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US2385962A - Method of and apparatus for conditioning molds and the like - Google Patents

Method of and apparatus for conditioning molds and the like Download PDF

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US2385962A
US2385962A US408063A US40806341A US2385962A US 2385962 A US2385962 A US 2385962A US 408063 A US408063 A US 408063A US 40806341 A US40806341 A US 40806341A US 2385962 A US2385962 A US 2385962A
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air
oven
mold
duct
molds
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US408063A
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Charles A Barnett
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Foundry Equipment Co
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Foundry Equipment Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/12Treating moulds or cores, e.g. drying, hardening

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  • This invention relates to a method of and apparatus for conditioning molds and the like.
  • Sand molds employed in the production of metal castings are generally one of three well known types. Such types are commonly known as green sand molds, skin dried molds, and dry sand molds.
  • Green sand molds are those which are made from damp sand and such molds are used wherever possi-ble because they do not involve'the expense of subsequent operations necessary to convert them into one of the other type molds.
  • green sand molds have a number of disadvantages. It is not always pos sible or feasible to produce molds with sand of uniform density throughout. Therefore, when the metal is poured into the mold, the resulting pressures may cause distortion of some of the surfaces, resulting in castings with corresponding irregularities. This condition may result in a variation in the weight of several castings made from the same pattern. In addition, the irregularities in the casting surface previously referred to, require additional labor fortheir removal.
  • the hot metal makes contact with the surface of the green sand mold, a fusion of the metal and the sand surface frequently takes place, causing a scabby casting surface which is difficult and costly to remove. If certain portions of the green sand mold have excess moisture, the metal may be chilled, resulting in excessive hardness; or, reducing the temperature of the metal so that it does not now properly and results in an imperfect casting.
  • Such molds may be surface dried to convert them into the socalled skin dried type or they may be baked to convert them into dry sand molds. Both of these treatments as commonly practiced result in disadvantages and increased cost of production which it'is one of the objects of this invention to avoid.
  • molds are surface or skin dried by several methods.
  • One method is to move a. gas or oil torch over the surface of the mold.
  • Another method is to radiate heat to the surface of the mold from heat generated by gas burners, charcoal or coke.
  • Another method is to deliverheated air to the surfaces of the mold from electrically heated or fuel firedheaters so as to transfer the heat from the heating unit to the surface of the mold by convection. All these methods as presently practiced are undesirable in that the heat is not uniformly transferred to the surfaces of the mold or is incapable of providing sumciently rapid and economical heat penetration to a desired depth.
  • the molds are generally placed in a drying oven at temperatures of from about 350 F. to about 900 F., and, ac-
  • the drying oven in such case is much in the nature of a heat soaking operation as it is necessary to leave the mold in the oven for a long period of time in order that the heat will penetrate to the interior surfaces of the mold cavities. Even though convection is employed for transferring heat, the stacking of the molds in the oven causes parts of the mold to act as ba wheels, preventing the hot gases from contacting the interior surfaces of the mold cavities. Moreover, after the molds are removed from the oven time is usually lost by waiting for the molds to cool down to a temperature enabling the same to be handled.
  • my invention comprises the method and apparatus for forcibly projecting streams of heated air through a plurality of Jets or nozzles which are so positioned as to direct such streams against the mold surfaces in such a manner as to secure a uniform and efllcient heating and drying of the green sand material.
  • One of the objects of this invention is to provide a method of and apparatus for conditioning green sand molds which will reduce the time required to treat such molds for the purpose of eliminating the disadvantages of green sand molds.
  • a further object is to provide a method and apparatus by which a mold having the characteristics of a skin dried or dry sand mold may be produced in less time than is required by conventional methods.
  • a further object is to provide a method of and apparatus for conditioning green sand molds which involves first subjecting the mold to a larly,
  • a further object is to provide apparatus of the character referred to in which the molds are continuously carried through an oven wherein they are first subjected to a rapid heating and drying action and then to a rapid cooling action.
  • a further object is to provide an apparatus having an oven of the character referred to with a novel arrangement for separating the heating and cooling portions thereof, and more particuan arrangement wherein the cooling portion of the oven acts as a preheater for the heating portion.
  • Fig. 1 is a vertical sectional view of apparatus constructed in accordance with the principles of this invention
  • Fig. 2 is a top plan view of the apparatus shown in Fig. 1;
  • Fig. 3 is a vertical sectional view taken through the cooling portion of the oven shownin Fig. '1, illustrating the arrangement of the cooling ducts and nozzles;
  • Fig. 4 is a vertical sectional view, similar to Fig. 3, showing the arrangement of the heating ducts and nozzles;
  • Figs. 5 and 6 respectively are views similar to Figs. 3 and 4, showing a modified construction
  • Fig. 7 is a perspective view illustrating a construction of the air nozzles by which the direction of the stream of air being projected therefrom may be varied;
  • Fig. 8 is a perspective view illustrating the con-- struction of a nozzle by which a cyclonic effect may be imparted to the air or gas passing therethrough;
  • Fig. 9 is a side elevational view of an air duct provided with removable panels having a plurality of nozzles
  • Fig. 10 is a sectional view taken substantially on the line Ill-Ill of Fig. 9;
  • Fig. 11 is a sectional view taken substantially on the line H--H of Fig. 10; I
  • Fig. 12 is an enlarged view of a part shown in Fig. 11;
  • Fig. 13 is a broken-away top plan view of the construction shown in Fig. 9;
  • Fig. 14 is a horizontal sectional view taken through a modified form of construction of my oven apparatus, and illustrating in particular the arangement of the molds and the drying treatment thereof by means of streams of heated air projected from the vertical sides of the oven and in a substantially horizontal direction;
  • Fig. 15 is a vertical sectional view taken substantially along the line l5-I5 of Fig. 14; and
  • Fig. 16 is another vertical sectional view taken substantially along the line l6
  • the numeral 1 indicates as a whole, that which is in” and advantages of the invention the course of the substance an elongated, heat insulated housing, or more briefly termed oven," having an entrance opening 2 and an exit opening 3.
  • a continuous chain conveyor 4 is trained around sprockets 5 and. 6 and is driven from a suitable power device I for carrying molds 8 through the entrance opening 2 and out the exit opening 3.
