US2022574A - Controlling means for flying shears or the like - Google Patents
Controlling means for flying shears or the like Download PDFInfo
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- US2022574A US2022574A US595199A US59519932A US2022574A US 2022574 A US2022574 A US 2022574A US 595199 A US595199 A US 595199A US 59519932 A US59519932 A US 59519932A US 2022574 A US2022574 A US 2022574A
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- 238000005096 rolling process Methods 0.000 description 43
- 230000001360 synchronised effect Effects 0.000 description 40
- 230000008859 change Effects 0.000 description 19
- 230000001276 controlling effect Effects 0.000 description 16
- 230000007246 mechanism Effects 0.000 description 16
- 230000002093 peripheral effect Effects 0.000 description 15
- 238000005555 metalworking Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000004075 alteration Effects 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 230000004044 response Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
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- 238000007689 inspection Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- ACWBQPMHZXGDFX-QFIPXVFZSA-N valsartan Chemical class C1=CC(CN(C(=O)CCCC)[C@@H](C(C)C)C(O)=O)=CC=C1C1=CC=CC=C1C1=NN=NN1 ACWBQPMHZXGDFX-QFIPXVFZSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D36/00—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut
- B23D36/0008—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices
- B23D36/0033—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices for obtaining pieces of a predetermined length
- B23D36/0041—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices for obtaining pieces of a predetermined length the tool moving continuously
Definitions
- This invention relates to controlling means for flying shears or the like and has reference more particularly to mechanism for indicating and adjusting with a high degree of accuracy and refinement the relative speeds of such devices and other metal working instrumentalities with which they may be associated.
- the invention contemplates the provision of an improved indicating and controlling means for bringing a flying shear and its associated feeding devices into proper synchronism with each other and with the final stands of a rolling mill from which the finished strip material is delivered to the shear to be cut into the desired lengths.
- the principles of the invention may be embodied in numerous other installations, both in the metal working and other industries, and are not to be construed as limited to any particular adaptation except by the scope of the subjoined claims.
- an object of the present invention to provide, in an arrangement of this description, novel means for obtaining a rough synchronization of the sources of power of the various working and handling devices mentioned; means adapted to be associated directly wih the mill rolls, and the pinch rolls, and with th shear for accurately indicating the relative linear speeds of these devices; means for co r l ing the driving mechanism of the pinch shear to bring them into synchronism l the rolling mill; and means for adjusting the driving mechanism of the flying shear to secure the desired length of cut of the material within an exceedingly small tolerance.
- This last mentioned feature involves novel mechanism adapted to be interposed between the flying shear and its associated speed indicating 6 devices, adapted to permit a variation in the absolute speed of the shear in accordance with the length of the out, while the shear speed indicator is registering an apparent exact synchronism with the rolling mill and the pinch rolls.
- the proper setting corresponding to the length of the cut may be made on the interposed mechanism and, when the operating machines are brought to an apparent synchronism, as shown by the indicating devices, the
- Figure 1 is a largely diagrammatic view of one embodiment of the invention, showing the last two stands of a rolling mill, a delivery table, a pinch roll stand, and a flying shear, together with their driving and controlling circuits;
- Figure 2 is a front view of the shear control stand upon which are mounted the indicating devices and speed controls;
- Figure 3 is a vertical cross sectional View taken on line 3-3 of Figure 2;
- Figure 4 is a view substantially in longitudinal vertical cross section of the variable indicator control device for determining the length of the cut made by the shear;
- Figure 5 is a transverse cross sectional View taken on line 5-5 of Figure 4;
- Figure 6 is an end view of the device shown in section in Figure 4.
- Figure 7 is a view similar to Figure 1 of another 45 embodiment of the invention in which differential selsyn indicators are employed.
- Figure 8 is a front view of a suggested form of control panel for use in connection with this last mentioned modification.
- the direction of movement of the material through the mill from the earlier stands is indicated by the arrow l and a roll table along which the material passes from the stand R to the stand R is indicated at H, and a run-off or deliverytable upon which the strips leave the mill is shown at l2.
- the finishing stands R and R are preferably driven from the motors M and M respectively through the pinions enclosed in the pinion housings l4 and IS.
- the driving motors M and M are of a suitable type and size for operating the finishing stands of the rolling mill and are. adapted to be supplied with current from a suitable source which is not shown in the drawings.
- a flying shear S of a type suitable for the purpose
- a feeding device which is adapted to transfer the strip from the run-out table l2 to the shear and'which, in the illustrated embodiment, comprises the pinch roll stand P.
- the pinch rolls are adapted to be driven by the synchronous motor B, and a similar synchronous motor C is provided for driving the flying shear S.
- the transmission of the driving force from the motor B to the pinch roll P is accomplished through the change speed gear W which may be of any suitable type, but comprises preferably a hydraulic transmission device of the type disclosed in the following patents: Williams 893,558, 925,148 and J anney 924,787.
- the driving connections between the motor C and the flying shear S comprise, in addition to the similar variable speed gear W, the pinions enclosed in the housing [1.
- the synchronous motors B and C are adapted to be driven from the synchronous generators or alternators A or A, which are in turn driven from the mill motors M and M respectively.
- the motors B and Care connected selectively with the alternators A or A by means of the circuit 29, in which is inserted the transfer switch 26
- are also provided in the electrical connections between the alternators and the synchronous motors. Alternators are provided' in connection with each of the finishing stands R and R" since either stand R or stand'R may be used as the final finishing stand of the mill, and transfer switch 2! is employed tothrow in the alternator corresponding to the mill stand which is being used as the last finishingstand in any particular instance. Incidentally, it is particularly desirable that the transfer switch 2! be associated for simultaneous actuation with the transfer switches which control the auxiliary indicating equipment to be later described.
- variable speed gears W and W are actuated by deviceswhich will be described subsequently in connection with the description of the indicating devices referred to.
- the driving motors of the pinch rolls and the flying shear are always in synchronism with the motors M and M which drive the final rolling mill stands, so that any variation in the rotational speed of the rolling mill will cause a simultaneous and correspondingvariation in the rotational speed of the driving means for the pinch rolls and shear, whether this variation is intentional, such as for rolling material of different sections, or whether it is due to any fluctuation in the voltage supplied to the main driving motor.
- any desired changes in this timed relation between the pinch rolls and the rolling mill or between the flying shear and the rolling mill may be effected by means of the variable speed gears W and W which are interposed between the pinch rolls and the flying shear and their respective driving motors.
- variable speed gear W is primarily intended to be employed in synchronizing the peripheral or linear speeds of the finishing stand rolls of the mill and the pinch rolls due either to the initial employment of' rolling mill rolls and pinch rolls of differing diameters or due to subsequent developing changes in the diameters of these rolls due to wear.
- Manipulation of the change speed gear W is accomplished in response to indications of such changes which are given by the indicating devices which will-be described.
- the function of the variable speed gear W which is adapted to control the flying shear S is, however, to adjust the rotation of the flying shear with respect to the linear speed of the delivered material so as to effect the desired length of cut.
- a rolling mill of this type is adapted to deliver hot strip steel to the shear at the rate of from 809 to 2400 feet per minute and the shear which is used is adapted to cut this strip material into lengths of from 12 to 20 feet, these factors necessitating a variation in speed of the flying shear of from about 40 cuts up to 200 cuts per minute.
- the control of the relative speeds of the pinch rolls, the flying shear and rolling mill stands is accomplished by manual operation of the remote controls of the change speed gears W and W, in response to indications of variations in the predetermined relative speeds oi the pinch rolls and the shear and the mill caused either inadvertently by the changes in the operative equipment or due to intentional variations in control equipment for the pu pose of changing the length of the cut material.
