US20220381209A1 - Apparatus for reducing flow noise of air intake system of vehicle - Google Patents
Apparatus for reducing flow noise of air intake system of vehicle Download PDFInfo
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- US20220381209A1 US20220381209A1 US17/462,701 US202117462701A US2022381209A1 US 20220381209 A1 US20220381209 A1 US 20220381209A1 US 202117462701 A US202117462701 A US 202117462701A US 2022381209 A1 US2022381209 A1 US 2022381209A1
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- body member
- cover
- acoustic metamaterial
- cover member
- chamber
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- 238000002485 combustion reaction Methods 0.000 description 10
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- 230000000903 blocking effect Effects 0.000 description 2
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- 238000002310 reflectometry Methods 0.000 description 2
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1272—Intake silencers ; Sound modulation, transmission or amplification using absorbing, damping, insulating or reflecting materials, e.g. porous foams, fibres, rubbers, fabrics, coatings or membranes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1255—Intake silencers ; Sound modulation, transmission or amplification using resonance
- F02M35/1266—Intake silencers ; Sound modulation, transmission or amplification using resonance comprising multiple chambers or compartments
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L17/00—Joints with packing adapted to sealing by fluid pressure
- F16L17/06—Joints with packing adapted to sealing by fluid pressure with sealing rings arranged between the end surfaces of the pipes or flanges or arranged in recesses in the pipe ends or flanges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present disclosure relates to an apparatus for reducing flow noise of an air intake system of a vehicle, and more particularly, to an apparatus for reducing flow noise of an air intake system of a vehicle, the apparatus being configured to reduce high-frequency flow noise occurring in a turbocharger by using an acoustic metamaterial.
- the engine downsizing technology is a technology enabling an engine to accomplish higher-level performance.
- the engine downsizing technology improves fuel efficiency by reducing the displacement or the number of cylinders of the engine and enables a smaller-displacement engine to accomplish higher-level performance by combining turbocharger technology, fuel direct injection technology, and the like.
- turbochargers As the application of turbochargers to the ICE vehicles increases due to the engine downsizing, high-frequency flow noise may occur in the turbochargers, and a high-frequency resonator is applied to an air intake system of a vehicle in order to reduce the high-frequency flow noise.
- a high-frequency resonator is applied to an air intake system of a vehicle in order to reduce the high-frequency flow noise.
- the resonator has a relatively-large size, it is extremely difficult to effectively dispose the relatively-large resonator in the engine room having a limited space.
- the present disclosure has been made keeping in mind the above problems mentioned in the background section, and the present disclosure is intended to propose an apparatus for reducing flow noise of an air intake system of a vehicle, the apparatus being configured to reduce high-frequency flow noise occurring in a turbocharger by using an acoustic metamaterial disposed in a pipe of an air intake system of a vehicle in which air flows.
- the acoustic metamaterial may be used in place of a resonator to reduce high-frequency flow noise, thereby enabling the limited space of the engine room to be used more efficiently.
- the acoustic metamaterial may be compatibly used regardless of the type of vehicles, thereby reducing costs and improving salability.
- an apparatus for reducing flow noise of an air intake system of a vehicle may include: a pipe-shaped body member allowing air to flow therethrough; and a cover member coupled to the body member while covering an outer circumferential portion of the body member such that a chamber for reducing high-frequency flow noise is arranged between the cover member and the body member.
- the chamber may be connected to an inside of the body member through a flow path.
- a counterpart component may be coupled to a first end of the body member.
- the apparatus may further include a first sealing member coupled to the first end of the body member and the counterpart component to maintain airtightness between one end of the body member and the counterpart component.
- the apparatus may further include a second sealing member coupled to a second end of the body member and the cover member to maintain airtightness between the second end of the body member and the cover member.
- Both ends of the body member may protrude toward one side and another side of the cover member.
- the body member may include threads on the both ends thereof, respectively, the threads being configured to be coupled with counterpart components.
- the chamber may include an air gap having a predetermined size defined between the body member and the cover member.
- the flow path may include an inlet flow path extending through the body member to connect a first side of the chamber and the inside of the body member to each other and an outlet flow path extending through the body member to connect a second side of the chamber and the inside of the body member to each other.
- the inlet flow path may form a path having a zigzag shape and connected to the inside of the body member and the first side of the chamber, by having a plurality of first body ribs and a plurality of first cover ribs disposed to be alternately inserted into each other, the plurality of first body ribs outwardly protruding from the body member and the plurality of first cover ribs inwardly protruding from the cover member.
- the outlet flow path may form a path having a zigzag shape and connected to the inside of the body member and the second side of the chamber, by having a plurality of second body ribs and a plurality of second cover ribs disposed to be alternately inserted into each other, the plurality of second body ribs outwardly protruding from the body member and the plurality of second cover ribs inwardly protruding from the cover member.
- the cover member may include a first cover member and a second cover member disposed symmetrically to each other.
- the first cover member and the second cover member may cover halves of outer circumferential portions of the body member, which are an outer circumferential portion on one side of the body member and the outer circumferential portion on another side of the body member, respectively, in which both ends of the first cover member and the second cover member in contact with each other are fused together.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single member of the cover member.
