US2692759A - Steam operated heater system and/or apparatus with control therefor - Google Patents
Steam operated heater system and/or apparatus with control therefor Download PDFInfo
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- US2692759A US2692759A US24859251A US2692759A US 2692759 A US2692759 A US 2692759A US 24859251 A US24859251 A US 24859251A US 2692759 A US2692759 A US 2692759A
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0233—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with air flow channels
- F28D1/024—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with air flow channels with an air driving element
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/86928—Sequentially progressive opening or closing of plural valves
- Y10T137/87016—Lost motion
- Y10T137/8704—First valve actuates second valve
Definitions
- the invention as specifically shown herewith, relates to a steam heater and an automatic control mechanism for it.
- the objects include provisionof a new or improved mechanism, system, method and/or apparatus for heating generally enclosed spaces, particularly through the use of steam, a steam/ air heat exchanger and positively moved or forced space air; a new or improved modulating or gradually acting heater control, as against an on-olf control; a new or improved exhausttemperature-operated emergency control particularly ⁇ for a steam heater; a new or improved, self-contained, wholly steam-powered heater unit with provision for positive air movement and fully automatic concurrent control of steam and air flow; a new or improved turbine and blower mechanism for a forced-air steam-powered heater; a new or improved heat exchange element or radiator unit for a heater; a new ⁇ or improved throttle valve mechanism for a heating fluid medium; a new or improved temperature amplifying or thermal relay apparatus operative for enecting modulated control of a heating liuid medium input; a new or improved air-space ⁇ temperature-responsive or primary thermostat mechanism for a heater control of the illustrated type; a new or improved rotary air blower
- Figs. 2a, 2b, 2c and 2d are detail sectional or elevational views taken as conventionally indicated on Fig. 2, Fig. 2e being a top View of the assembly shown in Fig. 2d.
- Fig. 3 is a fragmentary sectional assemblyview principally showing 4the turbine wheel-blowerassemblyl and its shaft support, the principal plane of lthe ⁇ sectionybeing indicated at 3 3 on Fig. 2.
- Fig. 4 is an end or main face View of one of two shaft bearingcase assemblies for the blower and ⁇ turbine wheel.
- Fig. 5 is a slightly enlarged scale View of a preferred form of bearing case assembly mounting, being a modified arrangement in relation to the corresponding portions of Fig. 3.
- Fig. 6 is a greatly enlarged scale central sectional fragmentary view of the preferred throt- .tling valve V Vforcontrolling steam input to the heat exchanger via the turbine casing.
- GENERAL ARRANGEMENT Heat exchanger is particularly adapted for ⁇ use in dwelling spaces, i. e. homes, workrooms and other such generally enclosed spaces, wherefore the illustrated physical embodiment is representedas a unit H, applicable to ordinary frame building constructions, for
- the units are provided in Various horizontal lengths, as determined by room size and shape, and of uniform heights and depths. Heating capacity is generally proportional to unit length. Because of using forced air at relatively low velocity, and modulating control, as will be explained and described, subject units H require only a fraction of the space usually occupied by conventional steam radiators of comparable capacity (convection type) and practically no Votherwise-useful room space, providing the units H are largely wall-contained as they are designed to be used.
- the automatic modulating control requires rio-special power source, hence no fire hazard is involved; installation expense is very low and service expense is negligible or absent.
- Unit H for the use mentioned, and, as shown particularly inFigs. 2 and 3, has a generally rectangular, box-like, sheet metal casing or framework ID (Illa, Fig. l) including a top wall il,
- Frontal portions l5 (Fig. 2) of the unit which extend forwardly' of casing lil, rigidltherewith, usually project into the room or space to be heated in which case those portions are conventionally covered by a decorative or protective sheet metal or other facing and grill structure (not shown) which, in that event, would provide the air inlet opening I6, Fig. 1, preferably near the floor, for reception of room air into the unit.
- a diffuser unit or assembly I1 (shown more or less schematically in Fig. 1) contains or supports the steam-air heat exchanger I8 (hereinafter, for convenience, sometimes called radiator), also the blower assembly with vanes 2
- the steam-air heat exchanger I8 hereinafter, for convenience, sometimes called radiator
- and an air receiving and directing scroll cell structure generally indicated at 22, Fig. 1.
- the blower apparatus operates as a conventional multicell, scroll type centrifugal blower which discharges into the room space served the air which is received into grill opening I6 and is then warmed by the radiator.
- Power for operating the blower is preferably supplied through a steam turbine mechanism or assembly 23, Figs. 1 and 3, operated by heat input steam from line S, S', Fig. l, en route to the radiator through line S.
- the radiator I8, Figs. 1 and 3 has hollow, steam-inlet and condensate-outlet headers 18a and I8b respectively (Fig. 3 only) and a similar, steam and/or condensate return header I8c (Fig. 1 only), which headers interconnect the horizontal steam passages Id (Fig. 3) of the radiator.
- the radiator comprises an appropriately cut section of conventional radiator core stock and, for part of its length, as indicated I8e the air-contacting fin structure is divided (between l horizontally adjacent steam passages I8d) into a steam-receiving portion R and a condensatedischarging or heating-medium-return portion D as will later be discussed more in detail.
- Condensate return line or exhaust from the radiator as indicated at C, C1, Fig. 1n
- the room air, received at grill opening I6, is ltered through a conventional, readily replaceable, filter unit or frame 24 placed obliquely between the principal plane of the inlet or grill opening I6 and that of the radiator I8 in or on a suitable guide or attaching frame not shown.
- Bottom scroll cell sections 27, each comprising two rigidly joined mutually complementary half shells 28 are vertically aligned with the dening Walls of top scroll-forming elements 36.
- Elements 30 are generally U-shaped metal stampings (cf. Fig. 1) the bottom edge margins of which align with associated top edge margins of the half-scroll, composite bottom sections 2l. All around the rotational axis of the fans 2l the upper and lower scroll shell elements 2l and 30 are detachably joined together by parallel-flanged coupling rings 32 whose rounded inner peripheral surfaces (defining the air-inlet openings 25 of the scroll cells) conduct the air, which necessarily travels through the effective restrictions of openings 25 at relatively increased speed, smoothly and with little or no tendency to whistle even at maximum impeller speed.
- the supports for the scroll cell parts 28, 33 described above comprise, as shown, main, oppositely anged diffuser frame end or header members 34 and 35 (Fig. 3) which, in order to facilitate assembly of the blower etc. into the diffuser unit, may be formed as separate upper and lower sheet metal sections 34a, 34o and 35a, 351).
- Figs. 2, 2a and 3 which can be joined to the end frames in any suitable manner, e. g. by welding or so called sheet metal screws (neither shown).
- the heat exchange radiator I8 is detachably supported by the flanged end members 34o and 35h of the diffuser frame, as clearly shown by Fig. 3.
- the sheet metal header members Ia, ISb and I8c of the radiator have upstanding flange extensions If and Ig, as partially shown in Fig. 3 only, for attachment to the diffuser frame elements as by screws.
- the flanged end members 34 and 35 of the diffuser frame also support, respectively, bearing cases 4I) and 4i for the fan rotor shaft assembly 42 which is extended to the right, Fig. 3, beyond bearing case 4I to carry the impeller wheel 43 of turbine assembly 23.
- Casing 45 of the turbine assembly is also carried by frame end wall 35 as will be more fully described later herein.
- ROTOR ASSEMBLY FLOA'I'ING SUPPORTS, SEAL, ETC.
- the rotary parts of the blower and turbine assemblies 20, 23 are made of very light weight materials and unitarily mounted for free turning and laterally floating movement, as has been found highly desirable, if not practically essential, in order to minimize generation or transmission of sound vibrations and to minimize power requirement. Power saving is especially important when the. power is borrowed from the heating steam supply as in the present embodiment. It is also practically necessary that the bearings for the rotor shaft shall operate indefinitely without deterioration under relatively high surrounding temperature conditions andv without requiring attention, e. g. for lubrication or adjustment.
- Rotor shaft 50 as shown in Fig. 3 has a relatively large diameter fan-supporting portion 54, preferably aluminum, grooved for receiving snap rings 55, between which axially resilient (concave-convex) fan-forming (e. g. aluminum) stampings 56 (mirror images of each other as assembled) are secured in axially compressed, i. e. flexed, condition through provision of spacer sleeves 5l, 58 slid onto the shaft between adjacent pairs of fan stampings 56, and, further, of dimensionally appropriate clearance-takeup washers 59 at one end or both ends of the fan blade and spacer'sleeve assembly.
- axially resilient (concave-convex) fan-forming (e. g. aluminum) stampings 56 mirror images of each other as assembled
- the reduced-diameter cylindrical end portions 60, 6I of the shaft 56 are made separately from the main'body 54 of the shaft, as stainless steel lpins or stubs pressed into place in Aend ⁇ sockets of thealuminumbody.
- the pins 60, 4l provide adequatelyhard andpolished surfaces for contact with polished lbores of carbon bearing sleeves 62, 53 which are used because of proven long life, oil-free service.
- are of reduced diameter relative to the ⁇ carbon-sleeve-contacting surfaces of the pins. Inthe case 'of pin Bi the reduced diameter provides a shoulder which clamps 4a stainless steel washer Bla tightly in place on the shaft.
- a similar stainless steel washer SIb is tightly held on the shaftlby the turbine wheel ⁇ and its attaching means, ⁇ nut 10; and the two washers by alternate abutment with the ends of the carbon sleeve 63 locates ⁇ the shaft 5B and all parts carried by ⁇ itlaxially imposition.
- the carbon sleeves ⁇ $2, 63 are resiliently supported on light gage spiral springs B11, 165 in the respective bearing cases or housings Ml and 4l, see Fig. 4.
- the spiral spring S5 in casing il is, by engagement of its inner coil with spherical head 53' of the associated sleeve, sprung slightly out of the normal plane in which the spring is originally coiled or formed; and, since the axially opposite portion of the spherical head ⁇ E33 bears against the carbon ring S1, the latter is always maintained in sealing contact with the inner smooth face of the adjacent case part 4 l
- the bearing case part 4l (see Fig.
- Gasket 59 is prefereably of cork or other cellular cushioning material and is provided to absorb whatever sound the carbon ring Eil may make (in event of slight unbalance inthe rotor assembly) in sliding against bearing case stamping 4
- the turbine housing 45 when attached to the diffuser frame end wall 35 as by screws 45d,
- the other bearing case 1H (cf. Figs. 3, 4, and 5) has Aone .of its sheet metal parts (4! as shown) formed to provide a circular series of relatively sharp points 'I3 Yprojecting beyond the outer rim of the complementary part (All) so that the entire case 4
- Fig. 4 illustrates the preferred manner of securing the spiral springs B4 and S5 in the bearing cases iii and 4I, essentially the same construction being used for both.
- An anchor loop 'l5 of the spiral spring is designed to be 'held securely between the embracing ⁇ parts ⁇ of the two stampings (i. e. composing the cases 40 or 1H) when those stampings are nally secured together as by spot welding.
- part 4i is recessed as at 16 (Fig. 4 only) to receive the spring loop l5, andthe loop Vis especially held securely by local welding not ⁇ shown.
- the center carbon-sleevesupporting loops of the two spiral springs 164 and 85 are yieldingly maintained centrally of the respective bearing cases.
- the exchanger i8 is a single section of conventional radiator core stock with certain onesof the horizontal steam inlet passages divided, principally by headers Ilia, Mib and itc from the passages whichcommunicate directly with the condensate outlet pipe C; and, in effect, that for part of ⁇ the horizontal length of the exchanger, in the directionof steam passage therethrough, cross conduction of fheat from portion R to portion D is interrupted by separation of the heat radiating n structure into two parts, as by the vertical through'slot 18e (Fig. l) in the core structure.
