US20240384497A1 - Construction Machine - Google Patents
Construction Machine Download PDFInfo
- Publication number
- US20240384497A1 US20240384497A1 US18/690,144 US202218690144A US2024384497A1 US 20240384497 A1 US20240384497 A1 US 20240384497A1 US 202218690144 A US202218690144 A US 202218690144A US 2024384497 A1 US2024384497 A1 US 2024384497A1
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- United States
- Prior art keywords
- hydraulic
- valve
- pilot
- hydraulic pump
- attachment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/0225—Retaining or protecting walls comprising retention means in the backfill
- E02D29/0233—Retaining or protecting walls comprising retention means in the backfill the retention means being anchors
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/3604—Devices to connect tools to arms, booms or the like
- E02F3/3609—Devices to connect tools to arms, booms or the like of the quick acting type, e.g. controlled from the operator seat
- E02F3/3663—Devices to connect tools to arms, booms or the like of the quick acting type, e.g. controlled from the operator seat hydraulically-operated
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/0258—Retaining or protecting walls characterised by constructional features
- E02D29/0266—Retaining or protecting walls characterised by constructional features made up of preformed elements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2004—Control mechanisms, e.g. control levers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2200/00—Geometrical or physical properties
- E02D2200/16—Shapes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0071—Wood
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2600/00—Miscellaneous
- E02D2600/20—Miscellaneous comprising details of connection between elements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2600/00—Miscellaneous
- E02D2600/30—Miscellaneous comprising anchoring details
Definitions
- the present invention relates to a construction machine such as a hydraulic excavator.
- an attachment coupled to the front work implement is replaced as needed.
- an attachment decoupling/coupling hydraulic device called a quick hitch that is coupled to a tip of the front work implement to be used (Patent Document 1, for example).
- the quick hitch can grasp (lock) the attachment and can release (unlock) its grasp state by causing a lock cylinder to contract and to extend.
- Patent Document 1 JP-2015-200104-A
- the lock cylinder of the quick hitch is connected to a hydraulic pump of the construction machine via a selector valve, and, when an unlock operation is performed through a dedicated switch, an unlock-side hydraulic chamber of the lock cylinder is connected to the hydraulic pump via the selector valve to perform an unlock operation.
- a drive circuit for the quick hitch may therefore be configured to allow the lock cylinder to perform the unlock operation by operating an operation lever for the operation of an actuator of the construction machine after performing the unlock operation through the switch.
- Examples include a configuration that drives the lock cylinder through pressurization of the unlock-side hydraulic chamber by driving the selector valve through a switch operation to connect the foregoing unlock-side hydraulic chamber of the lock cylinder to the hydraulic pump and further by operating the operation lever to boost a delivery line of the hydraulic pump.
- the lock cylinder mounted on the quick hitch generally has a small displacement for convenience in arranging the quick hitch at the tip of the front work implement, and, depending on conditions, the lock cylinder may hence operate even to an extent that a pump pressure would be applied to the hydraulic chamber when the operation lever is not operated. In this case, the lock cylinder may operate against the operator's intent at the stage of the switch operation although the operation lever is not operated.
- the hydraulic circuit is configured such that, at the stage where the switch operation has been performed, a hydraulic line between the unlock-side hydraulic chamber of the lock cylinder and the hydraulic pump is maintained in an interrupted state by the second selector valve and the lock cylinder is prevented from operating before a lever operation is performed by intention.
- the present invention therefore has as an object thereof the provision of a construction machine that can stably drive a quick hitch through a two-step operation without using sensors.
- the present invention provides a construction machine having a front work implement that is to be coupled with an attachment via a quick hitch, an actuator that drives the front work implement, a reservoir that holds hydraulic operating fluid, a hydraulic pump that delivers the hydraulic operating fluid drawn from the reservoir, a directional control valve that controls pressurized fluid delivered from the hydraulic pump and drives the actuator, and an operation lever that operates the directional control valve.
- the construction machine includes a lock port that introduces the pressurized fluid from the hydraulic pump into a lock-side hydraulic chamber of a lock cylinder of the quick hitch when the attachment is grasped by an operation of the lock cylinder, an unlock port that introduces the pressurized fluid from the hydraulic pump into an unlock-side hydraulic chamber of the lock cylinder of the quick hitch when a grasp state of the attachment is released by an operation of the lock cylinder, a selector valve that switches connection destinations of the lock port and the unlock port to any one of the hydraulic pump and the reservoir, a switch that operates the selector valve, a pilot drive type relief valve that is disposed in a hydraulic line connecting the hydraulic pump and the selector valve to each other, and a relief pilot line that connects, to a hydraulic chamber of the relief valve, a hydraulic line that is boosted as a result of an operation of the operation lever.
- the quick hitch can stably be driven through a two-step operation without using sensors.
- FIG. 1 is a side view of a construction machine according to a first embodiment of the present invention.
- FIG. 2 is a side view of a quick hitch mounted on the construction machine depicted in FIG. 1 .
- FIG. 3 is a circuit diagram of a hydraulic system included in the construction machine depicted in FIG. 1 .
- FIG. 4 is a circuit diagram of a hydraulic system included in a construction machine according to a second embodiment of the present invention.
- FIG. 1 is a side view of a construction machine according to a first embodiment of the present invention.
- a left direction in FIG. 1 will hereinafter be assumed to be forward of a swing structure 3 .
- a hydraulic excavator with a bucket coupled as an attachment (a working attachment) AT to a tip of a front work implement will be exemplified and described in the present embodiment, although the attachment AT is appropriately replaced to one of a type corresponding to work, such as a grapple, breaker, or chisel.
- the present invention can be applied to any construction machine insofar as it can couple an attachment to a front work implement via a quick hitch, and the present invention is also applicable to construction machines other than hydraulic excavators, for example, to wheel loaders.
- a hydraulic excavator 1 depicted in FIG. 1 includes an articulated front work implement 1 A and a machine body 1 B.
- the machine body 1 B is configured by a track structure 2 that travels by left and right travel motors (not depicted) and the swing structure 3 secured on an upper part of the track structure 2 .
- the swing structure 3 is swung relative to the track structure 2 by a swing motor (not depicted).
- the swing structure 3 has a swing central axis, which is vertical when the hydraulic excavator 1 is in a stop state on a level ground.
- the swing structure 3 is provided with a cab 4 .
- the front work implement 1 A is configured by connecting a plurality of driven members (a boom 5 and an arm 6 ), which each pivot in a vertical plane.
- the boom 5 is pivotally connected at a proximal end thereof to a front part of the swing structure 3 .
- the arm 6 is pivotally connected.
- the attachment AT is pivotally connected via a quick hitch Q (to be mentioned below).
- the boom 5 is driven (allowed to perform a raising operation and a lowering operation) by boom cylinders 7 .
- the arm 6 is driven (allowed to perform a crowding operation and a dumping operation) by an arm cylinder 8 .
- the attachment AT is driven (allowed to perform a crowding operation and a dumping operation) along with the quick hitch Q by an attachment cylinder 9 .
- the boom cylinders 7 , the arm cylinder 8 , and the attachment cylinder 9 constitute actuators that drive the front work implement 1 A.
- the attachment AT can be coupled to the front work implement 1 A via the quick hitch Q.
- the quick hitch Q is a hydraulic joint device that detachably connects the attachment AT to the front work implement 1 A.
- the quick hitch Q is coupled to a tip of the front work implement 1 A (the tip of the arm 6 ) via pins P 1 and P 2 .
- FIG. 2 is a side view of the quick hitch Q.
- the quick hitch Q as depicted in FIG. 2 , includes a main body frame B, indentations R 1 and R 2 , a hook F, and a lock cylinder C.
- the main body frame B includes a left and right vertical plates B 1 and a transverse plate B 2 connecting the left and right vertical plates B 1 to each other. Because the quick hitch Q as seen from left is presented in FIG. 2 , the left and right vertical plates B 1 are overlapped with each other, and the vertical plate B 1 on a left side alone is seen. As mentioned above, the quick hitch Q is coupled to the tip of a work implement 20 via the pins P 1 and P 2 . Specifically, the main body frame B and an attachment link 10 are pivotally connected to each other via the pin P 1 , and the main body frame B and a tip portion of the arm 6 are pivotally connected to each other via the pin P 2 .
- the attachment link 10 is an element of a link mechanism that connects the attachment cylinder 9 and the arm 6 to each other.
