US20190269193A1 - Foldable Safety Helmet - Google Patents
Foldable Safety Helmet Download PDFInfo
- Publication number
- US20190269193A1 US20190269193A1 US16/338,120 US201716338120A US2019269193A1 US 20190269193 A1 US20190269193 A1 US 20190269193A1 US 201716338120 A US201716338120 A US 201716338120A US 2019269193 A1 US2019269193 A1 US 2019269193A1
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- United States
- Prior art keywords
- helmet
- shell
- hinge
- interior space
- collapsed configuration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/32—Collapsible helmets; Helmets made of separable parts ; Helmets with movable parts, e.g. adjustable
- A42B3/322—Collapsible helmets
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/0406—Accessories for helmets
- A42B3/0433—Detecting, signalling or lighting devices
- A42B3/044—Lighting devices, e.g. helmets with lamps
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/08—Chin straps or similar retention devices
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/10—Linings
- A42B3/12—Cushioning devices
- A42B3/125—Cushioning devices with a padded structure, e.g. foam
- A42B3/127—Cushioning devices with a padded structure, e.g. foam with removable or adjustable pads
Definitions
- the present invention relates to head protection devices.
- the present invention relates particularly to safety helmets, for example, cycling helmets.
- Safety helmets are worn to protect a person's head from injury and are used in a variety of settings, including transportation, sports and recreation, military and law enforcement, and construction. Cycling helmets, for example, are designed to attenuate blunt force impacts to the heads of cyclists in the event of falls or crashes. In some cases, the use of a cycling helmet may reduce the chance of a serious head injury by 50% or more.
- many cyclists, particularly adult cyclists elect not to wear a helmet while cycling, a choice which exposes them to a greater risk of injury or death. An overwhelming majority of the cyclists who die in cycling accidents were not wearing helmets at the time.
- the present invention provides a safety helmet that overcomes one or more of the shortcomings discussed above.
- the present invention provides a helmet, for example a cycling helmet, which may be collapsed or folded into a more compact form when not in use for easier transport and storage.
- a helmet according to the present invention may also be customizable such that its appearance may be easily modified to suit its user's tastes and style.
- a helmet according to the present invention includes a concave interior surface forming an interior space configured to receive a person's head in an expanded configuration and a shell surrounding the interior space.
- the shell includes a first hinge configured to allow a first portion of the helmet to pivot toward the interior space in a collapsed configuration.
- the shell further includes a second hinge configured to allow a second portion of the helmet to pivot toward the first portion of the helmet in the collapsed configuration.
- the first and second hinges may be located at different predetermined locations on the shell.
- a volume of the interior space of the helmet in the collapsed configuration may be substantially less than a volume of the interior space of the helmet in the expanded configuration.
- the shell may include a third hinge configured to allow a third portion of the helmet to fold toward the interior space in the collapsed configuration.
- the second hinge may be configured to allow the second portion of the helmet to pivot toward the first portion of the helmet and the third portion of the helmet in the collapsed configuration.
- the first and third hinges each have an axis of rotation generally parallel to one another and generally perpendicular to an axis of rotation of the second hinge.
- the second portion of the helmet includes a front of the helmet and/or a rear of the helmet, the first portion of the helmet is a first side of the helmet, and the third portion of the shell is a second side of the helmet opposite the first side of the helmet.
- the helmet includes a securement configured to releasably couple the front of the helmet to the rear of the helmet and retain the helmet in the collapsed configuration.
- the securement may include, for example, an elastic band.
- the shell includes a plurality of grooves formed on an inner surface of the shell to form a plurality of facets, the facets being partially pivotable relative to one another to allow the shell to at least partially flatten in the collapsed configuration. In some embodiments, all of or at least most of the facets are triangularly shaped. In some such embodiments, the shell has a first thickness along the plurality of grooves, and a second thickness at the plurality of facets, the first thickness being less than the second thickness. In some embodiments, the shell is comprised of a monolithic piece of molded plastic, the first and second hinges being formed from portions of the shell which are thinner than a remainder of the shell. In some embodiments, the first, second, and third hinges are living hinges formed by different grooves on the inner surface of the shell.
- the helmet further includes a plurality of pads coupled to the inner surface of the shell and configured to absorb an impact force exerted to an exterior surface of the helmet.
- the pads may be spaced from each other by a gap which is generally aligned with one or more of the grooves formed on the inner surface of the shell.
- the pads in some embodiments, may be made from urethane.
- the helmet further includes a cover configured to extend over an outer surface of the shell. In some embodiments, the cover extends over the shell and the plurality of pads. In some embodiments, the cover is comprised of a first material covering the outer surface of the shell and a second material covering the plurality of pads.
- the helmet further includes a retention system having one or more straps configured to secure the helmet to the person's head.
- each strap of the retention system is releasably coupled to a ring coupled to the helmet, each strap having an end which extends through the ring and is coupled to itself by a reversible fastener.
- the helmet may include one or more lights positioned on an exterior surface of the helmet. The one or more lights may include, for example, light emitting diodes.
- a helmet according to further embodiments of the present invention includes a shell having an inner surface forming a concave shape around an interior space configured to receive a person's head in an expanded configuration, the inner surface including a plurality of grooves intersecting one another to form a plurality of facet sections, the plurality of facet sections being pivotable relative to one another.
- a first groove of the plurality of grooves forms a first hinge configured to allow a first side portion of the helmet to pivot toward the interior space in a collapsed configuration
- a second groove of the plurality of grooves forms a second hinge configured to allow a second side portion of the helmet to pivot toward the interior space
- a third groove of the plurality of grooves forms a third hinge configured to allow a front portion of the helmet to pivot toward a rear portion of the helmet to reduce a volume of the interior space in the collapsed configuration.
- the first, second and third grooves extend deeper into the inner surface than the remainder of the plurality of grooves such that folding of the helmet occurs primarily about the first, second and third hinges.
- the helmet also includes a plurality of pads coupled to an inside surface of the shell and configured to absorb an impact force exerted to an exterior surface of the shell.
- the helmet further includes a cover extending over and generally conforming to the shape of the shell and the plurality of pads.
- a helmet according the present invention includes a shell having an inner surface forming a concave shape around an interior space configured to receive a person's head, the shell being made from a high density polyethylene, and a plurality of pads coupled to an inside surface of the shell and configured to absorb an impact force exerted to an exterior surface of the shell, the pads comprising a urethane foam (e.g., a cellular or microcellular urethane foam).
- the shell includes or consists of a monolithic piece of molded high density polyethylene.
- the shell includes a first hinge configured to allow a first portion of the helmet to pivot toward the interior space in a collapsed configuration.
- the shell further includes a second hinge configured to allow a second portion of the helmet to pivot toward the first portion of the helmet in the collapsed configuration, a volume of the interior space of the helmet in the collapsed configuration being less than a volume of the interior space of the helmet in the expanded configuration.
- the shell includes a plurality of grooves formed on the inner surface of the shell to form a plurality of facets, the facets being partially pivotable relative to one another to allow the shell to at least partially flatten in a collapsed configuration.
- FIG. 1 is a top perspective view showing the front and left-side of a helmet according to an exemplary embodiment of the present invention in an expanded configuration
- FIG. 2 is a bottom perspective view showing the rear and right-side of the helmet of FIG. 1 ;
- FIG. 3 is front elevational view of the helmet of FIG. 1 ;
- FIG. 4 is a rear elevational view of the helmet of FIG. 1 ;
- FIG. 5 is a side view showing the left-side of the helmet of FIG. 1 ;
- FIG. 6 is a side view showing the right-side of the helmet of FIG. 1 ;
- FIG. 7 is a top plan view of the helmet of FIG. 1 ;
- FIG. 8 is a bottom plan view of the helmet of FIG. 1 ;
- FIG. 9 is an exploded bottom, rear perspective view of the helmet of FIG. 1 ;
- FIGS. 10 and 11 are a perspective views showing a helmet according to an embodiment of the present invention being transitioned into a collapsed configuration
- FIGS. 12 and 13 are a side views of the helmet of FIGS. 10 and 11 in the collapsed configuration according to an embodiment of the present invention
- FIG. 14 is a bottom plan view of a helmet shell showing an interior of the helmet shell according to an embodiment of the present invention.
- FIG. 15 is a side cross-sectional view of the helmet shell of FIG. 14 taken across the plane designated by line FIG. 15 - FIG. 15 ;
- FIG. 16 is an enlarged view of a portion of the cross-section of the helmet shell of FIG. 15 designated by the circle labeled FIG. 16 .
- FIGS. 1-13 a helmet, generally designated 100 , in accordance with an exemplary embodiment of the present invention.
- Helmet 100 is configured to be worn on a person's head during use and to protect the person's head from injuries. More particularly, helmet 100 in some embodiments is configured to surround at least a portion of the person's neurocranium and to absorb mechanical energy in order to attenuate impacts to the head, for example, blunt impact forces.
- helmet 100 may prevent direct contact between the person's head and the impacting object and, in some embodiments, be configured to spread the area over which the forces of the impact reach the person's head to prevent forces being concentrated on small areas of the skull. In further embodiments, helmet 100 may also be configured to reduce the acceleration/deceleration to the person's head caused by the impact. In some embodiments, helmet 100 may be configured to be worn by a person while riding a pedal-driven vehicle (e.g., a bicycle, tricycle, unicycle, or other cycling devices), skateboard, roller skates or blades, horse or other animal, scooter, wheelchair, or other mode of transportation.
- a pedal-driven vehicle e.g., a bicycle, tricycle, unicycle, or other cycling devices
- helmet 100 is configured to meet or surpass all of the requirements of at least one of or at least all of the following standards: ANSI Standard Z90.4; ASTM Standard F1447-12; Snell Memorial Foundation, Inc. Helmet Safety Standards (e.g., B-90, B-90A, B-95, B-95A, or B-90/95C standards); U.S. Consumer Product Safety Commission (CPSC) standard published in U.S. Code of Federal Regulations (C.F.R.) Title 16, Part 1203 (effective Mar. 10, 1999); European Standard EN 1078:2012; or British Standard BS EN 1078:2012+A1:2012, each of which is incorporated herein by reference in its entirety. Helmet 100 , in further embodiments, may be configured to meet the applicable standards for use in sports, industrial/construction settings, law enforcement/military purposes, or other environments.
- Helmet Safety Standards e.g., B-90, B-90A, B-95, B-95A, or B-90/95C standards
- CPSC
- helmet 100 in certain preferred embodiments includes an expanded configuration where helmet 100 is ready to be worn by a person, and a collapsed configuration where helmet 100 is at least partially compacted for easier carrying and/or stowage.
- FIGS. 1-8 provide different views of helmet 100 in an expanded configuration according to an exemplary embodiment of the present invention.
- helmet 100 is sized and shaped to cover at least a portion of the person's head when in use.
- helmet 100 in the expanded configuration may include a substantially domed-shape arrangement and be sized to extend from the user's forehead, over the user's scalp, and to a rear of the user's head when worn.
- helmet 100 is not configured to cover the user's face or obstruct the user's central and/or peripheral vision. In some such embodiments, for example, helmet 100 does not include an outwardly projecting brim or bill. In some embodiments, helmet 100 may also not be configured to cover the user's ears during use, which could otherwise interfere with the user's hearing.
- helmet 100 generally includes a front portion 102 configured to cover a person's forehead during use, a rear portion 104 configured to cover a portion of the back of the person's head during use, a left portion 106 configured to cover a portion of the left side of the person's head during use, and a right portion 108 configured to cover a portion of the right side of the person's head during use.
- Helmet 100 further includes an exterior surface 110 which extends from front portion 102 to rear portion 104 and from left portion 106 to right portion 108 , and an interior surface 112 opposite exterior surface 110 .
- Exterior surface 110 in some embodiments, may have a generally convex contour when helmet 100 is in the expanded configuration.
