US2497117A - Method of surface-bonding fibrous batts - Google Patents
Method of surface-bonding fibrous batts Download PDFInfo
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- US2497117A US2497117A US642996A US64299646A US2497117A US 2497117 A US2497117 A US 2497117A US 642996 A US642996 A US 642996A US 64299646 A US64299646 A US 64299646A US 2497117 A US2497117 A US 2497117A
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- Prior art keywords
- batting
- staple fibers
- fibers
- coalesced
- basis
- Prior art date
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- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 16
- 239000000835 fiber Substances 0.000 claims description 67
- 239000000463 material Substances 0.000 claims description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 230000001427 coherent effect Effects 0.000 claims description 19
- 239000012815 thermoplastic material Substances 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 14
- 229920001169 thermoplastic Polymers 0.000 claims description 13
- 239000004416 thermosoftening plastic Substances 0.000 claims description 13
- 229920002678 cellulose Polymers 0.000 description 16
- 239000001913 cellulose Substances 0.000 description 15
- 229920002301 cellulose acetate Polymers 0.000 description 12
- 238000004581 coalescence Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 238000009960 carding Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 1
- DQEFEBPAPFSJLV-UHFFFAOYSA-N Cellulose propionate Chemical compound CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 DQEFEBPAPFSJLV-UHFFFAOYSA-N 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241001635598 Enicostema Species 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 206010027626 Milia Diseases 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- HKQOBOMRSSHSTC-UHFFFAOYSA-N cellulose acetate Chemical compound OC1C(O)C(O)C(CO)OC1OC1C(CO)OC(O)C(O)C1O.CC(=O)OCC1OC(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C1OC1C(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C(COC(C)=O)O1.CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 HKQOBOMRSSHSTC-UHFFFAOYSA-N 0.000 description 1
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 1
- 229920001727 cellulose butyrate Polymers 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 229920006218 cellulose propionate Polymers 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- -1 vinyl halides Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/75—Processes of uniting two or more fibers
Definitions
- plastic staple fibers in the form of a firm, easilyhandled and coherent web.
- Another object of this invention is the production of staple fiber batting materials in a rapid, continuous and economical manner.
- Batting materials of staple fibers worked up to the form of a continuous web make excellent insulation. In relatively substantial thicknesses, they may be employed as structural insulation and in a much thinner form jgl'lg gi ipterlining materials for various types of garments, ,
- One diificulty inherent in the use of said fibrous batting materials is that their fibrous nature does not make for a sufiiciently coherent structure to prevent the batting materials from shredding or separating, thus causing their continuity to be lost when handled.
- the batting materials may be reinforced so that a more stable, coherent structure is obtained.
- thermoplastic staple fibers form all or part of the batting material
- the latter may be subjected to some form of heat treatment to produce the coalescence of at least a portion of the thermoplastic staple fibers, thereby rendering the structure of the batting material so treated more coherent.
- a relatively high temperature is usually necessary, however, to produce a satisfactory degree of melting or softening.
- the temperature necessary to cause a reasonably rapid coalescence of the fibers is usually about 250 C., or more.
- any standard carding machine having a standard batting attachment in combination therewith may be employed any standard carding machine having a standard batting attachment in combination therewith, as is well known in the art.
- the batting attachment may comprise a carrier apron on to which the webs from the carding machine; are placed in surficient depth to produce a batting material of the desired thickness.
- the batting material thus formed is then carried through compression rollers, sprayed with the desired quantity of water and heat is then applied to cause the thermoplastic staple fibers contained therein to undergo the desired degree of coalescence.
- the amount of water placed on the batting material may vary,'but I have found that from x 25 to 150%, based on the weight of the staple fibers, of water placed on the batting material yields satisfactory results. Optimum results are achieved, however, when the quantity of water on the batting material amounts to about by Weight.
- the water placed on the batting material is applied on the surfaces thereof in the form of a finely atomized spray which may be produced by forcing water under pressure through a series of suitable nozzles placed above and below the batting so that the water is applied uniformly thereto.
- the water may be satisfactorily atomized employing air pressures between 5 to 20 pounds per square inch and water pressures of about up to 5 pounds per square inch.
- the heating means employed comprises a pair of calender rolls heated to a temperature of from to C.
- watered batting material is passed between said rolls at a rate of from 10 to 20 feet per minute, although higher or lower speeds 'ay be employed.
- calender rolls are adjusted" steam, gas heat or electrical resistance coils, with proper thermostatic controls being employed to avoid any overheating of the rolls.
- the continuous finished batting material with the surfaces thereof coalesced to yield a strong unitary structure may then be cut in any desired manner into suitable lengths or suitable shapes for any desired purpose. Where a continuous batting material is desired the cuttin operation may be eliminated.
