US20190292892A1 - Separating gas and liquid in a wellbore - Google Patents
Separating gas and liquid in a wellbore Download PDFInfo
- Publication number
- US20190292892A1 US20190292892A1 US15/927,236 US201815927236A US2019292892A1 US 20190292892 A1 US20190292892 A1 US 20190292892A1 US 201815927236 A US201815927236 A US 201815927236A US 2019292892 A1 US2019292892 A1 US 2019292892A1
- Authority
- US
- United States
- Prior art keywords
- tubular
- downhole
- wellbore
- liquid
- uphole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 43
- 239000012530 fluid Substances 0.000 claims abstract description 122
- 230000037361 pathway Effects 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 40
- 239000004215 Carbon black (E152) Substances 0.000 claims description 22
- 229930195733 hydrocarbon Natural products 0.000 claims description 22
- 150000002430 hydrocarbons Chemical class 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 19
- 238000001914 filtration Methods 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 description 59
- 239000012071 phase Substances 0.000 description 52
- 239000007789 gas Substances 0.000 description 42
- 239000007791 liquid phase Substances 0.000 description 23
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000005755 formation reaction Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000011435 rock Substances 0.000 description 5
- 230000000750 progressive effect Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 239000013505 freshwater Substances 0.000 description 3
- 239000012267 brine Substances 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/34—Arrangements for separating materials produced by the well
- E21B43/38—Arrangements for separating materials produced by the well in the well
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
Definitions
- This disclosure relates to separating gas and liquid in a wellbore.
- Artificial lift devices for example, pumps
- pumps are often required to increase or sustain producing oil wells and liquid rich gas wells in order to lower a bottomhole flowing pressure to a desired draw down level and pump up the fluids to the surface to maximize an ultimate hydrocarbon recovery.
- a presence of free gas may affect a pump operation and lower a pump efficiency. This may lead to more frequent work over for pump replacements, which increases an operating cost and affects a reservoir productivity due to, for example, killing fluid sensitivity.
- a downhole fluid separator includes a first tubular including a volume defined between an open, uphole end of the first tubular opposite an open, downhole end of the first tubular, the volume of the first tubular including a fluid pathway configured to receive a mixed-phase fluid from an annulus of a wellbore and provide separate flows of a gas and a liquid to the uphole end of the first tubular; a second tubular including a volume configured to receive at least a portion of a downhole artificial lift device through an open, uphole end of the second tubular opposite a closed, downhole end of the second tubular, and an adjustable opening formed in a portion of the second tubular at a location between the uphole and downhole ends and configured to selectively receive the flow of the liquid into the volume of the second tubular; and an actuatable wellbore seal positioned around each of the first and second tubulars and between the first and second tubulars, downhole of the adjustable opening, and between the uphole ends and the downhole ends of the respective first and
- the second tubular has a length greater than a length of the first tubular.
- the first tubular further includes a plurality of baffles configured to separate the mixed-phase fluid into the separate flows of the gas and the liquid.
- the actuatable wellbore seal includes one or more packers configured to, when actuated, fluidly seal a portion of the annulus adjacent the respective downhole ends of the first and second tubulars from another portion of the annulus adjacent the respective uphole ends of the first and second tubulars.
- the one or more packers include production packers.
- the one or more packers include a first packer positioned around the first tubular and a second packer positioned around the second tubular.
- the adjustable opening includes a sliding slide door formed in the portion of the second tubular, the sliding side door configured to selectively open in response to an intervention operation.
- Another aspect combinable with any one of the previous aspects further includes a particulate trap positioned in the closed, downhole end of the second tubular and configured to trap particulates entrained in the liquid.
- the downhole artificial lift device includes a progressive cavity pump or a sucker rod pump.
- Another aspect combinable with any one of the previous aspects further includes a particular screen positioned in the open, downhole end of the first tubular and configured to screen particulates from the mixed-phase fluid.
- the mixed-phase fluid includes at least one of a hydrocarbon liquid or a hydrocarbon gas.
- a method for separating a mixed-phase fluid include running a downhole tool into a wellbore.
- the downhole tool includes a first tubular including a volume defined between an open, uphole end of the first tubular opposite an open, downhole end of the first tubular, a second tubular including a volume that includes at least a portion of a downhole artificial lift device and is defined between an open, uphole end of the second tubular opposite a closed, downhole end of the second tubular, and a wellbore seal radially positioned around each of the first and second tubulars and between the first and second tubulars, and axially positioned between the uphole ends and the downhole ends of the respective first and second tubulars.
- the method further includes receiving a flow of a mixed-phase fluid into the open, downhole end of the first tubular; separating, in the volume of the first tubular, the mixed-phase fluid into a flow of a gas and a flow of a liquid; directing the flows of the gas and the liquid out of the open, uphole end of the first tubular; selectively receiving the flow of the liquid into the volume of the second tubular through an adjustable opening positioned in the second tubular; and removing, with the downhole artificial lift device, the flow of the liquid from the volume of the second tubular into a production tubing.
- the second tubular has a length greater than a length of the first tubular.
- separating the mixed-phase fluid into the flow of the gas and the flow of the liquid includes directing the mixed-phase fluid through a plurality of baffles positioned in the volume of the first tubular; and separating, with the plurality of baffles, the mixed-phase fluid into the flows of the gas and the liquid.
- Another aspect combinable with any one of the previous aspects further includes, prior to receiving the flow of the mixed-phase fluid into the open, downhole end of the first tubular, actuating the wellbore seal to fluidly seal a portion of an annulus of the wellbore adjacent the respective downhole ends of the first and second tubulars from another portion of the annulus adjacent the respective uphole ends of the first and second tubulars.
- the wellbore seal includes a first packer positioned around the first tubular and a second packer positioned around the second tubular.
- the adjustable opening includes a sliding slide door formed in the portion of the second tubular, the method further including performing an intervention operation to open the sliding side door.
- Another aspect combinable with any one of the previous aspects further includes filtering particulates entrained in the liquid with a particulate trap positioned in the closed, downhole end of the second tubular.
- the downhole artificial lift device includes a progressive cavity pump or a sucker rod pump.
- Another aspect combinable with any one of the previous aspects further includes filtering particulates from the mixed-phase fluid with a particulate filter positioned in the open, downhole end of the first tubular.
- Another aspect combinable with any one of the previous aspects further includes receiving the flow of the liquid through the production tubing and at a terranean surface; and receiving the flow of the gas from the open, uphole end of the first tubular, into and through the wellbore, and at the terranean surface.
- the mixed-phase fluid includes at least one of a hydrocarbon liquid or a hydrocarbon gas.
- Implementations of a downhole fluid separation tool may include one or more of the following features.
- implementations of the downhole fluid separation tool may have no length (within a wellbore) limitation unlike conventional downhole hydrocarbon separators.
