 7 15. 7 21. 7 6. 4
As exemplary of the detergent-dispersant properties of the new compositions the following lubricant compositions containing 'the same weight percentage of barium,
respectively, are prepared and evaluated in a CRC Designation L-1-545 (described on page 347 of the CRC Handbook 1946) engine test for detergent-dispersant properties.
Lubricant E F G Mineral oil (SAE-30 grade motor oil) parts by weight-.
Table Il Lubricant E l F G H 'Carbon deposit on top ring gro0ve perce11t 30 l 10 l 32 Trace The inclusion of a commercial mixture of oxidation inhibitors in the above tests is for the purpose of lowering the corrosion level in order that a more reasonable and Avalid-comparison of the oxidation and detergent-dispersant characteristics of the new compositions could be made.
EXAMPLE VIII At reduced pressure and at a temperature of 4about 90-100 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 part by weight per minute into 386 parts byweight of a 48.3% by lweight solution of barium 2,4-di(l,3,5 trimethylhexyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about l pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released. The reaction product .is cooled, admixed with 5 parts by Weight or clay and filtered through a press. The resultant product is admixed with 20 parts by weight of mineral oil (SAE- grade motor oil) to give approximately a 47.2% vby weight clear solution of the carbonated product assay- 'ing about 7.5% by weight barium. The amount of carbon dioxide absorbed'to form the resultant carbonated product is about 9.7 parts by weight or approximately one molecular weightof carbon dioxide per one atomic weight of metallic barium.
EXAMPLE IX At reduced pressure and at a temperature of about 100 C. carbon dioxide is bubbled at the rate of about 0.8-1.0 parts by weight per minute into 302 parts by Weight of a 50% by weight solution of barium 2,4-di-(tertiary amyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about l0 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released. The reaction product is cooled, admixed with 5 parts by weight of clay and iiltered through a press. The resultant clear mineral oil solution assays about 11.0% barium. The amount of carbon dioxide absorbed to form the resultant carbonated product is about 11.0 parts by weight or approximately one molecular weight of carbon dioxide per atomic weight of metallic barium.
EXAMPLE X At reduced pressure and at a temperature of about 125- .140 C. carbon dioxide is bubbled at the rate of about hexyl) phenate. The carbon dioxide addition is continued until there is obtained a positive pressure of about 10 pounds per square inch. Upon stopping the carbon dioxide addition this positive pressure is maintained for about 30 minutes and then released. The reaction product is cooled, admixed with 5 parts by weight of clay and iiltered through a press. The resultant product is admixed with 82 parts by weight of mineral oil (SAE-10 grade motor oil) to give approximately a 25% by weight solution of the carbonated product assaying 4.2% by weight barium. The amount of carbon dioxide absorbed to form the resultant carbonated product is about 4 parts by weight or approximately one molecular weight of carbon dioxide per one atomic Weight of metallic barium.
Other carbonated barium 2,4-dialkyl phenates which may be employed in preparing the novel compositions of this invention are the oil-soluble reaction products of carbon dioxide with such phenates as barium 2,4-di-sec. amyl phenate, barium 2,4-di-isoamyl phenate, barium 2,4-di-(l,3-dimethyl butyl)phenate, barium 2,4-di-(lmethyl heptyl) phenate, etc.
It has been further found that the novel composition of this invention, i. e. a mineral lubricating oil having dissolved therein a carbonated barium dialkyl phenate and a carbonated basic barium hydrocarbon sulfonate, when admixed with an oil-soluble phosporizedand sulfurizeddicyclic terpene provides for a highly efficient and valuable lubricant composition which is further characterized by excellent stability. The concentration of the oil-soluble phosphorizedand sulfurized-dicyclic terpene in such compositions will vary from about 0.1 to about 3% by Weight but in general 0.3-l% by weight based upon the mineral oil is satisfactory. In lubricating oil compositions of this invention containing an oil-soluble phosphorizedvand sulfurized-dicyclic terpene optimum results are obtained wherein the weight ratio of carbonated barium dialkyl phenate to carbonated basic barium hydrocarbon sulfonate is in the range of about 1 part of the former to about l to 5 parts of the latter.