- Such slotting has the effect of producing: (a) an approximately uniform average air temperature at the diffuser unit outlets from blower cells 26; (b) minimized cross or lateral conduction of heat from the .inlet larger area portion R to outlet smaller area portion D, thus allowing a relatively ⁇ low heatingmedium-exhaust temperature; (c) an inlet radiator section and an outlet'radiator section (comparable, in operation, to superposed, ⁇ serially connected sections) but in a single inexpensive and vertically compact arrangement with the necessary heating fiuid connections at a common end, and (d) an economically manufactured, operatively integral, multiple fin and tubing radiator core or exchanger structure of proven type which is not subject to destructive strains when relatively large portions of it operate with a high temperature differential therebetween.
- Such portions are represented (Fig. 1) by the steam inlet side R and condensate or outlet side D.
- TURBINE AND NO'ZZLE; STEAM THROTTLE VALVE Valve mechanism V, Figs. l, 2, and ⁇ 6, as already mentioned, is the thermal-amplier-controlled or adjusted throttling -valve for fluid :heating lIne-- dium rinput to the heater and l operates las a two stage steam turbine nozzle which (inter alia) insures that at low heat requirements of the heater, when the volume of steam flow is minimized, the steam will be caused to impinge on the turbine blades at suicient velocity to insure turning of the turbine impeller and air blower assem" bly 25.
- the compound nozzle tends to maintain uniform rotor-blade-driving effective force in the Various throttling positions of the valve.
- Motor device or bellows M, Fig. l operates the throttle valve, as will be still further described later, through friction-free stem 80 connected to a central needle valve pin or plug 8l of the thi-ot tle valve, see Fig. 6.
- Needle or pin 8l variably closes a tapered seat intersecting port 82 in a sleeve-needle 83 the interior of which is always in communication with steam input line S as through lateral passages 84, Fig. 6, in the sleeve.
- Sleeve needle 83 seats against a tapered inner face of a main nozzle fitting or thimble 85 which enters an opening 85, Fig. 8, of the turbine case 45 or
- Control needle valve part or valve pin 8l is constrained to open its port 82 in sleeve-needle 83 before the sleeve-needle can open its relatively larger port in the fitting 85.
- a lost motion yielding connection is provided between the operating stem 80 and the sleeve-needle 83.
- the stem 80 has a shoulder 80a and the sleeve-needle a shoulder 83a between which shoulders a light gage helical spring 88h is held in compression at all times. Thereby, as the stem 80 moves in the valve-opening direction, its rst operation is to unseat the central valve needle 8l.
- the head formed by the valve pin 8l abuts a shoulder 83h of the sleeve 83 thereby withdrawing the sleeve-needle from contact with its seat in tting 85.
- the tapers of the needle plugs (8l and 83) in the described order of unseating are of increasingly divergent relationship with respect to their seating surfaces, as illustrated.
- Shoulders 83a and 83h are provided by radially distorting the wall of the shell which forms the sleeve-needle 83 (portion 33d) after the stem, spring and sleeve needle are relatively as Sild.
- the needle valve parts 8l, 83, 85 are normally coaxial with turbine housing case opening 88; and the nozzle axis thereby established (see 85m, Fig. 3) is preferably eccentric to the principal central plane 43x (Fig. 3) of the turbine impeller wheel 43 about which plane the impeller blade and bucket formations 43', d3 are symmetrically disposed.
- the turbine wheel 43 is preferably an aluminum casting having its blades and buckets formed as tangential cuts intersecting the originally cylindrical periphery as shown by comparison of Figs. 2 and 3. Since noise and required air flow limit air impeller diameter and speed the turbine wheel is made adequately larger than the fans 2
- the sound mufing of the apparatus as a whole includes the loose ber asbestos sheet l2 already described and (Figs. 2 and 3) a sheet of fibrous mineral material, e. g. fiber glass 88, backed up by a lling wad 89 of the same or similar material, all contained between the diffuser assembly il and the main outer casing l0.
- Sheet 88 forms or may form an upper part of the blower scroll cell structure 22 already described in some detail.
- Fig. 1 is wholly schematic as to the upper scroll cell structure (top shown as though composed of a solid imperforate sheet, not used).
- the control mechanism is principally shown in the schematic diagram, Fig. 1, complemented by Figs. 2, 2b and 2c which show an actual physical arrangement of certain of the components.
- the control as designed for operation with saturated steam, is represented partly by a well known type of sealed vapor pressure generator and motor device M which, as shown, includes a flexible metal bellows or diaphragm 98, separate vapor generator bulb 9i, and a connecting capillary tube 95.
- the motor proper or bellows has its movable end wall connected directly to the throttle valve operating rod or stem which is designed for movement with nearly complete freedom from friction in a generally upright light gage metal tube 93.
- the relatively heavy base 93a The relatively heavy base 93a.
- the rod 88 and tube Q3 are of low heat conducting metal and of such length as will thermally isolate the bellows portion of the assembly to prevent control action on the bellows directly by incoming steam.
- the tube 93 in effect, is part of the input steam line S', ahead of the throttle valve in the direction of passage of steam to the heater. After commencement of heater operation, the tube and its enlarged base portion become filled, around the valve stem and the bellows, with trapped condensate. The water column thus maintained contributes to thermal isolation of the bellows 90 from the steam chamber or upper enlarged portion of tube 93 around the throttle valve, and at the same time transmits the steam pressure to the movable wall of the bellows.
- the control mechanism further includes an extremely delicately acting primary thermostat mechanism T which is designed for full range operation with a small room or space temperature change (around 2 F).
- Mechanism T initiates steam-valve-throttling operation of the motor device M and thereafter modifies its action on the steam throttle valve in accordance with room temperature.
- the control mechanism (as av further outline of arrangement and operation) is a device in which a delicately acting or highly sensitive thermostat (hence necessarily of low power) When subjected to relatively small variations of room air space temperature, is enabled to develop or cause stable operation of a relatively strong force by amplifying or magnifying the small air space temperature variations or signals to corresponding or proportional large relay output temperature variations for throttlingpower-control.
- the amplifying ratio is desirably in the magnitude 1:5.
- Such temperature amplifying or thermal relay operation affords throttle-valve-positioning, modulating control through a relatively large range, and, as Will be shown, is independent of steam pressure fluctuations Within fairly Wide limits.
- the relatively strong throttle-valve-operating force mentioned above is derived, in the control mechanism as illustrated, as a function of steam input heat, as a suitable source resulting in a relatively high secondary or thermal-relay-output equilibrium temperature, the acting force Ibeing gradually varied or modified by operation of the primary thermostat T.
- Bulb Sl as shown, is subjected to steam input temperature by being ⁇ located in a heat-reservoir and air conduit formed as an ⁇ externally insulated (e. g.) copper flue or chimney appropriately joined in intimate heat conductive contact With a portion of the steam inlet pipe S, S as at IUI. 'Ihe bulb thus obtains its relatively high temperature principally, if not Wholly, by radiation of heat thus absorbed by the chimney.
- a heat-reservoir and air conduit formed as an ⁇ externally insulated (e. g.) copper flue or chimney appropriately joined in intimate heat conductive contact With a portion of the steam inlet pipe S, S as at IUI. 'Ihe bulb thus obtains its relatively high temperature principally, if not Wholly, by radiation of heat thus absorbed by the chimney.
- the bulb and its capillary tube are generally isolated from contact with the chimney.
- 02 acts to support the bulb firmly in spaced or loosely enveloped relation to the copper' chimney by snug engagement with the Wall of an opening or slot. in the chimney and by snug embracement of the tube.
- the capillary tube 94 is preferably stainless steel the heat conductivity of which is very low as compared to copper which is generally used for capillary tubes. Additionally, the capillary tube may have a barrier or insulation sheath (not illustrated), for the purpose of minimizing generator heat loss.
- the bottom edge margin of the copper chimney is preferably slit (not illustrated) into intersection with the chimney wall opening which receives the collar to permit a small portion of the chimney wall metal to be bent out of place and then returned to position in engagement with the collar,
- the thermostat mechanism T includes a bimetal coil it, which, as mentioned, is designed to be delicately responsive to room air temperature change (return air to the heater)
- 65 for desired-temperature range or control point selectionby room or space occupants, has in effect a pintle mounting at
- the bimetal coil support includes an arm lll suitably biased as by a spring H2 toward an adjusting cam l I3 part of which, shown as a pointer I3! in Fig. 1 is associated with a graduated temperature scale llt (preferred, arrangement explained later in connection with Figs. 2, 2c, 2e and 2d) It is important that the thermostat element be isolated from operational heat of the mechanism (unit H) as much as practically possible in a self contained heater and control, hence, as shown by Figs. 2 and 2c, the coil is disposed in a light walled protective case or guard H6 made, as will be apparent from the views, to provide a generous sized inlet ll'l for room air near the base of the unit I-I and at one side of it.
- Air usually travels over the bimetal coil in directions indicated by arrows in Fig. 2c, leaving principally through openings H8. and the open top of case or guardi ⁇ 11 I6 as induced by recirculation of room air through operations of the blower in conjunction with the room walls.
- Part of the air control damper (e. g. top plate Milla, Fig. 2) is preferably non-metallic (e. g. hard asbestos or plastic) as a partial barrier against radiation of chimney heat to the bimetal.
- 09 are of very small cross section, hence those parts are ineffective to transmit appreciable chimney heat to the coil (lost by radiation from the relatively long arm
- the chimney is preferably mounted in a supporting case member
- 20 supports part of thermostat case or guard I6.
- 35 can be Very conveniently made (Fig. 2c) as a uniform diameter screw
- 05 has its inner end
- the follower spring for holding arm in contact with cam 3 comprises, as shown in Fig. 2c, a torsion coil spring H2 around the screw
- 3 of the thermostat mechanism in reference to graduated dial i4 includes a slider assembly
- 33 has a flat panel portion
- 3 (actual production .design not shown) has an adjustable operating connection with the saddle and pointer assembly
- 33 is forced out of its normal plane by contact with the oblique panel
- of motor M must be so chosen as to have a vapor pressure/ temperature relationship (rate of pressure change with temperature) such that the desired throttle valve movement will take place as the effective heat of the chimney is modied by damper Valve action of the primary thermostat.
- the vapor pressure action in the bellows is opposed by steam pressure which varies within certain limits, the vapor fluid pressure change with temperature must be selected to be in the same magnitude as that of the steam within the range of steam pressures to be used. Thereby the elTects of such steam pressure variations on the throttling control will be minimized.
- the vapor space or chamber (bellows, capillary tube and bulb) is preferably fully charged with a single vapor generator fluid, methyl alcohol for example, at ordinary room temperature while the bellows is retained in a partially collapsed condition (top bellows wall in contact with an appropriate stop as at 92, Fig. l, for example) against the inherent opposing force of the bellows spring.
- a single vapor generator fluid methyl alcohol for example
- the throttle valve will be fully open when steam is first admitted to the system as through pipe S, and immediately start heating the exchanger and circulating room air.
- the bellows arrangement and charging procedure provides a minimum of steam bleeding through the unit necessary to maintain the chimney at a suitable energy supplying level.
- the bulb or vapor presssure generator located within the chimney is now heated to a temperature dependent upon chimney temperature and damper-controlled air. This, in turn, will cause vapor pressure corresponding to the modied generator temperature for the selected vapor iluid to be transmitted to the throttle valve motor bellows 90 in a throttle closing direction.
