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US20180237875A1 - High-hardness steel sheet, and manufacturing method thereof - Google Patents

High-hardness steel sheet, and manufacturing method thereof Download PDF

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Publication number
US20180237875A1
US20180237875A1 US15/751,591 US201615751591A US2018237875A1 US 20180237875 A1 US20180237875 A1 US 20180237875A1 US 201615751591 A US201615751591 A US 201615751591A US 2018237875 A1 US2018237875 A1 US 2018237875A1
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Prior art keywords
steel sheet
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content
hardness
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US15/751,591
Inventor
Young-Roc Im
Jun-Sang JANG
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Posco Holdings Inc
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Posco Co Ltd
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Publication of US20180237875A1 publication Critical patent/US20180237875A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

Definitions

  • the present disclosure relates to a high-hardness steel sheet used in various fields and a manufacturing method thereof.
  • a steel sheet having high hardness is excellent in terms of wear resistance and load supporting ability, thus guaranteeing long service life as well as durability, and is used in various components.
  • a steel grade is defined on the basis of Brinell hardness, and steel is manufactured to have various levels of hardness, from a Brinell hardness (HB) grade of 350 to a HB grade of 600, according to the related art.
  • HB Brinell hardness
  • a steel sheet having high hardness also has high strength, and thus may even be used in a field requiring a structure having high strength, such as a collision member or a reinforcing member.
  • the steel sheet described above may have good economic value in terms of lightweightness and efficiency.
  • a steel sheet is phase-transformed to a martensite or bainite structure in a cooling process from an austenite temperature range to room temperature, so high hardness and strength, which a low temperature transformation structure has, are generally provided.
  • An aspect of the present disclosure may provide a high-hardness steel sheet having a Brinell hardness of 500 HB or more in which a steel composition is set using a minimum carbon content relation for obtaining a Brinell hardness of 500 HB or more.
  • Another aspect of the present disclosure may provide a method of manufacturing a high-hardness steel sheet having a Brinell hardness of 500 HB or more by setting a steel composition according to a minimum carbon content relation for obtaining a Brinell hardness of 500 HB or more.
  • a high-hardness steel sheet having a Brinell hardness of 500 HB or more the steel sheet manufactured by including cooling of a hot rolled steel sheet, includes carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (
  • Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %
  • C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • a method of manufacturing a high-hardness steel sheet includes hot-rolling and cooling a steel slab including carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V):
  • Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %
  • C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • a component of a more economical and unified steel sheet may be designed.
  • the prior art related to a high-hardness steel sheet has proposed various components and process control methods in order to obtain a level of hardness required, according to the components, but fails to provide a component criteria for unified hardness acquisition.
  • the present inventors have conducted studies and experiments on the conditions of component design for securing a required level of hardness, when a microstructure of a steel sheet is formed to have 95 vol. % or more of a martensite structure in order to secure a high level of hardness and strength, and the present invention has been completed on the basis of the results thereof.
  • one of the main technical features of the present invention is to provide the conditions of a component design for securing a required level of hardness when a microstructure of a steel sheet is formed as 95 vol. % or more of a martensite structure in order to secure high hardness and strength, and thus, more economically manufacturing a microstructure including 95 vol. % or more of a martensite phase and a steel sheet having a Brinell hardness of 500 HB or more, and obtaining unified hardness.
  • the content of carbon (C) may be 0.05% to 0.3%.
  • the content of carbon (C) may be 0.19 wt % to 0.3%.
  • the content of silicon (Si) may be 0.5% or less (excluding 0%).
  • Silicon is a preferred alloying element in applications in which hardness is used, because silicon increases the wear resistance of steel. However, when an amount of Si is excessive, surface properties and plating properties of the steel become poor, and a complete austenitization may not be performed during reheating.
  • the content of silicon (Si) may be 0.21% to 0.5%.
  • the content of silicon (Si) may be 0.253% to 0.34%.
  • Manganese (Mn) and chrome (Cr) are elements significantly lowering martensite transformation temperatures, and manganese and chrome are elements, which may be used economically as low-cost elements, since manganese and chrome have an effect of reducing a transformation temperature less than that of carbon, among elements generally added to steel.
  • An upper limit of the manganese content is preferably limited to 2.5%, and an upper limit of the chromium content is preferably limited to 1.5%.
  • austenite When the contents of manganese and chrome are excessively high, austenite may remain at room temperature, so 95 vol. % or more of a martensitic structure, a targeted amount, may not be obtained.
  • the content of manganese may be 1.4% to 2.5%.