- the downhole fluid separation tool may be used with a variety of artificial lift systems, including rod driving artificial lift systems.
- the downhole fluid separation tool may be re-used in multiple, different wellbores.
- the downhole fluid separation tool may have few or no moving parts, thereby increasing reliability and cost effectiveness.
- the downhole fluid separation tool may help reduce or eliminate downhole pump gas locking due to a presence of downhole free gas at an intake, which may result in less frequent pump failures that require expensive workover operations to repair or replace downhole equipment.
- the downhole fluid separation tool may divert a flow path at the artificial lift device intake to allow proper gas separation in order to deliver only, or substantially only, liquid into the intake to avoid free gas being delivered to the intake.
- FIG. 1 is a schematic illustration of a wellbore system that includes an example implementation of a downhole fluid separation tool.
- FIG. 2 is a schematic illustration of an example implementation of a downhole fluid separation tool.
- FIG. 3 is a schematic illustration of another example implementation of a downhole fluid separation tool.
- FIG. 4 is a schematic illustration of another example implementation of a downhole fluid separation tool.
- FIG. 5 is a schematic illustration showing an example operation of an example implementation of a downhole fluid separation tool.
- the present disclosure describes a downhole fluid separation tool that is operable to separately produce a gas phase of a mixed-phase fluid and a liquid phase of the mixed-phase fluid from a subterranean zone to a terranean surface.
- one or both of the gas phase or the liquid phase includes a hydrocarbon fluid.
- the tool in some aspects, includes tubular conduits affixed to each other and positioned in a wellbore with one or more wellbore seals. At least one of the tubular conduits receives the mixed-phase fluid and separates the fluid into the gas and liquid phases. At least another of the tubular conduits receives the liquid phase and produces, with an artificial lift device positioned within the tubular, the liquid phase to the terranean surface.
- FIG. 1 is a schematic illustration of a wellbore system 100 that includes an example implementation of a downhole fluid separation tool 116 .
- FIG. 1 illustrates a portion of one embodiment of a wellbore system 100 according to the present disclosure in which a downhole fluid separation tool, such as the downhole fluid separation tool 116 , may receive a flow of a mixed-phase fluid from a rock formation of a subterranean zone 114 and separate the mixed-phase fluid into a flow of a liquid phase and a flow of a gas phase to be produced to a terranean surface 102 .
- a downhole fluid separation tool such as the downhole fluid separation tool 116
- the mixed-phase fluid may comprise one or more hydrocarbon gas phases (for example, methane or other fractional gas) and one or more hydrocarbon liquid phases (for example, oil or otherwise).
- the mixed-phase fluid may also or alternatively comprise liquid water, such as brine, freshwater, or otherwise.
- the downhole fluid separation tool 116 may direct the flow of the mixed-phase fluid (for example, gas and oil, gas and oil and water, gas and water, or otherwise) into a single fluid pathway of a separation tubular of the tool 116 .
- One or more separation devices such as baffles or otherwise, may separate the mixed-phase fluid into a liquid phase and a gas phase. While the gas phase may flow through the separation tubular into an annulus of a wellbore 112 (that may be cased, partially cased, or open hole), while the liquid phase may be directed into a production tubular of the downhole fluid separation tool 116 .
- the liquid phase may be mechanically removed to the terranean surface, such as by one or more artificial lift systems (for example, sucker rod pump, progressive cavity pump, or otherwise), through a production casing.
- an implementation of the wellbore system 100 includes a downhole conveyance 110 that is operable to convey (for example, run in, or pull out or both) the downhole fluid separation tool 116 into the wellbore 112 .
- a drilling assembly deployed on the terranean surface 102 may form the wellbore 112 prior to running the downhole fluid separation tool 116 into the wellbore 112 to a particular location in the subterranean zone 114 .
- the drilling assembly forms the wellbore 112 extending from the terranean surface 102 and through one or more geological formations in the Earth.
- One or more subterranean formations are located under the terranean surface 102 .
- one or more wellbore casings such as a surface casing 106 and intermediate casing 108 , may be installed in at least a portion of the wellbore 112 .
- the wellbore system 100 may be deployed on a body of water rather than the terranean surface 102 .
- the terranean surface 102 may be an ocean, gulf, sea, or any other body of water under which hydrocarbon-bearing formations may be found.
- reference to the terranean surface 102 includes both land and water surfaces and contemplates forming and developing one or more wellbore systems 100 from either or both locations.
- the downhole conveyance 110 may be a tubular production string made up of multiple tubing joints.
- a tubular production string also known as a production casing
- the downhole conveyance 116 may be coiled tubing.
- a wireline or slickline conveyance (not shown) may be communicably coupled to the downhole fluid separation tool 116 .
- the wellbore 112 may be cased with one or more casings.
- the wellbore 112 includes a conductor casing 104 , which extends from the terranean surface 102 shortly into the Earth.
- a portion of the wellbore 112 enclosed by the conductor casing 104 may be a large diameter borehole.
- the wellbore 112 may be offset from vertical (for example, a slant wellbore).
- the wellbore 112 may be a stepped wellbore, such that a portion is drilled vertically downward and then curved to a substantially horizontal wellbore portion.
- Additional substantially vertical and horizontal wellbore portions may be added according to, for example, the type of terranean surface 102 , the depth of one or more target subterranean formations, the depth of one or more productive subterranean formations, or other criteria.
- the surface casing 106 Downhole of the conductor casing 104 may be the surface casing 106 .
- the surface casing 106 may enclose a slightly smaller borehole and protect the wellbore 112 from intrusion of, for example, freshwater aquifers located near the terranean surface 102 .
- the wellbore 112 may then extend vertically downward. This portion of the wellbore 112 may be enclosed by the intermediate casing 108 .
- the location in the wellbore 112 at which the downhole fluid separation tool 116 is moved to may be an open hole portion (for example, with no casing present) of the wellbore 112 or a cased portion.
- multiple perforations 115 are shown (for example, apertures explosively formed in a casing of the wellbore 112 ).
- Wellbore fluids such as the mixed-phase fluid, may be released from the rock formation of the zone 114 and into an annulus 111 of the wellbore 112 .
- the release of the wellbore fluids into the wellbore 112 may be due to, for example, a pressure difference between the rock formation and the wellbore 112 .
- hydraulic fractures (not shown) may be created in the rock formation through the perforations 115 , thereby releasing the mixed-phase fluid from the rock formation of the subterranean zone 114 to the wellbore 112 .
- FIG. 2 is a schematic illustration of an example implementation of a downhole fluid separation tool 200 .
- downhole fluid separation tool 200 is shown in the wellbore 112 and, generally, may be implemented as downhole fluid separation tool 116 shown in wellbore system 100 .
- the downhole fluid separation tool 200 includes, for example, a separation tubular 202 , a production tubular 210 , and a wellbore seal 218 .
