US20240360600A1 - Fabric and Lattice for Locating Damage - Google Patents
Fabric and Lattice for Locating Damage Download PDFInfo
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- US20240360600A1 US20240360600A1 US18/309,160 US202318309160A US2024360600A1 US 20240360600 A1 US20240360600 A1 US 20240360600A1 US 202318309160 A US202318309160 A US 202318309160A US 2024360600 A1 US2024360600 A1 US 2024360600A1
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- conductive filaments
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0088—Fabrics having an electronic function
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
Definitions
- a common application of unmanned systems involve their deployment and operations in environments, tasks, or circumstances that are hazardous for their human counterparts.
- information regarding the status and condition of an unmanned system is for the most part unknown to the user unless the unmanned system incorporate sensors commonly used for situational awareness, such as cameras. Otherwise, the user only begins to identify complications as portions of the unmanned system begin failing. Additionally, damage to an unmanned system is usually assessed by physical inspection after the unmanned system has returned to the user or a field technician.
- a fabric or lattice for locating a damage, including a puncture includes one or more layers and a continuity tester.
- Each of the layers includes conductive filaments and insulating filaments.
- the conductive filaments are spaced apart within each layer of the fabric.
- the insulating filaments are distributed across the conductive filaments within each layer of the fabric.
- the insulating filaments adhere the conductive filaments together to form each layer of the fabric, yet separate the conductive filaments and electrically insulate the conductive filaments from each other.
- the continuity tester checks for an electrical continuity through each of the conductive filaments of each of the layers.
- the continuity tester identifies any one or ones of the conductive filaments exhibiting a loss of the electrical continuity due to the damage.
- FIG. 1 is a fabric for locating damage including a puncture through the fabric in accordance with an embodiment of the invention.
- FIG. 2 is a fabric for locating damage including a puncture through the fabric in accordance with an embodiment of the invention.
- FIG. 3 is a lattice for locating damage including an example puncture through the lattice in accordance with an embodiment of the invention.
- FIG. 4 is a fabric for locating damage that determines a trajectory of a projectile causing an example puncture through the fabric in accordance with an embodiment of the invention.
- the inventor has discovered a real-time feedback system that keeps a user apprised of the status and condition of an unmanned system. Analysis of the feedback provides a threat assessment for the unmanned system.
- the feedback system is integrated into a fabric, which envelops the unmanned system or is deployed on a portion of the unmanned system that is expected to receive significant strain or expected to become exposed to damage, such as directly embedding the fabric in a glacis plate.
- the real-time feedback potentially covers a more extensive area, enabling non-traditional coverage that provides previously unobtainable information, situational awareness, and insight regarding the unmanned system and its environment.
- the approach collects information primarily concerning actual structural damage, unlike existing systems, such as cameras, whose primary function is typically visual navigation.
- the collected information regarding structural damage entails significantly less data than that of existing systems, such as live video, making dissemination and communication of the collected information more manageable.
- the fabric includes a single layer or multiple layers, each layer including conductive filaments that identify the position of any damage severing certain of the conductive filaments and hence creating an open circuit through the severed conductive filaments. As the number of layers is scaled in height, the fabric identifies damage with increased accuracy, including determining the trajectory of a projectile causing the damage and even the type of projectile. Additive manufacturing readily creates the fabric with a pattern of alternating conductive filaments and insulating filaments.
- FIG. 1 is a fabric 100 for locating damage including a puncture through the fabric 100 in accordance with an embodiment of the invention.
- the fabric 100 includes conductive filaments 110 and insulating filaments, such as insulating filament 120 .
- the conductive filaments 110 are spaced apart within a layer 101 of the fabric.
- the insulating filaments including insulating filament 120 are distributed across the conductive filaments 110 within the layer 101 of the fabric 100 .
- the insulating filaments including insulating filament 120 adhere the conductive filaments 110 together to form the layer 101 of the fabric 100 .
- the insulating filaments including insulating filament 120 separate the conductive filaments 110 and electrically insulate the conductive filaments 110 from each other.
- a continuity tester checks for an electrical continuity through each of the conductive filaments 110 .
- the continuity tester includes pull-up resistors 130 applying a power supply voltage to the respective first end 111 of each of the conductive filaments 110 and resistive loads 131 applying a ground voltage to the respective second end 112 of each of the conductive filaments 110 .
- each of the resistive loads 131 has a resistance greater than an expected resistance of each of the conductive filaments 110 .
- the continuity tester confirms the electrical continuity upon the respective second end 112 of the conductive filaments 110 having a voltage greater than a threshold voltage. Because no damage is shown in FIG. 1 , electrical continuity is confirmed for all of the conductive filaments 110 .
- the continuity tester identifies the loss of the electrical continuity upon the respective second end 112 having a voltage less than the threshold voltage.
- the continuity tester also includes a parallel-in serial-out shift register 132 coupled to the respective second end 112 of each of the conductive filaments 110 .
- the parallel-in serial-out shift register 132 captures, in parallel, the electrical continuity through each of the conductive filaments 110 .
- the parallel-in serial-out shift register 132 serially identifies any of the conductive filaments 110 exhibiting the loss of the electrical continuity due to the damage.
