US20190338507A9 - Framework Module for use in Modular Building Construction - Google Patents
Framework Module for use in Modular Building Construction Download PDFInfo
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- US20190338507A9 US20190338507A9 US15/998,232 US201615998232A US2019338507A9 US 20190338507 A9 US20190338507 A9 US 20190338507A9 US 201615998232 A US201615998232 A US 201615998232A US 2019338507 A9 US2019338507 A9 US 2019338507A9
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- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
- E04B1/1903—Connecting nodes specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
- E04B1/1903—Connecting nodes specially adapted therefor
- E04B1/1912—Connecting nodes specially adapted therefor with central cubical connecting element
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
- E04B1/34815—Elements not integrated in a skeleton
- E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34326—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by longitudinal elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34331—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by three-dimensional elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
- E04B2001/1957—Details of connections between nodes and struts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
- E04B2001/1978—Frameworks assembled from preformed subframes, e.g. pyramids
Definitions
- the present invention relates to a framework module for use in modular building construction. More particularly, the present invention relates to a rigid box framework that forms a module for use in modular building construction.
- Steel framing is a building technique that uses interconnected vertical and horizontal members to form a skeleton framework for a building. Once the framework has been constructed, the floors, roof and walls of the building are attached to and supported by the frame. This type of building technique is in common use. As well as vertical and horizontal members, a steel box frame typically requires diagonal bracing between the horizontal and vertical members in a number of key locations to provide structural stiffness. It can be difficult to use this type of construction method for modular construction, as the requirement for diagonal bracing can place significant limits on the number of different ways that the individual modules can be assembled.
- the present invention may broadly be said to consist of a framework module for use in modular building construction, comprising: a plurality of elongate upright and cross beams, rigidly connected at or towards their ends to form a box frame with open side and end faces; at least one connection point on each of the upright beams, configured to allow mutual connection with an equivalent connection point located on a substantially identical adjacent framework module so that a plurality of framework modules can be connected together to form an open-web truss of vertically and horizontally aligned members.
- the box frame and connection points are configured to have both vertical and horizontal axes of symmetry around the external planes of a box defined by a 2 meter by 2 meter by 3 meter volume within which the framework module is located.
- the framework module for use in modular building construction further comprises at least one connection point on each of the cross beams.
- the upright beams have a length of substantially 2.9 metres, and the cross beams have a length of substantially 1.7 metres.
- each of the connection points is formed from a length of tube connected to an outwardly-facing portion of a beam.
- connection points are connected in parallel with the axis of the beam.
- each of the upright and cross beams are formed from hollow tubes with a substantially square cross section.
- the upright and cross beams are formed from 100 mm ⁇ 100 mm SHS mild steel tube.
- connection points are located towards the inner side or edge of the beam.
- each of the uprights and each of the cross beams further comprises a mutual connection means, configured to allow a plurality of cross beams to be connected to an upright substantially at the ends of the upright, perpendicular to the upright and to each other.
- the mutual connection means comprises a plurality of upright brackets, connected to each of the uprights at or close to the ends, the brackets configured for connection to the cross beams.
- the framework module for use in modular building construction further comprises a plurality of cross beam brackets connected to each of the cross beams at or close to the ends of the cross beams and configured to allow connection with the upright brackets.
- the upright brackets are configured to fit within and slide into an open end of the cross beams to allow connection.
- each of the upright brackets comprises a right-angle bracket, at least one pair of brackets connected to the upright substantially at one end on adjacent faces of the upright, the upright brackets aligned in parallel with the axis of the upright.
- the framework module for use in modular building construction further comprises a pair of brackets substantially at each end, on the same adjacent faces as the pair at the other end, all of the upright brackets aligned in parallel with the axis of the upright.
- each of the cross beam brackets comprises a right-angle bracket, at least one pair of cross beam brackets connected to the upright substantially at opposite ends on one face of the cross beam, the cross beam brackets aligned perpendicular to the axis of the cross beam.
- each of the upright brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at that end
- each one of the cross beam brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at the opposite end of the cross beam.
- each one of the cross beam brackets further comprises a pair of notches at each end of the other face of the cross beam bracket.
- each of the connection points has a length of substantially 200 mm.
- each of the upright beams comprises a substantially centrally located connection point and an upper and a lower connection point spaced so that their mid-points are substantially 1000 mm from the mid-point of the centrally located connection point.
- each of the cross beams comprises a pair of connection points each located with their mid-point substantially 500 mm from the centre of the cross beam.
- each of the connection points is formed from SHS mild steel.
- the invention may broadly be said to consist in a framework member for use in modular building construction, comprising: an elongate beam formed from a hollow tube with a substantially square or rectangular cross section; a mutual connection means at or towards at least one end and on at least one face of the beam, configured to allow connection of the elongate beam to a separate and similar elongate beam so that the beams extend perpendicular to one another once connected; at least one connection point on an outer surface of the beam partway along the axis of the beam.
- connection means comprises at least one bracket, connected to the beam at or close to the end and configured to fit within and slide into an open end of a separate similar beam to allow connection.
- each of the upright brackets comprises a right-angle bracket.
- the framework member further comprises a pair of brackets substantially at each end of the beam, on the same adjacent faces as the pair at the other end, all of the brackets aligned in parallel with the axis of the beam.