  • the oven l is provided with a heating portion, indicated as a whole by the numeral 9, adjacent the entrance opening 2, and a cooling part, indicated as a whole by the numeral l0, adjacent the exit opening 3.
  • the heating portion 9 is provided with an air duct H and nozzles l2 respectively adapted to deliver a plurality of streams of air to the surfaces of the molds 8 being conveyed through the oven.
  • Hot air is supplied to the duct ll through a supply duct l3 by -a fan l4 which draws the hot air from a suitable heating unit IS.
  • the fan I4 is driven by a suitable power device It.
  • the heating unit I5 is preferably an electric heating unit, although any other suitable type of heating unit may be employed. Accordingly, where the term hot air is used it will be understood that such term is meant to cover air with or without products of combustion as would be had where the air is drawn through a heater such as a gasfired heater.
  • the heating unit I5 will be selected so as to be capable of delivering air at any desired temperature ranging from about 350 F. to about 900 F.
  • a plurality of forcibly projected heated air streams, or hot air blasts are delivered from the nozzles l2 directly against the surfaces of the green sand molds, which are desired to be heated and dried.
  • the cooling portion of the oven I0 is provided with an air duct l1 and a plurality of nozzles H,
  • the duct I1 is supplied with air from a feed duct l9 fed by a fan 20 which draws its air supply from the atmosphere.
  • fan 20 is operated by a suitable power device 2
  • the duct 22 is connected with the interior of the oven bysuitable vents 25.
  • Air is also withdrawn from the oven adjacent the entrance opening 2 by an air duct 26 having vents 2'! connecting the same with the interior 1 of the oven.
  • the duct 26 is connected by a duct 28 to a fan 29 drivenby a suitable power device 30.
  • the entrance and exit openings 2 and 3 are open at all times and the parts thus far described cooperate with an intermediate portion 30 of the oven l in controlling the flo'w of air within the oven and through the openings 2 and 3.
  • the central part 30 of the oven is provided with an air duct 3
  • is connected by a duct 33 and a duct 34 to the heater unit IS.
  • the low pressure end of the fan I is in thi manner connected through the heating ,part 30 of the oven.
  • This arrangement provides a recirculating arrangement operable in a manner to be described, but it will be understood that the duct 3
  • the duct H supplies heated air to the interior of the oven under pressure.
  • the duct I! likewise supplies air to the interior of the oven under pressure.
  • by withdrawing air at a point intermediate the ducts II and i1, prevents air from oven part I! from entering the oven part 9, and vice versa.
  • withdraws all intermingled hot and cold air from the oven 5 in the portion 30 thereof.
  • the air withdrawn by the duct 3i from the part it) serves as make-up air to compensate for the air withdrawn by the exhaust duct 26 adjacent the entrance opening 2.
  • the capacity of the fan 20 is preferably made equal to the capacity of the fan 23 in order that the duct I! will distribute air uniformly to all parts 01' the portion l0.
  • the air entering the opening 3 will be controlled by the amount of air exhausted from the oven part Hi by the duct 3
  • This air entering the opening 3 is the make-up air for the heating unit l5 and will therefore be equal to the amount of hot air which escapes from the oven portion 9 and thus controls the flow of air within the oven portion 9. That is, the pressures are balanced within the oven I so that the fan 29 will withdraw hot air equal to the air entering the opening 3.
  • the hot air duct II is rectangular in shape although it may be round, square, etc., and is centrally aligned over the conveyor which carries the molds 8 thereunder.
  • the nozzles I2 are spaced transversely of the duct H and are operable to direct a plurality of streams of air downwardly toward the surfaces of the molds passing therebeneath.
  • Recirculating ducts positioned at each side of the duct ii and extending longitudinally of the oven 9 are connected with the exhaust duct 3
  • the air which is projected from the nozzles l2 flows over the mold surfaces and is then drawn into the recirculating ducts 35.
  • the cold air duct in the cooling portion ID of the oven is shaped and arranged similarly to the hot air duct H.
  • the nozzles l8 are likewise arranged similarly to the nozzles l2.
  • branched passages 31 are connected to the duct l1 and are provided with vertically extending portions 38 from which the lateral nozzles
  • the nozzles in are aligned vertically and have connections with the vertical portion 38 at laterally spaced points.
  • fln-like members 39 are provided which divert a portion of the air flow in the vertical member 38 to the nozzles I81: and substantially equal amounts of air are delivered to each of the nozzles I8a.
  • the nozzles l8a are operable to deliver air directly to the lateral surfaces of the molds being conveyed through the oven.
  • the constructions illustrated in Figs. 5 and 6 are respectively similar to the constructions illustrated in Fig 3 and 4 but show a modified 36 through arrangement for an oven of greater width emplaying a plurality of air delivery ducts.
  • the oven part 9 shown in Fig. 6 is shown as having two hot air ducts l I and the part In is shown as having two cold air ducts IT.
  • the ducts I1, and likewise the ducts II, are respectively provided with separate connections, not shown, to the cold air delivery duct l9 and the hot air delivery duct I 3.
  • the chain 4 is provided with transversely extending carrier members 48 having rollers 4
  • ride on tracks 42 and after delivering a mold through the exit opening 3 are returned through the oven on tracks 43.
  • members 40 cooperate with a plate 44 positioned therebeneath to eifect a removal of sand from the oven.
  • the sand which falls from the molds as they are carried through the oven falls onto the plate 44 and as the sand builds up in the plate 44 the carrier members 40 will scrape and sweep such sand along the plate 44 and out the discharge opening 3 into the pit 45 from which the same may lie-removed.
  • the plate 44 in addition to serving as a sand removal means, also operates as a bafile to retain the air within the oven.
  • Baflle members 46 extend longitudinally of the oven and are positioned over the rollers 4!. The baflles 46 operate to prevent the air entering the oven from contacting the rollers and causing damage to such rollers and their bearings.
  • a duct 4'! having a plurality of removable'panel units indicated as a whole by the numeral 48 by which the duct 41 may be provided with as many nozzles as is desired.
  • Each of the panel'units 48 comprises a transversely extending portion 49 having spaced nozzle members 50.