- the power supply voltages can be reversed at the pull-up resistors 130 and the resistive loads 131 , and that the resistance values of the pull-up resistors 130 and the resistive loads 131 can vary.
- the pull-up resistors 130 are omitted with the respective second end 111 of each of the conductive filaments 110 connected directly to the power supply voltage.
- the pull-up resistors 130 are preferably included to limit the current draw from the power supply during a short-circuit condition potentially caused by the damage to the fabric 100 .
- separate resistive loads 131 are omitted because the parallel-in serial-out shift register 132 possesses sufficient input resistance.
- the conductive filaments 110 and the insulating filaments including insulating filament 120 are interleaved within the layer 101 of the fabric 100 .
- the conductive filaments 110 are approximately parallel within the layer 101 of the fabric 100
- the insulating filaments including insulating filament 120 are approximately parallel within the layer 101 of the fabric 100
- the conductive filaments 110 and the insulating filaments including insulating filament 120 are all approximately parallel within the layer 101 of the fabric 100 .
- the conductive filaments 110 are spaced apart approximately uniformly within the layer of the fabric.
- approximately parallel is defined to mean within 20 degrees of parallel and spaced apart approximately uniformly is defined to mean spacing varying by at most 20 percent.
- FIG. 1 shows two insulating filaments separating adjacent conductive filaments 110 in a top sublayer of layer 101 , and a bottom sublayer of all insulating filaments in the layer 101 .
- the ratio of conductive filaments 110 to the insulating filaments varies in embodiments of the invention to vary the precision of locating identified damage.
- the fabric 100 for locating damage includes one or more layers with each layer 101 including conductive filaments 110 and insulating filaments, such as insulating filament 120 .
- the fabric 100 also includes a continuity tester.
- the conductive filaments 110 are spaced apart within the layer 101 of the fabric 100 .
- the insulating filaments including insulating filament 120 are distributed across the conductive filaments 110 within the layer 101 of the fabric 100 .
- the insulating filaments including insulating filament 120 adhere the conductive filaments 110 together to form the layer 101 of the fabric 100 , yet separate the conductive filaments 110 and electrically insulate the conductive filaments 110 from each other.
- the continuity tester for checks for an electrical continuity through each of the conductive filaments 110 of each layer 101 .
- the continuity tester identifies any one or ones of the conductive filaments 110 of the layers exhibiting a loss of the electrical continuity due to the damage.
- FIG. 2 is a fabric 200 for locating damage including a puncture through the fabric 200 in accordance with an embodiment of the invention.
- the fabric 200 includes one or more layers with each layer 205 including conductive filaments 210 and insulating filaments, such as insulating filament 220 .
- the fabric 200 also includes a continuity tester 230 .
- the conductive filaments 210 are spaced apart within the layer 205 of the fabric 200 .
- the insulating filaments including insulating filament 220 are distributed across the conductive filaments 210 within the layer 205 of the fabric 200 .
- the insulating filaments including insulating filament 220 adhere the conductive filaments 210 together to form the layer 205 of the fabric 200 , yet separate the conductive filaments 210 and electrically insulate the conductive filaments 210 from each other.
- the continuity tester 230 checks for an electrical continuity through each of the conductive filaments 210 of each layer 205 .
- the continuity tester 230 identifies any one or ones of the conductive filaments 210 of the layers exhibiting a loss of the electrical continuity due to the damage.
- the fabric 200 is rectangular with a first edge 201 , a second edge 202 , a third edge 203 , and a fourth edge 204 in that order around a periphery of the rectangular fabric 200 .
- each of the conductive filaments 210 spans from a first end at the first edge 201 to nearby the third edge 203 , makes a U turn, and spans back from nearby the third edge 203 to a second end at the first edge 201 .
- the continuity tester 230 is electrically coupled to the first and second ends of each of the conductive filaments 210 at the first edge 201 of the rectangular fabric 200 .
- the continuity tester 230 is shown with bidirectional drivers for the first and second ends of the conductive filaments 210 .
- Such bidirectional drivers enable collection of more information about the damage when the damage causes shorting between the conductive filaments 210 .
- the continuity tester 230 successively scans through the conductive filaments 210 with the first end of each of the conductive filaments 210 strongly driven high while driving the first end of the other conductive filaments 210 and the second end of all of the conductive filaments 210 weakly low.
- the continuity tester 230 confirms the expected electrical continuity upon observing the second end of only the appropriate one of the conductive filaments 210 is driven high, while both ends of the other conductive filaments 210 are observed driven low.
- the continuity tester 230 detects shorting between the conductive filaments 210 when one or both ends of multiple ones of the conductive filaments 210 are observed driven high.
- the conductive filaments 210 and the insulating filaments including insulating filament 220 are woven together to form the layer 205 that is flexible. In another preferred embodiment, the conductive filaments 210 and the insulating filaments including insulating filament 220 are adhered together without weaving to form the layer 205 of the fabric 200 .
- the fabric 200 is a rigid fabric generated by 3D printing the conductive filaments 210 with a conductive polymer and 3D printing the insulating filaments including insulating filament 220 with an insulating polymer. Such 3D printing readily forms the U turn in the conductive filaments 210 at the third edge 203 .