- the indicating mechanism referred to, particularly the one illustrated in Figures 1, 2 and 3, will now be described.
- the rollers 56 and 5! mounted upon the shafts 52 and 53 which also serve as the rotor shafts of the tachometer generators a 55 and the synchronous generators 57 and 53.
- th roller 60 upon the shaft 6! of which are mounted the rotors of the tachometer generator the synchronous generator-323.
- a somewhat similar installation is provided in connection with the flying shear, but in this case the shaft is conne'cted to the main drive shaft 55 of the flying shear by means of the bevel gears. 6i and the change speed device Upon the shaftSE are mounted the rotors of the tachometer generator 10 and the synchronous generator H. The ta.
- chometer generators 5'5, 56, 62 and I are preferably small, separately excited D. C. generators and are adapted to develop a voltage directly proportional to their rotational speed.
- the fields of all these generators are connected in series with the source of direct current by means of the circuit l3 which is adapted to be controlled by the rheostat i l.
- the tachometer I8 is connected with the commutators l and TI of the tachometer generators 55 and 56 associated with the mill stands. This connection is effected by means of the circuit 7.9 which is controlled by means of the transfer switch 80 which is arranged for simultaneous actuation with switch 2 I.
- the circuit 82 connects the armature of the tachometer generator 62, associated with the pinch rolls P, with the tachometer 83 and the armature of the generator is connected with the tachometer 85 by means of the circuit 86. Since, as previously stated, the tachometer generators develop a voltage directly proportional to their rotation speed, the tachometers i8, 83 and 85 may comprise voltmeters with their scales graduated either in revolutions per minute or linear feet per minute, and thus a rough indication of the absolute speeds of the mill, the pinch rolls, and the flying shear may be had.
- the shear control stand 93 is provided with a base 9
- a cylindrical hollow projection 96 within which a sleeve 91 is mounted for rotation upon the bearings 98.
- Splined upon the rear end of the sleeve 97 is the gear 53 which is adapted to meshwith the gear lz'iil of the same diameter.
- the gear IE0 is supported upon and driven by the shaft of the synchronous motor I02. Upon the forward end of the tubular sleeve 9'! is secured the circular disc I04.
- a similar disc I95 is also mounted for rotation within the housing 32 and is secured tothe axial shaft I66 whichis disposed within the sleeve 91 and is mounted for rotation relative thereto within the bearings 38.
- the shaft E05 is adapted to be driven by the synchronous motor H0.
- a smaller disc 5 I2 is also mounted within the housing 92 concentrically with the discs IN and 35 but is of a slightly smaller diameter than these last mentioned discs.
- the disc I I2 is secured for rotation with the shaft H3 which is mounted in the bearings us carried by the cylindrical forward projection N5 of the front wall H6 of the housing 32. This shaft is adapted to be driven by the synchronous motor H8.
- the synchronous motor I02 is adapted to be connected by means of the circuit I29, which includes the switch I2I which forms a part of the combined transfer switch 2
- the synchronous motor He is connected with the. pinch roll synchronous generator 33 by means of the circuit I24 and the synchronous motor 1 E3 is similarly connected by means of the circuit 525 with 10 the synchronous generator lI associated with the flying shear S.
- the field windings of all of these synchronous motors and generators are adapted to be connected for excitation with the direct current circuit #3 as clearly shown in the drawmgs.
- the shear control stand 90 lreferably upon the top of the shear control stand 90 are disposed the three tachometers I8, 83 and 85 which have already been described.
- the pinch roll and shear controlling switches I30 and I3I are connected with the motors 32 and 33 which control the variable speed gears W and W by means of the three wire lines I32 and I33.
- Two of the wires of the circuit I32 are connected to alternatively used poles I35 and I33 respectively and the third one is connected to one side of the supply line I38, while another pole I39 of the switch I33 is connected to the other side of the line I38 by means of the connection M3.
- the discs I04 and I05 are'provided with two concentric series of apertures I42 and I43.
- Disc H2 is provided with a single series of apertures which are adapted to register with the series of apertures I43 in the other two discs. Behind these discs are disposed the sources of light M5 and I46 before which the apertures of the concentric series I42 and I43 are adapted to be successively brought during rotation of said discs. Sight openings M8 and I49 are provided in a front wall I I5 of the housing 92, and are disposed in line with the respective sources of light I35 and I40.
- Disc 565 being connected, as previously described, with the synchronous motor Illl which is driven from the pinch rolls, and disc I04 being driven by the synchronous motor I02 associated with the rolling mill, it will be readily seen that when these two discs are rotating at exactly the same speed the working rolls of the mill and the rolls of the pinch roll stand are also operating 5 at the same peripheral or linear speed. It will be readily understood how the synchronism of the rotation of the discs I04 and I05 may be ascertained by observation through the opening I48. If the illumination from the source I45 is steady (or, in case of non-register of the openings in discs Hi4 and I05, there is no light visible) the discs are rotating in absolute synchronism. If, however, the light issuing from the opening I40 is seen to flicker or vary in intensity, the
- variable speed gear W is to be advanced or retarded. Whether or not the variable speed gear W is to be advanced or retarded may be readily determined by an inspection of the rough indication afforded. by the tachometers i8 and 83. Upon effecting a return to synchronism of the mill and pinch rolls, and consequently the discs It and I05, the apparent synchronism of the flying shear S with the now synchronized mill and pinch roll stand is determined by an inspection of the sight opening I49. If a variation in the intensity of the light issuing from this opening is observed, then the control switch I3! is turned to advance or retard the variable speed gear W, in accordance with the rough indication gained from the tachometer 85, until the disc H2 is synchronized with discs led and W5.
- the manual control of the pinch rolls may be readily effected in response to indications from the mechanism just described and this adjustment, being based upon the linear speed of the rolling mill and the pinch rolls, is independent of the variations in diameter of these rolls due to wear or other alterations.
- the speed changing device 63 is interposed between the shaft of the indicating generators I0 and II associated with the'shear, and the main drive shaft of the shear.
- bracket I 52 Upon this bracket I 52 are mounted the tachometer generator If! and the synchronous generator II which, as stated before, have the This shaft 65 is coupled to the cylindrical roller I55 which is adapted to rotate in the bearings I 56 carried by' the brackets Eel and I58.
- a conical roller I59 is rotatably mounted in the anti-friction bearings ISI and I62 which are resiliently supported in the brackets H33 and i5 3, and is adapted to be driven from the main driving shaft 66 of the flying shear S through the shaft I56, bevel gears I6] and I58.
- the driving ratio between the flying shear shaft and the indicating generators It and II is varied by means of adjustment of the carriage 11c along the threaded shaft III.
- Balls I13 and I'M are mounted for free rotation in the anti-friction J bearings H5 and I76 within the carriage Iii? and are adapted to contact with each other and also with the driving cone 4% and the driven cylindricai roller 555.
- the bearings I6! and m2 within which the conical roller IE8 is 'mounted are supported by means of the springs is resiliently urged into contact with the roller I55' by means of. the spring I81.
- the threaded shaft I'lI upon which the ball carriage I'Iii is mounted and by which it is adjusted longitudinally of the rollers I55 and I is rotatably mounted at one end in the bearing I formed in the bracket I51, and the other end is adapted to pass through the front wall I 92 of the main housing I50 at I93.
- the shaft extends further through the front wall of the gear housing I5I and is provided near its outer end with the hand wheel I95 which may be rigidly secured to the shaft as by means of the nut I 96.
- gear 288 Rigidly connected to the gear 288 is the smaller gear 265 which meshes with the larger gear m which is freely rotatable upon the shaft III, and rigidly associated with the gear 2 I2, which in turn meshes with gear 2 I3 rotatably carried by the shaft 201.