  • the transversely extended portion 49 is connected at opposite ends by bolts 5
  • the transversely extending edges of the members 49 are provided with a, depending U-shaped member 53 providing a recess within which a depending flange 52,'carried by an adjacent section 54 forming a part of the bottom of the duct 41, is receivable.
  • the arrangement of the parts 52. and 53 act as a seal for the removable panel unit 48 with the part 54 constituting a part of the duct 41.
  • the duct 41 may be employed either as a hot air duct II or as a cold air duct l1.
  • a nozzle construction 54 by which the direction of the stream of air issuing therefrom may be varied.
  • the nozzle construction 54 comprises side wall portions 55 secured at their upper edges to the periphery of an opening formed in a plate 56 constituting a part 01' one of the air ducts.
  • the connected side walls 55 are provided with flexible parts 51 at their bottom edges which may be adjusted along lines 58 with respect to the body of the side walls 55. By bending the parts 51 along the lines 58 the direction of the stream of air issuing from the nozzle 54 may be varied.
  • adjustment of the lower edges 51 with respect to the side wall portions 55 is had by bending along the lines 58 in the construction illustrated in Fig. 7, it will The transversely extending carrier be understood that hinges may be provided for connecting the parts 51 to-the parts 55 in order to permit of such adjustment.
  • Such a cyclonic, twisting stream of air is particularly suitable for the treatment of molds which have recessed portions'or pockets which are relatively deeper than other portions, since the stream of air tends literally to bore its way into such mold portions.
  • Figs. 14, 15 and 16 The modified form of apparatus illustrated in Figs. 14, 15 and 16 is best suited for the conditioning of molds in which the mold cavity extends entirely through the supporting body, for example that particular type of mold in which a cheek is employed.
  • a complete mold comprising the three separate parts of the drag 10, the cope H and the check 12 are placed on the surface of the conveyor 13 in a position 90 rotated from their normal assembled position.
  • the moldparts are placed on their sides on the conveyor, with the mold cavities fac-,
  • the mold cavities 10 of the drag I face outwardly toward one side of the conveyor 13
  • the cavities ll of the cope Ii face toward the other side of the conveyor 13
  • the through cavities 12' of the cheek face toward both sides of the conveyor.
  • Air ducts I4 and 15 are mounted on the interior of each of the vertical side walls of the oven I.
  • a recirculating or return duct I6 is mounted in the top horizontal or ceiling wall of the oven l'.
  • Air stream directing nozzles 11 and 18 are mounted in the opposed walls of the ducts l4 and I5.
  • Receiving openings, such as generally indicated at 19, are provided in the bottom wall of the return duct 16.
  • the forcibly projected streams of heated (or cooled, as the case may be) air travels from the nozzles 11 and 18 into and out of the interior of the mold cavities II and 12', effecting a uniform contact with the mold cavity surfaces, and speedily effecting the desired mold conditioning treatment, without any bailling action which would otherwise result in an over-drying or an under drying of particular surface zones.
  • the nrnblem When drying the sand in a sand mold, the nrnblem is presented of first getting the drying heat to the place where it is most desired. viz.. the surface of the mold cavity, and secondly of getting the heat out of the sand, as well as out of the metallic mold flasks where some of it is bound to have penetrated, so that the mold bodies, after discharge from the drying oven, are
  • molds and the like are adapted to the conditioning of molds and the like. Accordingly, the term mold as used herein will be understood equally to include cores and the term flask equally to include flask parts such as copes and drags as well as boxes such as are ordinarily employed in forming cores.
  • the delivery of the air in streams which impinge on the mold surfaces is particularly desirable and effective in securing the desired results in that all of the mold surfaces are subjected uniformly to the action of the air.
  • parts of the mold do not act as ba wheels in preventing the air from contactin other parts of the mold,
  • the resultant mold will be found to be as effective and desirable as a dried sand mold, and the apparatus used enables such mold to be produced with less expense than to produce a skin dried mold as conventionally practiced.
  • This invention gives'a mold which-is in the nature of a skin dried mold, but which by reason of the uniform condition of the mold surfaces and great depth of penetration of the drying action, eliminates the disadvantages of skin dried molds as heretofore produced.
  • This invention thus enables the .production of a mold by surface treatment which heretofore had to rely on a slow baking process for its production.
  • I therefore particularly point out and distinctly" an oven, and while so conveyed, first subjecting the mold forming surfaces only to the action of a plurality of jets respectively adapted to deliver I a forcibly projected stream of heating and drying medium against such surfaces, and then subjecting both the mold forming surfaces and the mold flasks to the action of a plurality of jets respectively adapted to deliver a forcibly projected stream of cooling medium against such surfaces and against the mold flasks.
  • the method of conditioning sand molds having mold flasks and mold forming surfaces which comprises conveying the molds through an oven, and during the initial travel of the molds through the oven, subjecting the mold forming surfaces only to the heating and drying action of forcibly projected streams of hot air forcibly projected against such surfaces, and during the final travel through the oven, subjecting both the mold forming surfaces and the mold'flasks to the cooling action of forcibly projected streams of relatively cold air impinging thereagainst, while exhausting air from the oven at a point intermediate those portions of initial and final travel to prevent air from one of such portions from traveling directly into the other of such portions.
  • the method of conditioning sand molds having mold flasks and mold cavities which comprises conveying the molds through an oven, and during the initial travel of the molds through the oven, subjecting the mold cavities to the action of a plurality of jets respectively adapted to deliver a stream of hot airinto and against the interior surfaces of said mold cavities, and during the final travel of the molds through the oven, subjecting both the mold cavities and the mold flasks to the action of a plurality of jets respectively adapted to deliver streams of relatively cold air into and against the surfaces of said mold cavities and against the outer surfaces of said mold flasks, while exhausting air from the oven at a point intermediate said not and cold jets to prevent said different jets from interfering with the action of each other.
