US2437044A - Process of tanning with chromiates of lignin sulfonic acids - Google Patents
Process of tanning with chromiates of lignin sulfonic acids Download PDFInfo
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- US2437044A US2437044A US608607A US60860745A US2437044A US 2437044 A US2437044 A US 2437044A US 608607 A US608607 A US 608607A US 60860745 A US60860745 A US 60860745A US 2437044 A US2437044 A US 2437044A
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- leather
- tanning
- vegetable
- chromium
- liquors
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- 238000000034 method Methods 0.000 title description 41
- 229920005610 lignin Polymers 0.000 title description 20
- 150000003460 sulfonic acids Chemical class 0.000 title description 5
- 239000010985 leather Substances 0.000 description 79
- 235000013311 vegetables Nutrition 0.000 description 40
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 35
- 239000003795 chemical substances by application Substances 0.000 description 31
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 26
- 229910052804 chromium Inorganic materials 0.000 description 23
- 239000007787 solid Substances 0.000 description 23
- 239000011651 chromium Substances 0.000 description 22
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 description 22
- 150000002500 ions Chemical class 0.000 description 20
- 239000000047 product Substances 0.000 description 20
- 239000002699 waste material Substances 0.000 description 19
- 150000001875 compounds Chemical class 0.000 description 18
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 239000001648 tannin Substances 0.000 description 10
- 235000018553 tannin Nutrition 0.000 description 10
- 229920001864 tannin Polymers 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 125000004429 atom Chemical group 0.000 description 9
- 235000002639 sodium chloride Nutrition 0.000 description 9
- 239000007859 condensation product Substances 0.000 description 8
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 7
- -1 phenol sulfonic acids Chemical class 0.000 description 7
- 229920001732 Lignosulfonate Polymers 0.000 description 6
- 239000003513 alkali Substances 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 150000001844 chromium Chemical class 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 235000018102 proteins Nutrition 0.000 description 6
- 102000004169 proteins and genes Human genes 0.000 description 6
- 108090000623 proteins and genes Proteins 0.000 description 6
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 5
- 235000007831 chromium(III) chloride Nutrition 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 102000008186 Collagen Human genes 0.000 description 4
- 108010035532 Collagen Proteins 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229960000359 chromic chloride Drugs 0.000 description 4
- LJAOOBNHPFKCDR-UHFFFAOYSA-K chromium(3+) trichloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Cl-].[Cr+3] LJAOOBNHPFKCDR-UHFFFAOYSA-K 0.000 description 4
- 239000011636 chromium(III) chloride Substances 0.000 description 4
- 229920001436 collagen Polymers 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 235000019357 lignosulphonate Nutrition 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000010755 mineral Nutrition 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 125000001309 chloro group Chemical group Cl* 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910001961 silver nitrate Inorganic materials 0.000 description 3
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001371 alpha-amino acids Chemical class 0.000 description 2
- 235000008206 alpha-amino acids Nutrition 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- VQWFNAGFNGABOH-UHFFFAOYSA-K chromium(iii) hydroxide Chemical compound [OH-].[OH-].[OH-].[Cr+3] VQWFNAGFNGABOH-UHFFFAOYSA-K 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 125000000468 ketone group Chemical group 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910001423 beryllium ion Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 150000001845 chromium compounds Chemical class 0.000 description 1
- AHXGRMIPHCAXFP-UHFFFAOYSA-L chromyl dichloride Chemical class Cl[Cr](Cl)(=O)=O AHXGRMIPHCAXFP-UHFFFAOYSA-L 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 125000004151 quinonyl group Chemical group 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/08—Chemical tanning by organic agents
- C14C3/24—Chemical tanning by organic agents using lignin derivatives, e.g. sulfate liquor
Definitions
- This invention relates in general to the tanning of leather and, more particularly, to new synthetic tanning agents and to an improved process of tanning leather.
- the vegetable tanning process is used principally in the production of heavy leathers such as soleleather. As the rate of diffusion of vegetable tannin into skin is very slow and, consequently, a long time is required to completely tan heavy leathers with the vegetable tannins, many attempts have been made to speed up this process.
- One method that has been proposed involves the use of concentrated tanning liquors.
- tanners have found it necessary to adopt a stepwise process when tanning with vegetable tannins.
- they treat the skins first with a tan liquor which has already been used to tan a large number of skins and in which, consequently, the ratio of nontannin to tannin is very great.
- the hides are moved into stronger and freshertanning liquors until they are completely tanned.
- months are required to complete the process.
- such a long drawn out procedure has many disadvantages.
- the volume of the collagen fibers in the skin increases as more tannin combines there-with and in the manufacture of leather where great solidity is required such as, for example, in sole leather, it is not sufficient merely to convert all of the collagen into leather but, in order to get the maximum fullness and solidity, the hides, after all of the collagen has been converted to leather, are treated with very concentrated tanning liquors so that the 'maximum amount of tannin will be fixed. Thus in such cases the process is even more cumbersome and costly than that as set out hereinabove.
- Chrome tanning processes take much less time 26 than vegetable tanning processes and at the present time most of the worlds supply of light leathers is tanned by means of chromium salts. However, in the case of heavy leathers, chrome tannage will not produce the.degree of plump- 30 ness and fullness which the trade demands. In
- chrome tanned leathers the individual fibers are usually thin as in dried, raw skin but in vegetable tanned leathers the fibers are much larger and in most cases they almost completely fill the interfibrillary spaces, thus giving a very desirable possessing a much higher temperature of gelatinization than can be obtained in leather through vegetable tanning.
- the term temperature of gelatinization is used herein to connote that temperature at which the tanned leather shrinks or shrivels when subjected to elevated temperatures.
- the temperature of gelatinization is a relative measure of the reaction of the tanning agent upon the skin protein causing the latter to withstand or tolerate various degrees of temperature without harm.
- Leather properly tanned with chromium salts can usually be kept in boiling water for 5 minutes or longer without showing any signs of curling.
- the leather has a temperature of gelatinization of 100 C. or higher.
