US20240209629A1

US20240209629A1 - Watershed wall system

Info

Publication number: US20240209629A1
Application number: US18/481,127
Authority: US
Inventors: Kenneth DeWayne Worton
Original assignee: Quality Electrical Systems Inc
Current assignee: Quality Electrical Systems Inc
Priority date: 2021-02-26
Filing date: 2023-10-04
Publication date: 2024-06-27
Also published as: US20250314067A1

Abstract

A watershed wall system comprising having, a plurality of interlocking wall panels secured to one another to for a wall section, each wall panel having a interior surface and an exterior surface and wherein a plurality of wall section are secured together to form an interior space. The watershed wall system also having a floor piece having a substantially planar surface middle surface and at least one perimeter portion of the floor piece being turned up, forming a turned up portion, wherein the turned up portion is attached to the interior surface of at least one wall panel, such that at least one wall panel includes weeping holes in a bottom portion of the at least one wall panel, such that condensation may be drained way from the interior space.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 18/300,287, filed on Apr. 13, 2023, which is a continuation of U.S. patent application Ser. No. 18/057,747, filed on Nov. 21, 2022, which is a continuation of U.S. patent application Ser. No. 17/861, 136, filed on Jul. 8, 2022, which is a continuation of U.S. patent application Ser. No. 17/683,341, filed on Feb. 28, 2022, which claims the benefit of U.S. Provisional Patent Application Ser. No. 63/154,592, filed on Feb. 26, 2021, which are hereby incorporated by reference herein in their entirety, including but not limited to those portions that specifically appear hereinafter, the incorporation by reference being made with the following exception: in the event that any portion of the above-referenced applications is inconsistent with this application, this application supersedes said above-referenced applications.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not Applicable.

BACKGROUND

1. The Field of the Present Disclosure

The present disclosure relates generally to portable or fixed buildings, and more particularly, but not necessarily entirely, to buildings used to house electrical components or systems, having moisture removal mechanisms.

2. Description of Related Art

It is common practice to provide portable buildings, providing a less expensive and easy set up, than a permanent building. Portably buildings can be cost effective and useful on constructions sites or other locations where a build or shelter is necessary, but perhaps only for a limited amount of time. Additionally, portable buildings typically do not require substantial foundations or rough-in utilities, and can therefore, provide additional square footage for storage or other uses, at a reduced cost.
Portable buildings can also be effective when timing is a premium and a building or storage facility is need very quickly. Most conventional portable building can be set up fairly quickly, especially when compared to permanent-type buildings.
While conventional portable building may have advantages when it comes to setup time, these buildings often still require multiple people to set them up and often require special tool or heavy machinery to help assemble heavy exterior walls, for example.
Another drawback of portable buildings, and even permanent buildings, can be accessibility. Specifically, after the initial erection and establishment of a portable or permanent building, it can often be difficult to provide users with ample accessibility into the building to allow large products and/or equipment to be stored or used within the building. For example, if large server mainframes or other significantly large systems, electrical or mechanical, require storage within a building, typical doors or windows would not provide enough clearance. Because these portable building are often exposed to the environment, moisture and condensation can be a concern, especially removal of this moisture away from any electrical systems. The prior art is thus characterized by several disadvantages that are addressed by the present disclosure. The present disclosure minimizes, and in some aspects eliminates, the above-mentioned failures, and other problems, by utilizing the methods and structural features described herein.
The features and advantages of the present disclosure will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by the practice of the present disclosure without undue experimentation. The features and advantages of the present disclosure may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. Any discussion of documents, acts, materials, devices, articles or the like which has been included in the present specification is not to be taken as an admission that any or all of these matters form part of the prior art base, or were common general knowledge in the field relevant to the present disclosure as it existed before the priority date of each claim of this application.

