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US20220049495A1 - Building panel - Google Patents

Building panel Download PDF

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Publication number
US20220049495A1
US20220049495A1 US17/274,806 US201917274806A US2022049495A1 US 20220049495 A1 US20220049495 A1 US 20220049495A1 US 201917274806 A US201917274806 A US 201917274806A US 2022049495 A1 US2022049495 A1 US 2022049495A1
Authority
US
United States
Prior art keywords
building panel
backing member
timber board
strengthening element
concrete mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US17/274,806
Other languages
English (en)
Inventor
Adam Strong
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hcsl Pty Ltd
Original Assignee
Hcsl Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2018903375A external-priority patent/AU2018903375A0/en
Application filed by Hcsl Pty Ltd filed Critical Hcsl Pty Ltd
Assigned to HCSL PTY LTD reassignment HCSL PTY LTD ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: STRONG, Adam
Publication of US20220049495A1 publication Critical patent/US20220049495A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/326—Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17—Floor structures partly formed in situ
    • E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/29—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated the prefabricated parts of the beams consisting wholly of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • E04B5/40—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/48—Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2103/00—Material constitution of slabs, sheets or the like
    • E04B2103/02—Material constitution of slabs, sheets or the like of ceramics, concrete or other stone-like material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2103/00—Material constitution of slabs, sheets or the like
    • E04B2103/04—Material constitution of slabs, sheets or the like of plastics, fibrous material or wood