- the framework member has an overall length of substantially 2.9 metres.
- brackets are connected to the same face of the elongate beam at opposed ends of the beam, the brackets aligned perpendicular to the axis of the beam.
- the beam has a length of substantially 1.7 metres.
- each connection point is formed from a length of tube connected to an outwardly-facing portion of a beam
- connection point is connected in parallel with the axis of the beam.
- each of the connection points has a length of substantially 200 mm.
- each connection point is located towards an edge of the beam.
- the invention may broadly be said to consist in a building, comprising a plurality of framework modules as claimed in any one of the statements above.
- the invention may broadly be said to consist in a method of constructing a building using a plurality of framework modules as claimed in any one of the statements above, comprising the steps of:
- This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
- FIG. 1 shows a perspective view from above and to one side of a framework module according to an embodiment of the invention, showing detail of the elongate upright and cross beams that form the framework module, and which are rigidly connected at their ends to form a box frame with open side and end faces, the figure also showing connection points located on each of the upright beams that allow mutual connection with equivalent connection points located on a substantially identical adjacent framework module.
- FIG. 2 a shows a side view of the framework module of FIG. 1 .
- FIG. 2 b shows the same view of the framework module as FIG. 2 a , with dotted lines defining a 2 ⁇ 3 grid of 1 m squares superimposed on the framework module, the framework module locating within the 2 ⁇ 3 grid in use, and locating within a 2 m ⁇ 2 m ⁇ 3 m volume.
- FIG. 3 shows a top or plan view of the framework module of FIGS. 1 and 2 .
- FIG. 4 shows close-up detail of a corner of the framework module of the preceding figures showing the connection pattern of the upright and cross beams, and detail of the connection of two of the connection points to the upright beam.
- FIG. 5 a shows a perspective view from above and to one side of the end of an upright beam according to a second embodiment of the invention, having right-angle brackets connected on two adjacent sides, the brackets aligned with the axis of the upright having bolt holes on their outer faces, larger apertures in the faces of the upright inside the perimeter of the brackets allowing the head of a bolt to pass through.
- FIG. 5 b shows a side view of the end of the upright shown in FIG. 5 a.
- FIG. 5 c shows a top view of the end of the upright of FIGS. 5 a and 5 b.
- FIG. 6 a shows a perspective view from the end and to one side of a horizontal beam according to a second embodiment of the invention, the beam having a single right-angle bracket connected at each end on the same face, the brackets aligned perpendicular to the axis of the beam, the brackets having notches at each end on their outer faces, and a pair of bolt holes on their inner faces, the beam having equivalent bolt holes formed through its face inside the perimeter of the bracket, so that the shaft of a bolt and nut can pass through a bolt hole in the beam and the bracket.
- FIG. 6 b shows a side view of the end of the beam of FIG. 6 a.
- FIG. 6 c shows and end view of the end of the beam of FIGS. 6 a and 6 b.
- FIG. 6 d shows a top view of the end of the beam of FIGS. 6 a to 6 c.
- FIG. 6 e shows a perspective view from the end and to one side of the beam of FIGS. 6 a to 6 d , without the bracket present, to show the bolt holes in the beam.
- FIG. 7 shows a perspective view from the front and slightly above of the bracket that is connected to the horizontal beams and uprights of FIGS. 5 a to 6 d , showing the notches and bolt holes in the faces of the bracket.
- FIG. 8 shows a hidden detail view of a pair of horizontal beams connected to an upright in use, showing detail of the position of the brackets and the connecting bolts between the uprights and the horizontal beams.
- FIG. 9 shows a perspective view from above and to one side of a framework module according to a second embodiment of the invention, showing detail of the elongate upright and cross beams that form the framework module, and which are connected at their ends via brackets to form a box frame with open side and end faces, the figure also showing connection points located on each of the upright beams that allow mutual connection with equivalent connection points located on a substantially identical adjacent framework module.
- FIGS. 1 to 4 A first embodiment of a framework module 1 is shown in FIGS. 1 to 4 .
- the framework module 1 has the overall shape and form of a rectangular box frame, with open sides and open end faces.
- the box frame that forms the main part of the framework module 1 is constructed from elongate beams, that form the uprights 2 and cross beams 3 of the framework module 1 , and which are connected at their ends by welding as shown in FIG. 4 .
- Each of the elongate beams 2 , 3 is formed from 100 mm ⁇ 100 mm SHS (Square Hollow Section) mild steel tube.
- the beams that form the upright beams 2 (vertically aligned in use) have a length of 2900 mm.
- the beams that form the cross beams 3 have a length of 1700 mm.
- the connection pattern for the beams 2 , 3 where they meet at the corners of the framework module 1 is shown in FIG. 4 .
- connection points 4 are formed so that they can be connected to connection points on an adjacently-located substantially identical framework module (either or both of above/below, and/or to the side), so that when a number of the framework modules 1 are connected together they form an open-web truss of vertically and horizontally aligned members.
- connection points 4 a , 4 b , 4 c are attached to each of the upright beams 2 , with a first connection point 4 b substantially at the centre of the beam 2 (i.e. so that the mid-point of it's 200 mm length is at the mid-point of the beam 2 —that is, 1.45 metres along the length of the beam 2 ), with the remaining two connection points 4 a , 4 c spaced so that their mid-points are one metre from the mid-point of the centrally located connection point 4 b . That is, their inner ends are each 800 mm from the ends of the central connection point 4 b , and their outer ends are each 350 mm from the ends of the beam 2 .
