US20230182958A1 - Ergonomic integral handle assembly - Google Patents
Ergonomic integral handle assembly Download PDFInfo
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- US20230182958A1 US20230182958A1 US18/079,756 US202218079756A US2023182958A1 US 20230182958 A1 US20230182958 A1 US 20230182958A1 US 202218079756 A US202218079756 A US 202218079756A US 2023182958 A1 US2023182958 A1 US 2023182958A1
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- handle
- preform
- section
- connection region
- cross
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
- B65D23/10—Handles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/08—Biaxial stretching during blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42069—Means explicitly adapted for transporting blown article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42093—Transporting apparatus, e.g. slides, wheels or conveyors
- B29C49/42101—Conveyors, e.g. flat conveyor or clamping between two bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6418—Heating of preforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
- B65D23/10—Handles
- B65D23/102—Gripping means formed in the walls, e.g. roughening, cavities, projections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/024—Combined blow-moulding and manufacture of the preform or the parison not using inherent heat of the preform, i.e. 2 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/079—Auxiliary parts or inserts
- B29C2949/0791—Handle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/079—Auxiliary parts or inserts
- B29C2949/0795—Parts to assist orientation of preform, e.g. in mould
- B29C2949/0798—Parts to assist orientation of preform, e.g. in mould at body portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42051—Means for stripping, aligning or de-stacking
- B29C49/42057—Aligning disorderly arranged preforms, e.g. delivered disorderly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42113—Means for manipulating the objects' position or orientation
- B29C49/42119—Rotation, e.g. rotating a predetermined angle for asymmetric preform or with asymmetric heat profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6436—Thermal conditioning of preforms characterised by temperature differential
- B29C49/6462—Thermal conditioning of preforms characterised by temperature differential by masking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
- B29C49/685—Rotating the preform in relation to heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Definitions
- the present invention relates to containers blow moulded from injection moulded preforms and, more particularly, to such containers provided with an integral handle.
- Blow moulded containers with integral handles are known and have been variously disclosed in various patents and applications held by the present applicant, including WO2007101309.
- a further disadvantage of the handle described in the above referenced prior art lies in the relatively wasteful volume of material required to form the handle. Moreover, the webbed “1 beam” structure of the handle is aesthetically inferior.
- a method of controlling a preform for stretch blow-moulding a container with an integrally formed handle comprising a body portion and the integrally formed handle; the preform transferred from a perform supply source to a blow moulding die for blowing the container; the method including the steps of
- said method further includes said steps of:
- said method includes the step of:
- a handle of a stretch blow moulded container including the handle as an integral loop of orientable material extending from an upper connection region to a lower connection region; the handle including a straight lower section and an arcuate section extending from an end of the straight lower section to the upper connection region; the handle having a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching a maximum width proximate the upper connection region.
- the cross section of the handle extends from opposing outer edges towards a central line; the cross section increasing in thickness progressively from the outer edges to a maximum thickness at the central line.
- the handle includes a straight section angling downwardly from the lower connection region and an arcuate section extending from an end of the straight section to the upper connection region.
- integrally moulded first, second and third strengthening elements are provided respectively at each of the upper connection region and the lower connection region and at the junction between the straight section and the arcuate section.
- the first strengthening element at the upper connection region comprises a first curved element conforming generally in width and in cross section to the width and cross section of the handle proximate the upper connection region; the first curved element extending from a first separate connection region below the upper connection region to merge with the handle proximate to a first end of the maximum width of the handle.
- the second strengthening element at the lower connection region comprises a straight element conforming generally in width and cross section with the width and cross section of the straight section of the handle; the straight element extending from a second separate connection region above the lower connection region to a merge with the straight section of the handle proximate the lower connection region.
- the third strengthening element at the junction of the straight and arcuate sections of the handle comprises a further curved element conforming generally in width and cross section with the width and cross section of the handle adjacent the junction of the straight and arcuate sections of the handle; respective outer ends of the curved element merging with the straight and arcuate sections of the handle.
- each strengthening element includes a web of orientable material within boundaries formed respectively between the body of the preform and the first and second strengthening elements, and between the third strengthening element and the straight and arcuate sections; each web of orientable material aligned with and extending equally in both directions from the central line.
- curvature of the strengthening element is selected for fitting an average index finger of a human hand.
- handle of a stretch blow moulded container including the handle as an integral loop of orientable material extending from an upper connection region to a lower connection region; the handle including a straight lower section and an arcuate section extending from an end of the straight lower section to the upper connection region; the handle having a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching and maintaining a maximum width proximate the upper connection region.
- FIGS. 1 , 1 A and 1 B are views of a container and preform according to prior art.
- FIG. 2 is a side view of a preferred embodiment of a preform and integrally attached handle according to the invention.
- FIG. 3 is an end view of the preform and handle of FIG. 1 .
- FIG. 4 is a view from above of the preform and handle of FIGS. 1 and 2 .
- FIGS. 5 A to 5 C show cross sections at various locations of the handle of FIGS. 2 to 4 .
- FIG. 6 is a side view of a container which may be stretch blow-moulded from the preform shown in FIGS. 2 to 4 .
- FIG. 7 is a plan view of a possible stretch blow-moulding machine suitable for the production of the container of FIG. 6 from the preform of FIGS. 2 and 3 .
- FIG. 8 is a side view of a preform in transit on a transport system of the machine of FIG. 7 .
- FIGS. 9 and 9 A illustrate a method of feeding and orienting a preform with integral handle for use in the machine of FIG. 7 .
- FIG. 10 is a partial cross section view of the integral handle of a preform nested in a heat shield.