- Such additive manufacturing can also print scaffolding later discarded or dissolved to support 3D printing a fabric 200 having a curved surface or multiple conjoined curved surfaces.
- the rigid fabric 200 is somewhat brittle so that the damage causes fracturing of the rigid brittle fabric 200 to reduce the possibility that the damage causes electrical shorting between the conductive filaments 210 .
- the fabric 200 is rigid plates attached to an unmanned system, allowing replacement of the rigid plates following damage to the fabric 200 .
- FIG. 3 is a lattice 300 for locating damage including an example puncture 340 through the lattice 300 in accordance with an embodiment of the invention.
- a lattice 300 is a type of fabric having multiple layers 301 and 302 each including conductive filaments.
- the layer 301 includes conductive filaments 311 , 312 , 313 , 314 , and 315
- the layer 302 includes conductive filaments 321 , 322 , 323 , 324 , and 325 .
- the conductive filaments 311 , 312 , 313 , 314 , and 315 of layer 301 cross approximately perpendicular to the conductive filaments 321 , 322 , 323 , 324 , and 325 of layer 302 .
- approximately perpendicular is defined to mean within 20 degrees of perpendicular.
- the lattice 300 includes conductive filaments 311 , 312 , 313 , 314 , and 315 that are spaced apart within the first layer 301 of the lattice 300 .
- Insulating filaments including insulating filament 318 are distributed across the conductive filaments 311 , 312 , 313 , 314 , and 315 within the first layer 301 of the lattice 300 .
- the insulating filaments including insulating filament 318 adhere the conductive filaments 311 , 312 , 313 , 314 , and 315 together to form the first layer 301 of the lattice 300 , yet separate the conductive filaments 311 , 312 , 313 , 314 , and 315 and electrically insulate the conductive filaments 311 , 312 , 313 , 314 , and 315 from each other.
- the lattice 300 includes conductive filaments 321 , 322 , 323 , 324 , and 325 that are spaced apart within a second layer 302 of the lattice 300 .
- Insulating filaments including insulating filament 328 are distributed across the conductive filaments 321 , 322 , 323 , 324 , and 325 within the second layer 302 of the lattice 300 .
- Insulating filaments including insulating filament 328 adhere the conductive filaments 321 , 322 , 323 , 324 , and 325 together to form the second layer 302 of the lattice 300 , yet separate the conductive filaments 321 , 322 , 323 , 324 , and 325 and electrically insulate the conductive filaments 321 , 322 , 323 , 324 , and 325 from each other.
- a continuity tester (not shown) checks for an electrical continuity through each of the conductive filaments 311 , 312 , 313 , 314 , and 315 and the conductive filaments 321 , 322 , 323 , 324 , and 325 .
- the continuity tester identifies any one or ones of the conductive filaments 311 , 312 , 313 , 314 , and 315 and the conductive filaments 321 , 322 , 323 , 324 , and 325 exhibiting a loss of the electrical continuity due to the damage.
- the continuity tester identifies the conductive filaments 312 , 322 , and 323 exhibiting the loss of the electrical continuity due to the example puncture 340 through the fabric of lattice 300 .
- the example puncture 340 includes a notch 341 in conductive filament 311 , this notch 341 does not sever the conductive filament 311 and hence conductive filament 311 does not exhibit a loss of the electrical continuity.
- the continuity tester identifies an increase in resistance of the conductive filament 311 resulting from a notch 341 that nearly severs the conductive filament 311 .
- the conductive filaments 311 , 312 , 313 , 314 , and 315 are approximately parallel along a first direction within the first layer 301 of the lattice 300
- the conductive filaments 321 , 322 , 323 , 324 , and 325 are approximately parallel along a second direction within the second layer 302 of the lattice 300 .
- the first and second directions are approximately perpendicular within the lattice 300 .
- the continuity tester identifies coordinates of the example puncture 340 through the lattice 300 when the conductive filaments include a conductive filament 312 or conductive filaments of the first layer 301 exhibiting the loss of the electrical continuity and a conductive filament or conductive filaments 322 and 323 of the second layer 302 exhibiting the loss of the electrical continuity.
- the continuity tester identifies the coordinates of the example puncture 340 in the first and second directions as the intersection of a coordinate of the conductive filament 312 and a respective coordinate of the conductive filaments 322 and 323 .
- the conductive filaments 311 , 312 , 313 , 314 , and 315 and the conductive filaments 321 , 322 , 323 , 324 , and 325 cross approximately perpendicular within the lattice 300 .
- the continuity tester identifies at least one coordinate of the example puncture 340 through the lattice 300 from one or more of the conductive filaments exhibiting the loss of the electrical continuity due to the example puncture 340 through the lattice 300 .
- FIG. 4 is a fabric 400 for locating damage in accordance with an embodiment of the invention.
- the fabric 400 determines a trajectory 481 of a projectile causing an example puncture 480 through the fabric 400 .
- the fabric 400 includes multiple layers 401 , 402 , 403 , 404 , 405 , and 406 with crossing conductive filaments as shown in FIG. 4 , the fabric 400 is a lattice.