- connection points 4 g , 4 h are attached to the top of each of the upper cross beams 3 and bottom of lower cross beams 3 with the same spacing as the connection points 4 i , 4 j.
- All connections points have a face adjacent to the inner edge of the outwardly facing sides of beam 2 and beam 3 .
- connection points along any one vertical or horizontal vector are spaced no more than 1 m apart (that is, the connection points on the cross-beams will be spaced 1 m apart from their closest neighbour on the same vector on a directly adjoining and connected framework module 1 .
- the beams 102 and uprights 103 are bolted together at their ends using integral brackets 105 a , 105 b and bolts, as described below.
- the brackets 105 are shown alone in FIG. 7 .
- the brackets 105 are equal-angle brackets, formed so that the final shape is two planar elements mutually connected along one longer edge so that the elements are perpendicular to one another, the edges opposite the connected edges forming two free edges.
- Each bracket has one face or planar element that has notches 106 formed in the upper and lower ends, on the centreline of the face.
- the other face has a pair of boltholes 107 formed on the centreline, slightly inwards of the notches 106 on the other of the faces.
- the notches 106 and boltholes 107 are sized for fitting a bolt (i.e. the shaft will just pass through, but not the head or nut).
- brackets 105 b are aligned so that the outer corner is perpendicular to the axis of the beam—i.e. it will be vertically aligned in use once the frame 101 is assembled.
- the brackets 105 have a length/height so that they will just slide into the open ends of the beams 103 .
- the ends of two beams 103 are connected to the end of an upright 102 by sliding the open ends onto two adjacent brackets 105 a on the end of the upright 102 .
- Bolts are passed outwards from the inside of the upright 102 , so that the shafts pass through the apertures 107 on bracket 105 a , through the bolt apertures 111 , and then through the boltholes 107 on bracket 105 b .
- These bolts are then tensioned via two nuts. Tensioning these two bolts creates the connection force between the horizontal and vertical members 103 , 102 , the force acting at an angle of 45 degrees to the face of the upright 102 .
- Two further bolts can be inserted into the notches 106 , which face each other on the inside of the corner between the two horizontal beams 103 and brackets 105 b , to connect the two adjacent horizontal member brackets 105 b.
- a metal reinforcing tab 113 is connected on the outer face of each vertical member via the single bolt hole 112 .
- the tab 113 prevents the beam 103 from sliding out of alignment with the upright 102 due to the tension at 45 degrees and provides additional vertical load support for the upright 102 .
- this type of connection also allows adjustment of the connection between members, to ensure the connections are at the required angle—e.g. perpendicular.
- Members can be removed after assembly of multiple adjacent frames, stacked more effectively for transport, and assembled without the use of heavy machinery.
- the uprights 102 can be adjusted into perpendicular by adjusting the two nuts at the outer end of each of the four bolts connecting the upright 102 to the two beams 103 .
- the two beams 103 can be adjusted through the bolted connections between their brackets 105 b.
- the bolting design enables uprights 102 to be removed by sliding away from the beams 103 at an angle of 135 degrees even after adjacent frames have been installed. This capability facilitates a unique build method where rooms are formed or changed after the structure has been put in place by adding and removal of uprights 102 within the frames 101 . All connection bracket welding and bolting connections occur on the outside of the uprights 102 . This preserves the vertical conduit. Leaving this space free of interference, allowing it to be used as a conduit for running utility cables and pipe work after the frames are in place and insertion of piles. Bolted connections allow pre-fabricated parts to be more efficiently transported to site and parts can be assembled without the use of heavy lifting equipment.
- connection points 104 are substantially the same as those for the first embodiment, but have notched or slotted outer ends. It should be noted that notched or non-notched connection points could be used for either embodiment, although the notches or slots facilitate joining or connection via bolts or similar slipped into adjacent pairs of notches.
- a number of the framework modules 1 or 101 are connected together to form an open-web truss of vertically and horizontally aligned members, which is used to form a skeleton framework for a building.
- Rooms are configured by removing one or more uprights from the frame before or after construction and installation.
- the symmetry and geometry of the frame design of the framework module and connection points enable the use of a single exterior wall, floor and roof panels design that creates a continuous outer shell.
- the design of the framework module preserves vertical conduits (within the upright beams) within which utility pipe work and electrical cabling can be run and located. These vertical conduits are maintained continuously throughout the entire structure, through the upright beams in each framework module. Because the connection points are not at the corners, utility pipe work and cabling can be run through these vertical conduits and then distributed laterally within the floor and roof cavities between vertical stacked framework modules.
- connection points on the building outer sides can be used to mount exterior panels of single design for wall, roof and under floor. When a number of framework modules are mounted together, the connection points are always 1000 mm apart along the axis of either beam or beam.
- the framework module When used to create a skeleton structure for a building, the framework module is a repeating structure. This creates fabrication economies of scale. Furthermore, frames internal to the outer shell need not be painted or surface treated because moisture levels inside the shell can be controlled. A tower created by stacking framework modules vertically could be used for the remaining lifting and materials handling, which avoids the need for the use of a full time crane, which is required with most modular constructions. After completion of the required lifting, the tower can be incorporated into the building.