- the acoustic metamaterial unit may be connected to a pipe of the air intake system to reduce high-frequency flow noise.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single c member of the over member.
- a plurality of acoustic metamaterial units may be connected in series to form an acoustic metamaterial complex.
- the acoustic metamaterial complex may be connected to a pipe of the air intake system to reduce high-frequency flow noise.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single member of the cover member.
- the counterpart component may be another acoustic metamaterial unit.
- the first sealing member may maintain airtightness between the coupled acoustic metamaterial units.
- the apparatus for reducing flow noise of an air intake system of a vehicle is provided as an assembly of the body member and the cover member, i.e., a configuration in which the acoustic metamaterial unit with the chamber having a predetermined size, the inlet flow path, and the outlet flow path provided therein is connected to the pipe of the air intake system.
- This configuration may advantageously reduce or remove high-frequency flow noise occurring in the turbocharger by using the acoustic metamaterial unit.
- the acoustic metamaterial unit according to the present disclosure is configured to significantly reduce the volume compared to the resonator of the related art that has been used to reduce flow noise.
- the limited space of the engine room may be more efficiently used and, in particular, costs may be significantly reduced.
- the size and shape of the acoustic metamaterial unit according to the present disclosure may be standardized such that the acoustic metamaterial unit may be used compatibly regardless of the type of vehicles.
- FIG. 1 is a perspective view illustrating an acoustic metamaterial unit for reducing high-frequency flow noise according to an exemplary embodiment of the present disclosure
- FIG. 2 is a cross-sectional view of FIG. 1 ;
- FIG. 3 is an exploded view of FIG. 1 ;
- FIG. 4 is a perspective view of an acoustic metamaterial complex comprised of a plurality of acoustic metamaterial units connected in series according to an exemplary embodiment of the present disclosure.
- FIG. 5 is a cross-sectional view of FIG. 4 .
- first, second, and the like may be used to describe various components, but the components should not be limited by these terms. These terms may be used only for the purpose of distinguishing one component from another component, and, for example, a first component may be referred to as a second component, and similarly, the second component may also be referred to as the first component without departing from the scope of the present disclosure.
- a control part (controller) may be implemented through an algorithm configured to control operations of various components of the vehicle, a non-volatile memory (not shown) configured to store data relating to software commands to reproduce the algorithm, or a processor (not shown) configured to perform operations, which will be described below, using data stored in a corresponding memory.
- the memory and the processor may be implemented as separate chips.
- the memory and the processor may be implemented as a single chip in which the memory and the processor are integrated.
- the processor may be in the form of one or more processors.
- the engine of a vehicle is an apparatus that generates power by the combustion of fuel mixed at an appropriate ratio with externally introduced air.
- exhaust gas After the combustion in the engine for generating power, exhaust gas is produced and then is discharged to the outside.
- the intended amount of power and the intended combustion efficiency may be obtained only by supplying a sufficient amount of external air for combustion.
- a turbocharger As an apparatus for increasing the intake pressure of combustion air in order to increase the combustion efficiency of the engine, a turbocharger has been used.
- the turbocharger is an apparatus in which a turbine is rotated using the pressure of exhaust gas discharged from the engine, a compressor is driven by receiving the rotation force of the turbine, and high-pressure air is supplied to the cylinder by running the compressor, thereby increasing the output of the engine.
- turbochargers due to the engine downsizing of internal combustion engine (ICE) vehicles, the application of turbochargers to improve fuel efficiency is increasing, and due to the application of turbochargers, high-frequency flow noise, which may be flow noise having a certain frequency or above, occurs in the air intake system of the vehicle.
- ICE internal combustion engine
- a high-frequency resonator In order to reduce the high-frequency flow noise occurring in the air intake system of the vehicle, a high-frequency resonator has been applied to the air intake system of the vehicle in the related art.
- due to the relatively-large size of the resonator it is significantly difficult to effectively dispose the relatively-large resonator in the engine room having a limited space.
- resonators since resonators have different shapes according to the vehicle type, resonators are incompatible.
- Embodiments of the present disclosure provide a configuration able to reduce high-frequency flow noise occurring in the turbocharger by using an acoustic metamaterial disposed in a pipe of the air intake system of the vehicle in which air flows. Since the acoustic metamaterial having a relatively-small volume may be used in place of the related-art resonator having a relatively-large volume to reduce flow noise, the limited space of the engine room may be more efficiently used. In particular, the acoustic metamaterial may be compatibly used irrespective of the type of vehicles, thereby advantageously reducing costs and improving salability.
- the apparatus for reducing flow noise of an air intake system includes: a body member 100 having the shape of a pipe allowing air to flow therethrough; and a cover member 300 coupled to the body member 100 while covering the outer circumferential portion of the body member 100 such that a chamber 210 for reducing high-frequency flow noise is arranged between the cover member 300 and the body member 100 .
- the chamber 210 is connected to the inside of the body member 100 through flow paths 220 .
- an assembly of a single body member 100 and a single cover member 300 forms an acoustic metamaterial unit 10 .