- the bimetal coil senses an increase in room air temperature, caused by room heat addition fromV the heat exchanger i8, the chimney opening will be restricted with a resulting higher chimney temperature, a higher bulb temperature, and an increased throttle closing biasing force of the vapor iiuid pressure.
- Condensate return from heaters of the class describedfis usually as a liquid to an unsealed condensate tank at atmospheric pressure.
- any flow of steam from the condensate return linel is highlyundesirable, being a source of loss of boiler water and being capable of adversely influencing condensate return from other normally operating units.
- the emergency control E hereof by restricting steam flow to the heater to such a point that thecondensate temperature must be appreciably below the saturated steam temperature at atmospheric pressure, operates to prevent steam ow through the return line C, C and limits exhaust to a liquid.
- Control E limits the maximum quantity of steam that can be supplied to unit H withinthe immediate condensing capability of the unit.
- the condensing capacity of the heater should, through proper design, be adequate, under the condition mentioned, to limit return line temperature to a point well below the normal bulb temperature control range.
- the emergency control mechanism E operates to reduce or cut orf the supply of'steam to the heater as will be described.
- the emergency control mechanism includes a heat exchange relationship between condensate return or exhaust fluid pipe C and the bellows il@ of mo tor M, represented by a chamber portion
- a uniform diameter return pipe is secured as by a clamp (not shown) in heat conducting contact with the metal base plate 93a which supports the bellows.
- This arrangement would require a continually open by-pass bleeder for steam around or through the throttle valve in order to maintain an initial-throttleopening bulb temperature.
- This arrangement requires a special emergency control e. g separate vapor generator system to shut olf steam or for steam throttling in response to abnormal return line temperature rise.
- vapor generator and Valve assembly can (a) be supplemented with remote bulb and connecting capillary tube and fully substituted for the illustrated arrangement (all functions the same) or (b) be used as the tempering-iluid-sensitive part of the vapor iluid chamber (with or without separate bulb and capillary tube) in which case condensate is free to enter the bellows around the valve stem, the movable or free end wall of the bellows thus being subjected to steam pressure on one side and vapor pressure on the other; and, if a capillary tube and bulb are also used as mentioned, then the bulb is disposed remotely of the bellows and capsule unit (e. g. outside the tempering lluid ⁇ conduit or chimney) for emergency control, heat-exchange association with exhaust (i. e. condensate) fluid.
- the bellows and capsule unit e. g. outside the tempering lluid ⁇ conduit or chimney
- a control for a space heater operated by a heating uid medium comprising: a throttle valve for heating fluid input to the heater, fluid motor means operatingly connected to a movable element of the valve and including a sealed chamber for thermo-responsive vapor uid, the ⁇ chamber having two relatively isolated thermo-sensitive surface portions, means arranged to subject one of said portions to a heating medium input temperature function ahead of the valve, spacetemperature-responsive means controlling the ilow of a tempering iluid into heat exchange relationship to said one thermo-sensitive portion for modifying the throttling action of the motor means in accordance with space temperature changes, and emergency control means arranged to subject the other thermo-sensitive surface portion to an exhaust heating iluid temperature function for moving the same throttle valve element toward closed position in event of increase in exhaust temperature to a predeterminedpoint.
- a control for a space heater operated by steam comprising: a throttle valve for steam input to the heater, fluid motor means operatingly connected to the valve and including a sealed chamber for thermo-responsive vapor fluid, the chamber having two relatively isolated thermosensitive surface portions, means arranged to tend to maintain one of said portions at a temperature generally in the magnitude of that of the input steam, means operating normally to maintain the other of said portions at a temperature materially less than that of the input steam, spaoe-temperature-responsive means acting variably to cool said one thermo-sensitive portion for modifying the throttling action of the motor means in accordance with space temperature changes, and emergency control means arranged to heat the other thermo-sensitive surface portion as a condensate temperature function for limiting condensate temperature,
- a self-contained steam-powered space heater unit and control comprising in combination: a forced air heat exchange mechanism including a radiator, a rotary air impeller, a steam turbine connected to drive the impeller, a throttle valve 'for input steam including a nozzle directed to operate the turbine, and means to conduct turbine exhaust steam to the radiator; the control comprising a thermal relay including a motor operatingly connected to the valve and having a iir'st thermo-sensitive control element normally and continually subjected to approximately the temperature of the steam as supplied to the radiator for operation over a relatively large control temperature range and a second thermostatically operating control mechanism subjected to space air temperature and having a relatively small temperature control range, and means to cause the second control mechanism to vary the flow of a low temperature fluid into cooling relationship to the first thermo-sensitive control element to initiate throttle-valve-positioning operations of the motor.
- a forced air heat exchange mechanism including a radiator, a rotary air impeller, a steam turbine connected to drive the impeller, a throttle valve 'for input steam including
- a steam-operated space heater unit having a heat exchange radiator and an air blower mechanism including an impeller adapted to be driven by input steam en route to the radiator, a steam throttling valve and input steam passage means leading thereto, a motor mechanism including a thermo-sensitiveactuator element and motor element actuated thereby and operatingly connected with the valve, an air conduit around and in spaced relation to the actuator element and comprising a tubular heat-conductive hence heat-radiating wall in intimate heat-exchange relationship to a portion of the input steam passage means, space-temperature-sensitive means arranged to control the ow of air from a portion of the space served by the unit into the conduit, said means comprising a ap valve element disposed across one end of the conduit and supported for movement wholly by a bimetal thermostat element, and means to conduct space air to the bimetal element while substantially isolating said element from operational heat of the unit.
- a control mechanism for a room space heater adapted for operation by a heating fluid medium under pressure comprising: a throttle Valve for the heating iluid, a sealed vapor pressure motor 1 7 mechanism having a thermally sensitive surface, means operative normally to maintain said surface steadily at a temperature generally in the magnitude of that of the heating fluid medium on the way to the throttle valve, the motor mechanism having a movable wall operatingly connected to the valve, the wall being continuously exposed ⁇ on one side to vapor-luid-pressure and on the opposite side substantially uniformly to pressure of the heating iluid on the way to the throttle valve, means operatively to maintain said opposite side at a temperature considerably less than that of the heating iluid on the way to the valve, and space-temperature-responsive means controlling the flow of a relatively low temperature iiuid into heat-exchange relationship to said thermally sensitive surface of the motor mechanism.
- a control mechanism for a room space steam heater requiring for its operation steam input under pressure comprising: a throttle valve for the steam, a sealed vapor pressure motor mechanism having a motor portion and a separate but connected thermo-sensitive generator portion, the motor portion having a movable wall connected for opening and closing the throttle valve as a vapor pressure function of the generator, the motor portion of the motor mechanism normally containing vaporizid in liquid form only, means operative during the ad mission of steam to thev valve to maintain the thermo-sensitive generator portion steadily at a temperature generally in the magnitude of that o the input steam, means operative to subject one side of said wall substantially to input steam pressure while simultaneously suiliciently isolating the wall from input steam temperature to insure that the vapor iluid in contact with said wall will normally remain in liquid form, and room space tem perature responsive means operative to control the now o1 low temperature fluid in thermal exchange relation to said generator portion.
- a modulating control for a space heater operated with saturated steam comprising: a throttle valve for the steam, a fluid motor having an element operatingly connected to the valve and having a thermosensitive vapor pressure generator portion, means for concurrently causing the generator portion to sense the temperature of the supply steam by heat transmitted to it and said motor element to sense the pressure of the supply steam substantially exclusive of its tempera-ture, whereby the heat-induced vapor uid pressure tending to move the valve in one direction is opposed by steam pressure tending to move the valve in the opposite direction, air space temperature responsive means controlling the flow of cooling air into contact with the generator to cause generator temperature changes in accordance with air space temperature changes, and spring means connected to oppose movement of the throttle valve in one direction with a force which varies with throttle valve position, whereby to allow establishment of an equilibrium throttling position of the valve for each air space temperature.
- a control mechanism for a steam-operated, space heater comprising: tubular means forming a throttle valve chamber having a steam inlet passage, a steam discharge port and an elongated condensate-collecting passage exposed to steam on the way to the port, a metal air conduit open at both ends and in thermal association with the steam-inlet-passage-iorming portion of said means ⁇ for heating of the conduit, a vapor pressure generator including a bulb in the conduit in spaced relationship to its metal wall, a metal bellows in said condensate-collecting passage and a capillary tube connecting the bulb and bellows and in spaced thermal-insulating relationship to the metal or the conduit, a throttle valve member in the valve chamber in steam-controlling relationship to the port and connected to the bellows by means passing loosely through the elongated condensate-collecting passage, and space-airtemperature-sensitive motor means arranged to control the flow of air through the conduit for variably cooling the bulb.
- a control mechanism having a valve for throttling the input of a heating medium to the heater, a valve-positioning mechanism including a temperature-responsive actuator device and motor means rendered active thereby and connected to the valve to hold it in throttling positions, means to subject the actuator device steadily to relatively high temperature radiant heat during operation of the heater, and means to modify the temperature of said actuator device by the cooling effect of space air, the modifying means comprising a generally upright metal conduit containing the actuator device and having a downwardly open air inlet passage, air guiding means operative to conduct relatively low temperature air from said space to said air inlet passage, and a space-air-temperature-change-actuated mechanism for controlling the passage, the latter mechanism including a temperature sensing motor element remotely of said air inlet passage and a damper movably supported generally across the passage and normally out of contact with the conduit solely by an output portion of the temperature sensing motor element.
- a throttle valve nozzle comprising a hollow steam-conducting body having a steam-guiding tone converging toward the turbine along a xed axis for delivery of the steam as a concentrated jet, a tubular plug communicating with the steam conducting interior of said body and movable within the body along said axis variably to restrict the orifice, said tubular plug having a relatively smaller discharge tone also converging toward the turbine along said axis, an inner plug movable within and relative to said tubular plug along said axis, means providingV a lost motion connection between the plugs for limiting said relative movement along said axis to predetermined extended and contracted relative positions, respectively, of the plugs and for.
- means including a spring and co-operating shoulder means on or connected with the plugs and operative during movement of the inner plug in a direction for opening the bark of the tubular plug to hold the tubular plug in a position closing the body orifice until thel inner plughas moved a predetermined distance to said relatively l extended position of. the plugs, and a motor connected to the inner plug for axial movement of it whereby to control emission of steam successively through said orifices.
- a modulating control for a steam heater wherein steam is supplied to a radiator under appropriate pressure to operate a steam turbine on the Way to the radiator and the turbine drives an air impeller to extract heat from the radiator;
- the control comprising: a steam throttling valve having a closed position and various steam throttling positions in each of which the steam emerges from the Valve into operating contact with an impeller element of the turbine as a concentrated stream, fluid motor means operatingly connected to the valve and including a sealed chamber for thermo-responsive vapor fluid, means tending to maintain a thermosensitive portion of the chamber at a relatively high temperature, the motor means having relatively opposed, pressure-receiving surfaces, one subjected to vapor fluid chamber pressure and the other substantially uniformly to input steam pressure in all positions of the throttle valve, spring means connected to stabilize the valve in its steam throttling positions, and space-temperature-responsive means arranged to control theow of relatively low temperature iluid into cooling relationship to the thermosensitive portion of the vapor iluid chamber.
