US2697245A - Chitterling preparing machine - Google Patents

Description

Dec. 21, 1954 o, CLEMENS AL 2,697,245

CHITTERLING PREPARING MACHINE Filed Feb. 27, 1953 5 Sheets-Sheet l 4 7'TORN Y 1954 o. A. CLEMENS ETAL 2,697,245

CHITTERLING PREPARING MACHINE Filed Feb. 27, 1953 5 Sheets-Sheet 2 WAYMONDO. MERTENS MML \NA LLKHOF Mon Dec. 21, 1954 O. A. CLEMENS ETI'AI CHITTERLING PREPARING MACHINE Filed Feb. 27, 19 53 5 Sheets-Sheet 3 INVENTORS S Mim S 5 m o M R o Nw n EM 0 Y $4M BY Dec. 21, 1954 o. A. CLEMENS ETAL 2,697,245

CHITTERLING PREPARING MACHINE 5 Sheets-Sheet 4 Filed Feb. 2'7, 1953 OGDEN ,4 CLEMENS RA YMO/VD o. MR rE/VS MA X W44 C/(A/OF IN VEN TOR. BY 5? W ATTO/Q/VEV 1954 o. A. CLEMENS ETAL 2,697,245

CHITTERLING PREPARING MACHINE Filed Feb. 27, 1953 5Sheets-Sheet 5 O6 DEN A. CLEMENS RAYMOND o. MERTENS MAX WALCKHOF INVENTORS BY (Q ATTORNEY United States Patent 37,2 CHITTERLING PREPARING MACHINE Ogden A. Clemens,..Chicago,. Raymond: 0., Mertens, Orland Park; and.Max:Walckliof,.,Villa Park, 111;, as.- signors:.t0..-Swift.& Company, Chicago, 111., a corporae tion of Illinois Application February 27, 1953;,Serial;No..339,408.

2. Claims. (Cl, 171-43).

The present invention relates to an apparatustfor. prev paring chitterlings or the like for: edible purposes;-

The market for chitterlings is generally in excess of the supply despite the fact that'the-casings, from which the chitterlings may be made, are obtained in large quantities as a by-product in-the-slaughter of animals. The amount of handlabor involved-inpreparingthe chitterlings for themarket hasmadeit generally impractical to attempt to. process any more than;a small fr-actionof the available product.

The principalyobjecu of'thepresent invention is to provide a machineinto which; acasing'maybe'inserted and which will discharge the casing thoroughly washed and. slit longitudinally from oneend to the other. With the present invention the same amount of unskilled labor may be used to produce manytimes; the amount of chitterlings which wo'uldfiordinarily be produced by manual operation alone. The operations required of the manual labor are extremely simple and, as a result,.there is-no necessity of training skilled'machine operators; The only steps required. are feeding the casings into one end of the machine, removing the split and washedj product from the other end thereof, and, inspecting the discharged product.

Additional objects and.v advantages, include: continuous processing, thorough. cleaning of j casings, simplicity of manufacturing. processes involved in producing the machine resulting in a relativelylow capital, investment, a minimum of moving parts to-require care and replacement, and simplicity of operation.

A further object of the invention, is to provide a structure for washing or flushing the rotary knife used in opening the casings soas. to reduce the, possibility of contamination of the casings, improve the cutting action, and to lengthen thebladelife.

Furtherobjects andadvantages will become apparent from the following description taken in conjunction with the drawings, in which:

Fig; l is an elevation. of an, embodiment of the present invention with the side panels broken away to illustrate the structure thereof;

Fig. 2 is a plan view.of" the machine illustrated in Fig.1 with the coversthereofremoved;

Fig. 3 is an. enlarged plan view of av portionof-the mandrel at the splitting station;

Fig. 4 is an elevational view of the portion of the mandrel illustrated in Fig. 3 and also showing therotary knife and belt feed;

Fig. 5 is a section taken. at line 5-5 of Fig. 4;