- the acoustic metamaterial unit 10 is connected to a pipe 30 of the air intake system to reduce high-frequency flow noise occurring in a turbocharger when the high-frequency flow noise passes through the acoustic metamaterial unit 10 .
- the acoustic metamaterial unit 10 is connected to the pipe 30 using a clamp 50 .
- a method of blocking sound includes forming a plurality of holes or using a material having a high transmission loss. This method resultantly uses a method of blocking the transmission of sound through the air.
- sound causes a diffraction phenomenon.
- the diffraction phenomenon refers to a phenomenon in which, as the sound is transmitted through the air, vibrations of the air cause noise.
- the phase velocity of noise through a medium is the square root of a value obtained by dividing the bulk modulus of the medium with the density of the medium.
- the density and the bulk modulus are positive values.
- the phase velocity may be an imaginary number, in which condition the sound wave will be attenuated instead of being transmitted and the transmission of sound does not occur.
- this phenomenon may not occur naturally, and thus, must be artificially constructed.
- a material is referred to as a metamaterial.
- the metamaterial is implemented as a set of composite elements respectively made from a typical material, such as plastic or metal, and is typically a pattern of repeated elements.
- Sound is transmitted as vibrations generated by repeated compression and expansion of the medium.
- the bulk modulus is a measure of resistance to the compression or expansion of the medium.
- the definition of the density includes inertia obstructing the transmission (i.e., movement) of noise.
- the acoustic metamaterial has a structure in which microscopic unit cells having fine wavelength scales are repeatedly arranged to adjust sound waves.
- each of the unit cells has typical bulk modulus and density values
- the overall bulk modulus and density of the medium may be set to be negative values using a specific shape, structure, or arrangement.
- dynamic density may be set to be a negative value by tuning the shape, structure, and arrangement while forming a variety of unit cells on the basis of a thin membrane having substantially no stiffness. Accordingly, a structure for absorbing or reflecting all sound (i.e., flow noise) in a specific frequency range may be realized using the acoustic metamaterial.
- high-frequency flow noise occurring in a turbocharger can be reduced or removed by using the acoustic metamaterial unit 10 , i.e., an assembly in which the body member 100 including the chamber 210 having a predetermined size and the flow paths 220 and the cover member 300 are assembled, and connecting such an acoustic metamaterial unit 10 to the pipe 30 of the air intake system.
- the acoustic metamaterial unit 10 i.e., an assembly in which the body member 100 including the chamber 210 having a predetermined size and the flow paths 220 and the cover member 300 are assembled, and connecting such an acoustic metamaterial unit 10 to the pipe 30 of the air intake system.
- a single acoustic metamaterial unit 10 is able to effectively reduce flow noise (i.e., sound) having a high frequency of 1 kHz or higher. Consequently, there is an advantage in that volume and cost may be significantly reduced compared to a conventional resonator.
- the size and shape of the acoustic metamaterial unit 10 may be standardized and thus be used compatibly regardless of the type of vehicles, thereby advantageously reducing costs and improving salability.
- the acoustic metamaterial unit 10 may be used by being connected to the pipe 30 of the air intake system. As illustrated in FIGS. 4 and 5 , a plurality of acoustic metamaterial units 10 may be connected in series to form an acoustic metamaterial complex 70 .
- the acoustic metamaterial complex 70 may be connected to the pipe 30 of the air intake system such that high-frequency flow noise may be reduced through the acoustic metamaterial complex 70 .
- the noise-reducing function of the acoustic metamaterial complex 70 is superior to that of the acoustic metamaterial unit 10 .
- a counterpart component is coupled to one end of the body member 100 of the acoustic metamaterial unit 10 .
- the apparatus according to an exemplary embodiment of the present disclosure further includes a first sealing member 400 coupled to one end of the body member 100 and the counterpart component to maintain the airtightness between one end of the body member 100 and the counterpart component.
- the counterpart component coupled to one end of the body member 100 is a body member 100 of another acoustic metamaterial unit 10 .
- the first sealing member 400 serves to maintain the airtightness between the acoustic metamaterial units 10 .
- the apparatus further includes a second sealing member 500 coupled to the other end of the body member 100 and the cover member 300 to maintain the airtightness between the other end of the body member 100 and the cover member 300 .
- Each of the first sealing member 400 and the second sealing member 500 may have the shape of a circular ring and be made from a rubber material to improve airtightness performance but is not limited thereto.
- Both ends of the body member 100 protrude toward one side and the other side of the cover member 300 .
- the body member 100 has threads 110 on both ends thereof, respectively, the threads 110 being configured to be coupled with the counterpart components.
- the thread 110 formed on one end of the body member 100 (i.e. the right end in FIGS. 1 and 2 ) is formed on the outer circumferential surface of the body member 100
- the thread 110 formed on the other end of the body member 100 i.e. the left end in FIGS. 1 and 2 is formed on the inner circumferential surface of the body member 100 .
- the counterpart component coupled to the thread 110 of the body member 100 is the body member 100 of the other acoustic metamaterial unit 10 .
- the threads 110 of the body members 100 are coupled to each other to form the acoustic metamaterial complex 70 in which the plurality of acoustic metamaterial units 10 are connected in series, as illustrated in FIGS. 4 and 5 .