- the left and right vertical plates B 1 of the main body frame B are provided on sides close to the work implement 20 (on a right side in FIG. 2 ) with bosses B 3 and B 4 .
- the pin P 1 is inserted in the attachment link 10 through the bosses B 3
- the pin P 2 is inserted in the arm 6 through the bosses B 4 .
- the quick hitch Q is coupled to the tip portion of the front work implement 1 A, and the attachment link 10 and the arm 6 of the front work implement 1 A are connected to each other via the quick hitch Q.
- the indentations R 2 are U-shaped slots located in lower portions of the left and right vertical plates B 1 of the main body frame B in a posture of FIG. 2 .
- the indentations R 2 are open downward (in an arm crowding direction), and are allowed to fit over a pin P 4 secured on the attachment AT and come into engagement with the pin P 4 .
- the indentations R 1 are also slots formed in the left and right vertical plates B 1 of the main body frame B, and in the posture of FIG. 2 , is located on an upper side of the indentations R 2 .
- the indentations R 1 are open toward the attachment AT, and are allowed to fit over a pin P 3 secured on the attachment AT and come into engagement with the pin P 3 .
- the quick hitch Q is caused to pivot counterclockwise in FIG. 2 with use of the pin P 4 as a fulcrum with the indentations R 2 and the pin P 4 kept in engagement with each other upon coupling of the attachment T to the quick hitch Q, the indentations R 1 are allowed to fit over the pin P 3 .
- the indentations R 1 therefore have openings set to be wider than a diameter of the pin P 3 .
- the hook F is a metal fitting that embraces and grasps the pin P 3 entered the indentations R 1 , and is interposed between the left and right vertical plates B 1 in the present embodiment.
- the hook F is pivotally connected to the left and right vertical plates B 1 of the main body frame B by way of a pin F 1 , and is secured to the main body frame B in a posture that a claw is directed to a side opposite to the indentations R 2 .
- the lock cylinder C is a hydraulic actuator that causes the hook F to pivot, and similarly to the hook F, is interposed between the left and right vertical plates B 1 .
- the lock cylinder C is pivotally connected at one end thereof to the left and right vertical plates B 1 of the main body frame B via a pin C 1 , and is pivotally connected at the other end thereof to the hook F via a pin C 2 .
- the lock cylinder C is driven by pressurized fluid delivered from a hydraulic pump 22 ( FIG. 3 ).
- the hook F is closed when the lock cylinder C is caused to extend, but the hook F is opened when the lock cylinder C is caused to contract.
- the hook F is caused to pivot in a direction away from the indentations R 2 (clockwise in FIG. 2 ) to embrace the pin P 3 , and the pin R 3 is restrained (locked) in the indentations R 1 .
- the hook F is caused to pivot in a direction toward the indentations R 2 (counterclockwise in FIG. 2 ) to open the indentations R 1 , and the pin P 3 is released (unlocked) from the restraint. In this manner, the attachment AT is decoupled from the quick hitch Q.
- FIG. 3 is a circuit diagram of a hydraulic system included in the hydraulic excavator depicted in FIG. 1 .
- the hydraulic circuit depicted in FIG. 3 is an extract of a circuit for driving the attachment cylinder 9 and the lock cylinder C.
- a reservoir 21 , the hydraulic pump 22 , a pilot pump 23 , a directional control valve 24 , a solenoid selector valve unit 25 , and the like are extracted and depicted in FIG. 3 .
- the reservoir 21 is a vessel that holds hydraulic operating fluid, and is mounted on the swing structure 3 .
- the hydraulic pump 22 is a variable displacement pump, pressurizes the hydraulic operating fluid drawn from the reservoir 21 , and delivers pressurized fluid that drives hydraulic actuators such as the attachment cylinder 9 .
- the hydraulic pump 22 is driven by a prime mover (an engine (an internal combustion engine) or a motor) mounted on the swing structure 3 .
- a displacement of the hydraulic pump 22 is controlled by a regulator (not depicted).
- the regulator operates according to a pilot pressure from a pilot valve 26 (to be mentioned below) or the like or a differential pressure across the hydraulic pump 22 or the like, and controls the displacement of the hydraulic pump 22 . It is to be noted that, as the hydraulic pump 22 , a fixed displacement type can also be adopted.
- the pilot pump 23 is a pump of a fixed displacement type (a gear pump or the like) that pressurizes the hydraulic operating fluid drawn from the reservoir 21 and delivers pilot fluid.
- the pilot fluid serves as a power source for hydraulically driven circuit elements such as the directional control valve 24 .
- the directional control valve 24 is a valve that controls the pressurized fluid delivered from the hydraulic pump 22 , to drive the attachment cylinder 9 , and controls start/stop, switching of extension and contraction directions, and the like of the attachment cylinder 9 .
- a three-position selector valve with a center bypass line 24 a, which connects the hydraulic pump 22 to the reservoir 21 , disposed at a center switch position is used as the directional control valve 24 .
- the directional control valve 24 is one of a plurality of directional control valves constituting a directional control valve group 24 U.
- individual circuits that drive the boom cylinder 7 , the arm cylinder 8 , the swing motor, and the travel motors are omitted from depiction, and directional control valves that drive the boom cylinder 7 , the arm cylinder 8 , the swing motor, and the travel motors, respectively, are included in the directional control valve group 24 U.
- the circuits that drive the boom cylinder 7 , the arm cylinder 8 , the swing motor, and the travel motors have a configuration similar to that of the circuit that drives the attachment cylinder 9 .
- a pilot valve (a pressure reducing valve) 26 reduces the pressure of the pilot fluid that has been delivered from the pilot pump 23 , according to an operation, and generates and outputs a pilot pressure that drives the directional control valve 24 or the like.
- the pilot valve 26 is connected, via pilot lines 26 a and 26 b, to hydraulic chambers arranged on opposite sides of a spool of the directional control valve 24 , whereby the pilot pump 23 is connected to the hydraulic chambers of the directional control valve 24 .
- the pilot valve 26 is operated by an operation lever 261 .
- the operation lever 261 is arranged on a side of an operator's seat (not depicted) inside the cab 4 .
- the directional control valve 24 is driven by the pilot pressure that the pilot valve 26 outputs, so that the directional control valve 24 is operated by the operation lever 261 that operates the pilot valve 26 .
- a pilot pressure is generated at the pilot valve 26 with use of, as a source pressure, the pilot pressure delivered by the pilot pump 23 .
- This pilot pressure is outputted to the pilot line 26 a, and acts on the hydraulic chamber of the directional control valve 24 , the hydraulic chamber being on a left side in FIG. 3 .
- the spool of the directional control valve 24 is moved rightward in the figure (switched to a left switch position), the pressurized fluid delivered from the hydraulic pump 22 is supplied to a bottom port of the attachment cylinder 9 , the attachment cylinder 9 is caused to extend, and the attachment AT is caused to pivot in a crowding direction.
- a pilot pressure generated at the pilot valve 26 based on the pilot fluid delivered by the pilot pump 23 acts on the hydraulic chamber of the directional control valve 24 , the hydraulic chamber being on a right side in FIG. 3 , via the pilot line 26 b.
- the spool of the directional control valve 24 is moved leftward in FIG. 3 (switched to a right switch position), the pressurized fluid delivered from the hydraulic pump 22 is supplied to a rod port of the attachment cylinder 9 , the attachment cylinder 9 is caused to contract, and the attachment AT is caused to pivot in a dumping direction.
- the solenoid selector valve unit 25 is a valve unit that controls the lock cylinder C to control the decoupling or coupling of the attachment AT by the quick hitch Q, and includes a selector valve 27 , a relief valve 28 , and a check valve 29 .
- a lock port 31 and an unlock port 32 in the hydraulic circuit of FIG. 3 are connected to the hydraulic pump 22 and the reservoir 21 via the solenoid selector valve unit 25 .
- the lock port 31 is connected to a lock-side hydraulic chamber C 3 such that the pressurized fluid from the hydraulic pump 22 is introduced into the lock-side hydraulic chamber C 3 .
- the lock-side hydraulic chamber C 3 is a hydraulic chamber of the lock cylinder C (a bottom-side hydraulic chamber in the present embodiment), and receives a pressure when the quick hitch Q grasps the attachment AT by an operation of the lock cylinder C.
- the unlock port 32 is connected to an unlock-side hydraulic chamber C 4 such that the pressurized fluid from the hydraulic pump 22 is introduced into the unlock-side hydraulic chamber C 4 .