  • the content of manganese may be 2.1% to 2.5%.
  • Molybdenum (Mo) and nickel (Ni) are elements lowering a martensite transformation start temperature.
  • a degree of lowering a martensite transformation start temperature is smaller than those of Mn and Cr. Due to being relatively expensive elements, an upper limit of an addition amount of each of these elements is preferably limited to 1.0%.
  • Each of niobium (Nb) and titanium (Ti) may be added in an amount of 0.1% or less (excluding 0%), and may have an effect of improving the impact characteristics of a steel sheet through austenite grain refinement.
  • the excessive addition of Nb and Ti may cause coarsening of Nb carbonitride, fixing grain boundaries, so a crystal grain refinement effect may be lost.
  • an upper limit of each of Nb and Ti is preferably limited to 0.1%.
  • Ti when B is added, Ti may be essentially added to protect B from N. Titanium (Ti) first reacts with carbon or nitrogen in steel, so TiC or TiN is formed. Thus, an addition effect of boron (B) may be increased. In this case, the content of titanium (Ti) may satisfy Relation 2 depending on stoichiometry, with respect to an amount of nitrogen in steel.
  • V Vanadium (V): 0.1% or less (excluding 0%)
  • Vanadium (V) may be added in an amount of 0.1% or less (excluding 0%), and may serve to prevent precipitation hardening through the formation of fine V carbides and the deterioration of physical properties of a welded portion.
  • an addition amount of V is excessive, the effect described above may be reduced due to the coarsening of a carbide, so that an upper limit of the content of V is preferably limited to 0.1%.
  • B Boron (B) may be added in an amount of 0.01% or less (excluding 0%), and B is an element significantly increasing hardenability of steel by inhibiting nucleation of ferrite and pearlite. Even when a thickness of steel is great, utilization thereof is significant.
  • a final microstructure may be provided as 95 vol. % or more of martensite.
  • a manufacturing method thereof is not particularly limited, so B may be added to secure hardenability as required. However, when the content of B is excessively added, B may rather act as a nucleation site on ferrite or pearlite to deteriorate hardenability, so an upper limit of the content of B is preferably limited to 0.01%.
  • Aluminum (Al) is added for deoxidization and grain refinement, and the content of Al is preferably limited to 0.1% or less (excluding 0%).
  • the remainder excluding elements described above include iron (Fe) and other unavoidable impurities.
  • a minimum content of carbon (C) may satisfy Relation (1).
  • Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %
  • C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Relation (1) represents a minimum content of a carbon (C) for obtaining a Brinell hardness of 500 HB or more from a composition of silicon (Si), manganese (Mn), chrome (Cr), molybdenum (Mo), nickel (Ni), and chrome (Cr).
  • Relation (1) may be designed using, for example, Relation (3).
  • C, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %
  • C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Relation (1) with respect to a minimum carbon content for HB ⁇ 500 may be derived from Relation (3).
  • Relation (3) by using Relation (3) within a steel sheet component range of the present invention, proper alloying element design conditions to obtain any required level of hardness of 350 HB or more may be derived.
  • a microstructure of a steel sheet according to the present invention may include 95 vol. % or more of a martensite phase. When a fraction of the martensite phase is less than 95 vol. %, it may be difficult to secure targeted strength and hardness.
  • the microstructure of a steel sheet according to the present invention may include one or two of ferrite and bainite, in an amount of less than 5.0 vol. %, as a second phase structure, other than martensite.
  • the steel sheet according to the present invention may have Brinell hardness of 500 HB or more.
  • a steel slab including carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding excluding 0%), aluminum (Al): 0.1 wt % or less (
  • Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %
  • C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • a steel slab Before the steel slab is hot-rolled as a hot-rolled steel sheet, a steel slab may be reheated.
  • Conditions for reheating a slab are not particularly limited, and the conditions are sufficient as long as homogenization is allowed.
  • a slab reheating temperature is preferably 1100° C. to 1300° C.
  • the hot-rolling conditions are preferably not limited, and a hot finish rolling temperature is sufficient as long as austenitization is allowed.
  • the hot finish rolling temperature may be, for example, 870° C. to 930° C., and whole hot-rolling may be performed within a temperature range of 1150° C. to a hot finish rolling temperature, after extraction from a heating furnace.
  • a cooling rate during cooling the hot-rolled steel sheet is not preferably limited while a cooling rate allows 95 vol. % or more of a martensite phase to be obtained.
  • the cooling rate is 20° C./sec or more, and preferably, 20° C./sec to 150° C./sec.
  • a cooling end temperature during cooling the hot-rolled steel sheet is the Ms point (a martensite transformation start temperature) or below, and is not particularly limited as long as a cooling end temperature allows 95 vol. % or more of a martensite phase to be obtained.
  • compositions of steels of Table 1 satisfy a composition range of the present invention.
  • a second phase structure of Table 2 indicates a second phase structure, other than martensite. Moreover, a structure other than a second phase structure is martensite, and 100% martensite is referred to as 100% M.
  • F indicates ferrite
  • B indicates bainite
  • M indicates martensite
  • a Brinell hardness (HB) value is 500 HB or more.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Sheet Steel (AREA)

