US20240229638A9 - Percussion drilling apparatus and method for measurement while drilling - Google Patents
Percussion drilling apparatus and method for measurement while drilling Download PDFInfo
- Publication number
- US20240229638A9 US20240229638A9 US18/278,419 US202218278419A US2024229638A9 US 20240229638 A9 US20240229638 A9 US 20240229638A9 US 202218278419 A US202218278419 A US 202218278419A US 2024229638 A9 US2024229638 A9 US 2024229638A9
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- Prior art keywords
- measurement
- measuring instrument
- drilling
- drill
- measuring
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B1/00—Percussion drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/01—Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B11/00—Other drilling tools
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/18—Pipes provided with plural fluid passages
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/12—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using drilling pipes with plural fluid passages, e.g. closed circulation systems
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/16—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using gaseous fluids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
- E21B4/14—Fluid operated hammers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/01—Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
- E21B47/017—Protecting measuring instruments
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/02—Determining slope or direction
- E21B47/024—Determining slope or direction of devices in the borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/20—Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V5/00—Prospecting or detecting by the use of ionising radiation, e.g. of natural or induced radioactivity
- G01V5/04—Prospecting or detecting by the use of ionising radiation, e.g. of natural or induced radioactivity specially adapted for well-logging
Definitions
- the present invention relates to an apparatus and methods used during percussion drilling operations.
- Percussion drilling such as reverse circulation drilling, uses a bit which is repeatedly hammered to fracture rock and progressively drill or bore through the earth. Percussion drilling creates a harsh environment which is not conducive to measuring tools and components which are sensitive to rapid changes in motion and/or repeated impacts with the associated shock/vibration that have been measured to be in excess of 3500 g force in the x axis (longitudinal with the drill string) and in excess of 1000 g force in the y axis and in excess of 5000 g in the z axis at 1.7 m from the bit (right behind the hammer).
- Traditional methods of percussion drilling operations are conducted in at least two stages which include a drilling stage and a logging stage.
- a drilling stage a drill string is mechanically operated by drilling machinery.
- the second stage requires separately lowering additional equipment to log information about the hole that has been drilled including depth, density and gamma radiation of the drilling formation.
- a measurement tool for use in pneumatic percussion drilling comprising:
- the body is positioned immediately above the pneumatically operated hammer.
- the drill string comprises a reverse circulation hammer drill.
- the pause in drilling comprises an addition or removal of a drill rod.
- the method further comprises damping vibrations/shock experienced by the measuring instrument.
- the or each polyurethane ring is substantially ‘U’ or ‘V’ shaped in cross section.
- the polymer ring dampens by elastically resisting deformation urging legs of the U or V shape together until they meet and then dampens by elastically resisting deformation of the legs being compressed further together.
- the measuring instruments are arranged to measure relative movement and orientation.
- the measuring instruments comprise one or more of an accelerometer and/or gyroscope.
- At least one of the one or more compartments comprises an opening in the radial direction of the body for access to the compartment.
- the one or more compartments extend longitudinally along a portion of the body.
- the one or more compartments comprise mounts for one or more measuring tools and/or a power source.
- one or more of the compartments is shaped to be generally U shaped in cross-section.
- the compartment comprises a substantially flat base.
- a method of percussion drilling comprising transferring fluid from a first end of a drill rod to a second end of the drill rod via a plurality of fluid supply channels and transferring returning fluid from the second end to the first end via a return channel.
- the torque transferring mechanism comprises splines and complementary mating portions.
- the casing is separable from the internal body.
- the internal body has one or more fluid supply channels and a fluid return channel.
- the casing comprises complementary mating portions at both ends and the internal body comprises splines at both ends.
- the torque transferring mechanism extends continuously around an entire annular portion between the internal body and the casing.
- the torque transfer mechanism comprises a continuous complementary mating profile protruding inwardly from the casing and a continuous splined profile protruding outwardly from the internal body.
- the or each torque transferring mechanism can be coupled to another drill rod having one or more annuluses.
- the drill string comprises a percussion drill bit and a measuring instrument.
- the method further comprising transferring torque from a first end of the drill rod to the casing and the internal body.
- FIG. 3 is a cross-sectional view of the drill rod having the damping apparatus mounted within according to an embodiment of the present invention
- FIG. 7 is an end view of the plate shown in FIG. 6 showing an elliptical shape of a support of the plate according to an embodiment of the present invention
- FIG. 9 in an isometric view of a shroud of the damper apparatus of an embodiment of the present invention.
- FIG. 10 is a cross sectional view of a ring of the damper apparatus according to an embodiment of the present invention.
- FIG. 11 is a side view of a silicone damper of the damper apparatus according to an embodiment of the present invention.
- FIG. 11 A is an isometric view of an alternative custom moulded damper of the damper apparatus according to an embodiment of the present invention.
- FIG. 11 B is an isometric view of an alternative damper comprising o-rings according to an embodiment of the present invention.
- FIG. 12 A is a cross-sectional view of the damping apparatus according to an embodiment of the present invention.
- FIG. 12 B is a cross-sectional view of the drill rod having inner compartments with a damper apparatus according to an embodiment of the present invention
- FIG. 14 A is an isometric view of a manifold according to an embodiment of the present invention.
- FIG. 15 is a cross sectional view of the body according to an embodiment of the invention.
- plate 132 is of a larger diameter surface than the diameter of plate 134 .
- the post 136 provides means to rigidly affix the silicone damper 130 to the shroud 124 by extending through a centre hole 140 of the shroud 124 .
- the centre hole 140 may be threaded.
- the post 136 may be threaded to provide a means for the post 136 to be rigidly affixed to the shroud 124 .
- the post 136 may be affixed by way of a nut, preferably a self tightening nut or vibration resistant nut such as a NylocTM nut 156 .
- a cross section of a polyurethane ring 160 there is provided a cross section of a polyurethane ring 160 .
- the polyurethane rings 160 are flexible and are formed into a substantially 1.1′ or ‘V’ shaped cross section 162 allowing further flexibility and manipulability.
- the polyurethane rings 160 may comprise a suitable cross-sectional shape, such as an ‘S’ shape, provided they fit around the support and provide a suitable damping effect as described herein.
- a bridge 174 between the legs of the V/U forms a pivot with a gap 172 therebetween.
- the polyurethane ring 160 has an outer surface 166 formed of one leg of the V/U and a substantially circular centre 164 formed of the other leg.
- a measuring instrument may be subjected to for example in excess of 3000 g force of acceleration due to shock/vibration and consequently would be inoperable/damaged/destroyed making measure while drilling operations impractical or impossible to be employed during percussion drilling operations.
- the torque transferring mechanism comprises a plurality of splines 414 and complementary spline mating portion 416 comprising complementary grooves for receiving the splines 414 .
- the lower end of the body 10 comprising a torque transferring mechanism, preferably comprising a plurality of splines 418 and complementary spline mating portion 420 comprising complementary grooves.
- An alternative to the splines includes a sawtooth shaped set of teeth.
- Each torque transferring mechanism provides a physical connection which when a torque is applied to a portion of the drill rod, the torque is transferred through each of the body 10 and the casing 12 .
- the transfer of torque between the body 10 and casing 12 provides additional rigidity and strength during percussion drilling operations and/or operations which impart high and/or repetitive torque loads.
- the splines 414 , 418 may be positioned on the casing 12 and the respective complementary spline mating portions 416 , 420 may be located on the body 10 .
- the splines 414 , 418 may be affixed to the body 10 or integrally formed therein.
- Alternative embodiments may have the splines 414 , 418 affixed to the casing 12 or integrally formed therein.
- Complementary spline mating portions 416 , 420 may be affixed to the casing 12 or integrally formed therein.
- Alternative embodiments may have the complementary spline mating portions 416 , 420 affixed to the body 10 or integrally formed therein.
