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US20220395056A1 - Sole structure for article of footwear - Google Patents

Sole structure for article of footwear Download PDF

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Publication number
US20220395056A1
US20220395056A1 US17/834,788 US202217834788A US2022395056A1 US 20220395056 A1 US20220395056 A1 US 20220395056A1 US 202217834788 A US202217834788 A US 202217834788A US 2022395056 A1 US2022395056 A1 US 2022395056A1
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US
United States
Prior art keywords
sole structure
fluid
filled chamber
medial
lateral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
US17/834,788
Inventor
Jason G. Petrie
Gregory Scott
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nike Inc
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Nike Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nike Inc filed Critical Nike Inc
Priority to US17/834,788 priority Critical patent/US20220395056A1/en
Priority to PCT/US2022/032839 priority patent/WO2022261323A1/en
Priority to EP22738147.2A priority patent/EP4351375B1/en
Priority to EP25220747.7A priority patent/EP4684683A2/en
Priority to CN202280041405.2A priority patent/CN117460439A/en
Priority to TW111121700A priority patent/TWI843120B/en
Assigned to NIKE, INC. reassignment NIKE, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PETRIE, JASON G., SCOTT, GREGORY
Publication of US20220395056A1 publication Critical patent/US20220395056A1/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • A43B13/20Pneumatic soles filled with a compressible fluid, e.g. air, gas
    • A43B13/203Pneumatic soles filled with a compressible fluid, e.g. air, gas provided with a pump or valve
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • A43B13/20Pneumatic soles filled with a compressible fluid, e.g. air, gas
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • A43B13/181Resiliency achieved by the structure of the sole

Definitions

  • the present disclosure relates generally to sole structures for articles of footwear, and more particularly, to sole structures incorporating a chassis for accommodating a bladder assembly.
  • Articles of footwear conventionally include an upper and a sole structure.
  • the upper may be formed from any suitable material(s) to receive, secure, and support a foot on the sole structure.
  • the upper may cooperate with laces, straps, or other fasteners to adjust the fit of the upper around the foot.
  • Sole structures generally include a layered arrangement extending between a ground surface and the upper.
  • One layer of the sole structure includes an outsole that provides abrasion-resistance and traction with the ground surface.
  • the outsole may be formed from rubber or other materials that impart durability and wear-resistance, as well as enhance traction with the ground surface.
  • Another layer of the sole structure includes a midsole disposed between the outsole and the upper.
  • the midsole provides cushioning for the foot and may be partially formed from a polymer foam material that compresses resiliently under an applied load to cushion the foot by attenuating ground-reaction forces.
  • the midsole may additionally or alternatively incorporate a fluid-filled bladder to increase durability of the sole structure, as well as to provide cushioning to the foot by compressing resiliently under an applied load to attenuate ground-reaction forces.
  • Sole structures may also include a comfort-enhancing insole or a sockliner located within a void proximate to the bottom portion of the upper and a strobel attached to the upper and disposed between the midsole and the insole or sockliner.
  • Midsoles employing fluid-filled bladders typically include a bladder formed from two barrier layers of polymer material that are sealed or bonded together.
  • the fluid-filled bladders are pressurized with a fluid such as air, and may incorporate tensile members within the bladder to retain the shape of the bladder when compressed resiliently under applied loads, such as during athletic movements.
  • bladders are designed with an emphasis on balancing support for the foot and cushioning characteristics that relate to responsiveness as the bladder resiliently compresses under an applied load.
  • FIG. 1 is a perspective view of an article of footwear including a sole structure in accordance with principles of the present disclosure
  • FIG. 2 A is an exploded, bottom perspective view of the sole structure of FIG. 1 ;
  • FIG. 2 B is an exploded, top perspective view of the sole structure of FIG. 1 ;
  • FIG. 3 is a top perspective view of a bladder assembly of the sole structure of FIG. 1 ;
  • FIG. 4 is a bottom perspective view of the bladder assembly of FIG. 3 ;
  • FIG. 5 is a top plan view of the bladder assembly of FIG. 3
  • FIG. 6 a top perspective view of a shank of the sole structure of FIG. 1 ;
  • FIG. 7 is a top plan view of the shank of FIG. 6 ;
  • FIG. 8 is a top plan view of the sole structure of FIG. 1 ;
  • FIG. 9 is a bottom plan view of the sole structure of FIG. 1 ;
  • FIG. 10 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 10 - 10 ;
  • FIG. 11 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 11 - 11 ;
  • FIG. 12 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 12 - 12 ;
  • FIG. 13 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 13 - 13 of FIG. 10 ;
  • FIG. 14 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 14 - 14 .
  • Example configurations will now be described more fully with reference to the accompanying drawings.
  • Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
  • first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
  • a sole structure for an article of footwear includes a bladder assembly.
  • the bladder assembly includes a first fluid-filled chamber spaced apart from a second fluid-filled chamber.
  • the sole structure further includes a chassis having a plate.
  • the plate includes a bottom surface configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • the chassis further includes a shank.
  • the shank includes an intermediate support portion configured to be seated to a mid-foot portion of the bottom surface of the plate so as to separate the first fluid-filled chamber from the second fluid filled chamber.
  • the first fluid-filled chamber includes a first barrier layer and a second barrier layer.
  • the first barrier layer cooperates with the second barrier layer to define an interior void.
  • the interior void is asymmetric about a longitudinal axis of the first fluid-filled chamber.
  • the interior void includes a first thickness measured in a first direction between the first barrier layer and the second barrier layer at a perimeter region of the interior void and a second thickness measured in the first direction that is less than the first thickness at a central region of the interior void.
  • the first fluid-filled chamber further includes a tensile member disposed within the interior void and received within the central region.
  • the second fluid-filled chamber includes a first barrier layer and a second barrier layer.
  • the first barrier layer cooperates with the second barrier layer to define an interior void.
  • the interior void includes a perimeter region bounding a web area.
  • the web area bounds a central region.
  • the first fluid-filled chamber further includes at least two arcs disposed between the perimeter region and the central region of the first fluid-filled chamber.
  • the arcs are in fluid communication with the perimeter region and the central region of the first fluid-filled chamber.
  • the arcs are concentric with one another.
  • the perimeter region of the first fluid-filled chamber surrounds the central region and the at least two arcs.
  • the second fluid-filled chamber further includes a pair of medial lobes, a pair of lateral lobes and a posterior lobe fluidly connecting the pair of medial lobes to the pair of lateral lobes.
  • one of the pair of medial lobes of the second fluid-filled chamber is longer than the other of the pair of medial lobes of the second fluid-filled chamber, and one of the pair of lateral lobes of the second fluid-filled chamber is longer than the other of the pair of lateral lobes of the second fluid-filled chamber.
  • the pair of lateral lobes of the second fluid-filled chamber extend towards the first fluid-filled chamber to a greater extent than the pair of medial lobes.
  • the interior void of the first fluid-filled chamber and the second fluid-filled chamber is pressurized.
  • the plate includes a plurality of peripheral grooves formed on the bottom surface of the plate, the peripheral grooves are configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • the plate further includes a pair of arc grooves disposed on the bottom surface of the plate, wherein the arc grooves are spaced apart from each other so as to define projections, and the pair of arc grooves is configured to accommodate the at least two arcs of the first fluid-filled chamber.
  • the plate further includes an indent disposed on the bottom surface of the plate.
  • the indent extends through the plate so as to define a through-hole.
  • the indent is configured to flushingly receive the central region of the second fluid-filled chamber.
  • the shank includes a base having an intermediate support, a first support and a second support.
  • the intermediate support is configured to be seated against a mid-foot region of the plate.
  • the first support is configured to support the first fluid-filled chamber.
  • the second support is configured to support the second fluid-filled chamber.
  • the first support includes a lateral leg spaced apart from a medial leg so as to form a generally U-shaped structure.
  • the second support extends from a posterior end of the intermediate support.
  • the second support includes an opening.
  • the second support is configured to engage a web area surrounding the central region of the second fluid-filled chamber.
  • the opening is configured to accommodate the central region of the second fluid-filled chamber.
  • the shank further includes a pair of wings disposed on a medial side and a lateral side of the intermediate support.
  • one of the pair of wings includes a support arm.
  • the support arm is elevated with respect to the first support.
  • An article of footwear incorporates the bladder assembly of any of the preceding configurations.
  • An article of footwear incorporates the chassis of any of the preceding configurations.
  • a sole structure for an article of footwear includes a bladder assembly including a first fluid-filled chamber spaced apart from a second fluid-filled chamber and a chassis including a plate having a first portion in contact with the first fluid-filled chamber, a second portion in contact with the second fluid-filled chamber, and a third portion extending between and connecting the first portion and the second portion.
  • the sole structure may include one or more of the following options features.
  • the third portion may span a gap separating the first fluid-filled chamber from the second fluid-filled chamber.
  • the chassis may include a first wing extending from the gap in a direction away from a ground-engaging surface of the sole structure.
  • the chassis may include a second wing extending from the gap in a direction away from the ground-engaging surface of the sole structure.
  • the first wing may extend from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing may extend from the other of the medial side of the sole structure and the lateral side of the sole structure.
  • the first fluid-filled chamber may include a central region defining an interior void receiving a fluid.
  • the first portion of the plate may include an aperture that receives the central region therein.
  • the first fluid-filled chamber may be disposed in a heel region of the sole structure.
  • the second portion of the plate may include a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion.
  • the medial leg and the lateral leg may extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
  • An article of footwear may incorporate the sole structure described above.
  • a sole structure for an article of footwear includes an outsole defining a ground-engaging surface of the sole structure, a chassis spaced apart from the outsole to define a void therebetween, the chassis including a plate having a first portion, a second portion, and a third portion extending between and connecting the first portion and the second portion, and a bladder assembly disposed within the void and including a first fluid-filled chamber and a second fluid-filled chamber spaced apart from the first fluid-filled chamber by a gap.
  • the sole structure may include one or more of the following options features.
  • the third portion of the plate may span the gap.
  • the chassis may include a first wing extending from the gap in a direction away from the ground-engaging surface of the sole structure.
  • the chassis may include a second wing that extends from the gap in a direction away from the ground-engaging surface of the sole structure.
  • the first wing may extend from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing may extend from the other of the medial side of the sole structure and the lateral side of the sole structure.
  • the first fluid-filled chamber may include a central region defining an interior void receiving a fluid.
  • the first portion of the plate may include an aperture that receives the central region therein.
  • the first fluid-filled chamber may be disposed in a heel region of the sole structure.
  • the second portion of the plate may include a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion.
  • the medial leg and the lateral leg may be disposed on an opposite side of the second fluid-filled chamber than the outsole and may extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
  • An article of footwear may incorporate the sole structure described above.
  • an article of footwear 10 includes a sole structure 100 and an upper 200 attached to the sole structure 100 .
  • the article of footwear 10 may be divided into one or more regions.
  • the regions may include a forefoot region 12 , a mid-foot region 14 , and a heel region 16 .
  • the forefoot region 12 may be further described as including a toe portion 12 T corresponding to the phalanges of the foot, and a ball portion 12 B corresponding to a metatarsophalangeal (MTP) joint.
  • the mid-foot region 14 may correspond with an arch area of the foot
  • the heel region 16 may correspond with rear portions of the foot, including a calcaneus bone.
  • the footwear 10 may further include an anterior end 18 associated with a forward-most point of the forefoot region 12 , and a posterior end 20 corresponding to a rearward-most point of the heel region 16 .
  • a longitudinal axis A 10 of the footwear 10 extends along a length of the footwear 10 from the anterior end 18 to the posterior end 20 , and generally divides the footwear 10 into a medial side 22 and a lateral side 24 , as shown in FIG. 1 . Accordingly, the medial side 22 and the lateral side 24 respectively correspond with opposite sides of the footwear 10 and extend through the regions 12 , 14 , 16 .
  • the article of footwear 10 may be further described as including an interior region 26 and a peripheral region 28 , as indicated in FIG. 1 .
  • the peripheral region 28 is generally described as being a region between the interior region 26 and an outer perimeter of the sole structure 100 .
  • the peripheral region 28 extends from the forefoot region 12 to the heel region 16 along each of the medial side 22 and the lateral side 24 , and wraps around each of the forefoot region 12 and the heel region 16 .
  • the interior region 26 is circumscribed by the peripheral region 28 , and extends from the forefoot region 12 to the heel region 16 along a central portion of the sole structure 100 .
  • the sole structure 100 includes a midsole 102 configured to provide cushioning characteristics to the sole structure 100 , and an outsole 104 configured to provide a ground-engaging surface of the article of footwear 10 .
  • the midsole 102 of the sole structure 100 may be formed compositely and include a plurality of subcomponents for providing desired forms of cushioning and support throughout the sole structure 100 .
  • the midsole 102 includes a bladder assembly 106 and a chassis 108 , where the chassis 108 is attached to the upper 200 and provides an interface between the upper 200 and the bladder assembly 106 .