Fig. 6 is a sectiontaken at line 66.of- Fig. l; r

Fig. 7 is asectiontaken at line 7.-..7 of. Fig. 4;

Fig, 8 is an, enlargedpartial viewofan alternative form of a belt;

Fig. 9 is. an elevation of a: fragmentof the mandrel and rotary knife illustrating; an-embodiment wherein. the knife rotates through a. slot in! the mandrel;

Fig. 10. is a section taken at line 10:10r of Fig. 9; and

Fig. 11 is" a fragmentary elevation. illustrating the machine with the rotary knife positioned in a slot in the mandrel.

Referring to, Figs. 1 and 2,21 box-like frame-ZO-covered by enclosure panels 21 supports and carries the various elements. that go to make up the present invention. Before specifically describing. the various, details, of the structure, it may be helpful to explaininavery general waythe formed by needles 69 procedure followed-in the preparation ,of thecasings with The casings 22, which aresomewhat tubular in form, are slid. over'the unsupportedend 23,013. the mandrel 24. The casingmoves along the mandrel generally by gravity or; by beingpushed by hand. to apointrwhere it,is engaged by a belt feed mechanism, generally 26, driven by, apower means, generally 27. The belt feed mechanism draws the casing by a rotary knife 28 driven by a power means, generally 29.. The casing is sprayed bothbeforeand after splitting by a spraying means, generally 31. After the split casing has moved through asufiicient spray washing area, itcontacts a take-off 32 which disengages the casing from the belt in orderthat it may be removed fromthe machine.

M andrel ThemandrelZl-is supported from frame 20uby a vertical bracket 36 at tached to frame 20 and secured to the top face of the mandrel24. At a point between the two ends of the mandrel, the mandrel. is cut away as illustrated at 37 in Fig. 5 to receive and,prevent contact with the rotary knife 23;" In some embodiments the knife may be positioned a greater distance, above the mandrel and, in such a case, the, cut-away portion 37 may be found to be unnecessary.

At, a second point along the mandrel, between unsupportedend'23 thereof and thecut-away portion 37, is a rotativepickup wheel, 38, suitably journaled about a stud bolt 39 (Fig. 7). Thepickup wheel 38 has a soft rubber face 41 to. receive the spikes of the belt feed mechanism 26as, hereinafter explained;

Three rods .42, 43; and. 44 are attached to the mandrel and serve the function of guides and guards. They hold the casing above the mandreland prevent the casing from jamming against wheel 38, as illustrated in Fig. 7. Also, they hold the top of the casing sufficiently high that it contactsthe front of knife 28 as illustrated in Figs. 4 and 5 to prevent any tendency on the part of the casing to work under the knife rather than being cut by the knife.

Belt feed mechanism The belt feed mechanism 26 includes a pair of pulleys Spindle 4,8 is mounted so that one portion. of the recessed.peripheryHSOof pulley 46' is adjacent the mandrel 24. as illustrated in Figs. 6 and 7. Spindle frame 49- is attachedto the machine frame 20 and is threaded to receive an adjusting screw 51 rotatable by: means ofcrank. 52. Referring particularly to Fig. 6, a spindlebase 53 is mounted in the ways of spindle frame 49. and connected to. an adjusting screw 51 so that as crank 52' is rotated pulley 46. is moved towards or away from wheel 38: on mandrel. 24.

The power meansfordriving the belt is mounted in a sub-frame 56 supported on ways 57 forming a. part of the main frame 20., A screw and crank, 58 and 59 respectively, permit the sub-frame 56 to bemoved back and forth along the ways to adjust the tension of the belt 64 between pulleys 46 and 47.

A motor 62 drivesa gear b01963 through a belt 60 and a shaft 65. Projecting upwardly at an angle to the horizontal from. the gear boxis a shaft 67 upon which is mounted pulley 47. The angle. is such that the axis of rotation of pulley 47 is parallelto the axis of rotation of pulley46. The motor 62,; gear box 63, and'pulley 47 are all mounted on sub-frame 56.