- the combination of spline 414 and complementary spline mating portion 416 form a torque transferring mechanism which is also able to be separated so as to provide access to the compartments 212 / 212 ′ and the measuring instrument(s) therein.
- the interaction of spline 418 and complementary mating portion 420 provide a physical connection for sharing a torque load between the body 10 and casing 12 .
- Each torque transferring mechanism transfers a torque applied to the body 10 throughout the body 10 and the casing 12 .
- the torque applied to the casing 12 is applied to the casing 12 and the body 10 .
- the measurement comprises taking a first measurement, which may be a calibration measurement, at a first position then rotating 180 degrees and taking a second measurement at a second position.
- a first measurement which may be a calibration measurement
- the steel 512 g chassis experience RMS acceleration as follows:
- the steel 512 g chassis experience peak acceleration as follows:
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- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Geochemistry & Mineralogy (AREA)
- Geophysics (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
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Abstract
Description
- The present invention relates to an apparatus and methods used during percussion drilling operations.
- The following discussion of the background art is intended to facilitate an understanding of the present invention only. It should be appreciated that the discussion is not an acknowledgement or admission that any of the material referred to was part of the common general knowledge as at the priority date of the application.
- Percussion drilling, such as reverse circulation drilling, uses a bit which is repeatedly hammered to fracture rock and progressively drill or bore through the earth. Percussion drilling creates a harsh environment which is not conducive to measuring tools and components which are sensitive to rapid changes in motion and/or repeated impacts with the associated shock/vibration that have been measured to be in excess of 3500 g force in the x axis (longitudinal with the drill string) and in excess of 1000 g force in the y axis and in excess of 5000 g in the z axis at 1.7 m from the bit (right behind the hammer).
- Traditional methods of percussion drilling operations are conducted in at least two stages which include a drilling stage and a logging stage. During the drilling stage a drill string is mechanically operated by drilling machinery. Following which, the second stage requires separately lowering additional equipment to log information about the hole that has been drilled including depth, density and gamma radiation of the drilling formation.
- Devices that can reduce and/or eliminate the need or timing of the second stage are commonly sought. It is against this background that the present invention is presented.
- Throughout the specification unless the context requires otherwise, the word “comprise” or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
- Throughout the specification unless the context requires otherwise, the word “include” or variations such as “includes” or “including”, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
- According to a first aspect there is provided a measurement tool for use in pneumatic percussion drilling, the measurement tool comprising:
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- a body comprising one or more measuring instruments positioned in a drill string above
- a pneumatically operated hammer of the drill string.
- In an embodiment, the body is positioned immediately above the pneumatically operated hammer.
- In an embodiment, the drill string comprises a reverse circulation hammer drill.
- In an embodiment, the measuring instrument comprises one or more orientation and/or inertial movement sensors. In an embodiment, the measuring instrument comprises one or more gyroscopes. In an embodiment, the measuring instrument comprises one or more accelerometers.
- In an embodiment, the measuring instrument comprises a gamma ray detector.
- In an embodiment, the measuring instrument is connected to the body by one or more dampers. In an embodiment, the dampers dampen shock/vibration from the percussion drilling that is experienced by the measuring instrument.
- In an embodiment, the measuring instrument is within a compartment in the body. In an embodiment, the compartment is sized relative to the instrument so that movement of the instrument during percussion drilling is clear of the walls of the compartment.
- According to a second aspect there is provided a drilling apparatus comprising a body comprising one or more measuring instruments positioned in a drill string above a pneumatically operated hammer of the drill string.
- According to a third aspect there is provided a method of measuring orientation of a measurement tool during pneumatic percussion drilling operations comprising the steps:
-
- drilling a hole using a drill string having a percussion drill bit and a measuring instrument above a pneumatically operated hammer of the drill string; and
- measuring the orientation of the tool as the hole is being drilled.
- In an embodiment, during each pause in drilling the measuring instrument takes a measurement. In an embodiment, the measurement comprises a calibration measurement.
- In an embodiment the pause in drilling comprises an addition or removal of a drill rod.
- In an embodiment, the measurement comprises taking a first measurement at a first position then rotating 180 degrees and taking a second measurement at a second position.
- In an embodiment, the first measurement is recorded when at the second position and the second measurement is recorded at the first position.
- In an embodiment, the method further comprises damping vibrations/shock experienced by the measuring instrument.
- According to another aspect of the present invention there is provided a damper apparatus for use in pneumatic percussion drilling comprising:
-
- a body having one or more damper apparatus supporting a measuring instrument;
- wherein the or each damper apparatus dampens shock/vibration from the pneumatic percussion drilling that is experienced by the measuring instrument.
- In an embodiment, the pneumatic percussion drilling is reverse circulation drilling.
- In an embodiment, the shock/vibration may comprise independently, or in combination, axial, radial and/or rotational shock/vibration.
- In an embodiment, the shock/vibration that is damped is at least 2000 G force, possibly 3000 G force or more and typically in the order of 3500 G force. In an embodiment, the shock/vibration experience by the measuring instrument is damped to less than 500 G force, preferably less than 300 G force, more preferably less than 200 G force, even more preferably less than 100 G force, and more preferably still in the order of 30 G force. In an embodiment, the shock/vibration that is damped by at least an order of magnitude.
- In an embodiment, one or more of the one or more damper apparatus comprise one or more resiliently compressible portions, preferably at least two resiliently compressible portions having different elasticity. More preferably, the one of more damper apparatus comprise at least three damper portions, each having a different elasticity. In an embodiment, a first of the elasticities is provided by a first material being in compression. In an embodiment, a second of elasticities is provided by bending or flexing of a first thickness of a second material. In an embodiment, a third of the elasticities is provided by a second thickness of the second material being in compression.
- In an embodiment, the or each resiliently compressible portion comprises a silicone compressible body. In an embodiment, one or more of the one or more resiliently compressible portions comprise silicone dampers.
- In an embodiment, one or more of the one or more resiliently compressible portions comprise polymer dampers, preferably formed of polyurethane. In an embodiment, one or more of the one or more resiliently compressible portions comprise a ring, preferably a polymer ring.
- In an embodiment, one or more of the one or more damper apparatus comprise one or more movement limiting portion.
- In an embodiment, the polymer ring comprises a polyurethane ring.
- In an embodiment, the or each polyurethane ring is resiliently flexible.
- In an embodiment, the or each polyurethane ring is substantially ‘U’ or ‘V’ shaped in cross section. In an embodiment, the polymer ring dampens by elastically resisting deformation urging legs of the U or V shape together until they meet and then dampens by elastically resisting deformation of the legs being compressed further together.
- In an embodiment, the one or more resiliently compressible portions are housed in the movement limiting portion.
- In an embodiment, the movement limiting portion comprises a shroud.
- In an embodiment, the movement limiting portion resists lateral movement of the one or more resiliently compressible portions, preferably beyond an inner diameter of the movement limiting portion. In an embodiment the movement limiting portion acts to apply a shock/vibration force to the one or more resiliently compressible portions.
- In an embodiment, the shroud comprises an elliptical formed wall.
- In an embodiment, a support between the body and the resiliently compressible portions and/or movement limiting portions is elliptical in form.
- In an embodiment, the elliptical formed wall receives the elliptical resiliently compressible portion and preferably the interaction of the elliptical wall and elliptical resiliently compressible portion limits rotation of the resiliently compressible portion.
- In an embodiment, the or each polymer ring is between the support and the shroud in a radial direction.
- In an embodiment, the silicone damper is between the ring and the shroud in an axial direction.
- In an embodiment, a major axis of the support is longer than a minor axis of the shroud.
- In an embodiment, the major axis of the support is prevented from rotating across the minor axis of the shroud.
- In an embodiment, a force from the movement limiting portion increases as the major axis of the support rotates towards the minor axis of the shroud.
- In an embodiment, the movement limiting portion is sized and/or shaped and/or of a mass to be non-resonant with shock/vibration from the percussion drilling.