- exterior surface 110 may have a continuous convexly curved contour. In some embodiments, exterior surface 110 may have a generally smooth curvature. In other embodiments, exterior surface 110 may have one or more substantially flat portions. In some embodiments, exterior surface 110 may include a plurality of flat or substantially flat polygonal portions (e.g., triangular, square, pentagonal, hexagonal, etc.) which are arranged in a tiled, tessellated, or faceted manner to make up exterior surface 110 . In some such embodiments, all of or substantially all of exterior surface 110 is made of tiled polygonal shapes (e.g., triangles).
- tiled polygonal shapes e.g., triangles
- interior surface 112 includes a concave contour which, in the expanded configuration, defines an interior space 114 that is sized and shaped to receive the person's head.
- helmet 100 in the expanded configuration, helmet 100 may a length from front portion 102 to rear portion 104 of about 13 inches to about 15.5 inches, 13.5 inches to about 15 inches, or about 14 inches to about 14.5 inches.
- helmet 100 in the expanded configuration, helmet 100 may have a width from left portion 106 to right portion 108 of about 12 inches to about 14.5 inches, about 12.5 inches to about 14 inches, or about 13 inches to about 13.5 inches. It should be appreciated that helmet 100 may have smaller or larger dimensions in other embodiments and are not necessarily limited to the example values mentioned. Helmet 100 may be made in different sizes, for example, to accommodate for differences in the intended users (e.g., different sizes for children and adults, different sizes for women and men, etc.).
- Interior surface 112 may have a continuously curved contour in some embodiments.
- helmet 100 further includes a rim 116 that borders interior space 114 and which is sized to encircle the person's head when helmet 100 is worn.
- rim 116 defines a boundary between external surface 110 and interior surface 112 .
- rim 116 includes a front rim section 116 a at or proximate to front portion 102 and a rear rim section 116 b at or proximate to rear portion 104 .
- rear rim section 116 b when worn by a user, rear rim section 116 b is configured to be positioned lower along the user's head than front rim section 116 a .
- rear portion 104 is configured to cover a larger surface of the user's head than front portion 102 .
- rim 116 may include concave rim sections 116 c , 116 d positioned at or proximate left and right portions 106 , 108 , respectively. Concave rim sections 116 c , 116 d are situated along rim 116 between front rim section 116 a and rear rim section 116 b . In some embodiments, concave rim sections 116 c , 116 d are shaped and sized to provide clearance to a user's ears when helmet 100 is being worn by the user.
- helmet 100 may include a retention system 118 according to some embodiments which is configured to assist in fastening helmet 100 onto a person's head during use.
- Retention system 118 includes a strap 120 which is sized and configured to wrap under a person's chin during use.
- strap 120 may be made of, for example, leather, webbing, or other flexible yet sturdy material.
- strap 120 is made from a substantially inelastic material such that strap 120 does not substantially stretch.
- Strap 120 in some embodiments, includes a left strap portion 122 configured to be secured to left portion 106 and a right strap portion 124 configured to be secured to right portion 108 .
- left strap portion 122 may be coupled to right strap portion 124 by a clasp or buckle 126 , for example, a snap-fit or quick-release buckle.
- left strap portion 122 and/or right strap portion 124 includes an adjustment buckle 128 a , 128 b through which strap 120 may be slid to allow for the length of strap 120 to be adjusted.
- strap 120 may be configured to be removably secured to helmet 100 such that the user may remove strap 120 from helmet 100 .
- allowing strap 120 to be removed permits the user to wash strap 120 or to replace strap 120 , for example, if strap 120 becomes worn or damaged.
- allowing strap 120 to be removed also permits the user to change to a different color or style of strap 120 for personalization and customization.
- retention system 118 includes one or more left tabs 130 a , 130 b to which left strap portion 122 may be releaseably coupled, and one or more right tabs 132 a , 132 b to which right strap portion 124 may be releaseably coupled.
- each of the one or more left tabs 130 a , 130 b is securely attached to left portion 106 of helmet 100 and includes a ring (e.g., a D-ring) through which an end of left strap portion 122 is looped and secured to itself via a reversible fastener 134 a , 134 b .
- each of the one or more right tabs 132 a , 132 b is securely attached to right portion 108 of helmet 100 and includes a ring (e.g., a D-ring) through which an end of right strap portion 124 is looped and secured to itself via a reversible fastener 136 a , 136 b .
- Reversible fasteners 134 a , 134 b , 136 a , 136 b may include, for example, snap fasteners, clips, buttons, hook-and-loop fasteners, magnetic clasps, etc., which preferably can be fastened and unfastened by hand without the need for or use of any additional tools.
- helmet 100 may include at least one signaling device 138 configured to produce one or more signals.
- the one or more signals may be configured to alert others of the presence of the user.
- the one or more signals may include one or more visual signals (e.g., constant and/or flashing lights) which are configured to make the user more visible to others, particularly at night or in other low-light environments.
- the at least one signaling device 138 may be positioned on or extend from exterior surface 110 .
- the at least one signaling device 138 is positioned at or proximate rear portion 104 of helmet 100 and includes one or more light sources (e.g., light emitting diodes) which are configured to produce the one or more light signals.
- front portion 102 , left portion 106 , and/or right portion 108 may also or alternatively include a signaling device.
- the at least one signaling device 138 may further include a battery (e.g., button cell) for providing power to the lights, circuitry for controlling operation of the light sources, and a housing for containing the internal components of signaling device 138 .
- the housing may include a transparent or translucent window to allow the light produced by the one or more light sources to be visible externally according to some embodiments.
- the transparent or translucent window may include, for example, a lens, light diffuser, light filter (e.g., a color filter) or other optical element that is configured to modify the light produced by the one or more light sources.
- the housing of the at least one signaling device 138 may be waterproof to prevent water from entering the at least one signaling device 138 .
- the at least one signaling device 138 may further include an on/off switch or button that can be activated by user.
- the at least one signaling device 138 is configured to be activated by the user by pressing signaling device 138 .
- the at least one signaling device 138 may be permanently attached to exterior surface 110 .
- the at least one signaling device 138 may be removably secured to exterior surface 110 , e.g., via a hook-and-loop fastener or other reversible fastener.
- exterior surface 110 includes a track to which the at least one signaling device 138 may be slid on and off.
- helmet 100 may include two or more distinct layers.
- helmet 100 includes a shell 140 and an impact attenuation layer 142 .
- Shell 140 in some embodiments, is configured to provide a support structure to helmet 100 which may give helmet 100 its overall shape.
- shell 140 may be at least partially folded or flattened when helmet 100 is in the collapsed configuration.
- shell 140 may be made, for example, of a monolithic piece of molded plastic.
- shell 140 may be made, for example, of a monolithic piece of molded recyclable plastic.
- shell 140 may be made, for example, of a monolithic piece of molded thermoplastic.
- shell 140 is comprised of or consists of polyethylene, for example, high-density polyethylene (HDPE) or polyethylene high-density (PEHD).
- HDPE high-density polyethylene
- PEHD polyethylene high-density
- shell 140 is made from a HDPE having a density of at least 0.92 g/cm 3 , for example, about 0.93 g/cm 3 to about 0.97 g/cm 3 .
- shell 140 is made from a HDPE having a density greater than 0.94 g/cm 3 .
- shell 140 includes an inner surface 144 configured to couple with impact attenuation layer 142 , and an outer surface 146 opposite inner surface 144 .
- inner surface 144 may form a generally concave shape around interior space 114 of helmet 100 .
- Outer surface 146 may have a generally convex shape in some embodiments.
- shell 140 may have a thickness between inner surface 144 and outer surface 146 ranging, for example, from about 1.0 mm to about 2.0 mm, from about 1.1 mm to about 1.9 mm, from about 1.2 mm to about 1.8 mm, from about 1.3 mm to about 1.7 mm, or from about 1.4 mm to about 1.6 mm.
- shell 140 includes a thickness less than 1.0 mm, e.g., from about 0.1 mm to about 0.9 mm. In some embodiments, shell 140 may have an uneven thickness. In some embodiments, shell 140 may be provided with one or more thinned sections, e.g., in the form of grooves along inner surface 144 , forming predetermined hinges or fold lines which may be configured to allow portions of shell 140 to flex or bend along the thinned sections as will be described further herein. Portions of shell 140 between the thinned sections may have a greater thickness than the thinned sections.
- impact attenuation layer 142 includes a plurality of pads 148 which are configured to couple to inner surface 144 of shell 140 and surround interior space 114 and the user's head during use.
- impact attenuation layer 142 includes at least two pads 148 , at least three pads 148 , at least four pads 148 , at least five pads 148 , at least six pads 148 , at least seven pads 148 , or at least eight pads 148 .
- impact attenuation layer 142 includes eight or up to eight pads 148 . Each pad 148 may be configured to couple to a different location on inner surface 144 .
- pads 148 are made from a material which is configured to absorb or attenuate an impact force which strikes external surface 110 of helmet 100 during use.
- Pads 148 may include or be made from a cushioning or foam material such as, for example, a urethane foam.
- the pads 148 are comprised of a cellular or microcellular urethane foam, for example, available under the tradename PORON® (e.g., PORON® XRDTM extreme impact protection material, PORON® ShockPad Foam, PORON® 4701-40, PORON® 4701-50, PORON® 4701-60).
- Pads 148 may be made from other shock-absorbing materials known in the art.
- pads 148 include or are made from a silicone or silicone-based material, for example, under the tradename DEFLEXIONTM. In some embodiments, pads 148 include or are made a shear-thickening material. In some embodiments, pads 148 includes or is made from an elastomer having rate-sensitive stress vs. strain characteristics, for example, having a resistance to force that increases with the speed of impact against the material. In one example embodiment, pads 148 may include or be made from D3O® elastomer. In some embodiments, impact attenuation layer 142 does not include expanded polystyrene.
- each pad 148 may have a thickness of, for example, about 2 mm, about 3 mm, about 4 mm, about 5 mm, about 6 mm, or about 7 mm. In some embodiments, each pad 148 has a thickness that is less than 6 mm, less than 5 mm, or less than 4 mm. In some embodiments, pads 148 are separate from one another and may be configured to move relative to each other. In certain embodiments, each pad 148 may be configured to couple to inner surface 144 of shell 140 using one or more fastening elements 150 which couple to corresponding fastening elements 152 provided on inner surface 144 .
- the fastening elements 150 , 152 may form a hook-and-loop type fastener, magnetic fastener, snap fastener, or other type of fastener.
- pads 148 are not rigidly fixed to inner surface 144 . Rather, in some embodiments, pads 148 may be configured to shift or move slightly relative to shell 140 in the event of an impact which, in some instances, may help better absorb or distribute the force of the impact.
- helmet 100 may also be configured to withstand more than one impact.
- many typical safety helmets e.g., typical cycling helmets
- a layer of expanded polystyrene for impact attenuation.
- the materials selected for pads 148 are sufficiently elastic or resilient to be able to return to their original form after an impact such that helmet 100 may be reused after an impact.
- the combination of shell 140 and impact attenuation layer 142 as described herein allows helmet 100 to perform better at impact attenuation than most typical cycling helmets using a layer of expanded polystyrene.
- a helmet in accordance with embodiments of the present invention may have an impact attenuation ability of at least 2 times or at least 2.5 times better than a typical cycling helmet using expanded polystyrene.
- the combination of shell 140 and impact attenuation layer 142 as described herein is capable of providing the same or better impact attenuation than a typical cycling helmet using expanded polystyrene while being thinner than the typical cycling helmet using expanded polystyrene.
- helmet 100 further includes a cover 154 which is sized and configured to fit around shell 140 and impact attenuation layer 142 .
- cover 154 provides the exterior surface 110 and the interior surface 112 of helmet 100 when cover 144 is fitted around shell 140 and impact attenuation layer 142 .
- shell 140 and impact attenuation layer 142 are substantially or completely concealed by cover 154 when cover 154 is fitted around shell 140 and impact attenuation layer 142 .
- a user's head is separated from impact attenuation layer 142 and/or shell 140 by cover 154 during use of helmet 100 .
- the at least one signaling device 138 may be secured to cover 154 .
- the at least one signaling device 138 may be removably coupled to cover 154 .
