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US2471559A - Installation for the granulation of slag - Google Patents

Installation for the granulation of slag Download PDF

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Publication number
US2471559A
US2471559A US61816A US6181648A US2471559A US 2471559 A US2471559 A US 2471559A US 61816 A US61816 A US 61816A US 6181648 A US6181648 A US 6181648A US 2471559 A US2471559 A US 2471559A
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Prior art keywords
chamber
water
granulating
slag
cooling water
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US61816A
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Dolezal Richard
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • C21B3/08Cooling slag
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/02Physical or chemical treatment of slags
    • C21B2400/022Methods of cooling or quenching molten slag
    • C21B2400/024Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/066Receptacle features where the slag is treated
    • C21B2400/072Tanks to collect the slag, e.g. water tank
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/066Receptacle features where the slag is treated
    • C21B2400/074Tower structures for cooling, being confined but not sealed
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/08Treatment of slags originating from iron or steel processes with energy recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • My invention relates to an installation for the granulation of slag.
  • the slag formed in the hearth a enters through an opening into the granulating chamber b which is partly filled with cooling Water.
  • the pressure in said chamber 72 is identical with the pressure in the hearth, i. e. about 1 atm., so that a flow of flue from the furnace into the granulating chamber is prevented.
  • the cooling water circulates from the chamber 22 through the rising pipe I into evaporating chamber e and from there through the comiecting pipe 2', the pump it and the feeding pipe 0 back into the granulating chambar 1). Additional cooling water of about 0 C.
  • the cooling water leaving the chamber 1) is held at about 86 C. and the temperature of the water reentering the granulation chamber from the evaporation chamber through the pipe 0 is held at about C.
  • the pressure in the evaporation chamber 6 is reduced to or below a point where the warmed up cooling water entering said chamber a through the rising pipe f evaporates, for example to '02 atm. which pressure corresponds to a water boiling point of about 60 C.
  • the said under-pres sure may be obtained by any known pressure reducing device, for example by the steam ejector 9 arranged in the steam discharge pipe line h attached to said evaporation chamber e.
  • the evaporation in the chamber e results in a cooling off of the water, for example from C. to 60 C., before it is returned through the pipe line i to the granulating chamber 1) by means of the pump k.
  • the steam formed from the evaporating cooling water in the evaporation chamber e is sucked therefrom through the pipe h by means of the ejector 9 into which live steam is introduced through the pipe m.
  • the mixture of evaporated steam and live steam flows through the condenser 01' other cooler Z and is thereafter reused in any suitable way, for example reintroduced into the granulating chamber 1) through the pipe d.
  • the installation and the method used in its operation have the great advantage that the pr c ponderating amount of cooling water circulateS in a short circuit betweenthe granulating chamber and the evaporating chamber re'qiiiri'ng little outside energy for the operation of the pump it and that the heat taken by the cooling water from the granulated slag is used for steam formation in the evaporation chamber which steam may be utilized in any convenient manner for example in the condenser Z to heat the condensate from a steam turbine.
  • Another advantage lies therein that the additional cooling water entering the granulating chamber b through the pipe d is not lost by vaporization in the vaporator e but is again utilized after condensation in the cooler Z as stated above.
  • the water column should have a height of about eight meters equivalent to the difference in pressure of 0.8 atm.
  • Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled Water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber.
  • Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means efiecting such return flow of the water, an additional pipe line connected to the granulating chamber to supply fresh cooling water in an amount to keep the Water within the said chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber.
  • Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, a steam conduit attached to the evaporating chamber, and means ejecting steam from said evaporation chamber through said conduit and maintaining in said chamber a pressure below the evaporation pressure equivalent to the temperature of the warmed up water entering said evaporating chamber.
  • Installation for the granulating of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means efiecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber beiow its evaporation temperature, a steam conduit attached to the evaporating chamber including means ejecting steam from said chamber through said conduit and maintaining in said chamber a pressure below the evaporation pressur equivalent to the temperature of the warmed up water entering said evaporating chamber, said steam conduit passing through means to withdraw heat from the steam and return the condensed and cooled off steam to the granulating chamber.
  • Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an elevated evaporation chamber, a pipe lin to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber, the water column between the elevated evaporating chamber and the granulating chamber being equivalent to the difference in pressure between said two chambers.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Furnace Details (AREA)

