US20240156198A1 - Shield Cap - Google Patents

Abstract

Disclosed herein is a protective headgear or cap made from shock absorbing foam padding, breathable mesh, breathable cotton, spandex, and nylon. These components combined create a new form of foam padded headgear that minimizes injuries caused by minor shocks or impacts to the head area of the body.

Description

• This non-provisional patent application is a continuation and claims benefit of application Ser. No. 17/986,126. Which was filed on Nov. 14, 2022 by the subject inventor(s) and having the title of “Shield Cap”.
BACKGROUND OF THE INVENTION (A) Field of the Invention
• This invention relates to protective headgear; sports equipment, and padding for absorbing, deflecting, and reduction of impact shock to the head. The protective cap is to be worn for an assortment of activities that would require head protection from mild impacts or shock to the head while engaged.
(B) Discussion of Prior Art
• Protective headgear with shock absorbing padding has been developed and used for a multiple of indoor/outdoor activities. For use in hazardous work environments, to use in leisure activities and sports. Whether it's a hard plastic or metal helmet that covers the padding, it can be noted that it is the padding itself that plays a key role in preventing or reducing an injury. Prior patents such as U.S. Pat. Nos. 8,087,101 B2 and 6,868,560 B2 are two examples of this type of padding used as a form of protective headgear, but neither of these prior patents provide the unique style and advantages of the protective head cap with foam padding as described herein.
(C) Summary of the Invention
• The Shield Cap is a protective head piece for youths and adults in outpatient care, sports, recreation, or just engaging in casual activities. It is a new use of protective foam padding which infuses style with quality protection, and a comfortable snug fit. The Shield Cap is machine washable, flexible, breathable, stylish and most importantly safe. In an assortment of ways the Shield Cap can be useful in sports, rehabilitation, recreation, and more. The focus and concern in the creation of the Shield Cap is safety and head protection for youth and adults. From athletics to casual activities, the quality and comfortability of the Shield Cap is what makes it a great addition to the steadily advancing market of protective body gear. The Shield Cap is a flexible cap insulated with shock absorbing foam padding, breathable stretch cotton, and breathable mesh. The cap provides a snug fit over the head, while the protective foam padding creates a shock absorbing barrier that shields the head and minimizes the risk of injury caused by mild or minor impacts.
BRIEF DESCRIPTION OF DRAWINGS
• FIG. 1 : 22″ Manikin head for fitting of foam, spandex cap and designing.
• FIG. 2A: Standard threading needle.
• FIG. 2B: Standard sized thread.
• FIG. 3 : 5×8½ ″ Shock absorbent foam back piece.
• FIG. 4 : 3×5″ Shock absorbent foam front/top piece.
• FIG. 5A&B: 3×4½ ″ Shock absorbent foam temple/side pieces.
• FIG. 6 : 1×4″ Shock absorbent foam filler pieces.
• FIG. 7 : 3×1½ ″ Shock absorbent foam center/crown piece.
• FIG. 8 : 1″ Shock absorbent foam mini filler pieces.
• FIG. 9A&B: 8×6½ ″ Spandex caps.
• FIGS. 10A,B & C: Ventilated mesh material cut to cover foam padding and cap (inner layer). Two 4×8″ side pieces and one 5×10″ center piece (front to back). All three pieces cut to the shape of FIG. 1 and FIG. 9A.
• FIGS. 11A,B & C: Breathable/stretchable cotton material cut to cover mesh and foam padding (outer layer).
• Two 4×8″ side/temple pieces and one 5×10 inch center piece (front to back).
• All three pieces cut to shape of FIG. 1 and FIG. 9A.
• FIG. 12 : FIG. 1 fit with FIG. 9A, one of two spandex caps. FIG. 9A is flipped inside out and placed over FIG. 1 styrofoam head piece.
• FIG. 13A-D: Are rear/back views of FIG. 3 attached to FIG. 9A.
• FIGS. 14A & B: Are front and top views of FIG. 4 attached to FIG. 9A.
• FIGS. 15A & B: Are views of FIG. 5A or B attached to the left or right open spaces located in between FIG. 3 and FIG. 4 .
• FIGS. 16A & B: Are rear views of the repeat attachments of FIG. 5A or B to the open spaces in between FIG. 3 and FIG. 4 .
• FIG. 17A-D: Are 360 degree views of FIG. 6 attached to open spaces in between FIG. 3 , FIG. 5A or B, and FIG. 4 filling all open gaps.
• FIGS. 18A & B: Are side views of FIG. 8 attached in between FIG. 6 left and right.
• FIG. 19 : Is a top view of FIG. 7 attached to the open space in between FIG. 3 and FIG. 4 .
• FIG. 20 : Is a top view of FIG. 8 attached to the open gaps on the left and right side of FIG. 7 . Thus connecting both FIG. 7 and FIG. 8 to fill all open gaps.
• FIG. 21 : Is a rear aerial view of FIG. 10B (inner layer) attached to the foam padding and cap.
• FIG. 22 : Is a side view of FIG. 10A or C (inner layer) attached to the foam padding and cap, connecting it to FIG. 10B.
• FIG. 23 : Is a side view of FIG. 10A or C (inner layer) attached to the foam padding and cap, connecting it to FIG. 10B.
• FIG. 24 : Is a side view of FIG. 11B (outer layer) placed over and attached to FIG. 10B, foam padding and cap.
• FIG. 25 : Is a side view of FIG. 11A or C (outer layer) covering and attached to FIG. 10A or C foam padding and cap.
• FIG. 26 : Is a rear side view of FIG. 11A or C (outer layer) covering and attached to FIG. 10A or C foam padding and cap. Thus fully covering and completing the inner portions of cap.
• FIG. 27A-D: Are front, rear, left, and right views of FIG. 9B attached to cover and complete assembly of the cap.

Claims (1)

1. Protective headgear consisting of:

Shock absorbing foam padding to reduce risk of head injury,

Two Spandex head caps

Mesh material (Two 4×8″ & One 5×10″ inch cuts)

Spandex material (Two 4×8″ & One 5×10″ inch cuts)

Images