- FIG. 11 is a view of a perform with integral handle entered into a stretch blow-moulding die for blowing into a container such as shown in FIGS. 1 and 6 .
- integral connection means a connection between the handle and the preform (and subsequently the corresponding connection on the container blown from the preform) which is made from the same material as the handle and the preform and is formed as an inherent part of an at the same time as the preform is formed.
- the preform and integrally attached handle of the present invention is for the production of a stretch blow-moulded container of oriented PET material which includes an integral handle, as shown in FIG. 6 .
- Single-stage equipment is capable of processing PVC, PET, and PP. Once the preform or parison is formed (either extruded or injection moulded), it passes through conditioning stations which bring it to the proper orientation temperature.
- the single-stage system allows the process to proceed from raw material to finished product in one machine, but since tooling cannot be easily changed, the process is best suited for dedicated applications and low volumes.
- preform manufacturing and container blowing can be optimized.
- a processor does not have to make compromises for preform design and weight, production rates, and container quality as he does on single-stage equipment. He can either make or buy preforms. And if he chooses to make them, he can do so in one or more locations suitable to his market. Both high-output machines and low output machines are available.
- preforms will be introduced into the stretch blow-moulding machine at ambient temperature and will require special pre-heating arrangements before preforms enter the blow-moulding die.
- integral connection means a connection between the handle and the preform (and subsequently the corresponding connection on the container blown from the preform) which is made from the same material as the handle and the body of the preform and is formed as an inherent part of the injection moulded preform.
- FIG. 1 shows a container according to prior art, stretch blow-moulded from a preform ( FIG. 1 A ) which includes an integral handle.
- a preform FIG. 1 A
- the handle forms a constant width profile throughout its length between the upper connection region and the lower connection region.
- the “I-beam” form of the handle profile provides strength, the relatively narrow area adjacent the upper connection region renders this form of handle uncomfortable, even painful to hold for any extended period, particularly for containers with large, for example 2 litre or greater volumes.
- a preform 100 in a preferred form of the present invention, includes a neck 102 , a body portion 103 and a handle 113 .
- the neck 102 has a threaded portion 104 and a locating ring 105 .
- the preform is injection moulded from PET material. It can be seen in FIG. 6 , that in the present invention, the handle in its configuration as injection moulded in its preform state, remains unaltered by the stretch blow-moulding process forming the container of FIG. 6 .
- the preform 100 shown in FIGS. 2 to 4 is fed into a blow moulding machine such for example as the machine 510 shown schematically in FIG. 7 , and blow moulded according to hi-axial orientation blow moulding techniques.
- a blow moulding machine such for example as the machine 510 shown schematically in FIG. 7
- the neck 102 is held in a mandrel 513 , as shown in Figures S and 10 of a transport system of the machine 510 in such a way as to prevent its expansion in the stretch blow-moulding die 517 .
- the expandable portion of the preform below the neck can be mechanically stretched downwardly to the bottom of the mould and then the bulk of the preform can be blown outwardly by application of compressed air as well known in the art.
- a stretch blow moulding machine 510 includes a chain drive transport mechanism 516 which has a plurality of mandrels 513 mounted thereon at substantially equally spaced intervals, such that each mandrel follows a generally oval path through various processing stations on the machine 510 .
- a preform 100 mounted on a mandrel 513 proceeds from a loading station 515 of the machine 510 via a series of conditioning heaters 521 to a stretch blow moulding station 517 and thence to unloading station 518 .
- a separate drive system 522 ensures that the preforms are rotated as they pass by the heaters 521 to ensure even heating of the preform body.
- each mandrel 513 includes a heat shield 519 .
- this heat shield is for a different configuration of preform handle to that of the present invention, the process of mounting in a mandrel provided with a heat shield, the pre-heating of the preform and its progress through the stretch blow-moulding stage, are identical in principle to the processes applied to the preform and handle of the present invention.
- the heat shield 519 is adapted to receive within it the integral handle 113 of preform 100 for the purpose of shielding handle 113 against heat imparted by the radiant heaters 521 as the preform is transported through the heating stage in the direction indicated by the arrow in FIG. 7 .
- the orientation of the handle must be controlled at the point where the preform is inserted into a mandrel prior to the entry of the preform into the heating stage to enable the heat protective shield 519 to be correctly fitted over the handle 113 .
- each preform 100 is presented to the stretch blow-moulding tool 517 with the handle and heat shield correctly oriented so that the handle and heat shield are correctly enclosed in the halves of the mould when this closes for the blowing stage as shown in FIG. 11 .
- preforms 100 are fed from a suitable supply source, (such as for example a hopper or a vibratory bowl as shown in FIG. 7 ) to an infeed rail 724 at a loading station 530 .
- Infeed rail 724 is arranged so that preforms 100 progress along rail 724 , either by gravity, vibration or other linear transporting means, supported between parallel rail elements 725 and 726 at the underside of locating ring 105 , as shown in FIG. 9 .
- the orientation of the handles 113 of the preforms during transport along infeed rail 724 is preferably controlled by a guiding channel (not shown) to loosely constrain the handles from assuming an orientation approaching, or at right angles to the direction of travel.
- Preforms 100 are thus constrained to proceed along infeed rail 724 either with the handle 113 pointing generally forward of the body 103 or trailing it.
- An escapement (not shown) at the end of infeed rail 724 provides for control of sequential discharge of individual preforms 100 from the end of the rail.
- Preforms thus released from infeed rail 724 are allowed to drop vertically into an orienting apparatus 732 shown in FIG. 9 A fixed directly below the escapement at the end of infeed rail 724 .
- the orienting apparatus 732 shown in FIG. 9 A consists of a truncated cylindrical sleeve 734 which has an internal diameter adapted to allow free sliding passage of the cylindrical body 103 of the preform and locating ring 105 .