- a modulating control for a space heater connected for operation by steam at substantial pressure comprising a thermal relai7 including a primary relay input thermostat sensitive to temperature of such space, a secondary relay output thermostat mechanism including a sealed vapor pressure generator having an actuating element exposed to steam temperatures as supplied to the heater and an expansible chamber motor element connected to the actuating element and having opposed areas, one subjected to vapor pressure of the actuating element and the other subjected to steam pressure as supplied to the heater, means operating at least partially to isolate said other area from the heat of the steam, a throttle valve for the steam including a port member and a control plug member, one connected for throttling movement by the motor element, the port and plug members providing a throttling orifice for the steam of such small average area in relation to those of said opposed motor element areas as to have substantially negligible unbalancing effect on the motor areas as the valve members are relatively moved between steam throttling and closed positions, spring means connected to act on the motor-connected member of the throttle valve for stabilizing the
- a throttle valve including a valve chamber, valve port and movable port-throttling means in the chamber; means forming a generally upright tubular pocket, having one end in open communication with the valve chamber for receiving steam on the way to the port, hence capable of collecting condensate of such steam;
- a vapor generator system including a motor vessel in the pocket and means mechanically connecting said vessel with the throttling means and extending through the open end of the pocket out of frictional contact with its Walls for full freedom of movement and so that the motor vessel will be more or less isolated from the heat of the steam by condensate in the pocket, said generator system further including an actuator vessel remotely of the pocket and arranged to derive motor-actuating heat from the steam inlet conduit means; air space temperature sensitive means arranged for controlling the flow of cooling air over the actuator ve-ssel for thermal relay actuated control of the throttle valve; a portion of the radiator outlet conduit means being
- a self-contained steam powered space heater unit and control comprising in combination: a forced air heat exchange mechanism including a radiator, a rotary air impeller, a steam turbine connected to drive the impeller, a nozzle directed to admit steam to operate the turbine, a throttle valve for controlling the input steam, and means to conduct turbine exhaust steam to the radiator, and a control including a first thermally responsive motor means normally and continuously subjected to temperature changes of the input steam delivered to the radiator and operatively connected to the valve for moving the valve in the opening direction in response to decreases in the temperature to which the first motor means is subjected, and in the closing direction in response to increases in the last mentioned temperature, a second thermally responsive motor means subjected to space air temperature and having a smaller temperature control range than the rst motor means, means to cause a flow of space air into heat exchange relationship with said rst motor means, and means operated by the second motor means to decrease the flow of said space air into said relationship when the space air temperature increases and to increase the i'iow of space
- radiator has a return line for conducting fluid in the form of condensate and steam from the radiator, and means are provided for operatively subjecting the iirst motor means to the temperature changes of the iiuid in said return line so as to urge the first motor means to operate in the valve closing direction as the temperature off the iiuid increases.
- the unit and control combination accord- ⁇ ing to claim 15 characterized in that means are provided for applying the pressure of the input steam to the iirst motor means in opposition to the force applied for moving the valve in the closing direction by the rst motor means.
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Description
Oct. 26, 1954 M o swENsoN ETAL 2,692,759
STEAM ORERTED HEATER SYSTEM AND/OR APPARATUS WITH CONTROL THEREFOR Filed sept. 27. 1951 3 Sheets-SheetV l 'Illllllllllllllll IIHII HIIIIIUIIIIIIIIIII|||| Oct. 26, 1954 o. swENsoN ETAL 2,692,759
` STEAM OFERATED HEATER SYSTEM AND/OR APPARATUS WITH CONTROL THEREFOR Filed Sept. 27, 1951 3 Sheets-Sheet 2 3? l//y ,513 29 l l s Oct. 26, 1954 swENsoN ETAL O. STEAM OPERATED HEATER SYSTEM AND/OR APPARATUS WITH CONTROL THEREFOR Filed Sept. 27, 1951 5 Sheets-Sheet 5 Patented Oct. 26, 1954 UNITED STATES PATENT lOFFICE STEAM OPERATED HEATER SYSTEM AND/OR APPARATUS `WITH CON- TROL THEREFOR Application September 27, 1951, Serial N0. 248,592
17 Claims.
The invention, as specifically shown herewith, relates to a steam heater and an automatic control mechanism for it.
The objects include provisionof a new or improved mechanism, system, method and/or apparatus for heating generally enclosed spaces, particularly through the use of steam, a steam/ air heat exchanger and positively moved or forced space air; a new or improved modulating or gradually acting heater control, as against an on-olf control; a new or improved exhausttemperature-operated emergency control particularly `for a steam heater; a new or improved, self-contained, wholly steam-powered heater unit with provision for positive air movement and fully automatic concurrent control of steam and air flow; a new or improved turbine and blower mechanism for a forced-air steam-powered heater; a new or improved heat exchange element or radiator unit for a heater; a new `or improved throttle valve mechanism for a heating fluid medium; a new or improved temperature amplifying or thermal relay apparatus operative for enecting modulated control of a heating liuid medium input; a new or improved air-space` temperature-responsive or primary thermostat mechanism for a heater control of the illustrated type; a new or improved rotary air blower assembly and free floating support for it, a new or improved air blower and turbine assembly inif `of the main heater cabinet or framework including a primary control assembly'housing, portions being broken away'and shown in cross section.
Figs. 2a, 2b, 2c and 2d are detail sectional or elevational views taken as conventionally indicated on Fig. 2, Fig. 2e being a top View of the assembly shown in Fig. 2d.
Fig. 3 is a fragmentary sectional assemblyview principally showing 4the turbine wheel-blowerassemblyl and its shaft support, the principal plane of lthe `sectionybeing indicated at 3 3 on Fig. 2.
Fig. 4 is an end or main face View of one of two shaft bearingcase assemblies for the blower and `turbine wheel.
Fig. 5is a slightly enlarged scale View of a preferred form of bearing case assembly mounting, being a modified arrangement in relation to the corresponding portions of Fig. 3.
Fig. 6 is a greatly enlarged scale central sectional fragmentary view of the preferred throt- .tling valve V Vforcontrolling steam input to the heat exchanger via the turbine casing.
GENERAL ARRANGEMENT Heat exchanger; blower-turbine; framework Subject'mechanism, as shown, is particularly adapted for `use in dwelling spaces, i. e. homes, workrooms and other such generally enclosed spaces, wherefore the illustrated physical embodiment is representedas a unit H, applicable to ordinary frame building constructions, for
wall-inset-installation as between studding. The units are provided in Various horizontal lengths, as determined by room size and shape, and of uniform heights and depths. Heating capacity is generally proportional to unit length. Because of using forced air at relatively low velocity, and modulating control, as will be explained and described, subject units H require only a fraction of the space usually occupied by conventional steam radiators of comparable capacity (convection type) and practically no Votherwise-useful room space, providing the units H are largely wall-contained as they are designed to be used. The automatic modulating control requires rio-special power source, hence no lire hazard is involved; installation expense is very low and service expense is negligible or absent.
Unit H, for the use mentioned, and, as shown particularly inFigs. 2 and 3, has a generally rectangular, box-like, sheet metal casing or framework ID (Illa, Fig. l) including a top wall il,
sides I2 and l2a, a back wall I3 (Fig. 2), a bottom wall (not shown), and all-around front flanges I4 for attachment to the building in which the unit is installed. Frontal portions l5 (Fig. 2) of the unit which extend forwardly' of casing lil, rigidltherewith, usually project into the room or space to be heated in which case those portions are conventionally covered by a decorative or protective sheet metal or other facing and grill structure (not shown) which, in that event, would provide the air inlet opening I6, Fig. 1, preferably near the floor, for reception of room air into the unit.
A diffuser unit or assembly I1 (shown more or less schematically in Fig. 1) contains or supports the steam-air heat exchanger I8 (hereinafter, for convenience, sometimes called radiator), also the blower assembly with vanes 2| and an air receiving and directing scroll cell structure generally indicated at 22, Fig. 1.
Various constructional features of the diffuser` and casing assembly, parts or portions indicated by characters 22a through 221C, Figs. 2, 2a and 3, are intended to form the subject matter of a separate or divisional application; and, since the parts or features so indicated are made self evident in the drawings, they will not be further discussed herein.
The blower apparatus, except as hereinafter especially qualified, operates as a conventional multicell, scroll type centrifugal blower which discharges into the room space served the air which is received into grill opening I6 and is then warmed by the radiator.
Power for operating the blower is preferably supplied through a steam turbine mechanism or assembly 23, Figs. 1 and 3, operated by heat input steam from line S, S', Fig. l, en route to the radiator through line S.
The radiator I8, Figs. 1 and 3 has hollow, steam-inlet and condensate-outlet headers 18a and I8b respectively (Fig. 3 only) and a similar, steam and/or condensate return header I8c (Fig. 1 only), which headers interconnect the horizontal steam passages Id (Fig. 3) of the radiator. As shown the radiator comprises an appropriately cut section of conventional radiator core stock and, for part of its length, as indicated I8e the air-contacting fin structure is divided (between l horizontally adjacent steam passages I8d) into a steam-receiving portion R and a condensatedischarging or heating-medium-return portion D as will later be discussed more in detail. Condensate return line or exhaust from the radiator as indicated at C, C1, Fig. 1n
The room air, received at grill opening I6, is ltered through a conventional, readily replaceable, filter unit or frame 24 placed obliquely between the principal plane of the inlet or grill opening I6 and that of the radiator I8 in or on a suitable guide or attaching frame not shown.
By comparison of Figs. 1 and 3 it is apparent that room air entering unit I-I through grill opening I6, passes through the filter 24 to and through the radiator I3 and into lateral circular openings 25 of the individual scroll cells 26 containing the fans or air-impellers 2I. The fans and cell walls diffuse and expel the warmed air into the room horizontally of the unit H.
Bottom scroll cell sections 27, each comprising two rigidly joined mutually complementary half shells 28 are vertically aligned with the dening Walls of top scroll-forming elements 36. Elements 30 are generally U-shaped metal stampings (cf. Fig. 1) the bottom edge margins of which align with associated top edge margins of the half-scroll, composite bottom sections 2l. All around the rotational axis of the fans 2l the upper and lower scroll shell elements 2l and 30 are detachably joined together by parallel-flanged coupling rings 32 whose rounded inner peripheral surfaces (defining the air-inlet openings 25 of the scroll cells) conduct the air, which necessarily travels through the effective restrictions of openings 25 at relatively increased speed, smoothly and with little or no tendency to whistle even at maximum impeller speed.
The supports for the scroll cell parts 28, 33 described above comprise, as shown, main, oppositely anged diffuser frame end or header members 34 and 35 (Fig. 3) which, in order to facilitate assembly of the blower etc. into the diffuser unit, may be formed as separate upper and lower sheet metal sections 34a, 34o and 35a, 351).
The anges of the frame end members 34, 35
support front cross connectors shown at 3S, 37, Figs. 1 and 2, and rear cross connectors 38,
39, Figs. 2, 2a and 3, which can be joined to the end frames in any suitable manner, e. g. by welding or so called sheet metal screws (neither shown).
The heat exchange radiator I8 is detachably supported by the flanged end members 34o and 35h of the diffuser frame, as clearly shown by Fig. 3. The sheet metal header members Ia, ISb and I8c of the radiator have upstanding flange extensions If and Ig, as partially shown in Fig. 3 only, for attachment to the diffuser frame elements as by screws.
The flanged end members 34 and 35 of the diffuser frame also support, respectively, bearing cases 4I) and 4i for the fan rotor shaft assembly 42 which is extended to the right, Fig. 3, beyond bearing case 4I to carry the impeller wheel 43 of turbine assembly 23. Casing 45 of the turbine assembly is also carried by frame end wall 35 as will be more fully described later herein.
ROTOR ASSEMBLY, FLOA'I'ING SUPPORTS, SEAL, ETC.