  • an oven having a continuous conveyor extending therethrough for conveying molds through said oven, an air delivery duct and an air recirculating duct both extending beside each other along a portion of said oven, means for delivering heated air to said delivery duct, said recirculating duct being connected to the inlet of said heated air delivery means, a plurality of nozzles spaced along said delivery duct longitudinally of said oven respectively operable to deliver a stream of heated air from said duct to the mold surfaces as the molds are carried thereby by said conveyor, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, a second air delivery duct extending along a second portion of said oven, a plurality of nozzles spaced along said second delivery duct longitudinally of said oven respectively operable to deliver a stream of cooling air from said second duct to the mold surfaces as the molds are carried thereby by said conveyor, and means for exhausting m from said against such surfaces and against the mold flasks.
  • a mold conditioning apparatus the combination with an oven having entrance and exit openings, and a continuous conveyor extending therethrough for carrying molds through said oven, of an air delivery duct extending longitudinally along said oven and terminating adjacent said entrance opening, heating means for delivering heated air to said delivery duct, a plurality of nozzles along the extent of said delivery duct for delivering streams of air from said duct to the mold surfaces, an air recirculating duct extending alongside said delivery duct and connected to the inlet of said heating means, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, cooling means adjacent said exit opening for'delivering a stream of cold air to the mold surfaces prior to being carried out of said oven, and exhaust means connected to said oven at a zone intermediate said delivery duct and said cooling means for withdrawing both cold and hot air from said oven.
  • a mold conditioning apparatus the combination with an oven having entrance and exit openings, and a continuous conveyor extending therethrough for carrying molds through said oven, of an air delivery duct extending longitudinally along said oven and terminating adjacent said entrance opening, heating means for delivering heated air to said delivery duct, a plurality of nozzles along the extent of said delivery duct for delivering streams of air from said delivery duct to the mold surfaces, an air recirculating duct extending alongside said delivery duct and connected to the inlet of said heating means, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, a second air delivery duct extending along said oven and terminating adjacent said exit opening, a plurality of downwardly and horizontally directed-nozzles located along said second delivery duct for delivering streams of cold air to the mold surfaces prior to being carried out of said oven, exhaust means connected to said oven at a zone intermediate said first and second delivery ducts for withdrawing both cold and hot air from said oven, and a duct for delivering such
  • the method of conditioning sand molds and the like having mold flasks and mold forming surfaces which comprises first subjecting such surfaces only of the mold to a forcibly projected a stream of heating and drying medium impinging against such surfaces, and then subjecting both such surfaces and the mold flask to a forcibly projected stream of cooling medium impinging CHARLES A. BARNETT.

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  • Drying Of Solid Materials (AREA)

Description

Oct. 2, 1945. c. A. BARNETT 2,385,962
METHOD AND APPARATUS FOR CONDITIONING MOLDS AND THE LIKE Filed Aug. 23, 1941 4 Sheets-Sheet 1 INVENTOR.
CHARLES A.BARNETT Miami ATTORNEYS 1945- 3. A. BARNETT METHOD OF AND APPARATUS FOR CONDITIONING MOLDS AND THE LIKE Filed Aug. 23, 1941 4 Sheets-Sheet 2 vi 'la /allu ial!wirllfliflliikzz INVENTOR. CHARLES ABARNETT ATTORNE Oct. 2, 1945.
C. A. BARNETT METHOD OF AND APPARATUS FOR COND ITIONING MOLDS AND THE LIKE Filed Aug. 23, 1941 4 Sheets-Sheet 3 0 mn E E W N m B A S E L R A H C MIWQ ATTORNEYS 1945- c. A. BARNETT ,38
METHOD OF AND APPARATUS FOR CONDITIONING MQLDS AND THE LIKE Filed Aug. 23, 1941 4 Sheets-Sheet 4 INVENTOR. CHARLES ABARNETT BY ATTORNEYS Patented Oct. 2, 1945 METHOD OF AND APPARATUS FOR TIONING MOLDS AND THE LIK CONDI- E Charles A. Barnett, Shaker Heights, Ohio, assignor to The Foundry Equipment Company, Cleveland, Ohio,
a corporation of Ohio Application August 23, 1941, Serial No. 408,063 '1 Claims. (CI. 34-13) This invention relates to a method of and apparatus for conditioning molds and the like.
Sand molds employed in the production of metal castings are generally one of three well known types. Such types are commonly known as green sand molds, skin dried molds, and dry sand molds.
Green sand molds are those which are made from damp sand and such molds are used wherever possi-ble because they do not involve'the expense of subsequent operations necessary to convert them into one of the other type molds. However, except in the production of molds for relatively small castings, green sand molds have a number of disadvantages. It is not always pos sible or feasible to produce molds with sand of uniform density throughout. Therefore, when the metal is poured into the mold, the resulting pressures may cause distortion of some of the surfaces, resulting in castings with corresponding irregularities. This condition may result in a variation in the weight of several castings made from the same pattern. In addition, the irregularities in the casting surface previously referred to, require additional labor fortheir removal. Furthermore, when the hot metal makes contact with the surface of the green sand mold, a fusion of the metal and the sand surface frequently takes place, causing a scabby casting surface which is difficult and costly to remove. If certain portions of the green sand mold have excess moisture, the metal may be chilled, resulting in excessive hardness; or, reducing the temperature of the metal so that it does not now properly and results in an imperfect casting.
To overcome some of the above mentioned disadvantages of green sand molds, such molds may be surface dried to convert them into the socalled skin dried type or they may be baked to convert them into dry sand molds. Both of these treatments as commonly practiced result in disadvantages and increased cost of production which it'is one of the objects of this invention to avoid.
As presently practiced, molds are surface or skin dried by several methods. One method is to move a. gas or oil torch over the surface of the mold. Another method is to radiate heat to the surface of the mold from heat generated by gas burners, charcoal or coke. Another method is to deliverheated air to the surfaces of the mold from electrically heated or fuel firedheaters so as to transfer the heat from the heating unit to the surface of the mold by convection. All these methods as presently practiced are undesirable in that the heat is not uniformly transferred to the surfaces of the mold or is incapable of providing sumciently rapid and economical heat penetration to a desired depth.
