US20180370296A1 - Pneumatic Tire - Google Patents
Pneumatic Tire Download PDFInfo
- Publication number
- US20180370296A1 US20180370296A1 US16/064,931 US201616064931A US2018370296A1 US 20180370296 A1 US20180370296 A1 US 20180370296A1 US 201616064931 A US201616064931 A US 201616064931A US 2018370296 A1 US2018370296 A1 US 2018370296A1
- Authority
- US
- United States
- Prior art keywords
- tire
- bead
- lateral direction
- extension line
- pneumatic tire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/02—Seating or securing beads on rims
- B60C15/024—Bead contour, e.g. lips, grooves, or ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
- B60C15/0628—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer
- B60C15/0653—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer with particular configuration of the cords in the respective bead reinforcing layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/02—Seating or securing beads on rims
- B60C15/024—Bead contour, e.g. lips, grooves, or ribs
- B60C15/0242—Bead contour, e.g. lips, grooves, or ribs with bead extensions located radially outside the rim flange position, e.g. rim flange protectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
- B60C15/0628—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer
- B60C15/0635—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer using chippers between the carcass layer and chafer rubber wrapped around the bead
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/04—Bead cores
- B60C2015/046—Cable cores, i.e. cores made-up of twisted wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
- B60C2015/0614—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead characterised by features of the chafer or clinch portion, i.e. the part of the bead contacting the rim
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
- B60C15/0628—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer
- B60C15/0653—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer with particular configuration of the cords in the respective bead reinforcing layer
- B60C2015/0657—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer with particular configuration of the cords in the respective bead reinforcing layer comprising cords at an angle of maximal 10 degrees to the circumferential direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C15/00—Tyre beads, e.g. ply turn-up or overlap
- B60C15/06—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead
- B60C15/0628—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer
- B60C15/0653—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer with particular configuration of the cords in the respective bead reinforcing layer
- B60C2015/066—Flipper strips, fillers, or chafing strips and reinforcing layers for the construction of the bead comprising a bead reinforcing layer with particular configuration of the cords in the respective bead reinforcing layer comprising cords at an angle of 10 to 30 degrees to the circumferential direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C2200/00—Tyres specially adapted for particular applications
- B60C2200/06—Tyres specially adapted for particular applications for heavy duty vehicles
Definitions
- the present technology relates to a pneumatic tire.
- bead portions are provided on both sides in a tire lateral direction, each including a bead core.
- a rim wheel engages with the bead portions, allowing the pneumatic tire to be mounted to the rim wheel.
- retreading is generally performed to regenerate a tread after the tread wears and reaches the end of a primary service life thereof.
- the retreading of a pneumatic tire that has reached a primary service life thereof is performed by retreading the pneumatic tire with the pneumatic tire removed from the rim wheel and then mounting the pneumatic tire to the rim wheel once again, when the pneumatic tire ages and the rubber oxidizes and becomes embrittled, a bead toe serving as a leading edge portion of the bead portion may deform and become damaged when the pneumatic tire is removed from or mounted to the rim wheel.
- a pneumatic tire is formed so that a portion of the bead toe of the bead portion is rounded and an included angle of a portion of the bead toe is in a range from 105° to 150°, thereby suppressing deformation of and damage to the bead toe when the pneumatic tire is removed from or mounted to the rim wheel.
- the present technology provides a pneumatic tire capable of suppressing deformation of a bead toe while ensuring reinflatability.
- a pneumatic tire according to an embodiment of the present technology includes a pair of bead portions disposed on both sides of a tire equatorial plane in a tire lateral direction, and a bead core provided to each of the pair of bead portions, the pneumatic tire being mounted to a 15°-tapered specified rim.
- the bead portions include a portion inward in a tire radial direction of an extension line of an inner circumferential surface of the bead core, the extension line extending in the tire lateral direction, the portion is positioned outward in the tire lateral direction of an imaginary line that passes through an intersection point between the extension line and a tire inner surface and extends inward in the tire radial direction from the extension line at an angle perpendicular to the extension line.
- An angle formed by the imaginary line and a line segment passing through an intersection point between the tire inner surface and an engaging portion that serves as the inner circumferential surface of the bead portion and engages with the specified rim and the intersection point between the extension line and the tire inner surface is from 0° to 25°.
- the bead portions are preferably provided so that an angle formed by the line segment and a straight line that passes through both end portions of the engaging portion in the tire lateral direction is from 85° to 100°.
- the engaging portion preferably includes a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%.
- a pneumatic tire according to an embodiment of the present technology achieves the effect of allowing suppression of deformation of a bead toe while ensuring reinflatability.
- FIG. 1 is a meridian cross-sectional view illustrating a main portion of a pneumatic tire according to an embodiment.
- FIG. 2 is a detailed view of area G in FIG. 1 .
- FIG. 3 is a detailed view of area H in FIG. 2 .
- FIG. 4 is an explanatory diagram of a rim cushion rubber.
- FIG. 5A is a table showing results of performance tests of pneumatic tires.
- FIG. 5B is a table showing results of performance tests of pneumatic tires.
- FIG. 5C is a table showing results of performance tests of pneumatic tires.
- tire lateral direction refers to the direction that is parallel with a rotation axis of a pneumatic tire.
- Inward in the tire lateral direction refers to the direction toward the tire equatorial plane in the tire lateral direction.
- Outward in the tire lateral direction refers to the direction opposite the direction toward the tire equatorial plane in the tire lateral direction.
- tire radial direction refers to the direction orthogonal to the tire rotation axis.
- Inward in the tire radial direction refers to the direction toward the tire rotation axis in the tire radial direction.
- Outsideward in the tire radial direction refers to the direction away from the tire rotation axis in the tire radial direction.
- Tire circumferential direction refers to the direction of rotation about the tire rotation axis.
- FIG. 1 is a meridian cross-sectional view illustrating a main portion of a pneumatic tire according to an embodiment.
- a pneumatic tire 1 illustrated in FIG. 1 is provided with a tread portion 2 in an outermost portion in a tire radial direction, as viewed in a meridian cross-section.
- the surface of the tread portion 2 i.e., the portion that comes into contact with the road surface when a vehicle (not illustrated) mounted with the pneumatic tire 1 travels, is formed as a tread surface 3 .
- a plurality of circumferential main grooves 15 extending in a tire circumferential direction, and a plurality of lug grooves (not illustrated) that intersect the circumferential main grooves 15 are formed on the tread surface 3 .
- a plurality of land portions 10 are defined by the plurality of circumferential main grooves 15 and lug grooves on the tread surface 3 .
- the number of the circumferential main grooves 15 , the interval of the lug grooves in the tire circumferential direction, the length and angle of the lug grooves, the groove width and groove depth of each groove, and the like are preferably set as appropriate. That is, a so-called tread pattern formed on the tread surface 3 is preferably set as appropriate.
- Both ends of the tread portion 2 in the tire lateral direction are formed as shoulder portions 4 , and sidewall portions 5 are provided from the shoulder portions 4 to predetermined positions inward in the tire radial direction.
- the sidewall portions 5 are disposed at two positions on either side of the pneumatic tire 1 in the tire lateral direction.
- a bead portion 20 is located inward of each sidewall portion 5 in the tire radial direction.
- the bead portions 20 are disposed at two positions on either side of a tire equatorial plane CL in a similar manner to that of the sidewall portions 5 . That is, a pair of the bead portions 20 are provided on both sides of the tire equatorial plane CL in the tire lateral direction.
