US20190154037A1 - Compressor Having Counterweight - Google Patents
Compressor Having Counterweight Download PDFInfo
- Publication number
- US20190154037A1 US20190154037A1 US16/172,187 US201816172187A US2019154037A1 US 20190154037 A1 US20190154037 A1 US 20190154037A1 US 201816172187 A US201816172187 A US 201816172187A US 2019154037 A1 US2019154037 A1 US 2019154037A1
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- United States
- Prior art keywords
- plates
- laminated stack
- compressor
- counterweight
- driveshaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000007906 compression Methods 0.000 claims abstract description 19
- 230000000712 assembly Effects 0.000 claims description 16
- 238000000429 assembly Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 description 8
- 230000005484 gravity Effects 0.000 description 5
- 239000007769 metal material Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0021—Systems for the equilibration of forces acting on the pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/70—Use of multiplicity of similar components; Modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/807—Balance weight, counterweight
Definitions
- the present disclosure relates to a compressor having a counterweight.
- a compressor may include counterweights press fitted axially onto a driveshaft of a motor assembly to facilitate balancing of the motor assembly. Press-fitting conventional counterweights onto the driveshaft requires time consuming and expensive machining of the inner bore of the counterweights and the driveshaft, and requires considerable assembly force.
- the present disclosure provides counterweights that do not require tight tolerance machining of the inner bore and the driveshaft. The counterweights of the present disclosure also reduce the assembly force needed to press fit the counterweights onto the driveshaft while providing increased retention of the counterweights onto the driveshaft.
- a compressor in one form, includes a compression mechanism, a motor, and a counterweight assembly.
- the motor assembly is drivingly engaged to the compression mechanism and includes a rotor driving a driveshaft.
- the rotor drives the driveshaft.
- the counterweight assembly is mounted axially onto the driveshaft of the motor assembly and has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates.
- Each first plate defines a first polygonal-shaped aperture that has a plurality of sides.
- Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
- the first and second plates are attached to each other by fasteners.
- each of the first plates is disposed directly adjacent to at least one of the second plates.
- the counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
- the unitary counterweight is formed from a different material than the first and second plates.
- the counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates.
- a U-shaped recess is formed in the second laminated stack of plates.
- a solid body is contained in the U-shaped recess formed in the second laminated stack of plates.
- the solid body is made up of a different material than the first and second laminated stack of plates.
- the counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates.
- a recess is formed in the second U-shaped laminated stack of plates.
- the first laminated stack of plates are attached to the rotor.
- the counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
- a compressor in another form, includes a compression mechanism, a motor assembly, and first and second counterweight assemblies.
- the motor assembly is drivingly engaged to the compression mechanism.
- the motor assembly includes a rotor and a driveshaft.
- the rotor drives the driveshaft.
- the first and second counterweight assemblies are mounted axially onto the driveshaft with the rotor disposed therebetween.
- Each of the first and second counterweight assemblies has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates.
- Each first plate defines a first polygonal-shaped aperture that has a plurality of first sides.
- Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
- edges of the first plates are misaligned with edges of the second plates.
- edges of the first plates are aligned with edges of the second plates.
- the first counterweight assembly and the second counterweight assembly are attached to the rotor.
- the first counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
- FIG. 1 is a cross-sectional view of a compressor having first and second counterweight assemblies according to the principles of the present disclosure
- FIG. 2 is an exploded view of one of the counterweight assemblies shown in FIG. 1 ;
- FIG. 3 is a perspective view of the counterweight assembly shown in FIG. 2 ;
- FIG. 4 is a cross-sectional view of the counterweight assembly of Figure of 3 taken along line 4 - 4 of FIG. 3 ;
- FIG. 5 is an exploded view of another counterweight assembly having a plurality of first and second plates staggered relative to each other at an angle;
- FIG. 6 is a top view of the counterweight assembly shown in FIG. 5 ;
- FIG. 7 is a perspective view of a motor assembly of the compressor shown in FIG. 1 with the first and second counterweight assemblies attached thereto;
- FIG. 8 is a perspective view of another one of the laminated counterweight assemblies shown in FIG. 1 ;
- FIG. 9 is a perspective view of another motor assembly with first and second counterweight assemblies attached thereto;
- FIG. 10 is a perspective view of another counterweight assembly
- FIG. 11 is a perspective view of yet another counterweight assembly
- FIG. 12 is a perspective view of the counterweight assembly of FIG. 11 with a cover attached thereto;
- FIG. 13 is an exploded view of yet another counterweight assembly.
- FIG. 14 is a perspective view of another motor assembly with the counterweight assemblies of FIG. 13 attached thereto.
- Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
- first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
- a compressor 10 is shown as a hermetic scroll refrigerant-compressor of the low-side type (i.e., where the motor and at least a portion of the compression mechanism are disposed in a section-pressure region of the compressor) as illustrated in FIG. 1 . It will be appreciated that the principles of the present disclosure are also applicable to high-side compressors (i.e., compressors having the motor and compression mechanism disposed in a discharge-pressure region of the compressor).
- a compressor 10 may include a hermetic shell assembly 12 , a bearing housing assembly 14 , a motor assembly 16 , a compression mechanism 18 , a seal assembly 20 , a first counterweight assembly 22 a and a second counterweight assembly 22 b .
- the shell assembly 12 may house the bearing housing assembly 14 , the motor assembly 16 , the compression mechanism 18 , the seal assembly 20 , and the first and second counterweight assemblies 22 a , 22 b .