To make dry sand molds, the molds are generally placed in a drying oven at temperatures of from about 350 F. to about 900 F., and, ac-
cording to the size of the mold, the binder employed and the casting to be produced, it generally requires from four to twenty-four hours to produce a satisfactorily dried mold. On extremely large work the drying period may even take several days. The drying oven in such case is much in the nature of a heat soaking operation as it is necessary to leave the mold in the oven for a long period of time in order that the heat will penetrate to the interior surfaces of the mold cavities. Even though convection is employed for transferring heat, the stacking of the molds in the oven causes parts of the mold to act as baiiles, preventing the hot gases from contacting the interior surfaces of the mold cavities. Moreover, after the molds are removed from the oven time is usually lost by waiting for the molds to cool down to a temperature enabling the same to be handled.
I have discovered that the foregoing disadvantages and objections may be overcome by subjecting the green sand molds to a blast of heated air or gaseous medium, directed against the mold surfaces and the mold bodies at those particular areas or zones in which the heating and drying action is desired to be accomplished. Generally outlined, my invention comprises the method and apparatus for forcibly projecting streams of heated air through a plurality of Jets or nozzles which are so positioned as to direct such streams against the mold surfaces in such a manner as to secure a uniform and efllcient heating and drying of the green sand material.
One of the objects of this invention is to provide a method of and apparatus for conditioning green sand molds which will reduce the time required to treat such molds for the purpose of eliminating the disadvantages of green sand molds.
A further object is to provide a method and apparatus by which a mold having the characteristics of a skin dried or dry sand mold may be produced in less time than is required by conventional methods. I
A further object is to provide a method of and apparatus for conditioning green sand molds which involves first subjecting the mold to a larly,
rapid heating and drying action and then to a rapid cooling action.
A further object is to provide apparatus of the character referred to in which the molds are continuously carried through an oven wherein they are first subjected to a rapid heating and drying action and then to a rapid cooling action.
A further object is to provide an apparatus having an oven of the character referred to with a novel arrangement for separating the heating and cooling portions thereof, and more particuan arrangement wherein the cooling portion of the oven acts as a preheater for the heating portion.
Other objects will become apparent during following description.
To the accomplishment of the foregoing and related ends, said invention, then, consists of the means hereinafter fully described and particularly pointed out in the claims, the annexed drawings and the following description setting forth in detail certain means and one mode of carrying out the invention, such. disclosed means and mode illustrating, however, but one of various ways in which the principle of the invention may be used.
In said annexed drawings:
Fig. 1 is a vertical sectional view of apparatus constructed in accordance with the principles of this invention;
Fig. 2 is a top plan view of the apparatus shown in Fig. 1;
Fig. 3 is a vertical sectional view taken through the cooling portion of the oven shownin Fig. '1, illustrating the arrangement of the cooling ducts and nozzles;
Fig. 4 is a vertical sectional view, similar to Fig. 3, showing the arrangement of the heating ducts and nozzles;
Figs. 5 and 6 respectively are views similar to Figs. 3 and 4, showing a modified construction;
Fig. 7 is a perspective view illustrating a construction of the air nozzles by which the direction of the stream of air being projected therefrom may be varied;
Fig. 8 is a perspective view illustrating the con-- struction of a nozzle by which a cyclonic effect may be imparted to the air or gas passing therethrough;
Fig. 9 is a side elevational view of an air duct provided with removable panels having a plurality of nozzles;
Fig. 10 is a sectional view taken substantially on the line Ill-Ill of Fig. 9;
Fig. 11 is a sectional view taken substantially on the line H--H of Fig. 10; I
Fig. 12 is an enlarged view of a part shown in Fig. 11;
Fig. 13 is a broken-away top plan view of the construction shown in Fig. 9;
Fig. 14 is a horizontal sectional view taken through a modified form of construction of my oven apparatus, and illustrating in particular the arangement of the molds and the drying treatment thereof by means of streams of heated air projected from the vertical sides of the oven and in a substantially horizontal direction; Fig. 15 is a vertical sectional view taken substantially along the line l5-I5 of Fig. 14; and Fig. 16 is another vertical sectional view taken substantially along the line l6|6 of Fig. 14.
Referring to Fig- 1 of the drawings, the numeral 1 indicates as a whole, that which is in" and advantages of the invention the course of the substance an elongated, heat insulated housing, or more briefly termed oven," having an entrance opening 2 and an exit opening 3. A continuous chain conveyor 4 is trained around sprockets 5 and. 6 and is driven from a suitable power device I for carrying molds 8 through the entrance opening 2 and out the exit opening 3. ,The oven l is provided with a heating portion, indicated as a whole by the numeral 9, adjacent the entrance opening 2, and a cooling part, indicated as a whole by the numeral l0, adjacent the exit opening 3.
The heating portion 9 is provided with an air duct H and nozzles l2 respectively adapted to deliver a plurality of streams of air to the surfaces of the molds 8 being conveyed through the oven. Hot air is supplied to the duct ll through a supply duct l3 by -a fan l4 which draws the hot air from a suitable heating unit IS. The fan I4 is driven by a suitable power device It. The heating unit I5 is preferably an electric heating unit, although any other suitable type of heating unit may be employed. Accordingly, where the term hot air is used it will be understood that such term is meant to cover air with or without products of combustion as would be had where the air is drawn through a heater such as a gasfired heater. In addition, the heating unit I5 will be selected so as to be capable of delivering air at any desired temperature ranging from about 350 F. to about 900 F.
Thus, a plurality of forcibly projected heated air streams, or hot air blasts" are delivered from the nozzles l2 directly against the surfaces of the green sand molds, which are desired to be heated and dried. A uniform and eflici'ent heat penetration effect,'eliminating heat waste and substantially decreasing the time of operation, thereby results.
The cooling portion of the oven I0 is provided with an air duct l1 and a plurality of nozzles H,
of a character to be referred to, respectively adapted to deliver a stream of air to the surfaces of the molds 8 being carried through the cooling portion ID. The duct I1 is supplied with air from a feed duct l9 fed by a fan 20 which draws its air supply from the atmosphere. The
fan 20 is operated by a suitable power device 2|. Air is exhausted from the cooling portion ll! of the oven l at a. point centrally of the air duct I! by a duct 22 and a fan 23 driven from a suitable power device 24. The duct 22 is connected with the interior of the oven bysuitable vents 25.