- the pair of bead portions 20 are each provided with a bead core 21 , and a bead filler 30 is provided outward of the bead core 21 in the tire radial direction.
- the bead core 21 is formed by winding a bead wire, which is a steel wire, into a ring shape.
- the bead filler 30 is a rubber material that is disposed in a space defined by an end portion of a carcass 6 , described below, in the tire lateral direction, folded back at the position of the bead core 21 , outward in the tire lateral direction.
- the bead portions 20 are each configured to be capable of being mounted on a 15°-tapered specified rim.
- “specified rim” refers to an “applicable rim” defined by the Japan Automobile Tyre Manufacturers Association (JATMA), a “Design Rim” defined by the Tire and Rim Association (TRA), or a “Measuring Rim” defined by the European Tyre and Rim Technical Organisation (ETRTO). That is, the pneumatic tire 1 according to the present embodiment can be mounted on a specified rim in which a portion that engages with the bead portion 20 is inclined at an inclination angle of 15° with respect to a rotation axis.
- a belt layer 7 is provided inward of the tread portion 2 in the tire radial direction.
- the belt layer 7 is, for example, a multilayer structure including four layers of belts 71 , 72 , 73 , 74 , and is made by covering a plurality of belt cords made from steel or an organic fiber material, such as polyester, rayon, or nylon, with a coating rubber, and executing a rolling process.
- the belt cords of the belts 71 , 72 , 73 , 74 differ in the defined inclination angle of a fiber direction of the belt cords with respect to the tire circumferential direction, and the belts are layered so that the fiber directions of the belt cords intersect each other, i.e., a crossply structure.
- the carcass 6 is continuously provided inward of the belt layer 7 in the tire radial direction and on the side of the sidewall portions 5 proximal to the tire equatorial plane CL.
- the carcass 6 includes radial ply cords.
- the carcass 6 has a single layer structure made of one carcass ply or a multilayer structure made of a plurality of carcass plies, and extends between the bead cores 21 on either side in the tire lateral direction in a toroidal shape, forming the framework of the tire.
- the carcass 6 is disposed from one bead portion 20 of the pair of bead portions 20 to the other bead portion 20 positioned on either side in the tire lateral direction, and turns back outward in the tire lateral direction along the bead cores 21 at the bead portions 20 , wrapping around the bead cores 21 and the bead fillers 30 . That is, the carcass 6 turns back around the bead cores 21 at the bead portions 20 so as to extend from inward of the bead cores 21 in the tire lateral direction through inward of the bead cores 21 in the tire radial direction to outward of the bead cores 21 in the tire lateral direction.
- the carcass ply of the carcass 6 thus provided is made by a process of covering a plurality of carcass cords made from steel or an organic fiber material, such as aramid, nylon, polyester, or rayon with a coating rubber and then a rolling process.
- an innerliner 8 is formed along the carcass 6 on the inner side of the carcass layer 6 or on the interior side of the pneumatic tire 1 of the carcass layer 6 .
- FIG. 2 is a detailed view of area G of FIG. 1 .
- a carcass reinforcing layer 35 made from steel cord is disposed in the portion of the carcass 6 that turns back around the bead cores 21 .
- the carcass reinforcing layer 35 is disposed layered on the carcass 6 on the outer side of the carcass 6 at the turned back portion of the carcass 6 , turns back from the inner side to the outer side in the tire lateral direction around the bead cores 21 in the same way as the carcass 6 , and is continuously disposed in the tire circumferential direction.
- the carcass reinforcing layer 35 is positioned inward of the carcass 6 in the tire lateral direction at the portion where the carcass 6 is positioned inward of the bead cores 21 in the tire lateral direction, is positioned inward of the carcass 6 in the tire radial direction at the portion where the carcass 6 is positioned inward of the bead cores 21 in the tire radial direction, and is positioned outward of the carcass 6 in the tire lateral direction at the portion where the carcass 6 is positioned outward of the bead cores 21 in the tire lateral direction.
- the bead core 21 formed by winding a bead wire into a ring shape is formed into a substantially hexagonal shape as viewed in a tire meridian cross section.
- the bead core 21 is formed into a substantially hexagonal shape when viewed as a whole with an inner circumferential surface 22 and an outer circumferential surface 23 formed substantially parallel, inclining inward in the tire radial direction from outward to inward in the tire lateral direction, and corner portions that project in the tire lateral direction at positions on both ends in the tire lateral direction.
- the inner circumferential surface 22 of the bead core 21 in this case is the surface indicated by an imaginary straight line that, of a plurality of bead wires that are aligned in a row at a position inward of the bead core 21 in the tire radial direction and constitute a surface of the bead core 21 , comes into contact with the portion exposed on a surface side of the bead core 21 .
- the outer circumferential surface 23 of the bead core 21 is the surface indicated by an imaginary straight line that, among the plurality of bead wires that are arranged in a single row at a position outward of the bead core 21 in the tire radial direction and constitute the surface of the bead core 21 , comes into contact with the portion exposed on the surface side of the bead core 21 .
- a bead base 25 which is the surface of the bead portion 20 inward in the tire radial direction, that is, the bead base 25 being the inner circumferential surface of the bead portion 20 inclines inward in the tire radial direction from outward to inward in the tire lateral direction similar to the inner circumferential surface 22 and the outer circumferential surface 23 of the bead core 21 .
- the bead base 25 inclines in the direction in which a bead toe 26 , which is the leading edge portion of the bead base 25 inward in the tire lateral direction, is positioned inward in the tire radial direction of a bead heel 27 , which is the end portion of the bead base 25 outward in the tire lateral direction.
- This bead base 25 is provided as an engaging portion that engages with a specified rim when the pneumatic tire 1 according to the present embodiment is mounted to a specified rim.
- a tire inner surface 40 is formed curved in a direction projecting inward in the tire lateral direction.
- the tire inner surface 40 which is the surface on the inflated side of the pneumatic tire 1 , curves in a direction projecting inward in the tire lateral direction at the portion of the bead portion 20 .
- the bead toe 26 which is one end of the bead base 25 , serves as an intersection point Q between this tire inner surface 40 and the bead toe 25 .
- FIG. 3 is a detailed view of area H of FIG. 2 .
- the portion of the bead portion 20 inward in the tire radial direction of an extension line A of the inner circumferential surface 22 of the bead core 21 , the extension line A extending in the tire lateral direction, is positioned outward in the tire lateral direction of an imaginary line B that passes through an intersection point P between the extension line A and the tire inner surface 40 and extends inward in the tire radial direction from the extension line A at an angle perpendicular to the extension line A.
- the extension line A is an imaginary line that extends inward in the tire lateral direction from the inner circumferential surface 22 of the bead core 21 at an inclination angle with respect to the rotation axis of the pneumatic tire 1 that is the same as an inclination angle of the inner circumferential surface 22
- the intersection point P is an intersection point between this extension line A and the tire inner surface 40
- the imaginary line B is an imaginary line that is perpendicular to the extension line A at the intersection point P and extends inward in the tire radial direction from the intersection point P.
- the entire portion inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction.
- the bead core 21 is formed by winding a bead wire into a ring shape, and the inner circumferential surface 22 of the bead core 21 is configured by arranging the bead wire in a single row. That is, when the bead core 21 is viewed in a tire meridian cross section, the inner circumferential surface 22 is not linear, but rather configured so that the circles, which are the cross-sectional shapes of the bead wires, are aligned in a row. As a result, the extension line A is set as an imaginary straight line that comes into contact with the portion of the bead wires constituting the inner circumferential surface 22 that is exposed on the front surface side of the bead core 21 .