As shown particularly by Figs. 3, 4 and 5 the rotary parts of the blower and turbine assemblies 20, 23 are made of very light weight materials and unitarily mounted for free turning and laterally floating movement, as has been found highly desirable, if not practically essential, in order to minimize generation or transmission of sound vibrations and to minimize power requirement. Power saving is especially important when the. power is borrowed from the heating steam supply as in the present embodiment. It is also practically necessary that the bearings for the rotor shaft shall operate indefinitely without deterioration under relatively high surrounding temperature conditions andv without requiring attention, e. g. for lubrication or adjustment.
The reduced-diameter cylindrical end portions 60, 6I of the shaft 56 are made separately from the main'body 54 of the shaft, as stainless steel lpins or stubs pressed into place in Aend `sockets of thealuminumbody. AThe pins 60, 4l provide adequatelyhard andpolished surfaces for contact with polished lbores of carbon bearing sleeves 62, 53 which are used because of proven long life, oil-free service. The pressed-in portionsof the pins G9, 6| are of reduced diameter relative to the `carbon-sleeve-contacting surfaces of the pins. Inthe case 'of pin Bi the reduced diameter provides a shoulder which clamps 4a stainless steel washer Bla tightly in place on the shaft. A similar stainless steel washer SIb is tightly held on the shaftlby the turbine wheel `and its attaching means, `nut 10; and the two washers by alternate abutment with the ends of the carbon sleeve 63 locates `the shaft 5B and all parts carried by `itlaxially imposition.
The carbon sleeves `$2, 63 are resiliently supported on light gage spiral springs B11, 165 in the respective bearing cases or housings Ml and 4l, see Fig. 4. The carbon sleeves I62, 63 `have generally spherical head portions 462' and63', shown as seated respectively in a metal collar `66 and a carbon sealing ring 51 (described later) for universal movement (hence free self-alignment) `relative to those members and the bearing cases.
An inner shoulder of collar 66 bears leftwardly (Fig. 3) against the spherical head portion 62 under the influence of a very light retaining coil spring 65' seated like a snap ring in an internal groove of the collar. The inner coil of the bearing-supporting spiral spring 6A is eX- banded into an external groove of collar 63 and the various spiral coils thereby hold the carbon sleeve 53 in free floating position axially on the `shaft stub or pin 60 while permitting lateral floating movement of the associated end of the shaft assembly. The spiral spring S5 in casing il is, by engagement of its inner coil with spherical head 53' of the associated sleeve, sprung slightly out of the normal plane in which the spring is originally coiled or formed; and, since the axially opposite portion of the spherical head `E33 bears against the carbon ring S1, the latter is always maintained in sealing contact with the inner smooth face of the adjacent case part 4 l The bearing case part 4l (see Fig. 5 for preferred assembly and construction) is appropriately sealed and sound-proofed as by a compound gasket '68, 69, against and around an inner circular margin of the turbine housing 35; hence air around the fan shaft within the diffuser head Il is prevented from entering the turbine chamber, by way of the right hand oating bearing assembly, when there is a considerable pressure differential between turbine chamber and diffuser. Such differential tends to be created centrifugally by the turbine Wheel. Gasket 59 is prefereably of cork or other cellular cushioning material and is provided to absorb whatever sound the carbon ring Eil may make (in event of slight unbalance inthe rotor assembly) in sliding against bearing case stamping 4|.
NoTE.--Turbinelhousing I 45 as shown in Fig. 3, except for the location of its bearing-case-receiving counterbore tc (corresponding to 155e', Fig. 5), is intended to complement Fig. 5 in showing the turbine housing features which are omitted from Fig. 5.
The turbine housing 45 (or |45) when attached to the diffuser frame end wall 35 as by screws 45d,
The sheet g to diifuser wall 3i. The other bearing case 1H (cf. Figs. 3, 4, and 5) has Aone .of its sheet metal parts (4!" as shown) formed to provide a circular series of relatively sharp points 'I3 Yprojecting beyond the outer rim of the complementary part (All) so that the entire case 4| and the bearing members supported thereby will be held securely in place .in the illustrated position (see Fig. 5 especially) by over-center'toggle spring or snubbing action of the points 13 as forced into place in the relatively smaller, receiving circular depression or counterbore e (or 45e', Fig. 3) formed in the turbine housing.
Fig. 4 illustrates the preferred manner of securing the spiral springs B4 and S5 in the bearing cases iii and 4I, essentially the same construction being used for both. An anchor loop 'l5 of the spiral spring is designed to be 'held securely between the embracing `parts `of the two stampings (i. e. composing the cases 40 or 1H) when those stampings are nally secured together as by spot welding. For example, part 4i is recessed as at 16 (Fig. 4 only) to receive the spring loop l5, andthe loop Vis especially held securely by local welding not` shown. Thereby the center carbon-sleevesupporting loops of the two spiral springs 164 and 85 are yieldingly maintained centrally of the respective bearing cases.
STEAM-AIR HEAT EXCHANGER (continued) It has been mentioned `that the exchanger i8 is a single section of conventional radiator core stock with certain onesof the horizontal steam inlet passages divided, principally by headers Ilia, Mib and itc from the passages whichcommunicate directly with the condensate outlet pipe C; and, in effect, that for part of `the horizontal length of the exchanger, in the directionof steam passage therethrough, cross conduction of fheat from portion R to portion D is interrupted by separation of the heat radiating n structure into two parts, as by the vertical through'slot 18e (Fig. l) in the core structure. Such slotting has the effect of producing: (a) an approximately uniform average air temperature at the diffuser unit outlets from blower cells 26; (b) minimized cross or lateral conduction of heat from the .inlet larger area portion R to outlet smaller area portion D, thus allowing a relatively `low heatingmedium-exhaust temperature; (c) an inlet radiator section and an outlet'radiator section (comparable, in operation, to superposed,` serially connected sections) but in a single inexpensive and vertically compact arrangement with the necessary heating fiuid connections at a common end, and (d) an economically manufactured, operatively integral, multiple fin and tubing radiator core or exchanger structure of proven type which is not subject to destructive strains when relatively large portions of it operate with a high temperature differential therebetween. Such portions are represented (Fig. 1) by the steam inlet side R and condensate or outlet side D.
TURBINE AND NO'ZZLE; STEAM THROTTLE VALVE Valve mechanism V, Figs. l, 2, and `6, as already mentioned, is the thermal-amplier-controlled or adjusted throttling -valve for fluid :heating lIne-- dium rinput to the heater and l operates las a two stage steam turbine nozzle which (inter alia) insures that at low heat requirements of the heater, when the volume of steam flow is minimized, the steam will be caused to impinge on the turbine blades at suicient velocity to insure turning of the turbine impeller and air blower assem" bly 25. The compound nozzle tends to maintain uniform rotor-blade-driving effective force in the Various throttling positions of the valve.
Motor device or bellows M, Fig. l, operates the throttle valve, as will be still further described later, through friction-free stem 80 connected to a central needle valve pin or plug 8l of the thi-ot tle valve, see Fig. 6. Needle or pin 8l variably closes a tapered seat intersecting port 82 in a sleeve-needle 83 the interior of which is always in communication with steam input line S as through lateral passages 84, Fig. 6, in the sleeve. Sleeve needle 83, in turn, seats against a tapered inner face of a main nozzle fitting or thimble 85 which enters an opening 85, Fig. 8, of the turbine case 45 or |45 and is sealed around that opening as by an elastic O-ring 81, Fig. 2. Fitting 85 is held rmly against the turbine case, around the opening 85 by appropriate means not shown.
Control needle valve part or valve pin 8l is constrained to open its port 82 in sleeve-needle 83 before the sleeve-needle can open its relatively larger port in the fitting 85. For that purpose a lost motion yielding connection is provided between the operating stem 80 and the sleeve-needle 83. As shown the stem 80 has a shoulder 80a and the sleeve-needle a shoulder 83a between which shoulders a light gage helical spring 88h is held in compression at all times. Thereby, as the stem 80 moves in the valve-opening direction, its rst operation is to unseat the central valve needle 8l. Upon further valve-opening movement of the stem the head formed by the valve pin 8l abuts a shoulder 83h of the sleeve 83 thereby withdrawing the sleeve-needle from contact with its seat in tting 85. To minimize valve seating areas, and further to contribute to freedom of operation, the tapers of the needle plugs (8l and 83) in the described order of unseating, are of increasingly divergent relationship with respect to their seating surfaces, as illustrated. Shoulders 83a and 83h are provided by radially distorting the wall of the shell which forms the sleeve-needle 83 (portion 33d) after the stem, spring and sleeve needle are relatively as sembled.
The needle valve parts 8l, 83, 85 are normally coaxial with turbine housing case opening 88; and the nozzle axis thereby established (see 85m, Fig. 3) is preferably eccentric to the principal central plane 43x (Fig. 3) of the turbine impeller wheel 43 about which plane the impeller blade and bucket formations 43', d3 are symmetrically disposed.
The turbine wheel 43 is preferably an aluminum casting having its blades and buckets formed as tangential cuts intersecting the originally cylindrical periphery as shown by comparison of Figs. 2 and 3. Since noise and required air flow limit air impeller diameter and speed the turbine wheel is made adequately larger than the fans 2| to nevertheless achieve eicient turbine blade velocity at average available steam velocity. The selected proportions, as illustrated tend to insure rotation of the impeller assembly at' very low steam flow.
At relatively high tuiibine speeds which result fromcorrespondingly high steam jet velocity,
the individual jet impacts on the blades will be relatively small. In practice we provide 180 blades on the approximately 4 impeller wheel illustrated with approximately .005l thick blades and .040 wide, uniformly tangential slots to form the buckets. The high frequency sound waves generated in operation of the turbine at maximum speed, being highly directional are easily muffled by appropriate sound damping provision discussed below. The large number of blades causes the individual sound waves emitted by the turbine to be of low amplitude and at a frequency above the audible range.
The sound mufing of the apparatus as a whole includes the loose ber asbestos sheet l2 already described and (Figs. 2 and 3) a sheet of fibrous mineral material, e. g. fiber glass 88, backed up by a lling wad 89 of the same or similar material, all contained between the diffuser assembly il and the main outer casing l0. Sheet 88, as will be evident from comparison of Figs. 2 and 3, forms or may form an upper part of the blower scroll cell structure 22 already described in some detail. Fig. 1 is wholly schematic as to the upper scroll cell structure (top shown as though composed of a solid imperforate sheet, not used).
AUTOMATIC HEATER CONTROL The control mechanism is principally shown in the schematic diagram, Fig. 1, complemented by Figs. 2, 2b and 2c which show an actual physical arrangement of certain of the components. The control, as designed for operation with saturated steam, is represented partly by a well known type of sealed vapor pressure generator and motor device M which, as shown, includes a flexible metal bellows or diaphragm 98, separate vapor generator bulb 9i, and a connecting capillary tube 95. The motor proper or bellows has its movable end wall connected directly to the throttle valve operating rod or stem which is designed for movement with nearly complete freedom from friction in a generally upright light gage metal tube 93. The relatively heavy base 93a. of the tube 93 forms a nxed support for the bellows. The rod 88 and tube Q3 are of low heat conducting metal and of such length as will thermally isolate the bellows portion of the assembly to prevent control action on the bellows directly by incoming steam.
The tube 93, in effect, is part of the input steam line S', ahead of the throttle valve in the direction of passage of steam to the heater. After commencement of heater operation, the tube and its enlarged base portion become filled, around the valve stem and the bellows, with trapped condensate. The water column thus maintained contributes to thermal isolation of the bellows 90 from the steam chamber or upper enlarged portion of tube 93 around the throttle valve, and at the same time transmits the steam pressure to the movable wall of the bellows.