- the downhole fluid separation tool 200 is coupled (for example, threadingly or otherwise), to the production string (or production casing) 110 that extends from a terranean surface, through the wellbore 112 .
- the production string 110 is coupled to the production tubular 210 of the downhole fluid separation tool 200 .
- the separation tubular 202 includes an uphole end 204 that is open to the annulus 111 and a downhole end 206 that is also open to the annulus 111 .
- a fluid separator 208 mounted within a volume of the separation tubular 202 is a fluid separator 208 .
- the fluid separator 208 comprises one or more baffles that are operable to separate a flow of gas and a flow of liquid from a mixed-phase fluid.
- the separator 208 may comprise a two-stage separator in which a first stage of separation is through a diverting of fluids in two directions (for example, uphole and downhole) and a second stage of separation is, for instance, one or more baffles.
- the production tubular 210 in this example, is coupled to the production string 110 at an open, uphole end 212 .
- the uphole end 212 may vary in location, for example, shallower or deeper (in other words, more uphole or more downhole) than that shown.
- a length of the production tubular 210 is greater than a length of the separator tubular 202 .
- the length of the separator tubular 202 may vary, for example, based on well conditions, such as an amount of free gas, an amount of gas in solution (in the mixed-phase fluid), or other fluid properties of the mixed-phase fluid in the wellbore 112 .
- the length of the separator may affect a separation efficiency of the downhole fluid separation tool 116 , for example, also based on actual fluid properties of the particular well.
- an artificial lift device 120 is positioned, at least in part, in the production tubular 210 .
- the artificial lift device 120 comprises a sucker rod pump, with the sucker rod string and plunger/valve assembly shown schematically.
- the artificial lift device 120 may be a progressive cavity pump.
- the artificial lift device 120 is operable to circulate liquid (for example, a hydrocarbon liquid) from the production tubular 210 (including a sump area adjacent the closed end 214 ), up through the production string 110 , and to the terranean surface 102 .
- the production tubular 210 includes an adjustable opening 216 positioned in a portion of the tubular 210 .
- the adjustable opening 216 operates to selectively fluidly couple a volume of the production tubular 210 with the annulus 111 of the wellbore 112 .
- the adjustable opening 216 comprises a sliding side door or sliding sleeve, which operates to create a fluid (for example, liquid) flow path between the annulus 111 and the production tubular 210 .
- the sliding side door or sliding sleeve includes one or more ports that, when opened, create the flow path.
- the ports in some examples, can be opened or closed by a sliding component controlled and operated by a wireline or slickline (not shown).
- Wellbore seal 218 in this example, is positioned between the respective uphole ends 204 and 212 and the respective downhole ends 206 and 214 .
- the wellbore seal 218 radially surrounds the separator tubular 202 and the production tubular 210 and, when actuated, may fluidly isolate an uphole portion 117 of the annulus 111 from a downhole portion 119 of the annulus 111 .
- the wellbore seal 218 is positioned downhole of the adjustable opening 216 of the production tubular 210 .
- the wellbore seal 218 may comprise two or more production packers 220 , with each production packer 220 positioned around one of the tubulars 202 or 210 .
- FIG. 3 shows another implementation of the downhole fluid separation tool 200 including a particulate trap 224 mounted adjacent the downhole, closed end 214 of the production tubular 210 .
- the particular trap 224 may be mounted in a sump area (for example, at the closed, downhole end 214 ) of the production tubular 210 .
- the particulate trap 224 which in some aspects may be a sand trap or sand filter, captures sand, fines, and other particulates 225 entrained within a flow of a liquid in the volume of the production tubular 210 , thereby preventing (or helping to prevent) such particulates 225 from reaching the artificial lift device 120 .
- the operation of the device 120 may be improved.
- FIG. 4 shows another implementation of the downhole fluid separation tool 200 including a particulate filter 230 mounted adjacent the downhole, open end 206 of the separation tubular 202 .
- the particular filter 224 may be mounted in the separation tubular 202 to prevent, or help prevent, sand, fines, and other particulates 232 that are entrained in the mixed-phase fluid from entering the open end 206 .
- the particulate filter 230 may prevent (or help prevent) such particulates 232 from reaching the artificial lift device 120 .
- implementations of the downhole fluid separation tool 200 may include both the particulate trap 224 and the particulate filter 230 .
- FIG. 5 is a schematic illustration showing an example operation of the downhole fluid separation tool 200 .
- FIG. 5 depicts the example operation of the downhole fluid separation tool 200 as illustrated, other embodiments of the downhole fluid separation tool 200 according to the present disclosure may also be used in this (and other) example operation.
- the downhole fluid separation tool 200 may be run into the wellbore 112 and positioned just uphole of one or more perforations 115 that are formed in the wellbore 112 (or casing in the wellbore 112 ) adjacent the subterranean zone 114 .
- the wellbore seal 218 (for example, two or more production packers 220 ) may be actuated to contactingly engage the wellbore 112 and anchor the downhole fluid separation tool 200 at the particular location in the wellbore 112 .
- the actuated wellbore seal 218 also fluidly isolates the uphole portion 117 of the annulus 111 from the downhole portion 119 of the annulus 111 .
- a mixed-phase fluid 400 flows, for example, from the subterranean zone 114 , through the perforations 115 , and into the annulus 111 (for example, the downhole portion 119 ).
- the wellbore seal 118 directs (substantially or all) the mixed-phase fluid 400 into the downhole, open end 206 of the separation tubular 202 and into the volume of the tubular 202 .
- the mixed-phase fluid 400 is prevented from flowing from the downhole portion 119 of the annulus 111 to the uphole portion 117 of the annulus 111 due to the actuated wellbore seal 118 (and the closed downhole end 214 of the production tubular 210 ).
- particulates entrained in the mixed-phase fluid 400 may be prevented (or substantially prevented) from entering the separation tubular 202 .
- the mixed-phase fluid 400 enters the separation tubular 202 , for example, due to a pressure difference that naturally circulates the fluid 400 into the tubular 202 , a pressure difference generated by the artificial lift device 120 that circulates the fluid 400 into the tubular 202 , or both.
- a gas phase 300 is separated from a liquid phase 500 .
- the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300 ) and a hydrocarbon liquid (separated as liquid phase 500 ).
- the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300 ) and a non-hydrocarbon liquid, such as brine or freshwater (separated as liquid phase 500 ). In some aspects, the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300 ) and a mixture of hydrocarbon and non-hydrocarbon liquid (separated as liquid phase 500 ).
- the separated gas phase 300 may, once it exits the uphole, open end 204 of the separation tubular 202 , migrate uphole in the wellbore 112 and eventually be produced at the terranean surface 102 . Such migration may occur, for example, due to a pressure difference within the wellbore 112 , thus naturally circulating the gas phase 300 uphole.