- the at least one signaling device 138 is securable directly to shell 140 and cover 154 is provided with an opening configured to allow the at least one signaling device 138 to extend therethrough.
- tabs 130 a , 130 b , 132 a , and/or 132 b of retention system 118 may be secured to shell 140 and configured to extend through cover 154 , e.g., via slots provided in cover 154 .
- tabs 130 a , 130 b , 132 a , and/or 132 b of retention system 118 may be secured instead to cover 154 .
- cover 154 includes a fabric or textile sleeve that is configured to form a snug fit around and conform to the shape of shell 140 and impact attenuation layer 142 .
- cover 154 may include a first material configured to cover outer surface 146 of shell 140 and a second material configured to cover inner surface 144 and/or impact attenuation layer 142 when cover 154 is fitted around shell 140 and impact attenuation layer 142 .
- first material lines exterior surface 110 of helmet 100 and the second material lines interior surface 112 of helmet 100 .
- the first material may be the same as or different than the second material.
- the first material may be, for example, a durable canvas, denim, duck cloth, twill cloth, cotton, or linen material while the second material may be a softer textile for improved comfort to the user.
- the first and/or second materials may be constructed from synthetic materials, preferably a recyclable and abrasion-resistant material (e.g., a polyethylene woven textile).
- the first material and the second material are the same material, but each is produced with a different texture and/or using a different weave.
- the first material is made from a plain weave while the second material is made with a satin weave.
- the first material is made with a lower thread count than the second material.
- the first material has a coarser texture than the second material.
- cover 154 includes a breathable fabric which is configured to allow water vapor to pass.
- cover 154 includes a breathable fabric which is configured to allow water vapor to pass through while repelling liquid water (e.g., a stretched polytetrafluoroethylene fabric).
- second material of cover 154 which is disposed between the user's head and impact attenuation layer 142 during use, may comprise a wicking material configured to draw moisture away from the user's head.
- the first material may also be treated to be water/stain resistant, include reflective, retroreflective, or high visibility materials, decorated with decals or stickers, printed or stitched with various logos or designs, and/or otherwise customized by the user.
- cover 154 may be removable from the rest of helmet 100 to allow for washing of cover 154 or replacement of cover 154 . In some embodiments, having cover 154 be removable permits the user to change to a different color or style of cover 154 for further personalization and customization.
- cover 154 includes an opening 156 through which shell 140 and impact attenuation layer 142 may be inserted or removed.
- opening 156 is configured to be positioned at or proximate rear portion 104 of helmet 100 and/or rear rim section 116 b , though opening 156 may be located at other locations on cover 154 according to other embodiments. Opening 156 may, in some embodiments, include a zipper closure, hook-and-loop closure, snap closure, or other closure device for closing opening 156 after shell 140 and impact attenuation layer 142 are inserted into cover 154 .
- helmet 100 in certain preferred embodiments is able to transition from the expanded configuration to a collapsed configuration in order to provide a more compact form for storage or transport when helmet 100 is not in use. Helmet 100 may also be transitioned from the collapsed configuration back to the expanded configuration when helmet 100 is ready to be used.
- Helmet 100 having a front to back length of about 14.5 inches and a left to right width of 13 inches in the expanded configuration may be folded in the collapsed configuration to have a length of about 5 inches, a width of about 7.5 inches, and a thickness of 4.5 inches.
- the distance between front portion 102 and rear portion 104 in the collapsed configuration is less than 75%, less than 70%, less than 65%, less than 60%, less than 55%, less than 50%, less than 45%, less than 40%, less than 35%, less than 30%, less than 25%, or less than 20% of the distance between front portion 102 and rear portion 104 in the expanded configuration.
- the distance between left portion 106 and right portion 108 in the collapsed configuration is less than 90%, less than 85%, less than 80%, less than 75%, less than 70%, less than 65%, less than 60%, less than 55%, less than 50%, less than 45%, or less than 40 the distance between left portion 106 and right portion 106 in the expanded configuration.
- one or more portions of helmet 100 may be folded and/or flattened to collapse helmet 100 .
- shell 140 provides one or more hinges about which portions of helmet 100 may be folded to collapse helmet 100 .
- the one or more hinges may be located at predetermined locations on shell 140 and helmet 100 .
- the one or more hinges may be aligned with spaces or gaps between pads 148 of the impact attenuation layer 142 .
- pads 148 are configured to move or pivot with respect to each other about the one or more hinges.
- helmet 100 includes a first hinge 158 configured to allow a first portion of helmet 100 to fold inward toward and/or into interior space 114 of helmet 100 .
- first hinge 158 allows the first portion to form a concave fold such that a concavity is formed between external surfaces of the first portion.
- the first portion may have a convex external contour when helmet 100 is in the expanded configuration and a concave external contour when helmet 100 is in the collapsed configuration.
- the first portion may be, in some embodiments, one of front portion 102 , rear portion 104 , left portion 106 , right portion 108 , or a section thereof.
- first portion is shown as left portion 106 or a section thereof.
- First hinge 158 may extend from rim 116 between adjacent sections 106 a and 106 b of left portion 106 which are configured to pivot toward each other about first hinge 158 .
- first hinge 158 defines an axis of rotation that may be vertical or generally vertical between adjacent sections 106 a and 106 b of left portion 106 .
- sections 106 a and 106 b may be pivoted about first hinge 158 such that an external surface of section 106 a faces toward and/or contacts an external surface of section 106 b .
- helmet 100 includes a second hinge 160 .
- second hinge 160 may define an axis of rotation that is not parallel to the axis of rotation defined by first hinge 158 .
- second hinge 160 may define an axis of rotation that is perpendicular to or generally perpendicular to the axis of rotation defined by first hinge 158 .
- first hinge 158 may define a generally vertical axis of rotation while second hinge 160 defines a generally horizontal axis of rotation.
- second hinge 160 may be separated from or spaced apart from first hinge 158 such that, for example, second hinge 160 and first hinge 158 do not form a continuous fold line.
- second hinge 160 may be arranged along a top portion of helmet 100 .
- second hinge 160 is located along a top portion of helmet 100 that is at or approximately at a middle point between front portion 102 and rear portion 104 .
- second hinge 160 extends between left portion 106 and right portion 108 and is positioned to allow front portion 102 and rear portion 104 to pivot toward each other.
- second hinge 160 does not move inwardly toward interior space 114 . Rather, in some embodiments, second hinge 160 may move outwardly as front portion 102 and rear portion 104 are pivoted toward each other about second hinge 160 .
- helmet 100 includes a third hinge.
- the third hinge may be configured to allow a third portion of helmet 100 to fold inwardly toward and/or into interior space 114 according to some embodiments.
- the third hinge may be symmetrically arranged with respect to first hinge 158 .
- left portion 106 of helmet 100 is depicted as the first folded portion having first hinge 158
- right portion 108 may also include a hinge that is configured to permit right portion 108 to fold similarly or symmetrically to left portion 106 .
- the third hinge may be extend from rim 116 between adjacent sections of right portion 108 which are configured to pivot toward each other about the third hinge.
- the third hinge defines an axis of rotation that may be vertical or generally vertical between adjacent sections of right portion 108 .
- the axis of rotation defined by the third hinge may be parallel to or generally parallel to the axis of rotation defined by first hinge 158 .
- the axis of rotation defined by the third hinge may be perpendicular to or generally perpendicular to the axis of rotation defined by second hinge 160 .
- the adjacent sections of right portion 108 may be pivoted about the third hinge such that the external surfaces of the sections of right portion 108 face toward and/or contact each other.
- the third hinge may be configured to move inwardly and draws the sections of third portion 106 toward interior space 114 of helmet 100 .
- a concavity is formed between the external surfaces of the sections of right portion 108 when the sections are folded about the third hinge.
- first hinge 158 and the third hinge both move inwardly and toward each other as helmet 100 is folded into the collapsed configuration.
- the second portion of helmet 100 (e.g., front portion 102 or rear portion 104 ), which is configured pivots about second hinge 160 , is configured to move toward the first folded portion (e.g., left portion 106 ) and the third folded portion (e.g., right portion 108 ) when helmet 100 is moved into the collapsed configuration.
- Helmet 100 may be unfolded from the collapsed configuration to return helmet 100 to the expanded configuration for use.
- first hinge 158 and the third hinge are configured to allow opposing portions of helmet 100 to pivot towards each other in the collapsed configuration (e.g., left portion 106 and right portion 108 ).
- each of first hinge 158 and the third hinge may be disposed between additional side hinges which are configured to help collapse helmet 100 .
- the side hinges may be located at predetermined locations on shell 140 .
- first hinge 158 in some embodiments is positioned between a pair of additional side hinges 158 a , 158 b .
- side hinge 158 a is positioned between front portion 102 and first hinge 158
- side hinge 158 b is positioned between first hinge 158 and rear portion 104
- side hinge 158 a is positioned along a border between front portion 102 and left portion 106
- side hinge 158 b is positioned along a border between rear portion 106 and left portion 106
- section 106 a is positioned between side hinge 158 a and first hinge 158
- section 106 b is positioned between side hinge 158 b and first hinge 158 .
- each of side hinges 158 a and 158 b define axis of rotation which may be parallel to or generally parallel to the axis of rotation defined by first hinge 158 .
- side hinge 158 a is configured to permit section 106 a to pivot or fold relative to front portion 102 .
- side hinge 158 b is configured to permit section 106 b to pivot or fold relative to rear portion 104 .
- sections of helmet 100 are configured to fold in a first direction about first hinge 158 (e.g., fold inwardly) while folding in a second, opposite direction about side hinges 158 a and 158 b (e.g., fold outwardly) as illustrated.
- left portion 106 is configured to fold or collapse similar to a bellows or accordion.
- Right portion 104 may be provided with the third hinge and side hinges in a similar configuration.
- helmet 100 includes a securement 162 which is configured to maintain helmet 100 in the collapsed configuration.
- securement 162 includes a first component 162 a positioned at a first location on helmet 100 and a second component 162 b positioned on a second location on helmet 100 , the first component 162 a configured to releasably secure to second component 162 b .
- first and second components 162 a , 162 b of securement 162 may be fixed to cover 154 .
- first and second components 162 a , 162 b of securement 162 may be fixed to shell 140 and extend through cover 154 .
- first component 162 a includes, for example, a loop (e.g., an elastic band) and second component 162 b includes a hook, peg, or cleat which is configured to be received within the loop.
- first component 162 a and second component 162 b may form a hook-and-loop type fastener, magnetic fastener, snap fastener, or other reversible fastener which can be engage or disengaged by hand without the need for or use of additional tools.
- securement 162 includes a lock that must be unlocked before helmet 100 may be unfolded from the collapsed configuration to the expanded configuration for use.
- the one or more hinges of helmet 100 may be provided on shell 140 .
- the one or more hinges of helmet 100 are flexure bearings included in shell 140 .
- the one or more hinges of helmet 100 are living hinges included in shell 140 .
- shell 140 may be provided with one or more thinned sections, e.g., in the form of grooves along inner surface 144 , which form the living hinges to allow portions of shell 140 to flex or bend along the thinned sections. Referring now to FIGS.
- a plurality of grooves 164 are formed along inner surface 144 of shell 140 which have a reduced thickness in comparison to other portions of shell 140 .
- the thickness of groove 164 refers to the thickness of shell 140 at groove 164 .
- Grooves 164 may be cut into inner surface 144 according to some embodiments. In other embodiments, grooves 164 are molded into inner surface 144 .
- shell 140 includes a plurality of intersecting grooves 164 , as illustrated, which forms a pattern of fractal sections or facets 166 in between the grooves 164 which have a thickness greater than grooves 164 .
- shell 140 has a thickness of about 0.85 mm to about 1.5 mm at facets 166 and a thickness of about 0.25 mm to about 0.50 mm at grooves 164 . In some embodiments, shell 140 has a thickness of about 0.90 mm to about 1.10 mm at facets 166 and a thickness of about 0.30 mm to about 0.45 mm at grooves 164 . In some embodiments, for example, shell 140 has a thickness of about 0.95 mm to about 1.05 mm at facets 166 and a thickness of about 0.35 mm to about 0.40 mm at grooves 164 .