  • the bladder assembly 106 may include a first fluid-filled chamber 106 a and a second fluid-filled chamber 106 b .
  • the first fluid-filled chamber 106 a is a separate structure from the second fluid-filled chamber 106 b and is spaced apart from the second fluid-filled chamber 106 b when assembled as midsole 102 .
  • a longitudinal axis A 106 of the bladder assembly 106 extends from a first end 110 in the forefoot region 12 to a second end 112 in the heel region 16 .
  • the bladder assembly 106 may be further described as including a top surface or side 114 and a bottom surface or side 116 formed on an opposite side of the bladder assembly 106 from the top side 114 .
  • a thicknesses T 106 of the bladder assembly 106 , or of elements of the bladder assembly 106 are defined by a distance from the top side 114 to the bottom side 116 .
  • the bladder assembly 106 may be formed by an opposing pair of barrier layers 118 , which can be joined to each other at discrete locations to define an overall shape of the bladder assembly 106 .
  • the bladder assembly 106 can be produced from any suitable combination of one or more barrier layers.
  • barrier layer e.g., barrier layers 118
  • the term “barrier layer” encompasses both monolayer and multilayer films.
  • one or both of the barrier layers 118 are each produced (e.g., thermoformed or blow molded) from a monolayer film (a single layer).
  • each layer or sublayer can have a film thickness ranging from about 0.2 micrometers to about 1 millimeter. In further embodiments, the film thickness for each layer or sublayer can range from about 0.5 micrometers to about 500 micrometers. In yet further embodiments, the film thickness for each layer or sublayer can range from about 1 micrometer to about 100 micrometers.
  • One or both of the barrier layers 118 can independently be transparent, translucent, and/or opaque.
  • transparent for a barrier layer and/or a bladder means that light passes through the barrier layer in substantially straight lines and a viewer can see through the barrier layer. In comparison, for an opaque barrier layer, light does not pass through the barrier layer and one cannot see clearly through the barrier layer at all.
  • a translucent barrier layer falls between a transparent barrier layer and an opaque barrier layer, in that light passes through a translucent layer but some of the light is scattered so that a viewer cannot see clearly through the layer.
  • the barrier layers 118 can each be produced from an elastomeric material that includes one or more thermoplastic polymers and/or one or more cross-linkable polymers.
  • the elastomeric material can include one or more thermoplastic elastomeric materials, such as one or more thermoplastic polyurethane (TPU) copolymers, one or more ethylene-vinyl alcohol (EVOH) copolymers, and the like.
  • polyurethane refers to a copolymer (including oligomers) that contains a urethane group (—N(C ⁇ O)O—).
  • urethane groups can contain additional groups such as ester, ether, urea, allophanate, biuret, carbodiimide, oxazolidinyl, isocynaurate, uretdione, carbonate, and the like, in addition to urethane groups.
  • one or more of the polyurethanes can be produced by polymerizing one or more isocyanates with one or more polyols to produce copolymer chains having (—N(C ⁇ O)O—) linkages.
  • suitable isocyanates for producing the polyurethane copolymer chains include diisocyanates, such as aromatic diisocyanates, aliphatic diisocyanates, and combinations thereof.
  • suitable aromatic diisocyanates include toluene diisocyanate (TDI), TDI adducts with trimethyloylpropane (TMP), methylene diphenyl diisocyanate (MDI), xylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), hydrogenated xylene diisocyanate (HXDI), naphthalene 1,5-diisocyanate (NDI), 1,5-tetrahydronaphthalene diisocyanate, para-phenylene diisocyanate (PPDI), 3,3′-dimethyldiphenyl-4, 4′-diisocyanate (DDDI), 4,4′-dibenzyl diisocyanate (DBD
  • the polyurethane polymer chains are produced from diisocynates including HMDI, TDI, MDI, H12 aliphatics, and combinations thereof.
  • the thermoplastic TPU can include polyester-based TPU, polyether-based TPU, polycaprolactone-based TPU, polycarbonate-based TPU, polysiloxane-based TPU, or combinations thereof.
  • the polymeric layer can be formed of one or more of the following: EVOH copolymers, poly(vinyl chloride), polyvinylidene polymers and copolymers (e.g., polyvinylidene chloride), polyamides (e.g., amorphous polyamides), amide-based copolymers, acrylonitrile polymers (e.g., acrylonitrile-methyl acrylate copolymers), polyethylene terephthalate, polyether imides, polyacrylic imides, and other polymeric materials known to have relatively low gas transmission rates. Blends of these materials, as well as with the TPU copolymers described herein and optionally including combinations of polyimides and crystalline polymers, are also suitable.
  • the barrier layers 118 may include two or more sublayers (multilayer film) such as shown in Mitchell et al., U.S. Pat. No. 5,713,141 and Mitchell et al., U.S. Pat. No. 5,952,065, the disclosures of which are incorporated by reference in their entireties.
  • suitable multilayer films include microlayer films, such as those disclosed in Bonk et al., U.S. Pat. No. 6,582,786, which is incorporated by reference in its entirety.
  • the barrier layers 118 may each independently include alternating sublayers of one or more TPU copolymer materials and one or more EVOH copolymer materials, where the total number of sublayers in each of the barrier layers 118 includes at least four (4) sublayers, at least ten (10) sublayers, at least twenty (20) sublayers, at least forty (40) sublayers, and/or at least sixty (60) sublayers.
  • the bladder assembly 106 can be produced from the barrier layers 118 using any suitable technique, such as thermoforming (e.g. vacuum thermoforming), blow molding, extrusion, injection molding, vacuum molding, rotary molding, transfer molding, pressure forming, heat sealing, casting, low-pressure casting, spin casting, reaction injection molding, radio frequency (RF) welding, and the like.
  • the barrier layers 118 can be produced by co-extrusion followed by vacuum thermoforming to form the profile of the bladder assembly 106 , which can optionally include one or more valves 121 (e.g., one way valves) that allows the fluid-filled chambers 106 a , 106 b of the bladder assembly 106 to be filled with the fluid (e.g., gas).
  • the fluid-filled chambers 106 a , 106 b of the bladder assembly 106 desirably have a low gas transmission rate to preserve its retained gas pressure.
  • the fluid-filled chambers 106 a , 106 b have a gas transmission rate for nitrogen gas that is at least about ten (10) times lower than a nitrogen gas transmission rate for a butyl rubber layer of substantially the same dimensions.
  • fluid-filled chambers 106 a , 106 b have a nitrogen gas transmission rate of 15 cubic-centimeter/square-meter ⁇ atmosphere ⁇ day (cm 3 /m 2 ⁇ atm ⁇ day) or less for an average film thickness of 500 micrometers (based on thicknesses of barrier layers 118 ).
  • the transmission rate is 10 cm 3 /m 2 ⁇ atm ⁇ day or less, 5 cm 3 /m 2 ⁇ atm ⁇ day or less, or 1 cm 3 /m 2 ⁇ atm ⁇ day or less.
  • the barrier layers 118 include a first, upper barrier layer 118 a forming the top side 114 of the fluid-filled chambers 106 a , 106 b , and a second, lower barrier layer 118 b forming the bottom side 116 of the fluid-filled chambers 106 a , 106 b .
  • interior, opposing surfaces (i.e. facing each other) of the barrier layers 118 are joined together at discrete locations to form a web area 120 and a peripheral seam 122 .
  • the peripheral seam 122 extends around the outer periphery of the respective fluid-filled chambers 106 a , 106 b and defines an outer peripheral profile of the fluid-filled chambers 106 a , 106 b.
  • the fluid-filled chambers 106 a , 106 b may be referenced as a first fluid-filled chamber 106 a and a second fluid-filled chamber 106 b .
  • the first fluid-filled chamber 106 a is configured to be disposed in the forefoot region 12 and the second fluid-filled chamber 106 b is configured to be disposed in the heel region 16 .
  • the first barrier layer 118 cooperates with the second barrier layer 118 to define an interior void 124 a , 124 b.
  • the interior void 124 a is asymmetric about a longitudinal axis A 106 of the first fluid-filled chamber 106 a .
  • a perimeter region 126 a of the interior void 124 a includes a first thickness T 106a-1 measured in a first direction between the first barrier layer 118 a and the second barrier layer 118 b .
  • a central region 128 a bound by the perimeter region 126 a of the interior void 124 a includes a second thickness T 106a-2 measured in the first direction that is less than the first thickness T 106a-1 at the perimeter region 126 a of the interior void 124 a.
  • a tensile member 130 is disposed within the interior void 124 a and received within the central region 128 a .
  • Each tensile member 130 may include a series of tensile strands 132 extending between an upper tensile sheet 134 and a lower tensile sheet 136 .
  • the upper tensile sheet 134 may be attached to the first barrier layer 118 a while the lower tensile sheet 136 may be attached to the second barrier layer 118 b . In this manner, when the first fluid-filled chamber 106 a receives a pressurized fluid, the tensile strands 132 of the tensile member 130 are placed in tension.
  • the tensile strands 132 retain a desired shape of the first fluid-filled chamber 106 a when pressurized fluid is injected into the interior void 124 a . Additional details of tensile member 130 are described in U.S. Pat. Nos. 4,906,502, 5,083,361, and 6,385,864, the disclosures of which are fully incorporated herein by reference. Alternatively, a foam structure, not shown, may be disposed within the interior void 124 a.
  • the first fluid-filled chamber 106 a may further include an arc 138 .
  • the fluid-filled chamber 106 a may include at least two arcs 138 disposed between the perimeter region 126 a and the central region 128 a .
  • the arcs 138 are spaced apart from each other by the web area 120 and are disposed on the anterior portion of the first fluid filled chamber 106 a .
  • the arcs 138 may be in fluid communication with the perimeter region 126 a and the central region 128 a .
  • the arcs 138 may be sealed from the perimeter region 126 a and the central region 128 a .
  • the arcs 138 may be concentric with one another.
  • the arcs 138 are illustratively shown as having a constant radius. However, it should be appreciated that the arcs may be configured to having a varying radius.
  • the perimeter region 126 a surrounds the central region 128 a and the two arcs 138 .
  • the perimeter region 126 a may be in fluid communication with the central region 128 a so as to allow for a load to be balanced between the central region 128 a and the perimeter region 126 a .
  • the first fluid-filled chamber 106 a may include a valve 121 a that allows the first fluid-filled chamber 106 a of the bladder assembly 106 to be filled with the fluid (e.g., gas) such that the interior void is pressurized.
  • the fluid e.g., gas
  • the perimeter region 126 a includes a pair of medial lobes 140 a , 140 b and a pair of lateral lobes 142 a , 142 b .
  • the medial lobes 140 a , 140 b extend along a medial side 22 of the first fluid-filled chamber 106 a and may be referenced as a first medial lobe 140 a and a second medial lobe 140 b .
  • the first medial lobe 140 a is arranged in series with the second medial lobe 140 b .
  • the first medial lobe 140 a has a thickness and a width that may be greater than a thickness and a width of the second medial lobe 140 b . As such, the first medial lobe 140 a is more bulbous than the second medial lobe 140 a.
  • the lateral lobes 142 a , 142 b may be referenced as a first lateral lobe 142 a and a second lateral lobe 142 b .
  • the first lateral lobe 142 a is arranged in series with the second lateral lobe 142 b .
  • the first lateral lobe 142 a has a thickness and a width that may be greater than a thickness and a width of second lateral lobe 142 b .
  • the first lateral lobe 142 a is more bulbous than the second lateral lobe 142 b.
  • the first medial lobe 140 a is contiguous with the first lateral lobe 142 a .
  • a first end of the first medial lobe 140 a is seamlessly coupled with a first end of the first lateral lobe 142 a .
  • a second end of the first medial lobe 140 a is seamlessly coupled with a first end of the second medial lobe 140 b .
  • a second end of the second medial lobe 140 b is seamlessly coupled to a second end of the second lateral lobe 142 b .
  • a first end of the second lateral lobe 142 b is seamlessly coupled to a second end of the first lateral lobe 142 a.
  • the first and the second ends of the respective medial lobes 140 a , 140 b and the lateral lobes 142 a , 142 b are smaller, in three dimensions, than a center of the respective medial lobes 140 a , 140 b and the lateral lobes 142 a , 142 b .
  • each of the respective medial lobes 140 a , 140 b and the lateral lobes 142 a , 142 b are elongated members having a generally bulbous shape.
  • the first medial lobe 140 a and the first lateral lobe 142 a are generally C-shaped.
  • a valve 121 a may be disposed where the first end of the first medial lobe 140 a and the first end of the first lateral lobe 142 a are joined.
  • the second medial lobe 140 b and the second lateral lobe 142 b are also C-shaped.
  • the first fluid-filled chamber 106 a include a pair of neck portions 140 c , 142 c where the second end of the first medial lobe 140 a is joined to the first end of the second medial lobe 140 b and the second end of the first lateral lobe 142 a is joined to the first end of the second lateral lobe 142 b .
  • the neck portions 140 c , 142 c have a cross-section smaller than the cross-section of the mid-portion of the first medial lobe 140 a , second medial lobe 140 b , first lateral lobe 140 b , and second lateral lobe 142 b .