- the gas phase 300 also, for example, may be less dense than other fluids within the wellbore 112 , thereby causing it to migrate uphole.
- the separated liquid phase 500 may, once it exits the uphole, open end 204 of the separation tubular 202 , fall downhole toward the wellbore seal 218 .
- a flow of the liquid phase 500 may enter the production tubular 210 through the adjustable opening 216 (for example, a sliding sleeve opened by a slickline intervention operation).
- the liquid phase 500 may flow into the production tubular 210 and gather, for example, in a sump area adjacent the downhole, closed end 214 of the production tubular 210 .
- the particulate trap 224 may filter entrained particulates within the liquid phase 500 that is in the sump area.
- both the gas phase 300 and liquid phase 500 may be separately produced (in fluidly isolated conduits within the wellbore 112 ) from the subterranean zone 114 to the terranean surface 102 .
- example operations, methods, or processes described herein may include more steps or fewer steps than those described. Further, the steps in such example operations, methods, or processes may be performed in different successions than that described or illustrated in the figures. Accordingly, other implementations are within the scope of the following claims.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Degasification And Air Bubble Elimination (AREA)
Abstract
Description
- This disclosure relates to separating gas and liquid in a wellbore.
- Artificial lift devices (for example, pumps) are often required to increase or sustain producing oil wells and liquid rich gas wells in order to lower a bottomhole flowing pressure to a desired draw down level and pump up the fluids to the surface to maximize an ultimate hydrocarbon recovery. In some cases, a presence of free gas may affect a pump operation and lower a pump efficiency. This may lead to more frequent work over for pump replacements, which increases an operating cost and affects a reservoir productivity due to, for example, killing fluid sensitivity.
- In a general implementation, a downhole fluid separator includes a first tubular including a volume defined between an open, uphole end of the first tubular opposite an open, downhole end of the first tubular, the volume of the first tubular including a fluid pathway configured to receive a mixed-phase fluid from an annulus of a wellbore and provide separate flows of a gas and a liquid to the uphole end of the first tubular; a second tubular including a volume configured to receive at least a portion of a downhole artificial lift device through an open, uphole end of the second tubular opposite a closed, downhole end of the second tubular, and an adjustable opening formed in a portion of the second tubular at a location between the uphole and downhole ends and configured to selectively receive the flow of the liquid into the volume of the second tubular; and an actuatable wellbore seal positioned around each of the first and second tubulars and between the first and second tubulars, downhole of the adjustable opening, and between the uphole ends and the downhole ends of the respective first and second tubulars.
- In an aspect combinable with the general implementation, the second tubular has a length greater than a length of the first tubular.
- In another aspect combinable with any one of the previous aspects, the first tubular further includes a plurality of baffles configured to separate the mixed-phase fluid into the separate flows of the gas and the liquid.
- In another aspect combinable with any one of the previous aspects, the actuatable wellbore seal includes one or more packers configured to, when actuated, fluidly seal a portion of the annulus adjacent the respective downhole ends of the first and second tubulars from another portion of the annulus adjacent the respective uphole ends of the first and second tubulars.
- In another aspect combinable with any one of the previous aspects, the one or more packers include production packers.
- In another aspect combinable with any one of the previous aspects, the one or more packers include a first packer positioned around the first tubular and a second packer positioned around the second tubular.
- In another aspect combinable with any one of the previous aspects, the adjustable opening includes a sliding slide door formed in the portion of the second tubular, the sliding side door configured to selectively open in response to an intervention operation.
- Another aspect combinable with any one of the previous aspects further includes a particulate trap positioned in the closed, downhole end of the second tubular and configured to trap particulates entrained in the liquid.
- In another aspect combinable with any one of the previous aspects, the downhole artificial lift device includes a progressive cavity pump or a sucker rod pump.
- Another aspect combinable with any one of the previous aspects further includes a particular screen positioned in the open, downhole end of the first tubular and configured to screen particulates from the mixed-phase fluid.
- In another aspect combinable with any one of the previous aspects, the mixed-phase fluid includes at least one of a hydrocarbon liquid or a hydrocarbon gas.
- In another general implementation, a method for separating a mixed-phase fluid include running a downhole tool into a wellbore. The downhole tool includes a first tubular including a volume defined between an open, uphole end of the first tubular opposite an open, downhole end of the first tubular, a second tubular including a volume that includes at least a portion of a downhole artificial lift device and is defined between an open, uphole end of the second tubular opposite a closed, downhole end of the second tubular, and a wellbore seal radially positioned around each of the first and second tubulars and between the first and second tubulars, and axially positioned between the uphole ends and the downhole ends of the respective first and second tubulars. The method further includes receiving a flow of a mixed-phase fluid into the open, downhole end of the first tubular; separating, in the volume of the first tubular, the mixed-phase fluid into a flow of a gas and a flow of a liquid; directing the flows of the gas and the liquid out of the open, uphole end of the first tubular; selectively receiving the flow of the liquid into the volume of the second tubular through an adjustable opening positioned in the second tubular; and removing, with the downhole artificial lift device, the flow of the liquid from the volume of the second tubular into a production tubing.
- In an aspect combinable with the general implementation, the second tubular has a length greater than a length of the first tubular.
- In another aspect combinable with any one of the previous aspects, separating the mixed-phase fluid into the flow of the gas and the flow of the liquid includes directing the mixed-phase fluid through a plurality of baffles positioned in the volume of the first tubular; and separating, with the plurality of baffles, the mixed-phase fluid into the flows of the gas and the liquid.
- Another aspect combinable with any one of the previous aspects further includes, prior to receiving the flow of the mixed-phase fluid into the open, downhole end of the first tubular, actuating the wellbore seal to fluidly seal a portion of an annulus of the wellbore adjacent the respective downhole ends of the first and second tubulars from another portion of the annulus adjacent the respective uphole ends of the first and second tubulars.
- In another aspect combinable with any one of the previous aspects, the wellbore seal includes a first packer positioned around the first tubular and a second packer positioned around the second tubular.
- In another aspect combinable with any one of the previous aspects, the adjustable opening includes a sliding slide door formed in the portion of the second tubular, the method further including performing an intervention operation to open the sliding side door.
- Another aspect combinable with any one of the previous aspects further includes filtering particulates entrained in the liquid with a particulate trap positioned in the closed, downhole end of the second tubular.
- In another aspect combinable with any one of the previous aspects, the downhole artificial lift device includes a progressive cavity pump or a sucker rod pump.
- Another aspect combinable with any one of the previous aspects further includes filtering particulates from the mixed-phase fluid with a particulate filter positioned in the open, downhole end of the first tubular.
- Another aspect combinable with any one of the previous aspects further includes receiving the flow of the liquid through the production tubing and at a terranean surface; and receiving the flow of the gas from the open, uphole end of the first tubular, into and through the wellbore, and at the terranean surface.