- Building foundations can be created from the top part of a framework module.
- the uprights or upright beams are cut to lengths that will accommodate local topography.
- These foundation framework modules are supported on piles and their height can be adjusted using jacking screws after the pile has been set/grouted in place.
- Such a system allows piles to be statically loaded for testing and if further settling occurs, further adjustment can take place or at any time during the buildings use. If more adjustment is required than the existing pile length can accommodate, additional spliced pile length to further lift the foundation frame can be fed down through the upright beams which form vertical conduits.
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Abstract
Description
- The present invention relates to a framework module for use in modular building construction. More particularly, the present invention relates to a rigid box framework that forms a module for use in modular building construction.
- Steel framing is a building technique that uses interconnected vertical and horizontal members to form a skeleton framework for a building. Once the framework has been constructed, the floors, roof and walls of the building are attached to and supported by the frame. This type of building technique is in common use. As well as vertical and horizontal members, a steel box frame typically requires diagonal bracing between the horizontal and vertical members in a number of key locations to provide structural stiffness. It can be difficult to use this type of construction method for modular construction, as the requirement for diagonal bracing can place significant limits on the number of different ways that the individual modules can be assembled.
- In this specification where reference has been made to patent specifications, other external documents, or other sources of information, this is generally for the purpose of providing a context for discussing the features of the invention. Unless specifically stated otherwise, reference to such external documents is not to be construed as an admission that such documents, or such sources of information, in any jurisdiction, are prior art, or form part of the common general knowledge in the art.
- It is an object of the present invention to provide a framework module for use in modular building construction which goes some way to overcoming the abovementioned disadvantages or which at least provides the public or industry with a useful choice.
- The term “comprising” as used in this specification and indicative independent claims means “consisting at least in part of”. When interpreting each statement in this specification and indicative independent claims that includes the term “comprising”, features other than that or those prefaced by the term may also be present. Related terms such as “comprise” and “comprises” are to be interpreted in the same manner.
- As used herein the term “and/or” means “and” or “or”, or both.
- As used herein “(s)” following a noun means the plural and/or singular forms of the noun.
- Accordingly, in a first aspect the present invention may broadly be said to consist of a framework module for use in modular building construction, comprising: a plurality of elongate upright and cross beams, rigidly connected at or towards their ends to form a box frame with open side and end faces; at least one connection point on each of the upright beams, configured to allow mutual connection with an equivalent connection point located on a substantially identical adjacent framework module so that a plurality of framework modules can be connected together to form an open-web truss of vertically and horizontally aligned members.
- Preferably the box frame and connection points are configured to have both vertical and horizontal axes of symmetry around the external planes of a box defined by a 2 meter by 2 meter by 3 meter volume within which the framework module is located.
- Preferably the framework module for use in modular building construction further comprises at least one connection point on each of the cross beams.
- Preferably the upright beams have a length of substantially 2.9 metres, and the cross beams have a length of substantially 1.7 metres.
- Preferably each of the connection points is formed from a length of tube connected to an outwardly-facing portion of a beam.
- Preferably the connection points are connected in parallel with the axis of the beam.
- Preferably each of the upright and cross beams are formed from hollow tubes with a substantially square cross section.
- Preferably the upright and cross beams are formed from 100 mm×100 mm SHS mild steel tube.
- Preferably the connection points are located towards the inner side or edge of the beam.
- Preferably each of the uprights and each of the cross beams further comprises a mutual connection means, configured to allow a plurality of cross beams to be connected to an upright substantially at the ends of the upright, perpendicular to the upright and to each other.
- Preferably the mutual connection means comprises a plurality of upright brackets, connected to each of the uprights at or close to the ends, the brackets configured for connection to the cross beams.
- Preferably the framework module for use in modular building construction further comprises a plurality of cross beam brackets connected to each of the cross beams at or close to the ends of the cross beams and configured to allow connection with the upright brackets.
- Preferably the cross beam brackets are further configured to allow connection with adjacent cross beam brackets on an adjacent cross beam.
- Preferably the upright brackets are configured to fit within and slide into an open end of the cross beams to allow connection.
- Preferably each of the upright brackets comprises a right-angle bracket, at least one pair of brackets connected to the upright substantially at one end on adjacent faces of the upright, the upright brackets aligned in parallel with the axis of the upright.
- Preferably the framework module for use in modular building construction further comprises a pair of brackets substantially at each end, on the same adjacent faces as the pair at the other end, all of the upright brackets aligned in parallel with the axis of the upright.
- Preferably each of the cross beam brackets comprises a right-angle bracket, at least one pair of cross beam brackets connected to the upright substantially at opposite ends on one face of the cross beam, the cross beam brackets aligned perpendicular to the axis of the cross beam.
- Preferably each of the upright brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at that end, and each one of the cross beam brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at the opposite end of the cross beam.
- Preferably each one of the cross beam brackets further comprises a pair of notches at each end of the other face of the cross beam bracket.
- Preferably each of the connection points has a length of substantially 200 mm.