  • first medial lobe 140 a the second medial lobe 140 b , the first lateral lobe 142 a , and the second lateral lobe 142 b form a generally heart-shaped structure ( FIG. 5 ).
  • the second fluid-filled chamber 106 b is configured to be disposed in the heel region 16 of the sole structure 100 .
  • the perimeter region 126 b bounds a periphery of the second fluid-filled chamber 106 b and bounds the central region 128 b .
  • the web area 120 bounds the central region 128 b .
  • the interior void 124 b of the central region 128 b may be separated from the interior void 124 b of the perimeter region 126 b by the web area 120 wherein the first barrier layer 118 a and the second barrier layer 118 b are adhered to each other.
  • first barrier layer 118 a and the second barrier layer 118 b may be spaced apart at the web area 120 so as to fluidly connect the perimeter region 126 b to the central region 128 b .
  • the central region 128 b is a bulbous member that projects both upwardly and downwardly from opposite sides of the web area 120 .
  • the perimeter region 126 b surrounds the central region 128 b .
  • the perimeter region includes a pair of medial lobes 152 a , 152 b and a pair of lateral lobes 154 a , 154 b .
  • the pair of lateral lobes 154 a , 154 b extends towards the first fluid-filled chamber 106 a to a greater extent than the pair of medial lobes 152 a , 152 b .
  • the medial lobes 152 a , 152 b extend along a medial side 22 of the second fluid-filled chamber 106 b and may be referenced as a first medial lobe 152 a and a second medial lobe 152 b .
  • the first medial lobe 152 a is arranged in series with the second medial lobe 152 b .
  • the first medial lobe 152 a has a length that is shorter than a length of the second medial lobe 152 b .
  • the first medial lobe 140 a and the second medial lobe 140 a are bulbous structures seamlessly connected to each other.
  • the lateral lobes 154 a , 154 b may be referenced as a first lateral lobe 154 a and a second lateral lobe 154 b .
  • the first lateral lobe 154 a is arranged in series with the second lateral lobe 154 b .
  • the first lateral lobe 154 a has length shorter than a length of the second lateral lobe 154 b .
  • the first lateral lobe 154 a and the second lateral lobe 154 b have a bulbous shape
  • the second lateral lobe 154 b extends into a posterior portion of the heel region 16 , so as to have a length greater than the length of the second medial lobe 152 b of the second fluid-filled chamber 106 b.
  • the first medial lobe 152 a is fluidly connected with the first lateral lobe 154 a via the posterior lobe 156 .
  • the posterior lobe 156 has a generally uniform diameter.
  • the posterior lobe 156 is connected at an intermediate portion of the first medial lobe 152 a and the first lateral lobe 154 a .
  • the posterior lobe 156 may be connected to a first end of the first medial lobe 152 a and the first lateral lobe 154 a .
  • a second end of the first medial lobe 152 a is seamlessly coupled with a first end of the second medial lobe 152 b .
  • a second end of the second medial lobe 152 b is seamlessly coupled to a second end of the second lateral lobe 154 b .
  • a first end of the second lateral lobe 154 b is seamlessly coupled to a second end of the first lateral lobe 154 a.
  • the first and the second ends of the respective medial lobes 152 a , 152 b and the lateral lobes 154 a , 154 b are smaller, in three dimensions, than a center of the respective medial lobes 152 a , 152 b and the lateral lobes 154 a , 154 b .
  • each of the respective medial lobes 152 a , 152 b and the lateral lobes 154 a , 154 b have a generally bulbous shape.
  • the second fluid-filled chamber 106 b may include a valve 121 b that allows the second fluid-filled chamber 106 b of the bladder assembly 106 to be filled with the fluid (e.g., gas) such that the interior void 124 b is pressurized.
  • the second fluid-filled chamber 106 b may further include a conduit 158 connecting the central region 128 to the perimeter region 126 .
  • the valve 121 b is configured to supply the fluid to both the central region 128 and the perimeter region 126 .
  • the chassis 108 is configured to interface with the bladder assembly 106 to provide a unitary midsole 102 .
  • the chassis 108 extends from a first end 160 at the anterior end 18 of the sole structure 100 to a second end 162 at the posterior end 20 of the sole structure 100 .
  • the chassis 108 further includes a top surface 164 defining a portion of a footbed, and a bottom surface 166 formed on the opposite side of the chassis 108 than the top surface 164 and configured to interface with the top side 114 of the bladder assembly 106 .
  • the chassis 108 includes a plate 168 and a shank 170 .
  • the plate 168 includes a plurality of peripheral grooves 172 a , 172 b formed on the bottom surface 166 of the plate 168 .
  • Peripheral groove 172 a is disposed on the forefoot region 12 of the plate 168 and peripheral groove 172 b is disposed on the heel region 16 of the plate 168 .
  • the mid-foot region 14 of the bottom surface 166 of the plate 168 is generally smooth and uninterrupted surface.
  • Peripheral groove 172 a bounds a periphery of the bottom surface 166 so as to define the forefoot region 12 of the plate 168 .
  • the peripheral groove 172 a corresponds to a shape of the perimeter region 126 a of the first fluid-filled chamber 106 a such that when the first fluid-filled chamber 106 a is assembled to the plate 168 , the perimeter region 126 a is flushingly seated within the peripheral groove 172 a .
  • the plate 168 further includes a pair of arc grooves 174 disposed on the bottom surface 166 of the plate 168 .
  • the arc grooves 174 are spaced apart from each other so as to define projections 176 .
  • the arc grooves 174 are positioned so as to receive a corresponding arc 138 of the first fluid-filled chamber 106 a , wherein the projections 176 oppose the web area 120 of the first fluid-filled chamber 106 a between the arcs 138 .
  • the projections 176 project outwardly from the bottom surface 166 of the plate 168 so as to be seated against the web area 120 when the first fluid-filled chamber 106 a is mounted to the plate 168 .
  • the projections 176 are spaced apart from the web area 120 when the first fluid-filled chamber 106 a is mounted to the plate 168 .
  • Peripheral groove 172 b bounds a periphery of the bottom surface 166 so as to define the heel region 16 of the plate 168 .
  • the peripheral groove 172 b corresponds to a shape of the perimeter region 126 b of the second fluid-filled chamber 106 b such that when the second fluid-filled chamber 106 b is assembled to the plate 168 , the perimeter region 126 b is flushingly seated within the peripheral groove 172 b .
  • the plate 168 further includes an indent 178 disposed on the bottom surface 166 of the plate 168 .
  • the indent 178 may extend through the plate 168 so as to define a through-hole 180 .
  • the indent 178 is configured to flushingly receive the central region 128 b of the second fluid-filled chamber 106 b .
  • the indent 178 is shown as being generally frustoconical.
  • the peripheral groove 172 b surrounds the indent 178 .
  • Peripheral groove 172 b may include a heel portion 182 , a medial leg portion 184 , and a lateral leg portion 186 .
  • the heel portion 182 is generally C-shaped and disposed on the posterior end 20 of the plate 168 .
  • the medial leg portion 184 extends from one end of the heel portion 182 along the medial side 22 of the plate 168 .
  • the lateral leg portion 186 extends from the other end of the heel portion 182 along the lateral side 24 of the plate 168 .
  • the plate 168 may further include a posterior groove 188 .
  • the posterior groove 188 extends between the medial leg portion 184 and the lateral leg portion 186 .
  • the posterior groove 188 is dimensioned to flushingly receive the posterior lobe 156 of the second fluid-filled chamber 106 b.
  • the plate 168 may further include a conduit groove 190 that extends from the indent 178 to the posterior groove 188 .
  • the conduit groove 190 is dimensioned so as to receive the conduit 158 of the second fluid-filled chamber 106 b .
  • a portion of the conduit groove 190 may extend past the posterior groove 188 and may be dimensioned to receive the valve 121 b of the second fluid-filled chamber 106 b .
  • the dimensions of the peripheral groove 172 a , 172 b , arc grooves 174 , posterior groove 188 , and conduit groove 190 are dimensioned so as to accommodate the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b and form an integral structure to support the foot.
  • the shank 170 is configured to be seated to the bottom surface 166 of the plate 168 and placed over the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b . Accordingly, the shank 170 is further configured to hold and stabilize the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b in position with respect to the plate 168 . In particular, the shank 170 is configured to be seated to the mid-foot region 14 of the plate 168 so as to maintain a separation between the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b.
  • the shank 170 may include a base 192 configured to be seated to the second barrier layer 118 b of the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b so as to position the first and second fluid-filled chambers 106 a , 106 b in a fixed relationship with respect to the plate 168 when the midsole 102 is assembled.
  • the base 192 includes an intermediate support 194 , a first support 196 , and a second support 198 .
  • the intermediate support 194 is configured to be seated against the mid-foot region 14 of the plate 168 .
  • the base 192 includes an intermediate wall 202 which is orthogonal to a posterior end of the intermediate support 194 .
  • the first support 196 extends from the distal end of the intermediate support 194 towards the anterior end 18 of the sole structure 100 so as be offset of the intermediate support 194 with respect to a height of the chassis 108 .
  • the first support 196 is configured to accommodate the first fluid-filled chamber 106 a between the first support 196 and the bottom surface 166 of the plate 168 so as to support the first fluid-filled chamber 106 a .
  • the first support 196 may include a lateral leg 204 spaced apart from a medial leg 206 so as to form a generally U-shaped structure.
  • the lateral leg 204 extends along a lateral side 24 of the shank 170 and the medial leg 206 extends along a medial side 22 of the shank 170 .
  • the lateral leg 204 and the medial leg 206 may be generally planar members extending to a mid-portion of the second barrier layer 118 b of the first fluid-filled chamber 106 a.
  • the second support 198 extends from a posterior end of the intermediate support 194 .
  • the second support 198 is a generally planar member having an opening 208 generally centered within the second support 198 .
  • the second support 198 is configured to engage the web area 120 surrounding the central region 128 b of the second fluid-filled chamber 106 b .
  • the central region 128 b of the second fluid-filled chamber 106 b is configured to protrude through the opening 208 .
  • the intermediate support 194 may include an intermediate groove 210 configured to accommodate the posterior lobe 156 and the conduit 158 of the second fluid-filled chamber 106 b .
  • the intermediate groove 210 may further include a portion configured to accommodate a portion of the perimeter region 126 a extending the width of the bottom surface 166 of the plate 168 .
  • the intermediate support 194 may further include a pair of wings 212 a , 212 b .
  • Wing 212 a may be reference herein as a lateral wing and wing 212 b may be referenced herein as a medial wing.
  • the wings 212 a , 212 b extend upwardly with beyond the plate 168 so as to engage the medial side 22 and lateral side 24 of the upper 200 .
  • the wings 212 a , 212 b are arcuate so as to project outwardly with respect to a width of the plate 166 . As shown in FIG. 8 , the free ends of the wings 212 a , 212 b are drawn towards each other so as to provide stability to the foot disposed there between.
  • the lateral wing 212 a may include a support arm 214 .
  • the support arm 214 is disposed on the lateral side 24 and is elevated with respect to the first support 196 so as to accommodate the first fluid-filled chamber 106 a between the support arm 214 and the first support 196 .
  • the support arm 214 is configured to engage lateral side of the first barrier layer 118 a of the first fluid-filled chamber 106 a.
  • the chassis 108 may be formed of a resilient polymeric material, such as foam or rubber, to impart properties of cushioning, responsiveness, and energy distribution to the foot of the wearer.
  • the chassis 108 may independently be formed from a single unitary piece of resilient polymeric material, or may be formed of a plurality of elements each formed of one or more resilient polymeric materials.
  • the plurality of elements may be affixed to each other using a fusing process, using an adhesive, or by suspending the elements in a different resilient polymeric material.
  • the plurality of elements may not be affixed to each other, but may remain independent while contained in one or more structures forming the cushioning element.
  • the plurality of independent cushioning elements may be a plurality of foamed particles, and may contained in a bladder or shell structure.
  • the cushioning element may be formed of a plurality of foamed particles contained within a relatively translucent bladder or shell formed of a film such as a barrier membrane.
  • Example resilient polymeric materials for the chassis may include those based on foaming or molding one or more polymers, such as one or more elastomers (e.g., thermoplastic elastomers (TPE)).
  • the one or more polymers may include aliphatic polymers, aromatic polymers, or mixtures of both; and may include homopolymers, copolymers (including terpolymers), or mixtures of both.
  • the one or more polymers may include olefinic homopolymers, olefinic copolymers, or blends thereof.
  • olefinic polymers include polyethylene, polypropylene, and combinations thereof.
  • the one or more polymers may include one or more ethylene copolymers, such as, ethylene-vinyl acetate (EVA) copolymers, EVOH copolymers, ethylene-ethyl acrylate copolymers, ethylene-unsaturated mono-fatty acid copolymers, and combinations thereof.