- the chamber 210 provided by the coupling between the body member 100 and the cover member 300 forms an air gap having a predetermined size defined between the body member 100 and the cover member 300 .
- Each of the flow paths 220 includes an inlet flow path 221 extending through the body member 100 to connect one side of the chamber 210 and the inside of the body member 100 and an outlet flow path 222 extending through the body member 100 to connect the other side of the chamber 210 and the inside of the body member 100 .
- the inlet flow path 221 forms a path having a zigzag shape and connected to the inside of the body member 100 and one side of the chamber 210 .
- the outlet flow path 222 forms a path having a zigzag shape and connected to the inside of the body member 100 and the other side of the chamber 210 .
- the first body ribs 120 and the second body ribs 130 formed on the body member 100 protrude the same lengths, and the first cover ribs 310 and the second cover ribs 320 formed on the cover member 300 also protrude the same lengths.
- each of the inlet flow path 221 and the outlet flow path 222 is provided as an elongated path having a small cross-section.
- the inlet flow path 221 and the outlet flow path 222 serve as sheets of high-reflectivity glass, so that resonance occurs in the chamber 210 corresponding to the air gap. It is possible to reduce or remove high-frequency flow noise occurring in the turbocharger by using the resonance occurring in the chamber 210 .
- the cover member 300 includes a first cover member 330 and a second cover member 340 disposed symmetrically to each other for the purpose of assemblability and workability.
- the first cover member 330 and the second cover member 340 cover halves of the outer circumferential portion of the body member 100 , i.e., the outer circumferential portion of the body member 100 on one side and the outer circumferential portion of the body member 100 on the other side, respectively. Both ends of the first cover member 330 and the second cover member 340 in contact with each other are fused together.
- the fusion between the first cover member 330 and the second cover member 340 may be realized using a structure in which protrusions are melted using heat or vibration so as to be coupled to each other.
- the embodiments of the present disclosure provide an assembly of the body member 100 and the cover member 300 , i.e., a configuration in which the acoustic metamaterial unit 10 with the chamber 210 having a predetermined size, the inlet flow path 221 , and the outlet flow path 222 provided therein is connected to the pipe 30 of the air intake system.
- This configuration may advantageously reduce or remove high-frequency flow noise occurring in the turbocharger by using the acoustic metamaterial unit 10 .
- the acoustic metamaterial unit 10 is configured to significantly reduce the volume compared to the resonator of the related art that has been used to reduce flow noise.
- the limited space of the engine room may be more efficiently used and, in particular, costs may be significantly reduced.
- the size and shape of the acoustic metamaterial unit 10 according to the present disclosure may be standardized such that the acoustic metamaterial unit 10 may be used compatibly regardless of the type of vehicles.
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Abstract
Description
- The present application claims the benefit of priority of Korean Patent Application No. 10-2021-0067161 filed on May 25, 2021 in the Korean Intellectual Property Office, the entire contents of which is incorporated herein for all purposes by this reference.
- The present disclosure relates to an apparatus for reducing flow noise of an air intake system of a vehicle, and more particularly, to an apparatus for reducing flow noise of an air intake system of a vehicle, the apparatus being configured to reduce high-frequency flow noise occurring in a turbocharger by using an acoustic metamaterial.
- Recently, the application of engine downsizing technology to internal combustion engine (ICE) vehicles is gradually increasing.
- The engine downsizing technology is a technology enabling an engine to accomplish higher-level performance. The engine downsizing technology improves fuel efficiency by reducing the displacement or the number of cylinders of the engine and enables a smaller-displacement engine to accomplish higher-level performance by combining turbocharger technology, fuel direct injection technology, and the like.
- As the application of turbochargers to the ICE vehicles increases due to the engine downsizing, high-frequency flow noise may occur in the turbochargers, and a high-frequency resonator is applied to an air intake system of a vehicle in order to reduce the high-frequency flow noise. However, since the resonator has a relatively-large size, it is extremely difficult to effectively dispose the relatively-large resonator in the engine room having a limited space.
- In addition, since resonators have different shapes depending on the vehicle type, there is a problem in that resonators are incompatible.
- The foregoing is intended merely to aid in the understanding of the background of the present disclosure, and is not intended to mean that the present disclosure falls within the purview of the related art that is already known to those skilled in the art.
- Accordingly, the present disclosure has been made keeping in mind the above problems mentioned in the background section, and the present disclosure is intended to propose an apparatus for reducing flow noise of an air intake system of a vehicle, the apparatus being configured to reduce high-frequency flow noise occurring in a turbocharger by using an acoustic metamaterial disposed in a pipe of an air intake system of a vehicle in which air flows. The acoustic metamaterial may be used in place of a resonator to reduce high-frequency flow noise, thereby enabling the limited space of the engine room to be used more efficiently. In particular, the acoustic metamaterial may be compatibly used regardless of the type of vehicles, thereby reducing costs and improving salability.