- In another aspect combinable with any one of the previous aspects, the mixed-phase fluid includes at least one of a hydrocarbon liquid or a hydrocarbon gas.
- Implementations of a downhole fluid separation tool according to the present disclosure may include one or more of the following features. For example, implementations of the downhole fluid separation tool may have no length (within a wellbore) limitation unlike conventional downhole hydrocarbon separators. As another example, the downhole fluid separation tool may be used with a variety of artificial lift systems, including rod driving artificial lift systems. As a further example, the downhole fluid separation tool may be re-used in multiple, different wellbores. Also, the downhole fluid separation tool may have few or no moving parts, thereby increasing reliability and cost effectiveness. As a further example, the downhole fluid separation tool may help reduce or eliminate downhole pump gas locking due to a presence of downhole free gas at an intake, which may result in less frequent pump failures that require expensive workover operations to repair or replace downhole equipment. Also, the downhole fluid separation tool may divert a flow path at the artificial lift device intake to allow proper gas separation in order to deliver only, or substantially only, liquid into the intake to avoid free gas being delivered to the intake.
- The details of one or more implementations of the subject matter described in this disclosure are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims.
-
FIG. 1 is a schematic illustration of a wellbore system that includes an example implementation of a downhole fluid separation tool. -
FIG. 2 is a schematic illustration of an example implementation of a downhole fluid separation tool. -
FIG. 3 is a schematic illustration of another example implementation of a downhole fluid separation tool. -
FIG. 4 is a schematic illustration of another example implementation of a downhole fluid separation tool. -
FIG. 5 is a schematic illustration showing an example operation of an example implementation of a downhole fluid separation tool. - The present disclosure describes a downhole fluid separation tool that is operable to separately produce a gas phase of a mixed-phase fluid and a liquid phase of the mixed-phase fluid from a subterranean zone to a terranean surface. In some aspects, one or both of the gas phase or the liquid phase includes a hydrocarbon fluid. The tool, in some aspects, includes tubular conduits affixed to each other and positioned in a wellbore with one or more wellbore seals. At least one of the tubular conduits receives the mixed-phase fluid and separates the fluid into the gas and liquid phases. At least another of the tubular conduits receives the liquid phase and produces, with an artificial lift device positioned within the tubular, the liquid phase to the terranean surface.
-
FIG. 1 is a schematic illustration of awellbore system 100 that includes an example implementation of a downholefluid separation tool 116. Generally,FIG. 1 illustrates a portion of one embodiment of awellbore system 100 according to the present disclosure in which a downhole fluid separation tool, such as the downholefluid separation tool 116, may receive a flow of a mixed-phase fluid from a rock formation of asubterranean zone 114 and separate the mixed-phase fluid into a flow of a liquid phase and a flow of a gas phase to be produced to aterranean surface 102. In some aspects, the mixed-phase fluid may comprise one or more hydrocarbon gas phases (for example, methane or other fractional gas) and one or more hydrocarbon liquid phases (for example, oil or otherwise). In some aspects, the mixed-phase fluid may also or alternatively comprise liquid water, such as brine, freshwater, or otherwise. - The downhole
fluid separation tool 116, in some aspects, may direct the flow of the mixed-phase fluid (for example, gas and oil, gas and oil and water, gas and water, or otherwise) into a single fluid pathway of a separation tubular of thetool 116. One or more separation devices, such as baffles or otherwise, may separate the mixed-phase fluid into a liquid phase and a gas phase. While the gas phase may flow through the separation tubular into an annulus of a wellbore 112 (that may be cased, partially cased, or open hole), while the liquid phase may be directed into a production tubular of the downholefluid separation tool 116. The liquid phase may be mechanically removed to the terranean surface, such as by one or more artificial lift systems (for example, sucker rod pump, progressive cavity pump, or otherwise), through a production casing. - As illustrated in
FIG. 1 , an implementation of thewellbore system 100 includes adownhole conveyance 110 that is operable to convey (for example, run in, or pull out or both) the downholefluid separation tool 116 into thewellbore 112. Although not shown, a drilling assembly deployed on theterranean surface 102 may form thewellbore 112 prior to running the downholefluid separation tool 116 into thewellbore 112 to a particular location in thesubterranean zone 114. The drilling assembly forms thewellbore 112 extending from theterranean surface 102 and through one or more geological formations in the Earth. One or more subterranean formations, such assubterranean zone 114, are located under theterranean surface 102. As will be explained in more detail below, one or more wellbore casings, such as asurface casing 106 andintermediate casing 108, may be installed in at least a portion of thewellbore 112. - In some embodiments, the
wellbore system 100 may be deployed on a body of water rather than theterranean surface 102. For instance, in some embodiments, theterranean surface 102 may be an ocean, gulf, sea, or any other body of water under which hydrocarbon-bearing formations may be found. In short, reference to theterranean surface 102 includes both land and water surfaces and contemplates forming and developing one ormore wellbore systems 100 from either or both locations. - In some aspects, the
downhole conveyance 110 may be a tubular production string made up of multiple tubing joints. For example, a tubular production string (also known as a production casing) typically consists of sections of steel pipe, which are threaded so that they can interlock together. In alternative aspects, thedownhole conveyance 116 may be coiled tubing. Further, in some cases, a wireline or slickline conveyance (not shown) may be communicably coupled to the downholefluid separation tool 116. - In some embodiments of the
wellbore system 100, thewellbore 112 may be cased with one or more casings. As illustrated, thewellbore 112 includes aconductor casing 104, which extends from theterranean surface 102 shortly into the Earth. A portion of thewellbore 112 enclosed by theconductor casing 104 may be a large diameter borehole. Additionally, in some embodiments, thewellbore 112 may be offset from vertical (for example, a slant wellbore). Even further, in some embodiments, thewellbore 112 may be a stepped wellbore, such that a portion is drilled vertically downward and then curved to a substantially horizontal wellbore portion. Additional substantially vertical and horizontal wellbore portions may be added according to, for example, the type ofterranean surface 102, the depth of one or more target subterranean formations, the depth of one or more productive subterranean formations, or other criteria. - Downhole of the
