[go: up one dir, main page]

US2497117A - Method of surface-bonding fibrous batts - Google Patents

Method of surface-bonding fibrous batts Download PDF

Info

Publication number
US2497117A
US2497117A US642996A US64299646A US2497117A US 2497117 A US2497117 A US 2497117A US 642996 A US642996 A US 642996A US 64299646 A US64299646 A US 64299646A US 2497117 A US2497117 A US 2497117A
Authority
US
United States
Prior art keywords
batting
staple fibers
fibers
coalesced
basis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US642996A
Inventor
Dreyfus Camille
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US642996A priority Critical patent/US2497117A/en
Priority to GB33264/46A priority patent/GB618178A/en
Priority to GB21680/47A priority patent/GB608753A/en
Application granted granted Critical
Publication of US2497117A publication Critical patent/US2497117A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/75Processes of uniting two or more fibers

Definitions

  • plastic staple fibers in the form of a firm, easilyhandled and coherent web.
  • Another object of this invention is the production of staple fiber batting materials in a rapid, continuous and economical manner.
  • Batting materials of staple fibers worked up to the form of a continuous web make excellent insulation. In relatively substantial thicknesses, they may be employed as structural insulation and in a much thinner form jgl'lg gi ipterlining materials for various types of garments, ,
  • One diificulty inherent in the use of said fibrous batting materials is that their fibrous nature does not make for a sufiiciently coherent structure to prevent the batting materials from shredding or separating, thus causing their continuity to be lost when handled.
  • the batting materials may be reinforced so that a more stable, coherent structure is obtained.
  • thermoplastic staple fibers form all or part of the batting material
  • the latter may be subjected to some form of heat treatment to produce the coalescence of at least a portion of the thermoplastic staple fibers, thereby rendering the structure of the batting material so treated more coherent.
  • a relatively high temperature is usually necessary, however, to produce a satisfactory degree of melting or softening.
  • the temperature necessary to cause a reasonably rapid coalescence of the fibers is usually about 250 C., or more.
  • any standard carding machine having a standard batting attachment in combination therewith may be employed any standard carding machine having a standard batting attachment in combination therewith, as is well known in the art.
  • the batting attachment may comprise a carrier apron on to which the webs from the carding machine; are placed in surficient depth to produce a batting material of the desired thickness.
  • the batting material thus formed is then carried through compression rollers, sprayed with the desired quantity of water and heat is then applied to cause the thermoplastic staple fibers contained therein to undergo the desired degree of coalescence.
  • the amount of water placed on the batting material may vary,'but I have found that from x 25 to 150%, based on the weight of the staple fibers, of water placed on the batting material yields satisfactory results. Optimum results are achieved, however, when the quantity of water on the batting material amounts to about by Weight.
  • the water placed on the batting material is applied on the surfaces thereof in the form of a finely atomized spray which may be produced by forcing water under pressure through a series of suitable nozzles placed above and below the batting so that the water is applied uniformly thereto.
  • the water may be satisfactorily atomized employing air pressures between 5 to 20 pounds per square inch and water pressures of about up to 5 pounds per square inch.
  • the heating means employed comprises a pair of calender rolls heated to a temperature of from to C.
  • watered batting material is passed between said rolls at a rate of from 10 to 20 feet per minute, although higher or lower speeds 'ay be employed.
  • calender rolls are adjusted" steam, gas heat or electrical resistance coils, with proper thermostatic controls being employed to avoid any overheating of the rolls.
  • the continuous finished batting material with the surfaces thereof coalesced to yield a strong unitary structure may then be cut in any desired manner into suitable lengths or suitable shapes for any desired purpose. Where a continuous batting material is desired the cuttin operation may be eliminated.
  • thermoplastic fibers employed preferably may comprise any organic derivative of cellulose as, for example, cellulose esters such as cellulose acetate, cellulose propionate and cellulose butyrate, mixed esters such as cellulose acetate-propionate and cellulose acetate-butyrate, and cellulose ethers such as ethyl cellulose and benzyl cellulose
  • fibers of other thermoplastic materials may also be employed.
  • thermoplastic materials are synthetic linear polyamide condensation products, polymeric vinyl halides such as polyvinyl chloride or copolymers of vinyl chloride and. vinyl acetate, polymerized vinylidene chloride, polymerized methacrylic acid esters such as polymerized methyl methacrylate and the like.
  • Fibers of other materials which are not thermoplastic may also be mixed with the thermoplastic materials and examples of such non-thermoplastic materials are cotton, silk, wool, regenerated cellulose, jute, hemp, asbestos fibers and like materials.
  • Example Cellulose acetate staple fiber of about 3 denier per filament is put through a standard carding machine and formed into a batting 40 inches wide, weighing about 4 ounces per running yard.
  • the batting is sprayed with water on both surfaces simultaneously, employing suitably placed atomizers, the amount of water applied being about 100% by weight of the batting.
  • the wetted batting is then passed through calender rolls heated to a temperature of 160 0., the rolls being adjusted so that there is a clearance of about 0.3 inch therebetween.
  • the wetted batting is passed through the calender rollers at a speed of about 15 feet per minute.
  • the action of the heated rolls at this low temperature produces an excellent degree of surface coalescence.
  • the batting produced has a firm coherent and unitary structure which is strongly resistant to shredding or separating when handled.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose,
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to. 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced andmatted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying 25 to 150% by weight of water to the surfaces.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 0. whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
  • Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary 'structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portionof which fibers have a basis of an organic derivative of cellulose, app ying 25 to 150% by weight'of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure, of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Description