- the shell assembly 12 may generally form a compressor housing and may include a cylindrical shell 26 , an end cap 28 at the upper end thereof, a transversely extending partition 30 , and a base 32 at a lower end thereof.
- the end cap 28 and the partition 30 may generally define a discharge chamber 34 .
- a suction gas inlet fitting 38 may be attached to the shell assembly 12 at another opening and may communicate with a suction chamber 40 defined by the shell 26 and the partition 30 .
- the partition 30 may include a discharge passage 42 therethrough providing communication between the compression mechanism 18 and the discharge chamber 34 .
- the bearing housing assembly 14 may be affixed to the shell and may include a main bearing housing 44 and a bearing 46 .
- the main bearing housing 44 may house the bearing 46 therein and may define an annular flat thrust bearing surface 48 on an axial end surface thereof.
- the motor assembly 16 may include a motor stator 50 , a rotor 52 , and a driveshaft 54 .
- the motor stator 50 may be press fit into the shell 12 .
- the driveshaft 54 may be rotatably driven by the rotor 52 and may be rotatably supported within the bearing 46 .
- the rotor 52 may be press fit on the driveshaft 54 .
- the driveshaft 54 may include an eccentric crankpin 56 .
- the compression mechanism 18 may generally include an orbiting scroll 58 and a non-orbiting scroll 60 .
- the orbiting scroll 58 may include an end plate 62 having a spiral wrap 64 on the upper surface thereof and an annular flat thrust surface 66 on the lower surface.
- the thrust surface 66 may interface with the annular flat thrust bearing surface 48 on the main bearing housing 44 .
- a cylindrical hub 68 may project downwardly from the thrust surface 66 and may have a drive bushing 70 rotatably disposed therein.
- the drive bushing 70 may include an inner bore in which the crankpin 56 is drivingly disposed.
- a flat surface of the crankpin 72 may drivingly engage a flat surface in a portion of the inner bore of the drive bushing 70 to provide a radially compliant driving arrangement.
- the non-orbiting scroll 60 may include an end plate 74 and a spiral wrap 76 projecting downwardly from the end plate 74 .
- the spiral wrap 76 may meshingly engage the spiral wrap 64 of the orbiting scroll 58 , thereby creating a series of moving fluid pockets.
- the fluid pockets defined by the spiral wraps 64 , 76 may decrease in volume as they move from a radially outer position (at a section pressure) to a radially intermediate position (at an intermediate pressure) to a radially inner position (at a discharge pressure) throughout a compression cycle of the compression mechanism 18 .
- the end plate 74 may include an annular recess 82 .
- the annular recess 82 may receive the seal assembly 20 and cooperate with the seal assembly 20 to define an axial biasing chamber 84 therebetween.
- the biasing chamber 84 is in communication with one of the series of moving compression pockets at an intermediate pressure via a passageway (not shown). Intermediate-pressure working fluid within the biasing chamber 84 may axially bias the non-orbiting scroll 60 towards the orbiting scroll 58 .
- the first counterweight assembly 22 a may include a laminated stack of plates 86 including a plurality of first and second plates 86 a , 86 b stacked in an alternating fashion.
- the first and second plates 86 a , 86 b may be attached to one another using fasteners 87 a (e.g., rivets, bolts, etc.).
- fasteners 87 a e.g., rivets, bolts, etc.
- the first and second plates 86 a , 86 b could be attached to each other by interlocking members and/or welds instead of or in addition to the fasteners 87 a .
- the first and second plates 86 a , 86 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example.
- each of the first and second plates 86 a , 86 b may define a polygonal-shaped aperture 88 ( FIG. 2 ) that together (i.e., when the plates 86 a , 86 b are attached to each other) forms a polygonal-shaped bore 90 ( FIG. 3 ) in the first counterweight assembly 22 a .
- the polygonal-shaped aperture 88 in each plate 86 a , 86 b is shown in FIG. 2 as a nonagon (i.e., a nine-sided polygon), in some configurations, the polygonal-shaped aperture 88 may have more or less than nine sides 92 .
- the sides 92 of the polygon-shaped aperture 88 of the first plates 86 a may be rotationally misaligned from the sides 92 of an adjacent second plate 86 b such that vertices 94 of the plates 86 a , 86 b form depressions 95 between the sides 92 of adjacent plates 86 a , 86 b .
- the rotational misalignment between the apertures 88 of the plates 86 a , 86 b may be accomplished by orienting the apertures 88 in the plates 86 a , 86 b relative to each other such that the vertices 94 of the first plates 86 a are angularly between (e.g., approximately halfway between) the vertices 94 of the second plates 86 b . In this way, edges 97 of the plates 86 a , 86 b are aligned to each other. In some configurations, the vertices 94 of the first plates 86 a may be approximately angularly aligned with midpoints of the sides 92 of the second plates 86 b .
- the rotational misalignment between the apertures 88 of the plates 86 a , 86 b may be accomplished by orienting the plates 86 a , 86 b relative to each other such that the vertices 94 of the first plates 86 a are angularly between (e.g., approximately halfway between) the vertices 94 of the second plates 86 b , or by staggering the first plates 86 a at an angle a relative to the adjacent second plate 86 b such that the edges 97 of the first plates 86 a and the adjacent second plate 86 b are misaligned (i.e., offset).
- the angle between the plates 86 a , 86 b in such configuration maybe 20 degrees, for example.
- each counterweight assembly 22 a , 22 b may be press fitted onto the driveshaft 54 at opposite sides of the rotor 52 .