- the unlock-side hydraulic chamber C 4 is a hydraulic chamber of the lock cylinder C (a rod-side hydraulic chamber in the present embodiment), and receives a pressure when the quick hitch Q releases the grasp state of the attachment AT by an operation of the lock cylinder C.
- the selector valve 27 is a valve that switches each connection destination of the lock port 31 and the unlock port 32 to any one of the hydraulic pump 22 and the reservoir 21 .
- the selector valve 27 is connected to a delivery line 22 a of the hydraulic pump 22 , the delivery line 22 a connecting the hydraulic pump 22 and the directional control valve 24 to each other, and is connected to the delivery line 22 a in parallel with the directional control valve 24 .
- the selector valve 27 in the present embodiment is a solenoid valve.
- a switch 33 that operates the selector valve 27 is disposed in the cab 4 .
- a command signal is outputted from a controller 34 in response to an operation signal outputted from the switch 33 , and, by the command signal from the controller 34 , the solenoid is energized or deenergized to operate the selector valve 27 .
- the hydraulic circuit may be configured such that the selector valve 27 and the switch 33 are allowed to mechanically cooperate with each other and that the selector valve 27 is operated in association with an operation of the switch 33 without going through the controller 34 .
- the hydraulic circuit may also be configured such that a hydraulically driven valve is adopted as the selector valve 27 , a pilot valve which is operated by the switch 33 is incorporated in the circuit, and, in response to a switch operation, the selector valve 27 is operated by a pilot pressure outputted from the pilot valve.
- the solenoid of the selector valve 27 is energized by a command signal from the controller 34 , and the spool of the selector valve 27 is moved leftward in FIG. 3 (switched to the right switch position).
- the delivery line 22 a of the hydraulic pump 22 is connected to the unlock port 32 , and, at the same time, the reservoir 21 is connected to the lock port 31 .
- the relief valve 28 is a pilot drive type relief valve disposed in a hydraulic line connecting the hydraulic pump 22 and the selector valve 27 to each other. More specifically, the relief valve 28 is disposed in the delivery line 22 a of the hydraulic pump 22 at a position between a branch point 22 b to a drive circuit for another actuator and the selector valve 27 .
- a hydraulic chamber (a pilot chamber) of the relief valve 28 is connected to a hydraulic line which is boosted as a result of an operation of the operation lever 261 , via a relief pilot line 28 a.
- the hydraulic line which is connected to the hydraulic chamber of the relief valve 28 via the relief pilot line 28 a is the delivery line 22 a of the hydraulic pump 22 .
- the relief valve 28 is opened when the pressure in the delivery line 22 a increases above a setting pressure specified by a spring 28 s of the relief valve 28 .
- the relief valve 28 is closed when the pressure in the delivery line 22 a falls below the setting pressure.
- a variable relief valve is depicted as the relief valve 28 .
- the relief valve 28 may also be a fixed relief valve.
- a non-leak relief valve can also be used, for example.
- the check valve 29 is a valve that prevents release of the pressurized fluid from the lock-side hydraulic chamber C 3 of the lock cylinder C when the lock port 31 and the hydraulic pump 22 are in a connected state (in other words, in a state where the attachment AT is grasped) via the selector valve 27 .
- the check valve 29 is disposed between the hydraulic pump 22 and the selector valve 27 (specifically, at the position between the branch point 22 b of the delivery line 22 a of the hydraulic pump 22 and the selector valve 27 ).
- the check valve 29 is disposed between the relief valve 28 and the selector valve 27 .
- a spring check valve is depicted as the check valve 29 .
- the check valve 29 may also be a check valve of another type such as a swing type. Further, without being limited to the depicted configuration, a pilot-operated check valve can also be used, for example.
- the track structure 2 , the swing structure 3 , and the front work implement 1 A are appropriately operated such that the indentations R 2 of the quick hitch Q are allowed to fit over the pin P 4 of the attachment AT arranged at a predetermined location.
- the switch 33 is turned on to extend the attachment cylinder 9 with the hydraulic pump 22 connected to the unlock port 32 , and the quick hitch Q is caused to pivot about the pin P 4 in the crowding direction.
- the center bypass line 24 a of the directional control valve 24 is restricted (or the pump displacement is controlled by a regulator), the pressure in the delivery line 22 a of the hydraulic pump 22 is increased, the relief valve 28 is opened, and the pressurized fluid delivered from the hydraulic pump 22 is introduced into the unlock port 32 .
- the quick hitch Q is caused to pivot, and the indentations R 1 of the quick hitch Q are allowed to fit over the pin P 3 of the attachment AT.
- the switch 33 is turned back to off to bring the hydraulic pump 22 into the connected state with the lock port 31 , and one of the actuators of the hydraulic excavator 1 is operated.
- the operation is desirably an operation to cause the attachment cylinder 9 to extend (an attachment crowding operation), because relative postures of the attachment AT and the front work implement 1 A remain unchanged.
- the individual hydraulic actuators After the attachment AT has been coupled to the front work implement 1 A, the individual hydraulic actuators, with the switch 33 kept off, are operated to operate the hydraulic excavator 1 .
- the lock-side hydraulic chamber C 3 of the lock cylinder C of the quick hitch Q is pressurized, so that a force that grasps the attachment AT is applied.
- the lock-side hydraulic chamber C 3 of the lock cylinder C is shut off by the check valve 29 , so that release of the pressurized fluid from the lock-side hydraulic chamber C 3 is prevented to maintain the state where the attachment AT is firmly grasped by the quick hitch Q, even when the lock-side hydraulic chamber C 3 is not pressurized.
- the track structure 2 , the swing structure 3 , and the front work implement 1 A are appropriately operated such that the attachment AT is grounded to a predetermined place.
- the switch 33 is turned on to connect the hydraulic pump 22 to the unlock port 32 .
- the operation is desirably an operation to cause the attachment cylinder 9 to contract (an attachment dumping operation), because relative positional changes of the attachment AT and the front work implement 1 A are small.
- the delivery line 22 a of the hydraulic pump 22 is boosted, the relief valve 28 is opened, and the pressurized fluid delivered from the hydraulic pump 22 is introduced into the unlock port 32 .
- the lock cylinder C is caused to contract, the hook F is opened, and the grasp state of the attachment AT by the quick hitch Q is released.
- the attachment cylinder 9 is caused to contract further to allow the quick hitch Q to pivot in the dumping direction about the pin P 4 of the attachment AT, whereby the indentations R 1 of the quick hitch Q are caused to separate away from the pin P 3 of the attachment AT.
- the indentations R 2 of the quick hitch Q are caused to separate away from the pin P 4 of the attachment At by performing, for example, a boom raising operation or the like, whereby the quick hitch Q is lifted. a consequence, the attachment AT is decoupled from the front work implement 1 A.
- the pressure in the delivery line 22 a of the the hydraulic pump 22 may not remain stable due to a plurality of causes such as properties of hydraulic operating fluid, for example, even in a state where none of the hydraulic actuators of the hydraulic excavator 1 are operated.
- the lock cylinder C may therefore contract at the stage where the switch 33 has been turned on to drive the selector valve 27 , if the relief valve 28 is omitted in the hydraulic circuit of FIG. 3 .
- the lock cylinder C does not contract unless the pressure in the delivery line 22 a exceeds the setting pressure specified by the spring 28 s. Accordingly, the lock cylinder C does not contract by mere operation of the switch 33 , and the lock cylinder C can be caused to contract for the first time when, after an operation of the switch 33 , one of the actuators of the hydraulic excavator 1 is operated by intention to boost the delivery line 22 a.
- a configuration may also be adopted to dispose a solenoid drive type on-off valve instead of the relief valve 28 to sense with a sensor an attachment operation to the hydraulic excavator 1 and open the on-off valve by a signal from the controller 34 in response to the sensed attachment operation, if it is desired to merely cause a contraction of the lock cylinder C through a two-step operation at this time. In this case, however, the lock cylinder C cannot be operated and the decoupling of the attachment AT is interfered, if an abnormality occurs in the sensor or its electric system.
- the hydraulic drive relief valve 28 of a hydraulic drive type is used, and, in addition, the pressure in the hydraulic line (the delivery line 22 a in this example) that is boosted as a result of an operation of the actuator is used as a pilot pressure for the relief valve 28 , so that the decoupling of the attachment AT is not affected by an abnormality of a sensor or the like.
- the quick hitch Q can stably be driven through a two-step operation as described above.