- the wall of the sleeve 734 is provided with a slit 736 extending the length of the sleeve 734 from a handle inlet opening 738 at the upper edge 749 of the sleeve 734 , to a handle outlet opening 740 at the lower edge 741 .
- the slit is of sufficient width to allow sliding passage of the handle 113 of a preform 100 .
- the upper edges 745 and 743 of sleeve 734 are formed to guide a handle 113 into the slit 736 .
- the upper edges 745 and 743 are formed to slope steeply from respective high points 744 and 744 A diametrically opposite the handle inlet, down to the handle inlet opening 738 of slit 736 .
- the infeed rail 724 is arranged approximately at right angles to the radial position of slit 736 .
- Sloping edges 743 and 745 slope down to respective sides of the slit 736 , from the highest points 744 and 744 A, ending in respective smoothly rounded corners 748 and 749 at the handle inlet opening 738 .
- the slope is sufficient to ensure that the handle 113 of the preform 100 slides along the sloping edge sections.
- a preform 100 falling into the apparatus 732 with a handle 113 not aligned with slit 736 will, as the handle makes contact with either sloping section 743 or 745 , be rotated as it slides down under its own weight, until handle 113 is aligned with slit 736 and the preform 712 falls cleanly through the apparatus.
- apparatus 732 Arranged immediately below apparatus 732 is a rotary indexing table (not shown) provided around its periphery with a number of equally spaced nests, so situated that each successive nest comes to an aligned position with the axis of apparatus 732 at each indexing of the indexing table. Nests are adapted to receive a preform 100 and retain it in such a way that the orientation of the handle 113 initially imposed by apparatus 732 is maintained relative to each nest for the duration of the preform's retention in the nest.
- a preform 100 When, with the indexing, of the table, a preform 100 reaches a transfer station 515 (see FIG. 7 ), the preform is ejected upwardly out of the nest in which it was supported, to engage with one of a series of mandrels 513 of the preform transport system 516 , operating between the loading station 515 and the blow-moulding tool 517 .
- a preferred mandrel arrangement with a preform attached is shown in FIG. 10 .
- the open neck 102 of the preform 100 When inserted into the mandrel 513 , the open neck 102 of the preform 100 is pushed over a resilient plug 759 located in a cylindrical socket 761 at the base of the mandrel.
- the plug 759 enters the open neck as an interference fit sufficient for the weight of the preform 100 to be supported within the socket 761 .
- the socket also acts to shield the neck 102 from excessive heat during the heating stage.
- the body portion 103 of preforms 100 must be heated to the required degree of plasticity so that the material in the body portion 100 of the preform can be bi-axially oriented in the stretch-blow-moulding process.
- neither the neck portion 102 nor the handle 113 should be subjected to bi-axial stretch blow moulding and must be shielded from excessive heat during the heating stage to prevent their crystallization with consequent loss of strength.
- the handle 113 of the preform 100 is protected by the heat shield 519 , and the neck portion 102 by the cylindrical socket 761 of the mandrel 513 , as shown in FIG. 10 .
- the preforms 100 are transported past the heating station 521 they are rotated on the mandrels 513 by a drive mechanism 522 to provide even heating to the body portion of the preform while the heat shield 519 protects the handle from excessive heating.
- Rotation of the mandrels is arranged so that at the point of entry into the stretch blow moulding die, the heat shield and the handle are correctly oriented with the die cavity as shown in FIG. 11 .
- the transport system draws the mandrel and container from the die and the container is ejected from the mandrel.
- the handle is injection moulded integrally with the body portion of the preform, and comprises a loop or orientable material extending between an upper connection region 115 and a lower connection region 116 on the body portion 103 of the preform. It can be described as consisting of two main sections: a lower straight section 118 angling downwardly from the lower connection region 116 and an arcuate section 120 extending from an end 121 of the straight section 118 to the upper connection region 115 .
- the loop of orientable material forming the handle 113 has a generally uniform cross section from proximate the lower connection region 116 to a gradually widening cross section 124 approaching the upper connection region 115 with the cross section reaching and maintaining a maximum width proximate the upper connection region 115 as can be seen in FIGS. 3 and 4 .
- FIGS. 5 A to 5 C show the cross sections at typical regions of the handle 113 .
- the cross section in each region of the loop or orientable material forming the handle 113 extends from opposing outer edges 130 and 131 towards a central line 132 : the cross section increasing in thickness progressively from the outer edges 130 and 131 to a maximum thickness at the central line 132 .
- integrally moulded first, second and third strengthening elements 135 , 136 and 137 are provided respectively at each of the upper connection region 115 , the lower connection region 116 and at the junction between the straight section 118 and the arcuate section 120 of the handle 113 .
- the first strengthening element 135 at the upper connection region 115 comprises a curved strengthening element conforming generally in width and in cross section to the width and cross section of the widened portion 124 of the handle proximate the upper connection region as shown in FIG. 5 C .
- the curved strengthening element extends from a first separate connection region 140 on the body portion 103 of the preform (and on the blown container) below the upper connection region 115 and merges with the loop of orientable material proximate a first end 141 of the maximum width of the handle.
- the second strengthening element 136 at the lower connection region 116 of the handle comprises a straight strengthening element conforming generally in width and cross section with the width and cross section of the straight section 118 .
- the straight strengthening element extends from a second separate connection region 142 above the lower connection region 116 of the straight section of the handle, to merge with the straight section of the handle proximate the lower connection region.