- the fabric 400 for locating a damage including the example puncture 480 through the fabric 400 includes one or more layers 401 , 402 , 403 , 404 , 405 , and 406 .
- Each of the layers 401 , 402 , 403 , 404 , 405 , or 406 includes conductive filaments and insulating filaments.
- the conductive filaments (shown in lighter shading) of each of the layers 401 , 402 , 403 , 404 , 405 , and 406 are spaced apart within that layer of the fabric 400 .
- the insulating filaments (shown in darker shading) of each layer are distributed across the conductive filaments within the layer of the fabric 400 .
- the insulating filaments of each layer adhere the conductive filaments of the layer together to form the layer of the fabric 400 , yet separate the conductive filaments of the layer and electrically insulate these conductive filaments from each other.
- a continuity tester (not shown) checks for an electrical continuity through each of the conductive filaments of each of the layers 401 , 402 , 403 , 404 , 405 , and 406 .
- the continuity tester identifies any one or ones of the conductive filaments of each of the layers 401 , 402 , 403 , 404 , 405 , and 406 exhibiting a loss of the electrical continuity due to the damage.
- the example puncture 480 severs conductive filament 411 of layer 401 , severs no conductive filament of layer 402 , severs conductive filament 431 of layer 403 , severs conductive filament 443 of layer 404 , severs conductive filament 451 of layer 405 , and severs conductive filament 462 of layer 406 .
- conductive filaments 411 , 431 , 443 , 451 , and 462 exhibit the loss of electrical continuity due to the example puncture 480 through the fabric 400 .
- the continuity tester identifies a first pair of coordinates of the example puncture 480 as the intersection of a coordinate of the conductive filament 431 and a coordinate of the conductive filament 443 .
- the continuity tester identifies a second pair of coordinates of the example puncture 480 as the intersection of a coordinate of the conductive filament 451 and a coordinate of the conductive filament 462 . The line through the first pair of coordinates and second pair of coordinates gives the trajectory 481 of the projectile.
- a linear regression of the (y, z) coordinates of the severed conductive filaments 411 , 431 , and 451 gives a partial trajectory for trajectory 481
- a linear regression of the (x, z) coordinates of the severed conductive filaments 443 and 462 gives a partial trajectory for trajectory 481 .
- the combination of these two partial trajectories fully specifies the trajectory 481 , although ambiguity might remain for whether the path of the trajectory 481 enters the fabric 400 from above as shown in FIG. 4 , or enters the fabric 400 from below.
- the correlation coefficient from each linear regression together specify a confidence that the trajectory 481 is a linear trajectory. It will be appreciated that the trajectory 481 can be determined with a single linear regression in three dimensions x, y, and z.
- the conductive filaments of the first layer 401 , the third layer 403 , and the fifth layer 405 are approximately parallel along a first direction within these layers of the fabric 400 .
- the conductive filaments of the second layer 402 , the fourth layer 404 , and the sixth layer 406 are approximately parallel along a second direction within these layers of the fabric 400 .
- the first and second directions are approximately perpendicular within the fabric 400 .
- the continuity tester identifies various coordinates in the first and second directions of the example puncture 480 through the fabric 400 and a trajectory 481 of a projectile causing the example puncture 480 when the conductive filaments include at least one of the conductive filaments in each of the layers exhibiting the loss of the electrical continuity.
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Abstract
Description
- The United States Government has ownership rights in this invention. Licensing and technical inquiries may be directed to the Office of Research and Technical Applications, Naval Information Warfare Center Pacific, Code 72120, San Diego, CA, 92152; voice (619) 553-5118; NIWC_Pacific_T2@us.navy.mil. Reference Navy Case Number 210885.
- A common application of unmanned systems involve their deployment and operations in environments, tasks, or circumstances that are hazardous for their human counterparts. At present, information regarding the status and condition of an unmanned system is for the most part unknown to the user unless the unmanned system incorporate sensors commonly used for situational awareness, such as cameras. Otherwise, the user only begins to identify complications as portions of the unmanned system begin failing. Additionally, damage to an unmanned system is usually assessed by physical inspection after the unmanned system has returned to the user or a field technician. Ultimately, it is not plausible and is arguably inadequate to use current methods to provide real-time damage assessment of many unmanned systems because the available information is insufficient for most scenarios and use cases.
- A fabric or lattice for locating a damage, including a puncture, includes one or more layers and a continuity tester. Each of the layers includes conductive filaments and insulating filaments. The conductive filaments are spaced apart within each layer of the fabric. The insulating filaments are distributed across the conductive filaments within each layer of the fabric. The insulating filaments adhere the conductive filaments together to form each layer of the fabric, yet separate the conductive filaments and electrically insulate the conductive filaments from each other. The continuity tester checks for an electrical continuity through each of the conductive filaments of each of the layers. The continuity tester identifies any one or ones of the conductive filaments exhibiting a loss of the electrical continuity due to the damage.
- Throughout the several views, like elements are referenced using like references. The elements in the figures are not drawn to scale and some dimensions are exaggerated for clarity.