- An axial position of each counterweight assembly 22 a , 22 b on the driveshaft 54 may be determined at least in part by a moment arm distance required to balance the forces acting on the motor assembly 16 .
- Material at or near midpoints of the sides 92 of the plates 86 a , 86 b may yield relatively easily since the material at the midpoints of the sides 92 of any given plate 86 a , 86 b is not supported by the material of the directly adjacent plates 86 a , 86 b (since the midpoint of each side 92 of a given plate 86 a , 86 b is rotationally aligned with the vertices 94 of the directly adjacent plates 86 a , 86 b ).
- the displaced material from the midpoints of the sides 92 of the plates 86 a , 86 b fill in the depressions 95 .
- This process occurs at each plate 86 a , 86 b until the driveshaft 54 is fully inserted into each counterweight assembly 22 a , 22 b .
- Press fitting the driveshaft 54 into the bore 90 of each counterweight assembly 22 a , 22 b as described above reduces the force required to insert the driveshaft 54 into the bore 90 . Additionally, this process improves retention of the counterweight assemblies 22 a , 22 b on the driveshaft 54 and without having to machine the apertures 88 to tight tolerances.
- the second counterweight assembly 22 b may include a laminated stack of plates 96 and a U-shaped unitary counterweight 98 .
- the laminated stack of plates 96 can be similar or identical to the laminated stack of plates 86 described above, and therefore, will not be described in detail.
- the unitary counterweight 98 maybe attached to the laminated stack of plates 96 by fasteners 100 (e.g., rivets) to further adjust the mass and center of gravity of the second counterweight assembly 22 b , and to facilitate balancing of the rotor 52 and the driveshaft 54 of the motor assembly 16 . While the configuration shown in FIG. 1 includes the unitary counterweight 98 attached to the second counterweight assembly 22 b , in some configurations, the unitary counterweight 98 may also be attached to the first counterweight assembly 22 a to achieve the intended benefit (i.e., balancing of the rotor 52 and the driveshaft 54 ). The unitary counterweight 98 may be made of the same or a different material than the laminated stack of plates 96 .
- the laminated stack of plates 96 and the unitary counterweight 98 may be made out of steel.
- the laminated stack of plates 96 may be made out of steel while the unitary counterweight 98 may be made out of brass.
- each counterweight assembly 222 a , 222 b may be attached to opposing ends of the rotor 220 by fasteners 250 such that the rotor 220 and each counterweight assembly 222 a , 222 b may be press fit onto the driveshaft 54 as a single component.
- the counterweight assembly 322 a is provided that may be incorporated into the compressor 10 in the place of either one or both of the counterweight assemblies 22 a , 22 b .
- the counterweight assembly 322 a could include a first laminated stack of plates 324 (which may be similar or identical to the laminated stack of plates 86 ) and a second laminated stack of plates 326 attached to the first laminated stack of plates 324 by fasteners 328 (e.g., rivets or bolts).
- the second laminated stack of plates 326 may include a plurality of first and second plates 326 a , 326 b .
- the plates 326 a , 326 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example.
- the first and second plates 326 a , 326 b may be stacked in an alternating fashion similar to the laminated stack of plates 86 described above.
- Each of the first and second plates 326 a , 326 b may define a polygonal-shaped aperture that together (i.e., when the plates 328 a, 328 b are attached to each other) forms a polygonal-shaped bore 330 in the laminated stack of plates 326 .
- the polygonal-shaped aperture in each plate 326 a , 326 b is shown as a nonagon (i.e., a nine-sided polygon), in some configurations, the polygonal-shaped aperture may have more or less than nine sides 332 .
- Each of the first and second plates 326 a , 326 b may also define a U-shaped aperture that together (i.e., when the plates 326 a , 326 b are attached to each other) forms a U-shaped recess 334 in the laminated stack of plates 326 .
- the recess 334 may adjust the mass and the center of gravity of the counterweight assembly 322 a .
- the recess 334 shown in FIG. 10 is U-shaped, the recess 334 may be various shapes such as circular, square, or rectangular, for example, to adjust the mass and the center of gravity of the counterweight assembly 322 a and meet balancing requirements.
- the counterweight assembly 422 a is provided that may be incorporated into the compressor 10 in the place of the counterweight assemblies 22 a , 22 b , 322 a .
- the counterweight assembly 422 a could include a first laminated stack of plates 424 (which may be similar or identical to the laminated stack of plates 86 ) and a second U-shaped laminated stack of plates 426 attached to the first laminated stack of plates 424 by fasteners 428 (e.g., rivets or bolts).
- the second laminated stack of plates 426 may include a plurality of first and second plates 426 a , 426 b .
- the plates 426 a , 426 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example.
- the first and second plates 426 a , 426 b may be stacked in an alternating fashion similar to the laminated stack of plates 86 described above.
- Each of the first and second plates 426 a , 426 b may define a U-shaped aperture that together (i.e., when the plates 426 a , 426 b are attached to each other) forms a U-shaped recess 430 in the second laminated stack of plates 426 .
- the recess 430 may adjust the mass and the center of gravity of the counterweight assembly 422 a .
- a unitary body 432 may be received in the recess 430 formed in the second laminated stack of plates 426 to further adjust the mass and the center of gravity of the counterweight assembly 422 a .
- the unitary body 432 may be made of a material that is different from the material of the first and second laminated stack of plates 424 , 426 .
- the unitary body may be made of brass while the first and second laminated stack plates 424 , 426 may be made of steel.
- a cover plate 434 may be attached to the outermost first plate 426 a to retain and protect the unitary body 432 received in the recess 430 .