- it is very difiicult to obtain a temperature of gelatinization of much over 84 C. to 86 C. and in many cases the resulting value is below 84 C.
- leather produced by the use of such syntans has exhibited a very poor temperature of gelatinization value usually running in the order of about 60 C. to 70 C. as compared to about 80 C. to 86 C. for vegetable tanned leather and 100 C. or over for chrome tanned leather.
- chromium salts to the syntans.
- chromic salts have been added and in some cases chromate compounds but when the chromate salts such as sodium dichromate are added they invariably reduced to the chromic state with the concurrent oxidation of the syntan, thus producing quinone groups on the arcmatic nuclei and converting the methylenic linkages of the condensation products to carbonyl groups.
- the chromium is apparently present as a positively charged ion, as evidenced by the fact that it may be precipitated with excess strong alkali.
- the alpha-amino acids may be designated by the general formula 4 It is known that the hydrogen of the carboxyl group tends to shift over to the, amino group, leaving the carboxyl group with a negative charge and giving the amino group a positive charge, whereby the general formula would then be H R-(l-C o 0- As chromium is usually present in tan liquors in the form of a positively charged ion, it apparently combines with the negatively charged carboxyl group. As chromium does form a very stable compound with leather, it seems very likely that it has'chemically combined with the protein in some such manner as We have set out.
- tanning agent which may be used to treat leather so that the finished leather will not only have the high temperature of gelatinization of chrome tanned leather but also the exccllent fullness and solidity of vegetable tanned leather without having the undesired qualities of leather tanned by either method or by any of the various hitherto known synthetic tanning agents.
- a further object of the invention is to provide improved synthetic tanning agents which will produce leather which is plump and soft and which has a desirable color and a high temperature of gelatinization.
- Another object of the invention is to provide synthetic tanning agents which may be used to pretan leather and which when so used will materially lessen the time required to thereafter thoroughly vegetable tan said leather.
- An additional object of the invention is to provide an improved process of tanning leather whereby the time required is materially decreased.
- Chromium happens to be one of the metals whose atoms have this power to combine with otheratoms not only by means of their recognized primary valence forces but also by means of these so-called auxiliary valencies: The majority of metals, including chromium, have a coordination number of six.
- chromic chloride This property of certain elements to form such complex ions containing coordinately bound atoms or groups may be illustrated by structural formulae of three different forms of chromic chloride.
- the alpha form of chromic chloride is a violet salt of the formula CI'C13.6H2O*. All of its chlorine atoms are precipitated from solution by the addition of silver nitrate and, according to Werners theory, its structural formula is:
- the beta form of chromic chloride is a green salt of the formula CrClafiHaO. Only twothirds of its chlorine is precipitated from solution by silver nitrate which indicates that only two of the chlorine atoms are bound to the chromium nucleus by primary valence'forces and that the third is now contained within the nucleus.
- the formula would be:
- the chloride ion When the one chloride ion penetrates into the nucleus it displaces one of the water molecules and as the chloride ion is negatively charged it neutralizes one of the three positive charges on the nucleus. When it does this, the chloride ion ceases to be an ion any longer but now forms part of the complex which constitutes the nucleus, and it is incapable of being precipitated by silver ion.
- the chromium is now present in a negatively charged complex ion and all of the chlorine atoms are attached to the central chromium atom by nonionized links.
- chlorides of chromium have been used here merely to illustrate Werners theory. Chloride ions are not the only ions that may so penetrate into the nucleus; a great many other atoms or radicals will also penetrate into the nucleus and become bound by nonionized links. In fact, even molecules may do this as we have already seen in the case of the hydrated chromic chlorides where molecules of water are contained in the nucleus.
- charged ions or radicals penetrate into the nucleus, they either increase the positive charge or decrease the negative charge, .or decrease the positive charge or increase the negative charge of the nucleus depending upon whether the nucleus is originally positively or negatively charged and whether the ion or radical penetrating into the nucleus is positively or negatively charged, respectively,
- the leather also possesses many of the highly desirable qualities of chrome tanned leather, e. g., a high temperature of gelatinization.
- lignin sulfonic acids themselves or their alkali metal salts may be,
- the lignin sulfonic acids or the salts thereof may be reacted with formaldehyde, much the same as aromatic compounds are reacted with formaldehyde for the purpose of forming condensation products, and the resulting products then treated with hexavalent chromiumcontaining compounds, if so desired.
- any suitable hexavalent chromium-containing compound may be usedto treat the ,sulfonated lignin compounds although, of course, the more convenient forms such as sodium :dichromate and potassium dichromate are highly preferred.
- the synthetic tanning agents or it is very important thatthe:con-- ditions under which theyare prepared lee-carefullycontrolled and thatv the proper proportions of materials be used.
- waste sulfite liquors Before treating the waste sulfite liquors with the dichromate, they are acidified with a suitable mineral acid, sulfuric acid being preferred, preferably using from 30% to 35% or more of acid on the basis of the total solids in the waste liquors, although amounts as low as 20% may be used.
- a suitable mineral acid sulfuric acid being preferred, preferably using from 30% to 35% or more of acid on the basis of the total solids in the waste liquors, although amounts as low as 20% may be used.
- the waste sulfite liquors When carrying out the dichromate treatment, it is preferred that the waste sulfite liquors contain 59% or more water. The upper limit of the amount of water in the sulfite liquors will depend I of course on the concentration desired in the final product.
- the waste sulfite liquor solids used in producing the products of our invention may be obtained in the dried form, if desired, but in such case it will be necessary to add water to the dried solids before treating them with the dichromate
- the products of our invention may be used in the tanning of leather just as other tanning agents are used. They are particularly applicable, however, to the pretanning of heavy leather such as sole leather. Leather pretreated in this manner may then be vegetable tanned in from 10 to 12 days Whereas, ordinarily, several months would be required to give the heavy leathers a complete vegetable tannage.
- the pH of the tanning liquor should preferably be between about 4 and about 5. Also, it is preferred that the concentration of the tanning liquor, when the leather is tanned in drums, be such that it contains at least 6% of syntan solids.