  • EVA ethylene-vinyl acetate
  • the one or more polymers may include one or more polyacrylates, such as polyacrylic acid, esters of polyacrylic acid, polyacrylonitrile, polyacrylic acetate, polymethyl acrylate, polyethyl acrylate, polybutyl acrylate, polymethyl methacrylate, and polyvinyl acetate; including derivatives thereof, copolymers thereof, and any combinations thereof.
  • polyacrylates such as polyacrylic acid, esters of polyacrylic acid, polyacrylonitrile, polyacrylic acetate, polymethyl acrylate, polyethyl acrylate, polybutyl acrylate, polymethyl methacrylate, and polyvinyl acetate; including derivatives thereof, copolymers thereof, and any combinations thereof.
  • the one or more polymers may include one or more ionomeric polymers.
  • the ionomeric polymers may include polymers with carboxylic acid functional groups, sulfonic acid functional groups, salts thereof (e.g., sodium, magnesium, potassium, etc.), and/or anhydrides thereof.
  • the ionomeric polymer(s) may include one or more fatty acid-modified ionomeric polymers, polystyrene sulfonate, ethylene-methacrylic acid copolymers, and combinations thereof.
  • the one or more polymers may include one or more styrenic block copolymers, such as acrylonitrile butadiene styrene block copolymers, styrene acrylonitrile block copolymers, styrene ethylene butylene styrene block copolymers, styrene ethylene butadiene styrene block copolymers, styrene ethylene propylene styrene block copolymers, styrene butadiene styrene block copolymers, and combinations thereof.
  • styrenic block copolymers such as acrylonitrile butadiene styrene block copolymers, styrene acrylonitrile block copolymers, styrene ethylene butylene styrene block copolymers, styrene ethylene butadiene styrene block
  • the one or more polymers may include one or more polyamide copolymers (e.g., polyamide-polyether copolymers) and/or one or more polyurethanes (e.g., cross-linked polyurethanes and/or thermoplastic polyurethanes). Examples of suitable polyurethanes include those discussed above for barrier layers 118 .
  • the one or more polymers may include one or more natural and/or synthetic rubbers, such as butadiene and isoprene.
  • the foamed material may be foamed using a physical blowing agent which phase transitions to a gas based on a change in temperature and/or pressure, or a chemical blowing agent which forms a gas when heated above its activation temperature.
  • the chemical blowing agent may be an azo compound such as adodicarbonamide, sodium bicarbonate, and/or an isocyanate.
  • the foamed polymeric material may be a crosslinked foamed material.
  • a peroxide-based crosslinking agent such as dicumyl peroxide may be used.
  • the foamed polymeric material may include one or more fillers such as pigments, modified or natural clays, modified or unmodified synthetic clays, talc glass fiber, powdered glass, modified or natural silica, calcium carbonate, mica, paper, wood chips, and the like.
  • the resilient polymeric material may be formed using a molding process.
  • the uncured elastomer e.g., rubber
  • a curing package such as a sulfur-based or peroxide-based curing package, calendared, formed into shape, placed in a mold, and vulcanized.
  • the resilient polymeric material when the resilient polymeric material is a foamed material, the material may be foamed during a molding process, such as an injection molding process.
  • a thermoplastic polymeric material may be melted in the barrel of an injection molding system and combined with a physical or chemical blowing agent and optionally a crosslinking agent, and then injected into a mold under conditions which activate the blowing agent, forming a molded foam.
  • the foamed material when the resilient polymeric material is a foamed material, the foamed material may be a compression molded foam. Compression molding may be used to alter the physical properties (e.g., density, stiffness and/or durometer) of a foam, or to alter the physical appearance of the foam (e.g., to fuse two or more pieces of foam, to shape the foam, etc.), or both.
  • Compression molding may be used to alter the physical properties (e.g., density, stiffness and/or durometer) of a foam, or to alter the physical appearance of the foam (e.g., to fuse two or more pieces of foam, to shape the foam, etc.), or both.
  • the compression molding process desirably starts by forming one or more foam preforms, such as by injection molding and foaming a polymeric material, by forming foamed particles or beads, by cutting foamed sheet stock, and the like.
  • the compression molded foam may then be made by placing the one or more preforms formed of foamed polymeric material(s) in a compression mold, and applying sufficient pressure to the one or more preforms to compress the one or more preforms in a closed mold.
  • the mold is closed, sufficient heat and/or pressure is applied to the one or more preforms in the closed mold for a sufficient duration of time to alter the preform(s) by forming a skin on the outer surface of the compression molded foam, fuse individual foam particles to each other, permanently increase the density of the foam(s), or any combination thereof.
  • the mold is opened and the molded foam article is removed from the mold.
  • the outsole 104 extends over the midsole 102 to provide increased durability and resiliency.
  • the outsole 104 includes a heel peripheral portion 104 a , a central region portion 104 b and a forefoot region portion 104 c .
  • the heel peripheral portion 104 a , the central region portion 104 b and the forefoot region portion 104 c may be formed as separate pieces.
  • the heel peripheral portion 104 a is dimensioned to cover the bottom portion of the perimeter region 126 b of the second fluid-filled chamber 106 b and the central region portion 104 is configured to cover the bottom portion of the central region 128 b of the second fluid-filled chamber 106 b .
  • the forefoot region portion 104 c is configured to cover the first fluid-filled chamber 106 a .
  • the forefoot region portion 104 c may include a slit 216 extending along a portion of the forefoot region portion 104 c so as to facilitate the movement and displacement of the lateral side 24 of the first fluid-filled chamber 106 a with respect to the medial side 22 of the first fluid-filled chamber 106 a.
  • the outsole 104 is provided as a polymeric layer that is overmolded onto the bladder assembly 106 to provide increased durability to the exposed portions of the lower barrier layer 118 b of the bladder 106 . Accordingly, the outsole 104 is formed of a different material than the bladder assembly 106 , and includes at least one of a different thickness, a different hardness, and a different abrasion resistance than the lower barrier layer 118 b . In some examples, the outsole 104 may be formed integrally with the lower barrier layer 118 b of the bladder assembly 106 using an overmolding process. In other examples, the outsole 104 may be formed separately from the lower barrier layer 118 b of the bladder assembly 106 and may be adhesively bonded to the lower barrier layer 118 b.
  • the upper 200 is attached to the sole structure 100 and includes interior surfaces that define an interior void configured to receive and secure a foot for support on sole structure 100 .
  • the upper 200 may be formed from one or more materials that are stitched or adhesively bonded together to form the interior void. Suitable materials of the upper may include, but are not limited to, mesh, textiles, foam, leather, and synthetic leather. The materials may be selected and located to impart properties of durability, air-permeability, wear-resistance, flexibility, and comfort.
  • a sole structure for an article of footwear includes a bladder assembly having a first fluid-filled chamber spaced apart from a second fluid-filled chamber and a chassis.
  • the chassis includes plate.
  • the plate includes a bottom surface configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • the chassis further includes a shank.
  • the shank includes is configured to be seated to a mid-foot portion of the bottom surface of the plate and separate the first fluid-filled chamber from the second fluid filled chamber.
  • Clause 2 The sole structure of Clause 1, wherein the first fluid-filled chamber includes a first barrier layer and a second barrier layer cooperating with the first barrier layer to define an interior void.
  • the interior void is asymmetric about a longitudinal axis of the fluid-filled chamber.
  • the interior void includes a first thickness measured in a first direction between the first barrier layer and the second barrier layer at a perimeter region of the interior void and a second thickness measured in the first direction that is less than the first thickness at a central region of the interior void.
  • the first fluid-filled chamber further includes a tensile member disposed within the interior void and received within the central region.
  • Clause 3 The sole structure of Clause 2, wherein the second fluid-filled chamber includes a first barrier layer and a second barrier layer.
  • the first barrier layer cooperating with the second barrier layer to define an interior void.
  • the interior void includes a perimeter region bounding a web area, the web area bounding a central region.
  • Clause 4 The sole structure of Clause 3, wherein the first fluid-filled chamber further includes at least two arcs disposed between the perimeter region and the central region of the first fluid-filled chamber.
  • Clause 5 The sole structure of Clause 4, wherein the at least two arcs are in fluid communication with the perimeter region and the central region of the first fluid-filled chamber.
  • Clause 6 The sole structure of Clause 5, wherein the at least two arcs are concentric with one another.
  • Clause 7 The sole structure of any of Clause 3, wherein the perimeter region of the first fluid-filled chamber surrounds the central region and the at least two arcs.
  • Clause 8 The sole structure of Clause 7, wherein the second fluid-filled chamber further includes a pair of medial lobes, a pair of lateral lobes and a poster lobe fluidly connecting the pair of medial lobes to the pair of lateral lobes.
  • Clause 9 The sole structure of Clause 8, wherein one of the pair of medial lobes of the second fluid-filled chamber is longer than the other of the pair of medial lobes of the second fluid-filled chamber, and wherein one of the pair of lateral lobes of the second fluid-filled chamber is longer than the other of the pair of lateral lobes of the second fluid-filled chamber.
  • Clause 10 The sole structure of Clause 8, wherein the pair of lateral lobes of the second fluid-filled chamber extends towards the first fluid-filled chamber to a greater extent than the pair of medial lobes.
  • Clause 11 The sole structure of Clause 3, wherein the interior void of the first fluid-filled chamber and the second fluid-filled chamber is pressurized.
  • Clause 14 The sole structure of Clause 13, wherein the plate further includes a pair of arc grooves disposed on the bottom surface of the plate, arc grooves are spaced apart from each other so as to define projections, the pair of arc grooves configured to accommodate the at least two arcs of the first fluid-filled chamber.
  • Clause 16 The sole structure of Clause 13, wherein the shank includes a base having an intermediate support, a first support and a second support, the intermediate support configured to seated against a mid-foot region of the plate, the first support configured to support the first fluid-filled chamber and the second support configured to support the second fluid-filled chamber.
  • Clause 17 The sole structure of Clause 16, wherein the first support includes a lateral leg spaced apart from a medial leg so as to form a generally U-shaped structure.
  • Clause 18 The sole structure of Clause 16, wherein the second support extends from a posterior end of the intermediate support, the second support includes an opening, and wherein the second support is configured to engage a web area surrounding the central region of the second fluid-filled chamber, and the opening is configured to accommodate the central region of the second fluid-filled chamber.
  • Clause 19 The sole structure of Clause 16, wherein the shank further includes a pair of wings disposed on a medial side and a lateral side of the intermediate support.
  • Clause 20 The sole structure of Clause 19, wherein one of the pair of wings includes a support arm, the support arm is elevated with respect to the first support.

Landscapes

  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

A sole structure for an article of footwear includes a bladder assembly having a first fluid-filled chamber spaced apart from a second fluid-filled chamber and a chassis. The chassis includes a plate. The plate has a bottom surface configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber. The chassis further includes a shank configured to be seated to a mid-foot portion of the bottom surface of the plate and separate the first fluid-filled chamber from the second fluid filled chamber.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application No. 63/209,800, filed on Jun. 11, 2021. The disclosure of this prior application is considered part of the disclosure of this application and is hereby incorporated by reference in its entirety.
  • FIELD
  • The present disclosure relates generally to sole structures for articles of footwear, and more particularly, to sole structures incorporating a chassis for accommodating a bladder assembly.
  • BACKGROUND
  • This section provides background information related to the present disclosure which is not necessarily prior art.
  • Articles of footwear conventionally include an upper and a sole structure. The upper may be formed from any suitable material(s) to receive, secure, and support a foot on the sole structure. The upper may cooperate with laces, straps, or other fasteners to adjust the fit of the upper around the foot. A bottom portion of the upper, proximate to a bottom surface of the foot, attaches to the sole structure.
  • Sole structures generally include a layered arrangement extending between a ground surface and the upper. One layer of the sole structure includes an outsole that provides abrasion-resistance and traction with the ground surface. The outsole may be formed from rubber or other materials that impart durability and wear-resistance, as well as enhance traction with the ground surface. Another layer of the sole structure includes a midsole disposed between the outsole and the upper. The midsole provides cushioning for the foot and may be partially formed from a polymer foam material that compresses resiliently under an applied load to cushion the foot by attenuating ground-reaction forces. The midsole may additionally or alternatively incorporate a fluid-filled bladder to increase durability of the sole structure, as well as to provide cushioning to the foot by compressing resiliently under an applied load to attenuate ground-reaction forces. Sole structures may also include a comfort-enhancing insole or a sockliner located within a void proximate to the bottom portion of the upper and a strobel attached to the upper and disposed between the midsole and the insole or sockliner.
  • Midsoles employing fluid-filled bladders typically include a bladder formed from two barrier layers of polymer material that are sealed or bonded together. The fluid-filled bladders are pressurized with a fluid such as air, and may incorporate tensile members within the bladder to retain the shape of the bladder when compressed resiliently under applied loads, such as during athletic movements. Generally, bladders are designed with an emphasis on balancing support for the foot and cushioning characteristics that relate to responsiveness as the bladder resiliently compresses under an applied load.
  • DRAWINGS
  • The drawings described herein are for illustrative purposes only of selected configurations and are not intended to limit the scope of the present disclosure.