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FIG. 1 is a fabric for locating damage including a puncture through the fabric in accordance with an embodiment of the invention. -
FIG. 2 is a fabric for locating damage including a puncture through the fabric in accordance with an embodiment of the invention. -
FIG. 3 is a lattice for locating damage including an example puncture through the lattice in accordance with an embodiment of the invention. -
FIG. 4 is a fabric for locating damage that determines a trajectory of a projectile causing an example puncture through the fabric in accordance with an embodiment of the invention. - The disclosed systems and methods below may be described generally, as well as in terms of specific examples and/or specific embodiments. For instances where references are made to detailed examples and/or embodiments, it should be appreciated that any of the underlying principles described are not to be limited to a single embodiment, but may be expanded for use with any of the other systems and methods described herein as will be understood by one of ordinary skill in the art unless otherwise stated specifically.
- The inventor has discovered a real-time feedback system that keeps a user apprised of the status and condition of an unmanned system. Analysis of the feedback provides a threat assessment for the unmanned system. The feedback system is integrated into a fabric, which envelops the unmanned system or is deployed on a portion of the unmanned system that is expected to receive significant strain or expected to become exposed to damage, such as directly embedding the fabric in a glacis plate. The real-time feedback potentially covers a more extensive area, enabling non-traditional coverage that provides previously unobtainable information, situational awareness, and insight regarding the unmanned system and its environment. The approach collects information primarily concerning actual structural damage, unlike existing systems, such as cameras, whose primary function is typically visual navigation. The collected information regarding structural damage entails significantly less data than that of existing systems, such as live video, making dissemination and communication of the collected information more manageable.
- The fabric includes a single layer or multiple layers, each layer including conductive filaments that identify the position of any damage severing certain of the conductive filaments and hence creating an open circuit through the severed conductive filaments. As the number of layers is scaled in height, the fabric identifies damage with increased accuracy, including determining the trajectory of a projectile causing the damage and even the type of projectile. Additive manufacturing readily creates the fabric with a pattern of alternating conductive filaments and insulating filaments.
-
FIG. 1 is afabric 100 for locating damage including a puncture through thefabric 100 in accordance with an embodiment of the invention. - The
fabric 100 includesconductive filaments 110 and insulating filaments, such asinsulating filament 120. Theconductive filaments 110 are spaced apart within alayer 101 of the fabric. The insulating filaments includinginsulating filament 120 are distributed across theconductive filaments 110 within thelayer 101 of thefabric 100. The insulating filaments includinginsulating filament 120 adhere theconductive filaments 110 together to form thelayer 101 of thefabric 100. Yet the insulating filaments includinginsulating filament 120 separate theconductive filaments 110 and electrically insulate theconductive filaments 110 from each other. - A continuity tester checks for an electrical continuity through each of the
conductive filaments 110. In the embodiment ofFIG. 1 , the continuity tester includes pull-up resistors 130 applying a power supply voltage to the respectivefirst end 111 of each of theconductive filaments 110 andresistive loads 131 applying a ground voltage to the respectivesecond end 112 of each of theconductive filaments 110. Typically, each of theresistive loads 131 has a resistance greater than an expected resistance of each of theconductive filaments 110. The continuity tester confirms the electrical continuity upon the respectivesecond end 112 of theconductive filaments 110 having a voltage greater than a threshold voltage. Because no damage is shown inFIG. 1 , electrical continuity is confirmed for all of theconductive filaments 110. The continuity tester identifies the loss of the electrical continuity upon the respectivesecond end 112 having a voltage less than the threshold voltage. The continuity tester also includes a parallel-in serial-out shift register 132 coupled to the respectivesecond end 112 of each of theconductive filaments 110. The parallel-in serial-out shift register 132 captures, in parallel, the electrical continuity through each of theconductive filaments 110. The parallel-in serial-out shift register 132 serially identifies any of theconductive filaments 110 exhibiting the loss of the electrical continuity due to the damage. - It will be appreciated that the power supply voltages can be reversed at the pull-
up resistors 130 and theresistive loads 131, and that the resistance values of the pull-up resistors 130 and theresistive loads 131 can vary. In one example, the pull-up resistors 130 are omitted with the respectivesecond end 111 of each of theconductive filaments 110 connected directly to the power supply voltage. However, the pull-up resistors 130 are preferably included to limit the current draw from the power supply during a short-circuit condition potentially caused by the damage to thefabric 100. In another example, separateresistive loads 131 are omitted because the parallel-in serial-out shift register 132 possesses sufficient input resistance. - In one embodiment as shown in
