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US20190051223A1 - Cover structure, manufacturing method thereof and display device - Google Patents

Cover structure, manufacturing method thereof and display device Download PDF

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Publication number
US20190051223A1
US20190051223A1 US15/991,117 US201815991117A US2019051223A1 US 20190051223 A1 US20190051223 A1 US 20190051223A1 US 201815991117 A US201815991117 A US 201815991117A US 2019051223 A1 US2019051223 A1 US 2019051223A1
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US
United States
Prior art keywords
flexible film
film layer
transparent flexible
layer
cover structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US15/991,117
Other versions
US11069264B2 (en
Inventor
Jianwei Li
Pao Ming Tsai
Shuang DU
Hong Li
Dejun BU
Liqiang Chen
Lu Liu
Peng Cai
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BOE Technology Group Co Ltd
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BOE Technology Group Co Ltd
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Assigned to BOE TECHNOLOGY GROUP CO., LTD. reassignment BOE TECHNOLOGY GROUP CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BU, DEJUN, CAI, PENG, CHEN, LIQIANG, DU, Shuang, LI, HONG, LI, JIANWEI, LIU, LU, TSAI, PAO MING
Publication of US20190051223A1 publication Critical patent/US20190051223A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0294Diffusing elements; Afocal elements characterized by the use adapted to provide an additional optical effect, e.g. anti-reflection or filter
    • H01L51/0097
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/03Covers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/841Self-supporting sealing arrangements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4023Coloured on the layer surface, e.g. ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2379/00Other polymers having nitrogen, with or without oxygen or carbon only, in the main chain
    • B32B2379/08Polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements
    • H01L2251/5338
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to the technical field of display devices, in particular to a cover structure, a manufacturing method thereof and a display device.
  • Foldable display devices are popular on the market and are widely used in the field of display devices.
  • a foldable display cover plate in a foldable display panel faces a great challenge of how to have both better bending performance and better mechanical property.
  • the foldable display cover plate in a general concept cannot have both better bending performance and stronger surface hardness and impact resistance.
  • a flexible display cover plate currently using a flexible thin film and a surperhard hardened layer structure has higher surface hardness (generally up to 7H), but has poorer bending performance (generally only a bending with more than 10 mm of a bending diameter may be realized).
  • a flexible display cover plate having a flexible thin film with better bending performance and a hardened layer has a poorer surface hardness (generally only 2H). None of display cover plates mentioned above has stronger external impact resistance.
  • the present disclosure provides a cover structure and a manufacturing method thereof, and a display device.
  • the cover structure mentioned above utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.
  • a cover structure including:
  • a first transparent flexible film layer having a folded region and a non-folded region
  • a glass panel disposed at a side of the first transparent flexible film layer, and a projection of the glass panel on a side of the first transparent flexible film layer is located inside the non-folded region;
  • a first optical adhesive layer a part of the first optical adhesive layer being formed at a side of the glass panel facing away from the first transparent flexible film layer, and a part of the first optical adhesive layer covering the folded region of the first transparent flexible film layer;
  • a second transparent flexible film layer formed at a side of the first optical adhesive layer facing away from the first transparent flexible film layer.
  • the glass panel is adhered to the first transparent flexible film layer.
  • an adhesive material between the glass panel and the first transparent flexible film layer is an optical adhesive.
  • the cover structure further includes an anti-glare layer formed at a side of the first transparent flexible film layer facing away from the second transparent flexible film layer.
  • a side of the anti-glare layer facing away from the first transparent flexible film layer is formed with a plurality of protruding structures.
  • material of each of the first transparent flexible film layer and the second transparent flexible film layer is polyimide.
  • the cover structure further includes a decorative ink layer disposed at a side of the second transparent flexible film layer facing away from the first transparent flexible film layer.
  • the present disclosure further provides a manufacturing method of a cover structure for manufacturing the cover structure in any of technical solutions mentioned above, the manufacturing method including:
  • first optical adhesive layer on the glass panel, in which a part of the first optical adhesive layer being formed at a side of the glass panel facing away from the first transparent flexible film layer, in which a part of the first optical adhesive layer covering a folded region of the first transparent flexible film layer and the first optical adhesive layer covering the folded region of the first transparent flexible film layer;
  • the manufacturing method of the cover structure further includes:
  • an anti-glare layer by providing a baking process for the anti-glare particle layer.