- the one or more hinges of helmet 100 may be living hinges formed along one or more of grooves 164 .
- first hinge 158 , second hinge 160 , and the third hinge described above may be formed in particular grooves which have a reduced thickness in comparison to other grooves 164 .
- providing grooves having thicknesses which are thinner than the other grooves 164 creates zones of greater weakness at these thinner grooves which in turn facilitates folding about these thinner grooves.
- folding along the thinner grooves occurs before folding along the other grooves 164 as helmet 100 is transitioned to the collapsed configuration.
- first hinge 158 is formed along groove 168 a and second hinge 160 is formed along groove 168 b , shell 140 having a thickness at grooves 168 a and 168 b that is thinner than at grooves 164 .
- the third hinge in some embodiments, may be formed along groove 168 c which is thinner than grooves 164 .
- groove 168 b may have a thickness t 1 and groove 164 may have a thickness t 2 , t 2 being greater than t 1 .
- thickness t 1 is less than 0.38 mm (e.g., from about 0.1 mm to about 0.3 mm) while t 2 is equal to greater than 0.38 mm.
- grooves 168 a , 168 b , 168 c are deeper grooves than the remainder of grooves 164 .
- groove 168 b is positioned between grooves 168 a and 168 c .
- grooves 168 a and 168 c are positioned on left and right sides of shell 140 , respectively.
- groove 168 a is symmetrically positioned with respect to groove 168 c .
- Grooves 168 a , 168 b , 168 c may be positioned along a common arc which extends from a left side of shell 140 (corresponding to left portion 106 ) to a right side of shell 140 (corresponding to right portion 108 ).
- grooves 168 a , 168 b , 168 c are positioned to align with gaps or spaces between pads 148 of impact attenuation layer 142 .
- groove 168 a is separated from groove 168 b by a first opening 170 a in shell 140 .
- groove 168 b may be separated by groove 168 c by a second opening 170 b .
- Second opening 170 b may be symmetrically arranged with respect first opening 170 a according to some embodiments. Separating groove 168 a from groove 168 b and separating groove 168 b from groove 168 c , in some such embodiments, allows folding along groove 168 b (e.g., second hinge 160 ) to be discontinuous from folding along groove 168 a (e.g., first hinge 158 ) and folding along groove 168 c (e.g. the third hinge).
- side hinges 158 a and 158 b may be living hinges provided on shell 140 and formed along grooves which are positioned on either side of groove 168 a .
- side hinges 158 a and 158 b may be formed along grooves 168 d and 168 e , respectively, as shown in FIG. 15 .
- Grooves 168 d and 168 e may have the same thickness as grooves 168 a , 168 b , and 168 c according to some embodiments.
- grooves 168 d , 168 e may have the same thickness as grooves 164 .
- grooves 168 d , 168 e have a thickness that is less than the thickness of grooves 164 but greater than the thickness of grooves 168 a , 168 b , and 168 c .
- first opening 170 a may extend along the side of shell 140 between or from groove 168 d to groove 168 e .
- one of pads 148 may be sized and configured to fit along inner surface 144 of shell 140 in the space bordered by groove 168 a , groove 168 d , and first opening 170 a .
- another one of pads 148 may be sized and configured to fit along inner surface 144 of shell 140 in the space bordered by groove 168 a , groove 168 e , and first opening 170 a .
- the opposing side of shell 140 e.g., the right side
- each of first and second openings 170 a and 170 b extend along the left and right sides of shell 140 , respectively, and also provide for ventilation to allow for heat and vapor to pass through shell 140 .
- shell 140 may include one or more additional vent holes 172 positioned at other locations on shell 140 (e.g.
- Openings 170 a , 170 b , and/or 172 may be covered by cover 154 , for example, to prevent rain or other material from passing through the openings.
- cover 154 may include openings which align with openings 170 a , 170 b , and/or 172 .
- helmet 100 may be provided in a kit.
- a kit may include a shell 140 , pads 148 , at least one cover 154 , and at least one retention system 118 .
- the components of helmet 100 may be included in the kit in preassembled form or as separate components.
- a kit may include a single shell 140 and more than one cover 154 and/or more than one retention system 118 .
- the kit may include multiple covers 154 and/or retention systems 118 having different styles, patterns, or colors.
- covers 154 and/or retention systems 118 may be offered individually or separately from shell 140 .
- a kit of the present invention may also include one or more additional pads 148 in case a user needs to replace a pad 148 .
- helmet 100 While embodiments of helmet 100 have been described herein in the context of use as a cycling helmet, it should be appreciated by those skilled the art that the present invention is not necessarily limited to such use. Embodiments of the helmet 100 according to the present invention may be used or adapted for other purposes where head protection may be desired, for example, sporting activities (e.g., animal riding, rock climbing, skiing, watersports, etc.), military or law enforcement use, construction, etc.
- sporting activities e.g., animal riding, rock climbing, skiing, watersports, etc.
- military or law enforcement use construction, etc.
Landscapes
- Helmets And Other Head Coverings (AREA)
Abstract
Description
- This application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/401,873, filed Sep. 29, 2016, entitled “Collapsible LED-Lit Safety Helmet,” which is incorporated herein by reference in its entirety.
- The present invention, according to some embodiments, relates to head protection devices. In some embodiments, the present invention relates particularly to safety helmets, for example, cycling helmets.
- Safety helmets are worn to protect a person's head from injury and are used in a variety of settings, including transportation, sports and recreation, military and law enforcement, and construction. Cycling helmets, for example, are designed to attenuate blunt force impacts to the heads of cyclists in the event of falls or crashes. In some cases, the use of a cycling helmet may reduce the chance of a serious head injury by 50% or more. Despite the health and safety benefits provided by these helmets, many cyclists, particularly adult cyclists, elect not to wear a helmet while cycling, a choice which exposes them to a greater risk of injury or death. An overwhelming majority of the cyclists who die in cycling accidents were not wearing helmets at the time.
- Many safety helmets are large and bulky, and the inconvenience of having to carry and store such helmets may deter people from utilizing them. For example, most commercially available cycling helmets have a rigid shape, and their unwieldy form and size may prevent them from fitting easily into a backpack, briefcase, messenger bag, handbag, or other hand luggage. Accordingly, after a cyclist has completed her or his ride, such a helmet must be separately carried or left behind (e.g., with the bicycle) where the helmet may be subject to theft, damage, and/or harsh environmental conditions (e.g., heat, wind, condensation, precipitation, etc.) if outside. In addition, some people may object to the appearance, style, or fit of typical cycling helmets and therefore avoid wearing them.
- Such factors not only affect cyclists. Rather, individuals who engage in other recreational and/or riding activities such as, for example, skate boarding, roller skating/blading, animal riding (e.g., horseback riding), skiing, snowboarding, etc., may also be deterred from wearing safety helmets for the same or similar reasons. In some cases, people may avoid cycling or other such activities all together because they do not wish to wear a typical safety helmet.
- The present invention, in some embodiments, provides a safety helmet that overcomes one or more of the shortcomings discussed above. In some embodiments, the present invention provides a helmet, for example a cycling helmet, which may be collapsed or folded into a more compact form when not in use for easier transport and storage. In further embodiments, a helmet according to the present invention may also be customizable such that its appearance may be easily modified to suit its user's tastes and style.
- In some embodiments, a helmet according to the present invention includes a concave interior surface forming an interior space configured to receive a person's head in an expanded configuration and a shell surrounding the interior space. In some embodiments, the shell includes a first hinge configured to allow a first portion of the helmet to pivot toward the interior space in a collapsed configuration. In some embodiments, the shell further includes a second hinge configured to allow a second portion of the helmet to pivot toward the first portion of the helmet in the collapsed configuration. The first and second hinges may be located at different predetermined locations on the shell. Moreover, a volume of the interior space of the helmet in the collapsed configuration may be substantially less than a volume of the interior space of the helmet in the expanded configuration.
- In further embodiments, the shell may include a third hinge configured to allow a third portion of the helmet to fold toward the interior space in the collapsed configuration. In some such embodiments, the second hinge may be configured to allow the second portion of the helmet to pivot toward the first portion of the helmet and the third portion of the helmet in the collapsed configuration. In some embodiments, the first and third hinges each have an axis of rotation generally parallel to one another and generally perpendicular to an axis of rotation of the second hinge. In some particular embodiments, the second portion of the helmet includes a front of the helmet and/or a rear of the helmet, the first portion of the helmet is a first side of the helmet, and the third portion of the shell is a second side of the helmet opposite the first side of the helmet. In yet further embodiments, the helmet includes a securement configured to releasably couple the front of the helmet to the rear of the helmet and retain the helmet in the collapsed configuration. The securement may include, for example, an elastic band.
- In certain embodiments, the shell includes a plurality of grooves formed on an inner surface of the shell to form a plurality of facets, the facets being partially pivotable relative to one another to allow the shell to at least partially flatten in the collapsed configuration. In some embodiments, all of or at least most of the facets are triangularly shaped. In some such embodiments, the shell has a first thickness along the plurality of grooves, and a second thickness at the plurality of facets, the first thickness being less than the second thickness. In some embodiments, the shell is comprised of a monolithic piece of molded plastic, the first and second hinges being formed from portions of the shell which are thinner than a remainder of the shell. In some embodiments, the first, second, and third hinges are living hinges formed by different grooves on the inner surface of the shell.
- In some embodiments, the helmet further includes a plurality of pads coupled to the inner surface of the shell and configured to absorb an impact force exerted to an exterior surface of the helmet. In some such embodiments, the pads may be spaced from each other by a gap which is generally aligned with one or more of the grooves formed on the inner surface of the shell. The pads, in some embodiments, may be made from urethane. In some embodiments, the helmet further includes a cover configured to extend over an outer surface of the shell. In some embodiments, the cover extends over the shell and the plurality of pads. In some embodiments, the cover is comprised of a first material covering the outer surface of the shell and a second material covering the plurality of pads.
- In some embodiments, the helmet further includes a retention system having one or more straps configured to secure the helmet to the person's head. In some embodiments, each strap of the retention system is releasably coupled to a ring coupled to the helmet, each strap having an end which extends through the ring and is coupled to itself by a reversible fastener. In yet further embodiments, the helmet may include one or more lights positioned on an exterior surface of the helmet. The one or more lights may include, for example, light emitting diodes.
- A helmet according to further embodiments of the present invention includes a shell having an inner surface forming a concave shape around an interior space configured to receive a person's head in an expanded configuration, the inner surface including a plurality of grooves intersecting one another to form a plurality of facet sections, the plurality of facet sections being pivotable relative to one another. In some such embodiments, a first groove of the plurality of grooves forms a first hinge configured to allow a first side portion of the helmet to pivot toward the interior space in a collapsed configuration, a second groove of the plurality of grooves forms a second hinge configured to allow a second side portion of the helmet to pivot toward the interior space, and a third groove of the plurality of grooves forms a third hinge configured to allow a front portion of the helmet to pivot toward a rear portion of the helmet to reduce a volume of the interior space in the collapsed configuration. In some embodiments, the first, second and third grooves extend deeper into the inner surface than the remainder of the plurality of grooves such that folding of the helmet occurs primarily about the first, second and third hinges. In some embodiments, the helmet also includes a plurality of pads coupled to an inside surface of the shell and configured to absorb an impact force exerted to an exterior surface of the shell. In some embodiments, the helmet further includes a cover extending over and generally conforming to the shape of the shell and the plurality of pads.
- In further embodiments, a helmet according the present invention includes a shell having an inner surface forming a concave shape around an interior space configured to receive a person's head, the shell being made from a high density polyethylene, and a plurality of pads coupled to an inside surface of the shell and configured to absorb an impact force exerted to an exterior surface of the shell, the pads comprising a urethane foam (e.g., a cellular or microcellular urethane foam). In some embodiments, the shell includes or consists of a monolithic piece of molded high density polyethylene. In some embodiments, the shell includes a first hinge configured to allow a first portion of the helmet to pivot toward the interior space in a collapsed configuration. In some embodiments, the shell further includes a second hinge configured to allow a second portion of the helmet to pivot toward the first portion of the helmet in the collapsed configuration, a volume of the interior space of the helmet in the collapsed configuration being less than a volume of the interior space of the helmet in the expanded configuration. In yet further embodiments, the shell includes a plurality of grooves formed on the inner surface of the shell to form a plurality of facets, the facets being partially pivotable relative to one another to allow the shell to at least partially flatten in a collapsed configuration.