FIG. 1 , theconductive filaments 110 and the insulating filaments includinginsulating filament 120 are interleaved within thelayer 101 of thefabric 100. In this embodiment, theconductive filaments 110 are approximately parallel within thelayer 101 of thefabric 100, and the insulating filaments includinginsulating filament 120 are approximately parallel within thelayer 101 of thefabric 100. Furthermore in this embodiment, theconductive filaments 110 and the insulating filaments includinginsulating filament 120 are all approximately parallel within thelayer 101 of thefabric 100. In this embodiment, theconductive filaments 110 are spaced apart approximately uniformly within the layer of the fabric. As used in the specification and claims, approximately parallel is defined to mean within 20 degrees of parallel and spaced apart approximately uniformly is defined to mean spacing varying by at most 20 percent. - The embodiment of
FIG. 1 shows two insulating filaments separating adjacentconductive filaments 110 in a top sublayer oflayer 101, and a bottom sublayer of all insulating filaments in thelayer 101. However, the ratio ofconductive filaments 110 to the insulating filaments varies in embodiments of the invention to vary the precision of locating identified damage. - In general, the
fabric 100 for locating damage includes one or more layers with eachlayer 101 includingconductive filaments 110 and insulating filaments, such asinsulating filament 120. Thefabric 100 also includes a continuity tester. Theconductive filaments 110 are spaced apart within thelayer 101 of thefabric 100. The insulating filaments including insulatingfilament 120 are distributed across theconductive filaments 110 within thelayer 101 of thefabric 100. The insulating filaments including insulatingfilament 120 adhere theconductive filaments 110 together to form thelayer 101 of thefabric 100, yet separate theconductive filaments 110 and electrically insulate theconductive filaments 110 from each other. The continuity tester for checks for an electrical continuity through each of theconductive filaments 110 of eachlayer 101. The continuity tester identifies any one or ones of theconductive filaments 110 of the layers exhibiting a loss of the electrical continuity due to the damage. -
FIG. 2 is afabric 200 for locating damage including a puncture through thefabric 200 in accordance with an embodiment of the invention. - The
fabric 200 includes one or more layers with eachlayer 205 includingconductive filaments 210 and insulating filaments, such as insulatingfilament 220. Thefabric 200 also includes acontinuity tester 230. Theconductive filaments 210 are spaced apart within thelayer 205 of thefabric 200. The insulating filaments including insulatingfilament 220 are distributed across theconductive filaments 210 within thelayer 205 of thefabric 200. The insulating filaments including insulatingfilament 220 adhere theconductive filaments 210 together to form thelayer 205 of thefabric 200, yet separate theconductive filaments 210 and electrically insulate theconductive filaments 210 from each other. Thecontinuity tester 230 checks for an electrical continuity through each of theconductive filaments 210 of eachlayer 205. Thecontinuity tester 230 identifies any one or ones of theconductive filaments 210 of the layers exhibiting a loss of the electrical continuity due to the damage. - In the embodiment of
FIG. 2 , thefabric 200 is rectangular with afirst edge 201, asecond edge 202, athird edge 203, and afourth edge 204 in that order around a periphery of therectangular fabric 200. Within thelayer 205 of thefabric 200, each of theconductive filaments 210 spans from a first end at thefirst edge 201 to nearby thethird edge 203, makes a U turn, and spans back from nearby thethird edge 203 to a second end at thefirst edge 201. Thecontinuity tester 230 is electrically coupled to the first and second ends of each of theconductive filaments 210 at thefirst edge 201 of therectangular fabric 200. - The
continuity tester 230 is shown with bidirectional drivers for the first and second ends of theconductive filaments 210. Such bidirectional drivers enable collection of more information about the damage when the damage causes shorting between theconductive filaments 210. For example, thecontinuity tester 230 successively scans through theconductive filaments 210 with the first end of each of theconductive filaments 210 strongly driven high while driving the first end of the otherconductive filaments 210 and the second end of all of theconductive filaments 210 weakly low. Thecontinuity tester 230 confirms the expected electrical continuity upon observing the second end of only the appropriate one of theconductive filaments 210 is driven high, while both ends of the otherconductive filaments 210 are observed driven low. This is repeated with thecontinuity tester 230 driving the second end of each successive one of theconductive filaments 210 strongly high, while driving all the other ends of theconductive filaments 210 weakly low. Thecontinuity tester 230 detects shorting between theconductive filaments 210 when one or both ends of multiple ones of theconductive filaments 210 are observed driven high. - In one embodiment, the
conductive filaments 210 and the insulating filaments including insulatingfilament 220 are woven together to form thelayer 205 that is flexible. In another preferred embodiment, theconductive filaments 210 and the insulating filaments including insulatingfilament 220 are adhered together without weaving to form thelayer 205 of thefabric 200. For example, thefabric 200 is a rigid fabric generated by 3D printing theconductive filaments 210 with a conductive polymer and 3D printing the insulating filaments including insulatingfilament 220 with an insulating polymer. Such 3D printing readily forms the U turn in theconductive filaments 210 at thethird edge 203. Such additive manufacturing can also print scaffolding later discarded or dissolved to support 3D printing afabric 200 having a curved surface or multiple conjoined curved surfaces. In a preferred embodiment, therigid fabric 200 is somewhat brittle so that the damage causes fracturing of the rigidbrittle fabric 200 to reduce the possibility that the damage causes electrical shorting between theconductive filaments 210. In one embodiment, thefabric 200 is rigid plates attached to an unmanned system, allowing replacement of the rigid plates following damage to thefabric 200. -