  • the manufacturing method of the cover structure further includes forming a second optical adhesive layer between the first transparent flexible film layer and the glass panel.
  • the manufacturing method of the cover structure further includes forming a decorative ink layer on the second transparent flexible film layer by means of baking process.
  • the present disclosure further includes a display device including the cover structure in any of technical solutions mentioned above.
  • FIG. 1 is a schematic view of a cover structure provided according to an embodiment of the present disclosure
  • FIG. 2 is a schematic view of the cover structure of FIG. 1 after adding an anti-glare layer
  • FIG. 3 is a schematic view of a function of the anti-glare layer of FIG. 2 ;
  • FIG. 4 is a schematic structural view of the cover structure of FIG. 2 after adding a decorative ink layer
  • FIGS. 5 a -5 c are process flow diagrams of the manufacturing method of the cover structure according to an embodiment oft the present disclosure.
  • the present disclosure provides a cover structure including a first transparent flexible film layer 1 , a glass panel 2 , a first optical adhesive layer 3 and a second transparent flexible film layer 4 .
  • the first transparent flexible film layer 1 has a folded region A 1 and a non-folded region A 2 .
  • the glass panel 2 is disposed at a side of the first transparent flexible film layer 1 , and a projection of the glass panel 2 on a side of the first transparent flexible film layer 1 is located inside the non-folded region.
  • the first optical adhesive layer 3 is formed at a side of the glass panel 2 facing away from the first transparent flexible film layer 1 .
  • the second transparent flexible film layer 4 is formed at a side of the first optical adhesive layer 3 facing away from the first transparent flexible film layer 1 .
  • the present disclosure provides a cover structure.
  • the cover structure includes: a first transparent flexible film layer 1 ; a glass panel 2 , the glass panel 2 being disposed at the first transparent flexible film layer 1 and a projection on the first transparent flexible film layer 1 being located inside the non-folded region A 2 ; a first optical adhesive layer 3 formed at a side of the glass panel 2 facing away from first transparent flexible film layer 1 ; and a second transparent flexible film layer 4 formed at a side of the first optical adhesive layer 3 facing away from first transparent flexible film layer 1 .
  • the first transparent flexible film layer 1 has the folded region A 1 and the non-folded region A 2 , and the folded region A 1 of the first transparent flexible film layer 1 is not provided with the glass panel 2 , therefore, in case of a force is applied on the cover structure by an user when bending the cover structure provided by the present disclosure, the folded region A 1 of the first transparent flexible film layer 1 has higher flexibility, which could satisfy bending requirements of the cover structure, and optimize bending performance of the cover structure.
  • the glass panel 2 arranged on the non-folded region A 2 of the first transparent flexible film layer 1 may bear the external impact, thereby optimizing impact resistance performance of the cover structure provided by the present disclosure.
  • the cover structure is provided with the folded region A 1 and non-folded region A 2 on the first transparent flexible film layer 1 and the glass panel 2 is arranged on a corresponding position of the non-folded region A 2 , so that the entire cover structure has both better bending performance and stronger external impact resistance.
  • the cover structure utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.
  • the folded region and the non-folded region of the first transparent flexible film layer are alternately arranged.
  • the folded region and the non-folded region on the first transparent flexible film layer are distributed more evenly.
  • the stress of entire cover structure becomes more well-distributed. This structure further optimizes the bending performance and external impact resistance of the cover structure provided by the present disclosure.
  • the first optical adhesive is a high-tenacity optical adhesive.
  • the first optical adhesive not only serves as an optical transparent adhesive to connect the previous structure with a second transmittance flexible film layer, but also is functioned to fill a gap of the folded region.
  • the glass panel 2 is adhered to the first transparent flexible film layer 1 .
  • adhering is a continuous surface connection, which reduces stress concentration, ensures strength of the cover structure provided by the present disclosure, and improves fatigue life of the structure.
  • adhesive material of end of the glass panel 2 and the first transparent flexible film layer 1 is an optical adhesive.
  • the optical adhesive has the following advantages: it is colorless and transparent, has a light transmittance of 90% or more and a good adhering strength, and may be cured in a room temperature or moderate temperature with a small curing shrinkage.