At a given supply steam pressure, after an equilibrium point of steady operation has been reached, further opening or closing of the throttle to satisfy varying heat demand has negligible effect on the pressure in the throttle valve chamber, due principally to the fact that the effective needle valve outlet or throttling orifice for steam is very small in relation to the supply conduit cross section and to the effective area of the diaphragm or bellows 90. The average nozzle orilice effective area, in wintertime heating of average dwellings, bears to the eiective area of 9 the diaphragm or bellows a ratio of between 1/300 and '1/400.
The control mechanism further includes an extremely delicately acting primary thermostat mechanism T which is designed for full range operation with a small room or space temperature change (around 2 F). Mechanism T initiates steam-valve-throttling operation of the motor device M and thereafter modifies its action on the steam throttle valve in accordance with room temperature.
The control mechanism (as av further outline of arrangement and operation) is a device in which a delicately acting or highly sensitive thermostat (hence necessarily of low power) When subjected to relatively small variations of room air space temperature, is enabled to develop or cause stable operation of a relatively strong force by amplifying or magnifying the small air space temperature variations or signals to corresponding or proportional large relay output temperature variations for throttlingpower-control. The amplifying ratio is desirably in the magnitude 1:5. Such temperature amplifying or thermal relay operation affords throttle-valve-positioning, modulating control through a relatively large range, and, as Will be shown, is independent of steam pressure fluctuations Within fairly Wide limits. The relatively strong throttle-valve-operating force mentioned above is derived, in the control mechanism as illustrated, as a function of steam input heat, as a suitable source resulting in a relatively high secondary or thermal-relay-output equilibrium temperature, the acting force Ibeing gradually varied or modified by operation of the primary thermostat T.
Bulb Sl, as shown, is subjected to steam input temperature by being `located in a heat-reservoir and air conduit formed as an` externally insulated (e. g.) copper flue or chimney appropriately joined in intimate heat conductive contact With a portion of the steam inlet pipe S, S as at IUI. 'Ihe bulb thus obtains its relatively high temperature principally, if not Wholly, by radiation of heat thus absorbed by the chimney.
Since the primary purpose of introducing room temperature air into the chimney under the control of thermostat T is to cause variation of bulb temperature in accordance with room temperau ture change, it is of advantage so to` design this part of the apparatus that only one of the three processes of heat transfer is eifective as a function of input heat to the mechanism as a Whole. Thus, preferably, the bullb s subjected steadily to radiant heat by the surrounding chimney Wall and is cooled by convection.
In order that the bulb can be simultaneously sensitive both to input (steam) heat and that of space or room air (samples of which as needed for the modifying or tempering action being induced to enter the chimney by convection as Will be explained) the bulb and its capillary tube are generally isolated from contact with the chimney. As shown a double flanged elastic ring or collar |02 acts to support the bulb firmly in spaced or loosely enveloped relation to the copper' chimney by snug engagement with the Wall of an opening or slot. in the chimney and by snug embracement of the tube.
In order ior the temperature of' bulb QI to` accurately reilect the position of' the damper valve mi?, as determined by the primary thermostat, extraneous heat losses from the bulb and capillary tube must `be minimized. In other Words, bulb heat loss `must be primarily due to the cooling effect of room air admitted to the chimney and should not be by way of the capillary tube or otherwise to air externally of the chimney. For that reason the capillary tube 94 is preferably stainless steel the heat conductivity of which is very low as compared to copper which is generally used for capillary tubes. Additionally, the capillary tube may have a barrier or insulation sheath (not illustrated), for the purpose of minimizing generator heat loss.
Since air introduced into the chimney is progressively heated by the chimney its temperature increases as it passes through the chimney. The chimney, in turn, being cooled by the passage of air therethrough, is progressively cooler from the air outlet end toward the air inlet end. Thus if the bulb is located near the outlet end it will be heated more rapidly by the high temperature end of the chimney and cooled less rapidly by the high temperature air; While if the bulb is located near the intake end of the chimney it will be heated less rapidly by the cooler chimney portion and cooled more rapidly by the cooler intake air. By properly locating the bulb between the chimney ends a desirable relationship between throttle opening rate and throttle closing rate may be selected. For example by proper location the two rates can be made approximately equal.
For installation of the capillary tube :and collar 162 into the receiving chimney Wall opening the bottom edge margin of the copper chimney is preferably slit (not illustrated) into intersection with the chimney wall opening which receives the collar to permit a small portion of the chimney wall metal to be bent out of place and then returned to position in engagement with the collar,
PRIMARY (ROOM AIR) `TI-IERMOSTAT The thermostat mechanism T, asschematically shown in Fig. 1, includes a bimetal coil it, which, as mentioned, is designed to be delicately responsive to room air temperature change (return air to the heater) The coil |65, for desired-temperature range or control point selectionby room or space occupants, has in effect a pintle mounting at |86 and a Wholly free arm portion lill (not usually a bimetal member) which is the sole support for a damper or valve 08 freely pivoted on the arm (see |09, ll, Fig. 2) in normally free juxtaposition to one end of the chimney (oblique bottom end as shown) for controlling the amount or volume of room or space air (could be any other low and generally constant temperature fluid) which can enter the chimney as draft induced by its heat.
The bimetal coil support includes an arm lll suitably biased as by a spring H2 toward an adjusting cam l I3 part of which, shown as a pointer I3! in Fig. 1 is associated with a graduated temperature scale llt (preferred, arrangement explained later in connection with Figs. 2, 2c, 2e and 2d) It is important that the thermostat element be isolated from operational heat of the mechanism (unit H) as much as practically possible in a self contained heater and control, hence, as shown by Figs. 2 and 2c, the coil is disposed in a light walled protective case or guard H6 made, as will be apparent from the views, to provide a generous sized inlet ll'l for room air near the base of the unit I-I and at one side of it. Air usually travels over the bimetal coil in directions indicated by arrows in Fig. 2c, leaving principally through openings H8. and the open top of case or guardi` 11 I6 as induced by recirculation of room air through operations of the blower in conjunction with the room walls.
Part of the air control damper (e. g. top plate Milla, Fig. 2) is preferably non-metallic (e. g. hard asbestos or plastic) as a partial barrier against radiation of chimney heat to the bimetal. Damper-aligning tongue or nger l l0, Fig. 2, and damper-supporting pivot pin |09 are of very small cross section, hence those parts are ineffective to transmit appreciable chimney heat to the coil (lost by radiation from the relatively long arm |61 which may be of low conductive material).
Referring furtherto chimney and associated features, as shown particularly by Figs. l, 2 and 2b, the chimney is preferably mounted in a supporting case member |20 of channel-like form attached, as at l2! to the heater housing I0, and practically the entire space around the chimney and within the case member |20 is packed with insulation material |22 for the full height of the chimney. That concentrates the chimney heat largely on the Vapor generator bulb 9| and further tends to prevent chimney heat loss and radiation to the bimetal coil notwithstanding the fact that the chimney and coil are fairly near each other. Channel |20, as shown, supports part of thermostat case or guard I6.
By comparison of Figs. l, 2 and 2c it will be apparent that with the bimetal coil supported as indicated and subject to room air return circulation the lter 24 (Fig. 1 only) isolates the coil from influence of heat radiating from the heat exchanger I8 and its associated metal parts.
PRIMARY THERMOSTAT SETTING MECHA- NISM The pintle mounting |06 for the bimetal coil |35 can be Very conveniently made (Fig. 2c) as a uniform diameter screw |03 threaded for its full length. Threads of the screw engage both parallel main walls IIS and H0 of the thermostat guard or case H6. The bimetal coil |05 has its inner end |05' firmly fixed to a rigid, U-shaped sheet metal arm having spaced parallel portions which are apertured to receive the screw. At least one of the apertures has internal threads mating the screw threads so that the arm I is held by the threads in properly spaced position between the guard side walls H6' and I I6 and is still free to pivot as necessary for setting or adjustment of damper position. The follower spring for holding arm in contact with cam 3 comprises, as shown in Fig. 2c, a torsion coil spring H2 around the screw |06 with one of its ends bearing against the arm and the opposite end hooked into one of the air openings ||8 of guard wall I6.
As shown in Figs. 2, 2d and 2e the arrangement for setting cam ||3 of the thermostat mechanism in reference to graduated dial i4 includes a slider assembly |30 having a pointer and manipulator button |3| the support for which assembly is a generally C-shaped vertically elongated saddle |32 rigid withthe pointer end freely slidable on a sheet metal bracket |33 which, together with the dial, is suitably secured xedly to one side of the frontal portion i5 of the main heater casing as will be apparent from inspection of the Views. The bracket |33 has a flat panel portion |34 the plane of which is oblique to its front, saddle-supporting portion as shown best in Fig. 2e.
The coil-position-adjusting cam ||3 (actual production .design not shown) has an adjustable operating connection with the saddle and pointer assembly |30 including a relatively stiff metal wire |35 which has an attaching loop |36 at its upper end receiving an attaching screw and clamping washer |31 and an additional, spring, loop |38 integral therewith. As shown particularly by Fig. 2 the spring loop |33 is forced out of its normal plane by contact with the oblique panel |34 of bracket |33 so that it serves as a spring friction shoe to hold the slider assembly.-
securely in set positions.
VAPOR PRESSURE GENERATOR AND MOTOR MECHANISM Constructional principles; operation Metal bellows (a commercial or standard part) is selected for proper spring rate for stabilization of throttle valve action and, of course, with regard to throttle valve stroke, chimney/bulb design or interrelationship, type of vapor fluid to be used and other factors generally following recognized practice. For example, the filling uid used to charge the vapor space or chamber provided, in the illustrated arrangement, by the bellows 90, bulb 9| and capillary tube 95| of motor M must be so chosen as to have a vapor pressure/ temperature relationship (rate of pressure change with temperature) such that the desired throttle valve movement will take place as the effective heat of the chimney is modied by damper Valve action of the primary thermostat. Additionally, since the vapor pressure action in the bellows (tending to close the steam valve) is opposed by steam pressure which varies within certain limits, the vapor fluid pressure change with temperature must be selected to be in the same magnitude as that of the steam within the range of steam pressures to be used. Thereby the elTects of such steam pressure variations on the throttling control will be minimized.
If a portion of the vapor generator and motor is to be used for condensate-temperature-oper ated emergency control (E, described later) this function places an additional limitation upon the selection of filling fluid and the normal bulb operating temperature range. When such condensate-temperature-operated mechanism is used then, since normal condensate temperature establishes the lower minimum operating temperature for the bulb in the chimney and emergency control temperature establishes the maximum operating temperature in the chimney the normal damper-modulated bulb temperature for throttle y operation must be located within those two limits.
The vapor space or chamber (bellows, capillary tube and bulb) is preferably fully charged with a single vapor generator fluid, methyl alcohol for example, at ordinary room temperature while the bellows is retained in a partially collapsed condition (top bellows wall in contact with an appropriate stop as at 92, Fig. l, for example) against the inherent opposing force of the bellows spring. Thereby the throttle valve will be fully open when steam is first admitted to the system as through pipe S, and immediately start heating the exchanger and circulating room air. Additionally during an idle period when room heat is not required the bellows arrangement and charging procedure provides a minimum of steam bleeding through the unit necessary to maintain the chimney at a suitable energy supplying level. Maintenance of chimney temperature during idle periods is desirable to insure rapid response to a change of room heat loss. It can be seen that as. the chimney cools due tolack of steam flow acca-csa 13"V the bellows lling procedure described will cause throttle opening and thereby the re-establishment of chimney temperature. Incidentally should rupture or leakage of any movable wall of the bellows occur at any time, the internal and external pressures will be equalized and the bellows spring will then close the throttle valve.