- In order to realize at least one of the above-described objectives, according to an exemplary embodiment of the present disclosure, an apparatus for reducing flow noise of an air intake system of a vehicle may include: a pipe-shaped body member allowing air to flow therethrough; and a cover member coupled to the body member while covering an outer circumferential portion of the body member such that a chamber for reducing high-frequency flow noise is arranged between the cover member and the body member. The chamber may be connected to an inside of the body member through a flow path.
- A counterpart component may be coupled to a first end of the body member. The apparatus may further include a first sealing member coupled to the first end of the body member and the counterpart component to maintain airtightness between one end of the body member and the counterpart component.
- The apparatus may further include a second sealing member coupled to a second end of the body member and the cover member to maintain airtightness between the second end of the body member and the cover member.
- Both ends of the body member may protrude toward one side and another side of the cover member. The body member may include threads on the both ends thereof, respectively, the threads being configured to be coupled with counterpart components.
- The chamber may include an air gap having a predetermined size defined between the body member and the cover member. The flow path may include an inlet flow path extending through the body member to connect a first side of the chamber and the inside of the body member to each other and an outlet flow path extending through the body member to connect a second side of the chamber and the inside of the body member to each other.
- The inlet flow path may form a path having a zigzag shape and connected to the inside of the body member and the first side of the chamber, by having a plurality of first body ribs and a plurality of first cover ribs disposed to be alternately inserted into each other, the plurality of first body ribs outwardly protruding from the body member and the plurality of first cover ribs inwardly protruding from the cover member.
- The outlet flow path may form a path having a zigzag shape and connected to the inside of the body member and the second side of the chamber, by having a plurality of second body ribs and a plurality of second cover ribs disposed to be alternately inserted into each other, the plurality of second body ribs outwardly protruding from the body member and the plurality of second cover ribs inwardly protruding from the cover member.
- The cover member may include a first cover member and a second cover member disposed symmetrically to each other. The first cover member and the second cover member may cover halves of outer circumferential portions of the body member, which are an outer circumferential portion on one side of the body member and the outer circumferential portion on another side of the body member, respectively, in which both ends of the first cover member and the second cover member in contact with each other are fused together.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single member of the cover member. The acoustic metamaterial unit may be connected to a pipe of the air intake system to reduce high-frequency flow noise.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single c member of the over member. A plurality of acoustic metamaterial units may be connected in series to form an acoustic metamaterial complex. The acoustic metamaterial complex may be connected to a pipe of the air intake system to reduce high-frequency flow noise.
- An acoustic metamaterial unit may be provided as an assembly of a single member of the body member and a single member of the cover member. The counterpart component may be another acoustic metamaterial unit. The first sealing member may maintain airtightness between the coupled acoustic metamaterial units.
- When high-frequency flow noise passing through the pipe of the air intake system is introduced into the chamber through the flow path of the acoustic metamaterial unit, resonance of a specific frequency wavelength may occur in the chamber, thereby reducing the high-frequency flow noise.
- The apparatus for reducing flow noise of an air intake system of a vehicle according to the present disclosure is provided as an assembly of the body member and the cover member, i.e., a configuration in which the acoustic metamaterial unit with the chamber having a predetermined size, the inlet flow path, and the outlet flow path provided therein is connected to the pipe of the air intake system. This configuration may advantageously reduce or remove high-frequency flow noise occurring in the turbocharger by using the acoustic metamaterial unit.
- In addition, the acoustic metamaterial unit according to the present disclosure is configured to significantly reduce the volume compared to the resonator of the related art that has been used to reduce flow noise. There are advantages in that the limited space of the engine room may be more efficiently used and, in particular, costs may be significantly reduced.
- In addition, the size and shape of the acoustic metamaterial unit according to the present disclosure may be standardized such that the acoustic metamaterial unit may be used compatibly regardless of the type of vehicles. Thus, it is possible to advantageously reduce costs and improve salability.
- The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a perspective view illustrating an acoustic metamaterial unit for reducing high-frequency flow noise according to an exemplary embodiment of the present disclosure; -
FIG. 2 is a cross-sectional view ofFIG. 1 ; -
FIG. 3 is an exploded view ofFIG. 1 ; -
FIG. 4 is a perspective view of an acoustic metamaterial complex comprised of a plurality of acoustic metamaterial units connected in series according to an exemplary embodiment of the present disclosure; and -
FIG. 5 is a cross-sectional view ofFIG. 4 . - Specific structural and functional descriptions of the embodiments of the present disclosure disclosed in this disclosure or application are illustrative only for the purpose of describing the embodiments according to the present disclosure, and the embodiments according to the present disclosure may be implemented in various forms and should not be construed as being limited to embodiments described in this disclosure or application.
- The embodiments according to the present disclosure may be variously modified and may have various forms, so that specific embodiments will be illustrated in the drawings and be described in detail in this disclosure or application. It should be understood, however, that it is not intended to limit the embodiments according to the concept of the present disclosure to specific disclosure forms, but it includes all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
- The terms first, second, and the like may be used to describe various components, but the components should not be limited by these terms. These terms may be used only for the purpose of distinguishing one component from another component, and, for example, a first component may be referred to as a second component, and similarly, the second component may also be referred to as the first component without departing from the scope of the present disclosure.