- the counterweight assembly 522 a is provided that may be incorporated into the compressor 10 in the place of the counterweight assemblies 22 a , 22 b , 322 a , 422 a .
- the counterweight assembly 522 a could include a laminated stack of plates 524 (which may be similar or identical to the laminated stack of plates 86 ) and a laminated stack of rings 526 attached to the laminated stack of plates 524 via welds, for example.
- the laminated stack of rings 526 may include a plurality of first and second rings 526 a , 526 b .
- the first and second rings 526 a , 526 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example.
- the first and second rings 526 a , 526 b may define polygon-shaped apertures 528 that are aligned with polygon-shaped apertures 530 of first and second plates 524 a , 524 b of the laminated stack of plates 524 .
- the apertures 528 of the rings 526 a , 526 b may have sides that are rotationally misaligned in a similar manner as the sides 92 of the plates 86 a , 86 b described above.
- the first and second rings 526 a , 526 b may cooperate with the laminated stack of plates 524 to increase the engagement length between the counter weight assembly 522 a and the driveshaft 54 . In this way, retention between the counterweight assembly 522 a and the driveshaft 54 is improved during operation of the compressor 10 while adding minimal mass to the driveshaft 54 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
A compressor may include a compression mechanism, a motor, and a counterweight assembly. The motor assembly is drivingly engaged to the compression mechanism and includes a rotor driving a driveshaft. The rotor drives the driveshaft. The counterweight assembly is mounted axially onto the driveshaft of the motor assembly and has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
Description
- This application claims the benefit of U.S. Provisional Application No. 62/588,953, filed on Nov. 21, 2017. The entire disclosure of the above application is incorporated herein by reference.
- The present disclosure relates to a compressor having a counterweight.
- This section provides background information related to the present disclosure and is not necessarily prior art.
- A compressor may include counterweights press fitted axially onto a driveshaft of a motor assembly to facilitate balancing of the motor assembly. Press-fitting conventional counterweights onto the driveshaft requires time consuming and expensive machining of the inner bore of the counterweights and the driveshaft, and requires considerable assembly force. The present disclosure provides counterweights that do not require tight tolerance machining of the inner bore and the driveshaft. The counterweights of the present disclosure also reduce the assembly force needed to press fit the counterweights onto the driveshaft while providing increased retention of the counterweights onto the driveshaft.
- This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
- In one form, a compressor includes a compression mechanism, a motor, and a counterweight assembly. The motor assembly is drivingly engaged to the compression mechanism and includes a rotor driving a driveshaft. The rotor drives the driveshaft. The counterweight assembly is mounted axially onto the driveshaft of the motor assembly and has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
- In some configurations, the first and second plates are attached to each other by fasteners.
- In some configurations, each of the first plates is disposed directly adjacent to at least one of the second plates.
- In some configurations, the counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
- In some configurations, the unitary counterweight is formed from a different material than the first and second plates.
- In some configurations, the counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates. A U-shaped recess is formed in the second laminated stack of plates.
- In some configurations, a solid body is contained in the U-shaped recess formed in the second laminated stack of plates.
- In some configurations, the solid body is made up of a different material than the first and second laminated stack of plates.
- In some configurations, the counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates.
- In some configurations, a recess is formed in the second U-shaped laminated stack of plates.
- In some configurations, the first laminated stack of plates are attached to the rotor.
- In some configurations, the counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
- In another form, a compressor includes a compression mechanism, a motor assembly, and first and second counterweight assemblies. The motor assembly is drivingly engaged to the compression mechanism. The motor assembly includes a rotor and a driveshaft. The rotor drives the driveshaft. The first and second counterweight assemblies are mounted axially onto the driveshaft with the rotor disposed therebetween. Each of the first and second counterweight assemblies has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of first sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
- In some configurations, edges of the first plates are misaligned with edges of the second plates.
- In some configurations, edges of the first plates are aligned with edges of the second plates.
- In some configurations, the first counterweight assembly and the second counterweight assembly are attached to the rotor.
- In some configurations, the first counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
- Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
- The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
-
FIG. 1 is a cross-sectional view of a compressor having first and second counterweight assemblies according to the principles of the present disclosure; -
FIG. 2 is an exploded view of one of the counterweight assemblies shown inFIG. 1 ; -
FIG. 3 is a perspective view of the counterweight assembly shown inFIG. 2 ; -
FIG. 4 is a cross-sectional view of the counterweight assembly of Figure of 3 taken along line 4-4 ofFIG. 3 ; -
FIG. 5 is an exploded view of another counterweight assembly having a plurality of first and second plates staggered relative to each other at an angle; -
FIG. 6 is a top view of the counterweight assembly shown inFIG. 5 ; -
FIG. 7 is a perspective view of a motor assembly of the compressor shown inFIG. 1 with the first and second counterweight assemblies attached thereto; -
FIG. 8 is a perspective view of another one of the laminated counterweight assemblies shown inFIG. 1 ; -
FIG. 9 is a perspective view of another motor assembly with first and second counterweight assemblies attached thereto; -
FIG. 10 is a perspective view of another counterweight assembly; -
FIG. 11 is a perspective view of yet another counterweight assembly; -
FIG. 12 is a perspective view of the counterweight assembly ofFIG. 11 with a cover attached thereto; -
FIG. 13 is an exploded view of yet another counterweight assembly; and -
FIG. 14 is a perspective view of another motor assembly with the counterweight assemblies ofFIG. 13 attached thereto. - Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
- Example embodiments will now be described more fully with reference to the accompanying drawings.
- Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
- When an element or layer is referred to as being “on,” “engaged to,” “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
- Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
- The principles of the preset disclosure are suitable for incorporation in many different types of scroll and rotary compressors, including hermetic machines, open drive machines and non-hermetic machines. For exemplary purposes, a
compressor 10 is shown as a hermetic scroll refrigerant-compressor of the low-side type (i.e., where the motor and at least a portion of the compression mechanism are disposed in a section-pressure region of the compressor) as illustrated inFIG. 1 . It will be appreciated that the principles of the present disclosure are also applicable to high-side compressors (i.e., compressors having the motor and compression mechanism disposed in a discharge-pressure region of the compressor). - With reference to
FIG. 1 , acompressor 10 is provided that may include ahermetic shell assembly 12, a bearinghousing assembly 14, amotor assembly 16, acompression mechanism 18, aseal assembly 20, afirst counterweight assembly 22 a and asecond counterweight assembly 22 b. Theshell assembly 12 may house the bearinghousing assembly 14, themotor assembly 16, thecompression mechanism 18, theseal assembly 20, and the first and 22 a, 22 b.second counterweight assemblies - The
shell assembly 12 may generally form a compressor housing and may include acylindrical shell 26, anend cap 28 at the upper end thereof, a transversely extendingpartition 30, and a base 32 at a lower end thereof. Theend cap 28 and thepartition 30 may generally define adischarge chamber 34. A suction gas inlet fitting 38 may be attached to theshell assembly 12 at another opening and may communicate with asuction chamber 40 defined by theshell 26 and thepartition 30. Thepartition 30 may include adischarge passage 42 therethrough providing communication between thecompression mechanism 18 and thedischarge chamber 34. - The bearing
housing assembly 14 may be affixed to the shell and may include amain bearing housing 44 and abearing 46. Themain bearing housing 44 may house the bearing 46 therein and may define an annular flatthrust bearing surface 48 on an axial end surface thereof. - The
motor assembly 16 may include amotor stator 50, arotor 52, and adriveshaft 54. Themotor stator 50 may be press fit into theshell 12. Thedriveshaft 54 may be rotatably driven by therotor 52 and may be rotatably supported within thebearing 46. Therotor 52 may be press fit on thedriveshaft 54. Thedriveshaft 54 may include aneccentric crankpin 56. - The
compression mechanism 18 may generally include anorbiting scroll 58 and anon-orbiting scroll 60. The orbitingscroll 58 may include anend plate 62 having aspiral wrap 64 on the upper surface thereof and an annularflat thrust surface 66 on the lower surface. Thethrust surface 66 may interface with the annular flatthrust bearing surface 48 on themain bearing housing 44. Acylindrical hub 68 may project downwardly from thethrust surface 66 and may have adrive bushing 70 rotatably disposed therein. Thedrive bushing 70 may include an inner bore in which thecrankpin 56 is drivingly disposed. A flat surface of the crankpin 72 may drivingly engage a flat surface in a portion of the inner bore of thedrive bushing 70 to provide a radially compliant driving arrangement. - The
non-orbiting scroll 60 may include anend plate 74 and aspiral wrap 76 projecting downwardly from theend plate 74. Thespiral wrap 76 may meshingly engage the spiral wrap 64 of the orbitingscroll 58, thereby creating a series of moving fluid pockets. The fluid pockets defined by the spiral wraps 64, 76 may decrease in volume as they move from a radially outer position (at a section pressure) to a radially intermediate position (at an intermediate pressure) to a radially inner position (at a discharge pressure) throughout a compression cycle of thecompression mechanism 18. - The
end plate 74 may include anannular recess 82. Theannular recess 82 may receive theseal assembly 20 and cooperate with theseal assembly 20 to define anaxial biasing chamber 84 therebetween. The biasingchamber 84 is in communication with one of the series of moving compression pockets at an intermediate pressure via a passageway (not shown). Intermediate-pressure working fluid within the biasingchamber 84 may axially bias thenon-orbiting scroll 60 towards the orbitingscroll 58. - As shown in
FIGS. 2 and 3 , thefirst counterweight assembly 22 a may include a laminated stack ofplates 86 including a plurality of first and 86 a, 86 b stacked in an alternating fashion. The first andsecond plates 86 a, 86 b may be attached to one another usingsecond plates fasteners 87 a (e.g., rivets, bolts, etc.). In other configurations, the first and 86 a, 86 b could be attached to each other by interlocking members and/or welds instead of or in addition to thesecond plates fasteners 87 a. The first and 86 a, 86 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example.second plates - With continued reference to
FIGS. 2 and 3 , each of the first and 86 a, 86 b may define a polygonal-shaped aperture 88 (second plates FIG. 2 ) that together (i.e., when the 86 a, 86 b are attached to each other) forms a polygonal-shaped bore 90 (plates FIG. 3 ) in thefirst counterweight assembly 22 a. Although the polygonal-shapedaperture 88 in each 86 a, 86 b is shown inplate FIG. 2 as a nonagon (i.e., a nine-sided polygon), in some configurations, the polygonal-shapedaperture 88 may have more or less than ninesides 92. - As shown in