- the pH of the tanning liquor should not be much less than 3, nor much greater than 5.
- waste sulfite liquors As such or the commercially available concentrated liquors containing about 50% water may be used. Also, if desired, the dried solids of the liquors may be used, in which case they are dissolved in water before being used. It is immaterial whether the lignin sulfonic acids in the liquors are present in the free acid form or as alkali metal salts as either form may be employed in accordance with our invention.
- Example II 50 parts of dried solids obtained from waste sulfite liquors were mixed with 400 parts of water and 25 parts of sulfuric acid and treated much the same as the waste sulfite liquors in Example I with 9 parts of sodium'dichromate in a 50% solution. The product was neutralized with soda and adjusted to the desired pH.
- Example III A tanning agent was prepared from dried solids obtained from waste sulfite liquors as in Example II except that 20 parts of formalin (37% formaldehyde) were added to the waste sulfite liquors and the mixture was allowed to stand overnight before the treatment with dichromate.
- Example IV 400 parts of concentrated waste sulfide liquors containing about 50% water were acidified with 60 parts of sulfuric acid and then treated with 49 parts of'a 50% solution of Na2Cr2Om2H2O.
- Example VI Excellent leather may be produced by the following procedure in which the leather is first pretanned with one of our synthetic tanning agents and then given a vegetable tanning. Much less time is required to complete the process than with the usual vegetable tanning methods.
- the hides can be wrung and are then ready for the usual extracting, tempering, bleaching, loading and finishing procedure.
- vegetable tanning agents are much the same way as vegetable tanning agents. Not only do they have the desirable features of vegetable tanning agents but also those of chrome tanning agents and thus they are well adapted to tanning various types of leather. In addition, they are excellent pretanning agents and heavy leather which has been pretanned with them may be given a complete vegetable tannage in from ten to twelve days, whereas several months would ordinarily be required for usual vegetable tanning.
- the negative charge may not be After this pretanning, the;
- the semitanned hides are then run until struck This run should be intermittent as in the previous steps, after which due 1" entirely "to the sulfonated aromatic.” com'-' pounds or the condensation products thereof since the reaction is carried out'in the presence of a mineral acid, preferably-sulfuric acid, and acidic radicalslmay thuspenetrate into the chromium nucleus. andcontribute to producing the negative charge thereon.
- the chargeonthe nucleus may vary from. a minus one to a minus three since. one. ortwo molecules of water maybe withinlthenucleus- Thusv when thereaction is carriedout in thepresenceof sulfuric acid and a monovalent basesuch as sodium. hydroxide is used toneutralize.
- the reactionmass, the syntans have the. following generalv formula:
- Cr stands for trivalent chromium
- L.SO3 represents lignin sulfonate or a formaldehyde condensationproduct thereof
- m represents. a whole number of through 2
- n represents a whole number of 1 through 3
- q stands for a whole number oi 0 through 2
- X represents a whole number of '1 through 6
- a covalencyoffi for the chromium atom will obviously. call for-the followingalgebraic relations be-. tween m,,.p, q, and n:
- LSO may represent both lignin sulfonates' and formaldehyde condensati'on products thereof.
- the complex ion has a negative charge of atleast one, and that there is always at least one L503 group in each complex ion. From an inspection of the general formula, it will beseen that there may be either one or two S04 groups in" the complex ion or there may be none at all; likewise with the water molecules.
- some mineral acid otherthan sulfuric acid e. g., hydrochloric acid
- the S04 groups in the general formula may be replaced by other acidicgroups or ions, e.
- the step which comprises subjecting the leather tothe action of an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with a, compound selected from the class consist- 1g of lignin sulionic acid andformaldehyde condensation products thereof, thequantity of dichromate used being not more.than'20% based'on the'weight' of'the solids in the'li'gnin compound.
- the step which comprises subjecting the leather to the action of an aqueous solution of a chromiate produced by reacting awater-soluble dichromate with lignin sulfonic acid, the quantity of di- I chromate used being not more than 20% based' on the weight of the solids in the lignin compound.
- the step which comprises subjecting the leather to the action-of an aqueous. solution of a chromiate'produced by reacting a water-soluble dichromate with lignin sulfonic acid, the. quantity of dichromate used being within the range of 1 to 14 based on the weight of the solids in'the lignin compound.
- a novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with a compound selected from the class consisting of lignin sulfonic acid and formaldehyde condensation products thereof, the quantity of dichromate used being not more than 20% based on the weight of the solids in the lignin compound, and subsequently completing the tannage of the leather by subjecting the same to a conventional vegetable tanning liquor.
- a novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with lignin sulfonic acid, the quantity of dichromate used being not more than 20% based on the weight of the solids in the lignin compound, and subsequently completing the tannage of the leather by subjecting the same to a conventional vegetable tanning liquor.
- a novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with lignin sulfonic acid, the quantity of dichromate used being within the range of 12% to 14% based ontheweight of the solids in the lignin compound, and subsequently completing the 13 14 tannage of the leather by subjecting the same to TENT a conventional vegetable tanning liquor.
- the following references are of record in the file of this patent:
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Description
' into the tanners business.
Patented Mar. 2, 1948 UNITED STATES PATENT OFFICE PROCESS OF TANNING WITH CHROMIATES OF LIGNIN SULFONIC ACIDS tion of New Jersey No Drawing. Original application November 21,
1941, Serial No. 4119,94 1. Divided and this application August 2, 1945, Serial No. 608,607
6 Claims. (CL. 894.26)
1 This invention relates in general to the tanning of leather and, more particularly, to new synthetic tanning agents and to an improved process of tanning leather.
which he would have to have to produce the same amount of leather if the tanning could be accomplished by some shorter and simpler method. Because of these and other inherent disadvan- At the present time leather is, in the majority 15 tages of the aforementioned procedure, the manof cases, tanned by either a vegetable tanning process or a chrome tanning process depending upon the type of leather to be produced.