- the third strengthening element 137 at the junction of the straight section 118 and the arcuate section 120 of the handle comprises a further curved strengthening element conforming generally in width and cross section with the width and cross section of the handle of both the straight section 118 and the arcuate section 120 adjacent the junction. Respective outer ends of this further curved element merge with each of the straight 118 and arcuate 120 sections.
- the width of the first strengthening element 135 is the same as that of the maximum width of the widened part 124 of the handle proximate the upper connection region 115 . It is this increased width of the first strengthening element 135 which provides for a larger area for distributing the load of a container over the index finger of a hand (not shown) lifting the container shown in FIG. 6 , while the curvature of the first strengthening, element is selected to fit comfortably on the average index finger of a human hand.
- each strengthening element 135 , 136 and 137 includes a web of orientable material within boundaries formed respectively between the body portion 112 of the preform and the first and second strengthening elements 135 and 136 , and between the third strengthening element 137 and the straight and arcuate sections 118 and 120 .
- Each web of orientable material is aligned with and extends equally in both directions from the central line 132 of handle.
- rotatable moulds may be provided on a turret arrangement for reception of the preforms preparatory to blowing within the moulds.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Ceramic Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
Description
- This application is a continuation of U.S. patent application Ser. No. 16/090,876 filed. Oct. 3, 2018 which is a 371 of PCT/AU2017/000082 filed Apr. 4, 2017, which claims the benefit of Australian Application 2016901243 filed April 2016, the contents of all of which are incorporated by reference.
- The present invention relates to containers blow moulded from injection moulded preforms and, more particularly, to such containers provided with an integral handle.
- Blow moulded containers with integral handles are known and have been variously disclosed in various patents and applications held by the present applicant, including WO2007101309.
- These documents described variously methods of manufacture and characteristics of the handles of these containers. It has however become apparent that there is some deficiency in the original formation of the handle profile and its configuration at the junction with the body of the preform and the resulting blown container, particularly at its attachment adjacent the neck of the container. It is in this region, particularly with larger capacity containers, that an uncomfortable degree of pressure can be brought to bear on the index finger as the container is lifted with the hand.
- A further disadvantage of the handle described in the above referenced prior art lies in the relatively wasteful volume of material required to form the handle. Moreover, the webbed “1 beam” structure of the handle is aesthetically inferior.
- It is an object of the present invention to address or at least ameliorate some of the above disadvantages.
- The term “comprising” (and grammatical variations thereof) is used in this specification in the inclusive sense of “having” or “including”, and not in the exclusive sense of “consisting only of”.
- The above discussion of the prior art in the Background of the invention, is not an admission that any information discussed therein is citable prior art or part of the common general knowledge of persons skilled in the art in any country.
- Accordingly, in a first broad form of the invention, there is provided a method of controlling a preform for stretch blow-moulding, a container with an integrally formed handle; the preform comprising a body portion and the integrally formed handle; the preform transferred from a perform supply source to a blow moulding die for blowing the container; the method including the steps of
-
- passing the preform through a preform handle orientating apparatus,
- transferring the preform to a preform transportation system,
- maintaining orientation of the preform handle imposed by the perform handle orientating apparatus during transfer to the perform transportation system and transfer to the blow moulding die,
- rotating the preforms during transport along the transportation system past an array of preform heating elements while shielding the integrally formed handle from excessive exposure to the heating elements,
- transferring the preform from the transportation system to the blow moulding die, and
wherein the handle comprises a loop of orientable material extending between an upper connection region and a lower connection region on the body portion of the preform; characterised in that the handle has a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching and maintaining a maximum width proximate the upper connection region.
- In yet a further broad form of the invention there is provided a method of controlling a preform for stretch blow-moulding a container with an integrally formed handle; the preform comprising a body portion and the integrally formed handle; the preform transferred from a perform supply source to a blow moulding die for blowing the container; the method including the steps of
-
- transferring the preform from a transportation system to the blow moulding die, and
wherein the handle comprises a loop of orientable material extending between an upper connection region and a lower connection region on the body portion of the preform; characterised in that the handle has a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching a maximum width proximate the upper connection region.
- transferring the preform from a transportation system to the blow moulding die, and
- Preferably said method further includes said steps of:
-
- passing the preform through a preform handle orientating apparatus,
- transferring the preform to a preform transportation system,
- maintaining orientation of the preform handle imposed by the perform handle orientating apparatus during transfer to the perform transportation system and transfer to the blow moulding die.
- Preferably said method includes the step of:
-
- rotating the preforms during transport along the transportation system past an array of preform heating elements while shielding the integrally formed handle from excessive exposure to the heating elements.
- In a further broad form of the invention there is provided a handle of a stretch blow moulded container; the container blown from a preform including the handle as an integral loop of orientable material extending from an upper connection region to a lower connection region; the handle including a straight lower section and an arcuate section extending from an end of the straight lower section to the upper connection region; the handle having a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching a maximum width proximate the upper connection region.
- Preferably, the cross section of the handle extends from opposing outer edges towards a central line; the cross section increasing in thickness progressively from the outer edges to a maximum thickness at the central line.
- Preferably, the handle includes a straight section angling downwardly from the lower connection region and an arcuate section extending from an end of the straight section to the upper connection region.
- Preferably, integrally moulded first, second and third strengthening elements are provided respectively at each of the upper connection region and the lower connection region and at the junction between the straight section and the arcuate section.
- Preferably, the first strengthening element at the upper connection region comprises a first curved element conforming generally in width and in cross section to the width and cross section of the handle proximate the upper connection region; the first curved element extending from a first separate connection region below the upper connection region to merge with the handle proximate to a first end of the maximum width of the handle.
- Preferably, the second strengthening element at the lower connection region comprises a straight element conforming generally in width and cross section with the width and cross section of the straight section of the handle; the straight element extending from a second separate connection region above the lower connection region to a merge with the straight section of the handle proximate the lower connection region.