- Preferably each of the upright beams comprises a substantially centrally located connection point and an upper and a lower connection point spaced so that their mid-points are substantially 1000 mm from the mid-point of the centrally located connection point.
- Preferably each of the cross beams comprises a pair of connection points each located with their mid-point substantially 500 mm from the centre of the cross beam.
- Preferably each of the connection points is formed from a 40 mm×40 mm tube.
- Preferably each of the connection points is formed from SHS mild steel.
- In a second aspect, the invention may broadly be said to consist in a framework member for use in modular building construction, comprising: an elongate beam formed from a hollow tube with a substantially square or rectangular cross section; a mutual connection means at or towards at least one end and on at least one face of the beam, configured to allow connection of the elongate beam to a separate and similar elongate beam so that the beams extend perpendicular to one another once connected; at least one connection point on an outer surface of the beam partway along the axis of the beam.
- Preferably the connection means comprises at least one bracket, connected to the beam at or close to the end and configured to fit within and slide into an open end of a separate similar beam to allow connection.
- Preferably each of the upright brackets comprises a right-angle bracket.
- Preferably at least one pair of brackets is connected to the beam substantially at one end on adjacent faces of the beam, the brackets aligned in parallel with the axis of the beam.
- Preferably the framework member further comprises a pair of brackets substantially at each end of the beam, on the same adjacent faces as the pair at the other end, all of the brackets aligned in parallel with the axis of the beam.
- Preferably each of the brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at that end.
- Preferably the framework member has an overall length of substantially 2.9 metres.
- Preferably a pair of brackets are connected to the same face of the elongate beam at opposed ends of the beam, the brackets aligned perpendicular to the axis of the beam.
- Preferably each of the brackets comprises a plurality of bolt holes passing through the face of the bracket aligned towards the other one of the pair at the opposite end of the cross beam.
- Preferably each one of the brackets further comprises a pair of notches at each end of the other face of bracket.
- Preferably the beam has a length of substantially 1.7 metres.
- Preferably each connection point is formed from a length of tube connected to an outwardly-facing portion of a beam
- Preferably each connection point is connected in parallel with the axis of the beam.
- Preferably each of the connection points has a length of substantially 200 mm.
- Preferably each connection point is located towards an edge of the beam.
- In a third aspect, the invention may broadly be said to consist in a building, comprising a plurality of framework modules as claimed in any one of the statements above.
- In a fourth aspect, the invention may broadly be said to consist in a method of constructing a building using a plurality of framework modules as claimed in any one of the statements above, comprising the steps of:
-
- (i) emplacing the framework modules next to and on top of one another as required in order to form an open-web truss of vertically and horizontally aligned members, and so that connection points on adjacent framework modules are directly adjacent;
- (ii) connecting the framework modules to one another via the directly adjacent connection points.
- With respect to the above description then, it is to be realised that the optimum dimensional relationships for the parts of the invention, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present invention.
- This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
- Therefore, the foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
- Further aspects of the invention will become apparent from the following description which is given by way of example only and with reference to the accompanying drawings which show an embodiment of the device by way of example, and in which:
-
FIG. 1 shows a perspective view from above and to one side of a framework module according to an embodiment of the invention, showing detail of the elongate upright and cross beams that form the framework module, and which are rigidly connected at their ends to form a box frame with open side and end faces, the figure also showing connection points located on each of the upright beams that allow mutual connection with equivalent connection points located on a substantially identical adjacent framework module. -
FIG. 2a shows a side view of the framework module ofFIG. 1 . -
FIG. 2b shows the same view of the framework module asFIG. 2a , with dotted lines defining a 2×3 grid of 1 m squares superimposed on the framework module, the framework module locating within the 2×3 grid in use, and locating within a 2 m×2 m×3 m volume. -
FIG. 3 shows a top or plan view of the framework module ofFIGS. 1 and 2 . -
FIG. 4 shows close-up detail of a corner of the framework module of the preceding figures showing the connection pattern of the upright and cross beams, and detail of the connection of two of the connection points to the upright beam. -
FIG. 5a shows a perspective view from above and to one side of the end of an upright beam according to a second embodiment of the invention, having right-angle brackets connected on two adjacent sides, the brackets aligned with the axis of the upright having bolt holes on their outer faces, larger apertures in the faces of the upright inside the perimeter of the brackets allowing the head of a bolt to pass through. -
FIG. 5b shows a side view of the end of the upright shown inFIG. 5 a. -
FIG. 5c shows a top view of the end of the upright ofFIGS. 5a and 5 b. -
FIG. 6a shows a perspective view from the end and to one side of a horizontal beam according to a second embodiment of the invention, the beam having a single right-angle bracket connected at each end on the same face, the brackets aligned perpendicular to the axis of the beam, the brackets having notches at each end on their outer faces, and a pair of bolt holes on their inner faces, the beam having equivalent bolt holes formed through its face inside the perimeter of the bracket, so that the shaft of a bolt and nut can pass through a bolt hole in the beam and the bracket. -
FIG. 6b shows a side view of the end of the beam ofFIG. 6 a. -
FIG. 6c shows and end view of the end of the beam ofFIGS. 6a and 6 b. -
FIG. 6d shows a top view of the end of the beam ofFIGS. 6a to 6 c. -
FIG. 6e shows a perspective view from the end and to one side of the beam ofFIGS. 6a to 6d , without the bracket present, to show the bolt holes in the beam. -
FIG. 7 shows a perspective view from the front and slightly above of the bracket that is connected to the horizontal beams and uprights ofFIGS. 5a to 6d , showing the notches and bolt holes in the faces of the bracket. -
FIG. 8 shows a hidden detail view of a pair of horizontal beams connected to an upright in use, showing detail of the position of the brackets and the connecting bolts between the uprights and the horizontal beams. -
FIG. 9 shows a perspective view from above and to one side of a framework module according to a second embodiment of the invention, showing detail of the elongate upright and cross beams that form the framework module, and which are connected at their ends via brackets to form a box frame with open side and end faces, the figure also showing connection points located on each of the upright beams that allow mutual connection with equivalent connection points located on a substantially identical adjacent framework module. - Embodiments of the invention, and variations thereof, will now be described in detail with reference to the figures.