- In an embodiment, the damper apparatus is arranged to provide damping of movement prior to the movement being limited by the movement limiting portion.
- In an embodiment, one of the damper apparatuses is at each longitudinal end of the measuring instrument.
- In an embodiment, the measuring instruments are arranged to measure relative movement and orientation. In an embodiment, the measuring instruments comprise one or more of an accelerometer and/or gyroscope.
- According to another aspect there is provided a method of measuring while percussion drilling, comprising supporting a measuring instrument within a body of a drill string and damping shock/vibration from pneumatic percussion drilling with the drill string so as to dampen the shock/vibration as experienced by the measuring instrument.
- According to another aspect there is provided a damper apparatus for use in percussion drilling comprising:
-
- a body having one or more damper apparatus supporting a measuring instrument;
- wherein the or each damper apparatus dampens shock/vibration from the percussion drilling that is experienced by the measuring instrument, wherein the one or more damper apparatus comprises at least two portions each comprising a different elasticity.
- According to another aspect of the present invention there is provided a drill rod comprising a body comprising one or more fluid supply channels, a fluid return channel and one or more compartments.
- In an embodiment, a cross-sectional area of the one or more compartments is greater that a cross-sectional area of the one or more fluid supply channels.
- In an embodiment, a cross-sectional profile of the one or more compartments is different to a cross-sectional profile of the one or more fluid supply channels.
- In an embodiment, at least one of the one or more compartments comprises an opening in the radial direction of the body for access to the compartment.
- In an embodiment, the one or more compartments are within the outer diameter of the body.
- In an embodiment, the body is adapted for coupling with a fluid supply of another drill rod having multiple annuluses.
- In an embodiment, the body comprises a casing.
- In an embodiment, the casing encloses the one or more compartments.
- In an embodiment, the casing is adapted for coupling with another drill rod having multiple annuluses.
- In an embodiment, the body comprises a manifold connecting the plurality of supply channels.
- In an embodiment, the manifold converts a supply channel formed by a void between the annuli of the other drill rod to the one or more supply channels.
- In an embodiment, the manifold is adapted for coupling with another drill rod having multiple annuluses.
- In an embodiment, the one or more compartments extend longitudinally along a portion of the body.
- In an embodiment, the one or more compartments is separated into one or more sub-compartments.
- In an embodiment, the sub-compartments are arranged to be longitudinal with respect to a length of the drill rod.
- In an embodiment, the body comprises one or more additional smaller compartments.
- In an embodiment, there are a plurality of supply channels and a respective compartment between two of the supply channels.
- In an embodiment, the one or more smaller compartments form a channel extending circumferentially from a lower end of a first compartment to an upper end of a second compartment located on an opposite side of the body to the first compartment.
- In an embodiment, the channel is recessed into the body and provides a conduit for securing cabling to communicate between multiple measuring instruments between compartments located at different radial positions on the body.
- In an embodiment, there are a plurality of compartments and a respective supply channel between two of the compartments.
- In an embodiment, the supply channels are configured to supply pressurised air.
- In an embodiment, the return channel is configured to receive air laden with cuttings.
- In an embodiment, the one or more compartments comprise mounts for one or more measuring tools and/or a power source.
- In an embodiment, the one or more compartments is formed by a recess into the body.
- In an embodiment, one or more of the compartments is dimensioned to receive a measuring instrument. In an embodiment the compartment is larger than the received measuring instrument so that there is a gap provided between the measuring instrument and walls of the compartment.
- In an embodiment, one or more of the compartments is shaped to be generally U shaped in cross-section. In an embodiment, the compartment comprises a substantially flat base.
- In an embodiment, the compartment comprises sloped sidewalls that are wider apart at an opening of the compartment than the sidewalls are apart at the base.
- In an embodiment, the fluid return channel comprises a cross-sectional area substantially the same as a combined cross-sectional area of the fluid supply channels.
- According to another aspect there is provided a method of percussion drilling comprising transferring fluid from a first end of a drill rod to a second end of the drill rod via a plurality of fluid supply channels and transferring returning fluid from the second end to the first end via a return channel.
- In an embodiment, the fluid flow to supply channels is separated into the supply channels via a first manifold at the first end. In an embodiment, the fluid flow from supply channels is joined via a second manifold at the second end.
- a drill rod for transferring torque comprising a casing for connection in a drill string; the casing coupled to an internal body by a torque transferring mechanism at each end of the casing such that torque applied to an end of the drill rod is transferred through both of the casing and the body.
- In an embodiment, the torque transferring mechanism comprises splines and complementary mating portions.
- In an embodiment, the splines are configured to engage with the complementary mating portions, forming a splined connection to transfer torque.
- In an embodiment, the torque applied to the casing is also applied to the internal body. In an embodiment, the torque applied to the internal body is also applied to the casing.
- In an embodiment, the casing is separable from the internal body.
- In an embodiment, the internal body has one or more fluid supply channels and a fluid return channel.
- In an embodiment, the casing comprises complementary mating portions at both ends and the internal body comprises splines at both ends.
- In an embodiment, the complementary mating portions of the casing are configured to slidably receive the splines of the internal body.
- In an embodiment, an outer diameter of the splines at a first end of the internal body is smaller than an inner diameter of the complementary mating portion at a second end of the casing, so that the internal body is required to be slidably inserted into the casing from the second end.
- In an embodiment, the torque transferring mechanism extends continuously around an entire annular portion between the internal body and the casing.
- In an embodiment, the torque transfer mechanism comprises a continuous complementary mating profile protruding inwardly from the casing and a continuous splined profile protruding outwardly from the internal body.
- In an embodiment, the or each torque transferring mechanism can be coupled to another drill rod having one or more annuluses.
- In an embodiment, the drill string comprises a percussion drill bit and a measuring instrument.
- In an embodiment, an upper end of the internal body comprises connection means for fluidly connecting to a multi annulus drill rod above the torque transferring mechanism located at the upper end of the internal body as well as to another multi annulus drill rod below the lower torque transferring mechanism located at a lower end of the internal body.
- According to another aspect there is provided a second aspect there is provided a drill apparatus comprising the drill rod of the first aspect.
- According to a further aspect there is provided a method of transferring torque from one end of a drill rod to another comprising transferring torque via both a casing and an internal body.
- In an embodiment, the method further comprising transferring torque from a first end of the drill rod to the casing and the internal body.
- In an embodiment, the method further comprising transferring torque from the casing and the internal body to a second end of the drill rod.