Patented Feb. 14, 1950 METHOD OF SURFACE-BONDING FIBROUS BATTS Camille Dreyfus, New York, N. Y.
No Drawing. Application January 23, 1946,
Serial No. 642,996
12 Claims. (Cl. 154-101) plastic staple fibers, in the form of a firm, easilyhandled and coherent web. Another object of this invention is the production of staple fiber batting materials in a rapid, continuous and economical manner.
Other objects of this invention will appear from the following detailed description.
Batting materials of staple fibers worked up to the form of a continuous web make excellent insulation. In relatively substantial thicknesses, they may be employed as structural insulation and in a much thinner form jgl'lg gi ipterlining materials for various types of garments, ,One diificulty inherent in the use of said fibrous batting materials is that their fibrous nature does not make for a sufiiciently coherent structure to prevent the batting materials from shredding or separating, thus causing their continuity to be lost when handled. By suitable stitching, the batting materials may be reinforced so that a more stable, coherent structure is obtained.
, Alternatively, where thermoplastic staple fibers form all or part of the batting material, the latter may be subjected to some form of heat treatment to produce the coalescence of at least a portion of the thermoplastic staple fibers, thereby rendering the structure of the batting material so treated more coherent. A relatively high temperature is usually necessary, however, to produce a satisfactory degree of melting or softening. In the case of thermoplastic fibers, and particularly thos having a basis of cellulose acetate or other organic derivative of cellulose. for example, the temperature necessary to cause a reasonably rapid coalescence of the fibers is usually about 250 C., or more.
I have now found that heat treatments de-' signed to yield a more coherent structure in batting materials made of or containing staple fibers having a basis of a thermoplastic material by the coalescence of at least a portion of the thermoplastic staple fibers contained therein may be effected at considerably lower temperatures. In accordance with my novel process this advantageous result may be obtained if water, in the form of a finely divided spray, is applied to said I thermoplastic staple fiber batting materials and the so-wetted fibers then subjected to the desired heat treatment as, for example, by passing the same between heated calender rolls. Thus, with the aid of water alone, the use of expensive organic plasticizing agents is eliminated and an excellent degree of coalescence is obtained at lower temperatures.
For the preparation of the batting materials of staple fibers there may be employed any standard carding machine having a standard batting attachment in combination therewith, as is well known in the art. The batting attachment may comprise a carrier apron on to which the webs from the carding machine; are placed in surficient depth to produce a batting material of the desired thickness. The batting material thus formed is then carried through compression rollers, sprayed with the desired quantity of water and heat is then applied to cause the thermoplastic staple fibers contained therein to undergo the desired degree of coalescence.
The amount of water placed on the batting material may vary,'but I have found that from x 25 to 150%, based on the weight of the staple fibers, of water placed on the batting material yields satisfactory results. Optimum results are achieved, however, when the quantity of water on the batting material amounts to about by Weight. Preferably, the water placed on the batting material is applied on the surfaces thereof in the form of a finely atomized spray which may be produced by forcing water under pressure through a series of suitable nozzles placed above and below the batting so that the water is applied uniformly thereto. The water may be satisfactorily atomized employing air pressures between 5 to 20 pounds per square inch and water pressures of about up to 5 pounds per square inch.
Most advantageously the heating means employed comprises a pair of calender rolls heated to a temperature of from to C. The
watered batting material is passed between said rolls at a rate of from 10 to 20 feet per minute, although higher or lower speeds 'ay be employed. Usually the calender rolls are adjusted" steam, gas heat or electrical resistance coils, with proper thermostatic controls being employed to avoid any overheating of the rolls. After being formed, the continuous finished batting material with the surfaces thereof coalesced to yield a strong unitary structure may then be cut in any desired manner into suitable lengths or suitable shapes for any desired purpose. Where a continuous batting material is desired the cuttin operation may be eliminated.
While the thermoplastic fibers employed preferably may comprise any organic derivative of cellulose as, for example, cellulose esters such as cellulose acetate, cellulose propionate and cellulose butyrate, mixed esters such as cellulose acetate-propionate and cellulose acetate-butyrate, and cellulose ethers such as ethyl cellulose and benzyl cellulose, fibers of other thermoplastic materials may also be employed. Examples of such other thermoplastic materials are synthetic linear polyamide condensation products, polymeric vinyl halides such as polyvinyl chloride or copolymers of vinyl chloride and. vinyl acetate, polymerized vinylidene chloride, polymerized methacrylic acid esters such as polymerized methyl methacrylate and the like. Fibers of other materials which are not thermoplastic may also be mixed with the thermoplastic materials and examples of such non-thermoplastic materials are cotton, silk, wool, regenerated cellulose, jute, hemp, asbestos fibers and like materials.
In order further to illustrate my invention but without being limited thereto, the following example is given:
Example Cellulose acetate staple fiber of about 3 denier per filament is put through a standard carding machine and formed into a batting 40 inches wide, weighing about 4 ounces per running yard. The batting is sprayed with water on both surfaces simultaneously, employing suitably placed atomizers, the amount of water applied being about 100% by weight of the batting. The wetted batting is then passed through calender rolls heated to a temperature of 160 0., the rolls being adjusted so that there is a clearance of about 0.3 inch therebetween. The wetted batting is passed through the calender rollers at a speed of about 15 feet per minute. The action of the heated rolls at this low temperature produces an excellent degree of surface coalescence. The batting produced has a firm coherent and unitary structure which is strongly resistant to shredding or separating when handled.
It is to be understood that the foregoing detailed description is given merely by way of illustration and that many variations may be made therein without departing from the spirit of my invention.
Having described my invention, what I desire to secure by Letters Patent is:
1. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
2. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
3. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
4. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
5. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose,
applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
6. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to. 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
7. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
8. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced andmatted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying 25 to 150% by weight of water to the surfaces.
thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
9. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 0. whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
10. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
11. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary 'structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portionof which fibers have a basis of an organic derivative of cellulose, app ying 25 to 150% by weight'of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure, of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
12. Process for the preparation of coherent bat ting materials having their surfaces coalesced to yield a strong unitary,structure and containing REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,776,885 Cheetham Nov. 16, 1926 2,126,755 Dreyfus Sept. 13, 1934 2,126,824 Schneider Sept. 28, 1935 2,277,049 Reed Nov. 6, 1939 2,306,781 Francis Dec. 29, 1942 2,311,012 Whitehead Feb. 16, 1943 2,336,797 Maxwell Dec. 14, 1943 2,357,392 Francis Sept. 5, 1944 2,437,689
Francis Mar. 16, 1948