- When a component is referred to as being “connected,” or “coupled” to another component, it may be directly connected or coupled to another component, but it should be understood that yet another component may exist between the component and another component. On the contrary, when a component is referred to as being “directly connected” or “directly coupled” to another, it should be understood that still another component may not be present between the component and another component. Other expressions describing the relationship between components, that is, “between” and “immediately between,” or “adjacent to” and “directly adjacent to” should also be construed as described above.
- The terms used herein are for the purpose of describing only specific embodiments and are not intended to limit the present disclosure. Unless the context clearly dictates otherwise, the singular form includes the plural form. In this disclosure, it should be construed that the terms “comprising,” “having,” or the like are used to specify that a feature, a number, a step, an operation, a component, an element, or a combination thereof described herein exists, and they do not preclude the presence or addition of one or more other features, numbers, steps, operations, components, elements, or combinations thereof.
- Unless defined otherwise, all terms including technical or scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present disclosure pertains. General terms that are defined in a dictionary shall be construed to have meanings that are consistent in the context of the relevant art, and will not be interpreted as having an idealistic or excessively formalistic meaning unless clearly defined in this disclosure.
- A control part (controller) according to an exemplary embodiment of the present disclosure may be implemented through an algorithm configured to control operations of various components of the vehicle, a non-volatile memory (not shown) configured to store data relating to software commands to reproduce the algorithm, or a processor (not shown) configured to perform operations, which will be described below, using data stored in a corresponding memory. Here, the memory and the processor may be implemented as separate chips. Alternatively, the memory and the processor may be implemented as a single chip in which the memory and the processor are integrated. The processor may be in the form of one or more processors.
- Hereinafter, an apparatus for reducing flow noise of an air intake system of a vehicle according to exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings.
- The engine of a vehicle is an apparatus that generates power by the combustion of fuel mixed at an appropriate ratio with externally introduced air.
- In the process of generating power by running the engine, it is possible to obtain an intended amount of power and an intended combustion efficiency by supplying external air and fuel to the cylinder so that the combustion of fuel occurs with air within the cylinder.
- After the combustion in the engine for generating power, exhaust gas is produced and then is discharged to the outside.
- In the process of generating power by running the engine, the intended amount of power and the intended combustion efficiency may be obtained only by supplying a sufficient amount of external air for combustion. As an apparatus for increasing the intake pressure of combustion air in order to increase the combustion efficiency of the engine, a turbocharger has been used.
- The turbocharger is an apparatus in which a turbine is rotated using the pressure of exhaust gas discharged from the engine, a compressor is driven by receiving the rotation force of the turbine, and high-pressure air is supplied to the cylinder by running the compressor, thereby increasing the output of the engine.
- In addition, due to the engine downsizing of internal combustion engine (ICE) vehicles, the application of turbochargers to improve fuel efficiency is increasing, and due to the application of turbochargers, high-frequency flow noise, which may be flow noise having a certain frequency or above, occurs in the air intake system of the vehicle.
- In order to reduce the high-frequency flow noise occurring in the air intake system of the vehicle, a high-frequency resonator has been applied to the air intake system of the vehicle in the related art. However, due to the relatively-large size of the resonator, it is significantly difficult to effectively dispose the relatively-large resonator in the engine room having a limited space. In addition, since resonators have different shapes according to the vehicle type, resonators are incompatible.
- Embodiments of the present disclosure provide a configuration able to reduce high-frequency flow noise occurring in the turbocharger by using an acoustic metamaterial disposed in a pipe of the air intake system of the vehicle in which air flows. Since the acoustic metamaterial having a relatively-small volume may be used in place of the related-art resonator having a relatively-large volume to reduce flow noise, the limited space of the engine room may be more efficiently used. In particular, the acoustic metamaterial may be compatibly used irrespective of the type of vehicles, thereby advantageously reducing costs and improving salability.
- In order to realize this objective, as illustrated in
FIGS. 1 to 5 , the apparatus for reducing flow noise of an air intake system according of a vehicle to an exemplary embodiment of the present disclosure includes: abody member 100 having the shape of a pipe allowing air to flow therethrough; and acover member 300 coupled to thebody member 100 while covering the outer circumferential portion of thebody member 100 such that achamber 210 for reducing high-frequency flow noise is arranged between thecover member 300 and thebody member 100. Thechamber 210 is connected to the inside of thebody member 100 throughflow paths 220. - As illustrated in
FIGS. 1 and 2 , an assembly of asingle body member 100 and asingle cover member 300 forms anacoustic metamaterial unit 10. Theacoustic metamaterial unit 10 is connected to apipe 30 of the air intake system to reduce high-frequency flow noise occurring in a turbocharger when the high-frequency flow noise passes through theacoustic metamaterial unit 10. For the connection between theacoustic metamaterial unit 10 and thepipe 30 of the air intake system, theacoustic metamaterial unit 10 is connected to thepipe 30 using aclamp 50. - In general, sound is transmitted through air, i.e. a medium. A method of blocking sound includes forming a plurality of holes or using a material having a high transmission loss. This method resultantly uses a method of blocking the transmission of sound through the air. However, in a space in which air flows, sound causes a diffraction phenomenon. The diffraction phenomenon refers to a phenomenon in which, as the sound is transmitted through the air, vibrations of the air cause noise.