FIG. 4 , thesides 92 of the polygon-shapedaperture 88 of thefirst plates 86 a may be rotationally misaligned from thesides 92 of an adjacentsecond plate 86 b such thatvertices 94 of the 86 a, 86 b form depressions 95 between theplates sides 92 of 86 a, 86 b. The rotational misalignment between theadjacent plates apertures 88 of the 86 a, 86 b may be accomplished by orienting theplates apertures 88 in the 86 a, 86 b relative to each other such that theplates vertices 94 of thefirst plates 86 a are angularly between (e.g., approximately halfway between) thevertices 94 of thesecond plates 86 b. In this way, edges 97 of the 86 a, 86 b are aligned to each other. In some configurations, theplates vertices 94 of thefirst plates 86 a may be approximately angularly aligned with midpoints of thesides 92 of thesecond plates 86 b. In some configurations, as shown inFIGS. 5 and 6 , the rotational misalignment between theapertures 88 of the 86 a, 86 b may be accomplished by orienting theplates 86 a, 86 b relative to each other such that theplates vertices 94 of thefirst plates 86 a are angularly between (e.g., approximately halfway between) thevertices 94 of thesecond plates 86 b, or by staggering thefirst plates 86 a at an angle a relative to the adjacentsecond plate 86 b such that theedges 97 of thefirst plates 86 a and the adjacentsecond plate 86 b are misaligned (i.e., offset). The angle between the 86 a, 86 b in such configuration maybe 20 degrees, for example.plates - As shown in
FIGS. 1 and 7 , each 22 a, 22 b may be press fitted onto thecounterweight assembly driveshaft 54 at opposite sides of therotor 52. An axial position of each 22 a, 22 b on thecounterweight assembly driveshaft 54 may be determined at least in part by a moment arm distance required to balance the forces acting on themotor assembly 16. Due to the relative material hardness between the 86 a, 86 b and the driveshaft 54 (i.e., the material of theplates 86 a, 86 b has a lower hardness than the material of the driveshaft 54), areas of theplates 86 a, 86 b at or near theplates apertures 88 may yield as thedriveshaft 54 is pressed into thebore 90 of each 22 a, 22 b. Material at or near midpoints of thecounterweight assembly sides 92 of the 86 a, 86 b may yield relatively easily since the material at the midpoints of theplates sides 92 of any given 86 a, 86 b is not supported by the material of the directlyplate 86 a, 86 b (since the midpoint of eachadjacent plates side 92 of a given 86 a, 86 b is rotationally aligned with theplate vertices 94 of the directly 86 a, 86 b ). The displaced material from the midpoints of theadjacent plates sides 92 of the 86 a, 86 b fill in theplates depressions 95. This process occurs at each 86 a, 86 b until theplate driveshaft 54 is fully inserted into each 22 a, 22 b. Press fitting thecounterweight assembly driveshaft 54 into thebore 90 of each 22 a, 22 b as described above reduces the force required to insert thecounterweight assembly driveshaft 54 into thebore 90. Additionally, this process improves retention of the 22 a, 22 b on thecounterweight assemblies driveshaft 54 and without having to machine theapertures 88 to tight tolerances. - As shown in
FIGS. 7 and 8 , thesecond counterweight assembly 22 b may include a laminated stack ofplates 96 and a U-shapedunitary counterweight 98. The laminated stack ofplates 96 can be similar or identical to the laminated stack ofplates 86 described above, and therefore, will not be described in detail. - The
unitary counterweight 98 maybe attached to the laminated stack ofplates 96 by fasteners 100 (e.g., rivets) to further adjust the mass and center of gravity of thesecond counterweight assembly 22 b, and to facilitate balancing of therotor 52 and thedriveshaft 54 of themotor assembly 16. While the configuration shown inFIG. 1 includes theunitary counterweight 98 attached to thesecond counterweight assembly 22 b, in some configurations, theunitary counterweight 98 may also be attached to thefirst counterweight assembly 22 a to achieve the intended benefit (i.e., balancing of therotor 52 and the driveshaft 54). Theunitary counterweight 98 may be made of the same or a different material than the laminated stack ofplates 96. For example, in some configurations, the laminated stack ofplates 96 and theunitary counterweight 98 may be made out of steel. In other configurations, the laminated stack ofplates 96 may be made out of steel while theunitary counterweight 98 may be made out of brass. - With reference to
FIG. 9 , anotherrotor 220,first counterweight assembly 222 a, andsecond counterweight assembly 222 b are provided that may be incorporated into thecompressor 10 instead of therotor 52, thefirst counterweight assembly 22 a, and thesecond counterweight assembly 22 b. Thefirst counterweight assembly 222 a may include a first laminated stack ofplates 246 and thesecond counterweight assembly 222 b may include a second laminated stack ofplates 248. The first and second laminated stack of plates 224, 226 can be similar or identical to the laminated stack ofplates 86 described above. As shown inFIG. 9 , each 222 a, 222 b may be attached to opposing ends of thecounterweight assembly rotor 220 byfasteners 250 such that therotor 220 and each 222 a, 222 b may be press fit onto thecounterweight assembly driveshaft 54 as a single component. - With reference to
FIG. 10 , anothercounterweight assembly 322 a is provided that may be incorporated into thecompressor 10 in the place of either one or both of the 22 a, 22 b. Thecounterweight assemblies counterweight assembly 322 a could include a first laminated stack of plates 324 (which may be similar or identical to the laminated stack of plates 86) and a second laminated stack ofplates 326 attached to the first laminated stack ofplates 324 by fasteners 328 (e.g., rivets or bolts). - The second laminated stack of
plates 326 may include a plurality of first and 326 a, 326 b. Thesecond plates 326 a, 326 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first andplates 326 a, 326 b may be stacked in an alternating fashion similar to the laminated stack ofsecond plates plates 86 described above. - Each of the first and