- a small gear M5 is carried by the gear EIS and meshes with the gear ZIS which is likewise ro- 45 which is associated with the inner graduated por- I tion 222 of the dial 200. 7
- this gear changing device 58 will be apparent. For example, if I it is desired to cut the strip material passing from the mill into lengths of 14'feet 6% inches, the operator will simply turn the hand wheel I95 untilthe pointer 22H reaches the 14feet6 inch graduation on the inner dial and then further until the pointer 23! of the fine adjustment indicates A; of an inch. This particular setting is shown upon the dials in Figure 6.
- the flying shear When the discs are again -synchronized the flying shear will be operating at the proper speed to cut the material into the lengths indicated upon the dial of the indicator change speed device 58.
- the length of cut of the material may be adjusted eiiected within a very small tolerance.
- any change speed gear arrangement can be employed in this connection, such as a series of stepped gears with an adjustable idler adapted to be selectively engaged with them. But the apparatus just described is preferred, since it is more convenient to adjust and more accurate results may be obtained by its use.
- the selsyn generators 2 5i are small alternating current machines with three 10 phase stators and are adapted to replace the synchronous generators 51 and 58 of the other embodiment.
- the three phase stator winding of the differential selsyn 255 is connected by means of the circuit 265 with the selsyn generator 256 which is adapted to be substituted for the synchronous generator 653 association with the friction roller 60 bearing against the pinch roll of the pinch roll standP.
- the stator of the differential selsyn 256 is connected to the selsyn generator 251 by means of the circuit 2E.
- the rolling mill is first put into operation and the combined lever transfer switch is closed in the proper man- 5 her to select the alternator which is associated with the stand used as the final finishing stand of the mill. .Preierably, the pinch roll and the flying shear will be started simultaneously by throwing a master switch controlling both of these devices. The shear operator will then set the change speed device 68 to the proper length of cut desired. Once this setting is made, subsequent control of the shear is effected from either the shear control stand 90 or the shear control panel 250, depending upon which installation is employed.
- control switch gov erning the operation of the variable speed gear W is actuated in order to bring the pinch roll speed into synchronism with the rolling mill speed in accordance with the rough indications given by the tachometers 1.8 and 83, and then more exactly by the indication afforded by the rotating discs or the differential vselsyns.
- the same synchronizing operations are then made with respect to the flying shear control and the entire mechanism is in condition for effecting very accurately the desired vshearing of the strip material.
- Any suitable means for cropping the front end of the strip delivered from the mill may be employed in connection with. this installation, but preferably one should be used which will operate with a shear control device of the present type while keeping the shear running continuously.
- a rolling mill a flying shear adapted to cut material delivered from said mill into desired lengths, a pinch roll stand for feeding material to said flying shear, a rotary element adapted to frictionally engage one of the rolls of said mill, another rotary element adapted to frictionally engage one of the rolls of said pinch roll stand, rotary means driven by said shear, an electrical generator adapted to be driven by each of said rotary elements, and differential mechanisms adapted to be actuated by current received from said generators for directly indicating variations in the relative speeds of said mill and said shear, and of said mill and said pinch rolls.
- a rolling mill a flying shear adapted to cut material delivered from said mill into desired lengths, driving means for said mill, driving means for said shear, means for effecting substantial synchronism of the rotary speeds of said driving means, means for indicating directly for a given length of cut of the material the properly timed operation of said shear with respect to the peripheral -or linear delivery speed 'of said mill, control means for varying the speed or" the shear to at tain and maintain such indicated timed relation, and means adjustable in accordance with the desired length of cut adapted to affect said indicating means so as to require an alteration in said control means for proper operation of the device to attain said length of cut and to resume said indicated or apparently synchronous operation.
- a rolling mill a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driving means for said feeding device, means for effecting substantial synchronism of the rotary speeds of said driving means, means associated with said mill and said shear for indicating any departure from the proper relation of the operation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means associated with said mill and said feeding device for indicating any departure from actual synchronism of the linear or peripheral speeds of said mill and said feeding device.
- a rolling mill a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driving means for said feeding device,
- a rolling mill a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driv ing means for said feeding device, means for effecting substantial synchronism of the rotary speeds of said driving means, means associated with said mill and said shear for indicating any departure from the proper relation of the oper ation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means associated with said mill and said feeding device for indicating any departure from actual synchronism of the linear or peripheral speeds of said mill and said feeding device, control means for varying the speed of the shear to attain and maintain such indicated timed relation, means for affecting the driving means of said feeding device to restore said linear synchronism, and means adjustable in accordance with the desired length of cut adapted to affect said shear indicating means so as to require an alteration in said shear control means for proper operation to obtain said desired
- a rolling mill a flying shear for cutting material delivered from said rolling mill into predetermined lengths, driving mechanisms for said mill and said shear, means for indicating the operation of said flying shear in certain timed 1 relation with said rolling mill, said means including a selsyn generator adapted to be driven by said rolling mill, another selsyn generator associated with said flying shear, and a differential selsyn motor connected in phase with said selsyn generators, and a visual indicator driven by said differential selsyn motor, a change speed device interposed between said shear and its associated selsyn generator and adjustable in accordance with the length of cut desired, and means associated with the shear driving means for varying said timed relation to secure the desired l ngth of cut, whereby any variation in the change speed device tends to alter the position of said indicator until restored by the adjustment of said shear speed varying means.
- a rolling mill stand a rotary flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to said shear, connected electrically operated means for driving said mill stand, said pinch rolls, and said rotary shear at basic angular velocity ratios, means associated with said mill stand and with said pinch rolls for directly indicating any dew parture from actual synchronism of the linear.
- a rolling mill stand a rotary flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to said shear, connected electrically operated means for driving said mill stand, said pinch rolls, and said rotary shear at basic angular velocity ratios, means associated with said mill stand and with said pinch rolls for directly indicating any departure from actual synchronism of the linear or peripheral speeds of said mill rolls and said pinch rolls, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said mill, another synchronous generator driven by said pinch rolls, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting said variation in synchronism, and means independent of the electrically operated basic synchronism de vice for varying the angular velocity ratio between said mill stand and said pinch rolls to restore said actual synchronism, means associated
- a rolling mill stand and a flying shear for continuously cutting strip material delivered from said mill into desired lengths, driving means for said mill stand, driving means for said shear, electrical means for synchronizing the operation of said driving means, change speed gearing interposed between the shear and its driving means, means for adjusting said change speed gearing to regulate the length of cut of said material, means associated with said mill and said shear for indicating certain relations between the speeds of these two instrumentalities, and means for altering said indicating means to a degree proportional to the change in length of material desired, said alteration corresponding in extent but opposite in effect to the adjustment of the change speed gearing required to attain such a length of cut.
- a flying shear adapted to cut material delivered thereto into predetermined lengths, means from which material is delivered to said shear, connected electrically operated means for driving said first named means and said rotary shear at basic speed ratios, means associated with said first named means and with said rotary shear for directly indicating any departure from the proper relation of the operation of said shear to the linear delivery speed of said first named means for a given length of cut of material, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said first named means, another synchronous generator driven by said shear, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting variations in operation, and means independent of the electrically
- a rolling mill stand a flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to 4 said shear, connected electrically operated means for driving said mill stand and said pinch rolls at basic speed ratios, means associated with said mill stand and with said pinch rolls for directly indicating any departure from actual synchronism of the linear or peripheral speeds of said mill rolls and said pinch rolls, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said mill, another synchronous generator driven by said pinch rolls, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting said variation in synchronism, and means independent of the electrically operated basic synchronism device for varying the speed ratio between said mill stand and said pinch rolls to restore said actual synchronism.