The vegetable tanning process is used principally in the production of heavy leathers such as soleleather. As the rate of diffusion of vegetable tannin into skin is very slow and, consequently, a long time is required to completely tan heavy leathers with the vegetable tannins, many attempts have been made to speed up this process. One method that has been proposed involves the use of concentrated tanning liquors. However, if hide is put directly into concentrated tanning liquors the rate of combination of the tannin with the skin protein is very likely to be abnormally great compared to the rate of diffusion of the tannin into the interior of the skin; consequently, the outer layers of the hide are drawn or contracted to a greater extent than the inner layers whereby distortion of the outer layers with respect to the inner layers is efifected thus greatly detracting from the appearance and value of the leather.
In order to overcome such difficulties, tanners have found it necessary to adopt a stepwise process when tanning with vegetable tannins. By such a process they treat the skins first with a tan liquor which has already been used to tan a large number of skins and in which, consequently, the ratio of nontannin to tannin is very great. At regular intervals the hides are moved into stronger and freshertanning liquors until they are completely tanned. In some cases, such as in the tanning of sole leather, months are required to complete the process. Naturally, such a long drawn out procedure has many disadvantages. Not only must the tanner have alarge amount of capital tied up in skins which are in the process of being tanned but he is also forced to purchase the skins many months before he will be able to sell them as finished leather. Thus, with the varying market conditions, a great amount of uncertainty and speculation enters Also, in order to maintain a certain output of leather, he must maintain many times the amount of equipment ufacturers net profits are much less and the "cost of the finished leather to the consumer much greater than if a more efiicient process were available for producing first-class vegetable tanned l leather.
The volume of the collagen fibers in the skin increases as more tannin combines there-with and in the manufacture of leather where great solidity is required such as, for example, in sole leather, it is not sufficient merely to convert all of the collagen into leather but, in order to get the maximum fullness and solidity, the hides, after all of the collagen has been converted to leather, are treated with very concentrated tanning liquors so that the 'maximum amount of tannin will be fixed. Thus in such cases the process is even more cumbersome and costly than that as set out hereinabove.
Chrome tanning processes take much less time 26 than vegetable tanning processes and at the present time most of the worlds supply of light leathers is tanned by means of chromium salts. However, in the case of heavy leathers, chrome tannage will not produce the.degree of plump- 30 ness and fullness which the trade demands. In
chrome tanned leathers the individual fibers are usually thin as in dried, raw skin but in vegetable tanned leathers the fibers are much larger and in most cases they almost completely fill the interfibrillary spaces, thus giving a very desirable possessing a much higher temperature of gelatinization than can be obtained in leather through vegetable tanning. The term temperature of gelatinization is used herein to connote that temperature at which the tanned leather shrinks or shrivels when subjected to elevated temperatures. The temperature of gelatinization is a relative measure of the reaction of the tanning agent upon the skin protein causing the latter to withstand or tolerate various degrees of temperature without harm. Leather properly tanned with chromium salts can usually be kept in boiling water for 5 minutes or longer without showing any signs of curling. In other words, the leather has a temperature of gelatinization of 100 C. or higher. However, in the case of vegetable tanned leathers, it is very difiicult to obtain a temperature of gelatinization of much over 84 C. to 86 C. and in many cases the resulting value is below 84 C.
Attempts have been made to combine chrome tannage with vegetable tannage. In such cases the leather is first treated with chrome tannin liquors and then given a surface tannage with vegetable tanning liquors. In some cases and for some purposes leather which has been '50 treated is tolerably satisfactory but in many 'cases and I for many purposes it is by no means as satisfactory as straight vegetable tanned leather.
In view of the aforementioned and other various limitations and disadvantages of both chrome and vegetable tanning and combinations thereof, much work has been done in attempting to develop new and improved tanning agents and processes ior using the same. One of the pioneers in this field was Stiasny who presented to the world a new class of materials which he called syntans. He produced what apparently were condensation products by mixing and heatin phenol sulfonic acids with formaldehyde in an acid solution. He obtained water-soluble products which he claimed possessed marked tanning properties. However, the syntans produced by Stiasny, and similar products produced by other investigators, have had no filling or plumping properties and when used for tanning give an undesirable thin and empty leather. Moreover, leather produced by the use of such syntans has exhibited a very poor temperature of gelatinization value usually running in the order of about 60 C. to 70 C. as compared to about 80 C. to 86 C. for vegetable tanned leather and 100 C. or over for chrome tanned leather.
To increase the temperature of gelatinization of syntan leather, various investigators have suggested adding chromium salts to the syntans. In some cases chromic salts have been added and in some cases chromate compounds but when the chromate salts such as sodium dichromate are added they invariably reduced to the chromic state with the concurrent oxidation of the syntan, thus producing quinone groups on the arcmatic nuclei and converting the methylenic linkages of the condensation products to carbonyl groups. In all cases the chromium is apparently present as a positively charged ion, as evidenced by the fact that it may be precipitated with excess strong alkali.
The presence of chromium in the form of a positively charged ion along with carbonyl and ketone groups apparently tends to cause a shrinkage of the surface of the leather which is, of course, detrimental to the leather and depreciates the value thereof. It is not definitely known what is responsible for this; however, there is a possible explanation for such a result. It is to be understood that the explanation which we ad- Vance herein is a theoretical one, but it does seem quite plausible. As is well known, skin consists principally of protein material which in turn is made up of alpha-amino acids. The alpha-amino acids may be designated by the general formula 4 It is known that the hydrogen of the carboxyl group tends to shift over to the, amino group, leaving the carboxyl group with a negative charge and giving the amino group a positive charge, whereby the general formula would then be H R-(l-C o 0- As chromium is usually present in tan liquors in the form of a positively charged ion, it apparently combines with the negatively charged carboxyl group. As chromium does form a very stable compound with leather, it seems very likely that it has'chemically combined with the protein in some such manner as We have set out. In vegetable tanning liquors, however, the active tanning agents-according to the Procter-Wilson theory, apparently are negatively charged and thus combine with the positively charged amino groups of the skin protein. It is also known that vegetable tanning agents contain numerous aldehyde and ketone groups and, therefore, it is also possible that a chemical combination may be effected between the amino groups of the protein and the aldehyde and carbonyl groups of the vegetable tanning agents in some manner such as, for example,
H =c=o HQN =o In any case, it doesseem apparent that the vegetable tannins combine in some manner with the amino groups of the skin, whereas the chromium in chrome tanning agents probably combines with the carboxyl groups of the skin.