- Preferred embodiments of the invention will now be described with reference to the following drawings, in which:
-
FIG. 1 is a side view of a drill rod comprising a damping apparatus according to an embodiment of the present invention; -
FIG. 2 is a side view of the drill rod without the casing showing the damping apparatus according to an embodiment of the present invention; -
FIG. 2A is an isometric view of the casing which may cover the damping apparatus according to an embodiment of the present invention; -
FIG. 2B is an isometric view of the measuring instruments coupled to the damping apparatus within the body according to an embodiment of the present invention; -
FIG. 3 is a cross-sectional view of the drill rod having the damping apparatus mounted within according to an embodiment of the present invention; -
FIG. 4 is a side view of a measurement tool having a damping apparatus coupled at each end according to an embodiment of the present invention; -
FIG. 4A is a side view of a gamma ray detector coupled to a damping apparatus according to an embodiment of the present invention; -
FIG. 5 is a side view of the measurement tool and damping apparatus shown inFIG. 4 ; -
FIG. 6 is an isometric view of a plate which measuring instruments may be coupled to according to an embodiment of the present invention; -
FIG. 7 is an end view of the plate shown inFIG. 6 showing an elliptical shape of a support of the plate according to an embodiment of the present invention; -
FIG. 8 is an isometric view of a damper apparatus according to an embodiment of the present invention; -
FIG. 9 in an isometric view of a shroud of the damper apparatus of an embodiment of the present invention; -
FIG. 10 is a cross sectional view of a ring of the damper apparatus according to an embodiment of the present invention; -
FIG. 11 is a side view of a silicone damper of the damper apparatus according to an embodiment of the present invention; -
FIG. 11A is an isometric view of an alternative custom moulded damper of the damper apparatus according to an embodiment of the present invention; -
FIG. 11B is an isometric view of an alternative damper comprising o-rings according to an embodiment of the present invention; -
FIG. 12A is a cross-sectional view of the damping apparatus according to an embodiment of the present invention; -
FIG. 12B is a cross-sectional view of the drill rod having inner compartments with a damper apparatus according to an embodiment of the present invention; -
FIG. 13 is an isometric view of a body of the drill rod having compartments arranged longitudinally around the perimeter of the body according to an embodiment of the present invention; -
FIG. 14 is a cross-sectional view of supply channels and a return channel according to an embodiment of the present invention; -
FIG. 14A is an isometric view of a manifold according to an embodiment of the present invention; -
FIG. 15 is a cross sectional view of the body according to an embodiment of the invention. -
FIG. 16 is an isometric view of a lower portion of the body showing a downhole spline according to an embodiment of the present invention; -
FIG. 17 is a cross-sectional view of the lower end of the casing which engages with the spline shown inFIG. 16 according to an embodiment of the present invention; -
FIG. 18 is an isometric view of an upper end of the casing which engages with an upper uphole spline shown inFIG. 19 according to an embodiment of the present invention; and -
FIG. 19 is an isometric view of the upper portion of the body showing the uphole spline according to an embodiment of the present invention. - Referring to
FIGS. 1, 2, 2A, 2B and 3 there is provideddrill rod 5 comprising anelongate body 10 within acylindrical casing 12 having ends suitable for connection into a percussion drilling drill string in place of a standard drill rod. Typically, this will be immediately behind the bottom hole assembly including the drill head and hammer in the drill string since the measurements are desired to be taken from a position immediately behind the hammer. - The
body 10 comprises longitudinally extendingcompartments 212 arranged around an outer diameter of thebody 10. Eachcompartment 212 is in the form of a recess or slot as seen inFIG. 13 . In an embodiment there are twolarge compartments 212 on opposite sides of thebody 10. Thelarge compartments 212 are able to receive one ormore measuring instruments 180, as described further below. In an embodiment there may be additional compartments, such assmaller compartments 212′ on opposite side of thebody 10, and each between two of the larger compartments 212. Each of thecompartments 212 may have one or more attachment means for securing amount 122 to thebody 10, typically at a side wall of thecompartment 212. In an embodiment the attachment means is in the form of one or more screws orbolts 112 in threaded engagement with a corresponding hole in the side wall 114 (seeFIG. 12A ). This facilitates placement, installation and removal of the measuringinstruments 180. Furthermore, the holes in theside wall 114 of the body allow for adjustment of positioning of each dampingapparatus 110 thereby allowing for measuring instruments of different lengths to be placed in each of thecompartments 212 at a desired position therein. - The
body 10 further comprises acommunications port 196 which provides a data connection to the one ormore measuring instruments 180 and/or recharging of a battery (not shown) mounted within thecompartment 212. Thecommunications port 196 will be discussed below in detail below with reference toFIG. 13 . - As seen in
FIGS. 2, 2B and 3 thebody 10 has two measuring 180, 182 each coupled between two dampinginstruments apparatuses 110. - Referring to
FIGS. 4, 4A, 5 and 12A , themount 122 is connected to the measuringinstruments 180 or asupport 186 for the measuringinstrument 180 via a dampingapparatus 110. The dampingapparatus 110 dampens shock/vibration experienced by the measuringinstruments 180 during percussion drilling operations. In an embodiment, the damping apparatus is arranged to dampen forces exerted longitudinally with respect to the length of thebody 10 and/or radially with respect to the length of thebody 10 and/or rotationally about a longitudinal axis of the body (or tangentially thereto) and/or in other directions. In this embodiment, the dampingapparatus 110 comprises a resiliently compressible portion and a movement limiting portion. In an embodiment, the resiliently compressible portion comprises two or more sub-portions each with a different elasticity. In an embodiment, each of the portions is arranged to dampen a respective set of one or more of the different directions of force. - In an embodiment, one of the sub-portions is a silicone or rubber and the other of the sub-portions is an elastomer. Preferably the silicone comprises a soft silicone gel, such as Alpha GEL made by Taica Corporation. Other suitable materials may include, but are not limited to, polymers, such as sorbothane, or one of a number of compositions of room temperature vulcanizing (RTV) silicone. Preferably the elastomer is a polymer, such as polyurethane. In an embodiment, the movement limiting portion constrains movement of one or both of the sub-portions such that a vibrational/shock force is applied to the respective sub-portions causing it/them to elastically deform.
- In an embodiment, the movement limiting portion is a
shroud 124. In an embodiment, the silicone or rubber sub-portion is a damper, preferably a silicone damper 130 (for example, a Taica M6 Stainless Steel Shock Mount MN-3 SUS or similar as described below in relation toFIG. 11 ). In an embodiment, the elastomer sub-portion is a compressible/resilient ring 160. Theshroud 124 receives one ormore silicone damper 130 and the compressible/resilient ring 160. Theshroud 124 is supported by themount 122. Preferably theshroud 124 and mount 122 are integrally formed as a single piece. The resiliently compressible portion supports thesupport 186 which in turn supports themeasurement instrument 180. The dampingapparatus 110 is capable of coupling a measuringinstrument 180, via thesupport 186, to thebody 10, via themount 122, to dampen the shock/vibration that the measuringinstrument 180 experiences from percussion drilling operations. - Percussion drilling is an umbrella term that includes but is not limited to, reverse circulation drilling and rotary air blast drilling. The present invention may be suitable for any form of drilling where the drill string experiences high impact and/or repetitive impact forces. The forces that the measuring
instrument 180 experiences may be axial, radial and/or rotational shock/vibration experienced independently, or a combination of the aforementioned. Such forces may impede the measuringinstrument 180 from collecting accurate data and/or functioning entirely. - In an embodiment, the compressible/
resilient ring 160 is apolyurethane ring 160. Thesilicone damper 130 andpolyurethane ring 160 are housed within theshroud 124. Thesilicone damper 130 comprises asmaller diameter plate 154 which has apost 138 projecting therefrom for inserting into thesupport post hole 150 of thesupport 186 positioned on each respective end of abackplate 184 to which the measuringinstrument 180 is rigidly coupled, such as by screws. Theshroud 124 assists thesilicone dampers 130 and the polyurethane rings 160 to stay inline with thebackplate 184 or other measuring instrument, such asgamma ray detector 182, while also preventing the dampers from deforming outside the bounds of the inner boundary of theshrouds 124. Theshrouds 124 reduce or prevent lateral motion of thesilicone damper 130 and the polyurethane rings 160. The silicone damper 13 is prevented from moving outside the inner diameter of theshroud 124. The person skilled in the art will readily appreciate that many arrangements and types of dampers may be used in place of the described dampers based on the expected conditions thebody 10 will experience during operation. - For example, where axial forces are the only shock/vibration expected to be experienced the polyurethane rings 160 may be removed. Furthermore, the