Claims (1)

1. PROCESS FOR THE PREPARATION OF COHERENT BATTING MATERIALS HAVING THEIR SURFACES COALESCED TO YIELD A STRONG UNITARY STRUCTURE AND CONTAINING STAPLE FIBERS HAVING A BASIS OF A THERMOPLASTIC MATERIAL, WHICH COMPRISES FORMING A BATTING OF INTERLACED AND MATTED UNPLASTICIZED STAPLE FIBERS AT LEAST A PORTION OF WHICH FIBERS HAVE A BASIS OF A THERMOPLASTIC MATERIAL, APPLYING WATER TO THE SURFACES THEREOF, AND THEN SUBJECTING THE WETTED BATTING MATERIAL TO THE ACTION OF A HEATED SURFACE WHEREBY AT LEAST A PORTION OF THE THERMOPLASTIC STAPLE FIBERS AT THE SURFACES ONLY OF THE BATTING MATERIAL ARE SOFTENED AND COALESCED.
US642996A 1943-02-03 1946-01-23 Method of surface-bonding fibrous batts Expired - Lifetime US2497117A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US642996A US2497117A (en) 1946-01-23 1946-01-23 Method of surface-bonding fibrous batts
GB33264/46A GB618178A (en) 1943-02-03 1946-10-30 Improvements in the production of fibrous heat insulating materials
GB21680/47A GB608753A (en) 1943-02-03 1947-08-07 Improvements in or relating to the production of insulating materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US618178XA 1946-01-23 1946-01-23
US642996A US2497117A (en) 1946-01-23 1946-01-23 Method of surface-bonding fibrous batts