Air is also withdrawn from the oven adjacent the entrance opening 2 by an air duct 26 having vents 2'! connecting the same with the interior 1 of the oven. The duct 26 is connected by a duct 28 to a fan 29 drivenby a suitable power device 30.
The entrance and exit openings 2 and 3 are open at all times and the parts thus far described cooperate with an intermediate portion 30 of the oven l in controlling the flo'w of air within the oven and through the openings 2 and 3. The central part 30 of the oven is provided with an air duct 3| and vents 32 connecting the duct 3l with the interior of the oven. The duct 3| is connected by a duct 33 and a duct 34 to the heater unit IS. The low pressure end of the fan I is in thi manner connected through the heating ,part 30 of the oven. This arrangement provides a recirculating arrangement operable in a manner to be described, but it will be understood that the duct 3| may be provided with a suitable exhaust fan separate from the heater unit I! and fan I4 for withdrawing air from the duct 3| without departing from the principles of this invention.
The duct H supplies heated air to the interior of the oven under pressure. The duct I! likewise supplies air to the interior of the oven under pressure. The duct 3|, by withdrawing air at a point intermediate the ducts II and i1, prevents air from oven part I!) from entering the oven part 9, and vice versa. The duct 3| withdraws all intermingled hot and cold air from the oven 5 in the portion 30 thereof. The air withdrawn by the duct 3i from the part it) serves as make-up air to compensate for the air withdrawn by the exhaust duct 26 adjacent the entrance opening 2. By withdrawing air from opposite end of the oven part 9 the hot air or gas is distributed uniformly throughout the duct H and the duct H is thereby made operable to deliver streams of air through all the nozzles H.
The capacity of the fan 20 is preferably made equal to the capacity of the fan 23 in order that the duct I! will distribute air uniformly to all parts 01' the portion l0. Such capacities being equal, the air entering the opening 3 will be controlled by the amount of air exhausted from the oven part Hi by the duct 3|. This air entering the opening 3 is the make-up air for the heating unit l5 and will therefore be equal to the amount of hot air which escapes from the oven portion 9 and thus controls the flow of air within the oven portion 9. That is, the pressures are balanced within the oven I so that the fan 29 will withdraw hot air equal to the air entering the opening 3.
As shown in Fig. 4, the hot air duct II is rectangular in shape although it may be round, square, etc., and is centrally aligned over the conveyor which carries the molds 8 thereunder. The nozzles I2 are spaced transversely of the duct H and are operable to direct a plurality of streams of air downwardly toward the surfaces of the molds passing therebeneath. Recirculating ducts positioned at each side of the duct ii and extending longitudinally of the oven 9 are connected with the exhaust duct 3|; and are provided with openings or louvers which hot air may be returned to the heater [5 for reheating. The air which is projected from the nozzles l2 flows over the mold surfaces and is then drawn into the recirculating ducts 35.
The cold air duct in the cooling portion ID of the oven is shaped and arranged similarly to the hot air duct H. The nozzles l8 are likewise arranged similarly to the nozzles l2. In addi tion, branched passages 31 are connected to the duct l1 and are provided with vertically extending portions 38 from which the lateral nozzles |8a extend. The nozzles in are aligned vertically and have connections with the vertical portion 38 at laterally spaced points. In this manner fln-like members 39 are provided which divert a portion of the air flow in the vertical member 38 to the nozzles I81: and substantially equal amounts of air are delivered to each of the nozzles I8a. The nozzles l8a are operable to deliver air directly to the lateral surfaces of the molds being conveyed through the oven.
The constructions illustrated in Figs. 5 and 6 are respectively similar to the constructions illustrated in Fig 3 and 4 but show a modified 36 through arrangement for an oven of greater width emplaying a plurality of air delivery ducts. The oven part 9 shown in Fig. 6 is shown as having two hot air ducts l I and the part In is shown as having two cold air ducts IT. The ducts I1, and likewise the ducts II, are respectively provided with separate connections, not shown, to the cold air delivery duct l9 and the hot air delivery duct I 3. As best shown in Figs. 5 and 6, the chain 4 is provided with transversely extending carrier members 48 having rollers 4| secured to the outer ends thereof. While carrying the mold through the oven the rollers 4| ride on tracks 42 and after delivering a mold through the exit opening 3 are returned through the oven on tracks 43. members 40 cooperate with a plate 44 positioned therebeneath to eifect a removal of sand from the oven. The sand which falls from the molds as they are carried through the oven falls onto the plate 44 and as the sand builds up in the plate 44 the carrier members 40 will scrape and sweep such sand along the plate 44 and out the discharge opening 3 into the pit 45 from which the same may lie-removed.
The plate 44, in addition to serving as a sand removal means, also operates as a bafile to retain the air within the oven. Baflle members 46 extend longitudinally of the oven and are positioned over the rollers 4!. The baflles 46 operate to prevent the air entering the oven from contacting the rollers and causing damage to such rollers and their bearings.
In Figs. 9 through 13 there is shown a duct 4'! having a plurality of removable'panel units indicated as a whole by the numeral 48 by which the duct 41 may be provided with as many nozzles as is desired. Each of the panel'units 48 comprises a transversely extending portion 49 having spaced nozzle members 50. The transversely extended portion 49 is connected at opposite ends by bolts 5| to a flange 52 forming a part of the duct 41. As best shown in Fig. 12, the transversely extending edges of the members 49 are provided with a, depending U-shaped member 53 providing a recess within which a depending flange 52,'carried by an adjacent section 54 forming a part of the bottom of the duct 41, is receivable. The arrangement of the parts 52. and 53 act as a seal for the removable panel unit 48 with the part 54 constituting a part of the duct 41. In this construction if it is desired to reduce the number of nozzle openings, it is merely necessary to remove one of the units 48 and replace the same with another unit not provided with nozzle openings. The duct 41 may be employed either as a hot air duct II or as a cold air duct l1.