Abstract

(wherein Mn, Si, Cr, Ni and Mo are a value representing the content of each element by wt %, and C.R. is a value represent cooling rate during cooling a hot rolled steel sheet and the unit thereof is ° C./sec)

Description

    TECHNICAL FIELD
  • The present disclosure relates to a high-hardness steel sheet used in various fields and a manufacturing method thereof.
  • BACKGROUND ART
  • A steel sheet having high hardness is excellent in terms of wear resistance and load supporting ability, thus guaranteeing long service life as well as durability, and is used in various components.
  • In detail, in the case of wear-resistant steel, a steel grade is defined on the basis of Brinell hardness, and steel is manufactured to have various levels of hardness, from a Brinell hardness (HB) grade of 350 to a HB grade of 600, according to the related art.
  • Moreover, a steel sheet having high hardness also has high strength, and thus may even be used in a field requiring a structure having high strength, such as a collision member or a reinforcing member. In addition, the steel sheet described above may have good economic value in terms of lightweightness and efficiency.
  • In the case of the high-hardness steel sheet described above, a steel sheet is phase-transformed to a martensite or bainite structure in a cooling process from an austenite temperature range to room temperature, so high hardness and strength, which a low temperature transformation structure has, are generally provided.
  • However, in the prior art, various components and process control methods are used to obtain the required hardness according to a component, but a criteria for unified hardness acquisition is not provided.
  • DISCLOSURE Technical Problem
  • An aspect of the present disclosure may provide a high-hardness steel sheet having a Brinell hardness of 500 HB or more in which a steel composition is set using a minimum carbon content relation for obtaining a Brinell hardness of 500 HB or more.
  • Another aspect of the present disclosure may provide a method of manufacturing a high-hardness steel sheet having a Brinell hardness of 500 HB or more by setting a steel composition according to a minimum carbon content relation for obtaining a Brinell hardness of 500 HB or more.
  • Technical Solution
  • According to an aspect of the present disclosure, a high-hardness steel sheet having a Brinell hardness of 500 HB or more, the steel sheet manufactured by including cooling of a hot rolled steel sheet, includes carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding 0%), a balance of iron (Fe) and other unavoidable impurities; has a minimum content of carbon (C) satisfying Relation (1); and has a microstructure including 95 vol. % or more of a martensite phase.

  • C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
  • Here, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • According to another aspect of the present disclosure, a method of manufacturing a high-hardness steel sheet, the method of manufacturing a steel sheet, having a microstructure including 95 vol. % or more of a martensite phase and a Brinell hardness of 500 HB or more, includes hot-rolling and cooling a steel slab including carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding 0%), a balance of iron (Fe) and other unavoidable impurities, as a hot-rolled steel sheet, wherein a minimum content of carbon (C) satisfies Relation (1).