- thermoplastic fibers employed preferably may comprise any organic derivative of cellulose as, for example, cellulose esters such as cellulose acetate, cellulose propionate and cellulose butyrate, mixed esters such as cellulose acetate-propionate and cellulose acetate-butyrate, and cellulose ethers such as ethyl cellulose and benzyl cellulose
- fibers of other thermoplastic materials may also be employed.
- thermoplastic materials are synthetic linear polyamide condensation products, polymeric vinyl halides such as polyvinyl chloride or copolymers of vinyl chloride and. vinyl acetate, polymerized vinylidene chloride, polymerized methacrylic acid esters such as polymerized methyl methacrylate and the like.
- Fibers of other materials which are not thermoplastic may also be mixed with the thermoplastic materials and examples of such non-thermoplastic materials are cotton, silk, wool, regenerated cellulose, jute, hemp, asbestos fibers and like materials.
- Example Cellulose acetate staple fiber of about 3 denier per filament is put through a standard carding machine and formed into a batting 40 inches wide, weighing about 4 ounces per running yard.
- the batting is sprayed with water on both surfaces simultaneously, employing suitably placed atomizers, the amount of water applied being about 100% by weight of the batting.
- the wetted batting is then passed through calender rolls heated to a temperature of 160 0., the rolls being adjusted so that there is a clearance of about 0.3 inch therebetween.
- the wetted batting is passed through the calender rollers at a speed of about 15 feet per minute.
- the action of the heated rolls at this low temperature produces an excellent degree of surface coalescence.
- the batting produced has a firm coherent and unitary structure which is strongly resistant to shredding or separating when handled.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose,
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to. 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced andmatted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying 25 to 150% by weight of water to the surfaces.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 0. whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
- Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary 'structure and containing staple fibers having a basis of an organic derivative of cellulose which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portionof which fibers have a basis of an organic derivative of cellulose, app ying 25 to 150% by weight'of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure, of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
Description
Patented Feb. 14, 1950 METHOD OF SURFACE-BONDING FIBROUS BATTS Camille Dreyfus, New York, N. Y.
No Drawing. Application January 23, 1946,
Serial No. 642,996
12 Claims. (Cl. 154-101) plastic staple fibers, in the form of a firm, easilyhandled and coherent web. Another object of this invention is the production of staple fiber batting materials in a rapid, continuous and economical manner.
Other objects of this invention will appear from the following detailed description.
Batting materials of staple fibers worked up to the form of a continuous web make excellent insulation. In relatively substantial thicknesses, they may be employed as structural insulation and in a much thinner form jgl'lg gi ipterlining materials for various types of garments, ,One diificulty inherent in the use of said fibrous batting materials is that their fibrous nature does not make for a sufiiciently coherent structure to prevent the batting materials from shredding or separating, thus causing their continuity to be lost when handled. By suitable stitching, the batting materials may be reinforced so that a more stable, coherent structure is obtained.
, Alternatively, where thermoplastic staple fibers form all or part of the batting material, the latter may be subjected to some form of heat treatment to produce the coalescence of at least a portion of the thermoplastic staple fibers, thereby rendering the structure of the batting material so treated more coherent. A relatively high temperature is usually necessary, however, to produce a satisfactory degree of melting or softening. In the case of thermoplastic fibers, and particularly thos having a basis of cellulose acetate or other organic derivative of cellulose. for example, the temperature necessary to cause a reasonably rapid coalescence of the fibers is usually about 250 C., or more.
I have now found that heat treatments de-' signed to yield a more coherent structure in batting materials made of or containing staple fibers having a basis of a thermoplastic material by the coalescence of at least a portion of the thermoplastic staple fibers contained therein may be effected at considerably lower temperatures. In accordance with my novel process this advantageous result may be obtained if water, in the form of a finely divided spray, is applied to said I thermoplastic staple fiber batting materials and the so-wetted fibers then subjected to the desired heat treatment as, for example, by passing the same between heated calender rolls. Thus, with the aid of water alone, the use of expensive organic plasticizing agents is eliminated and an excellent degree of coalescence is obtained at lower temperatures.
For the preparation of the batting materials of staple fibers there may be employed any standard carding machine having a standard batting attachment in combination therewith, as is well known in the art. The batting attachment may comprise a carrier apron on to which the webs from the carding machine; are placed in surficient depth to produce a batting material of the desired thickness. The batting material thus formed is then carried through compression rollers, sprayed with the desired quantity of water and heat is then applied to cause the thermoplastic staple fibers contained therein to undergo the desired degree of coalescence.