The belt 64 carries a plurality of projecting spikes projecting through the belt as is best shown in Fig. 7. The spikesengage the casing 22 by puncturing the casingas the spikes are received in the soft rubber; face 41] of pickupnwheel38. The wheel 38 supports the inner faceof the casing 22 so that as the belt '2 travels around pulley 46 towards the mandrel 24, the

spikes 69 are driven through the casing to engage the casing, draw it along the mandrel to the knife 28 and to thereafter support the casing for washing.

The belt is positioned at an angle to the horizontal to better retain the casing 22 on spikes 69 and is somewhat below the point of contact between knife 28 and casing 22 in order that the split casing will drap over the belt for most satisfactory washing. The two pulleys 46 and 47 are positioned so that the portion of belt 64 adjacent the mandrel 24 will be substantially parallel to the mandrel.

Knife mechanism Referring particularly to Fig. 6, the knife 28 is suitably held on a ack shaft 70 journaled in a holder 71 mounted on a frame 20. A pulley 72 on the other end of shaft 71 is belt connected to a pulley 73 on the shaft of motor 74.

Spray means The spray means includes provision for washing the outside of the casing before the casing is split and for washing the inner portion of the casing after it is split. To this end the spray means 31 includes two substantially identlcal spray lines, each of which is formed of an initial spray pipe 76 and 76' positioned to wash the casing before it is split and also during the splitting process, and a subsequent spray pipe 77 and wash the casing after it is split. Each of these pipes has a plurality of orifices 78 and 78 along the inner face thereof to direct a spray of water onto the casings. Pipes 76 and 77 are connected together in series and at the end of pipe 77 a feed line 79 conducts wash water to the pipes from a suitable supply source.

The spray pipes are supported from frame by a plurality of brackets 80. The wash water is collected in a drain box 82 and conducted to a discharge point from drain connection 83.

To insure that the pockets of the casing are thoroughly washed a bumper plate 84 is mounted from one of pipes 77 by means of a bracket 85. Bumper plate 84 is positioned at approximately a 45 degree angle to the vertical and below the belt 64. The bumper is preferably corrugated as illustrated in Figs. 1 and 2 although in some embodiments the corrugations may be eliminated. As it will be hereinafter explained, the larger portion of the casing, after splitting, will be hanging to the left of the belt 64 (when viewed in the direction of the line of travel of the belt along the mandrel, as in Figs. 5, 6

and 7) with a smaller portion of the casing hanging over the belt on the right side thereof. high side of the bumper is on the right where it will contact the under side of the short piece of casing to the right of the belt and the low side of the bumper is to the left where it will contact the under side of the longer portion of the casing. As the casing rubs across the bumper 84, the corrugations of the bumper push out the pockets in the casing to insure a thorough washing of the casing.

To initially remove a majority of the material within the casing the mandrel 24 is provided with a plurality of fluid openings along the length thereof and water is injected into the supported end of the casing through a feed line 86 leading to a suitable source of supply. The fluid openings may be staggered about the periphery of the mandrel 24. Unsupported end 23 of the mandrel also may be open to permit water to be discharged therethrough.

The take-off 32 is positioned astride the belt after the belt has passed through the spray washing area for a sufficient distance to thoroughly wash the casing. The receiving end of the take-off 32 (with respect to the direction of movement of the belt) is below the level of the belt with the rearward end being above the projecting tips of the spikes 69 on the belt.

In addition, the take-off is inclined to the left at substantially the same angle with respect to the horizontal as that of the belt 64 and pulleys 46 and 47. Thus, the upper face of the take-off is substantially nomal to the longitudinal axis of spikes 69 and has a suitable opening therethrough to allow the belt 64 and spikes 69 to pass through the take-off.

77 positioned so as to For this reason the.