FIG. 3 is alattice 300 for locating damage including anexample puncture 340 through thelattice 300 in accordance with an embodiment of the invention. Alattice 300 is a type of fabric having 301 and 302 each including conductive filaments. Themultiple layers layer 301 includes 311, 312, 313, 314, and 315, and theconductive filaments layer 302 includes 321, 322, 323, 324, and 325. In a typical embodiment, theconductive filaments 311, 312, 313, 314, and 315 ofconductive filaments layer 301 cross approximately perpendicular to the 321, 322, 323, 324, and 325 ofconductive filaments layer 302. As used in the specification and claims, approximately perpendicular is defined to mean within 20 degrees of perpendicular. - The
lattice 300 includes 311, 312, 313, 314, and 315 that are spaced apart within theconductive filaments first layer 301 of thelattice 300. Insulating filaments including insulatingfilament 318 are distributed across the 311, 312, 313, 314, and 315 within theconductive filaments first layer 301 of thelattice 300. The insulating filaments including insulatingfilament 318 adhere the 311, 312, 313, 314, and 315 together to form theconductive filaments first layer 301 of thelattice 300, yet separate the 311, 312, 313, 314, and 315 and electrically insulate theconductive filaments 311, 312, 313, 314, and 315 from each other. Theconductive filaments lattice 300 includes 321, 322, 323, 324, and 325 that are spaced apart within aconductive filaments second layer 302 of thelattice 300. Insulating filaments including insulatingfilament 328 are distributed across the 321, 322, 323, 324, and 325 within theconductive filaments second layer 302 of thelattice 300. Insulating filaments including insulatingfilament 328 adhere the 321, 322, 323, 324, and 325 together to form theconductive filaments second layer 302 of thelattice 300, yet separate the 321, 322, 323, 324, and 325 and electrically insulate theconductive filaments 321, 322, 323, 324, and 325 from each other.conductive filaments - A continuity tester (not shown) checks for an electrical continuity through each of the
311, 312, 313, 314, and 315 and theconductive filaments 321, 322, 323, 324, and 325. The continuity tester identifies any one or ones of theconductive filaments 311, 312, 313, 314, and 315 and theconductive filaments 321, 322, 323, 324, and 325 exhibiting a loss of the electrical continuity due to the damage. In the embodiment ofconductive filaments FIG. 3 withexample puncture 340, the continuity tester identifies the 312, 322, and 323 exhibiting the loss of the electrical continuity due to theconductive filaments example puncture 340 through the fabric oflattice 300. Note that although theexample puncture 340 includes anotch 341 inconductive filament 311, thisnotch 341 does not sever theconductive filament 311 and henceconductive filament 311 does not exhibit a loss of the electrical continuity. However, in one embodiment, the continuity tester identifies an increase in resistance of theconductive filament 311 resulting from anotch 341 that nearly severs theconductive filament 311. - In one embodiment, the
311, 312, 313, 314, and 315 are approximately parallel along a first direction within theconductive filaments first layer 301 of thelattice 300, and the 321, 322, 323, 324, and 325 are approximately parallel along a second direction within theconductive filaments second layer 302 of thelattice 300. The first and second directions are approximately perpendicular within thelattice 300. The continuity tester identifies coordinates of theexample puncture 340 through thelattice 300 when the conductive filaments include aconductive filament 312 or conductive filaments of thefirst layer 301 exhibiting the loss of the electrical continuity and a conductive filament or 322 and 323 of theconductive filaments second layer 302 exhibiting the loss of the electrical continuity. The continuity tester identifies the coordinates of theexample puncture 340 in the first and second directions as the intersection of a coordinate of theconductive filament 312 and a respective coordinate of the 322 and 323.conductive filaments - In one embodiment, the
311, 312, 313, 314, and 315 and theconductive filaments 321, 322, 323, 324, and 325 cross approximately perpendicular within theconductive filaments lattice 300. The continuity tester identifies at least one coordinate of theexample puncture 340 through thelattice 300 from one or more of the conductive filaments exhibiting the loss of the electrical continuity due to theexample puncture 340 through thelattice 300. -
FIG. 4 is afabric 400 for locating damage in accordance with an embodiment of the invention. Thefabric 400 determines atrajectory 481 of a projectile causing anexample puncture 480 through thefabric 400. When thefabric 400 includes 401, 402, 403, 404, 405, and 406 with crossing conductive filaments as shown inmultiple layers FIG. 4 , thefabric 400 is a lattice. - The
fabric 400 for locating a damage including theexample puncture 480 through thefabric 400 includes one or 401, 402, 403, 404, 405, and 406. Each of themore layers 401, 402, 403, 404, 405, or 406 includes conductive filaments and insulating filaments. The conductive filaments (shown in lighter shading) of each of thelayers 401, 402, 403, 404, 405, and 406 are spaced apart within that layer of thelayers fabric 400. The insulating filaments (shown in darker shading) of each layer are distributed across the conductive filaments within the layer of thefabric 400. The insulating filaments of each layer adhere the conductive filaments of the layer together to form the layer of thefabric 400, yet separate the conductive filaments of the layer and electrically insulate these conductive filaments from each other. A continuity tester (not shown) checks for an electrical continuity through each of the conductive filaments of each of the 401, 402, 403, 404, 405, and 406. The continuity tester identifies any one or ones of the conductive filaments of each of thelayers 401, 402, 403, 404, 405, and 406 exhibiting a loss of the electrical continuity due to the damage.layers - As shown for the