- The phase velocity of noise through a medium is the square root of a value obtained by dividing the bulk modulus of the medium with the density of the medium. In addition, it is natural that the density and the bulk modulus are positive values. However, when the density or the bulk modulus may be converted into a negative value, the phase velocity may be an imaginary number, in which condition the sound wave will be attenuated instead of being transmitted and the transmission of sound does not occur. However, this phenomenon may not occur naturally, and thus, must be artificially constructed. Such a material is referred to as a metamaterial. The metamaterial is implemented as a set of composite elements respectively made from a typical material, such as plastic or metal, and is typically a pattern of repeated elements.
- Sound is transmitted as vibrations generated by repeated compression and expansion of the medium. The bulk modulus is a measure of resistance to the compression or expansion of the medium. In addition, the definition of the density includes inertia obstructing the transmission (i.e., movement) of noise.
- The acoustic metamaterial has a structure in which microscopic unit cells having fine wavelength scales are repeatedly arranged to adjust sound waves. Although each of the unit cells has typical bulk modulus and density values, the overall bulk modulus and density of the medium may be set to be negative values using a specific shape, structure, or arrangement. For example, dynamic density may be set to be a negative value by tuning the shape, structure, and arrangement while forming a variety of unit cells on the basis of a thin membrane having substantially no stiffness. Accordingly, a structure for absorbing or reflecting all sound (i.e., flow noise) in a specific frequency range may be realized using the acoustic metamaterial.
- That is, according to embodiments of the present disclosure, high-frequency flow noise occurring in a turbocharger can be reduced or removed by using the
acoustic metamaterial unit 10, i.e., an assembly in which thebody member 100 including thechamber 210 having a predetermined size and theflow paths 220 and thecover member 300 are assembled, and connecting such anacoustic metamaterial unit 10 to thepipe 30 of the air intake system. - A single
acoustic metamaterial unit 10 is able to effectively reduce flow noise (i.e., sound) having a high frequency of 1 kHz or higher. Consequently, there is an advantage in that volume and cost may be significantly reduced compared to a conventional resonator. - In addition, the size and shape of the
acoustic metamaterial unit 10 may be standardized and thus be used compatibly regardless of the type of vehicles, thereby advantageously reducing costs and improving salability. - As illustrated in
FIG. 2 , theacoustic metamaterial unit 10 may be used by being connected to thepipe 30 of the air intake system. As illustrated inFIGS. 4 and 5 , a plurality ofacoustic metamaterial units 10 may be connected in series to form anacoustic metamaterial complex 70. Theacoustic metamaterial complex 70 may be connected to thepipe 30 of the air intake system such that high-frequency flow noise may be reduced through theacoustic metamaterial complex 70. - The noise-reducing function of the
acoustic metamaterial complex 70 is superior to that of theacoustic metamaterial unit 10. - A counterpart component is coupled to one end of the
body member 100 of theacoustic metamaterial unit 10. The apparatus according to an exemplary embodiment of the present disclosure further includes afirst sealing member 400 coupled to one end of thebody member 100 and the counterpart component to maintain the airtightness between one end of thebody member 100 and the counterpart component. - Here, the counterpart component coupled to one end of the
body member 100 is abody member 100 of anotheracoustic metamaterial unit 10. Thefirst sealing member 400 serves to maintain the airtightness between theacoustic metamaterial units 10. - In addition, the apparatus according to an exemplary embodiment of the present disclosure further includes a
second sealing member 500 coupled to the other end of thebody member 100 and thecover member 300 to maintain the airtightness between the other end of thebody member 100 and thecover member 300. - Each of the
first sealing member 400 and thesecond sealing member 500 may have the shape of a circular ring and be made from a rubber material to improve airtightness performance but is not limited thereto. - Both ends of the
body member 100 protrude toward one side and the other side of thecover member 300. Thebody member 100 hasthreads 110 on both ends thereof, respectively, thethreads 110 being configured to be coupled with the counterpart components. - The
thread 110 formed on one end of the body member 100 (i.e. the right end inFIGS. 1 and 2 ) is formed on the outer circumferential surface of thebody member 100, and thethread 110 formed on the other end of the body member 100 (i.e. the left end inFIGS. 1 and 2 ) is formed on the inner circumferential surface of thebody member 100. - In addition, the counterpart component coupled to the
thread 110 of thebody member 100 is thebody member 100 of the otheracoustic metamaterial unit 10. Thethreads 110 of thebody members 100 are coupled to each other to form theacoustic metamaterial complex 70 in which the plurality ofacoustic metamaterial units 10 are connected in series, as illustrated inFIGS. 4 and 5 . - The
chamber 210 provided by the coupling between thebody member 100 and thecover member 300 forms an air gap having a predetermined size defined between thebody member 100 and thecover member 300. Each of theflow paths 220 includes aninlet flow path 221 extending through thebody member 100 to connect one side of thechamber 210 and the inside of thebody member 100 and anoutlet flow path 222 extending through thebody member 100 to connect the other side of thechamber 210 and the inside of thebody member 100. - As a plurality of