- the size of and the hydraulic circuit for a lock cylinder to be mounted on a quick hitch differs with the manufacturer. Therefore, it has heretofore been required to apply tuning to a hydraulic circuit on the side of a construction machine on the basis of a quick hitch to be used, such as adjusting the pressure which is applied to the hydraulic chamber of the lock cylinder at the stage where a switch operation has been performed, according to the displacement of the lock cylinder with a margin taken into consideration. In the present embodiment, in contrast, it is also a significant merit that high versatility is secured without a need for tuning according to the quick hitch Q.
- FIG. 4 is a circuit diagram of a hydraulic system included in a construction machine according to a second embodiment of the present invention.
- the elements same as or corresponding to those in the first embodiment are identified by the same reference characters as in the above-mentioned figures, and their description is omitted.
- the present embodiment is different from the first embodiment in that the hydraulic line which is connected to the hydraulic chamber of the relief valve 28 via the relief pilot line 28 a consists of the pilot lines 26 a and 26 b that connect the pilot valve 26 ( FIG. 3 ) to the hydraulic chambers of the directional control valve 24 .
- the rest of the configuration in the present embodiment is similar to that of the first embodiment, and the operation upon decoupling/coupling of the attachment AT in the present embodiment is also similar to that in the first embodiment.
- the pilot pressure outputted from the pilot valve 26 is allowed to act on the hydraulic chamber of the relief valve 28 via the relief pilot line 28 a when the switch 33 is turned off to operate (for example, to cause an extension of) the attachment cylinder 9 upon coupling of the attachment AT.
- the relief valve 28 is opened, the lock cylinder C is caused to extend, and the attachment AT is grasped by the quick hitch Q.
- the switch 33 is turned on to operate the attachment cylinder 9 (for example, to cause it to contract) upon decoupling of the attachment AT.
- the pilot pressure outputted from the pilot valve 26 acts on the hydraulic chamber of the relief valve 28 , the relief valve 28 is opened to cause the lock cylinder C to contract, and the hook F is opened to release the grasp state of the attachment AT by the quick hitch Q.
- the quick hitch Q can also be stably driven through a two-step operation without using sensors as in the first embodiment.
- the relief valve 28 is driven by a pilot pressure for an operation of the attachment cylinder 9 , so that the operation of the quick hitch Q in a second step can be limited to the operation of the attachment cylinder 9 .
- the limitation of the operation of the quick hitch Q in the second step to the operation of the attachment cylinder 9 changes in the positional relation between the front work implement 1 A and the attachment AT during the decoupling/coupling of the attachment AT are necessarily suppressed, and the decoupling/coupling work of the attachment AT is made smooth.
- the configuration in which the pilot lines 26 a and 26 b of the pilot valve 26 are connected to the hydraulic chamber of the relief valve 28 via the relief pilot line 28 a is described, although not necessarily limited to this configuration.
- a configuration in which any one of the pilot lines 26 a and 26 b is connected to the hydraulic chamber of the relief valve 28 can be adopted if the operation of the actuator upon decoupling or coupling of the attachment AT is limited to any one of the extending operation and the contracting operation of the attachment cylinder 9 .
- the connection destination of the hydraulic chamber of the relief valve 28 may be changed to a pilot line for another hydraulic actuator other than the attachment cylinder 9 if a specification that operates, as needed, the lock cylinder C through an operation of the other hydraulic actuator is adopted.
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Abstract
Provided is a construction machine having a front work implement to be coupled with an attachment via a quick hitch, a directional control valve that controls pressurized fluid delivered from a hydraulic pump and drives an actuator of the front work implement, and an operation lever that operates the directional control valve. The construction machine also includes a lock port to be connected to a lock-side hydraulic chamber of a lock cylinder of the quick hitch, an unlock port to be connected an unlock-side hydraulic chamber of the lock cylinder, a selector valve that switches connection destinations of the lock port and the unlock port to any one of the hydraulic pump and a reservoir, a switch that operates the selector valve, a pilot drive type relief valve disposed in a hydraulic line connecting the hydraulic pump and the selector valve, and a relief pilot line that connects, to a hydraulic chamber of the relief valve, a hydraulic line to be boosted as a result of an operation of the operation lever.
Description
- The present invention relates to a construction machine such as a hydraulic excavator.
- In a construction machine, such as a hydraulic excavator, having a front work implement, an attachment coupled to the front work implement is replaced as needed. As one that contributes to facilitation of this attachment replacement work, there is known an attachment decoupling/coupling hydraulic device called a quick hitch that is coupled to a tip of the front work implement to be used (
Patent Document 1, for example). The quick hitch can grasp (lock) the attachment and can release (unlock) its grasp state by causing a lock cylinder to contract and to extend. - Patent Document 1: JP-2015-200104-A
- In general, the lock cylinder of the quick hitch is connected to a hydraulic pump of the construction machine via a selector valve, and, when an unlock operation is performed through a dedicated switch, an unlock-side hydraulic chamber of the lock cylinder is connected to the hydraulic pump via the selector valve to perform an unlock operation.
- Desirably, a two-step operation is required here for the quick hitch to perform the unlock operation. A drive circuit for the quick hitch may therefore be configured to allow the lock cylinder to perform the unlock operation by operating an operation lever for the operation of an actuator of the construction machine after performing the unlock operation through the switch. Examples include a configuration that drives the lock cylinder through pressurization of the unlock-side hydraulic chamber by driving the selector valve through a switch operation to connect the foregoing unlock-side hydraulic chamber of the lock cylinder to the hydraulic pump and further by operating the operation lever to boost a delivery line of the hydraulic pump.
- Now, the lock cylinder mounted on the quick hitch generally has a small displacement for convenience in arranging the quick hitch at the tip of the front work implement, and, depending on conditions, the lock cylinder may hence operate even to an extent that a pump pressure would be applied to the hydraulic chamber when the operation lever is not operated. In this case, the lock cylinder may operate against the operator's intent at the stage of the switch operation although the operation lever is not operated.
- In a hydraulic circuit described in
Patent Document 1, on the other hand, the lock cylinder of the quick hitch and the hydraulic pump of the construction machine are connected via two selector valves. In this hydraulic circuit, for the first time after a second selector valve is driven through a lever operation subsequent to driving of a first selector valve through a switch operation, the unlock-side hydraulic chamber of the lock cylinder is connected to the hydraulic pump and, at the same time, the delivery pressure of the hydraulic pump is increased, whereby the lock cylinder is allowed to perform an unlock operation. In other words, the hydraulic circuit is configured such that, at the stage where the switch operation has been performed, a hydraulic line between the unlock-side hydraulic chamber of the lock cylinder and the hydraulic pump is maintained in an interrupted state by the second selector valve and the lock cylinder is prevented from operating before a lever operation is performed by intention. - In the hydraulic circuit described in
Patent Document 1, however, a configuration in which the operating pressure for a lever operation and a pressure in a circuit for the actuator are sensed by pressure sensors and the lever operation is determined by a controller on the basis of outputs of the pressure sensors to control the second selector valve is adopted. In this case, the quick hitch can no longer be operated if any abnormality occurs in an electric system of the pressure sensors, their wiring, and the like. - The present invention therefore has as an object thereof the provision of a construction machine that can stably drive a quick hitch through a two-step operation without using sensors.
- To achieve the above-described object, the present invention provides a construction machine having a front work implement that is to be coupled with an attachment via a quick hitch, an actuator that drives the front work implement, a reservoir that holds hydraulic operating fluid, a hydraulic pump that delivers the hydraulic operating fluid drawn from the reservoir, a directional control valve that controls pressurized fluid delivered from the hydraulic pump and drives the actuator, and an operation lever that operates the directional control valve. The construction machine includes a lock port that introduces the pressurized fluid from the hydraulic pump into a lock-side hydraulic chamber of a lock cylinder of the quick hitch when the attachment is grasped by an operation of the lock cylinder, an unlock port that introduces the pressurized fluid from the hydraulic pump into an unlock-side hydraulic chamber of the lock cylinder of the quick hitch when a grasp state of the attachment is released by an operation of the lock cylinder, a selector valve that switches connection destinations of the lock port and the unlock port to any one of the hydraulic pump and the reservoir, a switch that operates the selector valve, a pilot drive type relief valve that is disposed in a hydraulic line connecting the hydraulic pump and the selector valve to each other, and a relief pilot line that connects, to a hydraulic chamber of the relief valve, a hydraulic line that is boosted as a result of an operation of the operation lever.
- According to the present invention, the quick hitch can stably be driven through a two-step operation without using sensors.