In Fig.-7 there is shown a nozzle construction 54 by which the direction of the stream of air issuing therefrom may be varied. The nozzle construction 54 comprises side wall portions 55 secured at their upper edges to the periphery of an opening formed in a plate 56 constituting a part 01' one of the air ducts. The connected side walls 55 are provided with flexible parts 51 at their bottom edges which may be adjusted along lines 58 with respect to the body of the side walls 55. By bending the parts 51 along the lines 58 the direction of the stream of air issuing from the nozzle 54 may be varied. Although adjustment of the lower edges 51 with respect to the side wall portions 55 is had by bending along the lines 58 in the construction illustrated in Fig. 7, it will The transversely extending carrier be understood that hinges may be provided for connecting the parts 51 to-the parts 55 in order to permit of such adjustment.
In place of making the nozzles rectangular in shape as shown in the constructions thus far described, it is contemplated that such nozzles Such a cyclonic, twisting stream of air is particularly suitable for the treatment of molds which have recessed portions'or pockets which are relatively deeper than other portions, since the stream of air tends literally to bore its way into such mold portions.
The modified form of apparatus illustrated in Figs. 14, 15 and 16 is best suited for the conditioning of molds in which the mold cavity extends entirely through the supporting body, for example that particular type of mold in which a cheek is employed. Thus, in Fig. 14, a complete mold comprising the three separate parts of the drag 10, the cope H and the check 12 are placed on the surface of the conveyor 13 in a position 90 rotated from their normal assembled position. In other words, the moldparts are placed on their sides on the conveyor, with the mold cavities fac-,
ing outwardly; i. e. the mold cavities 10 of the drag I face outwardly toward one side of the conveyor 13, the cavities ll of the cope Ii face toward the other side of the conveyor 13, and the through cavities 12' of the cheek face toward both sides of the conveyor.
Air ducts I4 and 15 are mounted on the interior of each of the vertical side walls of the oven I. A recirculating or return duct I6 is mounted in the top horizontal or ceiling wall of the oven l'. Air stream directing nozzles 11 and 18 are mounted in the opposed walls of the ducts l4 and I5. Receiving openings, such as generally indicated at 19, are provided in the bottom wall of the return duct 16.
, Thus, as best shownin Figs. 15 and 16, the forcibly projected streams of heated (or cooled, as the case may be) air travels from the nozzles 11 and 18 into and out of the interior of the mold cavities II and 12', effecting a uniform contact with the mold cavity surfaces, and speedily effecting the desired mold conditioning treatment, without any bailling action which would otherwise result in an over-drying or an under drying of particular surface zones.
It is believed that the operation of the apparatus will be apparent from the foregoing and it will be suillcient to point out that as the molds are carried through the housing or oven portions 9 and I0 the mold surfaces will be subjected progressively to the action of a plurality of forcibly projected streams of air issuing from the nozzles located in such oven portions. u The molds, while in the oven part 9, will be subjected to the drying action of a plurality of streams of air delivered in a blast from the nozzles I2 to the surfaces of the molds. Thereafter, such surfaces will be subjected to the cooling action of a plurality of streams of air delivered in a blast from the nozzles l8 and the mold flasks subjected to cooling air streams from the nozzles 18a.
When drying the sand in a sand mold, the nrnblem is presented of first getting the drying heat to the place where it is most desired. viz.. the surface of the mold cavity, and secondly of getting the heat out of the sand, as well as out of the metallic mold flasks where some of it is bound to have penetrated, so that the mold bodies, after discharge from the drying oven, are
method and apparatus is adapted to the conditioning of molds and the like. Accordingly, the term mold as used herein will be understood equally to include cores and the term flask equally to include flask parts such as copes and drags as well as boxes such as are ordinarily employed in forming cores.
In the annexed drawings and in the foregoing description of the apparatus, it will be noted that I have shown the oven l as being constructed in the form of substantially one integral, continuous unit, but it will be equally well apparent to those skilled in the art, that the individual conditioning or treatment zones may be separated or divided from each other, as a matter of lay-out design and engineering convenience, without violating the spirit of my invention.
The delivery of the air in streams which impinge on the mold surfaces is particularly desirable and effective in securing the desired results in that all of the mold surfaces are subjected uniformly to the action of the air. By causing the air to be delivered to the mold surface in a plurality of streams, parts of the mold do not act as baiiles in preventing the air from contactin other parts of the mold, By treating the molds. in the manner described above, it is possible to .get a mold in which substantially all the disadvantages of green sand molds have been eliminated.. Moreover, the resultant mold will be found to be as effective and desirable as a dried sand mold, and the apparatus used enables such mold to be produced with less expense than to produce a skin dried mold as conventionally practiced. The particular action provided by this invention gives'a mold which-is in the nature of a skin dried mold, but which by reason of the uniform condition of the mold surfaces and great depth of penetration of the drying action, eliminates the disadvantages of skin dried molds as heretofore produced. This invention thus enables the .production of a mold by surface treatment which heretofore had to rely on a slow baking process for its production.
Other modes of applying the principle of my invention may be employed instead of the one explained, change being made as regards the means and the steps herein disclosed, provided those stated by any of the following claims or their equivalents be employed.
I therefore particularly point out and distinctly" an oven, and while so conveyed, first subjecting the mold forming surfaces only to the action of a plurality of jets respectively adapted to deliver I a forcibly projected stream of heating and drying medium against such surfaces, and then subjecting both the mold forming surfaces and the mold flasks to the action of a plurality of jets respectively adapted to deliver a forcibly projected stream of cooling medium against such surfaces and against the mold flasks.
2. The method of conditioning sand molds having mold flasks and mold forming surfaces which comprises conveying the molds through an oven, and during the initial travel of the molds through the oven, subjecting the mold forming surfaces only to the heating and drying action of forcibly projected streams of hot air forcibly projected against such surfaces, and during the final travel through the oven, subjecting both the mold forming surfaces and the mold'flasks to the cooling action of forcibly projected streams of relatively cold air impinging thereagainst, while exhausting air from the oven at a point intermediate those portions of initial and final travel to prevent air from one of such portions from traveling directly into the other of such portions.
3. The method of conditioning sand molds having mold flasks and mold cavities, which comprises conveying the molds through an oven, and during the initial travel of the molds through the oven, subjecting the mold cavities to the action of a plurality of jets respectively adapted to deliver a stream of hot airinto and against the interior surfaces of said mold cavities, and during the final travel of the molds through the oven, subjecting both the mold cavities and the mold flasks to the action of a plurality of jets respectively adapted to deliver streams of relatively cold air into and against the surfaces of said mold cavities and against the outer surfaces of said mold flasks, while exhausting air from the oven at a point intermediate said not and cold jets to prevent said different jets from interfering with the action of each other.