BRIEF DESCRIPTION OF THE DRAWINGS

The features and advantages of the disclosure will become apparent from a consideration of the subsequent detailed description presented in connection with the accompanying drawings in which:

FIG. 1 is a perspective view of an embodiment of a wall section;

FIG. 2 is a perspective cut-away view of an embodiment of a wall section in FIG. 1 ;

FIG. 3 is a perspective cut-away view of a watershed feature of the embodiment of a wall section in FIG. 1 ;

FIG. 4 is a top view of an embodiment of a wall section of FIG. 1 .;

FIG. 5 is a side view of an embodiment of a wall section of FIG. 1 .; and

FIG. 6 is a top view of an embodiment of a wall section of FIG. 1 .

DETAILED DESCRIPTION

For the purposes of promoting an understanding of the principles in accordance with the disclosure, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the disclosure as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the disclosure claimed.
It must be noted that, as used in this specification and the appended claims, the singular forms “a, ” “an, ” and “the” include plural referents unless the context clearly dictates otherwise.
In describing and claiming the present disclosure, the following terminology will be used in accordance with the definitions set out below.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps.
As used herein, the phrase “consisting of” and grammatical equivalents thereof exclude any element, step, or ingredient not specified in the claim.
As used herein, the phrase “consisting essentially of” and grammatical equivalents thereof limit the scope of a claim to the specified materials or steps and those that do not materially affect the basic and novel characteristic or characteristics of the claimed disclosure.
As used herein, the phrase “portable building” and grammatical equivalents thereof is defined as a building or shelter that is not permanent to a specific location and is designed to be moved or transferred to alternate locations without destroying portions of the portable building or foundation.
As used herein, the term “XXX” and grammatical equivalents thereof is defined as element or mechanism that is XXX.
Referring now to FIGS. 1-6 , a wall section 100 is shown as a structural component of a portable or fixed building or enclosure (not shown), for example an electrical building housing electrical systems and components. The wall section 100 can provide sufficient structural support to the portable building, such that the wall section 100 can support a roof and or ceiling (not shown), without the need for additional structural support beams, frames, or other structural building components. A plurality of wall sections 100 may be secured together to form an interior space 101.
The wall sections 100 may be formed from a plurality of interlocking exterior wall panels 102 and a plurality of interior wall panels 104. Each of the exterior an interior wall panels 102 and 104 which can each be secured to a header 105 and a floor beam 107. The exterior and interior wall panels 102 and 104 may also span the space between corresponding corner posts 113.
The exterior wall panels 102 can be constructed as, self-framing modular walls, although conventional wall construction can also be used, such as, tubular framing and wall sheeting, for example. The self-framing exterior wall panels 102 can be defined as wall panels that are formed with framing members 109 integrated with wall sheeting 111 as a single unitary piece, such that a plurality of self framing exterior wall panels 102 can be coupled and fastened together to form exterior wall sections 100 of the corresponding building or enclosure, without having a separate framing and wall sheeting system.
As shown in FIG. 3 , the framing members 109 can be formed in a substantially L-shape that enable immediately adjacent framing members to couple or interlocked together to form a joint framing member 109. Each exterior wall panel may include a first stud component 202 a and a second stud component 202 b, which are configured to interlock with the stud components of adjacent wall panels 102.
For example, stud component 202 b may interlock with stud component 204 a to form a framing member 109. Stud component 102 b may also includes holes 302 and 304 which may receive bolts 306 and 308. Stud component 202 b is configured to abut stud component 104 a such that holes 202 and 204 align with embedded nuts 210 and 212 formed in the stud component 104 a. The embedded nuts 210 and 212 are formed by a protruding metal piece that is internally threaded to engage bolts 206 and 208.
Many buildings and enclosures are formed from standard tubular frame systems, with wall sheeting (often sheet metal) attached to the tubular frame. However, in contrast to the tubular framing systems, the self-framing wall panels 102 increase the ease of building construction and assembly because there are fewer interconnecting pieces, and the self-framing exterior wall panels 102 are often stronger because the framing and wall sheeting are integrated.
The portable building may also include a plurality of floor beams 112 which may run substantially horizontally below a floor panel 114, with the floor beams 112 being positioned flush onto a foundation (not shown) or ground, thereby providing foundational support to the floor panel 114 and the exterior and interior wall panels 102 and 104.