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FIG. 1 is a side view of a construction machine according to a first embodiment of the present invention. -
FIG. 2 is a side view of a quick hitch mounted on the construction machine depicted inFIG. 1 . -
FIG. 3 is a circuit diagram of a hydraulic system included in the construction machine depicted inFIG. 1 . -
FIG. 4 is a circuit diagram of a hydraulic system included in a construction machine according to a second embodiment of the present invention. - Embodiments of the present invention will hereinafter be described using the drawings.
-
FIG. 1 is a side view of a construction machine according to a first embodiment of the present invention. A left direction inFIG. 1 will hereinafter be assumed to be forward of aswing structure 3. It is to be noted that a hydraulic excavator with a bucket coupled as an attachment (a working attachment) AT to a tip of a front work implement will be exemplified and described in the present embodiment, although the attachment AT is appropriately replaced to one of a type corresponding to work, such as a grapple, breaker, or chisel. Further, the present invention can be applied to any construction machine insofar as it can couple an attachment to a front work implement via a quick hitch, and the present invention is also applicable to construction machines other than hydraulic excavators, for example, to wheel loaders. - A
hydraulic excavator 1 depicted inFIG. 1 includes an articulatedfront work implement 1A and amachine body 1B. Themachine body 1B is configured by atrack structure 2 that travels by left and right travel motors (not depicted) and theswing structure 3 secured on an upper part of thetrack structure 2. Theswing structure 3 is swung relative to thetrack structure 2 by a swing motor (not depicted). Theswing structure 3 has a swing central axis, which is vertical when thehydraulic excavator 1 is in a stop state on a level ground. Theswing structure 3 is provided with acab 4. - The
front work implement 1A is configured by connecting a plurality of driven members (aboom 5 and an arm 6), which each pivot in a vertical plane. Theboom 5 is pivotally connected at a proximal end thereof to a front part of theswing structure 3. To a tip of theboom 5, thearm 6 is pivotally connected. To a tip of thearm 6, the attachment AT is pivotally connected via a quick hitch Q (to be mentioned below). Theboom 5 is driven (allowed to perform a raising operation and a lowering operation) byboom cylinders 7. Thearm 6 is driven (allowed to perform a crowding operation and a dumping operation) by anarm cylinder 8. The attachment AT is driven (allowed to perform a crowding operation and a dumping operation) along with the quick hitch Q by anattachment cylinder 9. In thehydraulic excavator 1 ofFIG. 1 , theboom cylinders 7, thearm cylinder 8, and theattachment cylinder 9 constitute actuators that drive thefront work implement 1A. - As described above, the attachment AT can be coupled to the front work implement 1A via the quick hitch Q. The quick hitch Q is a hydraulic joint device that detachably connects the attachment AT to the front work implement 1A. The quick hitch Q is coupled to a tip of the front work implement 1A (the tip of the arm 6) via pins P1 and P2.
-
FIG. 2 is a side view of the quick hitch Q. The quick hitch Q, as depicted inFIG. 2 , includes a main body frame B, indentations R1 and R2, a hook F, and a lock cylinder C. - The main body frame B includes a left and right vertical plates B1 and a transverse plate B2 connecting the left and right vertical plates B1 to each other. Because the quick hitch Q as seen from left is presented in
FIG. 2 , the left and right vertical plates B1 are overlapped with each other, and the vertical plate B1 on a left side alone is seen. As mentioned above, the quick hitch Q is coupled to the tip of a work implement 20 via the pins P1 and P2. Specifically, the main body frame B and anattachment link 10 are pivotally connected to each other via the pin P1, and the main body frame B and a tip portion of thearm 6 are pivotally connected to each other via the pin P2. Theattachment link 10 is an element of a link mechanism that connects theattachment cylinder 9 and thearm 6 to each other. The left and right vertical plates B1 of the main body frame B are provided on sides close to the work implement 20 (on a right side inFIG. 2 ) with bosses B3 and B4. The pin P1 is inserted in theattachment link 10 through the bosses B3, while the pin P2 is inserted in thearm 6 through the bosses B4. In the manner as described above, the quick hitch Q is coupled to the tip portion of the front work implement 1A, and theattachment link 10 and thearm 6 of thefront work implement 1A are connected to each other via the quick hitch Q. - The indentations R2 are U-shaped slots located in lower portions of the left and right vertical plates B1 of the main body frame B in a posture of
FIG. 2 . The indentations R2 are open downward (in an arm crowding direction), and are allowed to fit over a pin P4 secured on the attachment AT and come into engagement with the pin P4. - The indentations R1 are also slots formed in the left and right vertical plates B1 of the main body frame B, and in the posture of
FIG. 2 , is located on an upper side of the indentations R2. The indentations R1 are open toward the attachment AT, and are allowed to fit over a pin P3 secured on the attachment AT and come into engagement with the pin P3. When the quick hitch Q is caused to pivot counterclockwise inFIG. 2 with use of the pin P4 as a fulcrum with the indentations R2 and the pin P4 kept in engagement with each other upon coupling of the attachment T to the quick hitch Q, the indentations R1 are allowed to fit over the pin P3. The indentations R1 therefore have openings set to be wider than a diameter of the pin P3. - The hook F is a metal fitting that embraces and grasps the pin P3 entered the indentations R1, and is interposed between the left and right vertical plates B1 in the present embodiment. The hook F is pivotally connected to the left and right vertical plates B1 of the main body frame B by way of a pin F1, and is secured to the main body frame B in a posture that a claw is directed to a side opposite to the indentations R2.
- The lock cylinder C is a hydraulic actuator that causes the hook F to pivot, and similarly to the hook F, is interposed between the left and right vertical plates B1. The lock cylinder C is pivotally connected at one end thereof to the left and right vertical plates B1 of the main body frame B via a pin C1, and is pivotally connected at the other end thereof to the hook F via a pin C2.
- The lock cylinder C is driven by pressurized fluid delivered from a hydraulic pump 22 (
FIG. 3 ). The hook F is closed when the lock cylinder C is caused to extend, but the hook F is opened when the lock cylinder C is caused to contract. When the lock cylinder C is caused to extend with the pins P3 and P4 respectively entered the indentations R1 and R2, the hook F is caused to pivot in a direction away from the indentations R2 (clockwise inFIG. 2 ) to embrace the pin P3, and the pin R3 is restrained (locked) in the indentations R1. When the lock cylinder C is caused to contract, on the other hand, the hook F is caused to pivot in a direction toward the indentations R2 (counterclockwise inFIG. 2 ) to open the indentations R1, and the pin P3 is released (unlocked) from the restraint. In this manner, the attachment AT is decoupled from the quick hitch Q. -
FIG. 3 is a circuit diagram of a hydraulic system included in the hydraulic excavator depicted inFIG. 1 . The hydraulic circuit depicted inFIG. 3 is an extract of a circuit for driving theattachment cylinder 9 and the lock cylinder C. As key constitutional elements, areservoir 21, thehydraulic pump 22, apilot pump 23, adirectional control valve 24, a solenoidselector valve unit 25, and the like are extracted and depicted inFIG. 3 . - The
reservoir 21 is a vessel that holds hydraulic operating fluid, and is mounted on theswing structure 3. - The
hydraulic pump 22 is a variable displacement pump, pressurizes the hydraulic operating fluid drawn from thereservoir 21, and delivers pressurized fluid that drives hydraulic actuators such as theattachment cylinder 9. Thehydraulic pump 22 is driven by a prime mover (an engine (an internal combustion engine) or a motor) mounted on theswing structure 3. A displacement of thehydraulic pump 22 is controlled by a regulator (not depicted). The regulator operates according to a pilot pressure from a pilot valve 26 (to be mentioned below) or the like or a differential pressure across thehydraulic pump 22 or the like, and controls the displacement of thehydraulic pump 22. It is to be noted that, as thehydraulic pump 22, a fixed displacement type can also be adopted. - The
pilot pump 23 is a pump of a fixed displacement type (a gear pump or the like) that pressurizes the hydraulic operating fluid drawn from thereservoir 21 and delivers pilot fluid. The pilot fluid serves as a power source for hydraulically driven circuit elements such as thedirectional control valve 24. - The
directional control valve 24 is a valve that controls the pressurized fluid delivered from thehydraulic pump 22, to drive theattachment cylinder 9, and controls start/stop, switching of extension and contraction directions, and the like of theattachment cylinder 9. In the present embodiment, a three-position selector valve with acenter bypass line 24 a, which connects thehydraulic pump 22 to thereservoir 21, disposed at a center switch position is used as thedirectional control valve 24. - It is to be noted that the
