US2392404A - Pickling bath for ferrous metals and inhibitor for use therein - Google Patents

Description

252. COMPOSITIONS.

1 4 9 Patented Jan. 8, 1946 UNITED STATES PATENT OFFICE PICKLING BATH FOR FERROUS METALS AND INHIBITOR FOR USE THERE-IN Barry L. Peterson, Hohokus, N. 1., assignor to Lotte Chemical Company, Inc., Paterson, N. J a corporation of New Jersey No Drawing. Application April 9, 1942, Serial No. 438,214

7 Claims.

This invention relates to the cleaning and preservation of the surfaces of iron and steel products and more particularly to improvements in the art of pickling iron and steel with dilute solutions of mineral acids.

In the manufacture of iron and steel products such as sheet, rod, wire and other shapes which are subjected to hot rolling, drawing, forging. annealing and other processes, particularly those involving heating of the metal, a scale is formed thereon which it is necessary to remove for reasons well known in the art. Pickling is a process in which the metal is subjected to the action of a dilute mineral acid bath, most commonly of sulfuric acid but sometimes of hydrochloric acid or a mixture of sulfuric and hydrochloric acids, which removes the scale. Unless some material is added to the pickling bath in the nature of an inhibitor, or selective controlling agent, the acid not only removes the scale but also attacks and consumes the underlying metal. Such attack results in metal loss and pitting of the metal surface. It produces hydrogen gas and acid fumes due to spray caused by bubbles of the gas rising to the surface of the bath. There is an unnecessary consumption of acid with decreased life of the bath. The metal surface is left in a condition liable to rapid corrosion. The hydrogen evolved also causes acid brittleness of the steel which is highly undesirable. Moreover, steel contains both iron and carbon and when acid dissolves the iron the carbon, which is insoluble, remains on the surface of the steel as a black sludge.

A closely related problem is the storage or transportation of dilute sulfuric acid in ferrous metal containers such as tank cars. The use of inhibitors in the acid prevents or reduces the rate of attack of the acid to the point where such metal containers can be used.

The present invention has for its principal object the improvement of inhibitors. More particularly the objects are to provide an inhibitor which reduces attack on the clean metal to a minimum; which reduces the amount of sludge formed in pickling baths; which reduces the consumption of acid and prolongs the life of the bath; which passivates the metal surface rendering it, to a considerable degree, resistant to corrosion; which enables pickling baths to be used at higher temperatures; which leaves the surface of the metal chemically clean and ready for the application of finishing coatings such as plating. painting or lacquering; and which improves the appearance of the pickled metal by leaving a uniformly whiter (i. e. more silvery) surface, thus improving its salability. Other incidental objects and advantages are the elimination of gases and fumes in the pickling process and the prevention of acid brittleness of the steel.

The foregoing objects are attained, in accordance with this invention, by the use in dilute solutions of mineral acids used for pickling of the novel inhibitors hereinafter described. These inhibitors selectively control the action of the acid solution so that it attacks and removes the scale with great efficiency but does not attack the clean metal surface to any appreciable degree. Moreover the surface of the metal is left chemically clean, has a white or silvery lustrous appearance without spots or blemishes, and is highly passive toward oxidation.

The usada the. d sco that Wastes results'fare obtained, in comparison with known inhibitors, by using as a selective controlling agent a mixture of di ortho xenyl thiourea and an alkali metal sulfate to which there is preferably added a suitable wetting agent; it has also been discovered thatthe addition to combination of a small ,amount of glue still further improves the results.

Thewttin'g' agent, which is an ingredient of the inhibitor .of the invention, should be one which does not hydrolyze in solution and it is also important that it should not break down or decompose in an acid pickling bath, such as the usual dilute sulfuric acid solution of from 3% to 15%. It is preferred to use a wetting agent of the alkyl aryl sulfonate type rather than a sulfated alcohol.

The term alkali metal sulfate is used herein and in the claims to denote the sulfates of sodium and potassium. It is preferred to use Glaubers salt (sodium sulfate decahydrate) though anhydrous sodium sulfate, the monohydrate or heptahydrate may be used equally well, if appropriate changes in the proportions of the ingredients of the inhibitor are made to compensate for the varying amounts of water of crystallization in the different salts. Potassium sulfate may also be used in the same manner as sodium sulfate.

The glue used in the inhibitor is preferably animal bon glue. Bone glue commercially known as 6 gram glue is well suited to this use. Hide glue is not as desirable because of properties attributable to the chemicals used in preparing the hides from which it is derived.

For a better understanding of the invention and to enable those skilled in the art to practice the same the following specific examples are given by way of illustration.

Example I.Equal parts by weight of di ortho xenyl thiourea and sodium decyl benzene sulfonate, commercially availableTnder the'trade name "Santomerse D (a wetting agent) are ground together in the dry state in a ball mill to a flour-like powder. 10 parts of this mixture are then thoroughly admixed with 87 parts of Glaubers salt and 3 parts of animal bone glue ground to a fineness to pass a 150-mesh screen. This final mixture is then ready for use and is an effective inhibitor when added to a dilute solution of sulfuric acid in the proportion of from 0.5% to 1.0%, based on the weight of the acid used in the solution. Pickling baths of sulfuric acid may vary from 5% to 15% of 66 Baum acid according to the particular steel to be pickled.

In making up a pickling bath the required amount of water is usually put into the tank first and the acid then added. Such baths are usually operated at from 140 to 190 F. When the bath is brought up to the desired temperature the dry inhibitor is added to the path, in which it is instantly dissolved. Or, if desired, the inhibitor can be preliminarily mixed in a bucket of the pickling solution and thus added to the bath.