Description

May 31, 1949. R. DOLEZAL 2,471,559
INSTALLATION FOR THE GRANULATION OF SLAG Filed Nov. 24, 1948 INVENTOR Patented May 311, 1949 lTED STATES PATENT OFFICE Application November 24, 1948, Serial No. 61,816 .ll'n Czechoslovakia November 2'7, 1947 5 Claims. (Cl. 18-2.4)
My invention relates to an installation for the granulation of slag.
In hitherto used installations for slag granulation the sla flowing from the hearth enters through an opening, therein into a granulation chamber and falls into water contained therein. Cooling water having a temperature oi about 20 C. is introduced into said granulation chamber and the used water leaves the same having a temperature of about 80 C. In case that reuse of the water is intended it is cooled in any convenient way for example in a cooling tower.
This known method has many disadvantages. It requires great quantities of water and accordingly large lines in view of the fact that the cooling of the slag from about 1400 C. to about 100 C. requires about 508 kilocal for each kilogram slag, this being equivalent to a water consumption. of about 8.5 Kg. Water for each kilogram slag. In addition thereto the heat given up by the slag has not been utilized, and in case of reusing water quite large quantities thereof are lost by :ation during its cooling; Finally it was nee to keep the temperature of the water in the granulating chamber below 100 C. i. e. below its boiling point to prevent a penetration of ensuing steam into the hearth where said steam WC r duce the temperature in the hearth, a .votud escape with the flue gases. On its way in o the hearth said steam would also uniavorably cool the discharge opening while at economy in the operation of installaticns ror te granulation of slag and to avoid disadvantages described above. Other objects and advantages of my invention will be apparent from the following specification when read connection with the accompanying drawin showing schematically one embodiment of my invention.
The slag formed in the hearth a enters through an opening into the granulating chamber b which is partly filled with cooling Water. The pressure in said chamber 72 is identical with the pressure in the hearth, i. e. about 1 atm., so that a flow of flue from the furnace into the granulating chamber is prevented. The cooling water circulates from the chamber 22 through the rising pipe I into evaporating chamber e and from there through the comiecting pipe 2', the pump it and the feeding pipe 0 back into the granulating chambar 1). Additional cooling water of about 0 C. is introduced into the granulating chamber b through the pipe :2 in an amount suflicient to water a 1d replace the amount of water evaporated in the chamber 2 and to keep the water temperature in the granulating chamber b well under 100 C. to prevent steam formation therein. For example, the cooling water leaving the chamber 1) is held at about 86 C. and the temperature of the water reentering the granulation chamber from the evaporation chamber through the pipe 0 is held at about C.
The pressure in the evaporation chamber 6 is reduced to or below a point where the warmed up cooling water entering said chamber a through the rising pipe f evaporates, for example to '02 atm. which pressure corresponds to a water boiling point of about 60 C. The said under-pres sure may be obtained by any known pressure reducing device, for example by the steam ejector 9 arranged in the steam discharge pipe line h attached to said evaporation chamber e. The evaporation in the chamber e results in a cooling off of the water, for example from C. to 60 C., before it is returned through the pipe line i to the granulating chamber 1) by means of the pump k.
The steam formed from the evaporating cooling water in the evaporation chamber e is sucked therefrom through the pipe h by means of the ejector 9 into which live steam is introduced through the pipe m. The mixture of evaporated steam and live steam flows through the condenser 01' other cooler Z and is thereafter reused in any suitable way, for example reintroduced into the granulating chamber 1) through the pipe d.
The installation and the method used in its operation have the great advantage that the pr c ponderating amount of cooling water circulateS in a short circuit betweenthe granulating chamber and the evaporating chamber re'qiiiri'ng little outside energy for the operation of the pump it and that the heat taken by the cooling water from the granulated slag is used for steam formation in the evaporation chamber which steam may be utilized in any convenient manner for example in the condenser Z to heat the condensate from a steam turbine. Another advantage lies therein that the additional cooling water entering the granulating chamber b through the pipe d is not lost by vaporization in the vaporator e but is again utilized after condensation in the cooler Z as stated above.