The floor panel 114 may be planar or generally planar. The floor panel 114 may also include a perimeter portion 114 a that is turned upward, or turned-up portions, extending vertically or substantially vertically from the planar portion of the floor panel 114 that is substantially horizontal. These turned-up portions 114 a may extend over the entire perimeter of the floor panel 114 or just a partial perimeter of the panel 114.
The turned-up portions 114 a may extend substantially vertically from the planar portion of the floor panel 114 a length of 1″, 2″, 3″ or 1″-5″ or 2″-4″ of more, or less depending on the desires or need of the user. The turned-up portions 114 a are therefore, integral with the planar portion of the floor panel 114, creating a single unitary piece. The transition between the turned-up portion 114 a and the planer portion of the floor panel.
The turned-up portions 114 a may be secured and fastened to adjacent exterior wall panels 102 via fasteners 116, such as screws or bolts, but may also be secured via welding or adhesive or any other known fastener.
The turned-up portion 114 a creates a trough 118 between the turned-up portion and the wall sheeting 111 of the exterior wall panels 102. The trough 118 is configured to direct water, condensation or other moisture that may accumulate on the exterior wall panels 102, and direct it into the trough 118 which can keep the moisture sealed way from the floor panel 114 and specifically away from the interior space 101.
The moisture in the trough 118 can then be directed by the trough 118 toward the exterior wall panels 102 wall sheeting 11. The wall sheeting 111 may then include a plurality of weep holes 120 located near the bottom of the wall sheeting 111. The weep holes 120 may be of any desired size, but are configured to permit the evacuation of liquid and moisture way from the interior space 102, without compromising the interior space 101 to the exterior environment. The weep holes may be flush with the bottom of the trough 118 to provide advantageous flow of liquid through the weep holes 111.
Additionally, the number of weep holes 120 may include a single weep hole 120 per exterior panel 102, or two weep holes 120 per exterior panel 102, or any other desired number of weep holes 120. The weep holes 120 may be of any desired diameter including 1/16″, ⅛″, ¼″ or 1/16″ to ½″ or ⅛″ to ¼″. Each weep hole 120 may extend all the way through the wall sheeting 111 of the exterior wall panel 102.
In another embodiment, an entire wall space of a portable building can consist of only the disclosed wall sections 100.
The exterior and interior wall panels wall panels 102 and 104 may be made of metal, such as steel, galvanized steel, or aluminum, for example, or composite material or another desired material.
The additional beams and supports along with the header 105 and the floor beams 107, may also be formed of metal, for example, steel, to provide need structural strength of the corresponding portable building The additional beams and supports along with the header 105 and the floor beams 107, may also be formed of composite material or another desired material.
Each exterior and interior wall 102 and 104 may be 12″ across the exterior surface in the horizontal direction, and may be 10′-12′ tall in the vertical direction, although the wall panels 102 and 104 can be formed having smaller or larger dimensions, depending on specific needs and desires of a user. Each wall panel 102 and 104 may also be independently insulated, using foam insulation, fiberglass or other desired insulation material. Insulation may be positioned within the wall panels 102 and 104, or may be affixed to an interior surface of the wall panels. The independently insulated wall panels 102 can provide a continuous R, or insulation, rating, particularly due to the absence of windows or doors in the wall sections 100.
Those having ordinary skill in the relevant art will appreciate the advantages provide by the features of the present disclosure. For example, it is a feature of the present disclosure to provide a portable building having removable wall panels that can be installed and/or removed by a single worker, without the need to tools or equipment. Another feature of the present disclosure to provide such a removable wall panel system while also sealing and protecting against outside elements, including rain and precipitation. It is a further feature of the present disclosure, in accordance with one aspect thereof, to provide a watershed wall system that can provide removal of moisture from the building, while maintaining the structural integrity of the surrounding building.
In the foregoing Detailed Description, various features of the present disclosure are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description of the Disclosure by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present disclosure. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of the present disclosure and the appended claims are intended to cover such modifications and arrangements. Thus, while the present disclosure has been shown in the drawings and described above with particularity and detail, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made without departing from the principles and concepts set forth herein.