The amount of water placed on the batting material may vary,'but I have found that from x 25 to 150%, based on the weight of the staple fibers, of water placed on the batting material yields satisfactory results. Optimum results are achieved, however, when the quantity of water on the batting material amounts to about by Weight. Preferably, the water placed on the batting material is applied on the surfaces thereof in the form of a finely atomized spray which may be produced by forcing water under pressure through a series of suitable nozzles placed above and below the batting so that the water is applied uniformly thereto. The water may be satisfactorily atomized employing air pressures between 5 to 20 pounds per square inch and water pressures of about up to 5 pounds per square inch.
Most advantageously the heating means employed comprises a pair of calender rolls heated to a temperature of from to C. The
watered batting material is passed between said rolls at a rate of from 10 to 20 feet per minute, although higher or lower speeds 'ay be employed. Usually the calender rolls are adjusted" steam, gas heat or electrical resistance coils, with proper thermostatic controls being employed to avoid any overheating of the rolls. After being formed, the continuous finished batting material with the surfaces thereof coalesced to yield a strong unitary structure may then be cut in any desired manner into suitable lengths or suitable shapes for any desired purpose. Where a continuous batting material is desired the cuttin operation may be eliminated.
While the thermoplastic fibers employed preferably may comprise any organic derivative of cellulose as, for example, cellulose esters such as cellulose acetate, cellulose propionate and cellulose butyrate, mixed esters such as cellulose acetate-propionate and cellulose acetate-butyrate, and cellulose ethers such as ethyl cellulose and benzyl cellulose, fibers of other thermoplastic materials may also be employed. Examples of such other thermoplastic materials are synthetic linear polyamide condensation products, polymeric vinyl halides such as polyvinyl chloride or copolymers of vinyl chloride and. vinyl acetate, polymerized vinylidene chloride, polymerized methacrylic acid esters such as polymerized methyl methacrylate and the like. Fibers of other materials which are not thermoplastic may also be mixed with the thermoplastic materials and examples of such non-thermoplastic materials are cotton, silk, wool, regenerated cellulose, jute, hemp, asbestos fibers and like materials.
In order further to illustrate my invention but without being limited thereto, the following example is given:
Example Cellulose acetate staple fiber of about 3 denier per filament is put through a standard carding machine and formed into a batting 40 inches wide, weighing about 4 ounces per running yard. The batting is sprayed with water on both surfaces simultaneously, employing suitably placed atomizers, the amount of water applied being about 100% by weight of the batting. The wetted batting is then passed through calender rolls heated to a temperature of 160 0., the rolls being adjusted so that there is a clearance of about 0.3 inch therebetween. The wetted batting is passed through the calender rollers at a speed of about 15 feet per minute. The action of the heated rolls at this low temperature produces an excellent degree of surface coalescence. The batting produced has a firm coherent and unitary structure which is strongly resistant to shredding or separating when handled.
It is to be understood that the foregoing detailed description is given merely by way of illustration and that many variations may be made therein without departing from the spirit of my invention.
Having described my invention, what I desire to secure by Letters Patent is:
1. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
2. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
3. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
4. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
5. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose,
applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
6. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to. 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the combined action of heat and pressure whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
7. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
8. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced andmatted unplasticized staple fibers at least a portion of which fibers have a basis of an organic derivative of cellulose, applying 25 to 150% by weight of water to the surfaces.
thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
9. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of cellulose acetate, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of cellulose acetate, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the action of a heated surface at a temperature of 150 to 190 0. whereby at least a portion of the cellulose acetate staple fibers at the surfaces only of the batting material are softened and coalesced.
10. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary structure and containing staple fibers having a basis of a thermoplastic material, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portion of which fibers have a basis of a thermoplastic material, applying 25 to 150% by weight of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the thermoplastic staple fibers at the surfaces only of the batting material are softened and coalesced.
11. Process for the preparation of coherent batting materials having their surfaces coalesced to yield a strong unitary 'structure and containing staple fibers having a basis of an organic derivative of cellulose, which comprises forming a batting of interlaced and matted unplasticized staple fibers at least a portionof which fibers have a basis of an organic derivative of cellulose, app ying 25 to 150% by weight'of water to the surfaces thereof, and then subjecting the wetted batting material to the pressure, of a surface heated to a temperature of 150 to 190 C. whereby at least a portion of the organic derivative of cellulose staple fibers at the surfaces only of the batting material are softened and coalesced.