directional control valve 24 is one of a plurality of directional control valves constituting a directionalcontrol valve group 24U. InFIG. 3 , individual circuits that drive theboom cylinder 7, thearm cylinder 8, the swing motor, and the travel motors are omitted from depiction, and directional control valves that drive theboom cylinder 7, thearm cylinder 8, the swing motor, and the travel motors, respectively, are included in the directionalcontrol valve group 24U. The circuits that drive theboom cylinder 7, thearm cylinder 8, the swing motor, and the travel motors have a configuration similar to that of the circuit that drives theattachment cylinder 9. - A pilot valve (a pressure reducing valve) 26 reduces the pressure of the pilot fluid that has been delivered from the
pilot pump 23, according to an operation, and generates and outputs a pilot pressure that drives thedirectional control valve 24 or the like. Thepilot valve 26 is connected, via 26 a and 26 b, to hydraulic chambers arranged on opposite sides of a spool of thepilot lines directional control valve 24, whereby thepilot pump 23 is connected to the hydraulic chambers of thedirectional control valve 24. Thepilot valve 26 is operated by anoperation lever 261. Theoperation lever 261 is arranged on a side of an operator's seat (not depicted) inside thecab 4. As mentioned above, thedirectional control valve 24 is driven by the pilot pressure that thepilot valve 26 outputs, so that thedirectional control valve 24 is operated by theoperation lever 261 that operates thepilot valve 26. - When the
operation lever 261 is tilted, for example, to one side, a pilot pressure is generated at thepilot valve 26 with use of, as a source pressure, the pilot pressure delivered by thepilot pump 23. This pilot pressure is outputted to thepilot line 26 a, and acts on the hydraulic chamber of thedirectional control valve 24, the hydraulic chamber being on a left side inFIG. 3 . As a consequence, the spool of thedirectional control valve 24 is moved rightward in the figure (switched to a left switch position), the pressurized fluid delivered from thehydraulic pump 22 is supplied to a bottom port of theattachment cylinder 9, theattachment cylinder 9 is caused to extend, and the attachment AT is caused to pivot in a crowding direction. - When the
operation lever 261 is tilted to the other side, on the other hand, a pilot pressure generated at thepilot valve 26 based on the pilot fluid delivered by thepilot pump 23 acts on the hydraulic chamber of thedirectional control valve 24, the hydraulic chamber being on a right side inFIG. 3 , via thepilot line 26 b. As a consequence, the spool of thedirectional control valve 24 is moved leftward inFIG. 3 (switched to a right switch position), the pressurized fluid delivered from thehydraulic pump 22 is supplied to a rod port of theattachment cylinder 9, theattachment cylinder 9 is caused to contract, and the attachment AT is caused to pivot in a dumping direction. - When the
operation lever 261 is returned to a neutral position, the action of the pilot pressure on thedirectional control valve 24 stops, and the spool of thedirectional control valve 24 returns to the neutral position (the center switch position) by the restoring force of aspring 24 s. As a consequence, theattachment cylinder 9 is disconnected circuit-wise from thehydraulic pump 22 and thereservoir 21, so that theattachment cylinder 9 remains stationary under a holding pressure. When the spool of thedirectional control valve 24 assumes the neutral position, the pressurized fluid supplied from thehydraulic pump 22 is allowed to return to thereservoir 21 through thecenter bypass line 24 a. - The solenoid
selector valve unit 25 is a valve unit that controls the lock cylinder C to control the decoupling or coupling of the attachment AT by the quick hitch Q, and includes aselector valve 27, arelief valve 28, and acheck valve 29. Alock port 31 and anunlock port 32 in the hydraulic circuit ofFIG. 3 are connected to thehydraulic pump 22 and thereservoir 21 via the solenoidselector valve unit 25. Thelock port 31 is connected to a lock-side hydraulic chamber C3 such that the pressurized fluid from thehydraulic pump 22 is introduced into the lock-side hydraulic chamber C3. The lock-side hydraulic chamber C3 is a hydraulic chamber of the lock cylinder C (a bottom-side hydraulic chamber in the present embodiment), and receives a pressure when the quick hitch Q grasps the attachment AT by an operation of the lock cylinder C. Theunlock port 32 is connected to an unlock-side hydraulic chamber C4 such that the pressurized fluid from thehydraulic pump 22 is introduced into the unlock-side hydraulic chamber C4. The unlock-side hydraulic chamber C4 is a hydraulic chamber of the lock cylinder C (a rod-side hydraulic chamber in the present embodiment), and receives a pressure when the quick hitch Q releases the grasp state of the attachment AT by an operation of the lock cylinder C. - The
selector valve 27 is a valve that switches each connection destination of thelock port 31 and theunlock port 32 to any one of thehydraulic pump 22 and thereservoir 21. Theselector valve 27 is connected to adelivery line 22 a of thehydraulic pump 22, thedelivery line 22 a connecting thehydraulic pump 22 and thedirectional control valve 24 to each other, and is connected to thedelivery line 22 a in parallel with thedirectional control valve 24. Theselector valve 27 in the present embodiment is a solenoid valve. Aswitch 33 that operates theselector valve 27 is disposed in thecab 4. A command signal is outputted from acontroller 34 in response to an operation signal outputted from theswitch 33, and, by the command signal from thecontroller 34, the solenoid is energized or deenergized to operate theselector valve 27. - However, the hydraulic circuit may be configured such that the
selector valve 27 and theswitch 33 are allowed to mechanically cooperate with each other and that theselector valve 27 is operated in association with an operation of theswitch 33 without going through thecontroller 34. The hydraulic circuit may also be configured such that a hydraulically driven valve is adopted as theselector valve 27, a pilot valve which is operated by theswitch 33 is incorporated in the circuit, and, in response to a switch operation, theselector valve 27 is operated by a pilot pressure outputted from the pilot valve. - In the present embodiment, when the
switch 33 is turned on, the solenoid of theselector valve 27 is energized by a command signal from thecontroller 34, and the spool of theselector valve 27 is moved leftward inFIG. 3 (switched to the right switch position). As a consequence, thedelivery line 22 a of thehydraulic pump 22 is connected to theunlock port 32, and, at the same time, thereservoir 21 is connected to thelock port 31. - When the
switch 33 is off, on the other hand, no command signal is outputted from thecontroller 34, the solenoid of theselector valve 27 is deenergized, and the spool of theselector valve 27 is pressed rightward by aspring 27 s inFIG. 3 (switched to the left switch position). As a consequence, thedelivery line 22 a of thehydraulic pump 22 is connected to thelock port 31, and, at the same time, thereservoir 21 is connected to theunlock port 32. - The
relief valve 28 is a pilot drive type relief valve disposed in a hydraulic line connecting thehydraulic pump 22 and theselector valve 27 to each other. More specifically, therelief valve 28 is disposed in thedelivery line 22 a of thehydraulic pump 22 at a position between abranch point 22 b to a drive circuit for another actuator and theselector valve 27. A hydraulic chamber (a pilot chamber) of therelief valve 28 is connected to a hydraulic line which is boosted as a result of an operation of theoperation lever 261, via arelief pilot line 28 a. In the present embodiment, the hydraulic line which is connected to the hydraulic chamber of therelief valve 28 via therelief pilot line 28 a is thedelivery line 22 a of thehydraulic pump 22. Therefore, therelief valve 28 is opened when the pressure in thedelivery line 22 a increases above a setting pressure specified by aspring 28 s of therelief valve 28. Therelief valve 28 is closed when the pressure in thedelivery line 22 a falls below the setting pressure. InFIG. 3 , a variable relief valve is depicted as therelief valve 28. However, therelief valve 28 may also be a fixed relief valve. Further, without being limited to the depicted configuration, a non-leak relief valve can also be used, for example. - The
check valve 29 is a valve that prevents release of the pressurized fluid from the lock-side hydraulic chamber C3 of the lock cylinder C when thelock port 31 and thehydraulic pump 22 are in a connected state (in other words, in a state where the attachment AT is grasped) via theselector valve 27. Thecheck valve 29 is disposed between thehydraulic pump 22 and the selector valve 27 (specifically, at the position between thebranch point 22 b of thedelivery line 22 a of thehydraulic pump 22 and the selector valve 27). In the present embodiment, thecheck valve 29 is disposed between therelief valve 28 and theselector valve 27. InFIG. 3 , a spring check valve is depicted as thecheck valve 29. However, thecheck valve 29 may also be a check valve of another type such as a swing type. Further, without being limited to the depicted configuration, a pilot-operated check valve can also be used, for example. - A description will be made of typical procedures performed when the attachment AT is coupled to the front work implement 1A via the quick hitch Q.