Claims

What is claimed is:

1. A watershed wall system comprising:

a plurality of interlocking wall panels secured to one another to for a wall section, each wall panel having a interior surface and an exterior surface and wherein a plurality of wall section are secured together to form an interior space;

a floor panel having a substantially planar surface and at least one perimeter portion of the floor panel being turned up, forming a turned up portion, wherein the turned up portion is attached to the interior surface of at least one wall panel; and

wherein at least one wall panel includes at least one weep hole in a bottom portion of the at least one wall panel, such that condensation may be drained way from the interior space.

2. The watershed wall system of claim 1, wherein the turned up portion of the floor panel extends around the entire perimeter of the floor panel.

3. The watershed wall system of claim 1, wherein the turned up portion of the floor panel is removably secured to the wall panel.

4. The watershed wall system of claim 1, further comprising:

a trough formed between the turned up portion of the floor panel and the wall panel, wherein the trough is configured to direct liquid toward the weep hole.

5. The watershed wall system of claim 4, wherein the weep hole is flush with a bottom surface of the trough.

6. The watershed wall system of claim 1, wherein each of the wall panels include a plurality of weep holes.

7. The watershed wall system of claim 1, wherein a transion between the planar portion of the floor panel and the turned up portion is curved.

10. A watershed wall system comprising:

a floor piece having a substantially planar surface and at least one perimeter portion of the floor piece being turned up, forming a turned up portion, wherein the turned up portion is removably attached to the interior surface of at least one wall panel;

wherein at least one wall panel includes a plurality weep holes in a bottom portion of the at least one wall panel, such that condensation may be drained way from the interior space.

11. The watershed wall system of claim 1, wherein the turned up portion of the floor panel extends around the entire perimeter of the floor panel.

12. The watershed wall system of claim 10, wherein the turned up portion of the floor panel is removably secured to the wall panel.

13. The watershed wall system of claim 10, further comprising:

14. The watershed wall system of claim 13, wherein the weep hole is flush with a bottom surface of the trough.

15. The watershed wall system of claim 10, wherein each of the wall panels include a plurality of weep holes.

16. The watershed wall system of claim 10, wherein a transition between the planar portion of the floor panel and the turned up portion is curved.

20. A watershed wall system comprising:

a floor panel having a substantially planar surface and at least one perimeter portion of the floor piece being turned up, forming a turned up portion, wherein the turned up portion is attached to the interior surface of at least one wall panel;

wherein at least one wall panel includes weeping holes in a bottom portion of the at least one wall panel, such that condensation may be drained way from the interior space.

21. The watershed wall system of claim 20, wherein the turned up portion of the floor panel extends around the entire perimeter of the floor panel.

22. The watershed wall system of claim 20, wherein the turned up portion of the floor panel is removably secured to the wall panel.

23. The watershed wall system of claim 20, further comprising:

24. The watershed wall system of claim 23, wherein the weep hole is flush with a bottom surface of the trough.

25. The watershed wall system of claim 20, wherein each of the wall panels include a plurality of weep holes.

26. The watershed wall system of claim 20, wherein a transition between the planar portion of the floor panel and the turned up portion is curved.

30. A watershed wall system comprising:

wherein at least one wall panel includes at least one weep hole in a bottom portion of the at least one wall panel, such that condensation may be drained way from the interior space;

wherein the turned up portion of the floor panel extends around the entire perimeter of the floor panel;

wherein the turned up portion of the floor panel is removably secured to the wall panel;

a trough formed between the turned up portion of the floor panel and the wall panel, wherein the trough is configured to direct liquid toward the weep hole;

wherein the weep hole is flush with a bottom surface of the trough;

wherein each of the wall panels include a plurality of weep holes;

wherein a transition between the planar portion of the floor panel and the turned up portion is curved.