  • C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
  • Here, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Advantageous Effects
  • According to an exemplary embodiment in the present disclosure, in order to manufacture a steel sheet including a microstructure having 95 vol. % or more of a martensite phase and Brinell hardness of 500 HB or more, a component of a more economical and unified steel sheet may be designed.
  • Best Mode for Invention
  • The prior art related to a high-hardness steel sheet has proposed various components and process control methods in order to obtain a level of hardness required, according to the components, but fails to provide a component criteria for unified hardness acquisition.
  • Therefore, the present inventors have conducted studies and experiments on the conditions of component design for securing a required level of hardness, when a microstructure of a steel sheet is formed to have 95 vol. % or more of a martensite structure in order to secure a high level of hardness and strength, and the present invention has been completed on the basis of the results thereof.
  • In other words, one of the main technical features of the present invention is to provide the conditions of a component design for securing a required level of hardness when a microstructure of a steel sheet is formed as 95 vol. % or more of a martensite structure in order to secure high hardness and strength, and thus, more economically manufacturing a microstructure including 95 vol. % or more of a martensite phase and a steel sheet having a Brinell hardness of 500 HB or more, and obtaining unified hardness.
  • Hereinafter, a steel sheet according to a preferred aspect of the present invention will be described.
  • Carbon (C): 0.05 wt % to 0.3 wt % (hereinafter, referred to as “%”)
  • The content of carbon (C) may be 0.05% to 0.3%.
  • When the content of carbon is less than 0.05%, it may be difficult for martensitic transformation from an austenite region to occur during cooling. When the content of carbon exceeds 0.3%, it may be difficult to ensure stability of a component due to increased brittleness of steel.
  • The content of carbon (C) may be 0.19 wt % to 0.3%.
  • Silicon (Si): 0.5% or less (excluding 0%)
  • The content of silicon (Si) may be 0.5% or less (excluding 0%).
  • Silicon is a preferred alloying element in applications in which hardness is used, because silicon increases the wear resistance of steel. However, when an amount of Si is excessive, surface properties and plating properties of the steel become poor, and a complete austenitization may not be performed during reheating.
  • The content of silicon (Si) may be 0.21% to 0.5%. The content of silicon (Si) may be 0.253% to 0.34%.
  • Manganese (Mn): 2.5% or less (excluding 0%) and Chrome (Cr): 1.5% or less (excluding 0%)
  • Manganese (Mn) and chrome (Cr) are elements significantly lowering martensite transformation temperatures, and manganese and chrome are elements, which may be used economically as low-cost elements, since manganese and chrome have an effect of reducing a transformation temperature less than that of carbon, among elements generally added to steel.
  • An upper limit of the manganese content is preferably limited to 2.5%, and an upper limit of the chromium content is preferably limited to 1.5%.
  • When the contents of manganese and chrome are excessively high, austenite may remain at room temperature, so 95 vol. % or more of a martensitic structure, a targeted amount, may not be obtained.
  • The content of manganese may be 1.4% to 2.5%. The content of manganese may be 2.1% to 2.5%.
  • Molybdenum (Mo): 1.0% or less (excluding 0%) and Nickel (Ni): 1.0% or less (excluding 0%)
  • Molybdenum (Mo) and nickel (Ni) are elements lowering a martensite transformation start temperature.
  • However, a degree of lowering a martensite transformation start temperature is smaller than those of Mn and Cr. Due to being relatively expensive elements, an upper limit of an addition amount of each of these elements is preferably limited to 1.0%.
  • Niobium (Nb): 0.1% or less (excluding 0%) and Titanium (Ti): 0.1% or less (excluding 0%),
  • Each of niobium (Nb) and titanium (Ti) may be added in an amount of 0.1% or less (excluding 0%), and may have an effect of improving the impact characteristics of a steel sheet through austenite grain refinement. However, the excessive addition of Nb and Ti may cause coarsening of Nb carbonitride, fixing grain boundaries, so a crystal grain refinement effect may be lost. Thus, an upper limit of each of Nb and Ti is preferably limited to 0.1%.
  • On the other hand, when B is added, Ti may be essentially added to protect B from N. Titanium (Ti) first reacts with carbon or nitrogen in steel, so TiC or TiN is formed. Thus, an addition effect of boron (B) may be increased. In this case, the content of titanium (Ti) may satisfy Relation 2 depending on stoichiometry, with respect to an amount of nitrogen in steel.