- Preferably, the third strengthening element at the junction of the straight and arcuate sections of the handle comprises a further curved element conforming generally in width and cross section with the width and cross section of the handle adjacent the junction of the straight and arcuate sections of the handle; respective outer ends of the curved element merging with the straight and arcuate sections of the handle.
- Preferably, each strengthening element includes a web of orientable material within boundaries formed respectively between the body of the preform and the first and second strengthening elements, and between the third strengthening element and the straight and arcuate sections; each web of orientable material aligned with and extending equally in both directions from the central line.
- In another broad form of the invention, there is provided a method of reducing strain on a supporting finger of a hand lifting a blow-moulded container; the container provided with an integral handle; the method including:
-
- stretch blow-moulding the container from a preform which includes an integral loop of orientable material forming the handle; the loop of orientable material extending between an upper connection region and a lower connection region,
- forming the handle with an arcuate section extending from a lower section to the upper connection region,
- widening a cross section profile of the arcuate section proximate the upper connection region to a maximum width of the handle,
- providing a strengthening element proximate the upper connection region; the strengthening element comprises a first curved element conforming generally in width and in cross section to a width and cross section of the handle proximate the upper connection region; the first curved element extending, from a first separate connection region below the upper connection region to merge with the handle proximate to a first end of a maximum width of the handle.
- Preferably, curvature of the strengthening element is selected for fitting an average index finger of a human hand.
- In yet another broad form of the invention, there is provided handle of a stretch blow moulded container; the container blown from a preform including the handle as an integral loop of orientable material extending from an upper connection region to a lower connection region; the handle including a straight lower section and an arcuate section extending from an end of the straight lower section to the upper connection region; the handle having a generally uniform cross section from proximate the lower connection region to a gradually widening cross section approaching the upper connection region; the cross section reaching and maintaining a maximum width proximate the upper connection region.
- Embodiments of the present invention will now be described with reference to the accompanying drawings wherein:
-
FIGS. 1, 1A and 1B are views of a container and preform according to prior art. -
FIG. 2 is a side view of a preferred embodiment of a preform and integrally attached handle according to the invention. -
FIG. 3 is an end view of the preform and handle ofFIG. 1 . -
FIG. 4 is a view from above of the preform and handle ofFIGS. 1 and 2 . -
FIGS. 5A to 5C show cross sections at various locations of the handle ofFIGS. 2 to 4 . -
FIG. 6 is a side view of a container which may be stretch blow-moulded from the preform shown inFIGS. 2 to 4 . -
FIG. 7 is a plan view of a possible stretch blow-moulding machine suitable for the production of the container ofFIG. 6 from the preform ofFIGS. 2 and 3 . -
FIG. 8 is a side view of a preform in transit on a transport system of the machine ofFIG. 7 . -
FIGS. 9 and 9A illustrate a method of feeding and orienting a preform with integral handle for use in the machine ofFIG. 7 . -
FIG. 10 is a partial cross section view of the integral handle of a preform nested in a heat shield. -
FIG. 11 is a view of a perform with integral handle entered into a stretch blow-moulding die for blowing into a container such as shown inFIGS. 1 and 6 . - In this specification the tem′ “integral connection” or “integrally connected” means a connection between the handle and the preform (and subsequently the corresponding connection on the container blown from the preform) which is made from the same material as the handle and the preform and is formed as an inherent part of an at the same time as the preform is formed.
- The preform and integrally attached handle of the present invention is for the production of a stretch blow-moulded container of oriented PET material which includes an integral handle, as shown in
FIG. 6 . There are basically two types of processes for stretch-blow moulding a container from polymer material: 1) a single-stage process in which preforms are made and containers blown on the same machine, and 2) a two-stage process in which preforms are made on one machine and blown into the container later, possibly at another remote location, on another machine. - Single-stage equipment is capable of processing PVC, PET, and PP. Once the preform or parison is formed (either extruded or injection moulded), it passes through conditioning stations which bring it to the proper orientation temperature. The single-stage system allows the process to proceed from raw material to finished product in one machine, but since tooling cannot be easily changed, the process is best suited for dedicated applications and low volumes.
- With the two-stage process, processing, parameters for both preform manufacturing and container blowing can be optimized. A processor does not have to make compromises for preform design and weight, production rates, and container quality as he does on single-stage equipment. He can either make or buy preforms. And if he chooses to make them, he can do so in one or more locations suitable to his market. Both high-output machines and low output machines are available. In the two stage process, preforms will be introduced into the stretch blow-moulding machine at ambient temperature and will require special pre-heating arrangements before preforms enter the blow-moulding die.
- In this specification the term “integral connection” or “integrally connected” means a connection between the handle and the preform (and subsequently the corresponding connection on the container blown from the preform) which is made from the same material as the handle and the body of the preform and is formed as an inherent part of the injection moulded preform.