polyurethane ring 160 may be replaced with a damper that dampens axial vibration such as asecond silicone damper 130. Alternatively, where rotational forces are the only shock/vibration expected for the measuringinstrument 180 to experience, multiple dampers which dampen rotational forces may be employed. This may be in the form of multiple polyurethane rings 160 which have differing damping properties that independently or in combination to account for the expected shock/vibration conditions. - Referring to
FIGS. 4, 4A and 5 , there is provided measuringinstrument 180, such as a motion/orientation measuring instrument, in a front view and side view (FIGS. 4 and 5 respectively) and a gamma ray detector 182 (inFIG. 4A ). Each of the measuringinstruments 180 andgamma ray detector 182 are coupled between two dampingapparatuses 110 for installation into acompartment 212 of thebody 10. The measuring instrument may comprise a number of instruments including, but not limited to, a gyroscope and/or an accelerometer. - Referring to
FIG. 11 , thesilicone damper 130 comprises alarger diameter plate 152 havingsurface 132. Thesmaller diameter plate 154 hassurface 134. Preferably, surfaces 132 and 134 are parallel to each other. The silicone is between, and preferably adhered to, the 132 and 134.surfaces Surface 132 has apost 136 projecting therefrom andsurface 138 has apost 138 projecting therefrom. The 136 and 138 are axially aligned. In an embodiment, theposts 136 and 138 are distinct and separate connected by their mutual attachment to the silicone therebetween. Theposts 134 and 136 ofsurfaces 152 and 154 are able to bear against other surfaces as described further below in compression and the silicone elastically deforms. The elastic deformation in compression has a damping effect. The same may occur in tension. Theplates 136, 138 may be urged to move out of alignment due to shock vibration during the percussion drilling. The silicone therebetween resiliently urges then to return to alignment, thereby having a dampening effect.posts - In an embodiment,
plate 132 is of a larger diameter surface than the diameter ofplate 134. Thepost 136 provides means to rigidly affix thesilicone damper 130 to theshroud 124 by extending through acentre hole 140 of theshroud 124. Thecentre hole 140 may be threaded. Thepost 136 may be threaded to provide a means for thepost 136 to be rigidly affixed to theshroud 124. Thepost 136 may be affixed by way of a nut, preferably a self tightening nut or vibration resistant nut such as aNyloc™ nut 156. Alternatively, a locking or sealing adhesive, such as Loctite™ or a self-locking washer, such as Nordlock™ may be used. Thepost 138 provides for insertion into thehole 150 in thesupport 186 to provide a connection which allows for flexibility and movement of thebackplate 184 and measuringinstrument 180 in response to shock/vibration from percussion drilling. - The
backplate 184 and measuringinstrument 180 may be interchangeable with any measuring tool orapparatus having supports 186 affixed at respective longitudinal ends with dimensions which fit within thecompartments 212, such asgamma detector 182. To fit within the compartments the length of the measuring tool and damping apparatuses must line up with a respective hole in thesidewall 114 of thecompartment 212. -
FIG. 6 shows thebackplate 184 suitable for fixing the measuringinstrument 180 or other componentry such as a PCB board. Thebackplate 184 has a length such that each longitudinal end comprises a support 186 (shown inFIG. 7 ). The dampingapparatuses 110 are affixed to thebody 10 such that thebackplate 184 and measuringinstrument 180 are fixed in a damped arrangement between the dampingapparatuses 110.FIG. 8 provides an isometric view of the dampingapparatus 110, specifically the housing of thesilicone damper 130 andpolyurethane ring 160 within theshroud 124. The interrelation between these features will be discussed below in more detail. - Referring to
FIG. 9 , theshrouds 124 are elliptical in shape having amajor axis 126 and aminor axis 128. Eachshroud 124 hascurved side walls 144 separated bygaps 142. Themajor axis 126 define the maximum separation of theside walls 144. Theminor axis 128 defines the separation of the gaps in theside walls 144. Theside walls 144 define a void that receives therespective silicone damper 130 and thepolyurethane ring 160 flexed around the support 186 (discussed in detail below). Thesupport 186 is elliptical in shape and has amajor axis 188 and aminor axis 190. Themajor axis 188 of thesupport 186 and themajor axis 126 of theshroud 124 are parallel when in a neutral position. Themajor axis 188 of thesupport 186 is less than or equal in length to theminor axis 128 of theshroud 124. - Referring to
FIG. 10 , there is provided a cross section of apolyurethane ring 160. The polyurethane rings 160 are flexible and are formed into a substantially 1.1′ or ‘V’ shapedcross section 162 allowing further flexibility and manipulability. The polyurethane rings 160 may comprise a suitable cross-sectional shape, such as an ‘S’ shape, provided they fit around the support and provide a suitable damping effect as described herein. A bridge 174 between the legs of the V/U forms a pivot with agap 172 therebetween. Thepolyurethane ring 160 has anouter surface 166 formed of one leg of the V/U and a substantiallycircular centre 164 formed of the other leg. Theouter surface 166 may be at an angle to the central axis of thepolyurethane ring 160. Thecircular centre 164 may be co-axial with the central axis. Thecentre 164 is able to flex to receive thesupport 186. There is aring 160 on eachsupport 186 on each respective end of thebackplate 184. Thegap 172 between the legs can be closed by radial compression of the inside of thecentre 164 and the outside of thering 166. Once thegap 172 is closed further radial force will elastically compress thecentre 164 towards theouter surface 166. - As the
major axis 188 of thesupport 186 is less than or equal in length to theminor axis 128 of theshroud 124, thepolyurethane ring 160 prevents themajor axis 188 of thesupport 186 from moving to be parallel with theminor axis 128 of theshroud 124 due to it interposing between thesupport 186 and theside walls 144 and by that imposition causing thepolyurethane ring 160 to be elastically radially compressed by a force urging thesupport 186 to rotate about thepost 136, or otherwise move in stages as the gap 174 is closed and then further compressed once the gap 174 is closed. - The
supports 186 on each end of thebackplate 184 comprise ashoulder 192. Thepolyurethane ring 160 is coupled to thesupport 186 by thesupport 186 being inserted into thecentre hole 164 and thesurface 170 of eachpolyurethane ring 160 abutting againstshoulder 192. - Referring to
FIG. 11 , there is provided a side view of thesilicone damper 130. thesilicone damper 130 is shaped having alarger diameter side 132 which is received directly into and abuts theshroud 124. Eachsilicone damper 130 tapers inward to asmaller diameter side 134 which is concentrically aligned and abuts with arespective polyurethane ring 160 on an upper face 168 (seeFIG. 10 ). This will be discussed further below. - Referring to
FIG. 11A , there is provided a custom mouldeddamper 500 comprising a silicone core 514 fixed intermediate afirst shell portion 510 and asecond shell portion 512. The silicone core 514 may comprise the soft silicone gel, such as Alpha GEL made by Taica Corporation, as mentioned above. Similar tosilicone damper 130, other suitable materials for the silicone core 514 may include, but are not limited to, polymers, such as sorbothane, or one of a number of compositions of room temperature vulcanizing (RTV) silicone. - To increase the rotational damping response, posts (not shown) may extend radially from the
first shell portion 510 and/or thesecond shell portion 512 into the silicone core 514. The addition of the radially extending posts provides additional surface area to receive a response from the silicone core 514 during movement. The custom mouldeddamper 500 may act as an alternative or a replacement to thesilicone damper 130 and affixed similar between thebackplate 186 and theshroud 124 in a similar or otherwise suitable manner. Alternative embodiments may use a combination of different dampers described herein. - Referring to
FIG. 11B , there is provided an alternative damping arrangement comprising O- 610, 612 around therings support 186 between thebackplate 184 and ahousing 614. Thehousing 614 may be rigidly fixed to themount 122 with a suitable fastener or integrally formed with the mount 122 (as seen inFIGS. 4, 4A and 5 ). In this embodiment the damper comprises two O-rings positioned radially between thesupport 186 and thehousing 614 and a single O-ring positioned axially between thesupport 186 and thehousing 614. - The number of each type of O-rings provided are for exemplary purposes. There may be 1, 2, 3, 4, 5, 6 or more O-rings positioned radially between the