- First, with the quick hitch Q coupled beforehand to the front work implement 1A, the
track structure 2, theswing structure 3, and the front work implement 1A are appropriately operated such that the indentations R2 of the quick hitch Q are allowed to fit over the pin P4 of the attachment AT arranged at a predetermined location. After the indentations R2 have been allowed to fit over the pin P4, theswitch 33 is turned on to extend theattachment cylinder 9 with thehydraulic pump 22 connected to theunlock port 32, and the quick hitch Q is caused to pivot about the pin P4 in the crowding direction. During the foregoing operations, thecenter bypass line 24 a of thedirectional control valve 24 is restricted (or the pump displacement is controlled by a regulator), the pressure in thedelivery line 22 a of thehydraulic pump 22 is increased, therelief valve 28 is opened, and the pressurized fluid delivered from thehydraulic pump 22 is introduced into theunlock port 32. As a consequence, with the lock cylinder C contracted and the hook F opened, the quick hitch Q is caused to pivot, and the indentations R1 of the quick hitch Q are allowed to fit over the pin P3 of the attachment AT. - After the pins P3 and P4 of the attachment AT have respectively entered the indentations R1 and R2 of the quick hitch Q, the
switch 33 is turned back to off to bring thehydraulic pump 22 into the connected state with thelock port 31, and one of the actuators of thehydraulic excavator 1 is operated. Here, the operation is desirably an operation to cause theattachment cylinder 9 to extend (an attachment crowding operation), because relative postures of the attachment AT and the front work implement 1A remain unchanged. By driving the actuator of thehydraulic excavator 1 as described above, thedelivery line 22 a of thehydraulic pump 22 is boosted again, therelief valve 28 is opened, and the pressurized fluid delivered from thehydraulic pump 22 is introduced into thelock port 31. As a consequence, the lock cylinder C is caused to extend, the hook F is closed, the attachment AT is grasped by the quick hitch Q, and the attachment AT is firmly coupled to the front work implement 1A. - After the attachment AT has been coupled to the front work implement 1A, the individual hydraulic actuators, with the
switch 33 kept off, are operated to operate thehydraulic excavator 1. During these operations, every time each hydraulic actuator of thehydraulic excavator 1 is driven, the lock-side hydraulic chamber C3 of the lock cylinder C of the quick hitch Q is pressurized, so that a force that grasps the attachment AT is applied. On the other hand, the lock-side hydraulic chamber C3 of the lock cylinder C is shut off by thecheck valve 29, so that release of the pressurized fluid from the lock-side hydraulic chamber C3 is prevented to maintain the state where the attachment AT is firmly grasped by the quick hitch Q, even when the lock-side hydraulic chamber C3 is not pressurized. - A description will be made of typical procedures performed when the attachment AT is decoupled from the quick hitch Q.
- First, the
track structure 2, theswing structure 3, and the front work implement 1A are appropriately operated such that the attachment AT is grounded to a predetermined place. After the attachment AT has been grounded in a stable posture, theswitch 33 is turned on to connect thehydraulic pump 22 to theunlock port 32. - Next, one of the actuators of the
hydraulic excavator 1 is operated. Here, the operation is desirably an operation to cause theattachment cylinder 9 to contract (an attachment dumping operation), because relative positional changes of the attachment AT and the front work implement 1A are small. By driving the actuator of thehydraulic excavator 1 as described above, thedelivery line 22 a of thehydraulic pump 22 is boosted, therelief valve 28 is opened, and the pressurized fluid delivered from thehydraulic pump 22 is introduced into theunlock port 32. As a consequence, the lock cylinder C is caused to contract, the hook F is opened, and the grasp state of the attachment AT by the quick hitch Q is released. - After the hook F has been opened, the
attachment cylinder 9 is caused to contract further to allow the quick hitch Q to pivot in the dumping direction about the pin P4 of the attachment AT, whereby the indentations R1 of the quick hitch Q are caused to separate away from the pin P3 of the attachment AT. In addition, the indentations R2 of the quick hitch Q are caused to separate away from the pin P4 of the attachment At by performing, for example, a boom raising operation or the like, whereby the quick hitch Q is lifted. a consequence, the attachment AT is decoupled from the front work implement 1A. - (1) Owing to the disposition of the
relief valve 28 between thehydraulic pump 22 and theunlock port 32, the operation for releasing the grasp state of the attachment AT by the quick hitch Q can stably be performed in two steps, one being the operation of theswitch 33 and the other being the operation of one of the actuators of thehydraulic excavator 1. - The pressure in the
delivery line 22 a of the thehydraulic pump 22 may not remain stable due to a plurality of causes such as properties of hydraulic operating fluid, for example, even in a state where none of the hydraulic actuators of thehydraulic excavator 1 are operated. The lock cylinder C may therefore contract at the stage where theswitch 33 has been turned on to drive theselector valve 27, if therelief valve 28 is omitted in the hydraulic circuit ofFIG. 3 . - Owing to the existence of the
relief valve 28 between thehydraulic pump 22 and theunlock port 32 in the present embodiment, on the other hand, the lock cylinder C does not contract unless the pressure in thedelivery line 22 a exceeds the setting pressure specified by thespring 28 s. Accordingly, the lock cylinder C does not contract by mere operation of theswitch 33, and the lock cylinder C can be caused to contract for the first time when, after an operation of theswitch 33, one of the actuators of thehydraulic excavator 1 is operated by intention to boost thedelivery line 22 a. - A configuration may also be adopted to dispose a solenoid drive type on-off valve instead of the
relief valve 28 to sense with a sensor an attachment operation to thehydraulic excavator 1 and open the on-off valve by a signal from thecontroller 34 in response to the sensed attachment operation, if it is desired to merely cause a contraction of the lock cylinder C through a two-step operation at this time. In this case, however, the lock cylinder C cannot be operated and the decoupling of the attachment AT is interfered, if an abnormality occurs in the sensor or its electric system. - In the present embodiment, on the other hand, the hydraulic
drive relief valve 28 of a hydraulic drive type is used, and, in addition, the pressure in the hydraulic line (thedelivery line 22 a in this example) that is boosted as a result of an operation of the actuator is used as a pilot pressure for therelief valve 28, so that the decoupling of the attachment AT is not affected by an abnormality of a sensor or the like. - According to the present embodiment, without using sensors, the quick hitch Q can stably be driven through a two-step operation as described above.
- (2) Further, the size of and the hydraulic circuit for a lock cylinder to be mounted on a quick hitch differs with the manufacturer. Therefore, it has heretofore been required to apply tuning to a hydraulic circuit on the side of a construction machine on the basis of a quick hitch to be used, such as adjusting the pressure which is applied to the hydraulic chamber of the lock cylinder at the stage where a switch operation has been performed, according to the displacement of the lock cylinder with a margin taken into consideration. In the present embodiment, in contrast, it is also a significant merit that high versatility is secured without a need for tuning according to the quick hitch Q.
- (3) Every time each hydraulic actuator of the
hydraulic excavator 1 is driven while work is being performed with the attachment AT coupled to the front work implement 1A, the lock-side hydraulic chamber C3 of the lock cylinder C is pressurized, so that a force with which the quick hitch Q grasps the attachment AT is applied. On the other hand, the lock-side hydraulic chamber C3 of the lock cylinder C is shut off by thecheck valve 29, so that release of the pressurized fluid from the lock-side hydraulic chamber C3 is prevented to maintain the state where the attachment AT is firmly grasped by the quick hitch Q, even when the lock-side hydraulic chamber C3 is not pressurized. -
FIG. 4 is a circuit diagram of a hydraulic system included in a construction machine according to a second embodiment of the present invention. InFIG. 4 , the elements same as or corresponding to those in the first embodiment are identified by the same reference characters as in the above-mentioned figures, and their description is omitted. - The present embodiment is different from the first embodiment in that the hydraulic line which is connected to the hydraulic chamber of the
relief valve 28 via therelief pilot line 28 a consists of the 26 a and 26 b that connect the pilot valve 26 (pilot lines FIG. 3 ) to the hydraulic chambers of thedirectional control valve 24. The rest of the configuration in the present embodiment is similar to that of the first embodiment, and the operation upon decoupling/coupling of the attachment AT in the present embodiment is also similar to that in the first embodiment. - In the present embodiment, the pilot pressure outputted from the
pilot valve 26 is allowed to act on the hydraulic chamber of therelief valve 28 via therelief pilot line 28 a when theswitch 33 is turned off to operate (for example, to cause an extension of) theattachment cylinder 9 upon coupling of the attachment AT. As a consequence, as in the first embodiment, therelief valve 28 is opened, the lock cylinder C is caused to extend, and the attachment AT is grasped by the quick hitch Q. Theswitch 33 is turned on to operate the attachment cylinder 9 (for example, to cause it to contract) upon decoupling of the attachment AT. As a consequence, the pilot pressure outputted from thepilot valve 26 acts on the hydraulic chamber of therelief valve 28, therelief valve 28 is opened to cause the lock cylinder C to contract, and the hook F is opened to release the grasp state of the attachment AT by the quick hitch Q. - In the present embodiment, the quick hitch Q can also be stably driven through a two-step operation without using sensors as in the first embodiment.