- A first embodiment of a framework module 1 is shown in
FIGS. 1 to 4 . The framework module 1 has the overall shape and form of a rectangular box frame, with open sides and open end faces. The box frame that forms the main part of the framework module 1 is constructed from elongate beams, that form theuprights 2 and crossbeams 3 of the framework module 1, and which are connected at their ends by welding as shown inFIG. 4 . Each of the 2, 3 is formed from 100 mm×100 mm SHS (Square Hollow Section) mild steel tube. The beams that form the upright beams 2 (vertically aligned in use) have a length of 2900 mm. The beams that form the cross beams 3 (horizontally aligned and forming the perimeter of a square in use) have a length of 1700 mm. The connection pattern for theelongate beams 2, 3 where they meet at the corners of the framework module 1 is shown inbeams FIG. 4 . - Connection points 4 are attached to or formed on the upright and cross
2, 3, on the outwardly-facing surfaces of the upright and crossbeams 2, 3. The connection points 4 are not point elements, but are formed from 200 mm lengths of 40 mm×40 mm SHS mild steel tube. The connection points 4 are welded to the upright and crossbeams 2, 3 with their long axis in parallel with the axis of thebeams 2 or 3 to which they are connected. The connection points 4 are connected or attached so that they are aligned with the inside edge face of the beam to which they are attached. That is, so that the inner side face of the connection point 4 is directly adjacent to the edge of the open rectangle or square formed by thebeam 2, 3, on any given side of the framework module 1.beams - When all the beams are inter-connected, and the connection points are fixed to the beams, the framework module 1 has a volume of nearly 2 m×2 m×3 m. In use, each framework module is treated as having a volume of 2 m×2 m×3 m. 10 mm spacers are used on each side of each of the connection points to make up the gap between interconnected framework modules 1. As shown in
FIG. 2b , viewed from the side the framework module 1 can be divided into a 2×3 grid of 1 m×1 m squares. The connection points always run halfway through the 1 m×1 m squares and are symmetrical around the 2 m×2 m×3 m volume. - The connection points 4 are formed so that they can be connected to connection points on an adjacently-located substantially identical framework module (either or both of above/below, and/or to the side), so that when a number of the framework modules 1 are connected together they form an open-web truss of vertically and horizontally aligned members.
- The connection points 4 are connected to the
2, 3 as follows:beams - Three
4 a, 4 b, 4 c are attached to each of theconnection points upright beams 2, with afirst connection point 4 b substantially at the centre of the beam 2 (i.e. so that the mid-point of it's 200 mm length is at the mid-point of thebeam 2—that is, 1.45 metres along the length of the beam 2), with the remaining two 4 a, 4 c spaced so that their mid-points are one metre from the mid-point of the centrally locatedconnection points connection point 4 b. That is, their inner ends are each 800 mm from the ends of thecentral connection point 4 b, and their outer ends are each 350 mm from the ends of thebeam 2. - Three
4 d, 4 e, 4 f are attached on the other outwardly facing side of thefurther connection points upright beams 2 with the same spacing as 4 a, 4 b, 4 c. - Two
4 i, 4 j are attached to the side of each of the cross beams 3, in the same plane as the connection points 4 a, 4 b, 4 c and spaced so that their mid-points are each 500 mm from the mid-point or mid-line of theconnection points cross beam 3. That is, the centres of the connection points 4 i, 4 j are one metre apart. - Two
4 g, 4 h are attached to the top of each of the upper cross beams 3 and bottom offurther connection points lower cross beams 3 with the same spacing as the connection points 4 i, 4 j. - All connections points have a face adjacent to the inner edge of the outwardly facing sides of
beam 2 andbeam 3. - It can be seen that all the connection points along any one vertical or horizontal vector are spaced no more than 1 m apart (that is, the connection points on the cross-beams will be spaced 1 m apart from their closest neighbour on the same vector on a directly adjoining and connected framework module 1.