  • Organic silicone, crylic acid resin, unsaturated polyester, polyurethane, epoxy and other adhesives may be used as an optical adhesive.
  • treating agents are generally added during preparing the optical adhesive to improve its optical performance or reduce curing shrinkage rate.
  • the cover structure provided by the present disclosure further includes an anti-glare layer 5 formed at a side of the first transparent flexible film layer 1 facing away from the second transparent flexible film layer 4 .
  • the anti-glare layer 5 includes a thermoplastic resin composition or a photochemical radiation solid resin composition.
  • a side of the anti-glare layer 5 facing away from the first transparent flexible film layer 1 is formed with a plurality of protruding structures.
  • the anti-glare layer 5 includes a plurality of anti-glare particles.
  • a diffuse reflection occurs when light passes through anti-glare particles, which may ensure the display device having a distinct display image even in a sunny outdoor environment.
  • the anti-glare layer 5 may eliminate a boundary effect between the folded region and non-folded region caused by specular reflections, thereby leading to homogenization of an optical effect of an integrated display device.
  • material of each of the first transparent flexible film layer 1 and the second transparent flexible film layer 4 is polyimide.
  • the mentioned material has better bending performance, mechanical performance and optical performance, so that bending performance and external impact resistance of the cover structure provided by the present disclosure may be enhanced.
  • the cover structure provided by the present disclosure further includes a decorative ink layer 6 disposed at a side of the second transparent flexible film layer 4 facing away from the first transparent flexible film layer 1 .
  • the decorative ink layer 6 may improve ornamentality of the cover structure provided by the present disclosure to make it more artistic.
  • the present disclosure further provides a manufacturing method of a cover structure for manufacturing the cover structure in any of technical solutions mentioned above, the manufacturing method including:
  • FIG. 5 a providing a glass panel 2 on a non-folded region A 2 at a side of the first transparent flexible film layer 1 ;
  • FIG. 5 b providing a first optical adhesive layer 3 , in which a part of the first optical adhesive layer 3 being formed at a side of the glass panel 2 facing away from the first transparent flexible film layer 1 , and in which a part of the first optical adhesive layer 3 covering a folded region A 1 of the first transparent flexible film layer 1 ;
  • the manufacturing method of the cover structure further includes:
  • an anti-glare layer 5 by providing a baking process for the anti-glare particle layer.
  • this structure may ensure a good adhering effect of the anti-glare layer 5 formed by baking process when formed on the first transparent flexible film layer 1 , thereby enhancing stability of the cover structure made by the manufacturing method.
  • the manufacturing method of the cover structure further includes forming a second optical adhesive layer between the first transparent flexible film layer 1 and the glass panel 2 .
  • the second optical adhesive layer is functioned to adhere the first transparent flexible film layer 1 with the glass panel 2 , which is a basic step for performing the manufacturing method of the cover structure provided by the present disclosure.
  • the manufacturing method of cover structure further includes forming a decorative ink layer 6 on the second transparent flexible film layer 4 by means of baking process.
  • the present disclosure further provides a display device, including the cover structure in any of technical solutions mentioned above.
  • the first transparent flexible film layer has the folded region and the non-folded region and the folded region of the first transparent flexible film layer is not provided with the glass panel, therefore, in case of a force is applied on the cover structure by an user when bending the cover structure provided by the present disclosure, the folded region of the first transparent flexible film layer has higher flexibility, which could satisfy bending requirements of the cover structure, and optimize bending performance of the cover structure.
  • the glass panel arranged on the non-folded region of the first transparent flexible film layer 1 may bear the external impact, thereby optimizing impact resistance performance of the cover structure provided by the present disclosure.
  • the cover structure is provided with the folded region and non-folded region on the first transparent flexible film layer and the glass panel is arranged on a corresponding position of the non-folded region, so that the entire cover structure has both better bending performance and stronger external impact resistance.