  • Ti (wt %)>N(wt %)×3.42  [Relation 2]
  • Vanadium (V): 0.1% or less (excluding 0%)
  • Vanadium (V) may be added in an amount of 0.1% or less (excluding 0%), and may serve to prevent precipitation hardening through the formation of fine V carbides and the deterioration of physical properties of a welded portion.
  • When an addition amount of V is excessive, the effect described above may be reduced due to the coarsening of a carbide, so that an upper limit of the content of V is preferably limited to 0.1%.
  • Boron (B): 0.01% or less (excluding 0%)
  • Boron (B) may be added in an amount of 0.01% or less (excluding 0%), and B is an element significantly increasing hardenability of steel by inhibiting nucleation of ferrite and pearlite. Even when a thickness of steel is great, utilization thereof is significant.
  • In the present invention, a final microstructure may be provided as 95 vol. % or more of martensite. A manufacturing method thereof is not particularly limited, so B may be added to secure hardenability as required. However, when the content of B is excessively added, B may rather act as a nucleation site on ferrite or pearlite to deteriorate hardenability, so an upper limit of the content of B is preferably limited to 0.01%.
  • Aluminum (Al): 0.1% or less (excluding 0%)
  • Aluminum (Al) is added for deoxidization and grain refinement, and the content of Al is preferably limited to 0.1% or less (excluding 0%).
  • The remainder excluding elements described above include iron (Fe) and other unavoidable impurities.
  • In the present invention, a minimum content of carbon (C) may satisfy Relation (1).

  • C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
  • Here, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Relation (1) represents a minimum content of a carbon (C) for obtaining a Brinell hardness of 500 HB or more from a composition of silicon (Si), manganese (Mn), chrome (Cr), molybdenum (Mo), nickel (Ni), and chrome (Cr).
  • Even when the content of carbon (C) satisfies 0.05 wt % to 0.3 wt %, in a case in which Relation (1) is not satisfied, a Brinell hardness of 500 HB or more may not be obtained.
  • Relation (1) may be designed using, for example, Relation (3).

  • HB (Brinell hardness)=100.4+830.5*C+86.5*Mn+28.8*Si+73.4*Cr+44.5*Ni+28.8*Mo+0.252*C.R.  [Relation 3]
  • Here, C, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Relation (1) with respect to a minimum carbon content for HB≥500 may be derived from Relation (3).
  • Moreover, by using Relation (3) within a steel sheet component range of the present invention, proper alloying element design conditions to obtain any required level of hardness of 350 HB or more may be derived.
  • A microstructure of a steel sheet according to the present invention may include 95 vol. % or more of a martensite phase. When a fraction of the martensite phase is less than 95 vol. %, it may be difficult to secure targeted strength and hardness.
  • The microstructure of a steel sheet according to the present invention may include one or two of ferrite and bainite, in an amount of less than 5.0 vol. %, as a second phase structure, other than martensite.
  • The steel sheet according to the present invention may have Brinell hardness of 500 HB or more.
  • Hereinafter, a method of manufacturing a steel sheet according to another preferred aspect of the present invention will be described.
  • In a method of manufacturing a steel sheet according to another preferred aspect of the present invention, after a steel slab including carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding 0%), a balance of iron (Fe) and other unavoidable impurities is hot-rolled as a hot-rolled steel sheet, the hot-rolled steel sheet is cooled, so a steel sheet having a martensite phase including 95 vol. % or more of a microstructure and 500 HB or more of Brinell hardness is manufactured.
  • A minimum content of carbon (C) in the steel slab satisfies Relation (1).