Definitions

  • the present invention relates to a building panel for forming a load-bearing structure, and especially for forming a suspended composite floor slab.
  • the invention is particularly designed for use in industrial applications, and it will be convenient to describe the invention herein in this exemplary context. It will be appreciated, however, that the invention is not limited to this particular application but may also be employed in commercial or domestic applications.
  • Suspended floor slabs are typically constructed of concrete, which is poured into shuttering or formwork spanning between temporary or permanent floor supports, such as walls, band beams or columns, to form a concrete floor.
  • This method has the disadvantages, however, that the process of erecting and stripping the shuttering or formwork is time-consuming, labor intensive, high risk from a safety perspective and costly.
  • the span of the concrete floor between the support columns is often limited by the weight of the concrete floor.
  • the present invention provides a building panel for forming a load-bearing structure, the building panel comprising:
  • a void former mountable to the backing member and disposed adjacent to the strengthening element for forming a void in the structure
  • the backing member, the strengthening element, and the void former are configured to receive a mixture curable to form the structure.
  • the mixture is a concrete mixture.
  • the building panel further comprises a reinforcing mesh spaced apart from the strengthening element to provide tensile strength to the structure.
  • the backing member is comprised of a fire-resistant material to substantially protect the structure from fire damage.
  • the backing member is in the form of a timber board having a predetermined thickness, wherein the timber board is configured to char when exposed to a fire hazard thereby substantially protecting the structure from fire damage.
  • the timber board has a predetermined length and width, wherein the void former extends substantially along the entire predetermined length of the timber board and at least along a majority of the predetermined width of the timber board.
  • the strengthening element is in the form of a steel beam having a uniform transverse cross-sectional profile and extending substantially along the entire predetermined length of the timber board.
  • the strengthening element comprises a number of truss elements arranged in a repeating manner along the entire predetermined length of the timber board.
  • the void former is comprised of polystyerene, polyisocyanurate (PIR) foam, rock wool or plastics, or combinations thereof.
  • the present invention provides a building panel for forming a load-bearing structure, the building panel comprising:
  • a strengthening element mountable to the backing member such that the strengthening element and the backing member enclose a volume therebetween, wherein the volume defines a void
  • the backing member and the strengthening element are configured to receive a mixture curable to form the structure.
  • the mixture is a concrete mixture.
  • the building panel further comprises a reinforcing mesh spaced apart from the strengthening element to provide tensile strength to the structure.
  • the building panel further comprises a reinforcing mesh fixed to or laid on top of the strengthening element to provide tensile strength to the structure.
  • the backing member is comprised of a fire-resistant material to substantially protect the structure from fire damage.
  • the backing member is in the form of a timber board having a predetermined thickness, wherein the timber board is configured to char when exposed to a fire hazard.
  • the timber board has a predetermined length and width, wherein the strengthening element extends substantially along the entire predetermined length of the timber board and at least along a majority of the predetermined width of the timber board.
  • the strengthening element is in the form of a folded steel sheet having a uniform transverse cross-sectional profile and extending substantially along the entire predetermined length of the timber board.
  • the cross-sectional profile of the folded steel sheet is substantially trapezoidal.
  • the present invention provides a composite floor slab comprising:
  • the present invention provides a method of constructing a suspended composite floor slab comprising:
  • FIG. 1 is a perspective view of a building panel according to a first embodiment of the present invention
  • FIG. 2 is a sectional view of the building panel of FIG. 1 ;
  • FIG. 3 is a perspective view of a building panel according to a second embodiment of the present invention.
  • FIG. 4 is a sectional view of the building panel of FIG. 3 ;
  • FIG. 5 is a perspective view of a building panel according to a third embodiment of the present invention.
  • FIG. 6 is a sectional view of the building panel of FIG. 5 ;
  • FIG. 7 is a perspective view of a building panel according to a fourth embodiment of the present invention.
  • FIG. 8 is a sectional view of the building panel of FIG. 7 ;
  • FIG. 9 is a perspective view of a building panel according to a fifth embodiment of the present invention.
  • FIG. 10 is a sectional view of the building panel of FIG. 9 ;
  • FIG. 11 is a perspective view of a building panel according to a sixth embodiment of the present invention.
  • FIG. 12 is a sectional view of the building panel of FIG. 11 ;
  • FIG. 13 is a perspective view of a building panel according to a seventh embodiment of the present invention.
  • FIG. 14 is a sectional view of the building panel of FIG. 13 .
  • FIGS. 1 and 2 show a building panel 100 according to a first embodiment.
  • the building panel 100 is suitable for use in forming a load-bearing structure such as a suspended composite floor slab (not shown).
  • the building panel 100 includes a backing member in the form of a timber board 102 having a predetermined thickness preferably in the range of about 60 mm to 100 mm, more preferably about 80 mm.