  • the cover structure utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Laminated Bodies (AREA)

Abstract

The present disclosure discloses a cover structure, a manufacturing method thereof and a display device. The cover structure includes a first and a second transparent flexible film layer, a glass panel, and a first optical adhesive layer. The first transparent flexible film layer has a folded region and a non-folded region. The glass panel is disposed on the first transparent flexible film layer, and a projection of the glass panel on the first transparent flexible film layer is located inside the non-folded region. A part of the first optical adhesive layer is formed at a side of the glass panel facing away from the first transparent flexible film layer, and a part of the first optical adhesive layer covers the folded region of the first transparent flexible film layer. The second transparent flexible film layer is formed at a side of the first optical adhesive layer facing away from the first transparent flexible film layer.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application is based on and claims priority to Chinese Patent Application No. 201710686791.1, filed on Aug. 11, 2017, the content of which is incorporated herein by reference in its entirely.
  • TECHNICAL FIELD
  • The present disclosure relates to the technical field of display devices, in particular to a cover structure, a manufacturing method thereof and a display device.
  • BACKGROUND
  • Foldable display devices are popular on the market and are widely used in the field of display devices.
  • However, a foldable display cover plate in a foldable display panel faces a great challenge of how to have both better bending performance and better mechanical property. In general, the foldable display cover plate in a general concept cannot have both better bending performance and stronger surface hardness and impact resistance. A flexible display cover plate currently using a flexible thin film and a surperhard hardened layer structure has higher surface hardness (generally up to 7H), but has poorer bending performance (generally only a bending with more than 10 mm of a bending diameter may be realized). A flexible display cover plate having a flexible thin film with better bending performance and a hardened layer has a poorer surface hardness (generally only 2H). None of display cover plates mentioned above has stronger external impact resistance.
  • SUMMARY
  • The present disclosure provides a cover structure and a manufacturing method thereof, and a display device. The cover structure mentioned above utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.
  • In order to achieve the objective mentioned above, the present disclosure provides the following technical solutions:
  • a cover structure including:
  • a first transparent flexible film layer having a folded region and a non-folded region;
  • a glass panel disposed at a side of the first transparent flexible film layer, and a projection of the glass panel on a side of the first transparent flexible film layer is located inside the non-folded region;
  • a first optical adhesive layer, a part of the first optical adhesive layer being formed at a side of the glass panel facing away from the first transparent flexible film layer, and a part of the first optical adhesive layer covering the folded region of the first transparent flexible film layer; and
  • a second transparent flexible film layer formed at a side of the first optical adhesive layer facing away from the first transparent flexible film layer.
  • According to an embodiment of the present disclosure, the glass panel is adhered to the first transparent flexible film layer.
  • According to an embodiment of the present disclosure, an adhesive material between the glass panel and the first transparent flexible film layer is an optical adhesive.
  • According to an embodiment of the present disclosure, the cover structure further includes an anti-glare layer formed at a side of the first transparent flexible film layer facing away from the second transparent flexible film layer.
  • According to an embodiment of the present disclosure, a side of the anti-glare layer facing away from the first transparent flexible film layer is formed with a plurality of protruding structures.
  • According to an embodiment of the present disclosure, material of each of the first transparent flexible film layer and the second transparent flexible film layer is polyimide.
  • According to an embodiment of the present disclosure, the cover structure further includes a decorative ink layer disposed at a side of the second transparent flexible film layer facing away from the first transparent flexible film layer.
  • The present disclosure further provides a manufacturing method of a cover structure for manufacturing the cover structure in any of technical solutions mentioned above, the manufacturing method including:
  • providing a glass panel on a non-folded region at a side of a first transparent flexible film layer;
  • providing a first optical adhesive layer on the glass panel, in which a part of the first optical adhesive layer being formed at a side of the glass panel facing away from the first transparent flexible film layer, in which a part of the first optical adhesive layer covering a folded region of the first transparent flexible film layer and the first optical adhesive layer covering the folded region of the first transparent flexible film layer; and
  • forming a second transparent flexible film layer on the first optical adhesive layer.
  • According to an embodiment of the present disclosure, the manufacturing method of the cover structure further includes:
  • coating an anti-glare particle layer on a side of the first transparent flexible film layer facing away from the second transparent flexible film layer by means of slit coating; and
  • forming an anti-glare layer by providing a baking process for the anti-glare particle layer.
  • According to an embodiment of the present disclosure, the manufacturing method of the cover structure further includes forming a second optical adhesive layer between the first transparent flexible film layer and the glass panel.