The oil-soluble sulfurizedand phosphorized-dicyclic terpenes referred to above are those obtained by reacting a dicyclic terpene, such as pinene, camphene, fenchene and similar terpenes containing one double bond in the molecule and comprising two ring systems, with a phosphorus sullide at a temperature of about --160 C. While any phosphorus sullide such as PsSs, P485, P4Sa, P255, P487, etc., can be employed in the preparation of these reactions products, the preferred reaction products are those obtained employing phosphorus pentasulfide (P285). While the proportions of said reactants will vary depending upon the oil-solubility and oil-improvement properties desired the preferred prod- -uct is that obtained by the reaction of about one mol of a phosphorus sulfide, e. g. P255, with about four mols of a dicyclic terpene, e. g. pinene, at a reaction temperature in the range of about 100-160 C.
As exemplary of oil-soluble sulfurizedand phosphorized-dicyclic terpenes and their preparation the following is illustrative:
EXAMPLE XI stirring, 100 parts by weight of phosphorus pentasulde l(substantially 0.45 mol) are added slowly while maintaining the temperature at l10120 C. The temperature of the mixture is then increased to about C. and stirred at that temperature for one hour. After partial cooling of the reaction mixture there is added a -small famount of clay and the mixture filtered. The
ltered product is a clear red viscous oil, having a sp. gr. of 1.02V at 15.6/ 15.6 C., a Saybolt viscosity of 145 at amarre 19 :2l-0 Fa-.and analyzing about 4.7% phosphorus and about `13 sulfur.
The lubricating oil stocks lemployed in making the new lubricating compositions of this invention a-re usually mineral lubricating oils of the type normally used in internal combustion engines. However, distillates derived :from paraflinic, naphthenic, `asphaltic or mixed base rcrudes, as well-as the-synthetic oils and `white oils are also useful as base stocks.
Other agents can be added to the new lubricating compositions such as dyes, pour point depressants, soaps, corrosion inhibitors, other antioxidants such as the Zinc salts of dialkyl thiophosphoric acids and the sulfurized plhenols, 'thickeners, viscosity index improvers, defoamants, resins, graphite, and the like, where desired.
While the invention has been described in respect to several embodiments it is not so limited but that variations and modifications thereof maybe made by those skilled in .the art without departing from the spirit or scope yoi? the invention.
This application is a continuation-impart of my copending application Serial Number 347,150, tiled April 6, 1953.
What is claimed is:
1. A lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-dialkyl phenate wherein the alkyl substituents contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by weight |based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a long chain alkyl substituted aryl sulfonic acid, the said long chain alkyl substituents containing at least 8 carbon atoms.
2. A lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein the branched chain alkyl substituents respectively contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a long chain alkyl substituted benzenoid hydrocarbon sulfonic acid in which the long chain alkyl substituents do not exceed a total of 4, the said long chain alkyl substituents containing at least 8 carbon atoms.
3. A lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 `to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein the branched chain alkyl substituents respectively contain from 5 to 10 carbon atoms and (b) 0.1 to 10% by Weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a long chain alkyl substituted benzene sulfonic acid in which the long chain alkyl substituents do not exceed a total of 3 and which alkyl substituents respectively contain from about 8 to about 30 carbon atoms.
4. A lubricating composition comprising a mineral oil fraction of lubricating viscosity having dissolved therein (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain alkyl) phenate wherein of carbon dioxide with substantially r.the branched :chain Ealkyl substituents respectively cont-ain from 5 2to710 carbon atoms and '(b) 0.1 fto 10% fby weight based on the ymineral voil ot the oil-soluble productobl tained by reacting substantially one molecular proportion of carbon `dioxide -with substantially two chemical equivalents of -a basic barium salt of a wax-alkylated benzenoid hydrocarbon sulfonic acid in which the wax-alkyl substi'tuents do not 'exceed a total A'of 3.
5. A lubricating composition comprising a mineral -oil fraction of lubricating viscosity `and (a) 0 1 to 10% 'by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular -proportions carbon dioxide and a barium 2,4-di-(branched chain nonyl) phenate and (b) 0.1 to 10% by weight based on 'the mineral oil of the oil-soluble product' obtained by reacting substantially one .molecular proportion two chemical Vequiv-alents of va basic barium salt of a di-wax alkylatedbenzene sulfonic acid.
6. A lubricating composition comprising a mineral oil fraction -of lubricating viscosity and (a) 0.5 to '5% Iby weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(secondary nonyl) phenate and (b) 0.5 to 5% by weight based on the ,mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium -salt of a di-wax alkylated benzene sulfonie acid.