- Further, the
relief valve 28 is driven by a pilot pressure for an operation of theattachment cylinder 9, so that the operation of the quick hitch Q in a second step can be limited to the operation of theattachment cylinder 9. Owing to the limitation of the operation of the quick hitch Q in the second step to the operation of theattachment cylinder 9, changes in the positional relation between the front work implement 1A and the attachment AT during the decoupling/coupling of the attachment AT are necessarily suppressed, and the decoupling/coupling work of the attachment AT is made smooth. - It is to be noted that, in the present embodiment, the configuration in which the
26 a and 26 b of thepilot lines pilot valve 26 are connected to the hydraulic chamber of therelief valve 28 via therelief pilot line 28 a is described, although not necessarily limited to this configuration. A configuration in which any one of the 26 a and 26 b is connected to the hydraulic chamber of thepilot lines relief valve 28 can be adopted if the operation of the actuator upon decoupling or coupling of the attachment AT is limited to any one of the extending operation and the contracting operation of theattachment cylinder 9. Further, the connection destination of the hydraulic chamber of therelief valve 28 may be changed to a pilot line for another hydraulic actuator other than theattachment cylinder 9 if a specification that operates, as needed, the lock cylinder C through an operation of the other hydraulic actuator is adopted. -
-
- 1: Hydraulic excavator (construction machine)
- 1A: Front work implement
- 7: Boom cylinder (actuator)
- 8: Arm cylinder (actuator)
- 9: Attachment cylinder (actuator)
- 21: Reservoir
- 22: Hydraulic pump
- 22 a: Delivery line (hydraulic line)
- 23: Pilot pump
- 24: Directional control valve
- 26: Pilot valve
- 26 a, 26 b: Pilot line (hydraulic line)
- 261: Operation lever
- 27: Selector valve
- 28: Relief valve
- 28 a: Relief pilot line
- 29: Check valve
- 31: Lock port
- 32: Unlock port
- 33: Switch
- AT: Attachment
- C: Lock cylinder
- C3: Lock-side hydraulic chamber
- C4: Unlock-side hydraulic chamber
- Q: Quick hitch
Claims (4)
1. A construction machine having
a front work implement that is to be coupled with an attachment via a quick hitch,
an actuator that drives the front work implement,
a reservoir that holds hydraulic operating fluid,
a hydraulic pump that delivers the hydraulic operating fluid drawn from the reservoir,
a directional control valve that controls pressurized fluid delivered from the hydraulic pump and drives the actuator, and
an operation lever that operates the directional control valve,
the construction machine comprising:
a lock port that introduces the pressurized fluid from the hydraulic pump into a lock-side hydraulic chamber of a lock cylinder of the quick hitch when the attachment is grasped by an operation of the lock cylinder;
an unlock port that introduces the pressurized fluid from the hydraulic pump into an unlock-side hydraulic chamber of the lock cylinder of the quick hitch when a grasp state of the attachment is released by an operation of the lock cylinder;
a selector valve that switches connection destinations of the lock port and the unlock port to any one of the hydraulic pump and the reservoir;
a switch that operates the selector valve;
a pilot drive type relief valve that is disposed in a hydraulic line connecting the hydraulic pump and the selector valve to each other; and
a relief pilot line that connects, to a hydraulic chamber of the relief valve, a hydraulic line that is boosted as a result of an operation of the operation lever.
2. The construction machine according to claim 1 , wherein
the selector valve is connected to a delivery line of the hydraulic pump that connects the hydraulic pump and the directional control valve, and
the hydraulic line is the delivery line of the hydraulic pump.
3. The construction machine according to claim 1 , comprising:
a pilot pump that delivers pilot fluid; and
a pilot valve that is operated by the operation lever, reduces a pressure of the pilot fluid, and outputs a pilot pressure that drives the directional control valve, wherein
the hydraulic line is a pilot line that connects the pilot valve to a hydraulic chamber of the directional control valve.
4. The construction machine according to claim 1 , comprising:
a check valve that is disposed between the hydraulic pump and the selector valve and prevents release of the pressurized fluid from the lock-side hydraulic chamber when the lock port and the hydraulic pump are in a connected state via the selector valve.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022-060801 | 2022-03-31 | ||
| JP2022060801 | 2022-03-31 | ||
| PCT/JP2022/046416 WO2023188593A1 (en) | 2022-03-31 | 2022-12-16 | Construction machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20240384497A1 true US20240384497A1 (en) | 2024-11-21 |
Family
ID=88200061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/690,144 Pending US20240384497A1 (en) | 2022-03-31 | 2022-12-16 | Construction Machine |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20240384497A1 (en) |
| EP (1) | EP4382675A4 (en) |
| JP (1) | JP7569472B2 (en) |
| KR (1) | KR20240042053A (en) |
| CN (1) | CN117916427A (en) |
| WO (1) | WO2023188593A1 (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11181819A (en) * | 1997-12-18 | 1999-07-06 | Komatsu Ltd | Hydraulic holding device for coupler |
| JP2007009606A (en) * | 2005-07-01 | 2007-01-18 | Muroto Tekkosho:Kk | Safety device for attachment fastening device of power shovel |
| JP5462724B2 (en) * | 2010-06-21 | 2014-04-02 | キャタピラー エス エー アール エル | Construction machine quick coupler circuit |
| JP5859857B2 (en) * | 2012-01-20 | 2016-02-16 | コベルコ建機株式会社 | Hydraulic circuit for construction machinery |
| WO2015102120A1 (en) * | 2013-12-30 | 2015-07-09 | 볼보 컨스트럭션 이큅먼트 에이비 | Hydraulic control device and construction equipment having same |
| JP6176666B2 (en) | 2014-04-08 | 2017-08-09 | キャタピラー エス エー アール エル | Control device for quick coupler in work machine |
| JP2018091091A (en) * | 2016-12-06 | 2018-06-14 | 株式会社田口クリエイト | Attaching and detaching device of attachment |
| CN110073059B (en) * | 2017-02-28 | 2021-07-20 | 株式会社小松制作所 | Quick connector circuit and quick connector disassembly method |
| JP7489794B2 (en) * | 2020-03-16 | 2024-05-24 | 株式会社小松製作所 | Notification system for working machine, and control method for working machine and notification system |
-
2022
- 2022-12-16 EP EP22935721.5A patent/EP4382675A4/en active Pending
- 2022-12-16 JP JP2024511228A patent/JP7569472B2/en active Active
- 2022-12-16 CN CN202280061087.6A patent/CN117916427A/en active Pending
- 2022-12-16 KR KR1020247007704A patent/KR20240042053A/en active Pending
- 2022-12-16 US US18/690,144 patent/US20240384497A1/en active Pending
- 2022-12-16 WO PCT/JP2022/046416 patent/WO2023188593A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2023188593A1 (en) | 2023-10-05 |
| CN117916427A (en) | 2024-04-19 |
| EP4382675A1 (en) | 2024-06-12 |
| EP4382675A4 (en) | 2025-08-20 |
| JPWO2023188593A1 (en) | 2023-10-05 |
| JP7569472B2 (en) | 2024-10-17 |
| KR20240042053A (en) | 2024-04-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: HITACHI CONSTRUCTION MACHINERY TIERRA CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:OKA, DAISUKE;TAKAHASHI, KIWAMU;TAKEBAYASHI, YOSHIFUMI;SIGNING DATES FROM 20240125 TO 20240203;REEL/FRAME:066690/0720 |
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| STPP | Information on status: patent application and granting procedure in general |
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