  • the timber board 102 is designed to a thickness so that, in the event of a fire hazard, the timber board 102 is allowed to char when exposed to the fire hazard thereby substantially protecting the rest of the structure from fire damage. It can also be envisaged that the timber board 102 is treated or coated with a fire-resistant material or compound for added fire protection.
  • the timber board 102 may be engineered as cross laminated timber (CLT), laminated veneer lumber (LVL), nail-laminated timber (NLT) or glue laminated timber (GLT), although other suitable engineered wood products may be used.
  • the timber board 102 has a predetermined length preferably in the range of about 4 m to 12 m, more preferably about 9 m, and a predetermined width preferably in the range of about 1 m to 2.5 m, more preferably about 1.2 m and 2.4 m. It will be appreciated that the length and width of the timber board 102 is determined based on certain design criteria for a particular application.
  • the building panel 100 further includes a strengthening element in the form of repeating steel truss elements 104 (only one of the truss elements 104 is labelled in FIG. 1 for clarity) arranged along the entire predetermined length of the timber board 102 .
  • Each of the truss elements 104 include a number of web chord elements 105 (shown in FIG. 2 ) which define a substantially pyramidal arrangement in which the proximal ends of each of the web chord elements 105 which are located at the corners of the pyramidal arrangement are welded to a steel plate 106 .
  • each of the web chord elements 105 are welded together to define an apex 107 of the substantially pyramidal arrangement which in turn is welded to a steel bridging chord 108 extending along the entire predetermined length of the timber board 102 parallel with the timber board 102 .
  • the steel plate 106 is mounted to the timber board 102 via a composite connection such as with nail fixings (not shown), screw fixings (not shown) or an adhesive.
  • the truss elements 104 are designed to limit deflection of the timber board 102 and hence the structure when under axial load.
  • the building panel 100 further includes a void former 110 mounted to the timber board 102 and disposed adjacent to the truss elements 104 for forming a void 112 (shown in FIG. 2 ) in the structure.
  • the void former 110 is preferably a block of lightweight material such as polystyrene, polyisocyanurate (PIR) foam, rock wool or plastics, or combinations thereof.
  • the void former 110 is preferably mounted to the timber board 102 via an adhesive or other suitable fixing means.
  • the void former 110 extends substantially along the entire predetermined length of the timber board 102 and at least along a majority of the predetermined width of the timber board 102 , that is, the void former 110 occupies more of the width of the timber board 102 than the truss elements 104 .
  • the building panel 100 further includes a reinforcing mesh 114 , preferably steel or fibreglass mesh, shown spaced apart from the steel bridging chord 108 of the truss elements 104 to provide tensile strength to the structure. Although, it is preferred for the reinforcing mesh 114 to be fixed to or laid on top of the steel bridging chord 108 .
  • a reinforcing mesh 114 preferably steel or fibreglass mesh, shown spaced apart from the steel bridging chord 108 of the truss elements 104 to provide tensile strength to the structure.
  • the timber board 102 , the truss elements 104 , the void former 110 and the reinforcing mesh 114 are configured to receive a concrete mixture 116 which is cured to form a concrete structure of the composite floor slab.
  • the void 112 formed by the void former 110 defines a volume impenetrable by the concrete mixture 116 thereby reducing the volume of concrete mixture required to form the composite floor slab (and hence reducing the total dead weight) whilst still maintaining overall strength of the composite floor slab.
  • the concrete mixture 116 preferably covers the reinforcing mesh 114 to a depth of at least about 65 mm.
  • the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the bridging chord 108 is preferably in the range of about 30 mm to 35 mm. Although it will be appreciated that the depth of the concrete mixture 116 above the reinforcing mesh 114 and the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the bridging chord 108 can be tailored to meet particular design standards for a given application.
  • more than one arrangement of repeating truss elements 104 and more than one void former 110 may be mounted in an alternating manner on the one timber board 102 per building panel 100 as depicted in FIGS. 1 and 2 .
  • one or more of the building panels 100 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • FIG. 3 shows a building panel 200 according to a second embodiment.
  • the building panel 200 is similar to that of the building panel 100 , but does not include the truss elements 104 . Rather, the truss elements 104 are replaced with a steel beam 204 . Accordingly, features of the building panel 200 that are identical to those of the building panel 100 are provided with an identical reference numeral. For features that are identical between the building panel 100 and the building panel 200 , it will be appreciated that the above description of those features in relation to the building panel 100 is also applicable to the corresponding identical features found in the building panel 200 .
  • the steel beam 204 extends substantially along the entire predetermined length of the timber board 102 .
  • the steel beam 204 is preferably comprised of cold-formed “C” sections 205 (shown in FIG. 4 ) which are welded together along their longitudinal length back-to-back to form a uniform transverse cross-sectional profile along the length of the steel beam 204 .