  • C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
  • Here, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling of a hot-rolled steel sheet, and the unit thereof is ° C./sec.
  • Before the steel slab is hot-rolled as a hot-rolled steel sheet, a steel slab may be reheated.
  • Conditions for reheating a slab are not particularly limited, and the conditions are sufficient as long as homogenization is allowed.
  • A slab reheating temperature is preferably 1100° C. to 1300° C.
  • The hot-rolling conditions are preferably not limited, and a hot finish rolling temperature is sufficient as long as austenitization is allowed.
  • The hot finish rolling temperature may be, for example, 870° C. to 930° C., and whole hot-rolling may be performed within a temperature range of 1150° C. to a hot finish rolling temperature, after extraction from a heating furnace.
  • A cooling rate during cooling the hot-rolled steel sheet is not preferably limited while a cooling rate allows 95 vol. % or more of a martensite phase to be obtained. For example, the cooling rate is 20° C./sec or more, and preferably, 20° C./sec to 150° C./sec.
  • A cooling end temperature during cooling the hot-rolled steel sheet is the Ms point (a martensite transformation start temperature) or below, and is not particularly limited as long as a cooling end temperature allows 95 vol. % or more of a martensite phase to be obtained.
  • Mode for Invention
  • Hereinafter, the present disclosure will be described in greater detail with reference to examples. The examples are only for illustrating the present invention, and the present invention is not limited thereto.
  • EXAMPLE
  • An experiment was conducted using 17 types of steel A to Q having the compositions (unit: wt %) illustrated in Table 1.
  • The compositions of steels of Table 1 satisfy a composition range of the present invention.
  • After a steel sheet having the steel composition of Table 1 while having a thickness of 30 mm and a width of 200 mm was manufactured, the steel sheet was reheated for 180 minutes at 1200° C. Next, the steel sheet, having been reheated, was hot-rolled in a hot finish temperature range of 900° C., and a hot-rolled steel sheet having a thickness of 3.0 mm was manufactured. Thereafter, the steel sheet was cooled to 200° C. at a cooling rate of Table 2.
  • Brinell hardness (HB) and a microstructure of the hot-rolled steel sheet manufactured as described above were measured, and results thereof are illustrated in Table 2.
  • A second phase structure of Table 2 indicates a second phase structure, other than martensite. Moreover, a structure other than a second phase structure is martensite, and 100% martensite is referred to as 100% M.
  • In the second phase structure described above, F indicates ferrite, B indicates bainite, and M indicates martensite.
  • Moreover, in Table 2, a required carbon content obtained by Relation (1), an actual carbon content, and a difference between the actual content and the required carbon content are illustrated.
  • TABLE 1
    Steel
    C Si Mn Cr Mo Ni Al Ti Nb V B
    A 0.081 0.298 1.85 0.498 0.101 0.008 0.03 0.006 0.032 0.006 0.0002
    B 0.121 0.351 2.11 0.313 0.798 0.012 0.032 0.025 0.023 0.005 0.0017
    C 0.195 0.354 2.01 0.297 0.006 0.812 0.031 0.029 0.025 0.003 0.0016
    D 0.152 0.248 1.49 0.296 0.008 0.011 0.033 0.03 0.056 0.005 0.003
    E 0.242 0.432 1.72 0.411 0.312 0.013 0.036 0.03 0.003 0.006 0.0033
    F 0.148 0.243 1.48 0.607 0.012 0.005 0.034 0.029 0.004 0.004 0.0032
    G 0.148 0.24 1.48 0.3 0.007 0.007 0.035 0.098 0.005 0.005 0.0033
    H 0.297 0.253 1.51 0.3 0.211 0.006 0.035 0.03 0.007 0.002 0.0016
    I 0.212 0.25 1.49 1.1 0.203 0.008 0.035 0.03 0.022 0.098 0.0029
    J 0.2 0.249 1.47 0.3 0.011 0.021 0.03 0.029 0.005 0.003 0.0029