example puncture 480 ofFIG. 4 , theexample puncture 480 seversconductive filament 411 oflayer 401, severs no conductive filament oflayer 402, seversconductive filament 431 oflayer 403, seversconductive filament 443 oflayer 404, seversconductive filament 451 oflayer 405, and seversconductive filament 462 oflayer 406. Thus, 411, 431, 443, 451, and 462 exhibit the loss of electrical continuity due to theconductive filaments example puncture 480 through thefabric 400. - Because the conductive filaments of the
third layer 403 and the conductive filaments of thefourth layer 404 cross approximately perpendicular within thefabric 400, the continuity tester identifies a first pair of coordinates of theexample puncture 480 as the intersection of a coordinate of theconductive filament 431 and a coordinate of theconductive filament 443. Similarly, because the conductive filaments of thefifth layer 405 and the conductive filaments of thesixth layer 406 cross approximately perpendicular within thefabric 400, the continuity tester identifies a second pair of coordinates of theexample puncture 480 as the intersection of a coordinate of theconductive filament 451 and a coordinate of theconductive filament 462. The line through the first pair of coordinates and second pair of coordinates gives thetrajectory 481 of the projectile. - Alternatively, a linear regression of the (y, z) coordinates of the severed
411, 431, and 451 gives a partial trajectory forconductive filaments trajectory 481, and a linear regression of the (x, z) coordinates of the severed 443 and 462 gives a partial trajectory forconductive filaments trajectory 481. The combination of these two partial trajectories fully specifies thetrajectory 481, although ambiguity might remain for whether the path of thetrajectory 481 enters thefabric 400 from above as shown inFIG. 4 , or enters thefabric 400 from below. The correlation coefficient from each linear regression together specify a confidence that thetrajectory 481 is a linear trajectory. It will be appreciated that thetrajectory 481 can be determined with a single linear regression in three dimensions x, y, and z. - In one embodiment, the conductive filaments of the
first layer 401, thethird layer 403, and thefifth layer 405 are approximately parallel along a first direction within these layers of thefabric 400. The conductive filaments of thesecond layer 402, thefourth layer 404, and thesixth layer 406 are approximately parallel along a second direction within these layers of thefabric 400. The first and second directions are approximately perpendicular within thefabric 400. The continuity tester identifies various coordinates in the first and second directions of theexample puncture 480 through thefabric 400 and atrajectory 481 of a projectile causing theexample puncture 480 when the conductive filaments include at least one of the conductive filaments in each of the layers exhibiting the loss of the electrical continuity. - From the above description of Fabric and Lattice for Locating Damage, it is manifest that various techniques may be used for implementing the concepts of the
100, 200, and 400 and thefabric lattice 300 without departing from the scope of the claims. The described embodiments are to be considered in all respects as illustrative and not restrictive. The 100, 200, or 400 or thefabric lattice 300 disclosed herein may be practiced in the absence of any element that is not specifically claimed and/or disclosed herein. It should also be understood that the 100, 200, or 400 or thefabric lattice 300 is not limited to the particular embodiments described herein, but is capable of many embodiments without departing from the scope of the claims.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/309,160 US20240360600A1 (en) | 2023-04-28 | 2023-04-28 | Fabric and Lattice for Locating Damage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/309,160 US20240360600A1 (en) | 2023-04-28 | 2023-04-28 | Fabric and Lattice for Locating Damage |
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| Publication Number | Publication Date |
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| US20240360600A1 true US20240360600A1 (en) | 2024-10-31 |
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ID=93216559
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/309,160 Pending US20240360600A1 (en) | 2023-04-28 | 2023-04-28 | Fabric and Lattice for Locating Damage |
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| Country | Link |
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| US (1) | US20240360600A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4231052A (en) * | 1977-11-04 | 1980-10-28 | The Secretary Of State For Defence In Her Britannic Majesty's Government Of The United Kingdom Of Great Britain And Northern Ireland | Apparatus for parallel-in to serial-out conversion |
| US20040009729A1 (en) * | 2002-05-10 | 2004-01-15 | Hill Ian Gregory | Woven electronic textile, yarn and article |
| US9365302B2 (en) * | 2011-06-16 | 2016-06-14 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Multi-dimensional damage detection |
| US20210260858A1 (en) * | 2020-02-21 | 2021-08-26 | Wabash National, L.P. | Composite structures with embedded electrical grids |
-
2023
- 2023-04-28 US US18/309,160 patent/US20240360600A1/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4231052A (en) * | 1977-11-04 | 1980-10-28 | The Secretary Of State For Defence In Her Britannic Majesty's Government Of The United Kingdom Of Great Britain And Northern Ireland | Apparatus for parallel-in to serial-out conversion |
| US20040009729A1 (en) * | 2002-05-10 | 2004-01-15 | Hill Ian Gregory | Woven electronic textile, yarn and article |
| US9365302B2 (en) * | 2011-06-16 | 2016-06-14 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Multi-dimensional damage detection |
| US20210260858A1 (en) * | 2020-02-21 | 2021-08-26 | Wabash National, L.P. | Composite structures with embedded electrical grids |
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