support 186 and thehousing 614. Similarly, there may be 1, 2, 3, 4, 5, 6 or more O-rings positioned axially between thesupport 186 and thehousing 614. Thesupport 186 andhousing 614 each may comprise one or more shoulders for seating each of the O-rings axially between thesupport 186 and thehousing 614. The O-rings may comprise the same or varying compositions of materials such that the overall damping effect can customised for a specific application. Thesupport 186 may also be elliptical in shape (as shown inFIG. 7 ) and comprise apolyurethane ring 160 as described herein to provide additional damping response to rotation. - Referring to
FIG. 12A again, the damping apparatus is shown having themount 122 rigidly affixed to thebody 10. Themount 122 provides means for rigidly affixing theshroud 124 to themount 122. Apin 136 on thelarger diameter side 132 of eachsilicone damper 130 is inserted through theshroud 124 to rigidly fix thesilicone damper 130 to arespective shroud 124. Eachsilicone dampers 130smaller diameter side 134 comprises apin 138 for insertion into arespective support 186, the support having apolyurethane ring 180 flexed around itsmajor axis 188. In this manner, eachsilicone damper 130 is positioned between theshroud 124 and thebackplate 184 in the axial direction and eachpolyurethane ring 180 is positioned between thesupport 186 and theshroud 124 in the radial direction. Modifications to the placement of the dampers, such assilicone damper 130 andpolyurethane ring 160, relative to theshroud 124 may vary for based on considerations which included, but are not limited to, the type of damper being used and the spatial constraints. - The spatial positioning of the measuring
instruments 180 within thecompartments 212 can be seen inFIG. 12B . In this embodiment, the measuringinstruments 180 are affixed between two damping apparatuses. The damping apparatuses are spaced apart longitudinally to provide support along the length of thebackplate 184. Alternative embodiments may require more or less damping apparatuses which will be discussed in detail below. During a percussion drilling operation, theblack plate 184 of measuringinstrument 180 can move such as for example illustrated by the double headed arrows. Sufficient clearance is provided between the extreme dimensions of theblack plate 184 of measuringinstrument 180 and the inside surface of thecompartment 212 and the inside wall of thecasing 12 such that contact does not occur. - During operation of the percussion drill, the rotational forces may cause the
backplate 184 to rotate with respect to thebody 10 which will cause the respectivemajor axes 188 of thesupports 186 to rotate towards the respectiveminor axes 128 of theshrouds 124. As the rotation of the plate occurs the polyurethane rings 160 will compress due to the material properties andcross-section 162. The compression resists against this rotation providing dampening until it reaches a maximum point. The maximum point being no further than where themajor axis 188 of thesupport 186 and theminor axis 128 of theshroud 124 align. The ring is selected so that the resistance due to compression is elastic and the maximum expected forces applied do not reach plastic deformation and the rotation does not reach the maximum point. - In an embodiment, the polymer ring dampens by elastically resisting deformation urging legs of the U or V shape together until they meet and then dampens by elastically resisting deformation of the legs being compressed further together. In particular, the
cross-section 162 and material properties allow thepolyurethane ring 160 to elastically deform as themajor axis 188 of thesupport 186 rotates towards theminor axis 128 of theshroud 124. The elastic deformation of thepolyurethane ring 160 provides increasing resistance against thesupport 186 to the continued rotation of thesupport 160. Likewise, the elastic deformation of thesilicone damper 130 provides increasing resistance to other directional forces. In this manner, the vibration/shock from the rotation of the measuringinstrument 180 being coupled to thebackplate 184 is reduced to a level which the measuringinstrument 180 is capable of functioning. - For example, the average acceleration the drill rod positioned immediately above the bottom hole assembly experiences at any given time during operation is approximately a peak of 2500 g-force. The damping apparatus described herein allows the
body 10 to perform the same function of a standard drill rod while also reducing the acceleration experienced by the measuring instrument closer to approximately a peak of 20 g-force. Where previously measure while drilling operations were not possible due to the shock/vibration experienced during percussion drilling operations, the damping apparatus reduces/eliminates enough shock/vibration such that measure while drilling operations can be conducted. Without the damping apparatus described herein a measuring instrument may be subjected to for example in excess of 3000 g force of acceleration due to shock/vibration and consequently would be inoperable/damaged/destroyed making measure while drilling operations impractical or impossible to be employed during percussion drilling operations. - Alternative embodiments of the present invention may require more or less damping apparatuses to be used to dampen the shock/vibration. The
backplate 184 in the embodiment provided is of such a length and mass that having a damping apparatus at each end provides an optimal reduction of vibration/shock. However, where the measuring instrument 30 only requires a plate 38 that is shorter it may be sufficient to couple it to a single damping apparatus. Alternatively, if the measuring instrument 30 is longer requiring the plate to be longer, there may be a further damping apparatus providing at some point along the length of the plate 38. The damping apparatus provided along the length of the plate 38 may comprise a radial damper. Additional dampers may be employed depending on the expected conditions to be experienced. - Alternative damping apparatuses may incorporate a number of alternative dampers or components including, but not limited to, springs or fluid dampers. Springs may be used to resist and/or dampen the rotation of the
backplate 184 with respect to thebody 10. Alternatively, or in addition, fluid dampers may be used which work by moving a planar body through a viscous fluid. The viscous fluid resists and/or dampens the movement of the planar body which resists and/or dampens the movement of thebackplate 184 andsupport 186. - Alternative rotational dampers include having one or more bodies radially extending within a rubber or elastomer body, such as
silicone damper 130. The radially extending bodies can rotate against a cushion like body, such as the silicone, provided by the rubber or elastomer body but are biased towards their initial position within the rubber body. For example, as discussed briefly above, thepost 138 of theplate 154 may extend through a portion or all of thesilicone damper 130 without connecting to theother post 136 of theplate 152 of the silicone damper. Thepost 138 may have one or more radially extending bodies within the boundaries of the silicone of thesilicone damper 130. In this embodiment thepost 138 would be rigidly connected to theplate 184. As theplate 184 rotates thepost 138 also rotates thereby moving the bodies radially extending through thesilicone damper 130. The radially extending bodies dampen the rotational force while also providing a resistance and biasing force to return thepost 138 and therefore, thebackplate 184 to its neutral orientation. - The shape of the
shroud 124 andsupport 186 may have a circular or other shaped cross section where alternative damping means for damping and/or resisting rotation of thebackplate 184 or other measuring tool, such as agamma ray detector 182, relative to thebody 10. -
FIG. 12B shows thebody 10 in more detail it has a plurality and in this case foursupply channels 318 which receives air from a single annulus of a standard double walled drill rod to theupper end 14 of thebody 10. Thebackplate 184 has the measuringinstrument 180 within thecompartments 212 isolated from thefluid supply channels 318 and afluid return channel 320. Thefluid return channel 320 receives fluid from the bottom hole assembly at thelower end 18 of thebody 10 and provides it to a central tube of the standard double walled drill rod. - The cross-sectional area of the
compartment 212 may be greater than the cross-sectional area of thefluid supply channels 318, thus allowing for a measuringinstrument 180 of greater dimensions to be housed within thecompartment 212 than would be able to be housed in a compartment having the same cross-sectional area as thefluid supply channels 318. - The cross-sectional profile of the
compartment 212 may be different than the cross-sectional profile of thefluid supply channels 318, which are beneficially round, thus allowing for a measuringinstrument 180 of different proportions to be housed within thecompartment 212 than would be able to be housed in a compartment having the same cross-sectional profile as thefluid supply channels 318. - The different cross-sectional area and/or profile of the compartment is advantageous as the incorporation of a wider variety of measuring
instruments 180 is enabled. Thecompartments 212 may be shaped to be generally U shaped in cross-section. The compartment may comprise a substantially flat base. - The
compartment 212 may comprise sloped sidewalls that are wider apart at an opening of thecompartment 212 than the sidewalls are apart at the base. - The
compartment 212 may comprise an opening in the radial direction of thebody 10 for access to thecompartment 212. - The radial opening facilitates access to the