In pickling steel in a bath inhibited with this material it is observable that the solution removes the scale effectively without any apparent attack on the steel, appearing to have an affinity for the scale and none for the steel. There is no evolution of gas and hence there are no fumes or spray and there is no evidence of any embrittlement of the steel. The surface of the metal has a uniform silvery lustre and is free from spots or scum. It is chemically clean and passivated to such an extent that even after standing for one or two days under atmospheric conditions it can be electroplated satisfactorily without further cleaning other than the usual alkali washing.

In spite of the fact that di ortho xenyl thiourea has a very slight inhibiting effect of no commercial value when used by itself in a pickling bath, the inhibition of the mixture of this invention is equal to or better than that of the best inhibitors presently available, as indicated by the usual weight loss tests. The results are superior to those of other inhibitors in that it enables pickling time to be reduced, permits pickling at lower temperatures the pickled steel comes out cleaner, has a whiter surface and is more passive toward oxidation, and has a smoother surface.

Example II.-The compounding of the inhibitor and the ingredients were the same as in Example I but the proportions were changed to 20 parts of the mixture of the di ortho xenyl thiourea and wetting agent, 7'? parts of Glaubers salt and 3 parts of bone glue. This amounted to doubling the percentage of thiourea and wetting agent in the inhibitor, from 5% to 10%.

Example III.'I'he compounding of the inhibitor and the ingredients were the same as in Example I but the proportions were further changed by initially mixing the di ortho xenyl thiourea and the wetting agent in the proportions of 75% thiourea and 25% wetting agent and then combining 10 parts of this mixture with 8'7 parts of Glaubers salt and 3 parts of bone glue.

In any of the foregoing Examples I to III the glue may be omitted, the combination of the di ortho xenyl thiourea, wetting agent and Glauber's salt giving very good inhibition, but without the glue the surface of the metal pickled is not as white and the apparent selective affinity of the solution for the scale rather than the base metal is not quite as pronounced.

Example IV .-In order to increase the duration of the selective controlling action of the inhibitor, especially in pickling baths operated at higher temperatures, say at 200-205 F. for speeding up the process, it has been found advantageous to combine with the ingredients described in Examples I to III another inhibitor. For example, there has been used for this purpose the product sold under the name Hibitite," which is a sulfonated reaction product of acetaidehyde ammonia and thiocarbanilide. The addition of Hibitite as hereinafter described substantially doubled the effective life of the inhibitor in a sulfuric acid bath. A preliminary mixture was first made of 62.5% di ortho xenyl thiourea, 25% Hibitite and 12.5% Santomerse D." 10 parts of this mixture were then admixed with parts of Glaubers salt and 10 parts of bone glue. The final mixture was a dry powder ready for use as an inhibitor.

Example V.The sam ingredients as in Example IV were used except that the proportions were changed by using 15 parts of the preliminary mixture, 75 parts of Glaubers salt and 10 parts of bone glue.

From the foregoing illustrative examples it will be seen that the ingredients may be varied in their proportions, the preferred embodiments of the invention as described above representing the following ranges: the di ortho xenyl thiourea 5% to 10%; the wetting agent 1.25% to 10%; the Glauber's salt 75% to 87%; and the glue 3% to 10%. These ranges, however, are not to be taken as critical but as illustrative of the best balancing of the formulae for commercial operations.

It is to be understood that the invention is not limited to the features herein specifically described but can be carried out in other ways without departing from its spirit. within the purview of the appended claims.

What is claimed is:

1. An inhibitor for substantially preventing the dissolution of iron or steel in dilute solutions of non-oxidizing mineral acid comprising a minor proportion by weight of di ortho xenyl thiourea fantd a major proportion by weight of sodium sul- 2. An inhibitor for substantially preventing the dissolution of iron or steel in dilute solutions of non-oxidizing mineral acid comprising an admixture of minor proportions by weight of di ortho xenyl thiourea, bone glue, and a wetting agent stable in said acid solution and a major proportion by weight of alkali metal sulfate.

3. An inhibitor for substantially preventing the dissolution of iron or steel in dilute solutions of non-oxidizing mineral acid comprising an admixture of minor proportions by weight of di ortho xenyl thiourea, bone glue, and a wetting agent stable in said acid solution and a major proportion by weight of Glauber's salt.

4. An inhibitor for substantially preventing the dissolution of iron or steel in dilute solutions of non-oxidizing mineral acid comprising a minor proportion by weight of di ortho xenyl thiourea and a major proportion by weight of an alkali metal sulfate.

5. An inhibitor for substantiall preventing the dissolution of iron and steel in dilute solutions of non-oxidizing mineral acid comprising an admixture, by weight, of from about 5% to about 10% di ortho xenyl thiourea, from about 1.25% to about 10% sodium decyl benzene sulfonate, from about 75% to about 87% Glaubers salt, and from about 3% to about 10% bone glue.

6. A pickling bath for iron and steel products comprising water, a non-oxidizing mineral acid, and an inhibitor comprising minor proportions by weight of di ortho xenyl thiourea, bone glue, and a wetting agent stable in the acid solution, and a major proportion by weight of sodium sulfate.

7. A pickling bath for iron and steel products comprising water, a non-oxidizing mineral acid, and .an inhibitor comprising, by weight, from about 5% to about 10% di ortho xenyl thiourea, from about 1.25% to about 10% sodium decyi benzene sulfonate, from about 75% to about 87% Glaubers salt, and from about 3% to about 10% bone glue.

HARRY L. PETERSON.