7. A lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-di-(branched chain octyl) phenate and (b) 0.1 to 10% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a di-Wax alkylated benzene sulfonic acid.
8. A lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and barium 2,4-di-(1,3,5tri methyl hexyl) phenate and (b) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially two chemical equivalents of a basic barium salt of a di-wax alkylated benzene sulfonic acid, said Wax substituents containing from about 20 to about 30 carbon atoms.
9. A lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and a barium 2,4-d-(branched chain nonyl) phenate wherein the nonyl radical is derived from a polypropylene fraction boiling in the range of C., having an average of 9 carbon atoms in the polypropylene radical and containing tri-propylene as the major component and (b) 0.5 to 5% by Weight based on the mineral oilof the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with substantially tWo chemical equivalents of a basic barium salt of a di-Wax alkylated benzene sulfonic acid.
10. A lubricating composition comprising a mineral oil fraction of lubricating viscosity and (a) 0.5 to 5% by Weight based on the mineral oil of the oil-soluble product obtained by reacting in substantially equimolecular proportions carbon dioxide and barium 2,4-di-(tt-octyl) phenate and (b) 0.5 to 5% by weight based on the mineral oil of the oil-soluble product obtained by reacting substantially one molecular proportion of carbon dioxide with atoms.
,therein a phosphorized- 1 1 substantially two chemical equivalents of' a basic barium salt of a di-wax alkylated benzene sulfonic acid, said Wax substituents containing from about 20 to about 30 carbon 11. The composition of claim 4 containing dissolved and sulfuriZed-dicyclic terpene; 12. The composition of claim 5 containing dissolved therein 0.l-3% by weight based upon the mineral oil of a phosphorizedand sulfurized-dicyclic terpene obtained by reacting substantially one molecular proportion of a vphosphorous sulde with substantially four molecular proportions of a dicyclic terpene at about G-160 C.
13. The composition of claim 7 containing dissolved therein 0.l3% by Weight based upon the mineral oil of a phosphorizedand sulfurized-dicyclic terpene obtained by reacting substantially one molecular proportion of a phosphorous sulfide With substantially four molecular proportions of a dicyclic terpene at about 1D0-160 C.
14. The composition of claim 6 containing dissolved therein 0.3-1% by weight based upon the mineral oil of a phosphorizedand sulfurized-pinene obtained by reacting substantially one molecular proportion of phosphorous pentasulde with substantially four molecular proportions of pinene at about 10U-160 C.
15. The composition of claim 9 containing dissolved vtherein 0.3-1% by weight based upon the mineral oil of a phosphorizedand sulfurized-pinene obtained by reacting substantially one molecular proportion of phosphorous pentasulde with substantially four molecular proportions of pinene at about -160 C.
References Cited in the file of this patent UNITED STATES PATENTS Assei et al. Nov. 30, 1954
Claims (1)
1. A LUBRICATING COMPOSITION COMPRISING A MINERAL OIL FRACTION OF LUBRICATING VISCOSITY HAVING DISSOLVED THEREIN (A) 0.1 TO 10% BY WEIGHT BASED ON THE MINERAL OIL OF THE OIL-SOLUBLE PRODUCT OBTAINED BY REACTING IN SUBSTANTIALLY EQUIMOLECULAR PROPORTIONS CARBON DIOXIDE AND A BARIUM 2,4-DIALKYL PHENATE WHEREIN THE ALKYL SUBSTITUENTS CONTAIN FROM 5 TO 10 CARBON ATOMS AND (B) 0.1 TO 10% BY WEIGHT BASED ON THE MINERAL OIL OF THE OIL-SOLUBLE PRODUCT OBTAINED BY REACTING SUBSTANTIALLY ONE MOLECULAR PROPORTION OF CARBON DIOXIDE WITH SUBSTANTIALLY TWO CHEMICAL EQUIVALENTS OF A BASIC BARIUM SALT OF A LONG CHAIN ALKYL SUBSTITUTED ARYL SULFONIC ACID, THE SAID LONG CHAIN ALKYL SUBSTITUENTS CONTAINING AT LEAST 8 CARBON ATOMS.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US356880A US2762773A (en) | 1953-05-22 | 1953-05-22 | Mineral oil compositions |