  • the steel beam 204 is mounted to the timber board 102 via a composite connection such as with nail fixings (not shown), screw fixings (not shown) or an adhesive between a bottommost surface of the steel beam 204 and the timber board 102 . In this way, the steel beam 204 is designed to limit deflection of the timber board 102 and hence the structure when under axial load.
  • the reinforcing mesh 114 is shown spaced apart from the top most surface of the steel beam 204 . Although, it is preferred for the reinforcing mesh 114 to be fixed to or laid on top of the top most surface of the steel beam 204 .
  • the timber board 102 , the cold-formed “C” sections 205 of the steel beam 204 , the void former 110 and the reinforcing mesh 114 are configured to receive the concrete mixture 116 which is cured to form the concrete structure of the composite floor slab.
  • the concrete mixture 116 preferably covers the reinforcing mesh 114 to a depth of at least about 65 mm.
  • the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the top most surface of the steel beam 204 is preferably in the range of about 30 mm to 35 mm.
  • the depth of the concrete mixture 116 above the reinforcing mesh 114 and the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the top most surface of the steel beam 204 can be tailored to meet particular design standards for a given application.
  • more than one arrangement of the steel beam 204 and more than one void former 110 may be mounted in an alternating manner on the one timber board 102 per building panel 200 .
  • one or more of the building panels 200 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • FIGS. 5 and 7 show a building panel 300 and a building panel 400 according to a third and fourth embodiment, respectively.
  • Both the building panel 300 and the building panel 400 are similar to that of the building panel 200 , but the steel beam 304 of the building panel 300 and the steel beam 404 of the building panel 400 each have a different transverse cross-sectional profile to that of the steel beam 204 of the building panel 200 .
  • the steel beam 304 of the building panel 300 is comprised of cold-formed “Z” sections 305 which are welded together along their bottommost edges to form a generally “U” shaped uniform transverse cross-sectional profile along the length of the steel beam 304 .
  • the steel beam 404 of the building panel 400 is comprised of a cold-formed box section 405 forming a generally box shaped uniform transverse cross-sectional profile along the length of the steel beam 404 . Accordingly, features of the building panel 300 and the building panel 400 that are identical to those of the building panel 200 are provided with an identical reference numeral, whereas equivalent features are provided with the same reference numeral to that of the second embodiment, increased by 100 and 200 respectively. For features that are identical/equivalent between the building panel 200 and the building panels 300 , 400 , it will be appreciated that the above description of those features in relation to the building panel 200 is also applicable to the corresponding identical/equivalent features found in the building panels 300 , 400 .
  • more than one arrangement of the steel beams 304 , 404 and more than one void former 110 may be mounted in an alternating manner on the one timber board 102 per building panel 300 , 400 .
  • one or more of the building panels 300 , 400 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • FIG. 9 shows a building panel 500 according to a fifth embodiment.
  • the building panel 500 is similar to that of the building panel 100 , but does not include the truss elements 104 , nor the void former 110 . Rather, the building panel 500 includes a strengthening element in the form of a folded steel sheet 504 . Accordingly, features of the building panel 500 that are identical to those of the building panel 100 are provided with an identical reference numeral. For features that are identical between the building panel 100 and the building panel 500 , it will be appreciated that the above description of those features in relation to the building panel 100 is also applicable to the corresponding identical features found in the building panel 500 .
  • the folded steel sheet 504 is mountable to the timber board 102 such that the folded steel sheet 504 and the timber board 102 enclose a volume therebetween so that the volume defines a void 112 .
  • the folded steel sheet 504 is comprised of a cold-formed top hat section 505 which is mounted at its bottommost flanges to the timber board 102 via composite connections such as those described above.
  • the folded steel sheet 504 preferably defines a uniform transverse cross-sectional trapezoidal profile and extends substantially along the entire predetermined length of the timber board 102 .
  • the folded steel sheet 504 is designed to limit deflection of the timber board 102 and hence the structure when under axial load whilst simultaneously forming the void 112 .
  • the reinforcing mesh 114 is shown spaced apart from the top most surface of the folded steel sheet 504 . Although, it is preferred for the reinforcing mesh 114 to be fixed to or laid on top of the top most surface of the steel sheet 504 .
  • the timber board 102 and the folded steel sheet 504 are configured to receive a concrete mixture 116 which is cured to form a concrete structure of the composite floor slab.
  • the void 112 formed by the folded steel sheet 504 and the timber board 102 defines a volume impenetrable by the concrete mixture 116 thereby reducing the volume of concrete mixture required to form the composite floor slab (and hence reducing the total dead weight) whilst still maintaining overall strength of the composite floor slab.
  • the concrete mixture 116 preferably covers the reinforcing mesh 114 to a depth of at least about 65 mm.
  • the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the top most surface of the steel sheet 504 is preferably in the range of about 30 mm to 35 mm.