In synthetic tanning agents which have been prepared as noted hereinabove by subjecting sulfonated condensation products of phenolic aromatic compounds to oxidation with hexavalent chromium, there are, as already mentioned, both quinone and carbonyl groups, which may combine with the amino groups of the hide, and positively charged chromium in the trivalent state, which apparently combines with the .carboxyl groups of the hide. Since such is the case it seems possible that this two-fold action tends'to draw the different constituent groups of the skin more closely together thus causing undesirable shriveling and shrinking of the leather. However, whether our theory is correct or not, it is known that'the aforesaid synthetic tanning agents have not functioned satisfactorily in leather tanning processes. The use of the syntan brings about the undesirable result of shrinking the leather.
Since leather having a relatively high temperature of gelatinization can be produced and such a leather is highly desirable, there is a great demand for a tanning agent which may be used to treat leather so that the finished leather will not only have the high temperature of gelatinization of chrome tanned leather but also the exccllent fullness and solidity of vegetable tanned leather without having the undesired qualities of leather tanned by either method or by any of the various hitherto known synthetic tanning agents.
There is also a great demand for a process whereby the time required for the tanning of leather by vegetable tanning processes may be materially decreased. As aforementioned, in most cases from two to three months are required to complete the usual vegetable tanning of heavy leathers, whereby the processing costs remain exceedingly high.
It .is the object of this invention to obviate the foregoing and other disadvantages inherent in the tanning of leather.
It is also the object of this invention to provide new and improved synthetic tanning agents.
A further object of the invention is to provide improved synthetic tanning agents which will produce leather which is plump and soft and which has a desirable color and a high temperature of gelatinization. v
Another object of the invention is to provide synthetic tanning agents which may be used to pretan leather and which when so used will materially lessen the time required to thereafter thoroughly vegetable tan said leather.
An additional object of the invention is to provide an improved process of tanning leather whereby the time required is materially decreased.
Other objects of the invention will in part be obvious and will in part appear hereinafter.
It has now been found that the foregoing and other objects of the invention may be accomplished by treating a sulfonated lignin compound with a compound containing hexavalent chromium in such a manner that the chromium, or the major part thereof, will be reduced to trivalent chromium, but so regulating the conditions and quantities of materials that instead of chromium being present in the finished product in the form of a positively charged ion, it will be present as a negatively charged complex ion; and by using tanning agents so produced in a manner as set out hereinafter.
' According to Werners coordination theory as set out in his book Neure Anschauungen auf dem Cebiete der Anorganischen Chemie, certain atoms tend to draw to themselves, in the form of surrounding shells and by forces other than primary valence, a number of other atoms or coordinated groups. The central atom with its coordinated groups constitutes a nucleus outside of which are located the atoms or radicals which are held to the rest .of the molecule by primary valence forces. The coordination number of an element indicates the number of groups which an atom can hold in this surrounding shell. Chromium happens to be one of the metals whose atoms have this power to combine with otheratoms not only by means of their recognized primary valence forces but also by means of these so-called auxiliary valencies: The majority of metals, including chromium, have a coordination number of six.
This property of certain elements to form such complex ions containing coordinately bound atoms or groups may be illustrated by structural formulae of three different forms of chromic chloride. The alpha form of chromic chloride is a violet salt of the formula CI'C13.6H2O*. All of its chlorine atoms are precipitated from solution by the addition of silver nitrate and, according to Werners theory, its structural formula is:
silver ions.
The beta form of chromic chloride is a green salt of the formula CrClafiHaO. Only twothirds of its chlorine is precipitated from solution by silver nitrate which indicates that only two of the chlorine atoms are bound to the chromium nucleus by primary valence'forces and that the third is now contained within the nucleus. Thus the formula would be:
When the one chloride ion penetrates into the nucleus it displaces one of the water molecules and as the chloride ion is negatively charged it neutralizes one of the three positive charges on the nucleus. When it does this, the chloride ion ceases to be an ion any longer but now forms part of the complex which constitutes the nucleus, and it is incapable of being precipitated by silver ion.
In the gamma form of chromic chloride, two chloride ions have penetrated into the nucleus, thus displacing two of the coordinately bound water molecules to give the formula CrCl3.4HzO which may be depicted structurally as follows:
H 0 E20 H20 01] 01 H20 01 The two chloride ions have neutralized two of the three positive charges on the nucleus and thus ceased to be ions any longer and have become a part of the nucleus. The nucleus now has only one positive charge, and only one chloride ion is left capable of precipitation by silver nitrate.
By suitably varying the conditions, it is possible to replace all of the coordinately bound water molecules with chloride ions and thus obtain a nucleus having three negative charges. Thus, for example, it is possible to obtain a chromium compound such as sodium hexachlorochromiate whose structural formula would be:
Thus the chromium is now present in a negatively charged complex ion and all of the chlorine atoms are attached to the central chromium atom by nonionized links.
The chlorides of chromium have been used here merely to illustrate Werners theory. Chloride ions are not the only ions that may so penetrate into the nucleus; a great many other atoms or radicals will also penetrate into the nucleus and become bound by nonionized links. In fact, even molecules may do this as we have already seen in the case of the hydrated chromic chlorides where molecules of water are contained in the nucleus. When charged ions or radicals penetrate into the nucleus, they either increase the positive charge or decrease the negative charge, .or decrease the positive charge or increase the negative charge of the nucleus depending upon whether the nucleus is originally positively or negatively charged and whether the ion or radical penetrating into the nucleus is positively or negatively charged, respectively,
We have found that by treating sulfonated lignin compounds with hexavalent chromium in such a manner that the sulfonated compound will be partially oxidized, and the hexavalent chromium reduced-to trivalent chromium, .and
from 60 to 90 days by the ordinary known vegetable tanning methods. In addition to the shorter length of time required for the tanning and the leather having all the desirable qualities of the usual vegetable tanned leather, the leather also possesses many of the highly desirable qualities of chrome tanned leather, e. g., a high temperature of gelatinization.