- It can be seen that the framework module 1 and it's connection points 4 are configured to have both vertical and horizontal axes of symmetry through a 2 m×2 m×3 m box outside of the
2, 3.beams - In a second embodiment, and as shown in
FIGS. 5 to 9 , aframework module 101 very similar to that of the first embodiment is created by connectingupright beams 102 and crossbeams 103 to form aframework module 101. The 102, 103 have substantially the same dimensions as for the first embodiment described above, and havebeams connection points 104 attached to or formed on the upright and cross 102, 103, on the outwardly-facing surfaces, the connection points 104 substantially the same as, and in substantially the same positions on thebeams 102, 103, as the connection points 4 described above. Thebeams framework module 101 has the overall shape and form of a rectangular box frame the same as for the framework module 1 described above, with open sides and open end faces, theuprights 102 and crossbeams 103 rigidly connected at their ends in the manner described in detail below. - In this embodiment, the
beams 102 anduprights 103 are bolted together at their ends using 105 a, 105 b and bolts, as described below. Theintegral brackets brackets 105 are shown alone inFIG. 7 . Thebrackets 105 are equal-angle brackets, formed so that the final shape is two planar elements mutually connected along one longer edge so that the elements are perpendicular to one another, the edges opposite the connected edges forming two free edges. Each bracket has one face or planar element that hasnotches 106 formed in the upper and lower ends, on the centreline of the face. The other face has a pair ofboltholes 107 formed on the centreline, slightly inwards of thenotches 106 on the other of the faces. Thenotches 106 andboltholes 107 are sized for fitting a bolt (i.e. the shaft will just pass through, but not the head or nut). - As shown in
FIGS. 5a-5c , the members that are aligned vertically in use—uprights 102—have twobrackets 105 a welded to two adjacent external faces at or close to the end, at each end (four brackets in total on each upright 102). The pairs ofbrackets 105 a at each end are connected to the same faces as the pair of brackets at the other end. The free edges are welded to the outer surface of the upright so that the right-angle corner where the two planar sides meet is outermost, and so that this corner is substantially aligned with the centreline running along the centre of the upright 103 from bottom to top. As shown inFIGS. 5a-5c , thenotches 106 face outwards. That is, adjacent faces of the neighbouringbrackets 105 a at one end have thenotches 106 formed in their upper and lower ends, and theboltholes 107 are on the inward-facing faces. The upright 102 haslarger apertures 108 formed through its end faces, in the same faces as those which thebrackets 105 are connected to, these formed within or inside the area covered by thebrackets 105. As outlined above, thenotches 106 andboltholes 107 are sized for fitting a bolt. Thelarger apertures 108 are sized and shaped to just allow passage of the head of a bolt whose shaft will fit theboltholes 107. - As shown in
FIGS. 6a-6d , the members that are aligned horizontally in use—beams 103—have twobrackets 105 b welded one at each end (two brackets in total on each beam 103). The pairs ofbrackets 105 b at each end are connected to the same face. Thebrackets 105 b are the same shape and size as thebrackets 105 a, and are connected by welding their free edges to the outer surface of the beam in a similar manner to that described above. However, thebrackets 105 b are aligned so that the outer corner is perpendicular to the axis of the beam—i.e. it will be vertically aligned in use once theframe 101 is assembled. Thebracket 105 b is aligned so that thenotches 106 face towards the closer end, and theboltholes 107 face towards the far end. A pair ofbolt apertures 111 are formed in the face of thebeam 102 under thebracket 105 b, in line with the outer corner of thebracket 105 b. These are sized to allow the shaft and nut to pass through. Asingle bolt hole 112 is formed on the opposite face to these, on the centreline. - The
brackets 105 have a length/height so that they will just slide into the open ends of thebeams 103. - In use, as shown in
FIG. 8 , the ends of twobeams 103 are connected to the end of an upright 102 by sliding the open ends onto twoadjacent brackets 105 a on the end of theupright 102. Bolts are passed outwards from the inside of the upright 102, so that the shafts pass through theapertures 107 onbracket 105 a, through thebolt apertures 111, and then through theboltholes 107 onbracket 105 b. These bolts are then tensioned via two nuts. Tensioning these two bolts creates the connection force between the horizontal and 103, 102, the force acting at an angle of 45 degrees to the face of thevertical members upright 102. Two further bolts can be inserted into thenotches 106, which face each other on the inside of the corner between the twohorizontal beams 103 andbrackets 105 b, to connect the two adjacenthorizontal member brackets 105 b. - A
metal reinforcing tab 113 is connected on the outer face of each vertical member via thesingle bolt hole 112. Thetab 113 prevents thebeam 103 from sliding out of alignment with the upright 102 due to the tension at 45 degrees and provides additional vertical load support for theupright 102. - As well as allowing the required rigid connection between members, this type of connection also allows adjustment of the connection between members, to ensure the connections are at the required angle—e.g. perpendicular. Members can be removed after assembly of multiple adjacent frames, stacked more effectively for transport, and assembled without the use of heavy machinery. The
uprights 102 can be adjusted into perpendicular by adjusting the two nuts at the outer end of each of the four bolts connecting the upright 102 to the twobeams 103. Similarly the twobeams 103 can be adjusted through the bolted connections between theirbrackets 105 b. - The bolting design enables
uprights 102 to be removed by sliding away from thebeams 103 at an angle of 135 degrees even after adjacent frames have been installed. This capability facilitates a unique build method where rooms are formed or changed after the structure has been put in place by adding and removal ofuprights 102 within theframes 101. All connection bracket welding and bolting connections occur on the outside of theuprights 102. This preserves the vertical conduit. Leaving this space free of interference, allowing it to be used as a conduit for running utility cables and pipe work after the frames are in place and insertion of piles. Bolted connections allow pre-fabricated parts to be more efficiently transported to site and parts can be assembled without the use of heavy lifting equipment. - As shown in the figures for the second embodiment, the connection points 104 are substantially the same as those for the first embodiment, but have notched or slotted outer ends. It should be noted that notched or non-notched connection points could be used for either embodiment, although the notches or slots facilitate joining or connection via bolts or similar slipped into adjacent pairs of notches.