- the bead wires constituting the inner circumferential surface 22 of the bead core 21 may not be neatly aligned in a row.
- the extension line A is set as an imaginary straight line that comes into contact with the portion of the bead wires equivalent to about half of those constituting the inner circumferential surface 22 that is exposed on the surface side of the bead core 21 .
- the bead core 21 is formed so that an angle ⁇ of the extension line A with respect to a straight line D perpendicular to the tire equatorial plane CL is within a range from 13° to 17°. That is, in the bead core 21 , the angle of the inner circumferential surface 22 with respect to the rotation axis of the pneumatic tire 1 is within a range from 13° to 17°, and the inner circumferential surface 22 is inclined with respect to the rotation axis in a direction in which a diameter of the inner circumferential surface 22 increases from inward to outward in the tire lateral direction.
- the bead portion 20 is formed so that an angle ⁇ formed by the imaginary line B and a line segment C that passes through the bead toe 26 and the intersection point P, that is, the line segment C passes through the intersection point Q and the intersection point P, is within a range from 0° to 25°.
- the portion of the tire inner surface 40 near the bead toe 26 in a tire meridian cross-sectional view is formed into a linear shape, and thus the line segment C is generally a straight line along the tire inner surface 40 . Note that portion of the tire inner surface 40 near the bead toe 26 does not need to be formed into a linear shape.
- the line segment C is a straight line that passes through the intersection point P between the extension line A and the tire inner surface 40 and the intersection point Q between the bead base 25 and the tire inner surface 40 .
- the bead portion 20 is configured so that the angle ⁇ formed by the imaginary line B and the line segment C as thus defined is within the range from 0° to 25°.
- the bead portion 20 is formed so that an angle ⁇ formed by the line segment C and a straight line E that passes through both end portions of the bead base 25 in the tire lateral direction, that is, the line segment E that passes through the bead heel 27 and the bead toe 26 of the bead base 25 is within a range from 85° to 100°.
- the bead base 25 in a tire meridian cross-sectional view is formed into a linear shape and thus the straight line E and the bead base 25 substantially coincide, the bead base 25 may be formed into a shape other than a straight line.
- the bead base 25 may be, for example, formed to be curved in the middle.
- the straight line E may be a straight line that passes through the bead toe 26 , which is the leading edge portion inward of the bead base 25 in the tire lateral direction, and the bead heel 27 , which is the end portion of the bead base 25 outward in the tire lateral direction, regardless of the shape of the bead base 25 .
- the bead portion 20 is configured so that the angle ⁇ formed by the line segment C and the straight line E as thus defined is within the range from 85° to 100°.
- FIG. 4 is an explanatory diagram of a rim cushion rubber.
- a rim cushion rubber 28 is disposed radially inward and laterally outward of the bead core 21 and the turned back portion of the carcass 6 at the bead portion 20 .
- the rim cushion rubber 28 is the rubber layer constituting a contact surface of the bead portion 20 against the specified rim.
- the bead base 25 is made from the rim cushion rubber 28 .
- This rim cushion rubber 28 is a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%.
- the complex elastic modulus here refers to the value obtained by the measurement method defined in JIS (Japanese Industrial Standard) K7244-4: 1999 (measurement temperature: 60°, initial strain: 10%, amplitude: ⁇ 1%, frequency: 10 Hz, deformation mode: tension).
- the elongation at break here is the elongation at break described in JIS K6251:2010.
- the pneumatic tire 1 When the pneumatic tire 1 thus configured is mounted to a vehicle, the pneumatic tire 1 is first mounted by engaging the bead base 25 with the specified rim, and then is inflated. The pneumatic tire 1 is thus mounted to the vehicle while mounted to the rim.
- the pneumatic tire 1 according to the present embodiment is used as a heavy duty pneumatic tire 1 mounted to a large vehicle such as a truck or a bus, for example.
- the pneumatic tire 1 When a vehicle with the pneumatic tire 1 mounted thereto is driven, the pneumatic tire 1 rotates while the portion of the tread surface 3 positioned at the bottom comes into contact with the road surface.
- the vehicle is driven by the transmission of a driving force and a braking force to the road surface as well as the generation of a swiveling force by a friction force between the tread surface 3 and the road surface.
- the tread portion 2 With the vehicle thus driven by the friction force between the tread surface 3 and the road surface, the tread portion 2 gradually wears in accordance with the distance traveled, reaching a wear threshold when the estimated distance traveled after mounting to the vehicle increases and making it no longer possible to drive the vehicle using the pneumatic tire 1 .
- the tread portion 2 when the tread portion 2 is worn, the tread portion 2 is regenerated by retreading. In other words, the tread portion 2 can be regenerated by refurbishing. This retreading is performed with the pneumatic tire 1 removed from the specified rim. Once this retreading is completed, the pneumatic tire 1 is mounted to the rim once again, reinflated, and mounted to the vehicle.
- the rubber constituting the pneumatic tire 1 While retreading is thus performed when the tread portion 2 is worn, making it possible to regenerate the tread portion 2 , the rubber constituting the pneumatic tire 1 generally deteriorates over time or significant stress continually acts on the bead base 25 , which is the engaging portion, when the traveled distance of the vehicle increases, causing the bead toe 26 to rise from the rim and readily deform.
- the portion of the bead portion 20 inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction, making it possible to avoid arrangement of rubber in the region where deformation of the bead toe 26 is significant and thus suppress deformation of the bead toe 26 .
- the portion of the bead portion 20 inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction, making it possible to form the bead toe 26 into a shape that suppresses inward projection in the tire lateral direction.
- the bead toe 26 While binding force by the bead core 21 on the bead toe 26 decreases as the amount of inward projection in the tire lateral direction increases, causing a tendency of a rise from the rim and deformation, the bead toe 26 is given a shape that suppresses inward projection in the tire lateral direction, making it possible to avoid arrangement of the rubber in the region where deformation of the bead toe 26 is significant. This arrangement allows for suppression of deformation of the bead toe 26 .
- the angle ⁇ formed by the imaginary line B and the line segment C is within the range from 0° to 25°, making it possible to not only suppress deformation of the bead toe 26 but also ensure reinflatability after the tread portion 2 reaches the service life thereof and is retreaded. That is, when the angle ⁇ formed by the imaginary line B and the line segment C is less than 0°, suppression of the amount of inward projection of the bead toe 26 in the tire lateral direction becomes difficult, making it difficult to suppress deformation of the bead toe 26 .
- the angle ⁇ formed by the imaginary line B and the line segment C is greater than 25°
- the length of the bead base 25 in a tire meridian cross-sectional view that is, the width of the bead base 25 in the tire lateral direction decreases excessively, possibly causing an excessive decrease in the width of the engaging portion between the bead base 25 and the specified rim.
- adhesion of the bead base 25 and the specified rim becomes difficult, possibly causing continuous air leakage from gaps between the bead base 25 and the specified rim during reinflation after retreading and a decrease in reinflatability.
- the angle ⁇ formed by the imaginary line B and the line segment C is within the range from 0° to 25°, making it possible to suppress air leakage during reinflation while suppressing inward projection of the bead toe 26 in the tire lateral direction. This makes it possible to suppress deformation of the bead toe 26 while ensuring reinflatability.