In preparing the synthetic tanning agents of our invention, various sulfonated lignin compounds may be used; thus the lignin sulfonic acids themselves or their alkali metal salts may be,
treated with hexavalent chromium compounds in the production of the tanning agents of the invention. Also, the lignin sulfonic acids or the salts thereof may be reacted with formaldehyde, much the same as aromatic compounds are reacted with formaldehyde for the purpose of forming condensation products, and the resulting products then treated with hexavalent chromiumcontaining compounds, if so desired.
Any suitable hexavalent chromium-containing compound may be usedto treat the ,sulfonated lignin compounds although, of course, the more convenient forms such as sodium :dichromate and potassium dichromate are highly preferred. In order to produce the synthetic tanning agents or" our invention, it is very important thatthe:con-- ditions under which theyare prepared lee-carefullycontrolled and thatv the proper proportions of materials be used.
We are aware of German Patent No. 664,986 and its disclosure dealing with the treatment of sulfite cellulose waste liquors with chromate or bichromate in such a manner that non-tanning fillers in the sulfite cellulose Waste liquors serve to convert the hexavalent chromium to trivalent chromium with concurrent oxidation of the nontanning fillers. In the process disclosed inthis patent, the sulfite liquors are used justasthey are obtained from the cellulose boilofi, rather than in a somewhat concentrated form. .Such waste liquors contain only a small percentage of total solids. In regard to theactual content of total solids of such liquors, it is stated in The Manufacture of Pulp and Paper, vol. 3,.3rd edition, section 95, that the solids represent only 11-130 12 per cent of the totalliquor. Therefore, in the single example which is given in the patent, the patentees have used approximately three parts of sodiumbichroinate for every two parts of solids in the waste sulfite. liquor. Such an amount of chrontate is entirely too much so produce the products which sweobtain loy our invention. The patentees say that their-final product is completely free of chromate ionand has exchanged its original brown color for green of the trivalent chromium, which indicates that the. chromium is .present as the posi-tiaely charged trivalent ion. Solutionsof our products .are usually of a reddish brown color.
8 W e prepared products according tothe process set out in the one exampl given in the German patent and found that the chromium was in fact presentas the positively charged ion since when an excess of caustic alkali was added to solutions of the products, a precipitate of chromium hydroxide'was obtained. When an excess of caustic alkali is added. to solutions of the products produced from the solids in waste sulfite liquor according to our invention, no precipitate of chromium hydroxide is obtained.
We have found that in order to obtain the desired chromiate ions, much less dichromate must be used than is used in the aforesaid German patent. In determining the amount of dichromate to use in treating the solids obtained from waste sulflte liquors, it has been found to be more convenient to calculate the amounts on a percentage basis rather than to attempt to use a mol basis. In order to obtain the desired products, we have found it best to use not over about 20% of sodium dichromate on the basis of the total solids in the waste sulfite liquors, and we prefer to use about 12% to 14% of dichrornate based on the total solids in the liquors. However, even smaller amounts of dichromate may be used, if desired.
Before treating the waste sulfite liquors with the dichromate, they are acidified with a suitable mineral acid, sulfuric acid being preferred, preferably using from 30% to 35% or more of acid on the basis of the total solids in the waste liquors, although amounts as low as 20% may be used. When carrying out the dichromate treatment, it is preferred that the waste sulfite liquors contain 59% or more water. The upper limit of the amount of water in the sulfite liquors will depend I of course on the concentration desired in the final product. The waste sulfite liquor solids used in producing the products of our invention may be obtained in the dried form, if desired, but in such case it will be necessary to add water to the dried solids before treating them with the dichromate.
In neutralizing the excess sulfuric acid, care must be taken to add the alkali slowly and with stirring in order to prevent the formation of lumpy particles in the mass. It is preferred to se from a 15% to a 30% NaOl-I solution to neutralize the excess acid, although other bases may be used if so desired. Enough alkali is added so that a 2% aqueous solution of the end product will have a pH between about 3 and 6.
The products of our invention may be used in the tanning of leather just as other tanning agents are used. They are particularly applicable, however, to the pretanning of heavy leather such as sole leather. Leather pretreated in this manner may then be vegetable tanned in from 10 to 12 days Whereas, ordinarily, several months would be required to give the heavy leathers a complete vegetable tannage. To obtain an optimum penetration of the syntans into the hides, the pH of the tanning liquor should preferably be between about 4 and about 5. Also, it is preferred that the concentration of the tanning liquor, when the leather is tanned in drums, be such that it contains at least 6% of syntan solids. The presence of neutral mineral salts, such as sodium chloride, sodium sulfate, potassium sulfate, etc, will also assist the penetration of the syntans into the hides. In the case of sodium chloride a concentration of 0.5% (based on the Weight'of the tanning liquor solution) has given very good results; however, even smaller amounts will materially aidthepenetration of the syntans.
The pH of the tanning liquor should not be much less than 3, nor much greater than 5.
Because of the availability and relative inexpensiveness of waste sulfite liquors, our products produced by treating waste sulfite liquors form the preferred embodiment of our invention. Either the waste sulfite liquors as such or the commercially available concentrated liquors containing about 50% water may be used. Also, if desired, the dried solids of the liquors may be used, in which case they are dissolved in water before being used. It is immaterial whether the lignin sulfonic acids in the liquors are present in the free acid form or as alkali metal salts as either form may be employed in accordance with our invention.
For a fuller understanding of the nature and.
objects of the invention, reference should be had to the following examples which are given merely to further illustrate the invention and are not to be construced in a limiting sense, all parts given being by weight:
' Example I Example II 50 parts of dried solids obtained from waste sulfite liquors were mixed with 400 parts of water and 25 parts of sulfuric acid and treated much the same as the waste sulfite liquors in Example I with 9 parts of sodium'dichromate in a 50% solution. The product was neutralized with soda and adjusted to the desired pH.