- The foregoing summary, as well as the following detailed description of embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. It should be understood, however, that the invention can be embodied in different forms and thus should not be construed as being limited to the illustrated embodiments set forth herein.
-
FIG. 1 is a top perspective view showing the front and left-side of a helmet according to an exemplary embodiment of the present invention in an expanded configuration; -
FIG. 2 is a bottom perspective view showing the rear and right-side of the helmet ofFIG. 1 ; -
FIG. 3 is front elevational view of the helmet ofFIG. 1 ; -
FIG. 4 is a rear elevational view of the helmet ofFIG. 1 ; -
FIG. 5 is a side view showing the left-side of the helmet ofFIG. 1 ; -
FIG. 6 is a side view showing the right-side of the helmet ofFIG. 1 ; -
FIG. 7 is a top plan view of the helmet ofFIG. 1 ; -
FIG. 8 is a bottom plan view of the helmet ofFIG. 1 ; -
FIG. 9 is an exploded bottom, rear perspective view of the helmet ofFIG. 1 ; -
FIGS. 10 and 11 are a perspective views showing a helmet according to an embodiment of the present invention being transitioned into a collapsed configuration; -
FIGS. 12 and 13 are a side views of the helmet ofFIGS. 10 and 11 in the collapsed configuration according to an embodiment of the present invention; -
FIG. 14 is a bottom plan view of a helmet shell showing an interior of the helmet shell according to an embodiment of the present invention; -
FIG. 15 is a side cross-sectional view of the helmet shell ofFIG. 14 taken across the plane designated by lineFIG. 15 -FIG. 15 ; and -
FIG. 16 is an enlarged view of a portion of the cross-section of the helmet shell ofFIG. 15 designated by the circle labeledFIG. 16 . - The present subject matter will now be described more fully hereinafter with reference to the accompanying Figures, in which representative embodiments are shown. The present subject matter can, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to describe and enable one of skill in the art. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety.
- Referring to the drawings in detail, wherein like reference numerals indicate like elements throughout, there is shown in
FIGS. 1-13 a helmet, generally designated 100, in accordance with an exemplary embodiment of the present invention.Helmet 100 is configured to be worn on a person's head during use and to protect the person's head from injuries. More particularly,helmet 100 in some embodiments is configured to surround at least a portion of the person's neurocranium and to absorb mechanical energy in order to attenuate impacts to the head, for example, blunt impact forces. In the event of an impact, for example,helmet 100 may prevent direct contact between the person's head and the impacting object and, in some embodiments, be configured to spread the area over which the forces of the impact reach the person's head to prevent forces being concentrated on small areas of the skull. In further embodiments,helmet 100 may also be configured to reduce the acceleration/deceleration to the person's head caused by the impact. In some embodiments,helmet 100 may be configured to be worn by a person while riding a pedal-driven vehicle (e.g., a bicycle, tricycle, unicycle, or other cycling devices), skateboard, roller skates or blades, horse or other animal, scooter, wheelchair, or other mode of transportation. In some embodiments,helmet 100 is configured to meet or surpass all of the requirements of at least one of or at least all of the following standards: ANSI Standard Z90.4; ASTM Standard F1447-12; Snell Memorial Foundation, Inc. Helmet Safety Standards (e.g., B-90, B-90A, B-95, B-95A, or B-90/95C standards); U.S. Consumer Product Safety Commission (CPSC) standard published in U.S. Code of Federal Regulations (C.F.R.) Title 16, Part 1203 (effective Mar. 10, 1999); European Standard EN 1078:2012; or British Standard BS EN 1078:2012+A1:2012, each of which is incorporated herein by reference in its entirety.Helmet 100, in further embodiments, may be configured to meet the applicable standards for use in sports, industrial/construction settings, law enforcement/military purposes, or other environments. - As will be described further herein,
helmet 100 in certain preferred embodiments includes an expanded configuration wherehelmet 100 is ready to be worn by a person, and a collapsed configuration wherehelmet 100 is at least partially compacted for easier carrying and/or stowage.FIGS. 1-8 provide different views ofhelmet 100 in an expanded configuration according to an exemplary embodiment of the present invention. In the expanded configuration,helmet 100 is sized and shaped to cover at least a portion of the person's head when in use. In some such embodiments,helmet 100 in the expanded configuration may include a substantially domed-shape arrangement and be sized to extend from the user's forehead, over the user's scalp, and to a rear of the user's head when worn. In some embodiments,helmet 100 is not configured to cover the user's face or obstruct the user's central and/or peripheral vision. In some such embodiments, for example,helmet 100 does not include an outwardly projecting brim or bill. In some embodiments,helmet 100 may also not be configured to cover the user's ears during use, which could otherwise interfere with the user's hearing. - As shown in the illustrated embodiments,
helmet 100 generally includes afront portion 102 configured to cover a person's forehead during use, arear portion 104 configured to cover a portion of the back of the person's head during use, aleft portion 106 configured to cover a portion of the left side of the person's head during use, and aright portion 108 configured to cover a portion of the right side of the person's head during use.Helmet 100 further includes anexterior surface 110 which extends fromfront portion 102 torear portion 104 and fromleft portion 106 toright portion 108, and aninterior surface 112 oppositeexterior surface 110.Exterior surface 110, in some embodiments, may have a generally convex contour whenhelmet 100 is in the expanded configuration. In some such embodiments,exterior surface 110 may have a continuous convexly curved contour. In some embodiments,exterior surface 110 may have a generally smooth curvature. In other embodiments,exterior surface 110 may have one or more substantially flat portions. In some embodiments,exterior surface 110 may include a plurality of flat or substantially flat polygonal portions (e.g., triangular, square, pentagonal, hexagonal, etc.) which are arranged in a tiled, tessellated, or faceted manner to make upexterior surface 110. In some such embodiments, all of or substantially all ofexterior surface 110 is made of tiled polygonal shapes (e.g., triangles). - In some embodiments,
interior surface 112 includes a concave contour which, in the expanded configuration, defines aninterior space 114 that is sized and shaped to receive the person's head. In some examples, in the expanded configuration,helmet 100 may a length fromfront portion 102 torear portion 104 of about 13 inches to about 15.5 inches, 13.5 inches to about 15 inches, or about 14 inches to about 14.5 inches. In further examples, in the expanded configuration,helmet 100 may have a width fromleft portion 106 toright portion 108 of about 12 inches to about 14.5 inches, about 12.5 inches to about 14 inches, or about 13 inches to about 13.5 inches. It should be appreciated thathelmet 100 may have smaller or larger dimensions in other embodiments and are not necessarily limited to the example values mentioned.Helmet 100 may be made in different sizes, for example, to accommodate for differences in the intended users (e.g., different sizes for children and adults, different sizes for women and men, etc.). -
Interior surface 112 may have a continuously curved contour in some embodiments. In some embodiments,helmet 100 further includes arim 116 that bordersinterior space 114 and which is sized to encircle the person's head whenhelmet 100 is worn. In some embodiments,rim 116 defines a boundary betweenexternal surface 110 andinterior surface 112. In some embodiments,rim 116 includes afront rim section 116 a at or proximate tofront portion 102 and arear rim section 116 b at or proximate torear portion 104. In some embodiments, when worn by a user,rear rim section 116 b is configured to be positioned lower along the user's head thanfront rim section 116 a. Thus, in some embodiments,rear portion 104 is configured to cover a larger surface of the user's head thanfront portion 102. In further embodiments,rim 116 may include 116 c, 116 d positioned at or proximate left andconcave rim sections 106, 108, respectively.right portions 116 c, 116 d are situated alongConcave rim sections rim 116 betweenfront rim section 116 a andrear rim section 116 b. In some embodiments, 116 c, 116 d are shaped and sized to provide clearance to a user's ears whenconcave rim sections helmet 100 is being worn by the user. - As further shown in
FIGS. 1-8 ,helmet 100 may include aretention system 118 according to some embodiments which is configured to assist infastening helmet 100 onto a person's head during use.Retention system 118, in some embodiments, includes astrap 120 which is sized and configured to wrap under a person's chin during use. In some embodiments,strap 120 may be made of, for example, leather, webbing, or other flexible yet sturdy material. In some embodiments,strap 120 is made from a substantially inelastic material such thatstrap 120 does not substantially stretch.Strap 120, in some embodiments, includes aleft strap portion 122 configured to be secured toleft portion 106 and aright strap portion 124 configured to be secured toright portion 108. In some embodiments,left strap portion 122 may be coupled toright strap portion 124 by a clasp orbuckle 126, for example, a snap-fit or quick-release buckle. In further embodiments,left strap portion 122 and/orright strap portion 124 includes an 128 a, 128 b through which strap 120 may be slid to allow for the length ofadjustment buckle strap 120 to be adjusted. - In some embodiments,
strap 120 may be configured to be removably secured tohelmet 100 such that the user may removestrap 120 fromhelmet 100. In some embodiments, allowingstrap 120 to be removed permits the user to washstrap 120 or to replacestrap 120, for example, ifstrap 120 becomes worn or damaged. Moreover, in some embodiments, allowingstrap 120 to be removed also permits the user to change to a different color or style ofstrap 120 for personalization and customization. In some embodiments,retention system 118 includes one or more 130 a, 130 b to which leftleft tabs strap portion 122 may be releaseably coupled, and one or more 132 a, 132 b to whichright tabs right strap portion 124 may be releaseably coupled. In some embodiments, each of the one or more 130 a, 130 b is securely attached to leftleft tabs portion 106 ofhelmet 100 and includes a ring (e.g., a D-ring) through which an end ofleft strap portion 122 is looped and secured to itself via a 134 a, 134 b. Similarly, in some embodiments, each of the one or morereversible fastener 132 a, 132 b is securely attached toright tabs right portion 108 ofhelmet 100 and includes a ring (e.g., a D-ring) through which an end ofright strap portion 124 is looped and secured to itself via a 136 a, 136 b.reversible fastener 134 a, 134 b, 136 a, 136 b may include, for example, snap fasteners, clips, buttons, hook-and-loop fasteners, magnetic clasps, etc., which preferably can be fastened and unfastened by hand without the need for or use of any additional tools.Reversible fasteners - In further embodiments,
helmet 100 may include at least onesignaling device 138 configured to produce one or more signals. The one or more signals may be configured to alert others of the presence of the user. For example, in some embodiments, the one or more signals may include one or more visual signals (e.g., constant and/or flashing lights) which are configured to make the user more visible to others, particularly at night or in other low-light environments. In some such embodiments, the at least onesignaling device 138 may be positioned on or extend fromexterior surface 110. In some embodiments, the at least onesignaling device 138 is positioned at or proximaterear portion 104 ofhelmet 100 and includes one or more light sources (e.g., light emitting diodes) which are configured to produce the one or more light signals. In other embodiments,front portion 102,left portion 106, and/orright portion 108 may also or alternatively include a signaling device. The at least onesignaling device 138 may further include a battery (e.g., button cell) for providing power to the lights, circuitry for controlling operation of the light sources, and a housing for containing the internal components of signalingdevice 138. The housing may include a transparent or translucent window to allow the light produced by the one or more light sources to be visible externally according to some embodiments. The transparent or translucent window may include, for example, a lens, light diffuser, light filter (e.g., a color filter) or other optical element that is configured to modify the light produced by the one or more light sources. In some embodiments, the housing of the at least onesignaling device 138 may be waterproof to prevent water from entering the at least onesignaling device 138. In some embodiments, the at least onesignaling device 138 may further include an on/off switch or button that can be activated by user. In some embodiments, for example, the at least onesignaling device 138 is configured to be activated by the user by pressingsignaling device 138. The at least onesignaling device 138 may be permanently attached toexterior surface 110. In other embodiments, the at least onesignaling device 138 may be removably secured toexterior surface 110, e.g., via a hook-and-loop fastener or other reversible fastener. In some embodiments,exterior surface 110 includes a track to which the at least onesignaling device 138 may be slid on and off. - Referring now to