It may be noted at this point that when the assumed saturated steam is rst supplied to the system through pipe S (assuming the room ternperature is below the desired temperature at which the primary thermostat T is set) steam will rst be supplied to the heater through the throttle valve, starting room air circulation and maximum heat supply to the heat ex-changer i8. Concurrently the applied steam pressure will through the tube $3 which surrounds the valve stem exert pressure on the top side of the valve-connected Wall of the bellows, biasing the valve toward open position. Since the bimetal coil m5 is sensing an assumed room temperature below its set range and thus has allowed a relatively large chimney opening, the incoming steam will be heating the chimney toward an equilibrium temperature as established by the chimney damper setting.
The bulb or vapor presssure generator located within the chimney is now heated to a temperature dependent upon chimney temperature and damper-controlled air. This, in turn, will cause vapor pressure corresponding to the modied generator temperature for the selected vapor iluid to be transmitted to the throttle valve motor bellows 90 in a throttle closing direction. As the bimetal coil senses an increase in room air temperature, caused by room heat addition fromV the heat exchanger i8, the chimney opening will be restricted with a resulting higher chimney temperature, a higher bulb temperature, and an increased throttle closing biasing force of the vapor iiuid pressure. When the room air temperature sensed by the bimetal reaches the lower portion of the temperature control range the corresponding bulb temperature and vapor pressure force will be sufficient to cause throttle closing action to a stable point where the vapor pressure plus the remaining spring biasing force of the motor (bellows) are equal to the oppositely acting or biasing steam force.
A stable position of the throttle valve will result since the spring biasing force acting conjointly and codirectionally with the vapor pressure force decreases in the throttle closing direction while the steam pressure remains substantially constant. Thus there will be only one combination of vapor pressure force and throttle position with a net force equal to steam pressure force.
It can be seen that as the room air temperature approaches the upper portion of the control range steam throttling will be accomplished such that, within the capabilities of the unit for the steam being supplied, the room heat losses will be just equalled by the heat addition and the unit will maintain temperature, assuming that heat loss to be constant, at a point within the temperature control range corresponding to the nec essary throttle valve position.
As room heat loss (e. g. by lowering of outside or weather temperature) commences to exceed heat input to the room the same action as already described takes place and the throttle Valve is further opened until the rate of room heat supply again balances the rate of loss.
EMERGENCY CONTROL AND OPERATION Condensate return from heaters of the class describedfis usually as a liquid to an unsealed condensate tank at atmospheric pressure. Thus any flow of steam from the condensate return linel is highlyundesirable, being a source of loss of boiler water and being capable of adversely influencing condensate return from other normally operating units.
The emergency control E hereof, by restricting steam flow to the heater to such a point that thecondensate temperature must be appreciably below the saturated steam temperature at atmospheric pressure, operates to prevent steam ow through the return line C, C and limits exhaust to a liquid. Control E, limits the maximum quantity of steam that can be supplied to unit H withinthe immediate condensing capability of the unit.
In order to prevent premature operation of the emergency control, as When the heater is required to operate at full capacity (maximum steam and air flow at maximum steam pressure) the condensing capacity of the heater should, through proper design, be adequate, under the condition mentioned, to limit return line temperature to a point well below the normal bulb temperature control range.
In event air circulation in the room served by the heater becomes restricted, as by accidental blockage of the heater air inlet or outlet passages, the emergency control mechanism E operates to reduce or cut orf the supply of'steam to the heater as will be described.
The emergency control mechanism, as shown schematically in Fig. l only, includes a heat exchange relationship between condensate return or exhaust fluid pipe C and the bellows il@ of mo tor M, represented by a chamber portion |25 of the return pipe around the bellows housing or hollow enlarged chamber portion 93h of the condensate collector tube 93 which contains the 'throttle valve stem. For simplicity of installation a uniform diameter return pipe is secured as by a clamp (not shown) in heat conducting contact with the metal base plate 93a which supports the bellows.
Complete emergency throttle closing action (shutdown) results from attainment by the vapor fluid in the bellows of a tempera-ture as high as that to which thevapor generator bulb Si is subjected by damper-controlled convection in order tot cause movement of the throttle valve toclosed position.
When. room air circulation is restricted as men ticned the normal removal of the steam heat content by the room air does not take place; the
room air heating is reduced, and the primary thermostat T causes opening movement of the throttle. This necessarily results in an increase of condensate temperature. If the air ilow restriction is sufficient to cause the condensate to approach a temperature at which saturated steam tends to pass through the exhaust line, throttle closing movement is caused by vapor generation in the bellows. Such throttle value movement actually continues only until the steam flow is reduced to the current condensing capacity of the heat exchanger mechanism, hence for complete shutdown the a-ir blockage or restriction would have to reduce the condensing capacity practically to Zero value.
Since exhaust from the heater is limited to a liquid by the abovedescribed emergency control action, follows, as an additional featureof control E, that pressure in the turbine chamber is prevented from rising to a value such as could cause steam leakage from the chamber into the adjacent portion of the diiiuser or blower housins.
VARIATIONS The following alternatives for the control mechanisms thus far described and as shown in the accompanying drawings while not yet iully investigated for practical application would appear to be within the spirit and scope of the present invention:
1. Reversal of the direction of operation of steam and vapor generator pressure on the throttle valve V and reversal of action of room thermostat mechanism T. In this case vapor pressure in the generator of motor M, in response to inputheating-medium temperature as modied by damper-controlled convection in the chimney lili), would oppose throttle-valve-closing steam pressure on the bellows 9G aided by a suitable stabilizing spring opposing and overcoming the inherent spring action of the bellows Wall in case a metal bellows is used; and the birnetal coil m5 would then have its operation reversed so as to open the damper |08 to increase steam ow as room or space temperature falls. This arrangement would require a continually open by-pass bleeder for steam around or through the throttle valve in order to maintain an initial-throttleopening bulb temperature. This arrangement requires a special emergency control e. g separate vapor generator system to shut olf steam or for steam throttling in response to abnormal return line temperature rise.
2. An arrangement in which the metal bellows forms a pocket inside a vapor-fluid-containing and supporting case or capsule sealed around one end of the bellows and free from the opposite end, the pocket being open to the throttle valve chamber ahead of the valve and the bellows having its free or movable end wall connected to the end of the valve stem opposite the valve plug.
The above form (2) of vapor generator and Valve assembly can (a) be supplemented with remote bulb and connecting capillary tube and fully substituted for the illustrated arrangement (all functions the same) or (b) be used as the tempering-iluid-sensitive part of the vapor iluid chamber (with or without separate bulb and capillary tube) in which case condensate is free to enter the bellows around the valve stem, the movable or free end wall of the bellows thus being subjected to steam pressure on one side and vapor pressure on the other; and, if a capillary tube and bulb are also used as mentioned, then the bulb is disposed remotely of the bellows and capsule unit (e. g. outside the tempering lluid `conduit or chimney) for emergency control, heat-exchange association with exhaust (i. e. condensate) fluid.
We claim:
l. A control for a space heater operated by a heating uid medium, comprising: a throttle valve for heating fluid input to the heater, fluid motor means operatingly connected to a movable element of the valve and including a sealed chamber for thermo-responsive vapor uid, the `chamber having two relatively isolated thermo-sensitive surface portions, means arranged to subject one of said portions to a heating medium input temperature function ahead of the valve, spacetemperature-responsive means controlling the ilow of a tempering iluid into heat exchange relationship to said one thermo-sensitive portion for modifying the throttling action of the motor means in accordance with space temperature changes, and emergency control means arranged to subject the other thermo-sensitive surface portion to an exhaust heating iluid temperature function for moving the same throttle valve element toward closed position in event of increase in exhaust temperature to a predeterminedpoint.
2. A control for a space heater operated by steam, comprising: a throttle valve for steam input to the heater, fluid motor means operatingly connected to the valve and including a sealed chamber for thermo-responsive vapor fluid, the chamber having two relatively isolated thermosensitive surface portions, means arranged to tend to maintain one of said portions at a temperature generally in the magnitude of that of the input steam, means operating normally to maintain the other of said portions at a temperature materially less than that of the input steam, spaoe-temperature-responsive means acting variably to cool said one thermo-sensitive portion for modifying the throttling action of the motor means in accordance with space temperature changes, and emergency control means arranged to heat the other thermo-sensitive surface portion as a condensate temperature function for limiting condensate temperature,
3. A self-contained steam-powered space heater unit and control comprising in combination: a forced air heat exchange mechanism including a radiator, a rotary air impeller, a steam turbine connected to drive the impeller, a throttle valve 'for input steam including a nozzle directed to operate the turbine, and means to conduct turbine exhaust steam to the radiator; the control comprising a thermal relay including a motor operatingly connected to the valve and having a iir'st thermo-sensitive control element normally and continually subjected to approximately the temperature of the steam as supplied to the radiator for operation over a relatively large control temperature range and a second thermostatically operating control mechanism subjected to space air temperature and having a relatively small temperature control range, and means to cause the second control mechanism to vary the flow of a low temperature fluid into cooling relationship to the first thermo-sensitive control element to initiate throttle-valve-positioning operations of the motor.
4. A steam-operated space heater unit having a heat exchange radiator and an air blower mechanism including an impeller adapted to be driven by input steam en route to the radiator, a steam throttling valve and input steam passage means leading thereto, a motor mechanism including a thermo-sensitiveactuator element and motor element actuated thereby and operatingly connected with the valve, an air conduit around and in spaced relation to the actuator element and comprising a tubular heat-conductive hence heat-radiating wall in intimate heat-exchange relationship to a portion of the input steam passage means, space-temperature-sensitive means arranged to control the ow of air from a portion of the space served by the unit into the conduit, said means comprising a ap valve element disposed across one end of the conduit and supported for movement wholly by a bimetal thermostat element, and means to conduct space air to the bimetal element while substantially isolating said element from operational heat of the unit.
5. A control mechanism for a room space heater adapted for operation by a heating fluid medium under pressure, comprising: a throttle Valve for the heating iluid, a sealed vapor pressure motor 1 7 mechanism having a thermally sensitive surface, means operative normally to maintain said surface steadily at a temperature generally in the magnitude of that of the heating fluid medium on the way to the throttle valve, the motor mechanism having a movable wall operatingly connected to the valve, the wall being continuously exposed `on one side to vapor-luid-pressure and on the opposite side substantially uniformly to pressure of the heating iluid on the way to the throttle valve, means operatively to maintain said opposite side at a temperature considerably less than that of the heating iluid on the way to the valve, and space-temperature-responsive means controlling the flow of a relatively low temperature iiuid into heat-exchange relationship to said thermally sensitive surface of the motor mechanism.
6. The mechanism according to claim 5 where in the last mentioned means thereof comprises a space-temperature-responsive thermostat motor remotely of all previously mentioned elements, the thermostat motor having an output member forming the sole support for a damper arranged to control the ow of room space air in a manner variably to cool said thermally sensitive surface.
7. A control mechanism for a room space steam heater requiring for its operation steam input under pressure, said control comprising: a throttle valve for the steam, a sealed vapor pressure motor mechanism having a motor portion and a separate but connected thermo-sensitive generator portion, the motor portion having a movable wall connected for opening and closing the throttle valve as a vapor pressure function of the generator, the motor portion of the motor mechanism normally containing vapor luid in liquid form only, means operative during the ad mission of steam to thev valve to maintain the thermo-sensitive generator portion steadily at a temperature generally in the magnitude of that o the input steam, means operative to subject one side of said wall substantially to input steam pressure while simultaneously suiliciently isolating the wall from input steam temperature to insure that the vapor iluid in contact with said wall will normally remain in liquid form, and room space tem perature responsive means operative to control the now o1 low temperature fluid in thermal exchange relation to said generator portion.