10 parts by weight on the total solids basis ofthis product were added to 100 parts of water and the resulting tanning liquor used to tan 100 parts of pickled kid stock b drumming at room temperature for six days. The leather was then removed, washed, fat-liquored and dried. A very good quality leather having a temperature of gelatinization of over 100 C. was obtained.
Example III A tanning agent was prepared from dried solids obtained from waste sulfite liquors as in Example II except that 20 parts of formalin (37% formaldehyde) were added to the waste sulfite liquors and the mixture was allowed to stand overnight before the treatment with dichromate.
Pickled kid skin was tanned with the resulting product as in Example II and equally good results were obtained.
Example IV 400 parts of concentrated waste sulfide liquors containing about 50% water were acidified with 60 parts of sulfuric acid and then treated with 49 parts of'a 50% solution of Na2Cr2Om2H2O. The
dichromate was added at about room temperature and the mixture then warmed to about 60 C. for one hour, after which it was neutralized with 30 B. sodium hydroxide. Leather tanned with this product had a firm feel, tight grain, was me- Example V 40 lbs. of one of the synthetic tanning agents of the invention were made up to 17.5 gallons with water and adjusted to the proper pH. The re-" sulting tanning liquor and 145 lbs. of hides were placed in a drum and run for six hours. The wheel was then stopped for two hours and then turned on for one-half hour every two hours for twenty-four hours. (Constant running creates too much heat) hides were vegetable tanned in the usual manner. Much less time was required to completely vegetable tan the leather than in the case of hides not pretanned with one of the synthetic tanning agents of the invention.
Example VI Excellent leather may be produced by the following procedure in which the leather is first pretanned with one of our synthetic tanning agents and then given a vegetable tanning. Much less time is required to complete the process than with the usual vegetable tanning methods.
Use a slow running drum, about six to eight R. P. M. Place in this drum a short liquor consisting of one pound of solution for each pound of bated stock. This solution should be so made up that it contains 10% of syntan solids based on bated stock weight. The stool-1 should be run in this solution for 24 hours using a procedure such that the mill is run thirty minutes each two and one-half hour period, after which the solution should be drained from the mill. Next use a long vegetable tan liquor made up of a tail rocker liquor and run intermittently for 24 hours; then run tail liquor to sewer.
through in a short vegetable tan liquor having an barometer strength, using for this solution a blend of tan materials similar to that used in layaways or extract wheels.
the hides can be wrung and are then ready for the usual extracting, tempering, bleaching, loading and finishing procedure.
From the above examples and description, it can readily be seen that we have produced novel synthetic tanning agents. These syntans apparently contain chromium in the form of a negatively charged ion or chromiate. They apparently react with the skin collagen to form leather in.
much the same way as vegetable tanning agents. Not only do they have the desirable features of vegetable tanning agents but also those of chrome tanning agents and thus they are well adapted to tanning various types of leather. In addition, they are excellent pretanning agents and heavy leather which has been pretanned with them may be given a complete vegetable tannage in from ten to twelve days, whereas several months would ordinarily be required for usual vegetable tanning.
The extact chemical structure of the tanning agents or the exact mechanism by,which they are formed has not as yet been definitely determined. However, we believe that negatively charged constituent groups or possibly a whole molecule of sulfonated material bearing a negative charge penetrates into the chromium nucleus thus giving it a negative charge as a result of excess alkali is added to the product. However,-
it is possible that the negative charge may not be After this pretanning, the;
The semitanned hides are then run until struck This run should be intermittent as in the previous steps, after which due 1" entirely "to the sulfonated aromatic." com'-' pounds or the condensation products thereof since the reaction is carried out'in the presence of a mineral acid, preferably-sulfuric acid, and acidic radicalslmay thuspenetrate into the chromium nucleus. andcontribute to producing the negative charge thereon. Furthermore, the chargeonthe nucleus. may vary from. a minus one to a minus three since. one. ortwo molecules of water maybe withinlthenucleus- Thusv when thereaction is carriedout in thepresenceof sulfuric acid and a monovalent basesuch as sodium. hydroxide is used toneutralize. the reactionmass, the syntans have the. following generalv formula:
wherein Cr stands for trivalent chromium, L.SO3 represents lignin sulfonate or a formaldehyde condensationproduct thereof, m represents. a whole number of through 2, n represents a whole number of 1 through 3, q stands for a whole number oi 0 through 2,1: represents a whole number of '1 through 6,'and X represents a. positive monovalent salt-forming element or group. A covalencyoffi for the chromium atom will obviously. call for-the followingalgebraic relations be-. tween m,,.p, q, and n:
Whenever'p is more than 1, LSO; may represent both lignin sulfonates' and formaldehyde condensati'on products thereof. t will be noticed that inevery case the complex ion has a negative charge of atleast one, and that there is always at least one L503 group in each complex ion. From an inspection of the general formula, it will beseen that there may be either one or two S04 groups in" the complex ion or there may be none at all; likewise with the water molecules. Of course, if some mineral acid otherthan sulfuric acid, e. g., hydrochloric acid,is used in the process',the S04 groups in the general formula may be replaced by other acidicgroups or ions, e. g., chloride ions. Since, however, wastesulflte liquors contain sodium sulfate, there maybe sulfate groups in' the complex chromiate ion even whensulfuric acid is not used in the reaction. If "lignin'sulfonate, part of which has been condensed'with formaldehyde, is-reacted according to'the'process of our invention with sodium dichromate'in'the presence-of sulfuric acid and the reaction mass neutralized with a sodium alkaline agent suchassodium hydroxide, synthetic tanning agents'maybeobtained having a formula such asone of the following:
I (formaldehyde condensation productzoi lignin sulionate) .ZNa
(lignin sulfonatch "IE (formaldehyde condensation j product of lignin SillfOflBtG); .3Na+
Oi'course there aremany variations of the general 'formula'given above which may be formed.