first body ribs 120 outwardly protruding from thebody member 100 and a plurality offirst cover ribs 310 inwardly protruding from thecover member 300 are disposed to be alternately inserted into each other, theinlet flow path 221 forms a path having a zigzag shape and connected to the inside of thebody member 100 and one side of thechamber 210. - In addition, as a plurality of
second body ribs 130 outwardly protruding from thebody member 100 and a plurality ofsecond cover ribs 320 inwardly protruding from thecover member 300 are disposed to be alternately inserted into each other, theoutlet flow path 222 forms a path having a zigzag shape and connected to the inside of thebody member 100 and the other side of thechamber 210. - The
first body ribs 120 and thesecond body ribs 130 formed on thebody member 100 protrude the same lengths, and thefirst cover ribs 310 and thesecond cover ribs 320 formed on thecover member 300 also protrude the same lengths. - In addition, each of the
inlet flow path 221 and theoutlet flow path 222 is provided as an elongated path having a small cross-section. - When high-frequency flow noise occurring in the turbocharger enters the
inlet flow path 221 of theacoustic metamaterial unit 10 during passage through thepipe 30 of the air intake system, a variety of wavelengths are subjected to interference and cancellation in the space in theinlet flow path 221, thereby causing a specific frequency wavelength to resonate in thechamber 210. Due to the resonance occurring in thechamber 210, the high-frequency flow noise occurring in the turbocharger may be reduced or canceled. - When double configurations in each of which the elongated inlet flow path having a small cross-section is disposed in a zigzag pattern are disposed, resonance similar to the Fabry-Perot resonance phenomenon occurs.
- Referring to the Fabry-Perot resonance phenomenon, when a wave passes through two parallel sheets of high-reflectivity glass, a variety of wavelengths cause interference and cancellation in the cavity between the sheets of glass, thereby generating internal resonance at a specific wavelength. The Fabry-Perot resonance phenomenon is a technology mainly used in optics. According to embodiments of the present disclosure, the
inlet flow path 221 and theoutlet flow path 222 serve as sheets of high-reflectivity glass, so that resonance occurs in thechamber 210 corresponding to the air gap. It is possible to reduce or remove high-frequency flow noise occurring in the turbocharger by using the resonance occurring in thechamber 210. - The
cover member 300 according to an exemplary embodiment of the present disclosure includes afirst cover member 330 and asecond cover member 340 disposed symmetrically to each other for the purpose of assemblability and workability. Thefirst cover member 330 and thesecond cover member 340 cover halves of the outer circumferential portion of thebody member 100, i.e., the outer circumferential portion of thebody member 100 on one side and the outer circumferential portion of thebody member 100 on the other side, respectively. Both ends of thefirst cover member 330 and thesecond cover member 340 in contact with each other are fused together. - The fusion between the
first cover member 330 and thesecond cover member 340 may be realized using a structure in which protrusions are melted using heat or vibration so as to be coupled to each other. - As set forth above, the embodiments of the present disclosure provide an assembly of the
body member 100 and thecover member 300, i.e., a configuration in which theacoustic metamaterial unit 10 with thechamber 210 having a predetermined size, theinlet flow path 221, and theoutlet flow path 222 provided therein is connected to thepipe 30 of the air intake system. This configuration may advantageously reduce or remove high-frequency flow noise occurring in the turbocharger by using theacoustic metamaterial unit 10. - In addition, the
acoustic metamaterial unit 10 according to the present disclosure is configured to significantly reduce the volume compared to the resonator of the related art that has been used to reduce flow noise. There are advantages in that the limited space of the engine room may be more efficiently used and, in particular, costs may be significantly reduced. - In addition, the size and shape of the
acoustic metamaterial unit 10 according to the present disclosure may be standardized such that theacoustic metamaterial unit 10 may be used compatibly regardless of the type of vehicles. Thus, it is possible to advantageously reduce costs and improve salability. - Although the specific embodiments of the present disclosure have been described and illustrated, those skilled in the art will appreciate that various alternations and modifications are possible without departing from the technical spirit of the present disclosure as disclosed in the appended claims.
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020210067161A KR20220159158A (en) | 2021-05-25 | 2021-05-25 | Apparatus for reducing flow noise of vehicle air intake system |
| KR10-2021-0067161 | 2021-05-25 |
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| US20220381209A1 true US20220381209A1 (en) | 2022-12-01 |
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Cited By (2)
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|---|---|---|---|---|
| US20240068430A1 (en) * | 2022-08-29 | 2024-02-29 | Subaru Corporation | Resonator structure |
| US12281659B1 (en) * | 2024-02-07 | 2025-04-22 | Hamilton Sundstrand Corporation | Acoustic dampers for life support systems |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20250257675A1 (en) * | 2024-02-08 | 2025-08-14 | Ajou University Industry-Academic Cooperation Foundation | Acoustic metamaterial-based muffler for broadband exhaust noise reduction of internal combustion engines |
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Also Published As
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| US11761411B2 (en) | 2023-09-19 |
| KR20220159158A (en) | 2022-12-02 |
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