326 a, 326 b may define a polygonal-shaped aperture that together (i.e., when the plates 328a, 328b are attached to each other) forms a polygonal-shapedsecond plates bore 330 in the laminated stack ofplates 326. Although the polygonal-shaped aperture in each 326 a, 326 b is shown as a nonagon (i.e., a nine-sided polygon), in some configurations, the polygonal-shaped aperture may have more or less than nineplate sides 332. Thesides 332 of the polygon-shaped aperture of thefirst plate 326 a may be rotationally misaligned from thesides 332 of an adjacentsecond plate 326 b in a similar manner as thesides 92 of the 86 a, 86 b described above.plates - Each of the first and
326 a, 326 b may also define a U-shaped aperture that together (i.e., when thesecond plates 326 a, 326 b are attached to each other) forms aplates U-shaped recess 334 in the laminated stack ofplates 326. Therecess 334 may adjust the mass and the center of gravity of thecounterweight assembly 322 a. Although therecess 334 shown inFIG. 10 is U-shaped, therecess 334 may be various shapes such as circular, square, or rectangular, for example, to adjust the mass and the center of gravity of thecounterweight assembly 322 a and meet balancing requirements. - With reference to
FIG. 11 , anothercounterweight assembly 422 a is provided that may be incorporated into thecompressor 10 in the place of the 22 a, 22 b, 322 a. Thecounterweight assemblies counterweight assembly 422 a could include a first laminated stack of plates 424 (which may be similar or identical to the laminated stack of plates 86) and a second U-shaped laminated stack ofplates 426 attached to the first laminated stack ofplates 424 by fasteners 428 (e.g., rivets or bolts). - The second laminated stack of
plates 426 may include a plurality of first and 426 a, 426 b. Thesecond plates 426 a, 426 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first andplates 426 a, 426 b may be stacked in an alternating fashion similar to the laminated stack ofsecond plates plates 86 described above. - Each of the first and
426 a, 426 b may define a U-shaped aperture that together (i.e., when thesecond plates 426 a, 426 b are attached to each other) forms aplates U-shaped recess 430 in the second laminated stack ofplates 426. Therecess 430 may adjust the mass and the center of gravity of thecounterweight assembly 422 a. In some configurations, as shown inFIG. 12 , aunitary body 432 may be received in therecess 430 formed in the second laminated stack ofplates 426 to further adjust the mass and the center of gravity of thecounterweight assembly 422 a. Theunitary body 432 may be made of a material that is different from the material of the first and second laminated stack of 424, 426. For example, the unitary body may be made of brass while the first and secondplates 424, 426 may be made of steel. Alaminated stack plates cover plate 434 may be attached to the outermostfirst plate 426 a to retain and protect theunitary body 432 received in therecess 430. - With reference to
FIGS. 13 and 14 , anothercounterweight assembly 522 a is provided that may be incorporated into thecompressor 10 in the place of the 22 a, 22 b, 322 a, 422 a. Thecounterweight assemblies counterweight assembly 522 a could include a laminated stack of plates 524 (which may be similar or identical to the laminated stack of plates 86) and a laminated stack ofrings 526 attached to the laminated stack ofplates 524 via welds, for example. - The laminated stack of
rings 526 may include a plurality of first and 526 a, 526 b. The first andsecond rings 526 a, 526 b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first andsecond rings 526 a, 526 b may define polygon-shapedsecond rings apertures 528 that are aligned with polygon-shapedapertures 530 of first and 524 a, 524 b of the laminated stack ofsecond plates plates 524. Theapertures 528 of the 526 a, 526 b may have sides that are rotationally misaligned in a similar manner as therings sides 92 of the 86 a, 86 b described above. The first andplates 526 a, 526 b may cooperate with the laminated stack ofsecond rings plates 524 to increase the engagement length between thecounter weight assembly 522 a and thedriveshaft 54. In this way, retention between thecounterweight assembly 522 a and thedriveshaft 54 is improved during operation of thecompressor 10 while adding minimal mass to thedriveshaft 54. - The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Claims (22)
1. A compressor comprising:
a compression mechanism;
a motor assembly drivingly engaged to the compression mechanism, the motor assembly including a rotor and a driveshaft, the rotor driving the driveshaft; and
a counterweight assembly mounted axially onto the driveshaft of the motor assembly, the counterweight assembly having a first laminated stack of plates including a plurality of first plates and a plurality of second plates, each first plate defining a first polygonal-shaped aperture having a plurality of first sides, each second plate defining a second polygonal-shaped aperture having a plurality of second sides,
wherein the first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
2. The compressor of claim 1 , wherein the plurality of first and second plates are attached to each other by fasteners.
3. The compressor of claim 1 , wherein each of the first plates is disposed directly adjacent to at least one of the second plates.
4. The compressor of claim 1 , wherein the counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
5. The compressor of claim 4 , wherein the unitary counterweight is formed from a different material than the plurality of first and second plates.
6. The compressor of claim 1 , wherein the counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second laminated stack of plates.
7. The compressor of claim 6 , wherein a solid body is contained in the U-shaped recess formed in the second laminated stack of plates.
8. The compressor of claim 7 , wherein the solid body is made up of a different material than the plurality of first and second plates.