FIG. 9 , there is shown an exploded view ofhelmet 100 according to certain embodiments of the present invention. As illustrated, in some embodiments,helmet 100 may include two or more distinct layers. In some embodiments,helmet 100 includes ashell 140 and animpact attenuation layer 142.Shell 140, in some embodiments, is configured to provide a support structure tohelmet 100 which may givehelmet 100 its overall shape. In some embodiments, as will be further described herein,shell 140 may be at least partially folded or flattened whenhelmet 100 is in the collapsed configuration. In some embodiments,shell 140 may be made, for example, of a monolithic piece of molded plastic. In some embodiments,shell 140 may be made, for example, of a monolithic piece of molded recyclable plastic. In some embodiments,shell 140 may be made, for example, of a monolithic piece of molded thermoplastic. In some embodiments,shell 140 is comprised of or consists of polyethylene, for example, high-density polyethylene (HDPE) or polyethylene high-density (PEHD). In some such embodiments,shell 140 is made from a HDPE having a density of at least 0.92 g/cm3, for example, about 0.93 g/cm3 to about 0.97 g/cm3. In some such embodiments,shell 140 is made from a HDPE having a density greater than 0.94 g/cm3. - In some embodiments,
shell 140 includes aninner surface 144 configured to couple withimpact attenuation layer 142, and anouter surface 146 oppositeinner surface 144. In some such embodiments,inner surface 144 may form a generally concave shape aroundinterior space 114 ofhelmet 100.Outer surface 146 may have a generally convex shape in some embodiments. In some embodiments,shell 140 may have a thickness betweeninner surface 144 andouter surface 146 ranging, for example, from about 1.0 mm to about 2.0 mm, from about 1.1 mm to about 1.9 mm, from about 1.2 mm to about 1.8 mm, from about 1.3 mm to about 1.7 mm, or from about 1.4 mm to about 1.6 mm. In some embodiments,shell 140 includes a thickness less than 1.0 mm, e.g., from about 0.1 mm to about 0.9 mm. In some embodiments,shell 140 may have an uneven thickness. In some embodiments,shell 140 may be provided with one or more thinned sections, e.g., in the form of grooves alonginner surface 144, forming predetermined hinges or fold lines which may be configured to allow portions ofshell 140 to flex or bend along the thinned sections as will be described further herein. Portions ofshell 140 between the thinned sections may have a greater thickness than the thinned sections. - In some embodiments,
impact attenuation layer 142 includes a plurality ofpads 148 which are configured to couple toinner surface 144 ofshell 140 and surroundinterior space 114 and the user's head during use. In some embodiments,impact attenuation layer 142 includes at least twopads 148, at least threepads 148, at least fourpads 148, at least fivepads 148, at least sixpads 148, at least sevenpads 148, or at least eightpads 148. In some embodiments,impact attenuation layer 142 includes eight or up to eightpads 148. Eachpad 148 may be configured to couple to a different location oninner surface 144. In some embodiments,pads 148 are made from a material which is configured to absorb or attenuate an impact force which strikesexternal surface 110 ofhelmet 100 during use.Pads 148, in some embodiments, may include or be made from a cushioning or foam material such as, for example, a urethane foam. In one embodiment, thepads 148 are comprised of a cellular or microcellular urethane foam, for example, available under the tradename PORON® (e.g., PORON® XRD™ extreme impact protection material, PORON® ShockPad Foam, PORON® 4701-40, PORON® 4701-50, PORON® 4701-60).Pads 148 may be made from other shock-absorbing materials known in the art. In some embodiments,pads 148 include or are made from a silicone or silicone-based material, for example, under the tradename DEFLEXION™. In some embodiments,pads 148 include or are made a shear-thickening material. In some embodiments,pads 148 includes or is made from an elastomer having rate-sensitive stress vs. strain characteristics, for example, having a resistance to force that increases with the speed of impact against the material. In one example embodiment,pads 148 may include or be made from D3O® elastomer. In some embodiments,impact attenuation layer 142 does not include expanded polystyrene. - In some embodiments, each
pad 148 may have a thickness of, for example, about 2 mm, about 3 mm, about 4 mm, about 5 mm, about 6 mm, or about 7 mm. In some embodiments, eachpad 148 has a thickness that is less than 6 mm, less than 5 mm, or less than 4 mm. In some embodiments,pads 148 are separate from one another and may be configured to move relative to each other. In certain embodiments, eachpad 148 may be configured to couple toinner surface 144 ofshell 140 using one ormore fastening elements 150 which couple tocorresponding fastening elements 152 provided oninner surface 144. For example, in some embodiments the 150, 152 may form a hook-and-loop type fastener, magnetic fastener, snap fastener, or other type of fastener. In some embodiments,fastening elements pads 148 are not rigidly fixed toinner surface 144. Rather, in some embodiments,pads 148 may be configured to shift or move slightly relative to shell 140 in the event of an impact which, in some instances, may help better absorb or distribute the force of the impact. - In some embodiments,
helmet 100 may also be configured to withstand more than one impact. For example, many typical safety helmets (e.g., typical cycling helmets) rely on a layer of expanded polystyrene for impact attenuation. However, such a material may crack after only a single impact such that the helmet cannot be safely reused. In some embodiments, the materials selected forpads 148 are sufficiently elastic or resilient to be able to return to their original form after an impact such thathelmet 100 may be reused after an impact. In further embodiments, the combination ofshell 140 andimpact attenuation layer 142 as described herein allowshelmet 100 to perform better at impact attenuation than most typical cycling helmets using a layer of expanded polystyrene. In some embodiments, a helmet in accordance with embodiments of the present invention may have an impact attenuation ability of at least 2 times or at least 2.5 times better than a typical cycling helmet using expanded polystyrene. In further embodiments, the combination ofshell 140 andimpact attenuation layer 142 as described herein is capable of providing the same or better impact attenuation than a typical cycling helmet using expanded polystyrene while being thinner than the typical cycling helmet using expanded polystyrene. - In some embodiments,
helmet 100 further includes acover 154 which is sized and configured to fit aroundshell 140 andimpact attenuation layer 142. In some embodiments,cover 154 provides theexterior surface 110 and theinterior surface 112 ofhelmet 100 whencover 144 is fitted aroundshell 140 andimpact attenuation layer 142. In some embodiments,shell 140 andimpact attenuation layer 142 are substantially or completely concealed bycover 154 whencover 154 is fitted aroundshell 140 andimpact attenuation layer 142. In some embodiments, a user's head is separated fromimpact attenuation layer 142 and/or shell 140 bycover 154 during use ofhelmet 100. In some embodiments, the at least onesignaling device 138 may be secured to cover 154. In some embodiments, the at least onesignaling device 138 may be removably coupled to cover 154. In some embodiments, the at least onesignaling device 138 is securable directly to shell 140 and cover 154 is provided with an opening configured to allow the at least onesignaling device 138 to extend therethrough. In some embodiments, 130 a, 130 b, 132 a, and/or 132 b oftabs retention system 118 may be secured to shell 140 and configured to extend throughcover 154, e.g., via slots provided incover 154. In other embodiments, 130 a, 130 b, 132 a, and/or 132 b oftabs retention system 118 may be secured instead to cover 154. - In some embodiments,
cover 154 includes a fabric or textile sleeve that is configured to form a snug fit around and conform to the shape ofshell 140 andimpact attenuation layer 142. In some embodiments, cover 154 may include a first material configured to coverouter surface 146 ofshell 140 and a second material configured to coverinner surface 144 and/orimpact attenuation layer 142 whencover 154 is fitted aroundshell 140 andimpact attenuation layer 142. In some embodiments, first material linesexterior surface 110 ofhelmet 100 and the second material linesinterior surface 112 ofhelmet 100. The first material may be the same as or different than the second material. In some embodiments, the first material may be, for example, a durable canvas, denim, duck cloth, twill cloth, cotton, or linen material while the second material may be a softer textile for improved comfort to the user. The first and/or second materials, in some embodiments, may be constructed from synthetic materials, preferably a recyclable and abrasion-resistant material (e.g., a polyethylene woven textile). In some embodiments, the first material and the second material are the same material, but each is produced with a different texture and/or using a different weave. For example, in some embodiments, the first material is made from a plain weave while the second material is made with a satin weave. In some embodiments, the first material is made with a lower thread count than the second material. In some embodiments, the first material has a coarser texture than the second material. In some embodiments,cover 154 includes a breathable fabric which is configured to allow water vapor to pass. In some embodiments,cover 154 includes a breathable fabric which is configured to allow water vapor to pass through while repelling liquid water (e.g., a stretched polytetrafluoroethylene fabric). In some embodiments, second material ofcover 154, which is disposed between the user's head andimpact attenuation layer 142 during use, may comprise a wicking material configured to draw moisture away from the user's head. In some embodiments, the first material may also be treated to be water/stain resistant, include reflective, retroreflective, or high visibility materials, decorated with decals or stickers, printed or stitched with various logos or designs, and/or otherwise customized by the user. In some embodiments, cover 154 may be removable from the rest ofhelmet 100 to allow for washing ofcover 154 or replacement ofcover 154. In some embodiments, havingcover 154 be removable permits the user to change to a different color or style ofcover 154 for further personalization and customization. In some embodiments,cover 154 includes anopening 156 through which shell 140 andimpact attenuation layer 142 may be inserted or removed. In some embodiments, opening 156 is configured to be positioned at or proximaterear portion 104 ofhelmet 100 and/orrear rim section 116 b, though opening 156 may be located at other locations oncover 154 according to other embodiments. Opening 156 may, in some embodiments, include a zipper closure, hook-and-loop closure, snap closure, or other closure device for closingopening 156 aftershell 140 andimpact attenuation layer 142 are inserted intocover 154. - As previously discussed,
helmet 100 in certain preferred embodiments is able to transition from the expanded configuration to a collapsed configuration in order to provide a more compact form for storage or transport whenhelmet 100 is not in use.Helmet 100 may also be transitioned from the collapsed configuration back to the expanded configuration whenhelmet 100 is ready to be used. For example, ahelmet 100 according to an embodiment of the present invention having a front to back length of about 14.5 inches and a left to right width of 13 inches in the expanded configuration may be folded in the collapsed configuration to have a length of about 5 inches, a width of about 7.5 inches, and a thickness of 4.5 inches. In some embodiments, the distance betweenfront portion 102 andrear portion 104 in the collapsed configuration is less than 75%, less than 70%, less than 65%, less than 60%, less than 55%, less than 50%, less than 45%, less than 40%, less than 35%, less than 30%, less than 25%, or less than 20% of the distance betweenfront portion 102 andrear portion 104 in the expanded configuration. In some embodiments, the distance betweenleft portion 106 andright portion 108 in the collapsed configuration is less than 90%, less than 85%, less than 80%, less than 75%, less than 70%, less than 65%, less than 60%, less than 55%, less than 50%, less than 45%, or less than 40 the distance betweenleft portion 106 andright portion 106 in the expanded configuration. - In some embodiments, one or more portions of