8. A modulating control for a space heater operated with saturated steam, comprising: a throttle valve for the steam, a fluid motor having an element operatingly connected to the valve and having a thermosensitive vapor pressure generator portion, means for concurrently causing the generator portion to sense the temperature of the supply steam by heat transmitted to it and said motor element to sense the pressure of the supply steam substantially exclusive of its tempera-ture, whereby the heat-induced vapor uid pressure tending to move the valve in one direction is opposed by steam pressure tending to move the valve in the opposite direction, air space temperature responsive means controlling the flow of cooling air into contact with the generator to cause generator temperature changes in accordance with air space temperature changes, and spring means connected to oppose movement of the throttle valve in one direction with a force which varies with throttle valve position, whereby to allow establishment of an equilibrium throttling position of the valve for each air space temperature.
9. A control mechanism for a steam-operated, space heater, comprising: tubular means forming a throttle valve chamber having a steam inlet passage, a steam discharge port and an elongated condensate-collecting passage exposed to steam on the way to the port, a metal air conduit open at both ends and in thermal association with the steam-inlet-passage-iorming portion of said means `for heating of the conduit, a vapor pressure generator including a bulb in the conduit in spaced relationship to its metal wall, a metal bellows in said condensate-collecting passage and a capillary tube connecting the bulb and bellows and in spaced thermal-insulating relationship to the metal or the conduit, a throttle valve member in the valve chamber in steam-controlling relationship to the port and connected to the bellows by means passing loosely through the elongated condensate-collecting passage, and space-airtemperature-sensitive motor means arranged to control the flow of air through the conduit for variably cooling the bulb.
l0. In and for a space heater, a control mechanism having a valve for throttling the input of a heating medium to the heater, a valve-positioning mechanism including a temperature-responsive actuator device and motor means rendered active thereby and connected to the valve to hold it in throttling positions, means to subject the actuator device steadily to relatively high temperature radiant heat during operation of the heater, and means to modify the temperature of said actuator device by the cooling effect of space air, the modifying means comprising a generally upright metal conduit containing the actuator device and having a downwardly open air inlet passage, air guiding means operative to conduct relatively low temperature air from said space to said air inlet passage, and a space-air-temperature-change-actuated mechanism for controlling the passage, the latter mechanism including a temperature sensing motor element remotely of said air inlet passage and a damper movably supported generally across the passage and normally out of contact with the conduit solely by an output portion of the temperature sensing motor element.
1l. In a steam heater unit wherein steam is throttled through a steamA turbine nozzle on the way to a heat exchanger, a throttle valve nozzle comprising a hollow steam-conducting body having a steam-guiding orice converging toward the turbine along a xed axis for delivery of the steam as a concentrated jet, a tubular plug communicating with the steam conducting interior of said body and movable within the body along said axis variably to restrict the orifice, said tubular plug having a relatively smaller discharge orice also converging toward the turbine along said axis, an inner plug movable within and relative to said tubular plug along said axis, means providingV a lost motion connection between the plugs for limiting said relative movement along said axis to predetermined extended and contracted relative positions, respectively, of the plugs and for. causing movement of the tubular plug by the inner plug in adrection away from the orice of the body after the plugs have reached said predetermined extended position, means including a spring and co-operating shoulder means on or connected with the plugs and operative during movement of the inner plug in a direction for opening the orice of the tubular plug to hold the tubular plug in a position closing the body orifice until thel inner plughas moved a predetermined distance to said relatively l extended position of. the plugs, and a motor connected to the inner plug for axial movement of it whereby to control emission of steam successively through said orifices.
12. A modulating control for a steam heater wherein steam is supplied to a radiator under appropriate pressure to operate a steam turbine on the Way to the radiator and the turbine drives an air impeller to extract heat from the radiator; the control comprising: a steam throttling valve having a closed position and various steam throttling positions in each of which the steam emerges from the Valve into operating contact with an impeller element of the turbine as a concentrated stream, fluid motor means operatingly connected to the valve and including a sealed chamber for thermo-responsive vapor fluid, means tending to maintain a thermosensitive portion of the chamber at a relatively high temperature, the motor means having relatively opposed, pressure-receiving surfaces, one subjected to vapor fluid chamber pressure and the other substantially uniformly to input steam pressure in all positions of the throttle valve, spring means connected to stabilize the valve in its steam throttling positions, and space-temperature-responsive means arranged to control theow of relatively low temperature iluid into cooling relationship to the thermosensitive portion of the vapor iluid chamber.
13. A modulating control for a space heater connected for operation by steam at substantial pressure, the control comprising a thermal relai7 including a primary relay input thermostat sensitive to temperature of such space, a secondary relay output thermostat mechanism including a sealed vapor pressure generator having an actuating element exposed to steam temperatures as supplied to the heater and an expansible chamber motor element connected to the actuating element and having opposed areas, one subjected to vapor pressure of the actuating element and the other subjected to steam pressure as supplied to the heater, means operating at least partially to isolate said other area from the heat of the steam, a throttle valve for the steam including a port member and a control plug member, one connected for throttling movement by the motor element, the port and plug members providing a throttling orifice for the steam of such small average area in relation to those of said opposed motor element areas as to have substantially negligible unbalancing effect on the motor areas as the valve members are relatively moved between steam throttling and closed positions, spring means connected to act on the motor-connected member of the throttle valve for stabilizing the valve in steam throttling positions, and valve means connected for operation by the primary thermostat and arranged to control the flow of cooling fluid over the actuator element of the thermal relay.
14. In a space heater operated by steam and having a heat exchange radiator with inlet conduit means for steam and outlet conduit means for condensate; a throttle valve including a valve chamber, valve port and movable port-throttling means in the chamber; means forming a generally upright tubular pocket, having one end in open communication with the valve chamber for receiving steam on the way to the port, hence capable of collecting condensate of such steam; a vapor generator system including a motor vessel in the pocket and means mechanically connecting said vessel with the throttling means and extending through the open end of the pocket out of frictional contact with its Walls for full freedom of movement and so that the motor vessel will be more or less isolated from the heat of the steam by condensate in the pocket, said generator system further including an actuator vessel remotely of the pocket and arranged to derive motor-actuating heat from the steam inlet conduit means; air space temperature sensitive means arranged for controlling the flow of cooling air over the actuator ve-ssel for thermal relay actuated control of the throttle valve; a portion of the radiator outlet conduit means being in heat-exchange relationship to said motor vessel to cause emergency throttling operation of the valve therethrough consequent upon attainment of a predetermined high temperature by said radiator outlet conduit means.
l5. A self-contained steam powered space heater unit and control comprising in combination: a forced air heat exchange mechanism including a radiator, a rotary air impeller, a steam turbine connected to drive the impeller, a nozzle directed to admit steam to operate the turbine, a throttle valve for controlling the input steam, and means to conduct turbine exhaust steam to the radiator, and a control including a first thermally responsive motor means normally and continuously subjected to temperature changes of the input steam delivered to the radiator and operatively connected to the valve for moving the valve in the opening direction in response to decreases in the temperature to which the first motor means is subjected, and in the closing direction in response to increases in the last mentioned temperature, a second thermally responsive motor means subjected to space air temperature and having a smaller temperature control range than the rst motor means, means to cause a flow of space air into heat exchange relationship with said rst motor means, and means operated by the second motor means to decrease the flow of said space air into said relationship when the space air temperature increases and to increase the i'iow of space air into said relationship when the space air temperature decreases.
16. The unit and control combination according to claim 15 characterized in that said radiator has a return line for conducting fluid in the form of condensate and steam from the radiator, and means are provided for operatively subjecting the iirst motor means to the temperature changes of the iiuid in said return line so as to urge the first motor means to operate in the valve closing direction as the temperature off the iiuid increases.
17. The unit and control combination accord-` ing to claim 15 characterized in that means are provided for applying the pressure of the input steam to the iirst motor means in opposition to the force applied for moving the valve in the closing direction by the rst motor means.
References Cited in the le of this patent UNTED STATES PATENTS Number Name Date Re. 20,027 Wettstein Jan. 30, 1986 297,937 Johnson Apr. 29, 1884 658,586 Reiling Sept. 25, 1900 1,764,463 Muller June 17, 1930 1,806,393 Giesler May 19, 1931 1,875,851 Carson Sept. 6, 1932 2,046,643 Mackintosh July 7, 1936 2,072,399 Giesler Mar. 2, 1937 2,144,030 Potter Jan. 17, 1939 2,285,305 Reid June 2, 1942 2,626,187 Toftmann Jan. 20, 1953
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US24859251 US2692759A (en) | 1951-09-27 | 1951-09-27 | Steam operated heater system and/or apparatus with control therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US24859251 US2692759A (en) | 1951-09-27 | 1951-09-27 | Steam operated heater system and/or apparatus with control therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2692759A true US2692759A (en) | 1954-10-26 |
Family
ID=22939772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US24859251 Expired - Lifetime US2692759A (en) | 1951-09-27 | 1951-09-27 | Steam operated heater system and/or apparatus with control therefor |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2692759A (en) |
Cited By (12)
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|---|---|---|---|---|
| US2875871A (en) * | 1955-09-26 | 1959-03-03 | Jaroco Engineering Co | Hydraulic system |
| US2934324A (en) * | 1957-02-07 | 1960-04-26 | Gen Motors Corp | Heat exchange and control therefor |
| US3001479A (en) * | 1958-12-29 | 1961-09-26 | Iron Fireman Mfg Co | Space air conditioning means |
| US3145925A (en) * | 1963-08-28 | 1964-08-25 | Iron Fireman Webster Inc | Space air conditioning system and thermostatic control therefor |
| US3232337A (en) * | 1963-12-04 | 1966-02-01 | Space Conditioning Inc | Air conditioner with forced circulation sealed water system employing internal water turbine driving external fan |
| US3291203A (en) * | 1964-03-06 | 1966-12-13 | Edward W Gough | System for heating and cooling chambers |
| US3324939A (en) * | 1959-01-13 | 1967-06-13 | Laing Vortex Inc | Central heating systems |
| US3494415A (en) * | 1968-04-10 | 1970-02-10 | John C Mcnabney | Room heating and cooling apparatus including a crossflow blower |
| US3860064A (en) * | 1972-05-12 | 1975-01-14 | Ruckluft Patent Ag | Relating to gas-moving device |
| US3985295A (en) * | 1975-03-17 | 1976-10-12 | Monninger Robert C | Heat collector and diffuser |
| US20070214789A1 (en) * | 2006-03-15 | 2007-09-20 | Erwin Stiermann | Vehicle or stationary power plant having a turbocharged internal combustion engine as a drive source |
| US20100083526A1 (en) * | 2009-12-04 | 2010-04-08 | Superior Investments, Inc. | Vehicle dryer with butterfly inlet valve |
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| US8365526B2 (en) * | 2006-03-15 | 2013-02-05 | Man Truck & Bus Ag | Vehicle or stationary power plant having a turbocharged internal combustion engine as a drive source |
| US20100083526A1 (en) * | 2009-12-04 | 2010-04-08 | Superior Investments, Inc. | Vehicle dryer with butterfly inlet valve |
| US8011114B2 (en) * | 2009-12-04 | 2011-09-06 | Superior Investments, Inc. | Vehicle dryer with butterfly inlet valve |
| US8397401B1 (en) | 2009-12-04 | 2013-03-19 | Superior Investments, Inc. | Vehicle dryer with butterfly inlet valve |
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