- the bead portion 20 is formed so that the angle ⁇ formed by the line segment C on the tire inner surface 40 side and the straight line E on the bead base 25 side is within the range from 85° to 100°, making it possible to more reliably suppress deformation of the bead toe 26 as well as provide reinflatability in a compatible manner. That is, when the angle ⁇ formed by the line segment C and the straight line E is less than 85°, both relative angles of the connection portion of the tire inner surface 40 and the bead base 25 are relatively small and may cause the bead toe 26 to readily deform.
- the angle ⁇ formed by the line segment C and the straight line E is within the range from 85° to 100°, making it possible to increase the angle of the bead toe 26 at a size that allows reinflatability to be ensured, and thus suppress deformation of the bead toe 26 .
- This makes it possible to more reliably suppress deformation of the bead toe 26 while ensuring reinflatability.
- the rim cushion rubber 28 is provided as a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%, making it possible to suppress chipping of the bead toe 26 and ensure cut resistance. That is, when the complex elastic modulus of the rim cushion rubber 28 exceeds 7 MPa, the elongation at break decreases to lower than 200%, possibly causing a decrease in the elasticity of the rim cushion rubber 28 . In this case, the flexibility of the bead toe 26 also decreases, possible causing chipping in the bead toe 26 when a large load acts on the bead toe 26 during removal from the specified rim.
- the complex elastic modulus of the rim cushion rubber 28 when the complex elastic modulus of the rim cushion rubber 28 is less than 3 MPa, the strength of the rim cushion rubber 28 decreases, possibly causing cracks to readily be generated when a sharp object comes into contact with the rim cushion rubber 28 .
- the rim cushion rubber 28 has a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%, making it possible to provide both elasticity and strength in a compatible manner at or near the portion that engages with the specified rim. This makes it possible to suppress chipping of the bead toe 26 and ensure cut resistance.
- FIGS. 5A, 5B and 5C are tables showing results of performance tests of pneumatic tires.
- performance evaluation tests conducted on pneumatic tires 1 of a Conventional Example and a Comparative Example, and pneumatic tires 1 according to embodiments of the present technology will be described below.
- the performance evaluation tests were conducted for bead toe deformation, testing the deformation state of the bead toe 6 ; reinflatability, testing whether reinflation is possible; and bead toe chipping, testing whether chipping occurs in the bead toe 26 .
- Each test item was evaluated as follows. Bead toe deformation was evaluated by running the tire 100000 km on a test vehicle, measuring the amount of deformation of the bead toe 26 , and expressing the measurement result using the Conventional Example as an index value of 100. A higher value indicates less deformation of the bead toe 26 and superior bead toe deformation performance. Additionally, reinflatability was evaluated by mounting the pneumatic tire 1 that was measured for deformation of the bead toe 26 after running 100000 km on the test vehicle, and checking whether inflation is possible using a normal method. Additionally, bead toe chipping was evaluated by visually checking whether chipping occurred in the bead toe 26 when the pneumatic tire 1 is mounted to or removed from the rim wheel after running 100000 km on the test vehicle.
- the evaluation test was conducted on 13 pneumatic tires 1 , including the pneumatic tire 1 of the Conventional Example, the pneumatic tire 1 of the Comparison Example, and the pneumatic tires 1 of Examples 1 to 11, which are according to the embodiments of the present technology.
- These pneumatic tires 1 are each configured with the bead portion 20 formed differently.
- the angle ⁇ formed by the imaginary line B and the line segment C is ⁇ 10°. That is, in the pneumatic tire 1 of the Conventional Example, the bead toe 26 is positioned inward of the imaginary line B in the tire lateral direction.
- the angle ⁇ formed by the imaginary line B and the line segment C is 30°. That is, in the pneumatic tire 1 of the Conventional Example, the bead toe 26 is far away from the imaginary line B, outward in the tire lateral direction, and the width of the bead base 25 is small.
- Examples 1 to 11 which are examples of the pneumatic tire 1 according to the embodiments of the present technology
- the angles ⁇ formed by the imaginary line B and the line segment C are each within the range from 0° to 25°
- the angles ⁇ formed by the straight line E and the line segment C each differ, and the complex elastic moduli and elongations at break of the rim cushion rubber 28 each differ.
- the evaluation tests conducted using these pneumatic tires 1 show that the pneumatic tires 1 of Examples 1 to 11, unlike that of the Comparative Example, were each inflatable even after the primary service life thereof was reached, making it possible to ensure reinflatability, as illustrated in FIGS. 5A, 5B, and 5C . Additionally, it was found that the pneumatic tires 1 of Examples 1 to 11 are capable of suppressing bead toe deformation in contrast to the pneumatic tire 1 of the Conventional Example. That is, the pneumatic tires 1 according to Examples 1 to 11 are capable of suppressing deformation of the bead toe 26 while ensuring reinflatability.
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Abstract
Description
- The present technology relates to a pneumatic tire.
- In pneumatic tires in the related art, bead portions are provided on both sides in a tire lateral direction, each including a bead core. A rim wheel engages with the bead portions, allowing the pneumatic tire to be mounted to the rim wheel. Additionally, in a heavy duty pneumatic tire used for a truck or a bus, retreading is generally performed to regenerate a tread after the tread wears and reaches the end of a primary service life thereof.
- The retreading of a pneumatic tire that has reached a primary service life thereof is performed by retreading the pneumatic tire with the pneumatic tire removed from the rim wheel and then mounting the pneumatic tire to the rim wheel once again, when the pneumatic tire ages and the rubber oxidizes and becomes embrittled, a bead toe serving as a leading edge portion of the bead portion may deform and become damaged when the pneumatic tire is removed from or mounted to the rim wheel. Thus, among the pneumatic tires in the related art, there exist pneumatic tires that suppress damage to the bead toe. For example, according to the pneumatic tire described in Japan Unexamined Patent Publication No. 2004-511383, a pneumatic tire is formed so that a portion of the bead toe of the bead portion is rounded and an included angle of a portion of the bead toe is in a range from 105° to 150°, thereby suppressing deformation of and damage to the bead toe when the pneumatic tire is removed from or mounted to the rim wheel.
- However, when a portion of the bead toe is rounded to suppress deformation of the bead toe, the surface area of the portion of the bead portion that engages with the rim wheel decreases, possibly decreasing a hermeticity at the engaging portion. When the hermeticity at the engaging portion between the bead portion and the rim wheel decreases, air leakage readily occurs during reinflation after retreading, making inflation difficult. This makes it very difficult to suppress deformation of the bead toe while ensuring reinflatability after retreading.
- The present technology provides a pneumatic tire capable of suppressing deformation of a bead toe while ensuring reinflatability.
- A pneumatic tire according to an embodiment of the present technology includes a pair of bead portions disposed on both sides of a tire equatorial plane in a tire lateral direction, and a bead core provided to each of the pair of bead portions, the pneumatic tire being mounted to a 15°-tapered specified rim. The bead portions include a portion inward in a tire radial direction of an extension line of an inner circumferential surface of the bead core, the extension line extending in the tire lateral direction, the portion is positioned outward in the tire lateral direction of an imaginary line that passes through an intersection point between the extension line and a tire inner surface and extends inward in the tire radial direction from the extension line at an angle perpendicular to the extension line. An angle formed by the imaginary line and a line segment passing through an intersection point between the tire inner surface and an engaging portion that serves as the inner circumferential surface of the bead portion and engages with the specified rim and the intersection point between the extension line and the tire inner surface is from 0° to 25°.
- In the pneumatic tire, the bead portions are preferably provided so that an angle formed by the line segment and a straight line that passes through both end portions of the engaging portion in the tire lateral direction is from 85° to 100°.