Publications (1)

Publication Number Publication Date
US2497117A true US2497117A (en) 1950-02-14

Family

ID=26741521

Family Applications (1)

Application Number Title Priority Date Filing Date
US642996A Expired - Lifetime US2497117A (en) 1943-02-03 1946-01-23 Method of surface-bonding fibrous batts

Country Status (1)

Country Link
US (1) US2497117A (en)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2544797A (en) * 1947-08-07 1951-03-13 Celanese Corp Comforter
US2610384A (en) * 1948-12-03 1952-09-16 British Celanese Process of producing a textile product
US2693432A (en) * 1951-01-25 1954-11-02 Celanese Corp Glazing batting materials
US2756174A (en) * 1953-11-13 1956-07-24 Ralph G H Siu Method of forming filamentous panels
DE1059278B (en) * 1952-04-29 1959-06-11 Schickedanz Ver Papierwerk Method of making resilient structures for upholstery purposes
US3017304A (en) * 1956-05-24 1962-01-16 Personal Products Corp Absorbent fibrous structure and method of production
US3025187A (en) * 1956-02-22 1962-03-13 British Celanese Fibrous batting materials
US3035943A (en) * 1956-09-25 1962-05-22 Freudenberg Carl Kg Producing gas-filter mat
US3043733A (en) * 1957-12-05 1962-07-10 Chicopee Mfg Corp Method of manufacturing an insulating interlining fabric
US3100733A (en) * 1959-01-19 1963-08-13 Du Pont Polymeric sheet material and method of making same
US3116163A (en) * 1958-11-28 1963-12-31 Freudenberg Carl Fa Rendering polyvinyl alcohol fibers containing structure chlorine-fast
US3287474A (en) * 1963-08-20 1966-11-22 Eastman Kodak Co Method of preparing non-woven fabrics
US3362849A (en) * 1964-03-31 1968-01-09 United Shoe Machinery Corp Manufacture of strong fibrous material
US3400042A (en) * 1964-02-03 1968-09-03 Minnesota Mining & Mfg Non-woven synthetic leather
US4112037A (en) * 1977-01-31 1978-09-05 Albany International Corp. Process of making air filter fabric
DE3325826A1 (en) * 1983-07-18 1985-01-31 Dr. Werner Freyberg Chemische Fabrik Delitia Nachf., 6941 Laudenbach BAG FOR INCLUDING OUTGASSING PEST CONTROL

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1776885A (en) * 1926-11-16 1930-09-30 Bakelite Corp Process of making impregnated sheets
US2126755A (en) * 1934-08-04 1938-08-16 Dreyfus Camille Method of making a composite fabric
US2126824A (en) * 1935-09-28 1938-08-16 Celanese Corp Composite fabric and method of making same
US2277049A (en) * 1939-11-06 1942-03-24 Kendall & Co Textile fabric and method of making same
US2306781A (en) * 1941-07-17 1942-12-29 Sylvania Ind Corp Product containing siliceous fibers and method of making the same
US2311012A (en) * 1939-09-26 1943-02-16 Celanese Corp Method of preparing stiffened fabrics
US2336797A (en) * 1939-06-19 1943-12-14 Du Pont Felted product
US2357392A (en) * 1941-03-01 1944-09-05 Sylvania Ind Corp Process for producing fibrous products
US2437689A (en) * 1939-10-23 1948-03-16 American Viscose Corp Process for making needle felts