9. The compressor of claim 1 , wherein the counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates.
10. The compressor of claim 9 , wherein a recess is formed in the second U-shaped laminated stack of plates.
11. The compressor of claim 1 , wherein the first laminated stack of plates are attached to the rotor.
12. The compressor of claim 1 , wherein the counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
13. A compressor comprising:
a compression mechanism;
a motor assembly drivingly engaged to the compression mechanism, the motor assembly including a rotor and a driveshaft, the rotor driving the driveshaft; and
first and second counterweight assemblies mounted axially onto the driveshaft with the rotor disposed therebetween, each of the first and second counterweight assemblies having a first laminated stack of plates including a plurality of first plates and a plurality of second plates, each first plate defining a first polygonal-shaped aperture having a plurality of first sides, each second plate defining a second polygonal-shaped aperture having a plurality of second sides,
wherein the first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
14. The compressor of claim 13 , wherein edges of the first plates are misaligned with edges of the second plates.
15. The compressor of claim 13 , wherein edges of the first plates are aligned with edges of the second plates.
16. The compressor of claim 13 , wherein each of the first plates is disposed directly adjacent to at least one of the second plates.
17. The compressor of claim 13 , wherein the first counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
18. The compressor of claim 13 , wherein the first counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second laminated stack of plates.
19. The compressor of claim 18 , wherein a solid body is contained in the U-shaped recess formed in the second laminated stack of plates, and wherein the solid body is made up of a different material than the plurality of first and second plates.
20. The compressor of claim 13 , wherein the first counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second U-shaped laminated stack of plates.
21. The compressor of claim 13 , wherein the first counterweight assembly and the second counterweight assembly are attached to the rotor.
22. The compressor of claim 13 , wherein the first counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/172,187 US20190154037A1 (en) | 2017-11-21 | 2018-10-26 | Compressor Having Counterweight |
| CN201811375501.2A CN109973389A (en) | 2017-11-21 | 2018-11-19 | Compressor with counterweight |
| CN201821902022.7U CN209781203U (en) | 2017-11-21 | 2018-11-19 | Compressor with counterweight |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201762588953P | 2017-11-21 | 2017-11-21 | |
| US16/172,187 US20190154037A1 (en) | 2017-11-21 | 2018-10-26 | Compressor Having Counterweight |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20190154037A1 true US20190154037A1 (en) | 2019-05-23 |
Family
ID=66533879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/172,187 Abandoned US20190154037A1 (en) | 2017-11-21 | 2018-10-26 | Compressor Having Counterweight |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20190154037A1 (en) |
| CN (2) | CN209781203U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111102192A (en) * | 2019-12-19 | 2020-05-05 | 湖南华强电气股份有限公司 | Scroll compressor and vehicle-mounted air conditioning system with flexible adjusting noise-proof structure |
| DE102019215682A1 (en) * | 2019-10-11 | 2021-04-15 | Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg | Balance weight of a scroll compressor |
| FR3116571A1 (en) * | 2020-11-25 | 2022-05-27 | Danfoss Commercial Compressors | A counterweight for a scroll compressor |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190154037A1 (en) * | 2017-11-21 | 2019-05-23 | Emerson Climate Technologies, Inc. | Compressor Having Counterweight |
| JP6772399B1 (en) * | 2019-11-13 | 2020-10-21 | 日立ジョンソンコントロールズ空調株式会社 | Compressor and air conditioner |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4898520A (en) * | 1988-07-18 | 1990-02-06 | United Technologies Corporation | Method of and arrangement for reducing bearing loads in scroll compressors |
| US7390179B2 (en) * | 2004-12-21 | 2008-06-24 | Emerson Climate Technologies, Inc. | Scroll machine having counterweights with changeable cavity |
| CN2770215Y (en) * | 2004-12-29 | 2006-04-05 | 上海日立电器有限公司 | Laminated riveting balance block |
| CN201218192Y (en) * | 2008-05-28 | 2009-04-08 | 佛山市广顺电器有限公司 | Combination type balance weight of compressor |
| CN201321983Y (en) * | 2008-09-19 | 2009-10-07 | 广州日立压缩机有限公司 | Compressor crankshaft combination-type balance weight structure |
| US9689391B2 (en) * | 2013-11-27 | 2017-06-27 | Emerson Climate Technologies, Inc. | Compressor having sound isolation feature |
| US20190154037A1 (en) * | 2017-11-21 | 2019-05-23 | Emerson Climate Technologies, Inc. | Compressor Having Counterweight |
-
2018
- 2018-10-26 US US16/172,187 patent/US20190154037A1/en not_active Abandoned
- 2018-11-19 CN CN201821902022.7U patent/CN209781203U/en active Active
- 2018-11-19 CN CN201811375501.2A patent/CN109973389A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102019215682A1 (en) * | 2019-10-11 | 2021-04-15 | Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg | Balance weight of a scroll compressor |
| CN111102192A (en) * | 2019-12-19 | 2020-05-05 | 湖南华强电气股份有限公司 | Scroll compressor and vehicle-mounted air conditioning system with flexible adjusting noise-proof structure |
| FR3116571A1 (en) * | 2020-11-25 | 2022-05-27 | Danfoss Commercial Compressors | A counterweight for a scroll compressor |
| WO2022112336A1 (en) * | 2020-11-25 | 2022-06-02 | Danfoss Commercial Compressors | A counterweight for a scroll compressor |
| CN116490692A (en) * | 2020-11-25 | 2023-07-25 | 丹佛斯商用压缩机公司 | Counterweights for Scroll Compressors |
| US12320357B2 (en) | 2020-11-25 | 2025-06-03 | Danfoss Commercial Compressors | Counterweight for a scroll compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109973389A (en) | 2019-07-05 |
| CN209781203U (en) | 2019-12-13 |
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