- In the pneumatic tire, the engaging portion preferably includes a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%.
- A pneumatic tire according to an embodiment of the present technology achieves the effect of allowing suppression of deformation of a bead toe while ensuring reinflatability.
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FIG. 1 is a meridian cross-sectional view illustrating a main portion of a pneumatic tire according to an embodiment. -
FIG. 2 is a detailed view of area G inFIG. 1 . -
FIG. 3 is a detailed view of area H inFIG. 2 . -
FIG. 4 is an explanatory diagram of a rim cushion rubber. -
FIG. 5A is a table showing results of performance tests of pneumatic tires. -
FIG. 5B is a table showing results of performance tests of pneumatic tires. -
FIG. 5C is a table showing results of performance tests of pneumatic tires. - Pneumatic tires according to embodiments of the present technology are described in detail below with reference to the drawings. However, the technology is not limited to these embodiments. Constituents of the following embodiments include elements that are essentially identical or that can be substituted or easily conceived by one skilled in the art.
- Herein, “tire lateral direction” refers to the direction that is parallel with a rotation axis of a pneumatic tire. “Inward in the tire lateral direction” refers to the direction toward the tire equatorial plane in the tire lateral direction. “Outward in the tire lateral direction” refers to the direction opposite the direction toward the tire equatorial plane in the tire lateral direction. Furthermore, “tire radial direction” refers to the direction orthogonal to the tire rotation axis. “Inward in the tire radial direction” refers to the direction toward the tire rotation axis in the tire radial direction. “Outward in the tire radial direction” refers to the direction away from the tire rotation axis in the tire radial direction. “Tire circumferential direction” refers to the direction of rotation about the tire rotation axis.
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FIG. 1 is a meridian cross-sectional view illustrating a main portion of a pneumatic tire according to an embodiment. Apneumatic tire 1 illustrated inFIG. 1 is provided with atread portion 2 in an outermost portion in a tire radial direction, as viewed in a meridian cross-section. The surface of thetread portion 2, i.e., the portion that comes into contact with the road surface when a vehicle (not illustrated) mounted with thepneumatic tire 1 travels, is formed as atread surface 3. A plurality of circumferentialmain grooves 15 extending in a tire circumferential direction, and a plurality of lug grooves (not illustrated) that intersect the circumferentialmain grooves 15 are formed on thetread surface 3. A plurality ofland portions 10 are defined by the plurality of circumferentialmain grooves 15 and lug grooves on thetread surface 3. Note that the number of the circumferentialmain grooves 15, the interval of the lug grooves in the tire circumferential direction, the length and angle of the lug grooves, the groove width and groove depth of each groove, and the like are preferably set as appropriate. That is, a so-called tread pattern formed on thetread surface 3 is preferably set as appropriate. - Both ends of the
tread portion 2 in the tire lateral direction are formed asshoulder portions 4, andsidewall portions 5 are provided from theshoulder portions 4 to predetermined positions inward in the tire radial direction. In other words, thesidewall portions 5 are disposed at two positions on either side of thepneumatic tire 1 in the tire lateral direction. - Furthermore, a
bead portion 20 is located inward of eachsidewall portion 5 in the tire radial direction. Thebead portions 20 are disposed at two positions on either side of a tire equatorial plane CL in a similar manner to that of thesidewall portions 5. That is, a pair of thebead portions 20 are provided on both sides of the tire equatorial plane CL in the tire lateral direction. The pair ofbead portions 20 are each provided with abead core 21, and abead filler 30 is provided outward of thebead core 21 in the tire radial direction. Thebead core 21 is formed by winding a bead wire, which is a steel wire, into a ring shape. Thebead filler 30 is a rubber material that is disposed in a space defined by an end portion of acarcass 6, described below, in the tire lateral direction, folded back at the position of thebead core 21, outward in the tire lateral direction. - The
bead portions 20 are each configured to be capable of being mounted on a 15°-tapered specified rim. Here, “specified rim” refers to an “applicable rim” defined by the Japan Automobile Tyre Manufacturers Association (JATMA), a “Design Rim” defined by the Tire and Rim Association (TRA), or a “Measuring Rim” defined by the European Tyre and Rim Technical Organisation (ETRTO). That is, thepneumatic tire 1 according to the present embodiment can be mounted on a specified rim in which a portion that engages with thebead portion 20 is inclined at an inclination angle of 15° with respect to a rotation axis. - A
belt layer 7 is provided inward of thetread portion 2 in the tire radial direction. Thebelt layer 7 is, for example, a multilayer structure including four layers of 71, 72, 73, 74, and is made by covering a plurality of belt cords made from steel or an organic fiber material, such as polyester, rayon, or nylon, with a coating rubber, and executing a rolling process. Furthermore, the belt cords of thebelts 71, 72, 73, 74 differ in the defined inclination angle of a fiber direction of the belt cords with respect to the tire circumferential direction, and the belts are layered so that the fiber directions of the belt cords intersect each other, i.e., a crossply structure.belts - The
carcass 6 is continuously provided inward of thebelt layer 7 in the tire radial direction and on the side of thesidewall portions 5 proximal to the tire equatorial plane CL. Thecarcass 6 includes radial ply cords. Thecarcass 6 has a single layer structure made of one carcass ply or a multilayer structure made of a plurality of carcass plies, and extends between thebead cores 21 on either side in the tire lateral direction in a toroidal shape, forming the framework of the tire. Specifically, thecarcass 6 is disposed from onebead portion 20 of the pair ofbead portions 20 to theother bead portion 20 positioned on either side in the tire lateral direction, and turns back outward in the tire lateral direction along thebead cores 21 at thebead portions 20, wrapping around thebead cores 21 and thebead fillers 30. That is, thecarcass 6 turns back around thebead cores 21 at thebead portions 20 so as to extend from inward of thebead cores 21 in the tire lateral direction through inward of thebead cores 21 in the tire radial direction to outward of thebead cores 21 in the tire lateral direction. The carcass ply of thecarcass 6 thus provided is made by a process of covering a plurality of carcass cords made from steel or an organic fiber material, such as aramid, nylon, polyester, or rayon with a coating rubber and then a rolling process. - Additionally, an
innerliner 8 is formed along thecarcass 6 on the inner side of thecarcass layer 6 or on the interior side of thepneumatic tire 1 of thecarcass layer 6. -
FIG. 2 is a detailed view of area G ofFIG. 1 . Acarcass reinforcing layer 35 made from steel cord is disposed in the portion of thecarcass 6 that turns back around thebead cores 21. Thecarcass reinforcing layer 35 is disposed layered on thecarcass 6 on the outer side of thecarcass 6 at the turned back portion of thecarcass 6, turns back from the inner side to the outer side in the tire lateral direction around thebead cores 21 in the same way as thecarcass 6, and is continuously disposed in the tire circumferential direction. That is, thecarcass reinforcing layer 35 is positioned inward of thecarcass 6 in the tire lateral direction at the portion where thecarcass 6 is positioned inward of thebead cores 21 in the tire lateral direction, is positioned inward of thecarcass 6 in the tire radial direction at the portion where thecarcass 6 is positioned inward of thebead cores 21 in the tire radial direction, and is positioned outward of thecarcass 6 in the tire lateral direction at the portion where thecarcass 6 is positioned outward of thebead cores 21 in the tire lateral direction. - Additionally, the