compartment 212 when thecasing 12 is removed. - Referring to
FIGS. 13, 14 and 14A , theupper end 14 of thebody 10 comprises a chamber which acts as a manifold 324 to direct fluid from a surface unit uphole into thefluid supply channels 318. The present embodiment provides fourfluid supply channels 318 as this allows for the twolarger compartments 212 and the twosmaller compartments 212′ described above. Alternative embodiments may have one, two, three, five or more fluid supply channels based on the specific application. At thelower end 18 of thebody 10 there is the reverse ofmanifold 324 which allows for the fourfluid supply channels 318 to combine in a chamber and continue to the next drill rod, likely, the bottom hole assembly, but possibly another drill rod. - The
fluid return channel 320 eventually receives return of the fluid provided through thefluid supply channels 318 as well as any cuttings or debris produced from the drilling operations. Due to thefluid return channel 320 comprising solid debris it is typically of a larger diameter relative to thefluid supply channels 318. Thefluid return channel 320 is fluidly isolated from thefluid supply channels 318 and 212, 212′. Thecompartments fluid return channel 320 is defined by thefluid return pipe 322 which connects to each successive drill rod from the bottom hole assembly up to a surface return unit, such as a cyclonic separator, container or sample bag. - The
fluid supply channels 318 supply working fluid from a surface unit (not shown) through thebody 10 providing 212, 212′ without impeding the volumetric flow rate of fluid required to operate the bottom hole assembly, such as to provide pressurised air to the hammer and drill bit in reverse circulation drilling.compartments - There is provided a communications port 196 (seen in
FIG. 13 ). Thecommunications port 196 may have one or more interfaces, such as RS-232, USB, USB-C, Firewire, Bluetooth and/or CATS/6 ethernet, for establishing a data connection between the measuring 180, 182 and an external device. Alternative embodiments may incorporate a number of different interfaces at theinstruments communications port 196. The person skilled in the art would appreciate that any interface which provides for transfer of data would be encompassed within the present invention. Furthermore, the interfaces may provide for an electrical connection to recharge one or more batteries which may be mounted between dampingapparatuses 110. The electrical connection may be by way of inductive coupling. The batteries provide power to the measuring instruments during percussion drilling operations. In the interest of time and costs with replacing after each use, thecommunications port 196 provides a means of recharging the batteries without removing or replacing individual batteries. - Referring to
FIG. 15 , there is provided a cross section of thebody 10 showing thefluid supply channels 318 and thefluid return channel 320. As discussed above, thecompartments 212 are larger than thecompartments 212′. Thecompartments 212′ may provide a channel for cables. The channel extends from the lower end ofcompartment 212 to the upper end of theother compartment 212 located on the opposite side. A circumferentially extending channel recessed into thebody 10 above and below thecompartments 212 provide a conduit for securing cabling to communicate between multiple measuring 180, 182 betweeninstruments compartments 212 located on opposite sides of thebody 10. - Referring to
FIGS. 16, 17, 18 and 19 there is provided an upper end ofbody 10 having a torque transferring mechanism. In an embodiment the torque transferring mechanism comprises a plurality ofsplines 414 and complementaryspline mating portion 416 comprising complementary grooves for receiving thesplines 414. The lower end of thebody 10 comprising a torque transferring mechanism, preferably comprising a plurality ofsplines 418 and complementaryspline mating portion 420 comprising complementary grooves. An alternative to the splines includes a sawtooth shaped set of teeth. Each torque transferring mechanism provides a physical connection which when a torque is applied to a portion of the drill rod, the torque is transferred through each of thebody 10 and thecasing 12. The transfer of torque between thebody 10 andcasing 12 provides additional rigidity and strength during percussion drilling operations and/or operations which impart high and/or repetitive torque loads. - Again, referring to
FIGS. 17 and 18 there is provided a profile within the upper end ofcasing 12 and the lower end of casing 12 in the form of respective complementary 416, 420, respectively. The complementaryspline mating portions spline mating portion 416 receives each of the teeth orsplines 414 positioned on thebody 10 at the upper portion of thebody 10. Thespline mating portion 420 receives each of the teeth orsplines 418 located on the lower portion of thebody 10. The 414, 418 mesh with the profile of complementarysplines 416, 420, respectively.spline mating portion - In alternative embodiments, the
414, 418 may be positioned on thesplines casing 12 and the respective complementary 416, 420 may be located on thespline mating portions body 10. The 414, 418 may be affixed to thesplines body 10 or integrally formed therein. Alternative embodiments may have the 414, 418 affixed to thesplines casing 12 or integrally formed therein. Complementary 416, 420 may be affixed to thespline mating portions casing 12 or integrally formed therein. Alternative embodiments may have the complementary 416, 420 affixed to thespline mating portions body 10 or integrally formed therein. - The combination of
spline 414 and complementaryspline mating portion 416 form a torque transferring mechanism which is also able to be separated so as to provide access to thecompartments 212/212′ and the measuring instrument(s) therein. The interaction ofspline 418 andcomplementary mating portion 420 provide a physical connection for sharing a torque load between thebody 10 andcasing 12. Each torque transferring mechanism transfers a torque applied to thebody 10 throughout thebody 10 and thecasing 12. Conversely, the torque applied to thecasing 12 is applied to thecasing 12 and thebody 10. - In use measuring the orientation of a measurement tool during percussion drilling operations comprises drilling a hole using a drill string having a percussion drill bit and a measuring instrument; and measuring the orientation of the tool as the hole is being drilled. As the drill string progresses into the drilled bore hole the action of the percussion drill bit is paused to add another drill rod, and when the drill string is extracted drill rods are removed. During each pause in drilling the measuring instrument takes a calibration measurement.
- In an embodiment, the measurement comprises taking a first measurement, which may be a calibration measurement, at a first position then rotating 180 degrees and taking a second measurement at a second position.
- The
casing 12 comprises complementary 416, 420 which slideably receives thespline mating portions body 10, thebody 10 comprising 414, 418. To slideably receive thespline body 10 within thecasing 12, the outer diameter atspline 418 must be smaller than an inner diameter of the complementaryspline mating portion 416. In an embodiment, the casing is separable from the internal body. In an alternative embodiment, thebody 10 andcasing 12 may each comprise one of the splines 214, 220 and one of the complementary 416, 420. Alternatively, the outer diameter ofspline mating portions spline 416 may be smaller than an inner diameter of the complementaryspline mating portion 420 requiring thebody 10 to be slideably inserted into thecasing 12 from the opposite end. - As discussed above, with reference to the manifold 324, the upper portion of the body comprises connection means for fluidly connecting to a multi annulus drill rod above the torque transferring mechanism located at the upper end of the
body 10 as well as below the lower torque transferring mechanism located at the lower end of thebody 10. Thefluid return channel 320 connects directly to the fluid return channels of the drill rod immediately above and below thebody 10 to fluidly isolate thefluid return channel 320. The annulus of the drill rod above the body in the drill string fluidly connects with themanifold 324 of the upper end of thebody 10 at or adjacent to the upper torque transferring mechanism. The manifold 324 directs the supply fluid through thefluid supply channels 318 to the lower end of thebody 10 to a chamber which fluidly connects with the annulus of the drill rod or bottom hole assembly below thebody 10 at or adjacent to the lower torque transferring mechanism. - Measurements were conducted to test the effectiveness of the present invention. The accelerations in all three axes were measured with and without the damper apparatus described. The drill bit was actuated at a drill site to measure the un-damped forces, with a supply pressure to a RC drill of 450 psi a rate of penetration of 1 m/min, rotation speed of 50-55 RPM and an air flow rate of 6001/s. The measured half sine pulse equivalent force was 3700 g in the x Axis, 1200 g in the y axis and 5200 in the z axis.
- Then a test drill against a rubber block was established in a test environment. One shock mounted sensor system with an aluminum test chassis that weighed 410 grams and one with a steel chassis weighing 512 grams were tested. Each test setup was subjected to approx. 1 minute of drilling into the rubber block and the vibration data of the test chassis was recorded.