- an arrangement for synchronizing the operation of a flying shear with respect to that of either of two motor driven rolling mill stands comprising, in combination, a synchronous driving motor for said shear, a synchronous alternator operatively connected to each of the mill driving motors, a transfer switch for alternatively connecting said alternators to said syn-. chronous shear driving motor according to which stand is being used as the final finishing stand of the mill, speed indicating devices associated with said mill stands and with said flying shear, and a transfer switch for operatively connecting said mill stands alternatively with said speed indicating devices, both of said transfer switches adapted for simultaneous actuation.
- an arrangement for regulating the operations of the flying shear with respect to that of any one of said mill stands in order to cut the rolled strip material into desired lengths comprising, in combination, electrical means for synchronizing the operation of said driving means, change speed gearing interposed between the shear and its driving means, means for adjusting said change speed gearing to regulate the length of cut of said material, means associated with said mill and said shear for indicating certain relations between the speeds of these two instrumentalities, and means for altering said indicating means to a degree proportional to the change in length of material desired, said alteration corresponding in extent but opposite in effect to the adjustment of the change speed gearing required to attain such a length of out, and a switching device for operatively connecting said electrical synchronizing means and said indicating means with any one of said rolling mill stands to be controlled thereby.
- a metal working installation including a rolling mill, having a plurality of roll stands, and a flying shear for continually cutting strip material delivered from said mill into desired lengths; means for indicating basic apparent synchronization of operation of said shear and mill for a given length of cut, means for altering the relation of said indicating means With one of the metal working instrumentalities named to a degree corresponding with the variation in length of cut desired, and means for changing the speed of one of said instrumentalities to an extent which will restore said-indicating means to register said apparent synchronization, whereby the desired length of cut will be attained, and means whereby all of said means may be placed in operative connection with any one of said mill stands.
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Description
Nov. 26, 1935. H. 1.. SCHRECK 2,022,574
CONTROLLING MEANS FOR FLYING SHEARS OR THE LIKE Filed Feb. 25, 1932 4 Sheets-Sheet 1 Nov. 26, 1935. H. L. SCHRECK CONTROLLING MEANS FOR FLYING SHEARS OR THE LIKE Filed Feb. 25, 1932 4 Sheets-Sheet 2 1935- H. L. SCHRECK CONTROLLING MEANS FOR FLYING SHEARS OR THE LIKE Filed Feb. 25, 1932 4 Sheets-Sheet 3 Iii/ll vllllllllrlllrlzmrlfi/ lla I... 4 J-W Nov. 26, 1935. H. p SCHRECK 2,022,574
CONTROLLING MEANS FOR FLYING SHEARS OR THE LIKE Filed Feb. 25, 1952 4 Sheets-Sheet 4 Patented Nov. 26, 1935 UNITED STATES PATENT OFFICE CONTROLLING NLEANS FOR FLYING SHEARS OR THE LIKE Application February 25, 1932, Serial No. 595,199
15 Claims.
This invention relates to controlling means for flying shears or the like and has reference more particularly to mechanism for indicating and adjusting with a high degree of accuracy and refinement the relative speeds of such devices and other metal working instrumentalities with which they may be associated.
In its exemplary embodiment as set forth in the present specification, the invention contemplates the provision of an improved indicating and controlling means for bringing a flying shear and its associated feeding devices into proper synchronism with each other and with the final stands of a rolling mill from which the finished strip material is delivered to the shear to be cut into the desired lengths. However, the principles of the invention may be embodied in numerous other installations, both in the metal working and other industries, and are not to be construed as limited to any particular adaptation except by the scope of the subjoined claims.
I-leretofcre, in rolling mill establishments, much difliculty has been experienced in cutting ma terial delivered from a rolling mill into desired lengths within the required tolerance, especially in the case of hot strip mills which are often run at very high speeds. Furthermore, a variation in the relative peripheral speeds of the rolls of the mill stands and of the pinch rolls which are generally employed to feed the material to the shear, will cause either buckling and bending of the stock or tensioning and slippage of the same between these two machines. These unsatisfactory conditions ar apt to prevail even when the driving oi the pinch rolls and the shear are operatively connected to that of the rolling mill, and are, of course, aggravated whenever the rolls of the mill stands or of the pinch roll feeding device become worn and are turned down, or otherwise vary even in a slight degree from their ori l. al diameters upon the basis of which the attempted synchronization is generally made.
It is, therefore, an object of the present invention to provide, in an arrangement of this description, novel means for obtaining a rough synchronization of the sources of power of the various working and handling devices mentioned; means adapted to be associated directly wih the mill rolls, and the pinch rolls, and with th shear for accurately indicating the relative linear speeds of these devices; means for co r l ing the driving mechanism of the pinch shear to bring them into synchronism l the rolling mill; and means for adjusting the driving mechanism of the flying shear to secure the desired length of cut of the material within an exceedingly small tolerance.
This last mentioned feature involves novel mechanism adapted to be interposed between the flying shear and its associated speed indicating 6 devices, adapted to permit a variation in the absolute speed of the shear in accordance with the length of the out, while the shear speed indicator is registering an apparent exact synchronism with the rolling mill and the pinch rolls. By this means, the proper setting corresponding to the length of the cut may be made on the interposed mechanism and, when the operating machines are brought to an apparent synchronism, as shown by the indicating devices, the
shear will accurately and automatically effect cuts at the prescribed intervals.
Other objects and features of novelty, including improvements in the mechanical, visual, and electrical devices included in the arrangements referred to will be apparent from the following specification when read in connection with the accompanying drawings in which certain embodiments of my invention are set forth by way of example.
In the drawings,
Figure 1 is a largely diagrammatic view of one embodiment of the invention, showing the last two stands of a rolling mill, a delivery table, a pinch roll stand, and a flying shear, together with their driving and controlling circuits;
Figure 2 is a front view of the shear control stand upon which are mounted the indicating devices and speed controls;
Figure 3 is a vertical cross sectional View taken on line 3-3 of Figure 2;
Figure 4 is a view substantially in longitudinal vertical cross section of the variable indicator control device for determining the length of the cut made by the shear;
Figure 5 is a transverse cross sectional View taken on line 5-5 of Figure 4;
Figure 6 is an end view of the device shown in section in Figure 4;
Figure 7 is a view similar to Figure 1 of another 45 embodiment of the invention in which differential selsyn indicators are employed; and
Figure 8 is a front view of a suggested form of control panel for use in connection with this last mentioned modification.
Referring now more particularly to Figures 1 and 4 in which the driving mechanisms for the several metal working and handling devices are exactly the same, the last twofinishing stands of a hot strip rolling mill are indicated at R and R. 55
The direction of movement of the material through the mill from the earlier stands is indicated by the arrow l and a roll table along which the material passes from the stand R to the stand R is indicated at H, and a run-off or deliverytable upon which the strips leave the mill is shown at l2. The finishing stands R and R are preferably driven from the motors M and M respectively through the pinions enclosed in the pinion housings l4 and IS. The driving motors M and M are of a suitable type and size for operating the finishing stands of the rolling mill and are. adapted to be supplied with current from a suitable source which is not shown in the drawings.
In order to cut the strips delivered from the mill into the desired lengths, there is provided a flying shear S of a type suitable for the purpose,
a and, since the shear S is adapted to be located at a distance from the last rollingmill stand R, there is provided a feeding device which is adapted to transfer the strip from the run-out table l2 to the shear and'which, in the illustrated embodiment, comprises the pinch roll stand P. The pinch rolls are adapted to be driven by the synchronous motor B, and a similar synchronous motor C is provided for driving the flying shear S. The transmission of the driving force from the motor B to the pinch roll P is accomplished through the change speed gear W which may be of any suitable type, but comprises preferably a hydraulic transmission device of the type disclosed in the following patents: Williams 893,558, 925,148 and J anney 924,787. The driving connections between the motor C and the flying shear S comprise, in addition to the similar variable speed gear W, the pinions enclosed in the housing [1.