bead core 21 formed by winding a bead wire into a ring shape is formed into a substantially hexagonal shape as viewed in a tire meridian cross section. Specifically, thebead core 21 is formed into a substantially hexagonal shape when viewed as a whole with an innercircumferential surface 22 and an outercircumferential surface 23 formed substantially parallel, inclining inward in the tire radial direction from outward to inward in the tire lateral direction, and corner portions that project in the tire lateral direction at positions on both ends in the tire lateral direction. - Note that, when the
bead core 21 is viewed in a tire meridian cross section, the innercircumferential surface 22 of thebead core 21 in this case is the surface indicated by an imaginary straight line that, of a plurality of bead wires that are aligned in a row at a position inward of thebead core 21 in the tire radial direction and constitute a surface of thebead core 21, comes into contact with the portion exposed on a surface side of thebead core 21. Similarly, when thebead core 21 is viewed in a tire meridian cross section, the outercircumferential surface 23 of thebead core 21 is the surface indicated by an imaginary straight line that, among the plurality of bead wires that are arranged in a single row at a position outward of thebead core 21 in the tire radial direction and constitute the surface of thebead core 21, comes into contact with the portion exposed on the surface side of thebead core 21. - Further, a
bead base 25 which is the surface of thebead portion 20 inward in the tire radial direction, that is, thebead base 25 being the inner circumferential surface of thebead portion 20 inclines inward in the tire radial direction from outward to inward in the tire lateral direction similar to the innercircumferential surface 22 and the outercircumferential surface 23 of thebead core 21. In other words, thebead base 25 inclines in the direction in which abead toe 26, which is the leading edge portion of thebead base 25 inward in the tire lateral direction, is positioned inward in the tire radial direction of abead heel 27, which is the end portion of thebead base 25 outward in the tire lateral direction. Thisbead base 25 is provided as an engaging portion that engages with a specified rim when thepneumatic tire 1 according to the present embodiment is mounted to a specified rim. - Additionally, in the
bead portion 20, a tireinner surface 40 is formed curved in a direction projecting inward in the tire lateral direction. In other words, the tireinner surface 40, which is the surface on the inflated side of thepneumatic tire 1, curves in a direction projecting inward in the tire lateral direction at the portion of thebead portion 20. Thebead toe 26, which is one end of thebead base 25, serves as an intersection point Q between this tireinner surface 40 and thebead toe 25. -
FIG. 3 is a detailed view of area H ofFIG. 2 . The portion of thebead portion 20 inward in the tire radial direction of an extension line A of the innercircumferential surface 22 of thebead core 21, the extension line A extending in the tire lateral direction, is positioned outward in the tire lateral direction of an imaginary line B that passes through an intersection point P between the extension line A and the tireinner surface 40 and extends inward in the tire radial direction from the extension line A at an angle perpendicular to the extension line A. Specifically, the extension line A is an imaginary line that extends inward in the tire lateral direction from the innercircumferential surface 22 of thebead core 21 at an inclination angle with respect to the rotation axis of thepneumatic tire 1 that is the same as an inclination angle of the innercircumferential surface 22, and the intersection point P is an intersection point between this extension line A and the tireinner surface 40. Further, the imaginary line B is an imaginary line that is perpendicular to the extension line A at the intersection point P and extends inward in the tire radial direction from the intersection point P. Furthermore, in thebead portion 20, the entire portion inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction. - Note that the
bead core 21 is formed by winding a bead wire into a ring shape, and the innercircumferential surface 22 of thebead core 21 is configured by arranging the bead wire in a single row. That is, when thebead core 21 is viewed in a tire meridian cross section, the innercircumferential surface 22 is not linear, but rather configured so that the circles, which are the cross-sectional shapes of the bead wires, are aligned in a row. As a result, the extension line A is set as an imaginary straight line that comes into contact with the portion of the bead wires constituting the innercircumferential surface 22 that is exposed on the front surface side of thebead core 21. Further, the bead wires constituting the innercircumferential surface 22 of thebead core 21 may not be neatly aligned in a row. In such a case, the extension line A is set as an imaginary straight line that comes into contact with the portion of the bead wires equivalent to about half of those constituting the innercircumferential surface 22 that is exposed on the surface side of thebead core 21. - Additionally, the
bead core 21 is formed so that an angle β of the extension line A with respect to a straight line D perpendicular to the tire equatorial plane CL is within a range from 13° to 17°. That is, in thebead core 21, the angle of the innercircumferential surface 22 with respect to the rotation axis of thepneumatic tire 1 is within a range from 13° to 17°, and the innercircumferential surface 22 is inclined with respect to the rotation axis in a direction in which a diameter of the innercircumferential surface 22 increases from inward to outward in the tire lateral direction. - Additionally, the
bead portion 20 is formed so that an angle α formed by the imaginary line B and a line segment C that passes through thebead toe 26 and the intersection point P, that is, the line segment C passes through the intersection point Q and the intersection point P, is within a range from 0° to 25°. Here, the portion of the tireinner surface 40 near thebead toe 26 in a tire meridian cross-sectional view is formed into a linear shape, and thus the line segment C is generally a straight line along the tireinner surface 40. Note that portion of the tireinner surface 40 near thebead toe 26 does not need to be formed into a linear shape. In this case, regardless of the shape of the tireinner surface 40, the line segment C is a straight line that passes through the intersection point P between the extension line A and the tireinner surface 40 and the intersection point Q between thebead base 25 and the tireinner surface 40. Thebead portion 20 is configured so that the angle α formed by the imaginary line B and the line segment C as thus defined is within the range from 0° to 25°. - Additionally, the
bead portion 20 is formed so that an angle γ formed by the line segment C and a straight line E that passes through both end portions of thebead base 25 in the tire lateral direction, that is, the line segment E that passes through thebead heel 27 and thebead toe 26 of thebead base 25 is within a range from 85° to 100°. Note that while, in thepneumatic tire 1 according to the present embodiment, thebead base 25 in a tire meridian cross-sectional view is formed into a linear shape and thus the straight line E and thebead base 25 substantially coincide, thebead base 25 may be formed into a shape other than a straight line. Thebead base 25 may be, for example, formed to be curved in the middle. In this case, the straight line E may be a straight line that passes through thebead toe 26, which is the leading edge portion inward of thebead base 25 in the tire lateral direction, and thebead heel 27, which is the end portion of thebead base 25 outward in the tire lateral direction, regardless of the shape of thebead base 25. Thebead portion 20 is configured so that the angle γ formed by the line segment C and the straight line E as thus defined is within the range from 85° to 100°. - Note that the relative relationships and angles of these portions are defined after vulcanization molding in the mold, and prior to assembly of the