4. In mold conditioning apparatus, the combination of an oven having a continuous conveyor extending therethrough for conveying molds through said oven, an air delivery duct and an air recirculating duct both extending beside each other along a portion of said oven, means for delivering heated air to said delivery duct, said recirculating duct being connected to the inlet of said heated air delivery means, a plurality of nozzles spaced along said delivery duct longitudinally of said oven respectively operable to deliver a stream of heated air from said duct to the mold surfaces as the molds are carried thereby by said conveyor, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, a second air delivery duct extending along a second portion of said oven, a plurality of nozzles spaced along said second delivery duct longitudinally of said oven respectively operable to deliver a stream of cooling air from said second duct to the mold surfaces as the molds are carried thereby by said conveyor, and means for exhausting m from said against such surfaces and against the mold flasks.
oven at a point in said oven longitudinally intermediate said delivery ducts to prevent the air being delivered from one of said delivery ducts from interfering with the action of the air being delivered from the other of said delivery ducts.
5. In a mold conditioning apparatus, the combination with an oven having entrance and exit openings, and a continuous conveyor extending therethrough for carrying molds through said oven, of an air delivery duct extending longitudinally along said oven and terminating adjacent said entrance opening, heating means for delivering heated air to said delivery duct, a plurality of nozzles along the extent of said delivery duct for delivering streams of air from said duct to the mold surfaces, an air recirculating duct extending alongside said delivery duct and connected to the inlet of said heating means, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, cooling means adjacent said exit opening for'delivering a stream of cold air to the mold surfaces prior to being carried out of said oven, and exhaust means connected to said oven at a zone intermediate said delivery duct and said cooling means for withdrawing both cold and hot air from said oven.
6. In a mold conditioning apparatus, the combination with an oven having entrance and exit openings, and a continuous conveyor extending therethrough for carrying molds through said oven, of an air delivery duct extending longitudinally along said oven and terminating adjacent said entrance opening, heating means for delivering heated air to said delivery duct, a plurality of nozzles along the extent of said delivery duct for delivering streams of air from said delivery duct to the mold surfaces, an air recirculating duct extending alongside said delivery duct and connected to the inlet of said heating means, said recirculating duct having openings for receiving the air from said nozzles after contact with said mold surfaces, a second air delivery duct extending along said oven and terminating adjacent said exit opening, a plurality of downwardly and horizontally directed-nozzles located along said second delivery duct for delivering streams of cold air to the mold surfaces prior to being carried out of said oven, exhaust means connected to said oven at a zone intermediate said first and second delivery ducts for withdrawing both cold and hot air from said oven, and a duct for delivering such withdrawn air from said exhaust means to said heating means for reheating and recirculation through said oven.
7. The method of conditioning sand molds and the like having mold flasks and mold forming surfaces, which comprises first subjecting such surfaces only of the mold to a forcibly projected a stream of heating and drying medium impinging against such surfaces, and then subjecting both such surfaces and the mold flask to a forcibly projected stream of cooling medium impinging CHARLES A. BARNETT.
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US2440157A (en) * 1944-08-19 1948-04-20 Minit Man Inc Drier for motor vehicle washing and cleaning apparatus
US2541109A (en) * 1944-08-19 1951-02-13 Houdry Process Corp Method and apparatus for preparation of contact masses
US2507775A (en) * 1945-01-24 1950-05-16 Mary Alice Forsythe Apparatus for thawing materials
US2556096A (en) * 1945-04-13 1951-06-05 Maddock Robert Alexander Pottery drying stove
US2481130A (en) * 1945-05-05 1949-09-06 Eagle Picher Co Drier for thermal pipe insulation
US2448834A (en) * 1945-06-30 1948-09-07 Minit Man Inc Motor vehicle drying apparatus
US2525661A (en) * 1946-12-31 1950-10-10 Young Brothers Company Vertical drying oven
US2503437A (en) * 1946-12-31 1950-04-11 Young Brothers Company Vertical oven
US2573217A (en) * 1947-04-30 1951-10-30 Onondaga Pottery Company Ware drying apparatus
US2595242A (en) * 1947-12-02 1952-05-06 Benjamin O Goodin Drier and sterilizer
US2603882A (en) * 1948-05-20 1952-07-22 Carl F Mayer Cooling system for industrial ovens of the conveyer type
US2585105A (en) * 1948-07-10 1952-02-12 Western Electric Co Hood for conveyers
US2696055A (en) * 1951-04-03 1954-12-07 Murphey William Apparatus for drying fabrics
US2706942A (en) * 1951-06-27 1955-04-26 William J Caldwell Rifled air control nozzles
US2678813A (en) * 1952-07-08 1954-05-18 Carl F Mayer Industrial oven
US2713212A (en) * 1952-08-22 1955-07-19 Smyth Horne Ltd Book binding machines
US2745190A (en) * 1952-11-15 1956-05-15 Rex E Moule Drying oven
US2671969A (en) * 1952-12-02 1954-03-16 Carl F Mayer Oven for drying or baking molds and cores
US2702435A (en) * 1954-01-13 1955-02-22 Harker Pottery Company Ceramic ware drier
US2807892A (en) * 1954-03-16 1957-10-01 Wolverine Equipment Co Dryers
US2864135A (en) * 1955-05-05 1958-12-16 Mechanical Handling Sys Inc Single-station shellmolding machine
US2898658A (en) * 1955-05-23 1959-08-11 Mc Graw Edison Co Method and apparatus for the manufacture of ceramic ware
US2897601A (en) * 1956-04-06 1959-08-04 Kirk & Blum Mfg Company Method and means for obtaining high moisture removal
US2925260A (en) * 1956-05-28 1960-02-16 Ferro Corp Furnace
US2906627A (en) * 1956-08-03 1959-09-29 Great Lakes Stamp & Mfg Co Inc Method of heat shrinking wrappers on food
US3006080A (en) * 1956-09-12 1961-10-31 Spooner Dryer & Eng Co Ltd Convection treatment apparatus
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