conductor casing 104 may be thesurface casing 106. Thesurface casing 106 may enclose a slightly smaller borehole and protect thewellbore 112 from intrusion of, for example, freshwater aquifers located near theterranean surface 102. Thewellbore 112 may then extend vertically downward. This portion of thewellbore 112 may be enclosed by theintermediate casing 108. In some aspects, the location in thewellbore 112 at which the downholefluid separation tool 116 is moved to may be an open hole portion (for example, with no casing present) of thewellbore 112 or a cased portion. - In the illustrated implementation of
wellbore system 115,multiple perforations 115 are shown (for example, apertures explosively formed in a casing of the wellbore 112). Wellbore fluids, such as the mixed-phase fluid, may be released from the rock formation of thezone 114 and into anannulus 111 of thewellbore 112. In some aspects, the release of the wellbore fluids into thewellbore 112 may be due to, for example, a pressure difference between the rock formation and thewellbore 112. In some aspects, hydraulic fractures (not shown) may be created in the rock formation through theperforations 115, thereby releasing the mixed-phase fluid from the rock formation of thesubterranean zone 114 to thewellbore 112. -
FIG. 2 is a schematic illustration of an example implementation of a downholefluid separation tool 200. In this figure, downholefluid separation tool 200 is shown in thewellbore 112 and, generally, may be implemented as downholefluid separation tool 116 shown inwellbore system 100. In this example implementation, the downholefluid separation tool 200 includes, for example, aseparation tubular 202, aproduction tubular 210, and awellbore seal 218. As shown, the downholefluid separation tool 200 is coupled (for example, threadingly or otherwise), to the production string (or production casing) 110 that extends from a terranean surface, through thewellbore 112. In this example, theproduction string 110 is coupled to the production tubular 210 of the downholefluid separation tool 200. - As illustrated, the
separation tubular 202 includes anuphole end 204 that is open to theannulus 111 and adownhole end 206 that is also open to theannulus 111. Mounted within a volume of theseparation tubular 202 is afluid separator 208. In this example, thefluid separator 208 comprises one or more baffles that are operable to separate a flow of gas and a flow of liquid from a mixed-phase fluid. Thus, in some examples, theseparator 208 may comprise a two-stage separator in which a first stage of separation is through a diverting of fluids in two directions (for example, uphole and downhole) and a second stage of separation is, for instance, one or more baffles. - The
production tubular 210, in this example, is coupled to theproduction string 110 at an open,uphole end 212. Although illustrated in this example as a dotted line at about a same or similar wellbore depth as theuphole end 204 of theseparator tubular 202, theuphole end 212 may vary in location, for example, shallower or deeper (in other words, more uphole or more downhole) than that shown. In some aspects, as shown here, a length of theproduction tubular 210 is greater than a length of theseparator tubular 202. In some cases, the length of theseparator tubular 202 may vary, for example, based on well conditions, such as an amount of free gas, an amount of gas in solution (in the mixed-phase fluid), or other fluid properties of the mixed-phase fluid in thewellbore 112. In some examples, the length of the separator may affect a separation efficiency of the downholefluid separation tool 116, for example, also based on actual fluid properties of the particular well. - As shown in
FIG. 2 , anartificial lift device 120 is positioned, at least in part, in theproduction tubular 210. In this example, theartificial lift device 120 comprises a sucker rod pump, with the sucker rod string and plunger/valve assembly shown schematically. In other implementations, theartificial lift device 120 may be a progressive cavity pump. In any event, theartificial lift device 120 is operable to circulate liquid (for example, a hydrocarbon liquid) from the production tubular 210 (including a sump area adjacent the closed end 214), up through theproduction string 110, and to theterranean surface 102. - In the example implementation of
FIG. 2 , theproduction tubular 210 includes anadjustable opening 216 positioned in a portion of the tubular 210. Theadjustable opening 216, in this example, operates to selectively fluidly couple a volume of theproduction tubular 210 with theannulus 111 of thewellbore 112. In some aspects, theadjustable opening 216 comprises a sliding side door or sliding sleeve, which operates to create a fluid (for example, liquid) flow path between theannulus 111 and theproduction tubular 210. In some aspects, the sliding side door or sliding sleeve includes one or more ports that, when opened, create the flow path. The ports, in some examples, can be opened or closed by a sliding component controlled and operated by a wireline or slickline (not shown). -
Wellbore seal 218, in this example, is positioned between the respective uphole ends 204 and 212 and the respective downhole ends 206 and 214. Thewellbore seal 218 radially surrounds theseparator tubular 202 and theproduction tubular 210 and, when actuated, may fluidly isolate anuphole portion 117 of theannulus 111 from adownhole portion 119 of theannulus 111. As further shown, in this implementation of the downholefluid separation tool 200, thewellbore seal 218 is positioned downhole of theadjustable opening 216 of theproduction tubular 210. In some aspects, thewellbore seal 218 may comprise two ormore production packers 220, with eachproduction packer 220 positioned around one of the 202 or 210.tubulars - Turning briefly to
FIG. 3 , this figure shows another implementation of the downholefluid separation tool 200 including aparticulate trap 224 mounted adjacent the downhole,closed end 214 of theproduction tubular 210. For example, as shown, theparticular trap 224 may be mounted in a sump area (for example, at the closed, downhole end 214) of theproduction tubular 210. Generally, theparticulate trap 224, which in some aspects may be a sand trap or sand filter, captures sand, fines, andother particulates 225 entrained within a flow of a liquid in the volume of theproduction tubular 210, thereby preventing (or helping to prevent)such particulates 225 from reaching theartificial lift device 120. In some aspects, by preventing (or helping to prevent) such particulates from reaching theartificial lift device 120, the operation of thedevice 120 may be improved. - Turning briefly to
FIG. 4 , this figure shows another implementation of the downholefluid separation tool 200 including aparticulate filter 230 mounted adjacent the downhole,open end 206 of theseparation tubular 202. For example, as shown, theparticular filter 224 may be mounted in theseparation tubular 202 to prevent, or help prevent, sand, fines, andother particulates 232 that are entrained in the mixed-phase fluid from entering theopen end 206. Thus, along with theparticulate trap 224, theparticulate filter 230 may prevent (or help prevent)such particulates 232 from reaching theartificial lift device 120. Further, by preventing (or helping prevent)particulates 232 from reaching the volume of the separation tubular 202 (for example, uphole of the wellbore seal 218), the separator 208 (for example, baffles) may operate more efficiently to separate the gas and liquid phases of the mixed-phase fluid. Thus, in some aspects, implementations of the downholefluid separation tool 200 may include both theparticulate trap 224 and theparticulate filter 230. -