helmet 100 may be folded and/or flattened to collapsehelmet 100. In some embodiments,shell 140 provides one or more hinges about which portions ofhelmet 100 may be folded to collapsehelmet 100. The one or more hinges may be located at predetermined locations onshell 140 andhelmet 100. The one or more hinges may be aligned with spaces or gaps betweenpads 148 of theimpact attenuation layer 142. In some such embodiments,pads 148 are configured to move or pivot with respect to each other about the one or more hinges. As illustrated inFIGS. 10-12 , in someembodiments helmet 100 includes afirst hinge 158 configured to allow a first portion ofhelmet 100 to fold inward toward and/or intointerior space 114 ofhelmet 100. In some such embodiments,first hinge 158 allows the first portion to form a concave fold such that a concavity is formed between external surfaces of the first portion. Thus, in some embodiments, the first portion may have a convex external contour whenhelmet 100 is in the expanded configuration and a concave external contour whenhelmet 100 is in the collapsed configuration. The first portion may be, in some embodiments, one offront portion 102,rear portion 104,left portion 106,right portion 108, or a section thereof. - In the illustrated embodiments, the first portion is shown as
left portion 106 or a section thereof.First hinge 158, in some such embodiments, may extend fromrim 116 between 106 a and 106 b ofadjacent sections left portion 106 which are configured to pivot toward each other aboutfirst hinge 158. In some embodiments,first hinge 158 defines an axis of rotation that may be vertical or generally vertical between 106 a and 106 b ofadjacent sections left portion 106. In some embodiments, 106 a and 106 b may be pivoted aboutsections first hinge 158 such that an external surface ofsection 106 a faces toward and/or contacts an external surface ofsection 106 b. As 106 a and 106 b are folded toward each other aboutsections first hinge 158,first hinge 158 moves inwardly and draws 106 a and 106 b towardsections interior space 114 ofhelmet 100. In some embodiments, a concavity is formed between the external surface ofsection 106 a and the external surface ofsection 106 b when 106 a and 106 b are folded aboutsections first hinge 158. - In some embodiments,
helmet 100 includes asecond hinge 160. In some embodiments,second hinge 160 may define an axis of rotation that is not parallel to the axis of rotation defined byfirst hinge 158. In some embodiments,second hinge 160 may define an axis of rotation that is perpendicular to or generally perpendicular to the axis of rotation defined byfirst hinge 158. For example, in some embodiments,first hinge 158 may define a generally vertical axis of rotation whilesecond hinge 160 defines a generally horizontal axis of rotation. In some embodiments,second hinge 160 may be separated from or spaced apart fromfirst hinge 158 such that, for example,second hinge 160 andfirst hinge 158 do not form a continuous fold line. In some embodiments,second hinge 160 is arranged to allow a second portion ofhelmet 100 to fold towards the first folded portion ofhelmet 100. Where, for example, the first fold portion is or includes left portion 106 (or right portion 108), the second portion may includefront portion 102 and/orrear portion 104 according to some embodiments. - As shown in the illustrated embodiments,
second hinge 160 may be arranged along a top portion ofhelmet 100. In some embodiments,second hinge 160 is located along a top portion ofhelmet 100 that is at or approximately at a middle point betweenfront portion 102 andrear portion 104. In some embodiments,second hinge 160 extends betweenleft portion 106 andright portion 108 and is positioned to allowfront portion 102 andrear portion 104 to pivot toward each other. In some such embodiments, asfront portion 102 andrear portion 104 are pivoted aboutsecond hinge 160,second hinge 160 does not move inwardly towardinterior space 114. Rather, in some embodiments,second hinge 160 may move outwardly asfront portion 102 andrear portion 104 are pivoted toward each other aboutsecond hinge 160. - In some embodiments,
helmet 100 includes a third hinge. The third hinge may be configured to allow a third portion ofhelmet 100 to fold inwardly toward and/or intointerior space 114 according to some embodiments. In some embodiments, the third hinge may be symmetrically arranged with respect tofirst hinge 158. For example, while in the illustrated embodiments leftportion 106 ofhelmet 100 is depicted as the first folded portion havingfirst hinge 158, it should be appreciated thatright portion 108 may also include a hinge that is configured to permitright portion 108 to fold similarly or symmetrically to leftportion 106. The third hinge, according to these embodiments, may be extend fromrim 116 between adjacent sections ofright portion 108 which are configured to pivot toward each other about the third hinge. In some embodiments, the third hinge defines an axis of rotation that may be vertical or generally vertical between adjacent sections ofright portion 108. In some embodiments, the axis of rotation defined by the third hinge may be parallel to or generally parallel to the axis of rotation defined byfirst hinge 158. In some embodiments, the axis of rotation defined by the third hinge may be perpendicular to or generally perpendicular to the axis of rotation defined bysecond hinge 160. In some embodiments, the adjacent sections ofright portion 108 may be pivoted about the third hinge such that the external surfaces of the sections ofright portion 108 face toward and/or contact each other. As the sections ofright portion 108 are folded toward each other about the third hinge, the third hinge may be configured to move inwardly and draws the sections ofthird portion 106 towardinterior space 114 ofhelmet 100. In some embodiments, a concavity is formed between the external surfaces of the sections ofright portion 108 when the sections are folded about the third hinge. In some embodiments,first hinge 158 and the third hinge both move inwardly and toward each other ashelmet 100 is folded into the collapsed configuration. In further embodiments, the second portion of helmet 100 (e.g.,front portion 102 or rear portion 104), which is configured pivots aboutsecond hinge 160, is configured to move toward the first folded portion (e.g., left portion 106) and the third folded portion (e.g., right portion 108) whenhelmet 100 is moved into the collapsed configuration.Helmet 100 may be unfolded from the collapsed configuration to returnhelmet 100 to the expanded configuration for use. - In some embodiments, the
first hinge 158 and the third hinge are configured to allow opposing portions ofhelmet 100 to pivot towards each other in the collapsed configuration (e.g., leftportion 106 and right portion 108). In some embodiments, each offirst hinge 158 and the third hinge may be disposed between additional side hinges which are configured to help collapsehelmet 100. The side hinges may be located at predetermined locations onshell 140. As further shown inFIGS. 10-13 , for example,first hinge 158 in some embodiments is positioned between a pair of additional side hinges 158 a, 158 b. In some embodiments, side hinge 158 a is positioned betweenfront portion 102 andfirst hinge 158, andside hinge 158 b is positioned betweenfirst hinge 158 andrear portion 104. In some embodiments, side hinge 158 a is positioned along a border betweenfront portion 102 and leftportion 106, andside hinge 158 b is positioned along a border betweenrear portion 106 and leftportion 106. In some embodiments,section 106 a is positioned between side hinge 158 a andfirst hinge 158, andsection 106 b is positioned betweenside hinge 158 b andfirst hinge 158. In some embodiments, each of side hinges 158 a and 158 b define axis of rotation which may be parallel to or generally parallel to the axis of rotation defined byfirst hinge 158. In some embodiments, side hinge 158 a is configured to permitsection 106 a to pivot or fold relative tofront portion 102. In some embodiments,side hinge 158 b is configured to permitsection 106 b to pivot or fold relative torear portion 104. In some such embodiments, sections ofhelmet 100 are configured to fold in a first direction about first hinge 158 (e.g., fold inwardly) while folding in a second, opposite direction about side hinges 158 a and 158 b (e.g., fold outwardly) as illustrated. Thus, in some embodiments, leftportion 106 is configured to fold or collapse similar to a bellows or accordion.Right portion 104 may be provided with the third hinge and side hinges in a similar configuration. - As particularly shown in
FIGS. 12 and 13 , incertain embodiments helmet 100 includes asecurement 162 which is configured to maintainhelmet 100 in the collapsed configuration. In some such embodiments,securement 162 includes afirst component 162 a positioned at a first location onhelmet 100 and asecond component 162 b positioned on a second location onhelmet 100, thefirst component 162 a configured to releasably secure tosecond component 162 b. In some embodiments, first and 162 a, 162 b ofsecond components securement 162 may be fixed to cover 154. In other embodiments, first and 162 a, 162 b ofsecond components securement 162 may be fixed to shell 140 and extend throughcover 154. In some embodiments, thefirst component 162 a andsecond component 162 b may be moved into proximity to each other whenhelmet 100 is transitioned into the collapsed configuration to allowfirst component 162 a to engage withsecond component 162 b. In some embodiments, for example,first component 162 a may be positioned at or proximate tofront portion 102 andsecond component 162 b may be positioned at or proximate torear portion 104. In some embodiments, for example,first component 162 a may be positioned at or proximate tofront rim section 116 a andsecond component 162 b may be positioned at or proximate torear rim section 116 b. In some embodiments,first component 162 a includes, for example, a loop (e.g., an elastic band) andsecond component 162 b includes a hook, peg, or cleat which is configured to be received within the loop. In other embodiments,first component 162 a andsecond component 162 b may form a hook-and-loop type fastener, magnetic fastener, snap fastener, or other reversible fastener which can be engage or disengaged by hand without the need for or use of additional tools. In other embodiments,securement 162 includes a lock that must be unlocked beforehelmet 100 may be unfolded from the collapsed configuration to the expanded configuration for use. - The one or more hinges of helmet 100 (e.g.,
first hinge 158,second hinge 160, etc.), may be provided onshell 140. In some embodiments, the one or more hinges ofhelmet 100 are flexure bearings included inshell 140. In some embodiments, the one or more hinges ofhelmet 100 are living hinges included inshell 140. In some embodiments,shell 140 may be provided with one or more thinned sections, e.g., in the form of grooves alonginner surface 144, which form the living hinges to allow portions ofshell 140 to flex or bend along the thinned sections. Referring now toFIGS. 13-15 , as shown in the illustrated embodiments, in some instances a plurality ofgrooves 164 are formed alonginner surface 144 ofshell 140 which have a reduced thickness in comparison to other portions ofshell 140. It should be understood that the thickness ofgroove 164 refers to the thickness ofshell 140 atgroove 164.Grooves 164 may be cut intoinner surface 144 according to some embodiments. In other embodiments,grooves 164 are molded intoinner surface 144. In some embodiments,shell 140 includes a plurality of intersectinggrooves 164, as illustrated, which forms a pattern of fractal sections orfacets 166 in between thegrooves 164 which have a thickness greater thangrooves 164. In some embodiments, for example,shell 140 has a thickness of about 0.85 mm to about 1.5 mm atfacets 166 and a thickness of about 0.25 mm to about 0.50 mm atgrooves 164. In some embodiments,shell 140 has a thickness of about 0.90 mm to about 1.10 mm atfacets 166 and a thickness of about 0.30 mm to about 0.45 mm atgrooves 164. In some embodiments, for example,shell 140 has a thickness of about 0.95 mm to about 1.05 mm atfacets 166 and a thickness of about 0.35 mm to about 0.40 mm atgrooves 164. In some embodiments,facets 166 are able flex or pivot aboutgrooves 164 by virtue of the reduced thickness ofshell 140 atgrooves 164. In some embodiments,grooves 164 allow portions ofshell 140 to be at least partially flattened whenhelmet 100 is in the collapsed configuration.FIG. 13 , for example, showshelmet 100 being further flattened according to some such embodiments. In some embodiments,grooves 164 are patterned such that all of or at least most of thefacets 166 are each bounded by exactly threegrooves 164. Thus, in some embodiments, each or most offacets 166 include three vertices and have a generally triangular shape, though other generally polygonal shapes are possible according to other embodiments. Sinceinner surface 144 ofshell 140 may be curved (e.g., concavely curved), it should be appreciated that the generally triangular or other generally polygonal shape used herein to describefacets 166 is intended to include triangular or other polygonal shapes on curved surfaces and not strictly planar triangles and polygons. In some embodiments,grooves 144 andfacets 166 have a symmetrical arrangement alonginner surface 144, for example, bilateral symmetry about a plane extending fromfront portion 102 torear portion 106 which bisectshelmet 100. - In some embodiments, the one or more hinges of