pneumatic tire 1 to the specified rim, without a load applied. Specifically, a distance in the tire lateral direction between thebead heels 27 of each of thebead portions 20 positioned on both sides in the tire lateral direction is defined with thepneumatic tire 1 mounted to the specified rim in an unloaded state.FIG. 4 is an explanatory diagram of a rim cushion rubber. Arim cushion rubber 28 is disposed radially inward and laterally outward of thebead core 21 and the turned back portion of thecarcass 6 at thebead portion 20. Therim cushion rubber 28 is the rubber layer constituting a contact surface of thebead portion 20 against the specified rim. Thebead base 25 is made from therim cushion rubber 28. Thisrim cushion rubber 28 is a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%. Note that the complex elastic modulus here refers to the value obtained by the measurement method defined in JIS (Japanese Industrial Standard) K7244-4: 1999 (measurement temperature: 60°, initial strain: 10%, amplitude: ±1%, frequency: 10 Hz, deformation mode: tension). Additionally, the elongation at break here is the elongation at break described in JIS K6251:2010. - When the
pneumatic tire 1 thus configured is mounted to a vehicle, thepneumatic tire 1 is first mounted by engaging thebead base 25 with the specified rim, and then is inflated. Thepneumatic tire 1 is thus mounted to the vehicle while mounted to the rim. Thepneumatic tire 1 according to the present embodiment is used as a heavy dutypneumatic tire 1 mounted to a large vehicle such as a truck or a bus, for example. - When a vehicle with the
pneumatic tire 1 mounted thereto is driven, thepneumatic tire 1 rotates while the portion of thetread surface 3 positioned at the bottom comes into contact with the road surface. The vehicle is driven by the transmission of a driving force and a braking force to the road surface as well as the generation of a swiveling force by a friction force between thetread surface 3 and the road surface. With the vehicle thus driven by the friction force between thetread surface 3 and the road surface, thetread portion 2 gradually wears in accordance with the distance traveled, reaching a wear threshold when the estimated distance traveled after mounting to the vehicle increases and making it no longer possible to drive the vehicle using thepneumatic tire 1. - According to the heavy duty
pneumatic tire 1, when thetread portion 2 is worn, thetread portion 2 is regenerated by retreading. In other words, thetread portion 2 can be regenerated by refurbishing. This retreading is performed with thepneumatic tire 1 removed from the specified rim. Once this retreading is completed, thepneumatic tire 1 is mounted to the rim once again, reinflated, and mounted to the vehicle. - While retreading is thus performed when the
tread portion 2 is worn, making it possible to regenerate thetread portion 2, the rubber constituting thepneumatic tire 1 generally deteriorates over time or significant stress continually acts on thebead base 25, which is the engaging portion, when the traveled distance of the vehicle increases, causing thebead toe 26 to rise from the rim and readily deform. - In response, in the
pneumatic tire 1 according to the present embodiment, the portion of thebead portion 20 inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction, making it possible to avoid arrangement of rubber in the region where deformation of thebead toe 26 is significant and thus suppress deformation of thebead toe 26. In other words, the portion of thebead portion 20 inward of the extension line A in the tire radial direction is positioned outward of the imaginary line B in the tire lateral direction, making it possible to form thebead toe 26 into a shape that suppresses inward projection in the tire lateral direction. While binding force by thebead core 21 on thebead toe 26 decreases as the amount of inward projection in the tire lateral direction increases, causing a tendency of a rise from the rim and deformation, thebead toe 26 is given a shape that suppresses inward projection in the tire lateral direction, making it possible to avoid arrangement of the rubber in the region where deformation of thebead toe 26 is significant. This arrangement allows for suppression of deformation of thebead toe 26. - Additionally, the angle α formed by the imaginary line B and the line segment C is within the range from 0° to 25°, making it possible to not only suppress deformation of the
bead toe 26 but also ensure reinflatability after thetread portion 2 reaches the service life thereof and is retreaded. That is, when the angle α formed by the imaginary line B and the line segment C is less than 0°, suppression of the amount of inward projection of thebead toe 26 in the tire lateral direction becomes difficult, making it difficult to suppress deformation of thebead toe 26. On the other hand, when the angle α formed by the imaginary line B and the line segment C is greater than 25°, the length of thebead base 25 in a tire meridian cross-sectional view, that is, the width of thebead base 25 in the tire lateral direction decreases excessively, possibly causing an excessive decrease in the width of the engaging portion between thebead base 25 and the specified rim. In this case, adhesion of thebead base 25 and the specified rim becomes difficult, possibly causing continuous air leakage from gaps between thebead base 25 and the specified rim during reinflation after retreading and a decrease in reinflatability. In response, in thepneumatic tire 1 according to the present embodiment, the angle α formed by the imaginary line B and the line segment C is within the range from 0° to 25°, making it possible to suppress air leakage during reinflation while suppressing inward projection of thebead toe 26 in the tire lateral direction. This makes it possible to suppress deformation of thebead toe 26 while ensuring reinflatability. - Additionally, the
bead portion 20 is formed so that the angle γ formed by the line segment C on the tireinner surface 40 side and the straight line E on thebead base 25 side is within the range from 85° to 100°, making it possible to more reliably suppress deformation of thebead toe 26 as well as provide reinflatability in a compatible manner. That is, when the angle γ formed by the line segment C and the straight line E is less than 85°, both relative angles of the connection portion of the tireinner surface 40 and thebead base 25 are relatively small and may cause thebead toe 26 to readily deform. In other words, when the angle γ formed by the line segment C and the straight line E is less than 85°, it may be difficult to increase the angle of thebead toe 26 in a tire meridian cross-sectional view to the extent that allows suppression of deformation. On the other hand, when the angle γ formed by the line segment C and the straight line E is greater than 100°, the width of thebead base 25 is difficult to maintain, possibly causing difficulties in ensuring reinflatability. In response, in thepneumatic tire 1 according to the present embodiment, the angle γ formed by the line segment C and the straight line E is within the range from 85° to 100°, making it possible to increase the angle of thebead toe 26 at a size that allows reinflatability to be ensured, and thus suppress deformation of thebead toe 26. This makes it possible to more reliably suppress deformation of thebead toe 26 while ensuring reinflatability. - Additionally, the
rim cushion rubber 28 is provided as a rubber layer having a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%, making it possible to suppress chipping of thebead toe 26 and ensure cut resistance. That is, when the complex elastic modulus of therim cushion rubber 28 exceeds 7 MPa, the elongation at break decreases to lower than 200%, possibly causing a decrease in the elasticity of therim cushion rubber 28. In this case, the flexibility of thebead toe 26 also decreases, possible causing chipping in thebead toe 26 when a large load acts on thebead toe 26 during removal from the specified rim. On the other hand, when the complex elastic modulus of therim cushion rubber 28 is less than 3 MPa, the strength of therim cushion rubber 28 decreases, possibly causing cracks to readily be generated when a sharp object comes into contact with therim cushion rubber 28. In response, in thepneumatic tire 1 according to the present embodiment, therim cushion rubber 28 has a complex elastic modulus from 3 MPa to 7 MPa, and an elongation at break from 200% to 350%, making it possible to provide both elasticity and strength in a compatible manner at or near the portion that engages with the specified rim. This makes it possible to suppress chipping of thebead toe 26 and ensure cut resistance. -