  • the depth of the concrete mixture 116 above the reinforcing mesh 114 and the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the top most surface of the steel sheet 504 can be tailored to meet particular design standards for a given application.
  • the building panel 500 is more cost efficient to fabricate compared to the building panel 100 .
  • more than one arrangement of the folded steel sheet 504 may be mounted in a repeating manner on the one timber board 102 per building panel 500 .
  • one or more of the building panels 500 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • FIGS. 11 and 12 show a building panel 600 according to a sixth embodiment.
  • the building panel 600 is similar to that of the building panel 500 , but the folded steel sheet 604 of the building panel 600 has a different transverse cross-sectional profile. Accordingly, features of the building panel 600 that are identical to those of the building panel 500 are provided with an identical reference numeral. For features that are identical between the building panel 500 and the building panel 600 , it will be appreciated that the above description of those features in relation to the building panel 500 is also applicable to the corresponding identical features found in the building panel 600 .
  • the folded steel sheet 604 is comprised of a cold-formed top hat section 605 which is mounted at its bottommost flanges to the timber board 102 via composite connections such as screws 601 (shown in FIG. 12 ) or those described above. These connections/fixings may extend into the concrete mixture to act as shear studs, connecting the concrete mixture 116 to the timber board 102 .
  • the top hat section 605 includes a trough portion 606 extending along the length of the folded steel sheet 604 which is configured to receive the concrete mixture 116 .
  • the reinforcing mesh 114 rests on the uppermost surface of the folded steel sheet 604 as shown in FIG. 12 .
  • the trough portion 606 is configured to receive a portion of the concrete mixture 116 so that the thickness of the concrete mixture 116 between the reinforcing mesh 114 and the bottommost surface of the trough portion 606 is preferably in the range of about 30 mm to 35 mm, although it will be appreciated that this thickness of the concrete mixture 116 can be tailored to meet particular design standards for a given application.
  • more than one arrangement of the folded steel sheet 604 may be mounted in a repeating manner on the one timber board 102 per building panel 600 .
  • one or more of the building panels 600 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • FIGS. 13 and 14 show a building panel 700 according to a seventh embodiment.
  • the building panel 700 is suitable for use in forming a load-bearing structure such as a suspended composite floor slab (not shown).
  • the building panel 700 includes a laminated backing member 702 having a plurality of treated or untreated timber lamellas 703 that are adhered to each other.
  • the lamellas 703 can also be dowelled or nailed together.
  • the building panel 700 further includes a plurality of strengthening elements in the form of N20 reinforcing bars 704 arranged along the entire predetermined length of the laminated blacking member 702 .
  • the N20 reinforcing bars 704 are designed to limit deflection of the backing member 702 and hence the structure when under axial load.
  • the building panel 700 further includes a void former 710 .
  • the void former is formed by providing that a number of lamellas 706 have a longer width than the other lamellas 703 .
  • a cross-member 708 in the form of an 18 mm formply panel is secured to two longer lamellas 706 as shown to form a void 712 .
  • the void former 710 extends substantially along the entire predetermined length of the backing member 702 .
  • the building panel 700 further includes a reinforcing mesh 714 , preferably steel or fibreglass mesh, shown spaced apart from the cross-members 708 to provide tensile strength to the structure.
  • a reinforcing mesh 714 preferably steel or fibreglass mesh, shown spaced apart from the cross-members 708 to provide tensile strength to the structure.
  • the backing member 702 , strengthening elements 104 , void formers 110 and the reinforcing mesh 714 are configured to receive a concrete mixture 716 which is cured to form a concrete structure of the composite floor slab.
  • the void 712 formed by the void former 710 defines a volume impenetrable by the concrete mixture 716 to reduce the volume of concrete mixture required to form the composite floor slab.
  • To secure the backing member 702 in position a number of dowels 718 spaced along the length of the backing member 702 .
  • the concrete mixture 716 is connected to the backing member 702 by non-illustrated shear studs or steel rods located between the wider lamellas.
  • more than one arrangement of repeating truss elements 104 and more than one void former 110 may be mounted in an alternating manner on the one timber board 102 per building panel 100 as depicted in FIGS. 1 and 2 .
  • one or more of the building panels 100 may be entirely pre-fabricated off-site and delivered ready to use on-site.
  • the method comprises the initial step of arranging at least one of the building panels 100 , 200 , 300 , 400 , 500 , 600 , 700 to span across temporary or permanent floor supports such as columns, band beams or wall.
  • the building panel 100 , 200 , 300 , 400 , 500 , 600 , 700 may be arranged adjacent to many of the same or different building panels 100 , 200 , 300 , 400 , 500 , 600 , 700 to span a desired area.
  • a concrete mixture is then poured over the one or more building panels 100 , 200 , 300 , 400 , 500 , 600 , 700 and allowed to cure using typical techniques to form a concrete structure.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
US17/274,806 2018-09-10 2019-09-10 Building panel Abandoned US20220049495A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2018903375 2018-09-10
AU2018903375A AU2018903375A0 (en) 2018-09-10 Building panel
PCT/AU2019/050969 WO2020051633A1 (fr) 2018-09-10 2019-09-10 Panneau de construction