  • FIG. 1 is a perspective view of an article of footwear including a sole structure in accordance with principles of the present disclosure;
  • FIG. 2A is an exploded, bottom perspective view of the sole structure of FIG. 1 ;
  • FIG. 2B is an exploded, top perspective view of the sole structure of FIG. 1 ;
  • FIG. 3 is a top perspective view of a bladder assembly of the sole structure of FIG. 1 ;
  • FIG. 4 is a bottom perspective view of the bladder assembly of FIG. 3 ;
  • FIG. 5 is a top plan view of the bladder assembly of FIG. 3
  • FIG. 6 a top perspective view of a shank of the sole structure of FIG. 1 ;
  • FIG. 7 is a top plan view of the shank of FIG. 6 ;
  • FIG. 8 is a top plan view of the sole structure of FIG. 1 ;
  • FIG. 9 is a bottom plan view of the sole structure of FIG. 1 ;
  • FIG. 10 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 10-10;
  • FIG. 11 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 11-11;
  • FIG. 12 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 12-12;
  • FIG. 13 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 13-13 of FIG. 10 ; and
  • FIG. 14 is a cross-sectional view of the sole structure of FIG. 8 , taken along Line 14-14.
  • Corresponding reference numerals indicate corresponding parts throughout the drawings.
  • DETAILED DESCRIPTION
  • Example configurations will now be described more fully with reference to the accompanying drawings. Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
  • The terminology used herein is for the purpose of describing particular exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps may be employed.
  • When an element or layer is referred to as being “on,” “engaged to,” “connected to,” “attached to,” or “coupled to” another element or layer, it may be directly on, engaged, connected, attached, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” “directly attached to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
  • The terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
  • In one aspect of the disclosure, a sole structure for an article of footwear is provided. The sole structure includes a bladder assembly. The bladder assembly includes a first fluid-filled chamber spaced apart from a second fluid-filled chamber. The sole structure further includes a chassis having a plate. The plate includes a bottom surface configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber. The chassis further includes a shank. The shank includes an intermediate support portion configured to be seated to a mid-foot portion of the bottom surface of the plate so as to separate the first fluid-filled chamber from the second fluid filled chamber.
  • Implementations of the disclosure may include one or more of the following optional features. In some implementations, the first fluid-filled chamber includes a first barrier layer and a second barrier layer. The first barrier layer cooperates with the second barrier layer to define an interior void. The interior void is asymmetric about a longitudinal axis of the first fluid-filled chamber. The interior void includes a first thickness measured in a first direction between the first barrier layer and the second barrier layer at a perimeter region of the interior void and a second thickness measured in the first direction that is less than the first thickness at a central region of the interior void. The first fluid-filled chamber further includes a tensile member disposed within the interior void and received within the central region.
  • In one implementation, the second fluid-filled chamber includes a first barrier layer and a second barrier layer. The first barrier layer cooperates with the second barrier layer to define an interior void. The interior void includes a perimeter region bounding a web area. The web area bounds a central region.
  • In one implementation, the first fluid-filled chamber further includes at least two arcs disposed between the perimeter region and the central region of the first fluid-filled chamber.
  • In one implementation, the arcs are in fluid communication with the perimeter region and the central region of the first fluid-filled chamber.
  • In one implementation, the arcs are concentric with one another.
  • In one implementation, the perimeter region of the first fluid-filled chamber surrounds the central region and the at least two arcs.
  • In one implementation, the second fluid-filled chamber further includes a pair of medial lobes, a pair of lateral lobes and a posterior lobe fluidly connecting the pair of medial lobes to the pair of lateral lobes.
  • In another implementation, one of the pair of medial lobes of the second fluid-filled chamber is longer than the other of the pair of medial lobes of the second fluid-filled chamber, and one of the pair of lateral lobes of the second fluid-filled chamber is longer than the other of the pair of lateral lobes of the second fluid-filled chamber.
  • In one implementation, the pair of lateral lobes of the second fluid-filled chamber extend towards the first fluid-filled chamber to a greater extent than the pair of medial lobes.
  • In one implementation, the interior void of the first fluid-filled chamber and the second fluid-filled chamber is pressurized.
  • In one implementation, the plate includes a plurality of peripheral grooves formed on the bottom surface of the plate, the peripheral grooves are configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • In one implementation, the plate further includes a pair of arc grooves disposed on the bottom surface of the plate, wherein the arc grooves are spaced apart from each other so as to define projections, and the pair of arc grooves is configured to accommodate the at least two arcs of the first fluid-filled chamber.
  • In one implementation, the plate further includes an indent disposed on the bottom surface of the plate. The indent extends through the plate so as to define a through-hole. The indent is configured to flushingly receive the central region of the second fluid-filled chamber.
  • In one implementation, the shank includes a base having an intermediate support, a first support and a second support. The intermediate support is configured to be seated against a mid-foot region of the plate. The first support is configured to support the first fluid-filled chamber. The second support is configured to support the second fluid-filled chamber.
  • In one implementation, the first support includes a lateral leg spaced apart from a medial leg so as to form a generally U-shaped structure.
  • In one implementation, the second support extends from a posterior end of the intermediate support. The second support includes an opening. The second support is configured to engage a web area surrounding the central region of the second fluid-filled chamber. The opening is configured to accommodate the central region of the second fluid-filled chamber.
  • In one implementation, the shank further includes a pair of wings disposed on a medial side and a lateral side of the intermediate support.
  • In yet another implementation, one of the pair of wings includes a support arm. The support arm is elevated with respect to the first support.
  • An article of footwear incorporates the bladder assembly of any of the preceding configurations.
  • An article of footwear incorporates the chassis of any of the preceding configurations.
  • In another configuration, a sole structure for an article of footwear includes a bladder assembly including a first fluid-filled chamber spaced apart from a second fluid-filled chamber and a chassis including a plate having a first portion in contact with the first fluid-filled chamber, a second portion in contact with the second fluid-filled chamber, and a third portion extending between and connecting the first portion and the second portion.
  • The sole structure may include one or more of the following options features. For example, the third portion may span a gap separating the first fluid-filled chamber from the second fluid-filled chamber. Additionally or alternatively, the chassis may include a first wing extending from the gap in a direction away from a ground-engaging surface of the sole structure. Further, the chassis may include a second wing extending from the gap in a direction away from the ground-engaging surface of the sole structure. The first wing may extend from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing may extend from the other of the medial side of the sole structure and the lateral side of the sole structure.
  • In one configuration, the first fluid-filled chamber may include a central region defining an interior void receiving a fluid. In this configuration, the first portion of the plate may include an aperture that receives the central region therein. Additionally or alternatively, the first fluid-filled chamber may be disposed in a heel region of the sole structure.
  • The second portion of the plate may include a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion. The medial leg and the lateral leg may extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
  • An article of footwear may incorporate the sole structure described above.
  • In another configuration, a sole structure for an article of footwear includes an outsole defining a ground-engaging surface of the sole structure, a chassis spaced apart from the outsole to define a void therebetween, the chassis including a plate having a first portion, a second portion, and a third portion extending between and connecting the first portion and the second portion, and a bladder assembly disposed within the void and including a first fluid-filled chamber and a second fluid-filled chamber spaced apart from the first fluid-filled chamber by a gap.
  • The sole structure may include one or more of the following options features. For example, the third portion of the plate may span the gap. Additionally or alternatively, the chassis may include a first wing extending from the gap in a direction away from the ground-engaging surface of the sole structure. Further, the chassis may include a second wing that extends from the gap in a direction away from the ground-engaging surface of the sole structure. The first wing may extend from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing may extend from the other of the medial side of the sole structure and the lateral side of the sole structure.
  • In one configuration, the first fluid-filled chamber may include a central region defining an interior void receiving a fluid. In this configuration, the first portion of the plate may include an aperture that receives the central region therein. Additionally or alternatively, the first fluid-filled chamber may be disposed in a heel region of the sole structure.
  • The second portion of the plate may include a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion. The medial leg and the lateral leg may be disposed on an opposite side of the second fluid-filled chamber than the outsole and may extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
  • An article of footwear may incorporate the sole structure described above.
  • Referring to FIGS. 1-8 , an article of footwear 10 includes a sole structure 100 and an upper 200 attached to the sole structure 100. The article of footwear 10 may be divided into one or more regions. The regions may include a forefoot region 12, a mid-foot region 14, and a heel region 16. The forefoot region 12 may be further described as including a toe portion 12 T corresponding to the phalanges of the foot, and a ball portion 12B corresponding to a metatarsophalangeal (MTP) joint. The mid-foot region 14 may correspond with an arch area of the foot, and the heel region 16 may correspond with rear portions of the foot, including a calcaneus bone. The footwear 10 may further include an anterior end 18 associated with a forward-most point of the forefoot region 12, and a posterior end 20 corresponding to a rearward-most point of the heel region 16. A longitudinal axis A10 of the footwear 10 extends along a length of the footwear 10 from the anterior end 18 to the posterior end 20, and generally divides the footwear 10 into a medial side 22 and a lateral side 24, as shown in FIG. 1 . Accordingly, the medial side 22 and the lateral side 24 respectively correspond with opposite sides of the footwear 10 and extend through the regions 12, 14, 16.
  • The article of footwear 10, and more particularly, the sole structure 100, may be further described as including an interior region 26 and a peripheral region 28, as indicated in FIG. 1 . The peripheral region 28 is generally described as being a region between the interior region 26 and an outer perimeter of the sole structure 100. Particularly, the peripheral region 28 extends from the forefoot region 12 to the heel region 16 along each of the medial side 22 and the lateral side 24, and wraps around each of the forefoot region 12 and the heel region 16. Thus, the interior region 26 is circumscribed by the peripheral region 28, and extends from the forefoot region 12 to the heel region 16 along a central portion of the sole structure 100.
  • With reference to FIGS. 2A and 2B, the sole structure 100 includes a midsole 102 configured to provide cushioning characteristics to the sole structure 100, and an outsole 104 configured to provide a ground-engaging surface of the article of footwear 10. Unlike conventional sole structures, the midsole 102 of the sole structure 100 may be formed compositely and include a plurality of subcomponents for providing desired forms of cushioning and support throughout the sole structure 100. For example, the midsole 102 includes a bladder assembly 106 and a chassis 108, where the chassis 108 is attached to the upper 200 and provides an interface between the upper 200 and the bladder assembly 106. The bladder assembly 106 may include a first fluid-filled chamber 106 a and a second fluid-filled chamber 106 b. The first fluid-filled chamber 106 a is a separate structure from the second fluid-filled chamber 106 b and is spaced apart from the second fluid-filled chamber 106 b when assembled as midsole 102.
  • With reference to FIGS. 1-5 , a longitudinal axis A106 of the bladder assembly 106 extends from a first end 110 in the forefoot region 12 to a second end 112 in the heel region 16. The bladder assembly 106 may be further described as including a top surface or side 114 and a bottom surface or side 116 formed on an opposite side of the bladder assembly 106 from the top side 114. As discussed in greater detail below with respect to FIG. 10 , a thicknesses T106 of the bladder assembly 106, or of elements of the bladder assembly 106, are defined by a distance from the top side 114 to the bottom side 116.
  • As shown in the cross-sectional view of FIG. 8 , the bladder assembly 106 may be formed by an opposing pair of barrier layers 118, which can be joined to each other at discrete locations to define an overall shape of the bladder assembly 106. Alternatively, the bladder assembly 106 can be produced from any suitable combination of one or more barrier layers. As used herein, the term “barrier layer” (e.g., barrier layers 118) encompasses both monolayer and multilayer films. In some embodiments, one or both of the barrier layers 118 are each produced (e.g., thermoformed or blow molded) from a monolayer film (a single layer). In other embodiments, one or both of the barrier layers 118 are each produced (e.g., thermoformed or blow molded) from a multilayer film (multiple sublayers). In either aspect, each layer or sublayer can have a film thickness ranging from about 0.2 micrometers to about 1 millimeter. In further embodiments, the film thickness for each layer or sublayer can range from about 0.5 micrometers to about 500 micrometers. In yet further embodiments, the film thickness for each layer or sublayer can range from about 1 micrometer to about 100 micrometers.
  • One or both of the barrier layers 118 can independently be transparent, translucent, and/or opaque. As used herein, the term “transparent” for a barrier layer and/or a bladder means that light passes through the barrier layer in substantially straight lines and a viewer can see through the barrier layer. In comparison, for an opaque barrier layer, light does not pass through the barrier layer and one cannot see clearly through the barrier layer at all. A translucent barrier layer falls between a transparent barrier layer and an opaque barrier layer, in that light passes through a translucent layer but some of the light is scattered so that a viewer cannot see clearly through the layer.
  • The barrier layers 118 can each be produced from an elastomeric material that includes one or more thermoplastic polymers and/or one or more cross-linkable polymers. In an aspect, the elastomeric material can include one or more thermoplastic elastomeric materials, such as one or more thermoplastic polyurethane (TPU) copolymers, one or more ethylene-vinyl alcohol (EVOH) copolymers, and the like.