Largeand. complex molecules may thus be built up and give. the syntans i the. filling properties which are desired. It *is-also-known that undercertain conditions two or more chromium nuclei? containing coordinately'bound atoms or molecules may unite and thus formstill larger compounds.
. This is known as olification and it is very-possible that such may be taking, place in the iorma tion of our tanning agents and may partly be the reason for their desirable'filling properties.
Since certain changes incarrying out the above process and certain modifications in the composi tion which embody the invention may be madewithout departing from its scope, it is intended that all-matter containedin the above. description shall be interpreted: asyillustrative and not'ina limiting sense.
This application is a division of our application Serial No. 419,944, filed November 21, 1941, now Patent No. 2,401,373, dated June 4, 1946.
Having described our'inventi-on, what we claim as new and desire to secureby Letters Patent is:
1.v In the process of tanning leather, the step which comprises subjecting the leather tothe action of an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with a, compound selected from the class consist- 1g of lignin sulionic acid andformaldehyde condensation products thereof, thequantity of dichromate used being not more.than'20% based'on the'weight' of'the solids in the'li'gnin compound.
2.In theprocess of tanning leather, the step which comprises subjecting the leather to the action of an aqueous solution of a chromiate produced by reacting awater-soluble dichromate with lignin sulfonic acid, the quantity of di- I chromate used being not more than 20% based' on the weight of the solids in the lignin compound.
3. In the process of tanning leather, the step which comprises subjecting the leather to the action-of an aqueous. solution of a chromiate'produced by reacting a water-soluble dichromate with lignin sulfonic acid, the. quantity of dichromate used being within the range of 1 to 14 based on the weight of the solids in'the lignin compound.
4. A novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with a compound selected from the class consisting of lignin sulfonic acid and formaldehyde condensation products thereof, the quantity of dichromate used being not more than 20% based on the weight of the solids in the lignin compound, and subsequently completing the tannage of the leather by subjecting the same to a conventional vegetable tanning liquor.
5. A novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with lignin sulfonic acid, the quantity of dichromate used being not more than 20% based on the weight of the solids in the lignin compound, and subsequently completing the tannage of the leather by subjecting the same to a conventional vegetable tanning liquor.
6. A novel process of tanning leather which comprises pretanning the leather by contacting the same with an aqueous solution of a chromiate produced by reacting a water-soluble dichromate with lignin sulfonic acid, the quantity of dichromate used being within the range of 12% to 14% based ontheweight of the solids in the lignin compound, and subsequently completing the 13 14 tannage of the leather by subjecting the same to TENT a conventional vegetable tanning liquor. STATES PA 8 EDWIN A. ROBINSON. Number Name D t RALPH c 1,114,120 Coughlin Oct. 20, 1914 1,553,220 Cross Sept. 8, 1925 REFERENCES CITED 1,764,601 Baker June 17, 1930 The following references are of record in the file of this patent:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US608607A US2437044A (en) | 1941-11-21 | 1945-08-02 | Process of tanning with chromiates of lignin sulfonic acids |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US419944A US2401373A (en) | 1941-11-21 | 1941-11-21 | Tanning of leather |
| US608607A US2437044A (en) | 1941-11-21 | 1945-08-02 | Process of tanning with chromiates of lignin sulfonic acids |
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| Publication Number | Publication Date |
|---|---|
| US2437044A true US2437044A (en) | 1948-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US608607A Expired - Lifetime US2437044A (en) | 1941-11-21 | 1945-08-02 | Process of tanning with chromiates of lignin sulfonic acids |
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| US (1) | US2437044A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2995415A (en) * | 1960-05-04 | 1961-08-08 | Diamond Alkali Co | Tanning with lignin sulfonic acid-chromium compound reaction product |
| US3039841A (en) * | 1960-05-27 | 1962-06-19 | Diamond Alkali Co | Tanning composition comprising lignin sulfonic acid-chromium compound reaction product |
| US3081142A (en) * | 1960-03-12 | 1963-03-12 | Mezei Ernesto | Vegetable one-bath pretanning process |
| US3102772A (en) * | 1956-03-30 | 1963-09-03 | Du Pont | Process of after-tanning with chromium werner type complex |
| US3212996A (en) * | 1960-01-05 | 1965-10-19 | Georgia Pacific Corp | Process for enzymatically modifying organic tanning agents and products thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1114120A (en) * | 1914-02-21 | 1914-10-20 | Frederic H Kennard | Bleached waste sulfite liquor and process of preparing same. |
| US1553220A (en) * | 1923-03-09 | 1925-09-08 | Cross Charles Frederick | Manufacture of new lignone derivatives |
| US1764601A (en) * | 1923-05-26 | 1930-06-17 | W E B Baker | Product and process of making the same from sulphite waste liquors |
-
1945
- 1945-08-02 US US608607A patent/US2437044A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1114120A (en) * | 1914-02-21 | 1914-10-20 | Frederic H Kennard | Bleached waste sulfite liquor and process of preparing same. |
| US1553220A (en) * | 1923-03-09 | 1925-09-08 | Cross Charles Frederick | Manufacture of new lignone derivatives |
| US1764601A (en) * | 1923-05-26 | 1930-06-17 | W E B Baker | Product and process of making the same from sulphite waste liquors |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3102772A (en) * | 1956-03-30 | 1963-09-03 | Du Pont | Process of after-tanning with chromium werner type complex |
| US3212996A (en) * | 1960-01-05 | 1965-10-19 | Georgia Pacific Corp | Process for enzymatically modifying organic tanning agents and products thereof |
| US3081142A (en) * | 1960-03-12 | 1963-03-12 | Mezei Ernesto | Vegetable one-bath pretanning process |
| US2995415A (en) * | 1960-05-04 | 1961-08-08 | Diamond Alkali Co | Tanning with lignin sulfonic acid-chromium compound reaction product |
| US3039841A (en) * | 1960-05-27 | 1962-06-19 | Diamond Alkali Co | Tanning composition comprising lignin sulfonic acid-chromium compound reaction product |
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