Publications (1)

Publication Number Publication Date
US20220049495A1 true US20220049495A1 (en) 2022-02-17

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US17/274,806 Abandoned US20220049495A1 (en) 2018-09-10 2019-09-10 Building panel

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US (1) US20220049495A1 (fr)
EP (1) EP3850167A4 (fr)
AU (2) AU2019338428A1 (fr)
CA (1) CA3112329A1 (fr)
WO (1) WO2020051633A1 (fr)

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CN115182497A (zh) * 2022-06-23 2022-10-14 四川恒增装配式建筑科技有限公司 一种加强型叠合楼板结构以及应用于该楼板的脱模的方法
CN116677115A (zh) * 2023-06-02 2023-09-01 中交建筑集团有限公司 一种混凝土-木组合楼板、模盒结构及楼板的生产方法
JP2023144548A (ja) * 2022-03-28 2023-10-11 大和ハウス工業株式会社 合成スラブ構造
US20240410187A1 (en) * 2023-06-09 2024-12-12 Kroeker Farms Limited Vent for a ventilated concrete floor structure and method of forming a ventilated concrete floor structure
WO2025052019A1 (fr) * 2023-09-06 2025-03-13 Metalblox, S.L. Panneaux préfabriqués intégraux destinés à la construction de dalles et de couvertures pour des bâtiments en général

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CN111608315B (zh) * 2020-06-08 2021-07-13 百安力钢结构应用科技有限公司 一种耐火组合楼板及其耐火性能测试方法
JP7424937B2 (ja) * 2020-07-31 2024-01-30 株式会社熊谷組 コンクリートスラブの型枠
CN112248221B (zh) * 2020-10-26 2022-02-11 渝建建筑科技集团有限公司 一种装配式楼板的施工方法
US20220213684A1 (en) * 2021-01-07 2022-07-07 Skidmore, Owings & Merrill Llp Modular composite action panel and structural systems using same
AU2021103539C4 (en) * 2021-06-22 2022-12-15 SHAPE Australia Pty Limited A flooring panel, system and method for constructing a fire-rated suspended floor
CN113638532B (zh) * 2021-08-24 2024-06-21 浙江亚厦装饰股份有限公司 一种具有防火性能的装配式楼板结构及安装方法
US12509882B2 (en) * 2023-01-26 2025-12-30 Som Iw Holdings, Llc Timber-concrete composite connector and ductile reinforcement chair

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CN115182497A (zh) * 2022-06-23 2022-10-14 四川恒增装配式建筑科技有限公司 一种加强型叠合楼板结构以及应用于该楼板的脱模的方法
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US12509891B2 (en) * 2023-06-09 2025-12-30 Kroeker Farms Limited Vent for a ventilated concrete floor structure and method of forming a ventilated concrete floor structure
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