- As noted above, in use a number of the
framework modules 1 or 101 are connected together to form an open-web truss of vertically and horizontally aligned members, which is used to form a skeleton framework for a building. Rooms are configured by removing one or more uprights from the frame before or after construction and installation. The symmetry and geometry of the frame design of the framework module and connection points enable the use of a single exterior wall, floor and roof panels design that creates a continuous outer shell. The design of the framework module preserves vertical conduits (within the upright beams) within which utility pipe work and electrical cabling can be run and located. These vertical conduits are maintained continuously throughout the entire structure, through the upright beams in each framework module. Because the connection points are not at the corners, utility pipe work and cabling can be run through these vertical conduits and then distributed laterally within the floor and roof cavities between vertical stacked framework modules. - Using this construction method, structural stiffness is achieved when one framework module is connected to an adjacent framework module, which effectively makes a rectangular truss between any two connection points through the frame members. Connection points on the building outer sides can be used to mount exterior panels of single design for wall, roof and under floor. When a number of framework modules are mounted together, the connection points are always 1000 mm apart along the axis of either beam or beam.
- It can be seen that mounting locations are consistent and symmetrical around the structure of the skeleton frame created by connecting a number of the framework modules 1 together. Therefore, exterior panels of a single design can be used for the building's outer floors, roof and walls. Regardless of which connection points are used, exterior panels mount in a manner which is symmetrical through the planes making up the 2 m×2 m×3 m volume. This allows panels to be mounted to any configuration of framework modules 1 and creates an outer building shell that can be sealed using typical builders silicon around any inward or outward framework module corner as well as any flat walls. Avoiding air leakage greatly improves any building's energy efficiency.
- When used to create a skeleton structure for a building, the framework module is a repeating structure. This creates fabrication economies of scale. Furthermore, frames internal to the outer shell need not be painted or surface treated because moisture levels inside the shell can be controlled. A tower created by stacking framework modules vertically could be used for the remaining lifting and materials handling, which avoids the need for the use of a full time crane, which is required with most modular constructions. After completion of the required lifting, the tower can be incorporated into the building.
- Building foundations can be created from the top part of a framework module. The uprights or upright beams are cut to lengths that will accommodate local topography. These foundation framework modules are supported on piles and their height can be adjusted using jacking screws after the pile has been set/grouted in place. Such a system allows piles to be statically loaded for testing and if further settling occurs, further adjustment can take place or at any time during the buildings use. If more adjustment is required than the existing pile length can accommodate, additional spliced pile length to further lift the foundation frame can be fed down through the upright beams which form vertical conduits.
- When drilling piles, a foundation framework module 1 can be used to mount core drilling equipment which provides the required torsional stiffness (opposing core drill torque) and avoids the need for large/heavy drilling machinery. Because cores are drilled through the vertical conduits of the framework modules, pile location inaccuracies are avoided.
Claims (18)
Applications Claiming Priority (2)
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|---|---|---|---|
| AU2015904689 | 2015-11-13 | ||
| AU2015904689A AU2015904689A0 (en) | 2015-11-13 | A Framework Module for use in Modular Building Construction |
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| US20190226198A1 US20190226198A1 (en) | 2019-07-25 |
| US20190338507A9 true US20190338507A9 (en) | 2019-11-07 |
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| US20250215685A1 (en) * | 2024-01-03 | 2025-07-03 | 12832429 Canada Inc. | Modular fabrication of structures |
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| USD973116S1 (en) | 2020-11-17 | 2022-12-20 | Applied Materials, Inc. | Mainframe of substrate processing system |
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| US20220203157A1 (en) * | 2020-12-30 | 2022-06-30 | RPM Fitness, Inc. | Exercise box |
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| WO2022241263A2 (en) * | 2021-05-14 | 2022-11-17 | Mitek Holdings, Inc. | Connection of modular building units |
| CN113800363A (en) * | 2021-08-31 | 2021-12-17 | 江苏省方正电梯有限公司 | Integrated steel structure assembly type machine room-free elevator shaft |
| US20230212850A1 (en) * | 2022-01-06 | 2023-07-06 | Modular Power Solutions, Inc. | Scalable dynamic frame system |
| USD1029066S1 (en) * | 2022-03-11 | 2024-05-28 | Applied Materials, Inc. | Mainframe of dual-robot substrate processing system |
| CN116065699B (en) * | 2022-09-08 | 2025-08-12 | 福建云晟建设工程有限公司 | Assembled steel construction building house |
| CN116254915B (en) * | 2023-02-14 | 2025-05-27 | 中建海龙科技有限公司 | A self-locking integral assembly synthetic building structure connection system |
| CN119801160A (en) * | 2024-08-27 | 2025-04-11 | 中冶建筑研究总院有限公司 | A connection structure of load-bearing and enclosure integrated wall panels |
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