In order to provided a basic synchronism between the rotary speeds of the driving means for the shear, the pinch rolls, and the finishing stands of the rolling mill, the synchronous motors B and C are adapted to be driven from the synchronous generators or alternators A or A, which are in turn driven from the mill motors M and M respectively. The motors B and Care connected selectively with the alternators A or A by means of the circuit 29, in which is inserted the transfer switch 26 The fields of the alternators A and A andte and the field contactors 26, 21, 28 and 29.
The variable speed gears W and W are actuated by deviceswhich will be described subsequently in connection with the description of the indicating devices referred to.
It will be readily seen from the foregoing do scription and explanation, that the driving motors of the pinch rolls and the flying shear are always in synchronism with the motors M and M which drive the final rolling mill stands, so that any variation in the rotational speed of the rolling mill will cause a simultaneous and correspondingvariation in the rotational speed of the driving means for the pinch rolls and shear, whether this variation is intentional, such as for rolling material of different sections, or whether it is due to any fluctuation in the voltage supplied to the main driving motor. Furthermore, any desired changes in this timed relation between the pinch rolls and the rolling mill or between the flying shear and the rolling mill may be effected by means of the variable speed gears W and W which are interposed between the pinch rolls and the flying shear and their respective driving motors. In this connection, it is to be mentioned that the variable speed gear W is primarily intended to be employed in synchronizing the peripheral or linear speeds of the finishing stand rolls of the mill and the pinch rolls due either to the initial employment of' rolling mill rolls and pinch rolls of differing diameters or due to subsequent developing changes in the diameters of these rolls due to wear. Manipulation of the change speed gear W is accomplished in response to indications of such changes which are given by the indicating devices which will-be described. The function of the variable speed gear W which is adapted to control the flying shear S is, however, to adjust the rotation of the flying shear with respect to the linear speed of the delivered material so as to effect the desired length of cut. For example, a rolling mill of this type is adapted to deliver hot strip steel to the shear at the rate of from 809 to 2400 feet per minute and the shear which is used is adapted to cut this strip material into lengths of from 12 to 20 feet, these factors necessitating a variation in speed of the flying shear of from about 40 cuts up to 200 cuts per minute.
In accordance with the objects of the present invention, the control of the relative speeds of the pinch rolls, the flying shear and rolling mill stands is accomplished by manual operation of the remote controls of the change speed gears W and W, in response to indications of variations in the predetermined relative speeds oi the pinch rolls and the shear and the mill caused either inadvertently by the changes in the operative equipment or due to intentional variations in control equipment for the pu pose of changing the length of the cut material. The indicating mechanism referred to, particularly the one illustrated in Figures 1, 2 and 3, will now be described.
Respectively associated :with the finishing stands R and R and mounted for frictional contact with one of the working rolls thereof, are the rollers 56 and 5! which are mounted upon the shafts 52 and 53 which also serve as the rotor shafts of the tachometer generators a 55 and the synchronous generators 57 and 53. Similarly mounted for frictional contact with one of the rolls of the pinch roli P is th roller 60 upon the shaft 6! of which are mounted the rotors of the tachometer generator the synchronous generator-323. A somewhat similar installation is provided in connection with the flying shear, but in this case the shaft is conne'cted to the main drive shaft 55 of the flying shear by means of the bevel gears. 6i and the change speed device Upon the shaftSE are mounted the rotors of the tachometer generator 10 and the synchronous generator H. The ta.
chometer generators 5'5, 56, 62 and I are preferably small, separately excited D. C. generators and are adapted to develop a voltage directly proportional to their rotational speed. The fields of all these generators are connected in series with the source of direct current by means of the circuit l3 which is adapted to be controlled by the rheostat i l. Alternatively connected with the commutators l and TI of the tachometer generators 55 and 56 associated with the mill stands is the tachometer I8. This connection is effected by means of the circuit 7.9 which is controlled by means of the transfer switch 80 which is arranged for simultaneous actuation with switch 2 I. Similarly, the circuit 82 connects the armature of the tachometer generator 62, associated with the pinch rolls P, with the tachometer 83 and the armature of the generator is connected with the tachometer 85 by means of the circuit 86. Since, as previously stated, the tachometer generators develop a voltage directly proportional to their rotation speed, the tachometers i8, 83 and 85 may comprise voltmeters with their scales graduated either in revolutions per minute or linear feet per minute, and thus a rough indication of the absolute speeds of the mill, the pinch rolls, and the flying shear may be had.
A much more accurate indication of the synchronous operation of the devices described, however, is intended to be effected by the additional indicators which will now be described, and which are adapted to show, not absoiute speeds of the three units mentioned, but their relative speeds. By these means, most of the error in making comparative readings from the three tachometers will be eliminated as will also be the necessity for making calculations based on absolute speeds of the flying shear and rolling mill in order to determine the setting of the variable speed control of the shear required for a given length of out. These differential or relative indications are effected by means of a series of rotating perforated discs which may conveniently be installed in a housing or framework such as is illustrated in Figures 2 and 3 of the drawings and may be designated as the shear control stand and indicated in the drawings by the numeral 90. The shear control stand 93 is provided with a base 9|, a substantially cylindrical housing 92 and brackets or shelves 93 and 94. Upon the rear wall 35 of the cylindrical portion 92 is formed a cylindrical hollow projection 96 within which a sleeve 91 is mounted for rotation upon the bearings 98.. Splined upon the rear end of the sleeve 97 is the gear 53 which is adapted to meshwith the gear lz'iil of the same diameter. The gear IE0 is supported upon and driven by the shaft of the synchronous motor I02. Upon the forward end of the tubular sleeve 9'! is secured the circular disc I04.
A similar disc I95 is also mounted for rotation within the housing 32 and is secured tothe axial shaft I66 whichis disposed within the sleeve 91 and is mounted for rotation relative thereto within the bearings 38. The shaft E05 is adapted to be driven by the synchronous motor H0. A smaller disc 5 I2 is also mounted within the housing 92 concentrically with the discs IN and 35 but is of a slightly smaller diameter than these last mentioned discs. The disc I I2 is secured for rotation with the shaft H3 which is mounted in the bearings us carried by the cylindrical forward projection N5 of the front wall H6 of the housing 32. This shaft is adapted to be driven by the synchronous motor H8.
The synchronous motor I02 is adapted to be connected by means of the circuit I29, which includes the switch I2I which forms a part of the combined transfer switch 2|, 30, I2I alternatively with the synchronous generators 51 and 53 asso- 5 ciated with the mill stands R and R. The synchronous motor He is connected with the. pinch roll synchronous generator 33 by means of the circuit I24 and the synchronous motor 1 E3 is similarly connected by means of the circuit 525 with 10 the synchronous generator lI associated with the flying shear S. The field windings of all of these synchronous motors and generators are adapted to be connected for excitation with the direct current circuit # 3 as clearly shown in the drawmgs.
lreferably upon the top of the shear control stand 90 are disposed the three tachometers I8, 83 and 85 which have already been described. Upon either side of the stand 90 are located the pinch roll and shear controlling switches I30 and I3I respectively. These switches I30 and I3I are connected with the motors 32 and 33 which control the variable speed gears W and W by means of the three wire lines I32 and I33. Two of the wires of the circuit I32 are connected to alternatively used poles I35 and I33 respectively and the third one is connected to one side of the supply line I38, while another pole I39 of the switch I33 is connected to the other side of the line I38 by means of the connection M3. By a suitable and well known connection between the line -l32 and the windings of the motor 32 actuation of the motor in either direction may be obtained by throwing the switch 530 and connecting either the pole 35 or I36 with the pole I39. The switch I3i controlling the motor 33 which actuates the variable speed gear W of the flying shear is constructed and actuated in exactly the same way as switch I33, and the various asso- 40 ciated elements have been given corresponding numerals.