  • According to an embodiment of the present disclosure, the manufacturing method of the cover structure further includes forming a decorative ink layer on the second transparent flexible film layer by means of baking process.
  • The present disclosure further includes a display device including the cover structure in any of technical solutions mentioned above.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic view of a cover structure provided according to an embodiment of the present disclosure;
  • FIG. 2 is a schematic view of the cover structure of FIG. 1 after adding an anti-glare layer;
  • FIG. 3 is a schematic view of a function of the anti-glare layer of FIG. 2;
  • FIG. 4 is a schematic structural view of the cover structure of FIG. 2 after adding a decorative ink layer; and
  • FIGS. 5a-5c are process flow diagrams of the manufacturing method of the cover structure according to an embodiment oft the present disclosure.
  • DETAILED DESCRIPTION
  • In the following, technical solutions in embodiments of the present disclosure will be clearly and fully described with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the embodiments are merely part but not all of embodiments of the present disclosure. Based on embodiments in the present disclosure, other embodiments will be made by those skilled in the art without any creative work, and shell fall within the protection scope of the present disclosure.
  • Referring to FIG. 1, the present disclosure provides a cover structure including a first transparent flexible film layer 1, a glass panel 2, a first optical adhesive layer 3 and a second transparent flexible film layer 4.
  • The first transparent flexible film layer 1 has a folded region A1 and a non-folded region A2. The glass panel 2 is disposed at a side of the first transparent flexible film layer 1, and a projection of the glass panel 2 on a side of the first transparent flexible film layer 1 is located inside the non-folded region. The first optical adhesive layer 3 is formed at a side of the glass panel 2 facing away from the first transparent flexible film layer 1. The second transparent flexible film layer 4 is formed at a side of the first optical adhesive layer 3 facing away from the first transparent flexible film layer 1.
  • The present disclosure provides a cover structure. The cover structure includes: a first transparent flexible film layer 1; a glass panel 2, the glass panel 2 being disposed at the first transparent flexible film layer 1 and a projection on the first transparent flexible film layer 1 being located inside the non-folded region A2; a first optical adhesive layer 3 formed at a side of the glass panel 2 facing away from first transparent flexible film layer 1; and a second transparent flexible film layer 4 formed at a side of the first optical adhesive layer 3 facing away from first transparent flexible film layer 1. The first transparent flexible film layer 1 has the folded region A1 and the non-folded region A2, and the folded region A1 of the first transparent flexible film layer 1 is not provided with the glass panel 2, therefore, in case of a force is applied on the cover structure by an user when bending the cover structure provided by the present disclosure, the folded region A1 of the first transparent flexible film layer 1 has higher flexibility, which could satisfy bending requirements of the cover structure, and optimize bending performance of the cover structure. When an external impact is applied to the cover structure provided by the present disclosure, as the non-folded region A2 of the first transparent flexible film layer 1 is provided with the glass panel 2 having higher hardness, the glass panel 2 arranged on the non-folded region A2 of the first transparent flexible film layer 1 may bear the external impact, thereby optimizing impact resistance performance of the cover structure provided by the present disclosure.
  • The cover structure is provided with the folded region A1 and non-folded region A2 on the first transparent flexible film layer 1 and the glass panel 2 is arranged on a corresponding position of the non-folded region A2, so that the entire cover structure has both better bending performance and stronger external impact resistance.
  • Therefore, the cover structure utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.
  • Based on technical solutions mentioned above, optionally, the folded region and the non-folded region of the first transparent flexible film layer are alternately arranged.
  • Specifically, the folded region and the non-folded region on the first transparent flexible film layer are distributed more evenly. When benging stress and impact are applied to the cover structure provided by the present disclosure, the stress of entire cover structure becomes more well-distributed. This structure further optimizes the bending performance and external impact resistance of the cover structure provided by the present disclosure.
  • In addition, the first optical adhesive is a high-tenacity optical adhesive. The first optical adhesive not only serves as an optical transparent adhesive to connect the previous structure with a second transmittance flexible film layer, but also is functioned to fill a gap of the folded region.
  • Based on technical solutions mentioned above, the glass panel 2 is adhered to the first transparent flexible film layer 1.