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1776885A (en) * 1926-11-16 1930-09-30 Bakelite Corp Process of making impregnated sheets
US2126755A (en) * 1934-08-04 1938-08-16 Dreyfus Camille Method of making a composite fabric
US2126824A (en) * 1935-09-28 1938-08-16 Celanese Corp Composite fabric and method of making same
US2336797A (en) * 1939-06-19 1943-12-14 Du Pont Felted product
US2311012A (en) * 1939-09-26 1943-02-16 Celanese Corp Method of preparing stiffened fabrics
US2437689A (en) * 1939-10-23 1948-03-16 American Viscose Corp Process for making needle felts
US2277049A (en) * 1939-11-06 1942-03-24 Kendall & Co Textile fabric and method of making same
US2357392A (en) * 1941-03-01 1944-09-05 Sylvania Ind Corp Process for producing fibrous products
US2306781A (en) * 1941-07-17 1942-12-29 Sylvania Ind Corp Product containing siliceous fibers and method of making the same

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2544797A (en) * 1947-08-07 1951-03-13 Celanese Corp Comforter
US2610384A (en) * 1948-12-03 1952-09-16 British Celanese Process of producing a textile product
US2693432A (en) * 1951-01-25 1954-11-02 Celanese Corp Glazing batting materials
DE1059278B (en) * 1952-04-29 1959-06-11 Schickedanz Ver Papierwerk Method of making resilient structures for upholstery purposes
US2756174A (en) * 1953-11-13 1956-07-24 Ralph G H Siu Method of forming filamentous panels
US3025187A (en) * 1956-02-22 1962-03-13 British Celanese Fibrous batting materials
US3017304A (en) * 1956-05-24 1962-01-16 Personal Products Corp Absorbent fibrous structure and method of production
US3035943A (en) * 1956-09-25 1962-05-22 Freudenberg Carl Kg Producing gas-filter mat
US3043733A (en) * 1957-12-05 1962-07-10 Chicopee Mfg Corp Method of manufacturing an insulating interlining fabric
US3116163A (en) * 1958-11-28 1963-12-31 Freudenberg Carl Fa Rendering polyvinyl alcohol fibers containing structure chlorine-fast
US3100733A (en) * 1959-01-19 1963-08-13 Du Pont Polymeric sheet material and method of making same
US3287474A (en) * 1963-08-20 1966-11-22 Eastman Kodak Co Method of preparing non-woven fabrics
US3400042A (en) * 1964-02-03 1968-09-03 Minnesota Mining & Mfg Non-woven synthetic leather
US3362849A (en) * 1964-03-31 1968-01-09 United Shoe Machinery Corp Manufacture of strong fibrous material
US4112037A (en) * 1977-01-31 1978-09-05 Albany International Corp. Process of making air filter fabric
DE3325826A1 (en) * 1983-07-18 1985-01-31 Dr. Werner Freyberg Chemische Fabrik Delitia Nachf., 6941 Laudenbach BAG FOR INCLUDING OUTGASSING PEST CONTROL

Similar Documents

Publication Publication Date Title
US2497117A (en) Method of surface-bonding fibrous batts
US2476282A (en) Textile products and production thereof
US4673616A (en) Moldable latex impregnated textile material
US2430868A (en) Process for treating fibrous materials
GB599084A (en) Felted products and methods of making them
US2459804A (en) Shaped felted structures
GB621950A (en) Laminated products and methods of making them
GB630666A (en) Felts and methods of producing the same
GB673129A (en) Coated sheet materials and processes for making the same
GB993920A (en) Non-woven fibrous products
GB648816A (en) A process of coating and product
US3034927A (en) Manufacture of synthetic leather
US3801428A (en) Bonded non-woven fibre fleece
US2459803A (en) Feltlike products
US2647297A (en) Cockled fibrous product of the nonwoven fabric type and method of making it
US3014830A (en) Methods of bonding fibrous structures
GB993472A (en) Fibrous non-woven sheet materials and the production thereof
SE7600136L (en) DEVICE FOR USE IN THE MANUFACTURE OF RAILWAY MATERIAL
US3044914A (en) Heat-insulating materials
US3287474A (en) Method of preparing non-woven fabrics
US3183137A (en) Methods and apparatus for treating sheet materials
GB582006A (en) Improvements in or relating to the production of insulating materials
US2010871A (en) Fibrous composition and method of producing the same
GB1171607A (en) Process for the manufacture of base fleeces for imitation leather
GB618178A (en) Improvements in the production of fibrous heat insulating materials