  • As used herein, “polyurethane” refers to a copolymer (including oligomers) that contains a urethane group (—N(C═O)O—). These polyurethanes can contain additional groups such as ester, ether, urea, allophanate, biuret, carbodiimide, oxazolidinyl, isocynaurate, uretdione, carbonate, and the like, in addition to urethane groups. In an aspect, one or more of the polyurethanes can be produced by polymerizing one or more isocyanates with one or more polyols to produce copolymer chains having (—N(C═O)O—) linkages.
  • Examples of suitable isocyanates for producing the polyurethane copolymer chains include diisocyanates, such as aromatic diisocyanates, aliphatic diisocyanates, and combinations thereof. Examples of suitable aromatic diisocyanates include toluene diisocyanate (TDI), TDI adducts with trimethyloylpropane (TMP), methylene diphenyl diisocyanate (MDI), xylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), hydrogenated xylene diisocyanate (HXDI), naphthalene 1,5-diisocyanate (NDI), 1,5-tetrahydronaphthalene diisocyanate, para-phenylene diisocyanate (PPDI), 3,3′-dimethyldiphenyl-4, 4′-diisocyanate (DDDI), 4,4′-dibenzyl diisocyanate (DBDI), 4-chloro-1,3-phenylene diisocyanate, and combinations thereof. In some embodiments, the copolymer chains are substantially free of aromatic groups.
  • In particular aspects, the polyurethane polymer chains are produced from diisocynates including HMDI, TDI, MDI, H12 aliphatics, and combinations thereof. In an aspect, the thermoplastic TPU can include polyester-based TPU, polyether-based TPU, polycaprolactone-based TPU, polycarbonate-based TPU, polysiloxane-based TPU, or combinations thereof.
  • In another aspect, the polymeric layer can be formed of one or more of the following: EVOH copolymers, poly(vinyl chloride), polyvinylidene polymers and copolymers (e.g., polyvinylidene chloride), polyamides (e.g., amorphous polyamides), amide-based copolymers, acrylonitrile polymers (e.g., acrylonitrile-methyl acrylate copolymers), polyethylene terephthalate, polyether imides, polyacrylic imides, and other polymeric materials known to have relatively low gas transmission rates. Blends of these materials, as well as with the TPU copolymers described herein and optionally including combinations of polyimides and crystalline polymers, are also suitable.
  • The barrier layers 118 may include two or more sublayers (multilayer film) such as shown in Mitchell et al., U.S. Pat. No. 5,713,141 and Mitchell et al., U.S. Pat. No. 5,952,065, the disclosures of which are incorporated by reference in their entireties. In configurations where the barrier layers 118 include two or more sublayers, examples of suitable multilayer films include microlayer films, such as those disclosed in Bonk et al., U.S. Pat. No. 6,582,786, which is incorporated by reference in its entirety. In further configurations, the barrier layers 118 may each independently include alternating sublayers of one or more TPU copolymer materials and one or more EVOH copolymer materials, where the total number of sublayers in each of the barrier layers 118 includes at least four (4) sublayers, at least ten (10) sublayers, at least twenty (20) sublayers, at least forty (40) sublayers, and/or at least sixty (60) sublayers.
  • The bladder assembly 106 can be produced from the barrier layers 118 using any suitable technique, such as thermoforming (e.g. vacuum thermoforming), blow molding, extrusion, injection molding, vacuum molding, rotary molding, transfer molding, pressure forming, heat sealing, casting, low-pressure casting, spin casting, reaction injection molding, radio frequency (RF) welding, and the like. In an aspect, the barrier layers 118 can be produced by co-extrusion followed by vacuum thermoforming to form the profile of the bladder assembly 106, which can optionally include one or more valves 121 (e.g., one way valves) that allows the fluid-filled chambers 106 a, 106 b of the bladder assembly 106 to be filled with the fluid (e.g., gas).
  • The fluid-filled chambers 106 a, 106 b of the bladder assembly 106 desirably have a low gas transmission rate to preserve its retained gas pressure. In some embodiments, the fluid-filled chambers 106 a, 106 b have a gas transmission rate for nitrogen gas that is at least about ten (10) times lower than a nitrogen gas transmission rate for a butyl rubber layer of substantially the same dimensions. In an aspect, fluid-filled chambers 106 a, 106 b have a nitrogen gas transmission rate of 15 cubic-centimeter/square-meter·atmosphere·day (cm3/m2·atm·day) or less for an average film thickness of 500 micrometers (based on thicknesses of barrier layers 118). In further aspects, the transmission rate is 10 cm3/m2·atm·day or less, 5 cm3/m2·atm·day or less, or 1 cm3/m2·atm·day or less.
  • In the shown configuration, the barrier layers 118 include a first, upper barrier layer 118 a forming the top side 114 of the fluid-filled chambers 106 a, 106 b, and a second, lower barrier layer 118 b forming the bottom side 116 of the fluid-filled chambers 106 a, 106 b. In the illustrated example, interior, opposing surfaces (i.e. facing each other) of the barrier layers 118 are joined together at discrete locations to form a web area 120 and a peripheral seam 122. The peripheral seam 122 extends around the outer periphery of the respective fluid-filled chambers 106 a, 106 b and defines an outer peripheral profile of the fluid-filled chambers 106 a, 106 b.
  • The fluid-filled chambers 106 a, 106 b may be referenced as a first fluid-filled chamber 106 a and a second fluid-filled chamber 106 b. The first fluid-filled chamber 106 a is configured to be disposed in the forefoot region 12 and the second fluid-filled chamber 106 b is configured to be disposed in the heel region 16. As discussed above, the first barrier layer 118 cooperates with the second barrier layer 118 to define an interior void 124 a, 124 b.
  • With reference first to the first fluid-filled chamber 106 a, the interior void 124 a is asymmetric about a longitudinal axis A106 of the first fluid-filled chamber 106 a. A perimeter region 126 a of the interior void 124 a includes a first thickness T106a-1 measured in a first direction between the first barrier layer 118 a and the second barrier layer 118 b. A central region 128 a, bound by the perimeter region 126 a of the interior void 124 a includes a second thickness T106a-2 measured in the first direction that is less than the first thickness T106a-1 at the perimeter region 126 a of the interior void 124 a.
  • With reference now to FIGS. 10 and 12 , a tensile member 130 is disposed within the interior void 124 a and received within the central region 128 a. Each tensile member 130 may include a series of tensile strands 132 extending between an upper tensile sheet 134 and a lower tensile sheet 136. The upper tensile sheet 134 may be attached to the first barrier layer 118 a while the lower tensile sheet 136 may be attached to the second barrier layer 118 b. In this manner, when the first fluid-filled chamber 106 a receives a pressurized fluid, the tensile strands 132 of the tensile member 130 are placed in tension. Because the upper tensile sheet 134 is attached to the first barrier layer 118 a and the lower tensile sheet 136 is attached to the second barrier layer 118 b, the tensile strands 132 retain a desired shape of the first fluid-filled chamber 106 a when pressurized fluid is injected into the interior void 124 a. Additional details of tensile member 130 are described in U.S. Pat. Nos. 4,906,502, 5,083,361, and 6,385,864, the disclosures of which are fully incorporated herein by reference. Alternatively, a foam structure, not shown, may be disposed within the interior void 124 a.
  • With reference now to FIGS. 2A-5 , the first fluid-filled chamber 106 a may further include an arc 138. In particular, the fluid-filled chamber 106 a may include at least two arcs 138 disposed between the perimeter region 126 a and the central region 128 a. The arcs 138 are spaced apart from each other by the web area 120 and are disposed on the anterior portion of the first fluid filled chamber 106 a. The arcs 138 may be in fluid communication with the perimeter region 126 a and the central region 128 a. Alternatively, the arcs 138 may be sealed from the perimeter region 126 a and the central region 128 a. In another aspect, the arcs 138 may be concentric with one another. The arcs 138 are illustratively shown as having a constant radius. However, it should be appreciated that the arcs may be configured to having a varying radius.
  • In some configurations, the perimeter region 126 a surrounds the central region 128 a and the two arcs 138. The perimeter region 126 a may be in fluid communication with the central region 128 a so as to allow for a load to be balanced between the central region 128 a and the perimeter region 126 a. As described above, the first fluid-filled chamber 106 a may include a valve 121 a that allows the first fluid-filled chamber 106 a of the bladder assembly 106 to be filled with the fluid (e.g., gas) such that the interior void is pressurized.
  • In some configurations, the perimeter region 126 a includes a pair of medial lobes 140 a, 140 b and a pair of lateral lobes 142 a, 142 b. The medial lobes 140 a, 140 b extend along a medial side 22 of the first fluid-filled chamber 106 a and may be referenced as a first medial lobe 140 a and a second medial lobe 140 b. The first medial lobe 140 a is arranged in series with the second medial lobe 140 b. In one aspect, the first medial lobe 140 a has a thickness and a width that may be greater than a thickness and a width of the second medial lobe 140 b. As such, the first medial lobe 140 a is more bulbous than the second medial lobe 140 a.
  • The lateral lobes 142 a, 142 b may be referenced as a first lateral lobe 142 a and a second lateral lobe 142 b. The first lateral lobe 142 a is arranged in series with the second lateral lobe 142 b. In one aspect, the first lateral lobe 142 a has a thickness and a width that may be greater than a thickness and a width of second lateral lobe 142 b. As such, the first lateral lobe 142 a is more bulbous than the second lateral lobe 142 b.
  • The first medial lobe 140 a is contiguous with the first lateral lobe 142 a. In particular, a first end of the first medial lobe 140 a is seamlessly coupled with a first end of the first lateral lobe 142 a. A second end of the first medial lobe 140 a is seamlessly coupled with a first end of the second medial lobe 140 b. A second end of the second medial lobe 140 b is seamlessly coupled to a second end of the second lateral lobe 142 b. A first end of the second lateral lobe 142 b is seamlessly coupled to a second end of the first lateral lobe 142 a.
  • In one aspect, the first and the second ends of the respective medial lobes 140 a, 140 b and the lateral lobes 142 a, 142 b are smaller, in three dimensions, than a center of the respective medial lobes 140 a, 140 b and the lateral lobes 142 a, 142 b. As such, each of the respective medial lobes 140 a, 140 b and the lateral lobes 142 a, 142 b are elongated members having a generally bulbous shape.
  • The first medial lobe 140 a and the first lateral lobe 142 a are generally C-shaped. A valve 121 a may be disposed where the first end of the first medial lobe 140 a and the first end of the first lateral lobe 142 a are joined. The second medial lobe 140 b and the second lateral lobe 142 b are also C-shaped. The first fluid-filled chamber 106 a include a pair of neck portions 140 c, 142 c where the second end of the first medial lobe 140 a is joined to the first end of the second medial lobe 140 b and the second end of the first lateral lobe 142 a is joined to the first end of the second lateral lobe 142 b. The neck portions 140 c, 142 c have a cross-section smaller than the cross-section of the mid-portion of the first medial lobe 140 a, second medial lobe 140 b, first lateral lobe 140 b, and second lateral lobe 142 b. Collectively, the first medial lobe 140 a, the second medial lobe 140 b, the first lateral lobe 142 a, and the second lateral lobe 142 b form a generally heart-shaped structure (FIG. 5 ).
  • With reference again to FIGS. 2-5 , a description of the second fluid-filled chamber 106 b of the bladder assembly 106 is now provided. The second fluid-filled chamber 106 b is configured to be disposed in the heel region 16 of the sole structure 100. The perimeter region 126 b bounds a periphery of the second fluid-filled chamber 106 b and bounds the central region 128 b. The web area 120 bounds the central region 128 b. The interior void 124 b of the central region 128 b may be separated from the interior void 124 b of the perimeter region 126 b by the web area 120 wherein the first barrier layer 118 a and the second barrier layer 118 b are adhered to each other. Alternatively, the first barrier layer 118 a and the second barrier layer 118 b may be spaced apart at the web area 120 so as to fluidly connect the perimeter region 126 b to the central region 128 b. The central region 128 b is a bulbous member that projects both upwardly and downwardly from opposite sides of the web area 120.
  • In some configurations, the perimeter region 126 b surrounds the central region 128 b. The perimeter region includes a pair of medial lobes 152 a, 152 b and a pair of lateral lobes 154 a, 154 b. The pair of lateral lobes 154 a, 154 b extends towards the first fluid-filled chamber 106 a to a greater extent than the pair of medial lobes 152 a, 152 b. The medial lobes 152 a, 152 b extend along a medial side 22 of the second fluid-filled chamber 106 b and may be referenced as a first medial lobe 152 a and a second medial lobe 152 b. The first medial lobe 152 a is arranged in series with the second medial lobe 152 b. In one aspect, the first medial lobe 152 a has a length that is shorter than a length of the second medial lobe 152 b. The first medial lobe 140 a and the second medial lobe 140 a are bulbous structures seamlessly connected to each other.