4 A discharge chute 87 below the take-off receives the casings as they are removed from the belt and directs them to a suitable receptacle at the side of the machine.

Knife washing Figures 9 to 11 illustrate an embodiment wherein the mandrel 24' has a slot 100 therein extending between the surface and the hollow interior of the mandrel. As is seen in Figure 9 the slot 100 is elongated in a direction parallel to the longitudinal axis of the mandrel 24'. The rotary knife 28' projects through slot 100. The rods 42, 43, and 44 are positioned to draw the casing out tight as it passes the knife as previously described.

Some of the water flowing through the mandrel from feed line 86 previously described and illustrated in Figures 1 and 2, gushes out through slot 100 to flush the edge of the blade 28. This washing out is further facilitated by the rotation of the knife in the bath of water running through the interior of the mandrel 24.

Operation The operator slides the casings over the unsupported end 23 of the mandrel 24 which is inclined sufiiciently so that the weight of the casings will normally carry them along the mandrel until engaged by the belt. As the needles contact the casing, it is further dragged along the mandrel until it is opposite the pick-up wheel at which point the wheel offers sufficient support to the inner face of the casing to allow the spikes 69 to puncture the casing, as illustrated in Fig. 7.

Engaged by the belt the casing is further moved along the mandrel and is held up above the knife by guides 42 and 43. As the casing is split it falls down from around the mandrel with the majority of the casing being to the left of the belt because of the position of the knife with respect to the mandrel and belt. Rod 44 holds the right hand side of the casing sufficiently above the belt that when the right hand side of the casing falls away from the knife, it falls over the right side of the belt.

In this position the casing 22 is firmly supported on the belt and is in such a position that the inner portion thereof is laid open for thorough washing. The fact that the belt is below the point at which the casing contacts the knife allows this procedure to be carried out by the natural operation of gravity.

The casing on the belt then proceeds through the second spray washing area that is bounded by pipes 77 and 77. In this area it contacts bumper 84 to clean any pockets that may exist in the casing. Further progress of the casing brings it into contact with take-off 32 upon which the casing gradually rides upwardly and toward the left so that the spikes 69 are withdrawn from the casing. The weight of the casing as it is lifted from the belt carries it downwardly to the left where it falls upon discharge chute 87 for removal from the machine.

The foregoing description is for the purpose of compliance with 35 United States Code, Section 112, and should not be construed as imposing any unnecessary limitations upon the appended claims. Such obvious modifications as using a stainless steel belt having projecting points 96 punched out therefrom as shown in Figure 8 in place of rubber belt 64 with needles 69 may be made without departing from the spirit of the invention.

We claim:

1. In a device of the class described, a frame, a hollow mandrel attached to said frame and adapted to receive casings thereabout, said mandrel having a slot therein extending between the surface and the hollow interior, a knife rotatably mounted on said frame, said knife being positioned with a portion thereof projecting into said slot, and power means connected to said knife to rotate said knife, said mandrel having a fluid connection communication with the hollow interior whereby a fluid may be injected into said mandrel to flush the knife in said slot.

2. In a device of the class described, a frame, an elongated, hollow, mandrel attached to said frame adjacent one end of said mandrel with the other end thereof being unsupported, said mandrel having a slot therein between said two ends of the mandrel, said slot extending between the surface of the mandrel and the hollow interior thereof and being elongated in a direction parallel to the elongated dimension of said mandrel, a generally circular knife rotatably mounted on said frame and positioned with a portion of the periphery thereof extending through said slot, said mandrel having a fluid connection adjacent said one end thereof and communicating with the hollow interior whereby a fluid may be injected into said mandrel to flush the periphery of said knife, and power means connected to said knife to rotate said knife.

References Cited in the file of this patent Number 5 1,479,104 2,340,755 2,641,020

UNITED STATES PATENTS Name Date Lytle Jan. 1, 1924 Jacobson Feb. 1, 1944 Clemens et al. June 9, 1953

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