12. Process for the preparation of coherent bat ting materials having their surfaces coalesced to yield a strong unitary,structure and containing REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,776,885 Cheetham Nov. 16, 1926 2,126,755 Dreyfus Sept. 13, 1934 2,126,824 Schneider Sept. 28, 1935 2,277,049 Reed Nov. 6, 1939 2,306,781 Francis Dec. 29, 1942 2,311,012 Whitehead Feb. 16, 1943 2,336,797 Maxwell Dec. 14, 1943 2,357,392 Francis Sept. 5, 1944 2,437,689
Francis Mar. 16, 1948
Claims (1)
1. PROCESS FOR THE PREPARATION OF COHERENT BATTING MATERIALS HAVING THEIR SURFACES COALESCED TO YIELD A STRONG UNITARY STRUCTURE AND CONTAINING STAPLE FIBERS HAVING A BASIS OF A THERMOPLASTIC MATERIAL, WHICH COMPRISES FORMING A BATTING OF INTERLACED AND MATTED UNPLASTICIZED STAPLE FIBERS AT LEAST A PORTION OF WHICH FIBERS HAVE A BASIS OF A THERMOPLASTIC MATERIAL, APPLYING WATER TO THE SURFACES THEREOF, AND THEN SUBJECTING THE WETTED BATTING MATERIAL TO THE ACTION OF A HEATED SURFACE WHEREBY AT LEAST A PORTION OF THE THERMOPLASTIC STAPLE FIBERS AT THE SURFACES ONLY OF THE BATTING MATERIAL ARE SOFTENED AND COALESCED.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US642996A US2497117A (en) | 1946-01-23 | 1946-01-23 | Method of surface-bonding fibrous batts |
| GB33264/46A GB618178A (en) | 1943-02-03 | 1946-10-30 | Improvements in the production of fibrous heat insulating materials |
| GB21680/47A GB608753A (en) | 1943-02-03 | 1947-08-07 | Improvements in or relating to the production of insulating materials |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US618178XA | 1946-01-23 | 1946-01-23 | |
| US642996A US2497117A (en) | 1946-01-23 | 1946-01-23 | Method of surface-bonding fibrous batts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2497117A true US2497117A (en) | 1950-02-14 |
Family
ID=26741521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US642996A Expired - Lifetime US2497117A (en) | 1943-02-03 | 1946-01-23 | Method of surface-bonding fibrous batts |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2497117A (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2544797A (en) * | 1947-08-07 | 1951-03-13 | Celanese Corp | Comforter |
| US2610384A (en) * | 1948-12-03 | 1952-09-16 | British Celanese | Process of producing a textile product |
| US2693432A (en) * | 1951-01-25 | 1954-11-02 | Celanese Corp | Glazing batting materials |
| US2756174A (en) * | 1953-11-13 | 1956-07-24 | Ralph G H Siu | Method of forming filamentous panels |
| DE1059278B (en) * | 1952-04-29 | 1959-06-11 | Schickedanz Ver Papierwerk | Method of making resilient structures for upholstery purposes |
| US3017304A (en) * | 1956-05-24 | 1962-01-16 | Personal Products Corp | Absorbent fibrous structure and method of production |
| US3025187A (en) * | 1956-02-22 | 1962-03-13 | British Celanese | Fibrous batting materials |
| US3035943A (en) * | 1956-09-25 | 1962-05-22 | Freudenberg Carl Kg | Producing gas-filter mat |
| US3043733A (en) * | 1957-12-05 | 1962-07-10 | Chicopee Mfg Corp | Method of manufacturing an insulating interlining fabric |
| US3100733A (en) * | 1959-01-19 | 1963-08-13 | Du Pont | Polymeric sheet material and method of making same |
| US3116163A (en) * | 1958-11-28 | 1963-12-31 | Freudenberg Carl Fa | Rendering polyvinyl alcohol fibers containing structure chlorine-fast |
| US3287474A (en) * | 1963-08-20 | 1966-11-22 | Eastman Kodak Co | Method of preparing non-woven fabrics |
| US3362849A (en) * | 1964-03-31 | 1968-01-09 | United Shoe Machinery Corp | Manufacture of strong fibrous material |
| US3400042A (en) * | 1964-02-03 | 1968-09-03 | Minnesota Mining & Mfg | Non-woven synthetic leather |
| US4112037A (en) * | 1977-01-31 | 1978-09-05 | Albany International Corp. | Process of making air filter fabric |
| DE3325826A1 (en) * | 1983-07-18 | 1985-01-31 | Dr. Werner Freyberg Chemische Fabrik Delitia Nachf., 6941 Laudenbach | BAG FOR INCLUDING OUTGASSING PEST CONTROL |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1776885A (en) * | 1926-11-16 | 1930-09-30 | Bakelite Corp | Process of making impregnated sheets |