-
FIG. 1 shows a container according to prior art, stretch blow-moulded from a preform (FIG. 1A ) which includes an integral handle. As can be seen in the end view ofFIG. 1B , the handle forms a constant width profile throughout its length between the upper connection region and the lower connection region. Although the “I-beam” form of the handle profile provides strength, the relatively narrow area adjacent the upper connection region renders this form of handle uncomfortable, even painful to hold for any extended period, particularly for containers with large, for example 2 litre or greater volumes. - Turning now to
FIG. 2 , in a preferred form of the present invention, apreform 100 includes aneck 102, abody portion 103 and ahandle 113. Theneck 102 has a threadedportion 104 and a locating ring 105. The preform is injection moulded from PET material. It can be seen inFIG. 6 , that in the present invention, the handle in its configuration as injection moulded in its preform state, remains unaltered by the stretch blow-moulding process forming the container ofFIG. 6 . - In order to produce the container shown in
FIG. 6 , thepreform 100 shown inFIGS. 2 to 4 , according to an embodiment of the invention, is fed into a blow moulding machine such for example as themachine 510 shown schematically inFIG. 7 , and blow moulded according to hi-axial orientation blow moulding techniques. During this process theneck 102 is held in a mandrel 513, as shown in Figures S and 10 of a transport system of themachine 510 in such a way as to prevent its expansion in the stretch blow-moulding die 517. - Initially, the expandable portion of the preform below the neck can be mechanically stretched downwardly to the bottom of the mould and then the bulk of the preform can be blown outwardly by application of compressed air as well known in the art.
- In one preferred form, with reference to
FIG. 7 , a stretchblow moulding machine 510 includes a chain drive transport mechanism 516 which has a plurality of mandrels 513 mounted thereon at substantially equally spaced intervals, such that each mandrel follows a generally oval path through various processing stations on themachine 510. - With reference to
FIGS. 7 and 8 , apreform 100 mounted on a mandrel 513, as shown inFIG. 8 , proceeds from a loading station 515 of themachine 510 via a series ofconditioning heaters 521 to a stretch blow moulding station 517 and thence to unloadingstation 518. A separate drive system 522 ensures that the preforms are rotated as they pass by theheaters 521 to ensure even heating of the preform body. - As illustrated in
FIG. 8 each mandrel 513 includes aheat shield 519. Although this heat shield is for a different configuration of preform handle to that of the present invention, the process of mounting in a mandrel provided with a heat shield, the pre-heating of the preform and its progress through the stretch blow-moulding stage, are identical in principle to the processes applied to the preform and handle of the present invention. - The
heat shield 519 is adapted to receive within it theintegral handle 113 ofpreform 100 for the purpose of shieldinghandle 113 against heat imparted by theradiant heaters 521 as the preform is transported through the heating stage in the direction indicated by the arrow inFIG. 7 . - It will be understood that the orientation of the handle must be controlled at the point where the preform is inserted into a mandrel prior to the entry of the preform into the heating stage to enable the heat
protective shield 519 to be correctly fitted over thehandle 113. - Furthermore, it is essential that each
preform 100 is presented to the stretch blow-moulding tool 517 with the handle and heat shield correctly oriented so that the handle and heat shield are correctly enclosed in the halves of the mould when this closes for the blowing stage as shown inFIG. 11 . - With reference to
FIGS. 9 and 9A , in one preferred arrangement, preforms 100 are fed from a suitable supply source, (such as for example a hopper or a vibratory bowl as shown inFIG. 7 ) to an infeed rail 724 at aloading station 530. Infeed rail 724 is arranged so thatpreforms 100 progress along rail 724, either by gravity, vibration or other linear transporting means, supported between parallel rail elements 725 and 726 at the underside of locating ring 105, as shown inFIG. 9 . - The orientation of the
handles 113 of the preforms during transport along infeed rail 724, is preferably controlled by a guiding channel (not shown) to loosely constrain the handles from assuming an orientation approaching, or at right angles to the direction of travel.Preforms 100 are thus constrained to proceed along infeed rail 724 either with thehandle 113 pointing generally forward of thebody 103 or trailing it. An escapement (not shown) at the end of infeed rail 724 provides for control of sequential discharge ofindividual preforms 100 from the end of the rail. - Preforms thus released from infeed rail 724, are allowed to drop vertically into an orienting apparatus 732 shown in
FIG. 9A fixed directly below the escapement at the end of infeed rail 724. In a preferred form, the orienting apparatus 732 shown inFIG. 9A consists of a truncated cylindrical sleeve 734 which has an internal diameter adapted to allow free sliding passage of thecylindrical body 103 of the preform and locating ring 105. The wall of the sleeve 734 is provided with a slit 736 extending the length of the sleeve 734 from a handle inlet opening 738 at the upper edge 749 of the sleeve 734, to a handle outlet opening 740 at the lower edge 741. The slit is of sufficient width to allow sliding passage of thehandle 113 of apreform 100. - The upper edges 745 and 743 of sleeve 734 are formed to guide a
handle 113 into the slit 736. For this purpose the upper edges 745 and 743 are formed to slope steeply from respective high points 744 and 744A diametrically opposite the handle inlet, down to the handle inlet opening 738 of slit 736. To ensure that the handle does not fall onto and become lodged on the highest points on upper edges 743 and 745, the infeed rail 724 is arranged approximately at right angles to the radial position of slit 736. Thus handles 113 which, as described above are prevented from assuming this orientation while conducted along the infeed rail 724, cannot contact the upper edges 743 and 745 at the highest points, but will rather drop onto the orienting device with the handle contacting either sloping upper edge 743 or 745. - Sloping edges 743 and 745 slope down to respective sides of the slit 736, from the highest points 744 and 744A, ending in respective smoothly rounded corners 748 and 749 at the handle inlet opening 738. The slope is sufficient to ensure that the
handle 113 of thepreform 100 slides along the sloping edge sections. - A
preform 100 falling into the apparatus 732 with ahandle 113 not aligned with slit 736 will, as the handle makes contact with either sloping section 743 or 745, be rotated as it slides down under its own weight, untilhandle 113 is aligned with slit 736 and the preform 712 falls cleanly through the apparatus. - Arranged immediately below apparatus 732 is a rotary indexing table (not shown) provided around its periphery with a number of equally spaced nests, so situated that each successive nest comes to an aligned position with the axis of apparatus 732 at each indexing of the indexing table. Nests are adapted to receive a