  • The lateral lobes 154 a, 154 b may be referenced as a first lateral lobe 154 a and a second lateral lobe 154 b. The first lateral lobe 154 a is arranged in series with the second lateral lobe 154 b. In one aspect, the first lateral lobe 154 a has length shorter than a length of the second lateral lobe 154 b. The first lateral lobe 154 a and the second lateral lobe 154 b have a bulbous shape The second lateral lobe 154 b extends into a posterior portion of the heel region 16, so as to have a length greater than the length of the second medial lobe 152 b of the second fluid-filled chamber 106 b.
  • The first medial lobe 152 a is fluidly connected with the first lateral lobe 154 a via the posterior lobe 156. The posterior lobe 156 has a generally uniform diameter. For illustrative purposes, the posterior lobe 156 is connected at an intermediate portion of the first medial lobe 152 a and the first lateral lobe 154 a. However, it should be appreciated that the posterior lobe 156 may be connected to a first end of the first medial lobe 152 a and the first lateral lobe 154 a. A second end of the first medial lobe 152 a is seamlessly coupled with a first end of the second medial lobe 152 b. A second end of the second medial lobe 152 b is seamlessly coupled to a second end of the second lateral lobe 154 b. A first end of the second lateral lobe 154 b is seamlessly coupled to a second end of the first lateral lobe 154 a.
  • In one aspect, the first and the second ends of the respective medial lobes 152 a, 152 b and the lateral lobes 154 a, 154 b are smaller, in three dimensions, than a center of the respective medial lobes 152 a, 152 b and the lateral lobes 154 a, 154 b. As such, each of the respective medial lobes 152 a, 152 b and the lateral lobes 154 a, 154 b have a generally bulbous shape.
  • As described above, the second fluid-filled chamber 106 b may include a valve 121 b that allows the second fluid-filled chamber 106 b of the bladder assembly 106 to be filled with the fluid (e.g., gas) such that the interior void 124 b is pressurized. The second fluid-filled chamber 106 b may further include a conduit 158 connecting the central region 128 to the perimeter region 126. The valve 121 b is configured to supply the fluid to both the central region 128 and the perimeter region 126.
  • With reference again to FIGS. 2A and 2B, the chassis 108 is configured to interface with the bladder assembly 106 to provide a unitary midsole 102. The chassis 108 extends from a first end 160 at the anterior end 18 of the sole structure 100 to a second end 162 at the posterior end 20 of the sole structure 100. The chassis 108 further includes a top surface 164 defining a portion of a footbed, and a bottom surface 166 formed on the opposite side of the chassis 108 than the top surface 164 and configured to interface with the top side 114 of the bladder assembly 106.
  • The chassis 108 includes a plate 168 and a shank 170. The plate 168 includes a plurality of peripheral grooves 172 a, 172 b formed on the bottom surface 166 of the plate 168. Peripheral groove 172 a is disposed on the forefoot region 12 of the plate 168 and peripheral groove 172 b is disposed on the heel region 16 of the plate 168. The mid-foot region 14 of the bottom surface 166 of the plate 168 is generally smooth and uninterrupted surface.
  • Peripheral groove 172 a bounds a periphery of the bottom surface 166 so as to define the forefoot region 12 of the plate 168. The peripheral groove 172 a corresponds to a shape of the perimeter region 126 a of the first fluid-filled chamber 106 a such that when the first fluid-filled chamber 106 a is assembled to the plate 168, the perimeter region 126 a is flushingly seated within the peripheral groove 172 a. The plate 168 further includes a pair of arc grooves 174 disposed on the bottom surface 166 of the plate 168. The arc grooves 174 are spaced apart from each other so as to define projections 176. The arc grooves 174 are positioned so as to receive a corresponding arc 138 of the first fluid-filled chamber 106 a, wherein the projections 176 oppose the web area 120 of the first fluid-filled chamber 106 a between the arcs 138. In one aspect, the projections 176 project outwardly from the bottom surface 166 of the plate 168 so as to be seated against the web area 120 when the first fluid-filled chamber 106 a is mounted to the plate 168. In another aspect, the projections 176 are spaced apart from the web area 120 when the first fluid-filled chamber 106 a is mounted to the plate 168.
  • Peripheral groove 172 b bounds a periphery of the bottom surface 166 so as to define the heel region 16 of the plate 168. The peripheral groove 172 b corresponds to a shape of the perimeter region 126 b of the second fluid-filled chamber 106 b such that when the second fluid-filled chamber 106 b is assembled to the plate 168, the perimeter region 126 b is flushingly seated within the peripheral groove 172 b. The plate 168 further includes an indent 178 disposed on the bottom surface 166 of the plate 168. The indent 178 may extend through the plate 168 so as to define a through-hole 180. The indent 178 is configured to flushingly receive the central region 128 b of the second fluid-filled chamber 106 b. As an example, the indent 178 is shown as being generally frustoconical.
  • The peripheral groove 172 b surrounds the indent 178. Peripheral groove 172 b may include a heel portion 182, a medial leg portion 184, and a lateral leg portion 186. The heel portion 182 is generally C-shaped and disposed on the posterior end 20 of the plate 168. The medial leg portion 184 extends from one end of the heel portion 182 along the medial side 22 of the plate 168. The lateral leg portion 186 extends from the other end of the heel portion 182 along the lateral side 24 of the plate 168. The plate 168 may further include a posterior groove 188. The posterior groove 188 extends between the medial leg portion 184 and the lateral leg portion 186. The posterior groove 188 is dimensioned to flushingly receive the posterior lobe 156 of the second fluid-filled chamber 106 b.
  • In another aspect, the plate 168 may further include a conduit groove 190 that extends from the indent 178 to the posterior groove 188. The conduit groove 190 is dimensioned so as to receive the conduit 158 of the second fluid-filled chamber 106 b. A portion of the conduit groove 190 may extend past the posterior groove 188 and may be dimensioned to receive the valve 121 b of the second fluid-filled chamber 106 b. It should be appreciated that the dimensions of the peripheral groove 172 a, 172 b, arc grooves 174, posterior groove 188, and conduit groove 190 are dimensioned so as to accommodate the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b and form an integral structure to support the foot.
  • The shank 170 is configured to be seated to the bottom surface 166 of the plate 168 and placed over the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b. Accordingly, the shank 170 is further configured to hold and stabilize the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b in position with respect to the plate 168. In particular, the shank 170 is configured to be seated to the mid-foot region 14 of the plate 168 so as to maintain a separation between the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b.
  • With reference now to FIGS. 2A, 2B, 6, 7 and 8 , the shank 170 may include a base 192 configured to be seated to the second barrier layer 118 b of the first fluid-filled chamber 106 a and the second fluid-filled chamber 106 b so as to position the first and second fluid-filled chambers 106 a, 106 b in a fixed relationship with respect to the plate 168 when the midsole 102 is assembled. The base 192 includes an intermediate support 194, a first support 196, and a second support 198.
  • The intermediate support 194 is configured to be seated against the mid-foot region 14 of the plate 168. The base 192 includes an intermediate wall 202 which is orthogonal to a posterior end of the intermediate support 194. The first support 196 extends from the distal end of the intermediate support 194 towards the anterior end 18 of the sole structure 100 so as be offset of the intermediate support 194 with respect to a height of the chassis 108.
  • The first support 196 is configured to accommodate the first fluid-filled chamber 106 a between the first support 196 and the bottom surface 166 of the plate 168 so as to support the first fluid-filled chamber 106 a. The first support 196 may include a lateral leg 204 spaced apart from a medial leg 206 so as to form a generally U-shaped structure. The lateral leg 204 extends along a lateral side 24 of the shank 170 and the medial leg 206 extends along a medial side 22 of the shank 170. The lateral leg 204 and the medial leg 206 may be generally planar members extending to a mid-portion of the second barrier layer 118 b of the first fluid-filled chamber 106 a.
  • The second support 198 extends from a posterior end of the intermediate support 194. The second support 198 is a generally planar member having an opening 208 generally centered within the second support 198. The second support 198 is configured to engage the web area 120 surrounding the central region 128 b of the second fluid-filled chamber 106 b. In particular, the central region 128 b of the second fluid-filled chamber 106 b is configured to protrude through the opening 208.
  • The intermediate support 194 may include an intermediate groove 210 configured to accommodate the posterior lobe 156 and the conduit 158 of the second fluid-filled chamber 106 b. The intermediate groove 210 may further include a portion configured to accommodate a portion of the perimeter region 126 a extending the width of the bottom surface 166 of the plate 168.
  • The intermediate support 194 may further include a pair of wings 212 a, 212 b. Wing 212 a may be reference herein as a lateral wing and wing 212 b may be referenced herein as a medial wing. The wings 212 a, 212 b extend upwardly with beyond the plate 168 so as to engage the medial side 22 and lateral side 24 of the upper 200. The wings 212 a, 212 b are arcuate so as to project outwardly with respect to a width of the plate 166. As shown in FIG. 8 , the free ends of the wings 212 a, 212 b are drawn towards each other so as to provide stability to the foot disposed there between. The lateral wing 212 a may include a support arm 214. The support arm 214 is disposed on the lateral side 24 and is elevated with respect to the first support 196 so as to accommodate the first fluid-filled chamber 106 a between the support arm 214 and the first support 196. In particular, the support arm 214 is configured to engage lateral side of the first barrier layer 118 a of the first fluid-filled chamber 106 a.
  • The chassis 108 may be formed of a resilient polymeric material, such as foam or rubber, to impart properties of cushioning, responsiveness, and energy distribution to the foot of the wearer. The chassis 108 may independently be formed from a single unitary piece of resilient polymeric material, or may be formed of a plurality of elements each formed of one or more resilient polymeric materials. For example, the plurality of elements may be affixed to each other using a fusing process, using an adhesive, or by suspending the elements in a different resilient polymeric material. Alternatively, the plurality of elements may not be affixed to each other, but may remain independent while contained in one or more structures forming the cushioning element. In this alternative example, the plurality of independent cushioning elements may be a plurality of foamed particles, and may contained in a bladder or shell structure. As such, the cushioning element may be formed of a plurality of foamed particles contained within a relatively translucent bladder or shell formed of a film such as a barrier membrane.
  • Example resilient polymeric materials for the chassis may include those based on foaming or molding one or more polymers, such as one or more elastomers (e.g., thermoplastic elastomers (TPE)). The one or more polymers may include aliphatic polymers, aromatic polymers, or mixtures of both; and may include homopolymers, copolymers (including terpolymers), or mixtures of both.
  • In some aspects, the one or more polymers may include olefinic homopolymers, olefinic copolymers, or blends thereof. Examples of olefinic polymers include polyethylene, polypropylene, and combinations thereof. In other aspects, the one or more polymers may include one or more ethylene copolymers, such as, ethylene-vinyl acetate (EVA) copolymers, EVOH copolymers, ethylene-ethyl acrylate copolymers, ethylene-unsaturated mono-fatty acid copolymers, and combinations thereof.
  • In further aspects, the one or more polymers may include one or more polyacrylates, such as polyacrylic acid, esters of polyacrylic acid, polyacrylonitrile, polyacrylic acetate, polymethyl acrylate, polyethyl acrylate, polybutyl acrylate, polymethyl methacrylate, and polyvinyl acetate; including derivatives thereof, copolymers thereof, and any combinations thereof.
  • In yet further aspects, the one or more polymers may include one or more ionomeric polymers. In these aspects, the ionomeric polymers may include polymers with carboxylic acid functional groups, sulfonic acid functional groups, salts thereof (e.g., sodium, magnesium, potassium, etc.), and/or anhydrides thereof. For instance, the ionomeric polymer(s) may include one or more fatty acid-modified ionomeric polymers, polystyrene sulfonate, ethylene-methacrylic acid copolymers, and combinations thereof.
  • In further aspects, the one or more polymers may include one or more styrenic block copolymers, such as acrylonitrile butadiene styrene block copolymers, styrene acrylonitrile block copolymers, styrene ethylene butylene styrene block copolymers, styrene ethylene butadiene styrene block copolymers, styrene ethylene propylene styrene block copolymers, styrene butadiene styrene block copolymers, and combinations thereof.
  • In further aspects, the one or more polymers may include one or more polyamide copolymers (e.g., polyamide-polyether copolymers) and/or one or more polyurethanes (e.g., cross-linked polyurethanes and/or thermoplastic polyurethanes). Examples of suitable polyurethanes include those discussed above for barrier layers 118. Alternatively, the one or more polymers may include one or more natural and/or synthetic rubbers, such as butadiene and isoprene.
  • When the resilient polymeric material is a foamed polymeric material, the foamed material may be foamed using a physical blowing agent which phase transitions to a gas based on a change in temperature and/or pressure, or a chemical blowing agent which forms a gas when heated above its activation temperature. For example, the chemical blowing agent may be an azo compound such as adodicarbonamide, sodium bicarbonate, and/or an isocyanate.