| US2126755A (en) * | 1934-08-04 | 1938-08-16 | Dreyfus Camille | Method of making a composite fabric |
| US2126824A (en) * | 1935-09-28 | 1938-08-16 | Celanese Corp | Composite fabric and method of making same |
| US2277049A (en) * | 1939-11-06 | 1942-03-24 | Kendall & Co | Textile fabric and method of making same |
| US2306781A (en) * | 1941-07-17 | 1942-12-29 | Sylvania Ind Corp | Product containing siliceous fibers and method of making the same |
| US2311012A (en) * | 1939-09-26 | 1943-02-16 | Celanese Corp | Method of preparing stiffened fabrics |
| US2336797A (en) * | 1939-06-19 | 1943-12-14 | Du Pont | Felted product |
| US2357392A (en) * | 1941-03-01 | 1944-09-05 | Sylvania Ind Corp | Process for producing fibrous products |
| US2437689A (en) * | 1939-10-23 | 1948-03-16 | American Viscose Corp | Process for making needle felts |
-
1946
- 1946-01-23 US US642996A patent/US2497117A/en not_active Expired - Lifetime
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1776885A (en) * | 1926-11-16 | 1930-09-30 | Bakelite Corp | Process of making impregnated sheets |
| US2126755A (en) * | 1934-08-04 | 1938-08-16 | Dreyfus Camille | Method of making a composite fabric |
| US2126824A (en) * | 1935-09-28 | 1938-08-16 | Celanese Corp | Composite fabric and method of making same |
| US2336797A (en) * | 1939-06-19 | 1943-12-14 | Du Pont | Felted product |
| US2311012A (en) * | 1939-09-26 | 1943-02-16 | Celanese Corp | Method of preparing stiffened fabrics |
| US2437689A (en) * | 1939-10-23 | 1948-03-16 | American Viscose Corp | Process for making needle felts |
| US2277049A (en) * | 1939-11-06 | 1942-03-24 | Kendall & Co | Textile fabric and method of making same |
| US2357392A (en) * | 1941-03-01 | 1944-09-05 | Sylvania Ind Corp | Process for producing fibrous products |
| US2306781A (en) * | 1941-07-17 | 1942-12-29 | Sylvania Ind Corp | Product containing siliceous fibers and method of making the same |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2544797A (en) * | 1947-08-07 | 1951-03-13 | Celanese Corp | Comforter |
| US2610384A (en) * | 1948-12-03 | 1952-09-16 | British Celanese | Process of producing a textile product |
| US2693432A (en) * | 1951-01-25 | 1954-11-02 | Celanese Corp | Glazing batting materials |
| DE1059278B (en) * | 1952-04-29 | 1959-06-11 | Schickedanz Ver Papierwerk | Method of making resilient structures for upholstery purposes |
| US2756174A (en) * | 1953-11-13 | 1956-07-24 | Ralph G H Siu | Method of forming filamentous panels |
| US3025187A (en) * | 1956-02-22 | 1962-03-13 | British Celanese | Fibrous batting materials |
| US3017304A (en) * | 1956-05-24 | 1962-01-16 | Personal Products Corp | Absorbent fibrous structure and method of production |
| US3035943A (en) * | 1956-09-25 | 1962-05-22 | Freudenberg Carl Kg | Producing gas-filter mat |
| US3043733A (en) * | 1957-12-05 | 1962-07-10 | Chicopee Mfg Corp | Method of manufacturing an insulating interlining fabric |
| US3116163A (en) * | 1958-11-28 | 1963-12-31 | Freudenberg Carl Fa | Rendering polyvinyl alcohol fibers containing structure chlorine-fast |
| US3100733A (en) * | 1959-01-19 | 1963-08-13 | Du Pont | Polymeric sheet material and method of making same |
| US3287474A (en) * | 1963-08-20 | 1966-11-22 | Eastman Kodak Co | Method of preparing non-woven fabrics |
| US3400042A (en) * | 1964-02-03 | 1968-09-03 | Minnesota Mining & Mfg | Non-woven synthetic leather |
| US3362849A (en) * | 1964-03-31 | 1968-01-09 | United Shoe Machinery Corp | Manufacture of strong fibrous material |
| US4112037A (en) * | 1977-01-31 | 1978-09-05 | Albany International Corp. | Process of making air filter fabric |
| DE3325826A1 (en) * | 1983-07-18 | 1985-01-31 | Dr. Werner Freyberg Chemische Fabrik Delitia Nachf., 6941 Laudenbach | BAG FOR INCLUDING OUTGASSING PEST CONTROL |
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