helmet 100 may be living hinges formed along one or more ofgrooves 164. In some embodiments,first hinge 158,second hinge 160, and the third hinge described above may be formed in particular grooves which have a reduced thickness in comparison toother grooves 164. In some embodiments, providing grooves having thicknesses which are thinner than theother grooves 164 creates zones of greater weakness at these thinner grooves which in turn facilitates folding about these thinner grooves. In some embodiments, folding along the thinner grooves occurs before folding along theother grooves 164 ashelmet 100 is transitioned to the collapsed configuration. In some embodiments, for example,first hinge 158 is formed alonggroove 168 a andsecond hinge 160 is formed alonggroove 168 b,shell 140 having a thickness at 168 a and 168 b that is thinner than atgrooves grooves 164. Similarly, the third hinge, in some embodiments, may be formed alonggroove 168 c which is thinner thangrooves 164. For example, as shown inFIG. 16 ,groove 168 b may have a thickness t1 and groove 164 may have a thickness t2, t2 being greater than t1. In some embodiments, for example, thickness t1 is less than 0.38 mm (e.g., from about 0.1 mm to about 0.3 mm) while t2 is equal to greater than 0.38 mm. In some embodiments, 168 a, 168 b, 168 c are deeper grooves than the remainder ofgrooves grooves 164. In some embodiments, groove 168 b is positioned between 168 a and 168 c. In some embodiments,grooves 168 a and 168 c are positioned on left and right sides ofgrooves shell 140, respectively. In some embodiments, groove 168 a is symmetrically positioned with respect to groove 168 c. 168 a, 168 b, 168 c, in some embodiments, may be positioned along a common arc which extends from a left side of shell 140 (corresponding to left portion 106) to a right side of shell 140 (corresponding to right portion 108). In some embodiments,Grooves 168 a, 168 b, 168 c are positioned to align with gaps or spaces betweengrooves pads 148 ofimpact attenuation layer 142. In some embodiments, groove 168 a is separated fromgroove 168 b by afirst opening 170 a inshell 140. Similarly, in some embodiments, groove 168 b may be separated bygroove 168 c by asecond opening 170 b.Second opening 170 b may be symmetrically arranged with respect first opening 170 a according to some embodiments. Separatinggroove 168 a fromgroove 168 b and separatinggroove 168 b fromgroove 168 c, in some such embodiments, allows folding alonggroove 168 b (e.g., second hinge 160) to be discontinuous from folding alonggroove 168 a (e.g., first hinge 158) and folding alonggroove 168 c (e.g. the third hinge). - In some embodiments, side hinges 158 a and 158 b may be living hinges provided on
shell 140 and formed along grooves which are positioned on either side ofgroove 168 a. For example, side hinges 158 a and 158 b may be formed along 168 d and 168 e, respectively, as shown ingrooves FIG. 15 . 168 d and 168 e may have the same thickness asGrooves 168 a, 168 b, and 168 c according to some embodiments. In other embodiments,grooves 168 d, 168 e may have the same thickness asgrooves grooves 164. In some embodiments, 168 d, 168 e have a thickness that is less than the thickness ofgrooves grooves 164 but greater than the thickness of 168 a, 168 b, and 168 c. In some embodiments,grooves first opening 170 a may extend along the side ofshell 140 between or fromgroove 168 d to groove 168 e. In some embodiments, one ofpads 148 may be sized and configured to fit alonginner surface 144 ofshell 140 in the space bordered bygroove 168 a,groove 168 d, andfirst opening 170 a. In some embodiments, another one ofpads 148 may be sized and configured to fit alonginner surface 144 ofshell 140 in the space bordered bygroove 168 a,groove 168 e, andfirst opening 170 a. The opposing side of shell 140 (e.g., the right side) may have symmetrically arranged grooves as 168 d and 168 e to define the side hinges about the third hinge. In further embodiments, each of first and 170 a and 170 b extend along the left and right sides ofsecond openings shell 140, respectively, and also provide for ventilation to allow for heat and vapor to pass throughshell 140. In some embodiments,shell 140 may include one or more additional vent holes 172 positioned at other locations on shell 140 (e.g. at the front or rear of shell 140). 170 a, 170 b, and/or 172 may be covered byOpenings cover 154, for example, to prevent rain or other material from passing through the openings. In other embodiments, cover 154 may include openings which align with 170 a, 170 b, and/or 172.openings - In some embodiments,
helmet 100 may be provided in a kit. In some embodiments, for example, a kit may include ashell 140,pads 148, at least onecover 154, and at least oneretention system 118. The components ofhelmet 100 may be included in the kit in preassembled form or as separate components. In further embodiments, a kit may include asingle shell 140 and more than onecover 154 and/or more than oneretention system 118. The kit, for example, may includemultiple covers 154 and/orretention systems 118 having different styles, patterns, or colors. In other embodiments, covers 154 and/orretention systems 118 may be offered individually or separately fromshell 140. In some embodiments, a kit of the present invention may also include one or moreadditional pads 148 in case a user needs to replace apad 148. - While embodiments of
helmet 100 have been described herein in the context of use as a cycling helmet, it should be appreciated by those skilled the art that the present invention is not necessarily limited to such use. Embodiments of thehelmet 100 according to the present invention may be used or adapted for other purposes where head protection may be desired, for example, sporting activities (e.g., animal riding, rock climbing, skiing, watersports, etc.), military or law enforcement use, construction, etc. - It will be appreciated by those skilled in the art that changes could be made to the exemplary embodiments shown and described above without departing from the broad inventive concepts thereof. It is understood, therefore, that this invention is not limited to the exemplary embodiments shown and described, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the claims. For example, specific features of the exemplary embodiments may or may not be part of the claimed invention and various features of the disclosed embodiments may be combined. It should also be apparent that individual elements identified herein as belonging to a particular embodiment may be included in other embodiments of the invention. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the referenced element. Moreover, unless specifically set forth herein, the terms “a,” “an” and “the” are not limited to one element but instead should be read as meaning “at least one.”
- It is to be understood that at least some of the figures and descriptions of the invention have been simplified to focus on elements that are relevant for a clear understanding of the invention, while eliminating, for purposes of clarity, other elements that those of ordinary skill in the art will appreciate may also comprise a portion of the invention. However, because such elements are well known in the art, and because they do not necessarily facilitate a better understanding of the invention, a description of such elements is not provided herein.
- Further, to the extent that the methods of the present invention do not rely on the particular order of steps set forth herein, the particular order of the steps should not be construed as limitation on the claims. Unless the context or language dictates otherwise, any claims directed to the methods of the present invention should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the steps may be varied and still remain within the spirit and scope of the present invention.
Claims (26)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/338,120 US20190269193A1 (en) | 2016-09-29 | 2017-09-29 | Foldable Safety Helmet |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201662401873P | 2016-09-29 | 2016-09-29 | |
| US16/338,120 US20190269193A1 (en) | 2016-09-29 | 2017-09-29 | Foldable Safety Helmet |
| PCT/US2017/054474 WO2018064560A1 (en) | 2016-09-29 | 2017-09-29 | Foldable safety helmet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20190269193A1 true US20190269193A1 (en) | 2019-09-05 |
Family
ID=61760157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/338,120 Abandoned US20190269193A1 (en) | 2016-09-29 | 2017-09-29 | Foldable Safety Helmet |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20190269193A1 (en) |
| EP (1) | EP3518700A4 (en) |
| WO (1) | WO2018064560A1 (en) |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD899697S1 (en) * | 2016-10-31 | 2020-10-20 | memBrain Safety Solutions, LLC | Bicycle helmet |
| USD937492S1 (en) * | 2020-05-28 | 2021-11-30 | Yoav MICHAELY | Bicycle helmet |
| US11213086B2 (en) | 2016-08-26 | 2022-01-04 | Schuberth Gmbh | Protective helmet |
| US11324273B2 (en) * | 2011-02-09 | 2022-05-10 | 6D Helmets, Llc | Omnidirectional energy management systems and methods |
| US20220225719A1 (en) * | 2019-06-14 | 2022-07-21 | Kaiola Design Unipessoal Lda. | Hat having chin strap members |
| US11396922B2 (en) * | 2015-09-18 | 2022-07-26 | Airhelmet S. R. L. | Composite geometry structure for the absorption and dissipation of the energy generated by an impact and a safety helmet comprising said structure |
| USD962548S1 (en) | 2016-10-31 | 2022-08-30 | memBrain Safety Solutions, LLC | Helmet |
| US11559099B2 (en) * | 2018-05-30 | 2023-01-24 | Schuberth Gmbh | Protective helmet |
| US20230157401A1 (en) * | 2020-05-04 | 2023-05-25 | Anupama SETHI | Dual helmet |
| US11696610B2 (en) | 2017-12-15 | 2023-07-11 | Schuberth Gmbh | Protective helmet |
| US20240074528A1 (en) * | 2022-09-01 | 2024-03-07 | Tania Greenwood | Head Hair Covering Device And Methods Of Use |
| US11944148B2 (en) | 2018-02-19 | 2024-04-02 | Schuberth Gmbh | Protective helmet |
| US12022906B2 (en) | 2016-08-26 | 2024-07-02 | Schuberth Gmbh | Protective helmet with an antenna |
| US12059047B2 (en) | 2016-08-26 | 2024-08-13 | Schuberth Gmbh | Protective helmet |
| US20240315374A1 (en) * | 2023-03-22 | 2024-09-26 | DoubleThree, LLC | Helmet and chin strap |
| US12274324B2 (en) | 2019-05-16 | 2025-04-15 | Locatelli S.P.A. | Protective helmet |
| US12279664B2 (en) | 2017-11-07 | 2025-04-22 | Locatelli S.P.A. | Protective helmet |
| USD1074067S1 (en) * | 2022-04-20 | 2025-05-06 | Fend Corp. | Collapsible helmet |
| US12290129B2 (en) | 2016-11-28 | 2025-05-06 | Schuberth Gmbh | Outer shell for a safety helmet |
| US12336585B2 (en) | 2011-02-09 | 2025-06-24 | 6D Helmets, Llc | Omnidirectional energy management systems and methods |
| US12446647B2 (en) | 2020-10-23 | 2025-10-21 | DoubleThree, LLC | Incrementally adjustable and pivotable semi-rigid retention strap for a helmet |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109645616B (en) * | 2019-01-22 | 2023-11-28 | 深圳市新技术研究院有限公司 | foldable helmet |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12336585B2 (en) | 2011-02-09 | 2025-06-24 | 6D Helmets, Llc | Omnidirectional energy management systems and methods |
| US11324273B2 (en) * | 2011-02-09 | 2022-05-10 | 6D Helmets, Llc | Omnidirectional energy management systems and methods |
| US11396922B2 (en) * | 2015-09-18 | 2022-07-26 | Airhelmet S. R. L. | Composite geometry structure for the absorption and dissipation of the energy generated by an impact and a safety helmet comprising said structure |
| US12022906B2 (en) | 2016-08-26 | 2024-07-02 | Schuberth Gmbh | Protective helmet with an antenna |
| US11213086B2 (en) | 2016-08-26 | 2022-01-04 | Schuberth Gmbh | Protective helmet |
| US12059047B2 (en) | 2016-08-26 | 2024-08-13 | Schuberth Gmbh | Protective helmet |
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| US12279664B2 (en) | 2017-11-07 | 2025-04-22 | Locatelli S.P.A. | Protective helmet |
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| US20220225719A1 (en) * | 2019-06-14 | 2022-07-21 | Kaiola Design Unipessoal Lda. | Hat having chin strap members |
| US12279666B2 (en) * | 2020-05-04 | 2025-04-22 | Anupama SETHI | Dual helmet |
| US20230157401A1 (en) * | 2020-05-04 | 2023-05-25 | Anupama SETHI | Dual helmet |
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| US12446647B2 (en) | 2020-10-23 | 2025-10-21 | DoubleThree, LLC | Incrementally adjustable and pivotable semi-rigid retention strap for a helmet |
| USD1074067S1 (en) * | 2022-04-20 | 2025-05-06 | Fend Corp. | Collapsible helmet |
| US20240074528A1 (en) * | 2022-09-01 | 2024-03-07 | Tania Greenwood | Head Hair Covering Device And Methods Of Use |
| US20240315374A1 (en) * | 2023-03-22 | 2024-09-26 | DoubleThree, LLC | Helmet and chin strap |
| US12317947B2 (en) | 2023-03-22 | 2025-06-03 | DoubleThree, LLC | Helmet and chin strap |
| US12383013B2 (en) * | 2023-03-22 | 2025-08-12 | DoubleThree, LLC | Helmet and chin strap |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3518700A4 (en) | 2020-07-08 |
| EP3518700A1 (en) | 2019-08-07 |
| WO2018064560A1 (en) | 2018-04-05 |
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