  • It should be noted that, adhering is a continuous surface connection, which reduces stress concentration, ensures strength of the cover structure provided by the present disclosure, and improves fatigue life of the structure.
  • Based on technical solutions mentioned above, adhesive material of end of the glass panel 2 and the first transparent flexible film layer 1 is an optical adhesive.
  • It should be noted that, the optical adhesive has the following advantages: it is colorless and transparent, has a light transmittance of 90% or more and a good adhering strength, and may be cured in a room temperature or moderate temperature with a small curing shrinkage. Organic silicone, crylic acid resin, unsaturated polyester, polyurethane, epoxy and other adhesives may be used as an optical adhesive.
  • In addition, some treating agents are generally added during preparing the optical adhesive to improve its optical performance or reduce curing shrinkage rate.
  • Based on technical solutions mentioned above, optionally, and referring to FIG. 2, the cover structure provided by the present disclosure further includes an anti-glare layer 5 formed at a side of the first transparent flexible film layer 1 facing away from the second transparent flexible film layer 4.
  • It should be noted that there are many possibilities for a material of the anti-glare layer 5. Optionally, the anti-glare layer 5 includes a thermoplastic resin composition or a photochemical radiation solid resin composition.
  • Based on technical solutions mentioned above, a side of the anti-glare layer 5 facing away from the first transparent flexible film layer 1 is formed with a plurality of protruding structures.
  • It should be noted that Referring to FIG. 3, the anti-glare layer 5 includes a plurality of anti-glare particles. A diffuse reflection occurs when light passes through anti-glare particles, which may ensure the display device having a distinct display image even in a sunny outdoor environment. Meanwhile, the anti-glare layer 5 may eliminate a boundary effect between the folded region and non-folded region caused by specular reflections, thereby leading to homogenization of an optical effect of an integrated display device.
  • Based on technical solutions mentioned above, it should be noted that material of each of the first transparent flexible film layer 1 and the second transparent flexible film layer 4 is polyimide. The mentioned material has better bending performance, mechanical performance and optical performance, so that bending performance and external impact resistance of the cover structure provided by the present disclosure may be enhanced.
  • Based on technical solutions mentioned above, and referring to FIG. 4, the cover structure provided by the present disclosure further includes a decorative ink layer 6 disposed at a side of the second transparent flexible film layer 4 facing away from the first transparent flexible film layer 1.
  • It should be noted that, the decorative ink layer 6 may improve ornamentality of the cover structure provided by the present disclosure to make it more artistic.
  • The present disclosure further provides a manufacturing method of a cover structure for manufacturing the cover structure in any of technical solutions mentioned above, the manufacturing method including:
  • referring to FIG. 5a , providing a glass panel 2 on a non-folded region A2 at a side of the first transparent flexible film layer 1;
  • referring to FIG. 5b , providing a first optical adhesive layer 3, in which a part of the first optical adhesive layer 3 being formed at a side of the glass panel 2 facing away from the first transparent flexible film layer 1, and in which a part of the first optical adhesive layer 3 covering a folded region A1 of the first transparent flexible film layer 1;
  • referring to FIG. 5c , forming a second transparent flexible film layer 4 on a side of the first optical adhesive layer 3 facing away from the first transparent flexible film layer 1.
  • Based on technical solutions mentioned above, and further referring to FIG. 2, the manufacturing method of the cover structure further includes:
  • coating an anti-glare particle layer on a side of the first transparent flexible film layer 1 facing away from the second transparent flexible film layer 4 by means of slit coating;
  • forming an anti-glare layer 5 by providing a baking process for the anti-glare particle layer.
  • It should be noted that, this structure may ensure a good adhering effect of the anti-glare layer 5 formed by baking process when formed on the first transparent flexible film layer 1, thereby enhancing stability of the cover structure made by the manufacturing method.
  • Based on technical solutions mentioned above, the manufacturing method of the cover structure further includes forming a second optical adhesive layer between the first transparent flexible film layer 1 and the glass panel 2.
  • It should be noted that, the second optical adhesive layer is functioned to adhere the first transparent flexible film layer 1 with the glass panel 2, which is a basic step for performing the manufacturing method of the cover structure provided by the present disclosure.