FIG. 5 is a schematic illustration showing an example operation of the downholefluid separation tool 200. AlthoughFIG. 5 depicts the example operation of the downholefluid separation tool 200 as illustrated, other embodiments of the downholefluid separation tool 200 according to the present disclosure may also be used in this (and other) example operation. As illustrated, the downholefluid separation tool 200 may be run into thewellbore 112 and positioned just uphole of one ormore perforations 115 that are formed in the wellbore 112 (or casing in the wellbore 112) adjacent thesubterranean zone 114. Once positioned, the wellbore seal 218 (for example, two or more production packers 220) may be actuated to contactingly engage thewellbore 112 and anchor the downholefluid separation tool 200 at the particular location in thewellbore 112. The actuatedwellbore seal 218 also fluidly isolates theuphole portion 117 of theannulus 111 from thedownhole portion 119 of theannulus 111. - As shown, a mixed-
phase fluid 400 flows, for example, from thesubterranean zone 114, through theperforations 115, and into the annulus 111 (for example, the downhole portion 119). As shown, the wellbore seal 118 directs (substantially or all) the mixed-phase fluid 400 into the downhole,open end 206 of theseparation tubular 202 and into the volume of the tubular 202. For instance, the mixed-phase fluid 400 is prevented from flowing from thedownhole portion 119 of theannulus 111 to theuphole portion 117 of theannulus 111 due to the actuated wellbore seal 118 (and the closeddownhole end 214 of the production tubular 210). In some aspects, such as when theseparation tubular 202 includes theparticulate filter 230, particulates entrained in the mixed-phase fluid 400 may be prevented (or substantially prevented) from entering theseparation tubular 202. - Next, the mixed-
phase fluid 400 enters theseparation tubular 202, for example, due to a pressure difference that naturally circulates the fluid 400 into the tubular 202, a pressure difference generated by theartificial lift device 120 that circulates the fluid 400 into the tubular 202, or both. As the mixed-phase fluid 400 enters theseparator 208, agas phase 300 is separated from aliquid phase 500. In some aspects, the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300) and a hydrocarbon liquid (separated as liquid phase 500). In some aspects, the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300) and a non-hydrocarbon liquid, such as brine or freshwater (separated as liquid phase 500). In some aspects, the mixed-phase fluid 400 includes a hydrocarbon gas (separated as gas phase 300) and a mixture of hydrocarbon and non-hydrocarbon liquid (separated as liquid phase 500). - As shown in
FIG. 5 , in the example operation, the separatedgas phase 300 may, once it exits the uphole,open end 204 of theseparation tubular 202, migrate uphole in thewellbore 112 and eventually be produced at theterranean surface 102. Such migration may occur, for example, due to a pressure difference within thewellbore 112, thus naturally circulating thegas phase 300 uphole. Thegas phase 300 also, for example, may be less dense than other fluids within thewellbore 112, thereby causing it to migrate uphole. - The separated
liquid phase 500 may, once it exits the uphole,open end 204 of theseparation tubular 202, fall downhole toward thewellbore seal 218. As a volume of theliquid phase 500 gathers and builds on thewellbore seal 218, a flow of theliquid phase 500 may enter theproduction tubular 210 through the adjustable opening 216 (for example, a sliding sleeve opened by a slickline intervention operation). Theliquid phase 500 may flow into theproduction tubular 210 and gather, for example, in a sump area adjacent the downhole,closed end 214 of theproduction tubular 210. In some aspects, theparticulate trap 224 may filter entrained particulates within theliquid phase 500 that is in the sump area. - Once the
liquid phase 500 enters theproduction tubular 210, theartificial lift device 120 operates to circulate theliquid phase 500 through theproduction tubular 210, into theproduction casing 110, and to theterranean surface 102. Thus, both thegas phase 300 andliquid phase 500 may be separately produced (in fluidly isolated conduits within the wellbore 112) from thesubterranean zone 114 to theterranean surface 102. - While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular implementations of particular inventions. Certain features that are described in this specification in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
- Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the implementations described above should not be understood as requiring such separation in all implementations, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.
- A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. For example, example operations, methods, or processes described herein may include more steps or fewer steps than those described. Further, the steps in such example operations, methods, or processes may be performed in different successions than that described or illustrated in the figures. Accordingly, other implementations are within the scope of the following claims.
Claims (24)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/927,236 US10415361B1 (en) | 2018-03-21 | 2018-03-21 | Separating gas and liquid in a wellbore |
| PCT/US2019/022850 WO2019183019A1 (en) | 2018-03-21 | 2019-03-19 | Separating gas and liquid in a wellbore |
| EP19715296.0A EP3768940B1 (en) | 2018-03-21 | 2019-03-19 | Separating gas and liquid in a wellbore |
| CN201980020807.2A CN111886398B (en) | 2018-03-21 | 2019-03-19 | Separation of gas and liquid in the wellbore |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/927,236 US10415361B1 (en) | 2018-03-21 | 2018-03-21 | Separating gas and liquid in a wellbore |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US10415361B1 US10415361B1 (en) | 2019-09-17 |
| US20190292892A1 true US20190292892A1 (en) | 2019-09-26 |
Family
ID=66001332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/927,236 Active US10415361B1 (en) | 2018-03-21 | 2018-03-21 | Separating gas and liquid in a wellbore |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10415361B1 (en) |
| EP (1) | EP3768940B1 (en) |
| CN (1) | CN111886398B (en) |
| WO (1) | WO2019183019A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11542797B1 (en) | 2021-09-14 | 2023-01-03 | Saudi Arabian Oil Company | Tapered multistage plunger lift with bypass sleeve |
| WO2025080889A1 (en) * | 2023-10-11 | 2025-04-17 | Baker Hughes Oilfield Operations Llc | Electric submersible pump gas evacuation system |
| US12345251B2 (en) | 2022-11-16 | 2025-07-01 | Saudi Arabian Oil Company | Wellbore lift system with spring-assisted plunger |
| US12378852B2 (en) | 2023-08-29 | 2025-08-05 | Saudi Arabian Oil Company | Flexible anvil for a plunger lift system |