Returning new to the differential speed indicating devices comprising the discs I04, I05 and H2, it will be seen that the discs I04 and I05 are'provided with two concentric series of apertures I42 and I43. Disc H2 is provided with a single series of apertures which are adapted to register with the series of apertures I43 in the other two discs. Behind these discs are disposed the sources of light M5 and I46 before which the apertures of the concentric series I42 and I43 are adapted to be successively brought during rotation of said discs. Sight openings M8 and I49 are provided in a front wall I I5 of the housing 92, and are disposed in line with the respective sources of light I35 and I40.
Disc 565, being connected, as previously described, with the synchronous motor Illl which is driven from the pinch rolls, and disc I04 being driven by the synchronous motor I02 associated with the rolling mill, it will be readily seen that when these two discs are rotating at exactly the same speed the working rolls of the mill and the rolls of the pinch roll stand are also operating 5 at the same peripheral or linear speed. It will be readily understood how the synchronism of the rotation of the discs I04 and I05 may be ascertained by observation through the opening I48. If the illumination from the source I45 is steady (or, in case of non-register of the openings in discs Hi4 and I05, there is no light visible) the discs are rotating in absolute synchronism. If, however, the light issuing from the opening I40 is seen to flicker or vary in intensity, the
common driving shaft 55.
discs and consequently the mill and'pinch rolls are out of synchronism, and they must be brought back into proper timed relation by manipulation of the switch I3 which controls the variable speed gear W. Whether or not the variable speed gear W is to be advanced or retarded may be readily determined by an inspection of the rough indication afforded. by the tachometers i8 and 83. Upon effecting a return to synchronism of the mill and pinch rolls, and consequently the discs It and I05, the apparent synchronism of the flying shear S with the now synchronized mill and pinch roll stand is determined by an inspection of the sight opening I49. If a variation in the intensity of the light issuing from this opening is observed, then the control switch I3! is turned to advance or retard the variable speed gear W, in accordance with the rough indication gained from the tachometer 85, until the disc H2 is synchronized with discs led and W5.
Thus, it will be seen that the manual control of the pinch rolls may be readily effected in response to indications from the mechanism just described and this adjustment, being based upon the linear speed of the rolling mill and the pinch rolls, is independent of the variations in diameter of these rolls due to wear or other alterations.
As indicated in previous descriptions, the synchronism between the disc II2 associated with the flying shear and the discs which are connected with the pinch roll and rolling mill stand,
indicates only an apparent synchronism of the. flying shear and the other units, the actual timed relation between the rotation ofthe shear and the speed of operation of the mill being variable in accordance with the length of cut that itis desired to effect upon the material. In order to have the flying shear rotate at the proper speed to effect a given length of cut and yet to record or register upon the indicating device just described an apparent synchronism, the speed changing device 63 is interposed between the shaft of the indicating generators I0 and II associated with the'shear, and the main drive shaft of the shear.
speed changing device is illustrated in detail in Figures l, 5 and 6 of the drawings, and
seen to comprise essentially a main housing 5 an associated gear box IEI and a bracket Upon this bracket I 52 are mounted the tachometer generator If! and the synchronous generator II which, as stated before, have the This shaft 65 is coupled to the cylindrical roller I55 which is adapted to rotate in the bearings I 56 carried by' the brackets Eel and I58. A conical roller I59 is rotatably mounted in the anti-friction bearings ISI and I62 which are resiliently supported in the brackets H33 and i5 3, and is adapted to be driven from the main driving shaft 66 of the flying shear S through the shaft I56, bevel gears I6] and I58. The driving ratio between the flying shear shaft and the indicating generators It and II is varied by means of adjustment of the carriage 11c along the threaded shaft III. Balls I13 and I'M are mounted for free rotation in the anti-friction J bearings H5 and I76 within the carriage Iii? and are adapted to contact with each other and also with the driving cone 4% and the driven cylindricai roller 555. In order to'regulate the contact pressure between these elements the bearings I6! and m2 within which the conical roller IE8 is 'mounted, are supported by means of the springs is resiliently urged into contact with the roller I55' by means of. the spring I81.
The threaded shaft I'lI upon which the ball carriage I'Iii is mounted and by which it is adjusted longitudinally of the rollers I55 and I is rotatably mounted at one end in the bearing I formed in the bracket I51, and the other end is adapted to pass through the front wall I 92 of the main housing I50 at I93. The shaft extends further through the front wall of the gear housing I5I and is provided near its outer end with the hand wheel I95 which may be rigidly secured to the shaft as by means of the nut I 96.
20 The mechanism for indicating the adjustment finer graduations representing as small intervals as or of an inch. ,These dials are represented at 2655 in Figures/i and 6, and one of them has associated with it the pointer ZOI which is rigidly secured as at 232 to the shaft III. Keyed to the shaft iiI as at 234% is the small gear 205 which is'adapted to mesh with the larger gear 2% rotatably mounted upon the auxiliary shaft 2E3? mounted in the gear box I5I. Rigidly connected to the gear 288 is the smaller gear 265 which meshes with the larger gear m which is freely rotatable upon the shaft III, and rigidly associated with the gear 2 I2, which in turn meshes with gear 2 I3 rotatably carried by the shaft 201. A small gear M5 is carried by the gear EIS and meshes with the gear ZIS which is likewise ro- 45 which is associated with the inner graduated por- I tion 222 of the dial 200. 7
It will be seen that these inner graduations provide an adjustment of the length of the material cut ranging in the present example from 11 feet 6 inches to 20 feet 6 inches, at 1 inch inter- I vals. The entire circumference of the outer dial represents '1 inch and is graduated at, intervals of ample the gearing in the housing I5I provides a inch. Thus, it will be seen that in this exratio between the indicating pointer ZIII mounted V on the shaft III and the pointer 22I of I08 to I, but it will be understood that the various parts of the speed changing gear and the indicating mechanism associated therewith may be'proportioned differently for different purposes. V
The function and operation of this gear changing device 58 will be apparent. For example, if I it is desired to cut the strip material passing from the mill into lengths of 14'feet 6% inches, the operator will simply turn the hand wheel I95 untilthe pointer 22H reaches the 14feet6 inch graduation on the inner dial and then further until the pointer 23! of the fine adjustment indicates A; of an inch. This particular setting is shown upon the dials in Figure 6. The rotation of the screw shaft iii in making this setting will, of course, bring the bail carriage iltl to the proper position along the cone [Bil to secure the desired ratio between the shear drive shaft 65 and the indicat ing generators it and A change the setting of this speed changing device will of course throw the disc H 2 out of synchronism with the discs I04 and N35 associated with the pinch rolls and rolling mill stand. Upon detecting this change of synchronisin through the sight opening M9 as previously described, the operator will advance or retard the control means of the variable speed gear W to speed up or retard the flying shear S in order to bring the disc H2 again into synchronism with the other discs. When the discs are again -synchronized the flying shear will be operating at the proper speed to cut the material into the lengths indicated upon the dial of the indicator change speed device 58. By this indicating and controlling means, the length of cut of the material may be adjusted eiiected within a very small tolerance. Of course, so far as the broader aspects of the invention are concerned, any change speed gear arrangement can be employed in this connection, such as a series of stepped gears with an adjustable idler adapted to be selectively engaged with them. But the apparatus just described is preferred, since it is more convenient to adjust and more accurate results may be obtained by its use.