In order to prevent a flooding of the evaporating chamber e by Water entering through the pipe f it is appropriate to place said chamber e so high above the granulating chamber 1) that the efiective water column between the respective water surfaces in the chambers b and e is equal to the diiference of pressure in said chambers. In the shown example, therefore, the water column should have a height of about eight meters equivalent to the difference in pressure of 0.8 atm.
Although I have shown and described only one embodiment of my invention, I am fully aware that many modifications thereof are possible. My invention, therefore, is not to be restricted except insofar as necessitated by the prior art and by the spirit of the appended claims.
What I claim as my invention is:
1. Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled Water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber.
2. Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means efiecting such return flow of the water, an additional pipe line connected to the granulating chamber to supply fresh cooling water in an amount to keep the Water within the said chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber.
3. Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, a steam conduit attached to the evaporating chamber, and means ejecting steam from said evaporation chamber through said conduit and maintaining in said chamber a pressure below the evaporation pressure equivalent to the temperature of the warmed up water entering said evaporating chamber.
4. Installation for the granulating of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an evaporation chamber, a pipe line to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means efiecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber beiow its evaporation temperature, a steam conduit attached to the evaporating chamber including means ejecting steam from said chamber through said conduit and maintaining in said chamber a pressure below the evaporation pressur equivalent to the temperature of the warmed up water entering said evaporating chamber, said steam conduit passing through means to withdraw heat from the steam and return the condensed and cooled off steam to the granulating chamber.
5. Installation for the granulation of slag comprising in combination a granulating chamber adapted to hold cooling water and having a top opening for the introduction of melted slag, an elevated evaporation chamber, a pipe lin to conduct warmed up cooling water from the granulating chamber into the evaporating chamber, a second pipe line to return the recooled water from the evaporating chamber into the granulating chamber and means effecting such return flow of the water, means to keep the temperature of the warmed up cooling water within the granulating chamber below its evaporation temperature, and means to reduce the pressure within the evaporating chamber below the evaporation pressure equivalent to the temperature of the warmed up cooling water entering said evaporating chamber, the water column between the elevated evaporating chamber and the granulating chamber being equivalent to the difference in pressure between said two chambers.
RICHARD DOLEZAL.
No references cited.
US61816A 1947-11-27 1948-11-24 Installation for the granulation of slag Expired - Lifetime US2471559A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2683288A (en) * 1951-03-10 1954-07-13 Richfield Oil Corp Treatment of pitch
US2911671A (en) * 1956-09-17 1959-11-10 United Conveyor Corp Apparatus for and method of handling molten furnace ash
US2918697A (en) * 1955-07-01 1959-12-29 Babcock & Wilcox Co Slag tank design for pressure furnaces
US4127399A (en) * 1975-07-25 1978-11-28 Rasa Shoji K.K. Method of making granulated slag
FR2476132A1 (en) * 1980-02-15 1981-08-21 Nippon Kokan Kk APPARATUS FOR MANUFACTURING GLASS DAIRY
US4422301A (en) * 1980-05-07 1983-12-27 Robert H. Watt Evaporative loss reduction
US4544021A (en) * 1978-05-09 1985-10-01 Barrett George M Method and apparatus for extracting heat from a natural water source

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2683288A (en) * 1951-03-10 1954-07-13 Richfield Oil Corp Treatment of pitch
US2918697A (en) * 1955-07-01 1959-12-29 Babcock & Wilcox Co Slag tank design for pressure furnaces
US2911671A (en) * 1956-09-17 1959-11-10 United Conveyor Corp Apparatus for and method of handling molten furnace ash
US4127399A (en) * 1975-07-25 1978-11-28 Rasa Shoji K.K. Method of making granulated slag
US4544021A (en) * 1978-05-09 1985-10-01 Barrett George M Method and apparatus for extracting heat from a natural water source
FR2476132A1 (en) * 1980-02-15 1981-08-21 Nippon Kokan Kk APPARATUS FOR MANUFACTURING GLASS DAIRY
US4422301A (en) * 1980-05-07 1983-12-27 Robert H. Watt Evaporative loss reduction

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