  • In some embodiments, the foamed polymeric material may be a crosslinked foamed material. In these embodiments, a peroxide-based crosslinking agent such as dicumyl peroxide may be used. Furthermore, the foamed polymeric material may include one or more fillers such as pigments, modified or natural clays, modified or unmodified synthetic clays, talc glass fiber, powdered glass, modified or natural silica, calcium carbonate, mica, paper, wood chips, and the like.
  • The resilient polymeric material may be formed using a molding process. In one example, when the resilient polymeric material is a molded elastomer, the uncured elastomer (e.g., rubber) may be mixed in a Banbury mixer with an optional filler and a curing package such as a sulfur-based or peroxide-based curing package, calendared, formed into shape, placed in a mold, and vulcanized.
  • In another example, when the resilient polymeric material is a foamed material, the material may be foamed during a molding process, such as an injection molding process. A thermoplastic polymeric material may be melted in the barrel of an injection molding system and combined with a physical or chemical blowing agent and optionally a crosslinking agent, and then injected into a mold under conditions which activate the blowing agent, forming a molded foam.
  • Optionally, when the resilient polymeric material is a foamed material, the foamed material may be a compression molded foam. Compression molding may be used to alter the physical properties (e.g., density, stiffness and/or durometer) of a foam, or to alter the physical appearance of the foam (e.g., to fuse two or more pieces of foam, to shape the foam, etc.), or both.
  • The compression molding process desirably starts by forming one or more foam preforms, such as by injection molding and foaming a polymeric material, by forming foamed particles or beads, by cutting foamed sheet stock, and the like. The compression molded foam may then be made by placing the one or more preforms formed of foamed polymeric material(s) in a compression mold, and applying sufficient pressure to the one or more preforms to compress the one or more preforms in a closed mold. Once the mold is closed, sufficient heat and/or pressure is applied to the one or more preforms in the closed mold for a sufficient duration of time to alter the preform(s) by forming a skin on the outer surface of the compression molded foam, fuse individual foam particles to each other, permanently increase the density of the foam(s), or any combination thereof. Following the heating and/or application of pressure, the mold is opened and the molded foam article is removed from the mold.
  • With reference now to FIGS. 2A, 2B and 9 , in some examples, the outsole 104 extends over the midsole 102 to provide increased durability and resiliency. In one aspect, the outsole 104 includes a heel peripheral portion 104 a, a central region portion 104 b and a forefoot region portion 104 c. The heel peripheral portion 104 a, the central region portion 104 b and the forefoot region portion 104 c may be formed as separate pieces. The heel peripheral portion 104 a is dimensioned to cover the bottom portion of the perimeter region 126 b of the second fluid-filled chamber 106 b and the central region portion 104 is configured to cover the bottom portion of the central region 128 b of the second fluid-filled chamber 106 b. The forefoot region portion 104 c is configured to cover the first fluid-filled chamber 106 a. In one aspect, the forefoot region portion 104 c may include a slit 216 extending along a portion of the forefoot region portion 104 c so as to facilitate the movement and displacement of the lateral side 24 of the first fluid-filled chamber 106 a with respect to the medial side 22 of the first fluid-filled chamber 106 a.
  • In the illustrated example, the outsole 104 is provided as a polymeric layer that is overmolded onto the bladder assembly 106 to provide increased durability to the exposed portions of the lower barrier layer 118 b of the bladder 106. Accordingly, the outsole 104 is formed of a different material than the bladder assembly 106, and includes at least one of a different thickness, a different hardness, and a different abrasion resistance than the lower barrier layer 118 b. In some examples, the outsole 104 may be formed integrally with the lower barrier layer 118 b of the bladder assembly 106 using an overmolding process. In other examples, the outsole 104 may be formed separately from the lower barrier layer 118 b of the bladder assembly 106 and may be adhesively bonded to the lower barrier layer 118 b.
  • The upper 200 is attached to the sole structure 100 and includes interior surfaces that define an interior void configured to receive and secure a foot for support on sole structure 100. The upper 200 may be formed from one or more materials that are stitched or adhesively bonded together to form the interior void. Suitable materials of the upper may include, but are not limited to, mesh, textiles, foam, leather, and synthetic leather. The materials may be selected and located to impart properties of durability, air-permeability, wear-resistance, flexibility, and comfort.
  • The following Clauses provide example configurations for the sole structure and article of footwear described above.
  • Clause 1. A sole structure for an article of footwear includes a bladder assembly having a first fluid-filled chamber spaced apart from a second fluid-filled chamber and a chassis. The chassis includes plate. The plate includes a bottom surface configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber. The chassis further includes a shank. The shank includes is configured to be seated to a mid-foot portion of the bottom surface of the plate and separate the first fluid-filled chamber from the second fluid filled chamber.
  • Clause 2. The sole structure of Clause 1, wherein the first fluid-filled chamber includes a first barrier layer and a second barrier layer cooperating with the first barrier layer to define an interior void. The interior void is asymmetric about a longitudinal axis of the fluid-filled chamber. The interior void includes a first thickness measured in a first direction between the first barrier layer and the second barrier layer at a perimeter region of the interior void and a second thickness measured in the first direction that is less than the first thickness at a central region of the interior void. The first fluid-filled chamber further includes a tensile member disposed within the interior void and received within the central region.
  • Clause 3. The sole structure of Clause 2, wherein the second fluid-filled chamber includes a first barrier layer and a second barrier layer. The first barrier layer cooperating with the second barrier layer to define an interior void. The interior void includes a perimeter region bounding a web area, the web area bounding a central region.
  • Clause 4. The sole structure of Clause 3, wherein the first fluid-filled chamber further includes at least two arcs disposed between the perimeter region and the central region of the first fluid-filled chamber.
  • Clause 5. The sole structure of Clause 4, wherein the at least two arcs are in fluid communication with the perimeter region and the central region of the first fluid-filled chamber.
  • Clause 6. The sole structure of Clause 5, wherein the at least two arcs are concentric with one another.
  • Clause 7. The sole structure of any of Clause 3, wherein the perimeter region of the first fluid-filled chamber surrounds the central region and the at least two arcs.
  • Clause 8. The sole structure of Clause 7, wherein the second fluid-filled chamber further includes a pair of medial lobes, a pair of lateral lobes and a poster lobe fluidly connecting the pair of medial lobes to the pair of lateral lobes.
  • Clause 9. The sole structure of Clause 8, wherein one of the pair of medial lobes of the second fluid-filled chamber is longer than the other of the pair of medial lobes of the second fluid-filled chamber, and wherein one of the pair of lateral lobes of the second fluid-filled chamber is longer than the other of the pair of lateral lobes of the second fluid-filled chamber.
  • Clause 10. The sole structure of Clause 8, wherein the pair of lateral lobes of the second fluid-filled chamber extends towards the first fluid-filled chamber to a greater extent than the pair of medial lobes.
  • Clause 11. The sole structure of Clause 3, wherein the interior void of the first fluid-filled chamber and the second fluid-filled chamber is pressurized.
  • Clause 12. The sole structure of Clause 1, wherein the plate includes a plurality of peripheral grooves formed on the bottom surface of the plate, the peripheral grooves configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • Clause 13. The sole structure of Clause 3, wherein the plate includes a plurality of peripheral grooves formed on the bottom surface of the plate, the peripheral grooves configured to accommodate the first fluid-filled chamber and the second fluid-filled chamber.
  • Clause 14. The sole structure of Clause 13, wherein the plate further includes a pair of arc grooves disposed on the bottom surface of the plate, arc grooves are spaced apart from each other so as to define projections, the pair of arc grooves configured to accommodate the at least two arcs of the first fluid-filled chamber.
  • Clause 15. The sole structure of Clause 13, wherein the plate further includes an indent disposed on the bottom surface of the plate, the indent extending through the plate so as to define a through-hole, and wherein the indent is configured to flushingly receive the central region of the second fluid-filled chamber.
  • Clause 16. The sole structure of Clause 13, wherein the shank includes a base having an intermediate support, a first support and a second support, the intermediate support configured to seated against a mid-foot region of the plate, the first support configured to support the first fluid-filled chamber and the second support configured to support the second fluid-filled chamber.
  • Clause 17. The sole structure of Clause 16, wherein the first support includes a lateral leg spaced apart from a medial leg so as to form a generally U-shaped structure.
  • Clause 18. The sole structure of Clause 16, wherein the second support extends from a posterior end of the intermediate support, the second support includes an opening, and wherein the second support is configured to engage a web area surrounding the central region of the second fluid-filled chamber, and the opening is configured to accommodate the central region of the second fluid-filled chamber.
  • Clause 19. The sole structure of Clause 16, wherein the shank further includes a pair of wings disposed on a medial side and a lateral side of the intermediate support.
  • Clause 20. The sole structure of Clause 19, wherein one of the pair of wings includes a support arm, the support arm is elevated with respect to the first support.
  • An article of footwear incorporating the bladder assembly of any of the preceding Clauses.
  • An article of footwear incorporating the chassis of any of the preceding Clauses.
  • The foregoing description has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular configuration are generally not limited to that particular configuration, but, where applicable, are interchangeable and can be used in a selected configuration, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.

Claims (20)

What is claimed is:
1. A sole structure for an article of footwear, the sole structure comprising:
a bladder assembly including a first fluid-filled chamber spaced apart from a second fluid-filled chamber; and
a chassis including a plate having a first portion in contact with the first fluid-filled chamber, a second portion in contact with the second fluid-filled chamber, and a third portion extending between and connecting the first portion and the second portion.
2. The sole structure of claim 1, wherein the third portion spans a gap separating the first fluid-filled chamber from the second fluid-filled chamber.
3. The sole structure of claim 2, wherein the chassis includes a first wing extending from the gap in a direction away from a ground-engaging surface of the sole structure.
4. The sole structure of claim 3, wherein the chassis includes a second wing extending from the gap in a direction away from the ground-engaging surface of the sole structure.
5. The sole structure of claim 4, wherein the first wing extends from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing extends from the other of the medial side of the sole structure and the lateral side of the sole structure.
6. The sole structure of claim 1, wherein the first fluid-filled chamber includes a central region defining an interior void receiving a fluid, the first portion of the plate including an aperture that receives the central region therein.
7. The sole structure of claim 6, wherein the first fluid-filled chamber is disposed in a heel region of the sole structure.
8. The sole structure of claim 1, wherein the second portion of the plate includes a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion.
9. The sole structure of claim 8, wherein the medial leg and the lateral leg extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
10. An article of footwear incorporating the sole structure of claim 1.
11. A sole structure for an article of footwear, the sole structure comprising:
an outsole defining a ground-engaging surface of the sole structure;
a chassis spaced apart from the outsole to define a void therebetween, the chassis including a plate having a first portion, a second portion, and a third portion extending between and connecting the first portion and the second portion; and
a bladder assembly disposed within the void and including a first fluid-filled chamber and a second fluid-filled chamber spaced apart from the first fluid-filled chamber by a gap.
12. The sole structure of claim 11, wherein the third portion of the plate spans the gap.
13. The sole structure of claim 11, wherein the chassis includes a first wing extending from the gap in a direction away from the ground-engaging surface of the sole structure.
14. The sole structure of claim 13, wherein the chassis includes a second wing extending from the gap in a direction away from the ground-engaging surface of the sole structure.
15. The sole structure of claim 14, wherein the first wing extends from one of a medial side of the sole structure and a lateral side of the sole structure and the second wing extends from the other of the medial side of the sole structure and the lateral side of the sole structure.
16. The sole structure of claim 11, wherein the first fluid-filled chamber includes a central region defining an interior void receiving a fluid, the first portion of the plate including an aperture that receives the central region therein.
17. The sole structure of claim 16, wherein the first fluid-filled chamber is disposed in a heel region of the sole structure.
18. The sole structure of claim 11, wherein the second portion of the plate includes a medial leg and a lateral leg spaced apart from the medial leg across a width of the second portion.
19. The sole structure of claim 18, wherein the medial leg and the lateral leg are disposed on an opposite side of the second fluid-filled chamber than the outsole and extend onto the second fluid-filled chamber in a direction away from a heel region of the sole structure.
20. An article of footwear incorporating the sole structure of claim 12.
US17/834,788 2021-06-11 2022-06-07 Sole structure for article of footwear Pending US20220395056A1 (en)

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US17/834,788 US20220395056A1 (en) 2021-06-11 2022-06-07 Sole structure for article of footwear
PCT/US2022/032839 WO2022261323A1 (en) 2021-06-11 2022-06-09 Sole structure for article of footwear
EP22738147.2A EP4351375B1 (en) 2021-06-11 2022-06-09 Sole structure for article of footwear
EP25220747.7A EP4684683A2 (en) 2021-06-11 2022-06-09 Sole structure for article of footwear
CN202280041405.2A CN117460439A (en) 2021-06-11 2022-06-09 Sole structures for footwear products
TW111121700A TWI843120B (en) 2021-06-11 2022-06-10 Sole structure and article of footwear

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US20250176663A1 (en) * 2022-02-25 2025-06-05 Nike, Inc. Sole structure for article of footwear

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