  • Based on technical solutions mentioned above, and further referring to FIG. 4, the manufacturing method of cover structure further includes forming a decorative ink layer 6 on the second transparent flexible film layer 4 by means of baking process.
  • The present disclosure further provides a display device, including the cover structure in any of technical solutions mentioned above.
  • According to technical solutions mentioned above, the first transparent flexible film layer has the folded region and the non-folded region and the folded region of the first transparent flexible film layer is not provided with the glass panel, therefore, in case of a force is applied on the cover structure by an user when bending the cover structure provided by the present disclosure, the folded region of the first transparent flexible film layer has higher flexibility, which could satisfy bending requirements of the cover structure, and optimize bending performance of the cover structure. When an external impact is applied to the cover structure provided by the present disclosure, as the non-folded region of the first transparent flexible film layer is provided with the glass panel having higher hardness, the glass panel arranged on the non-folded region of the first transparent flexible film layer 1 may bear the external impact, thereby optimizing impact resistance performance of the cover structure provided by the present disclosure.
  • The cover structure is provided with the folded region and non-folded region on the first transparent flexible film layer and the glass panel is arranged on a corresponding position of the non-folded region, so that the entire cover structure has both better bending performance and stronger external impact resistance.
  • Therefore, the cover structure utilizes optimization of its structure so as to make both bending performance and impact resistance of the entire cover structure better.
  • Obviously, various modification and variations may be made to the embodiments of the present disclosure by those skilled in the art without departing from the spirit and scope of the present disclosure. Thus, if these modifications and variations of the present disclosure fall within the scope of claims or their equivalent technologies, the present disclosure may also be intended to include these modifications and variations.

Claims (12)

What is claimed is:
1. A cover structure, comprising:
a first transparent flexible film layer having a folded region and a non-folded region;
a glass panel disposed at a side of the first transparent flexible film layer, wherein a projection of the glass panel on a side of the first transparent flexible film layer is located inside the non-folded region;
a first optical adhesive layer, wherein a part of the first optical adhesive layer is formed at a side of the glass panel facing away from the first transparent flexible film layer, and a part of the first optical adhesive layer covers the folded region of the first transparent flexible film layer; and
a second transparent flexible film layer formed at a side of the first optical adhesive layer facing away from the first transparent flexible film layer.
2. The cover structure according to claim 1, wherein the glass panel is adhered to the first transparent flexible film layer.
3. The cover structure according to claim 2, wherein an adhesive material between the glass panel and the first transparent flexible film layer is an optical adhesive.
4. The cover structure according to claim 1, further comprising an anti-glare layer formed at a side of the first transparent flexible film layer facing away from the second transparent flexible film layer.
5. The cover structure according to claim 4, wherein a side of the anti-glare layer facing away from the first transparent flexible film layer is formed with a plurality of protruding structures.
6. The cover structure according to claim 1, wherein material of each of the first transparent flexible film layer and the second transparent flexible film layer is polyimide.
7. The cover structure according to claim 1, further comprising a decorative ink layer disposed at a side of the second transparent flexible film layer facing away from the first transparent flexible film layer.
8. A manufacturing method of a cover structure for manufacturing the cover structure according to claim 1, wherein the manufacturing method comprises:
providing a glass panel on a non-folded region at a side of a first transparent flexible film layer;
providing a first optical adhesive layer on the glass panel, in which a part of the first optical adhesive layer being formed at a side of the glass panel facing away from the first transparent flexible film layer, in which a part of the first optical adhesive layer covering a folded region of the first transparent flexible film layer and the first optical adhesive layer covering the folded region of the first transparent flexible film layer; and
forming a second transparent flexible film layer on the first optical adhesive layer.
9. The manufacturing method according to claim 8, further comprising:
coating an anti-glare particle layer on a side of the first transparent flexible film layer facing away from the second transparent flexible film layer by means of slit coating; and
forming an anti-glare layer by providing a baking process for the anti-glare particle layer.
10. The manufacturing method according to claim 8, further comprising forming a second optical adhesive layer between the first transparent flexible film layer and the glass panel.
11. The manufacturing method according to claim 8, further comprising forming a decorative ink layer on the second transparent flexible film layer by means of baking process.
12. A display device, wherein the display device comprises the cover structure according to claim 1.
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