preform 100 and retain it in such a way that the orientation of thehandle 113 initially imposed by apparatus 732 is maintained relative to each nest for the duration of the preform's retention in the nest. - When, with the indexing, of the table, a
preform 100 reaches a transfer station 515 (seeFIG. 7 ), the preform is ejected upwardly out of the nest in which it was supported, to engage with one of a series of mandrels 513 of the preform transport system 516, operating between the loading station 515 and the blow-moulding tool 517. A preferred mandrel arrangement with a preform attached is shown inFIG. 10 . - When inserted into the mandrel 513, the
open neck 102 of thepreform 100 is pushed over a resilient plug 759 located in acylindrical socket 761 at the base of the mandrel. The plug 759 enters the open neck as an interference fit sufficient for the weight of thepreform 100 to be supported within thesocket 761. The socket also acts to shield theneck 102 from excessive heat during the heating stage. - The
body portion 103 ofpreforms 100 must be heated to the required degree of plasticity so that the material in thebody portion 100 of the preform can be bi-axially oriented in the stretch-blow-moulding process. However, neither theneck portion 102 nor thehandle 113, should be subjected to bi-axial stretch blow moulding and must be shielded from excessive heat during the heating stage to prevent their crystallization with consequent loss of strength. Thus for transport through the heating stage, thehandle 113 of thepreform 100 is protected by theheat shield 519, and theneck portion 102 by thecylindrical socket 761 of the mandrel 513, as shown inFIG. 10 . - As the
preforms 100 are transported past theheating station 521 they are rotated on the mandrels 513 by a drive mechanism 522 to provide even heating to the body portion of the preform while theheat shield 519 protects the handle from excessive heating. - Rotation of the mandrels is arranged so that at the point of entry into the stretch blow moulding die, the heat shield and the handle are correctly oriented with the die cavity as shown in
FIG. 11 . After the container is blown, the transport system draws the mandrel and container from the die and the container is ejected from the mandrel. - Turning now to the specific characteristics of the
handle 113 according to the present invention, the handle is injection moulded integrally with the body portion of the preform, and comprises a loop or orientable material extending between anupper connection region 115 and alower connection region 116 on thebody portion 103 of the preform. It can be described as consisting of two main sections: a lowerstraight section 118 angling downwardly from thelower connection region 116 and anarcuate section 120 extending from anend 121 of thestraight section 118 to theupper connection region 115. - The loop of orientable material forming the
handle 113 has a generally uniform cross section from proximate thelower connection region 116 to a gradually wideningcross section 124 approaching theupper connection region 115 with the cross section reaching and maintaining a maximum width proximate theupper connection region 115 as can be seen inFIGS. 3 and 4 .FIGS. 5A to 5C show the cross sections at typical regions of thehandle 113. Figure SA at thestraight section 118,FIG. 5B for the greater length of thearcuate section 120, andFIG. 5C for the wider cross section proximate theupper connection region 115. - As can be seen from
FIGS. 5A to 5C , the cross section in each region of the loop or orientable material forming thehandle 113, extends from opposingouter edges 130 and 131 towards a central line 132: the cross section increasing in thickness progressively from theouter edges 130 and 131 to a maximum thickness at thecentral line 132. - With reference again to
FIG. 2 , integrally moulded first, second and third strengthening elements 135, 136 and 137 are provided respectively at each of theupper connection region 115, thelower connection region 116 and at the junction between thestraight section 118 and thearcuate section 120 of thehandle 113. - The first strengthening element 135 at the
upper connection region 115 comprises a curved strengthening element conforming generally in width and in cross section to the width and cross section of the widenedportion 124 of the handle proximate the upper connection region as shown inFIG. 5C . The curved strengthening element extends from a firstseparate connection region 140 on thebody portion 103 of the preform (and on the blown container) below theupper connection region 115 and merges with the loop of orientable material proximate afirst end 141 of the maximum width of the handle. - The second strengthening element 136 at the
lower connection region 116 of the handle, comprises a straight strengthening element conforming generally in width and cross section with the width and cross section of thestraight section 118. The straight strengthening element extends from a secondseparate connection region 142 above thelower connection region 116 of the straight section of the handle, to merge with the straight section of the handle proximate the lower connection region. - The third strengthening element 137 at the junction of the
straight section 118 and thearcuate section 120 of the handle, comprises a further curved strengthening element conforming generally in width and cross section with the width and cross section of the handle of both thestraight section 118 and thearcuate section 120 adjacent the junction. Respective outer ends of this further curved element merge with each of the straight 118 and arcuate 120 sections. - It should be noted that the width of the first strengthening element 135 is the same as that of the maximum width of the
widened part 124 of the handle proximate theupper connection region 115. It is this increased width of the first strengthening element 135 which provides for a larger area for distributing the load of a container over the index finger of a hand (not shown) lifting the container shown inFIG. 6 , while the curvature of the first strengthening, element is selected to fit comfortably on the average index finger of a human hand. - Preferably, though not essentially, each strengthening element 135, 136 and 137 includes a web of orientable material within boundaries formed respectively between the body portion 112 of the preform and the first and second strengthening elements 135 and 136, and between the third strengthening element 137 and the straight and
118 and 120. Each web of orientable material is aligned with and extends equally in both directions from thearcuate sections central line 132 of handle. - In an alternative form of production equipment rotatable moulds may be provided on a turret arrangement for reception of the preforms preparatory to blowing within the moulds.