| DEM22650A DE1057712B (en) | 1953-05-22 | 1954-04-06 | lubricant |
| FR1102226D FR1102226A (en) | 1953-05-22 | 1954-04-06 | Carbonated barium 2.4-di-alkyl phenates, their manufacture and applications |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US356880A US2762773A (en) | 1953-05-22 | 1953-05-22 | Mineral oil compositions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2762773A true US2762773A (en) | 1956-09-11 |
Family
ID=23403353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US356880A Expired - Lifetime US2762773A (en) | 1953-05-22 | 1953-05-22 | Mineral oil compositions |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US2762773A (en) |
| DE (1) | DE1057712B (en) |
| FR (1) | FR1102226A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2991246A (en) * | 1957-06-25 | 1961-07-04 | Sinclair Refining Co | Detergent multigrade lubricant |
| US3436347A (en) * | 1963-05-23 | 1969-04-01 | Mobil Oil Corp | Overbased metal sulfonate complexes and mineral oil compositions containing the same |
| US3470097A (en) * | 1966-09-16 | 1969-09-30 | Chevron Res | Overbased dialkylbenzene sulfonates |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2252664A (en) * | 1938-07-16 | 1941-08-12 | Socony Vacuum Oil Co Inc | Alkyl substituted metal aryl hydroxylate-metal carboxylate salts and a method of making them |
| US2402448A (en) * | 1944-04-20 | 1946-06-18 | Standard Oil Dev Co | Chemical process |
| US2493216A (en) * | 1944-06-09 | 1950-01-03 | Socony Vacuum Oil Co Inc | Mineral oil composition |
| US2501732A (en) * | 1946-10-14 | 1950-03-28 | Union Oil Co | Modified lubricating oil |
| US2606872A (en) * | 1948-12-06 | 1952-08-12 | Shell Dev | Lubricating composition |
| US2617049A (en) * | 1951-03-16 | 1952-11-04 | Lubrizol Corp | Organic barium complexes and method of making same |
| US2695910A (en) * | 1951-05-03 | 1954-11-30 | Lubrizol Corp | Methods of preparation of superbased salts |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29939C (en) * | Dr. R. schmitt, Professor am Polytechnikum in Dresden, Bismarckplatz 9 | Process for the preparation of salicylic acid and its homologues | ||
| US2406041A (en) * | 1944-04-20 | 1946-08-20 | Standard Oil Dev Co | Chemical process |
-
1953
- 1953-05-22 US US356880A patent/US2762773A/en not_active Expired - Lifetime
-
1954
- 1954-04-06 FR FR1102226D patent/FR1102226A/en not_active Expired
- 1954-04-06 DE DEM22650A patent/DE1057712B/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2252664A (en) * | 1938-07-16 | 1941-08-12 | Socony Vacuum Oil Co Inc | Alkyl substituted metal aryl hydroxylate-metal carboxylate salts and a method of making them |
| US2402448A (en) * | 1944-04-20 | 1946-06-18 | Standard Oil Dev Co | Chemical process |
| US2493216A (en) * | 1944-06-09 | 1950-01-03 | Socony Vacuum Oil Co Inc | Mineral oil composition |
| US2501732A (en) * | 1946-10-14 | 1950-03-28 | Union Oil Co | Modified lubricating oil |
| US2606872A (en) * | 1948-12-06 | 1952-08-12 | Shell Dev | Lubricating composition |
| US2617049A (en) * | 1951-03-16 | 1952-11-04 | Lubrizol Corp | Organic barium complexes and method of making same |
| US2695910A (en) * | 1951-05-03 | 1954-11-30 | Lubrizol Corp | Methods of preparation of superbased salts |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2991246A (en) * | 1957-06-25 | 1961-07-04 | Sinclair Refining Co | Detergent multigrade lubricant |
| US3436347A (en) * | 1963-05-23 | 1969-04-01 | Mobil Oil Corp | Overbased metal sulfonate complexes and mineral oil compositions containing the same |
| US3470097A (en) * | 1966-09-16 | 1969-09-30 | Chevron Res | Overbased dialkylbenzene sulfonates |
Also Published As
| Publication number | Publication date |
|---|---|
| FR1102226A (en) | 1955-10-18 |
| DE1057712B (en) | 1959-05-21 |
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