- The steel 512 g chassis experience RMS acceleration as follows:
-
- x-axis—1.26 g y-axis—1.42 g z-axis—1.46 g
- The steel 512 g chassis experience peak acceleration as follows:
-
- x-axis—8.49 g y-axis—18.27 g z-axis—21.25 g
- The aluminium 410 g chassis experience RMS acceleration as follows:
-
- x-axis—1.64 g y-axis—2.08 g z-axis—1.47 g
- The aluminium 410 g chassis experience peak acceleration as follows:
-
- x-axis—7.72 g y-axis—10.52 g z-axis—21.25 g
- In the context described herein, pneumatic percussion drilling is where there is a hammer actuated by pressurised air that strikes an anvil component of or connected to a drill bit so that the drill bit impacts on rock on the bottom of a drill hole so as to break the rock. The hammer is directly next to the drill bit. This type of percussion drilling is used in rotary air blasting (RAB) and reverse circulation drilling (RC drilling). Pneumatic percussion drilling is used in mineral exploration. It is to be distinguished from hydraulic (often water or mud) powered percussion drilling used in hydrocarbon well drilling. It is also to be distinguished from mechanical percussion drilling where the drill string is lifted and dropped, usually from the surface. In hydraulic and mechanical percussion drilling a casing within which the drill string can move is usually used. However, in pneumatic percussion drilling a casing is usually not used.
- RC drilling will be understood to be where the pressurised air flow is also used to blow the rock broken by the drill bit impact into one or more holes in the drill bit and then up through the drill string. The drill rods have an inner tube through which the air and recovered rock return to the surface and an outer tube, which between this and the inner tube, the pressurised air travels down the drill string to the hammer and the drill bit. This is distinguished from RAB, which is where the broken rock air is blown up the drill hole outside of the drill string. The inner tube is not required in the drill rods for RAB.
- Percussion drilling can be distinguished from air core drilling where the drill bit cuts, rather than breaks from impact, but there is pressurised air that returns the cuttings through the drill string. Percussion drilling can also be distinguished from diamond core drilling where ring is cut by diamond teeth and a core sample can be retrieved.
- The sensors in the measuring instrument may be for example accelerometers, such as micro-mechanical systems (MEMS) accelerometers, and gyroscopes, such as MEMS gyroscopes or fibre optic gyroscopes. Suitable devices include TDK Tronics Gyror3300, Gladiator DIGS100, Fitzoptika VG091A-4LD, Analog Devices ADIS16465-2 or Silicon Sensing CRH03. Typically the sensors are arranged to provide 3 axes of acceleration measurement and 3 polar axes of rotational measurement so as to provide an Inertial Measuring System which can measure while moving and can auto-correct for drift while stationary, such as during rod addition/removal.
- Modifications may be made to the present invention within the context of that described and shown in the drawings. Such modifications are intended to form part of the invention described in this specification.
Claims (23)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2021900486A AU2021900486A0 (en) | 2021-02-23 | Percussion Drilling Apparatus and Method for Measurement while Drilling | |
| AU2021900486 | 2021-02-23 | ||
| PCT/AU2022/050146 WO2022178584A1 (en) | 2021-02-23 | 2022-02-23 | Percussion drilling apparatus and method for measurement while drilling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20240133289A1 US20240133289A1 (en) | 2024-04-25 |
| US20240229638A9 true US20240229638A9 (en) | 2024-07-11 |
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ID=83047570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/278,419 Pending US20240229638A9 (en) | 2021-02-23 | 2022-02-23 | Percussion drilling apparatus and method for measurement while drilling |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20240229638A9 (en) |
| AU (1) | AU2022224880A1 (en) |
| CA (1) | CA3209335A1 (en) |
| CL (1) | CL2023002474A1 (en) |
| WO (1) | WO2022178584A1 (en) |
Citations (8)
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|---|---|---|---|---|
| US4633248A (en) * | 1984-07-19 | 1986-12-30 | Halliburton Company | Well logging instrument including shock isolation system |
| US4819746A (en) * | 1987-01-13 | 1989-04-11 | Minroc Technical Promotions Ltd. | Reverse circulation down-the-hole hammer drill and bit therefor |
| US5473158A (en) * | 1994-01-14 | 1995-12-05 | Schlumberger Technology Corporation | Logging while drilling method and apparatus for measuring formation characteristics as a function of angular position within a borehole |
| US5725061A (en) * | 1996-05-24 | 1998-03-10 | Applied Technologies Associates, Inc. | Downhole drill bit drive motor assembly with an integral bilateral signal and power conduction path |
| US20110120772A1 (en) * | 2007-09-04 | 2011-05-26 | Mcloughlin Stephen John | Downhole assembly |
| US7975392B1 (en) * | 2010-03-10 | 2011-07-12 | National Oilwell Varco, L.P. | Downhole tool |
| US20170328142A1 (en) * | 2016-05-11 | 2017-11-16 | Extensive Energy Technologies Partnership | Vibration dampener |
| US20210040839A1 (en) * | 2019-07-18 | 2021-02-11 | Baker Hughes Oilfield Operations Llc | Correction of gyroscopic measurements for directional drilling |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6347282B2 (en) * | 1997-12-04 | 2002-02-12 | Baker Hughes Incorporated | Measurement-while-drilling assembly using gyroscopic devices and methods of bias removal |
| US7036609B2 (en) * | 2002-01-14 | 2006-05-02 | Vermeer Manufacturing Company | Sonde housing and method of manufacture |
| CA2966912C (en) * | 2014-11-12 | 2023-12-12 | Globaltech Corporation Pty Ltd | Apparatus and method for measuring drilling parameters of a down-the-hole drilling operation for mineral exploration |
| US11230887B2 (en) * | 2018-03-05 | 2022-01-25 | Baker Hughes, A Ge Company, Llc | Enclosed module for a downhole system |
-
2022
- 2022-02-23 AU AU2022224880A patent/AU2022224880A1/en active Pending
- 2022-02-23 CA CA3209335A patent/CA3209335A1/en active Pending
- 2022-02-23 WO PCT/AU2022/050146 patent/WO2022178584A1/en not_active Ceased
- 2022-02-23 US US18/278,419 patent/US20240229638A9/en active Pending
-
2023
- 2023-08-21 CL CL2023002474A patent/CL2023002474A1/en unknown
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4633248A (en) * | 1984-07-19 | 1986-12-30 | Halliburton Company | Well logging instrument including shock isolation system |
| US4819746A (en) * | 1987-01-13 | 1989-04-11 | Minroc Technical Promotions Ltd. | Reverse circulation down-the-hole hammer drill and bit therefor |
| US5473158A (en) * | 1994-01-14 | 1995-12-05 | Schlumberger Technology Corporation | Logging while drilling method and apparatus for measuring formation characteristics as a function of angular position within a borehole |
| US5725061A (en) * | 1996-05-24 | 1998-03-10 | Applied Technologies Associates, Inc. | Downhole drill bit drive motor assembly with an integral bilateral signal and power conduction path |
| US20110120772A1 (en) * | 2007-09-04 | 2011-05-26 | Mcloughlin Stephen John | Downhole assembly |
| US7975392B1 (en) * | 2010-03-10 | 2011-07-12 | National Oilwell Varco, L.P. | Downhole tool |
| US20170328142A1 (en) * | 2016-05-11 | 2017-11-16 | Extensive Energy Technologies Partnership | Vibration dampener |
| US20210040839A1 (en) * | 2019-07-18 | 2021-02-11 | Baker Hughes Oilfield Operations Llc | Correction of gyroscopic measurements for directional drilling |
Also Published As
| Publication number | Publication date |
|---|---|
| US20240133289A1 (en) | 2024-04-25 |
| CL2023002474A1 (en) | 2024-02-09 |
| WO2022178584A1 (en) | 2022-09-01 |
| CA3209335A1 (en) | 2022-09-01 |
| AU2022224880A1 (en) | 2023-08-17 |
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