| US12442279B2 (en) | 2023-08-30 | 2025-10-14 | Saudi Arabian Oil Company | Multi-stage plunger hydrocarbon lifting |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12053720B2 (en) * | 2022-01-14 | 2024-08-06 | Western Intellect Llc | Downhole gas separator |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5431228A (en) * | 1993-04-27 | 1995-07-11 | Atlantic Richfield Company | Downhole gas-liquid separator for wells |
| US6481499B2 (en) * | 1999-12-20 | 2002-11-19 | Petroleo Brasileiro S.A. | Well-bottom gas separator |
| US6932160B2 (en) * | 2003-05-28 | 2005-08-23 | Baker Hughes Incorporated | Riser pipe gas separator for well pump |
| US8136600B2 (en) * | 2005-08-09 | 2012-03-20 | Exxonmobil Upstream Research Company | Vertical annular separation and pumping system with integrated pump shroud and baffle |
| US8322434B2 (en) * | 2005-08-09 | 2012-12-04 | Exxonmobil Upstream Research Company | Vertical annular separation and pumping system with outer annulus liquid discharge arrangement |
| US9518458B2 (en) * | 2012-10-22 | 2016-12-13 | Blackjack Production Tools, Inc. | Gas separator assembly for generating artificial sump inside well casing |
| US9670758B2 (en) * | 2014-11-10 | 2017-06-06 | Baker Hughes Incorporated | Coaxial gas riser for submersible well pump |
| US9765608B2 (en) * | 2015-02-03 | 2017-09-19 | Baker Hughes Incorporated | Dual gravity gas separators for well pump |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5211242A (en) | 1991-10-21 | 1993-05-18 | Amoco Corporation | Apparatus and method for unloading production-inhibiting liquid from a well |
| US5295537A (en) * | 1992-08-04 | 1994-03-22 | Trainer C W | Sand separating, producing-well accessory |
| US6082452A (en) | 1996-09-27 | 2000-07-04 | Baker Hughes, Ltd. | Oil separation and pumping systems |
| US6089322A (en) | 1996-12-02 | 2000-07-18 | Kelley & Sons Group International, Inc. | Method and apparatus for increasing fluid recovery from a subterranean formation |
| US6367547B1 (en) | 1999-04-16 | 2002-04-09 | Halliburton Energy Services, Inc. | Downhole separator for use in a subterranean well and method |
| GB2384508B (en) * | 1999-04-16 | 2003-09-17 | Halliburton Energy Serv Inc | Downhole separator for use in a subterranean well and method |
| US6336504B1 (en) * | 2000-03-03 | 2002-01-08 | Pancanadian Petroleum Limited | Downhole separation and injection of produced water in naturally flowing or gas-lifted hydrocarbon wells |
| CN201016295Y (en) * | 2007-02-10 | 2008-02-06 | 蔺吉荣 | Sand-filtering removal degassing apparatus |
| US7798211B2 (en) * | 2008-05-22 | 2010-09-21 | Baker Hughes Incorporated | Passive gas separator for progressing cavity pumps |
| GB201021588D0 (en) * | 2010-12-21 | 2011-02-02 | Enigma Oilfield Products Ltd | Downhole apparatus and method |
| US10119383B2 (en) | 2015-05-11 | 2018-11-06 | Ngsip, Llc | Down-hole gas and solids separation system and method |
| US10597989B2 (en) * | 2015-06-29 | 2020-03-24 | Welltec Oilfield Solutions Ag | Downhole system for unloading liquid |
-
2018
- 2018-03-21 US US15/927,236 patent/US10415361B1/en active Active
-
2019
- 2019-03-19 WO PCT/US2019/022850 patent/WO2019183019A1/en not_active Ceased
- 2019-03-19 CN CN201980020807.2A patent/CN111886398B/en active Active
- 2019-03-19 EP EP19715296.0A patent/EP3768940B1/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5431228A (en) * | 1993-04-27 | 1995-07-11 | Atlantic Richfield Company | Downhole gas-liquid separator for wells |
| US6481499B2 (en) * | 1999-12-20 | 2002-11-19 | Petroleo Brasileiro S.A. | Well-bottom gas separator |
| US6932160B2 (en) * | 2003-05-28 | 2005-08-23 | Baker Hughes Incorporated | Riser pipe gas separator for well pump |
| US8136600B2 (en) * | 2005-08-09 | 2012-03-20 | Exxonmobil Upstream Research Company | Vertical annular separation and pumping system with integrated pump shroud and baffle |
| US8322434B2 (en) * | 2005-08-09 | 2012-12-04 | Exxonmobil Upstream Research Company | Vertical annular separation and pumping system with outer annulus liquid discharge arrangement |
| US9518458B2 (en) * | 2012-10-22 | 2016-12-13 | Blackjack Production Tools, Inc. | Gas separator assembly for generating artificial sump inside well casing |
| US9670758B2 (en) * | 2014-11-10 | 2017-06-06 | Baker Hughes Incorporated | Coaxial gas riser for submersible well pump |
| US9765608B2 (en) * | 2015-02-03 | 2017-09-19 | Baker Hughes Incorporated | Dual gravity gas separators for well pump |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11542797B1 (en) | 2021-09-14 | 2023-01-03 | Saudi Arabian Oil Company | Tapered multistage plunger lift with bypass sleeve |
| US12345251B2 (en) | 2022-11-16 | 2025-07-01 | Saudi Arabian Oil Company | Wellbore lift system with spring-assisted plunger |
| US12378852B2 (en) | 2023-08-29 | 2025-08-05 | Saudi Arabian Oil Company | Flexible anvil for a plunger lift system |
| US12442279B2 (en) | 2023-08-30 | 2025-10-14 | Saudi Arabian Oil Company | Multi-stage plunger hydrocarbon lifting |
| WO2025080889A1 (en) * | 2023-10-11 | 2025-04-17 | Baker Hughes Oilfield Operations Llc | Electric submersible pump gas evacuation system |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3768940A1 (en) | 2021-01-27 |
| CN111886398B (en) | 2023-02-03 |
| US10415361B1 (en) | 2019-09-17 |
| EP3768940B1 (en) | 2023-05-03 |
| WO2019183019A1 (en) | 2019-09-26 |
| CN111886398A (en) | 2020-11-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10415361B1 (en) | Separating gas and liquid in a wellbore | |
| US10689949B2 (en) | Systems and apparatuses for separating wellbore fluids and solids during production | |
| CA2665035C (en) | A method and apparatus for separating downhole oil and water and reinjecting separated water | |
| US7191833B2 (en) | Sand control screen assembly having fluid loss control capability and method for use of same | |
| US6176307B1 (en) | Tubing-conveyed gravel packing tool and method | |
| US11708745B2 (en) | Method for incorporating scrapers in multi zone packer assembly | |
| WO2003102348A2 (en) | Multi seam coal bed/methane dewatering and depressurizing production system | |
| US9638002B2 (en) | Activated reverse-out valve | |
| US7665535B2 (en) | Rigless one-trip system and method | |
| EP2834450A2 (en) | Wellbore completion | |
| GB2471416A (en) | Reverse out valve for well treatment operations | |
| AU2019201759B2 (en) | Single trip dual zone selective gravel pack | |
| US12297720B2 (en) | Downhole perforating tool systems and methods | |
| US9926772B2 (en) | Apparatus and methods for selectively treating production zones | |
| US20090101343A1 (en) | High rate gravel packing | |
| US12060771B2 (en) | Downhole clean out tool | |
| RU2560763C1 (en) | Method to open and develop multipay field with low poroperm reservoirs | |
| US9404350B2 (en) | Flow-activated flow control device and method of using same in wellbores | |
| US20220235628A1 (en) | Controlling fluid flow through a wellbore tubular | |
| WO2014160716A2 (en) | System and method for removing debris from a downhole wellbore | |
| US12234708B2 (en) | Closing inflow control device using dissolvable balls and plugs |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FEPP | Fee payment procedure |
Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
| AS | Assignment |
Owner name: SAUDI ARABIAN OIL COMPANY, SAUDI ARABIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ZAHRAN, AMR MOHAMED;REEL/FRAME:045570/0836 Effective date: 20180321 |
|
| STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
| MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1551); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 4 |