It will be realized from the preceding descriptions that at no point during the operation oi the shear is it necessary for the operator to be concerned with absolute speeds of the mechanisms under his control. For example, it is not necessary for the operator to know that the mill is running at actually 2396.4 linear feet per minute, nor is it necessary for him to know that at this mill speed the shear must rotate at 177.5 revolutions per minute in order to cut the strip into lengths of 13 feet 6 inches. All that he is required to do is .to make the desired setting on the dials of the indicator speed changing mechanism 653 and bring the flying shear into apparent synchronism by synchronizing the discs in the shear control stand.
An alternative arrangement of the indicating devices is illustrated in Figures '7 and 8 of the drawings and will now be described. The driving mechanism for the mill rolls, the pinch rolls and the flying shear and also the controlling means for the variable speed gears W and W are exactly the same as in the example previously described, and this description will not be repeated here. Furthermore, the tachometer generators 55, t, 62 and it are the same as in the previous example except that the tachometers 13, t3 and 85 are preferably mounted upon an indicating and control panel such as shown at 25%. However, instead of the rotating disc indicating device employed in the first embodiment, there are here used the differential selsyn motors 255 and 255. Thesemotors are of .a well-known type of self-synchronous motor used extensively in indicating and controlling devices of various kinds, such for example, as described in the patent to E. M. Hewlett et a1. 1,628,463 and E. J. Murphy 1,814,842. Both of the differential selsyns 255 and 256 have their three phase rotors he stands R and R.
alternatively connected by means of the circuit 250 to the selsyn generators ZGI and 2S2 which are associated with the friction rolls Eli and 5! respectively which bear against the mill rolls in This connection is made 5 by means of the contacts IZI' of the combined transfer switch, which is in all respects similar o the transfer switch 2!, cc, iii already described. The selsyn generators 2 5i are small alternating current machines with three 10 phase stators and are adapted to replace the synchronous generators 51 and 58 of the other embodiment.
The three phase stator winding of the differential selsyn 255 is connected by means of the circuit 265 with the selsyn generator 256 which is adapted to be substituted for the synchronous generator 653 association with the friction roller 60 bearing against the pinch roll of the pinch roll standP. likewise, the stator of the differential selsyn 256 is connected to the selsyn generator 251 by means of the circuit 2E. It Will now be readily seen that in a well-known manner, the indicatin pointers 21! and 2' of the differential selsyns will remain stationary when 25 the selsyn generators 26.6 and 26? are in synchronism with the rolling mill selsyn generator 26! or 262 which is being used, and that they will indicate a departure from synchronism by a movement in either direction. The direction as of movement of these pointers will also indicate to the operator whether or not he is to advance or retard the variable speed gear control of the pinch rolls or the flying shear. All of the selsyn generators 2-H, 2.52, 266 and 261 are excited by 3 means .of alternating current obtained from the lines .215 to the connecting circuits 216, 2'71, 218 and 219. The controlling switches for the variable speed gears W and W are indicated at 2.89 and 2.8] respectively upon the control panel 250. i
The method of operation of this metal working installation will be apparent. The rolling mill is first put into operation and the combined lever transfer switch is closed in the proper man- 5 her to select the alternator which is associated with the stand used as the final finishing stand of the mill. .Preierably, the pinch roll and the flying shear will be started simultaneously by throwing a master switch controlling both of these devices. The shear operator will then set the change speed device 68 to the proper length of cut desired. Once this setting is made, subsequent control of the shear is effected from either the shear control stand 90 or the shear control panel 250, depending upon which installation is employed. Then the control switch gov erning the operation of the variable speed gear W is actuated in order to bring the pinch roll speed into synchronism with the rolling mill speed in accordance with the rough indications given by the tachometers 1.8 and 83, and then more exactly by the indication afforded by the rotating discs or the differential vselsyns. The same synchronizing operations are then made with respect to the flying shear control and the entire mechanism is in condition for effecting very accurately the desired vshearing of the strip material. I
Any suitable means for cropping the front end of the strip delivered from the mill may be employed in connection with. this installation, but preferably one should be used which will operate with a shear control device of the present type while keeping the shear running continuously.
There has thus been provided alternative means for indicating the synchronism between the mill stands, the flying shear and the pinch rolls, one of which is purely electrical and the other a combined electrical-and optical arrangement making use of the principles of the stroboscope.
Various changes and modifications may be made in the embodiments illustrated and described herein without departing from the scope of the invention as defined in the following claims.
Having thus described the invention, what is claimed as new and desired to be secured by Letters Patent is:
1. In a controlling device of the class described, a rolling mill, a flying shear adapted to cut material delivered from said mill into desired lengths, a pinch roll stand for feeding material to said flying shear, a rotary element adapted to frictionally engage one of the rolls of said mill, another rotary element adapted to frictionally engage one of the rolls of said pinch roll stand, rotary means driven by said shear, an electrical generator adapted to be driven by each of said rotary elements, and differential mechanisms adapted to be actuated by current received from said generators for directly indicating variations in the relative speeds of said mill and said shear, and of said mill and said pinch rolls.
2. In a device of the class described, a rolling mill, a flying shear adapted to cut material delivered from said mill into desired lengths, driving means for said mill, driving means for said shear, means for effecting substantial synchronism of the rotary speeds of said driving means, means for indicating directly for a given length of cut of the material the properly timed operation of said shear with respect to the peripheral -or linear delivery speed 'of said mill, control means for varying the speed or" the shear to at tain and maintain such indicated timed relation, and means adjustable in accordance with the desired length of cut adapted to affect said indicating means so as to require an alteration in said control means for proper operation of the device to attain said length of cut and to resume said indicated or apparently synchronous operation.
3. In a device of the class described, a rolling mill, a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driving means for said feeding device, means for effecting substantial synchronism of the rotary speeds of said driving means, means associated with said mill and said shear for indicating any departure from the proper relation of the operation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means associated with said mill and said feeding device for indicating any departure from actual synchronism of the linear or peripheral speeds of said mill and said feeding device.
4. In a device of the class described, a rolling mill, a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driving means for said feeding device,
means for effecting substantial synchronism of the rotary speeds of said driving means, means associated with said mill and said shear for indicating anydeparture from the proper relation of the operation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means associated with said mill and said feeding device for indicating any departure from actual synchronism of the linear or peripheral speeds of said mill and said feeding device, control means for varying the speed of the shear to attain and maintain such indicated timed relation, and means for affecting the driving means of said feeding device to restore said linear synchronism.
5. In a device of the class described, a rolling mill, a flying shear adapted to cut material delivered from said mill into desired lengths, a feeding device for said flying shear, driving means for said mill, driving means for said shear, driv ing means for said feeding device, means for effecting substantial synchronism of the rotary speeds of said driving means, means associated with said mill and said shear for indicating any departure from the proper relation of the oper ation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means associated with said mill and said feeding device for indicating any departure from actual synchronism of the linear or peripheral speeds of said mill and said feeding device, control means for varying the speed of the shear to attain and maintain such indicated timed relation, means for affecting the driving means of said feeding device to restore said linear synchronism, and means adjustable in accordance with the desired length of cut adapted to affect said shear indicating means so as to require an alteration in said shear control means for proper operation to obtain said desired length of cut and to resume said indicated or ap parent synchronism.