FIGS. 5A, 5B and 5C are tables showing results of performance tests of pneumatic tires. In relation to thepneumatic tire 1 described above, performance evaluation tests conducted onpneumatic tires 1 of a Conventional Example and a Comparative Example, andpneumatic tires 1 according to embodiments of the present technology will be described below. The performance evaluation tests were conducted for bead toe deformation, testing the deformation state of thebead toe 6; reinflatability, testing whether reinflation is possible; and bead toe chipping, testing whether chipping occurs in thebead toe 26. - These performance evaluation tests were conducted by mounting the
pneumatic tires 1 with a tire size of 11R22.5 to a rim wheel of a specified rim defined by JATMA and a rim size of 2.5×7.50, adjusting the air pressure to a maximum air pressure (700 kPa) defined by JATMA, mounting the tire onto a drive shaft of a 2-D4 (front 2-rear 4 drive) test vehicle, and test-running the tires with the maximum load defined by JATMA applied. - Each test item was evaluated as follows. Bead toe deformation was evaluated by running the tire 100000 km on a test vehicle, measuring the amount of deformation of the
bead toe 26, and expressing the measurement result using the Conventional Example as an index value of 100. A higher value indicates less deformation of thebead toe 26 and superior bead toe deformation performance. Additionally, reinflatability was evaluated by mounting thepneumatic tire 1 that was measured for deformation of thebead toe 26 after running 100000 km on the test vehicle, and checking whether inflation is possible using a normal method. Additionally, bead toe chipping was evaluated by visually checking whether chipping occurred in thebead toe 26 when thepneumatic tire 1 is mounted to or removed from the rim wheel after running 100000 km on the test vehicle. - The evaluation test was conducted on 13
pneumatic tires 1, including thepneumatic tire 1 of the Conventional Example, thepneumatic tire 1 of the Comparison Example, and thepneumatic tires 1 of Examples 1 to 11, which are according to the embodiments of the present technology. Thesepneumatic tires 1 are each configured with thebead portion 20 formed differently. Among these, in thepneumatic tire 1 of the Conventional Example, the angle α formed by the imaginary line B and the line segment C is −10°. That is, in thepneumatic tire 1 of the Conventional Example, thebead toe 26 is positioned inward of the imaginary line B in the tire lateral direction. Additionally, in thepneumatic tire 1 of the Comparative Example, the angle α formed by the imaginary line B and the line segment C is 30°. That is, in thepneumatic tire 1 of the Conventional Example, thebead toe 26 is far away from the imaginary line B, outward in the tire lateral direction, and the width of thebead base 25 is small. - In contrast, in Examples 1 to 11, which are examples of the
pneumatic tire 1 according to the embodiments of the present technology, the angles α formed by the imaginary line B and the line segment C are each within the range from 0° to 25° Furthermore, in thepneumatic tires 1 according to the Examples 1 to 11, the angles γ formed by the straight line E and the line segment C each differ, and the complex elastic moduli and elongations at break of therim cushion rubber 28 each differ. - The evaluation tests conducted using these
pneumatic tires 1 show that thepneumatic tires 1 of Examples 1 to 11, unlike that of the Comparative Example, were each inflatable even after the primary service life thereof was reached, making it possible to ensure reinflatability, as illustrated inFIGS. 5A, 5B, and 5C . Additionally, it was found that thepneumatic tires 1 of Examples 1 to 11 are capable of suppressing bead toe deformation in contrast to thepneumatic tire 1 of the Conventional Example. That is, thepneumatic tires 1 according to Examples 1 to 11 are capable of suppressing deformation of thebead toe 26 while ensuring reinflatability.
Claims (4)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015255197A JP6665530B2 (en) | 2015-12-25 | 2015-12-25 | Pneumatic tire |
| JP2015-255197 | 2015-12-25 | ||
| JPJP2015-255197 | 2015-12-25 | ||
| PCT/JP2016/088535 WO2017111113A1 (en) | 2015-12-25 | 2016-12-22 | Pneumatic tire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20180370296A1 true US20180370296A1 (en) | 2018-12-27 |
| US11097575B2 US11097575B2 (en) | 2021-08-24 |
Family
ID=59090476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/064,931 Active 2037-09-19 US11097575B2 (en) | 2015-12-25 | 2016-12-22 | Pneumatic tire |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US11097575B2 (en) |
| JP (1) | JP6665530B2 (en) |
| CN (1) | CN108367636B (en) |
| DE (1) | DE112016005957T5 (en) |
| WO (1) | WO2017111113A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7505301B2 (en) * | 2020-07-06 | 2024-06-25 | 住友ゴム工業株式会社 | Pneumatic tires |
| DE102020215727A1 (en) * | 2020-12-11 | 2022-06-15 | Continental Reifen Deutschland Gmbh | commercial vehicle tires |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4768573A (en) * | 1983-06-18 | 1988-09-06 | Uniroyal Englebert Reifen Gmbh | Vehicle wheel |
| JPH01306306A (en) * | 1988-06-03 | 1989-12-11 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire |
| US7615590B2 (en) * | 2004-03-03 | 2009-11-10 | Sumitomo Rubber Industries, Ltd. | Rubber composition for clinch and pneumatic tire using the same |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4667722A (en) * | 1985-11-07 | 1987-05-26 | The Goodyear Tire & Rubber Company | Pneumatic tire |
| JP3643191B2 (en) * | 1995-11-29 | 2005-04-27 | 株式会社ブリヂストン | 15 ° tapered radial tire for trucks and buses |
| JP3229412B2 (en) * | 1993-01-13 | 2001-11-19 | 横浜ゴム株式会社 | Pneumatic radial tire for heavy loads |
| JPH09123714A (en) * | 1995-11-02 | 1997-05-13 | Yokohama Rubber Co Ltd:The | Tubeless tire |
| RU2232682C2 (en) | 1999-10-18 | 2004-07-20 | Мишлен Решерш Э Текник С.А. | Tire with rounded-off edge of bead and its mould |
| JP2002337516A (en) * | 2001-05-21 | 2002-11-27 | Sumitomo Rubber Ind Ltd | Pneumatic tire |
| FR2882691B1 (en) * | 2005-03-07 | 2009-07-03 | Michelin Soc Tech | PNEUMATIC BOURRELET STRUCTURE |
| WO2007015341A1 (en) * | 2005-08-02 | 2007-02-08 | Bridgestone Corporation | Pneumatic radial tire for heavy load |
| JP4944458B2 (en) * | 2006-03-03 | 2012-05-30 | 住友ゴム工業株式会社 | Heavy duty tire |
| JP2009137437A (en) * | 2007-12-06 | 2009-06-25 | Sumitomo Rubber Ind Ltd | Pneumatic radial-ply tire |
| JP4830028B2 (en) | 2009-03-06 | 2011-12-07 | 住友ゴム工業株式会社 | Heavy duty radial tire |
| JP5421400B2 (en) | 2011-06-21 | 2014-02-19 | 住友ゴム工業株式会社 | Rubber composition for clinch or chafer and pneumatic tire |
| JP5545901B1 (en) * | 2013-02-22 | 2014-07-09 | 株式会社ブリヂストン | tire |
| JP2015140074A (en) * | 2014-01-28 | 2015-08-03 | 株式会社ブリヂストン | pneumatic tire |
| JP6241937B2 (en) * | 2014-02-25 | 2017-12-06 | 住友ゴム工業株式会社 | Pneumatic tire |
-
2015
- 2015-12-25 JP JP2015255197A patent/JP6665530B2/en active Active
-
2016
- 2016-12-22 WO PCT/JP2016/088535 patent/WO2017111113A1/en not_active Ceased
- 2016-12-22 US US16/064,931 patent/US11097575B2/en active Active
- 2016-12-22 DE DE112016005957.4T patent/DE112016005957T5/en active Pending
- 2016-12-22 CN CN201680074376.4A patent/CN108367636B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4768573A (en) * | 1983-06-18 | 1988-09-06 | Uniroyal Englebert Reifen Gmbh | Vehicle wheel |
| JPH01306306A (en) * | 1988-06-03 | 1989-12-11 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire |
| US7615590B2 (en) * | 2004-03-03 | 2009-11-10 | Sumitomo Rubber Industries, Ltd. | Rubber composition for clinch and pneumatic tire using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| US11097575B2 (en) | 2021-08-24 |
| JP6665530B2 (en) | 2020-03-13 |
| CN108367636B (en) | 2020-06-09 |
| CN108367636A (en) | 2018-08-03 |
| JP2017114452A (en) | 2017-06-29 |
| DE112016005957T5 (en) | 2018-09-20 |
| WO2017111113A1 (en) | 2017-06-29 |
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