Claims (28)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/079,756 US20230182958A1 (en) | 2016-04-04 | 2022-12-12 | Ergonomic integral handle assembly |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2016901243 | 2016-04-04 | ||
| AU2016901243A AU2016901243A0 (en) | 2016-04-04 | Ergonomic Integral Handle Assembly | |
| PCT/AU2017/000082 WO2017173477A1 (en) | 2016-04-04 | 2017-04-04 | Ergonomic integral handle assembly |
| US201816090876A | 2018-10-03 | 2018-10-03 | |
| US18/079,756 US20230182958A1 (en) | 2016-04-04 | 2022-12-12 | Ergonomic integral handle assembly |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AU2017/000082 Continuation WO2017173477A1 (en) | 2016-04-04 | 2017-04-04 | Ergonomic integral handle assembly |
| US16/090,876 Continuation US11524814B2 (en) | 2016-04-04 | 2017-04-04 | Ergonomic integral handle assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20230182958A1 true US20230182958A1 (en) | 2023-06-15 |
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ID=60000125
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|---|---|---|---|
| US16/090,876 Active 2040-02-13 US11524814B2 (en) | 2016-04-04 | 2017-04-04 | Ergonomic integral handle assembly |
| US18/079,756 Pending US20230182958A1 (en) | 2016-04-04 | 2022-12-12 | Ergonomic integral handle assembly |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/090,876 Active 2040-02-13 US11524814B2 (en) | 2016-04-04 | 2017-04-04 | Ergonomic integral handle assembly |
Country Status (15)
| Country | Link |
|---|---|
| US (2) | US11524814B2 (en) |
| EP (1) | EP3439980A4 (en) |
| JP (1) | JP7177477B2 (en) |
| KR (2) | KR102360282B1 (en) |
| CN (2) | CN109219564B (en) |
| AU (1) | AU2017245933C1 (en) |
| CA (1) | CA3019684A1 (en) |
| IL (3) | IL262078B (en) |
| MX (1) | MX2018012086A (en) |
| MY (1) | MY201203A (en) |
| NZ (1) | NZ747182A (en) |
| SA (1) | SA518400171B1 (en) |
| SG (1) | SG11201808658RA (en) |
| WO (1) | WO2017173477A1 (en) |
| ZA (1) | ZA201806719B (en) |
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|---|---|---|---|---|
| USD921488S1 (en) * | 2018-09-25 | 2021-06-08 | Störtebeker Braumanufaktur GmbH | Beverage bottle |
| CN111136894B (en) * | 2019-12-26 | 2022-07-01 | 德玛克(浙江)精工科技有限公司 | Handle preheating bottle blowing production line and method thereof |
| DE102020106422A1 (en) | 2020-03-10 | 2021-09-16 | Krones Aktiengesellschaft | Device and method for treating plastic preforms with an integrated preform feed |
| US12492041B2 (en) | 2021-03-26 | 2025-12-09 | Integrated Plastics Pty Limited | Continuous stretch blow moulding system applied to specified integral handle pet preform and container structures |
| WO2022198283A1 (en) * | 2021-03-26 | 2022-09-29 | Integrated Plastics Pty Limited | Continuous stretch blow moulding system applied to specified integral handle pet preform and container structures |
| CN113071786B (en) * | 2021-03-31 | 2023-06-13 | 广州华研精密机械股份有限公司 | Bottle embryo, bottle and bottle embryo mold processing with handle |
| USD1020458S1 (en) * | 2021-11-10 | 2024-04-02 | Integrated Plastics Pty Limited | Container |
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- 2017-04-04 CN CN201780034392.5A patent/CN109219564B/en active Active
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- 2017-04-04 CN CN202010552424.4A patent/CN111716684A/en active Pending
- 2017-04-04 US US16/090,876 patent/US11524814B2/en active Active
- 2017-04-04 EP EP17778461.8A patent/EP3439980A4/en active Pending
- 2017-04-04 WO PCT/AU2017/000082 patent/WO2017173477A1/en not_active Ceased
- 2017-04-04 JP JP2018551811A patent/JP7177477B2/en active Active
- 2017-04-04 KR KR1020187029309A patent/KR102360282B1/en active Active
- 2017-04-04 AU AU2017245933A patent/AU2017245933C1/en active Active
- 2017-04-04 KR KR1020227003565A patent/KR102627036B1/en active Active
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- 2018-10-03 IL IL262078A patent/IL262078B/en active IP Right Grant
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| IL262078B (en) | 2020-07-30 |
| CN111716684A (en) | 2020-09-29 |
| SA518400171B1 (en) | 2022-10-04 |
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| MX2018012086A (en) | 2019-06-10 |
| JP7177477B2 (en) | 2022-11-24 |
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| MY201203A (en) | 2024-02-09 |
| EP3439980A4 (en) | 2020-04-15 |
| KR20180128929A (en) | 2018-12-04 |
| IL262078A (en) | 2018-11-29 |
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| CN109219564B (en) | 2020-06-12 |
| KR102360282B9 (en) | 2022-07-18 |
| CN109219564A (en) | 2019-01-15 |
| US20200324937A1 (en) | 2020-10-15 |
| JP2019513581A (en) | 2019-05-30 |
| US11524814B2 (en) | 2022-12-13 |
| KR102360282B1 (en) | 2022-02-07 |
| KR102627036B1 (en) | 2024-01-19 |
| IL280156A (en) | 2021-03-01 |
| WO2017173477A1 (en) | 2017-10-12 |
| ZA201806719B (en) | 2022-01-26 |
| AU2017245933C1 (en) | 2022-12-15 |
| SG11201808658RA (en) | 2018-10-30 |
| NZ747182A (en) | 2022-09-30 |
| AU2017245933A1 (en) | 2018-11-01 |
| AU2017245933B2 (en) | 2020-01-30 |
| IL280156B (en) | 2021-07-29 |
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