6. In a device of the class described, in combination, a rolling mill, a flying shear for cutting material delivered from said rolling mill into predetermined lengths, driving mechanisms for said mill and said shear, means for indicating the operation of said flying shear in certain timed 1 relation with said rolling mill, said means including a selsyn generator adapted to be driven by said rolling mill, another selsyn generator associated with said flying shear, and a differential selsyn motor connected in phase with said selsyn generators, and a visual indicator driven by said differential selsyn motor, a change speed device interposed between said shear and its associated selsyn generator and adjustable in accordance with the length of cut desired, and means associated with the shear driving means for varying said timed relation to secure the desired l ngth of cut, whereby any variation in the change speed device tends to alter the position of said indicator until restored by the adjustment of said shear speed varying means.
'7. In a metal working apparatus of the class described, a rolling mill stand, a rotary flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to said shear, connected electrically operated means for driving said mill stand, said pinch rolls, and said rotary shear at basic angular velocity ratios, means associated with said mill stand and with said pinch rolls for directly indicating any dew parture from actual synchronism of the linear. or peripheral speeds of said mill rolls and said pinch rolls, and means independent of the elecon AU tricall'y operated basic synchronism device for varying the angular velocity ratio between said mill stand and said pinch rolls to restore said actual synchronism, means associated with said mill stand and with said rotary shear for directly indicating any departure from the proper relation of the operation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of cut of material, and means also independent of the electrically operated basic synchronism device for varying the angular velocity ratio between said mill and said shear to eiiect the proper length of cut of said material.
8. In a metal working apparatus of the class described, a rolling mill stand, a rotary flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to said shear, connected electrically operated means for driving said mill stand, said pinch rolls, and said rotary shear at basic angular velocity ratios, means associated with said mill stand and with said pinch rolls for directly indicating any departure from actual synchronism of the linear or peripheral speeds of said mill rolls and said pinch rolls, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said mill, another synchronous generator driven by said pinch rolls, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting said variation in synchronism, and means independent of the electrically operated basic synchronism de vice for varying the angular velocity ratio between said mill stand and said pinch rolls to restore said actual synchronism, means associated with said mill stand and with said rotary shear for directly indicating any departure from the proper relation of the operation of said shear to the peripheral or linear delivery speed of the rolls of said mill for a given length of out of material, said last named indicating means comprising a rotatable disc associated with the disc driven from said mill, a synchronous generator driven by said rotary shear, a synchronous motor actuated by said generator and adapted to rotate said disc, and optical means associated with these mill and shear discs for detecting said variations in operation, and means also independent of the electrically operated basic synchronism device for varying the angular velocity ratio between said mill and said shear to efiect the proper length of cut of said material.
9. In a metal working apparatus of the class described, in combination, a rolling mill stand and a flying shear for continuously cutting strip material delivered from said mill into desired lengths, driving means for said mill stand, driving means for said shear, electrical means for synchronizing the operation of said driving means, change speed gearing interposed between the shear and its driving means, means for adjusting said change speed gearing to regulate the length of cut of said material, means associated with said mill and said shear for indicating certain relations between the speeds of these two instrumentalities, and means for altering said indicating means to a degree proportional to the change in length of material desired, said alteration corresponding in extent but opposite in effect to the adjustment of the change speed gearing required to attain such a length of cut.
gree corresponding with the variation in length 1 of cut desired, and means for changing the speed of one of said instrumentalities to an extent' which will restore said indicating means to register said apparent synchronization, whereby the desired length of cut will be attained. 11. In a metal working apparatus of the class described, a flying shear adapted to cut material delivered thereto into predetermined lengths, means from which material is delivered to said shear, connected electrically operated means for driving said first named means and said rotary shear at basic speed ratios, means associated with said first named means and with said rotary shear for directly indicating any departure from the proper relation of the operation of said shear to the linear delivery speed of said first named means for a given length of cut of material, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said first named means, another synchronous generator driven by said shear, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting variations in operation, and means independent of the electrically operated basic synchronism device for varying the speed ratio between said first named means and said shear to affect a proper length of cut of said material.
12. In a metal working apparatus or the class described, a rolling mill stand, a flying shear adapted to cut material delivered from said mill into predetermined lengths, a pinch roll stand disposed between said mill stand and said shear and adapted to positively feed said material to 4 said shear, connected electrically operated means for driving said mill stand and said pinch rolls at basic speed ratios, means associated with said mill stand and with said pinch rolls for directly indicating any departure from actual synchronism of the linear or peripheral speeds of said mill rolls and said pinch rolls, said indicating means comprising a pair of rotatable discs, a synchronous generator driven by said mill, another synchronous generator driven by said pinch rolls, synchronous motors actuated respectively by said generators and adapted to rotate said discs, optical means associated with said discs for detecting said variation in synchronism, and means independent of the electrically operated basic synchronism device for varying the speed ratio between said mill stand and said pinch rolls to restore said actual synchronism.
13. In a metal working installation of the class escribed, an arrangement for synchronizing the operation of a flying shear with respect to that of either of two motor driven rolling mill stands comprising, in combination, a synchronous driving motor for said shear, a synchronous alternator operatively connected to each of the mill driving motors, a transfer switch for alternatively connecting said alternators to said syn-. chronous shear driving motor according to which stand is being used as the final finishing stand of the mill, speed indicating devices associated with said mill stands and with said flying shear, and a transfer switch for operatively connecting said mill stands alternatively with said speed indicating devices, both of said transfer switches adapted for simultaneous actuation.
14. In a metal working installation of the class described, which includes a flying shear, a plurality of rolling mill stands, and driving means for said shear and each of said stands; an arrangement for regulating the operations of the flying shear with respect to that of any one of said mill stands in order to cut the rolled strip material into desired lengths comprising, in combination, electrical means for synchronizing the operation of said driving means, change speed gearing interposed between the shear and its driving means, means for adjusting said change speed gearing to regulate the length of cut of said material, means associated with said mill and said shear for indicating certain relations between the speeds of these two instrumentalities, and means for altering said indicating means to a degree proportional to the change in length of material desired, said alteration corresponding in extent but opposite in effect to the adjustment of the change speed gearing required to attain such a length of out, and a switching device for operatively connecting said electrical synchronizing means and said indicating means with any one of said rolling mill stands to be controlled thereby.
15. In combination with a metal working installation including a rolling mill, having a plurality of roll stands, and a flying shear for continually cutting strip material delivered from said mill into desired lengths; means for indicating basic apparent synchronization of operation of said shear and mill for a given length of cut, means for altering the relation of said indicating means With one of the metal working instrumentalities named to a degree corresponding with the variation in length of cut desired, and means for changing the speed of one of said instrumentalities to an extent which will restore said-indicating means to register said apparent synchronization, whereby the desired length of cut will be attained, and means whereby all of said means may be placed in operative connection with any one of said mill stands.
HANS L. SCHRECK.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US595199A US2022574A (en) | 1932-02-25 | 1932-02-25 | Controlling means for flying shears or the like |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US595199A US2022574A (en) | 1932-02-25 | 1932-02-25 | Controlling means for flying shears or the like |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2022574A true US2022574A (en) | 1935-11-26 |
Family
ID=24382183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US595199A Expired - Lifetime US2022574A (en) | 1932-02-25 | 1932-02-25 | Controlling means for flying shears or the like |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2022574A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2888075A (en) * | 1953-10-05 | 1959-05-26 | Thompson Ramo Wooldridge Inc | Wire cutting machine |
| US2930269A (en) * | 1952-09-20 | 1960-03-29 | Nat Electric Prod Corp | Flying saw with stationary motor base |
-
1932
- 1932-02-25 US US595199A patent/US2022574A/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2930269A (en) * | 1952-09-20 | 1960-03-29 | Nat Electric Prod Corp | Flying saw with stationary motor base |
| US2888075A (en) * | 1953-10-05 | 1959-05-26 | Thompson Ramo Wooldridge Inc | Wire cutting machine |
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