    K 0.252 0.254 2.31 0.125 0.012 0.015 0.033 0.03 0.032 0.005 0.0028
    L 0.198 0.243 1.49 0.297 0.015 0.023 0.034 0.03 0.008 0.004 0.0031
    M 0.199 0.254 1.47 1.12 0.012 0.015 0.033 0.03 0.032 0.005 0.0028
    N 0.2 0.207 1.47 0.3 0.011 0.014 0.034 0.098 0.045 0.002 0.0025
    O 0.26 0.297 2.11 0.02 0.101 0.005 0.027 0.007 0.022 0.011 0.0003
    P 0.27 0.212 1.51 0.52 0.112 0.012 0.021 0.005 0.023 0.012 0.0020
    Q 0.232 0.491 1.78 0.298 0.005 0.003 0.026 0.021 0.015 0.055 0.0018
  • TABLE 2
    Required Actual
    carbon content carbon
    Cooling (wt. %, content Brinell Second
    Ms rate Relation 1) (wt. %) hardness phase
    Classification Steel (° C.) (° C./sec) {circle around (1)} {circle around (2)} {circle around (2)} − {circle around (1)} (HB) structure
    Comparative A 432 100 0.200 0.081 −0.119 395 F8%, B11%
    Example 1
    Comparative B 401 50 0.178 0.121 −0.057 445 F2%, B3%
    Example 2
    Inventive C 381 50 0.174 0.195 0.021 519 B3%
    Example 1
    Comparative D 433 50 0.275 0.152 −0.123 404 F1%. B4%
    Example 3
    Inventive E 387 35 0.229 0.242 0.013 505 F1%, B3%
    Example2
    Inventive E 379 70 0.218 0.242 0.024 523 100% M
    Example3
    Comparative F 425 50 0.249 0.148 −0.101 405 B4%
    Example 4
    Comparative G 434 20 0.286 0.148 −0.138 364 F6%, B7%
    Example 5
    Inventive H 380 50 0.266 0.297 0.031 531 B3%
    Example4
    Inventive I 379 35 0.202 0.212 0.010 511 100% M
    Example5
    Comparative J 411 35 0.281 0.2 −0.081 437 F2%, 82%
    Example 6
    Inventive K 372 100 0.190 0.252 0.062 551 100% M
    Example6
    Comparative L 417 35 0.279 0.198 −0.081 440 F2%, B2%
    Example 7
    Comparative M 394 20 0.213 0.199 −0.014 491 F1%, B3%
    Example 8
    Comparative N 417 70 0.272 0.2 −0.072 448 B4%
    Example 9
    Inventive O 377 80 0.222 0.26 0.038 527 B3%
    Example7
    Inventive P 386 50 0.251 0.27 0.019 510 B2%
    Example8
    Inventive Q 396 100 0.222 0.232 0.010 502 B3%
    Example9
  • As illustrated in Table 2, according to the present invention, in the case of Inventive Examples 1 through 9, in which an actual carbon content is larger than a required carbon content, it is confirmed that a Brinell hardness (HB) value is 500 HB or more.
  • On the other hand, in the case of Comparative Examples 1 through 9, in which an actual carbon content is smaller than a required carbon content, it is confirmed that a value of Brinell hardness is less than 500 HB.
  • While exemplary embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present invention as defined by the appended claims.

Claims (12)

1. A high-hardness steel sheet, the steel sheet provided by cooling a hot rolled steel sheet, comprising:
carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding 0%), a balance of iron (Fe) and other unavoidable impurities;
having a minimum content of carbon (C) satisfying Relation (1);
having a microstructure comprising 95 vol. % or more of a martensite phase; and
having a Brinell hardness of 500 HB or more,

C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
where Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during the cooling a hot-rolled steel sheet, and the unit thereof is ° C./sec.
2. The high-hardness steel sheet of claim 1, wherein the microstructure includes one or two of ferrite and bainite, in an amount of less than 5.0 vol. %, as a second phase structure, other than martensite.
3. The high-hardness steel sheet of claim 1, wherein Relation (1) is derived from Relation (3),

HB (Brinell hardness)=100.4+830.5*C+86.5*Mn+28.8*Si+73.4*Cr+44.5*Ni+28.8*Mo+0.252*C.R.  [Relation 3]
where C, Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during the cooling a hot-rolled steel sheet, and the unit thereof is ° C./sec.
4. The high-hardness steel sheet of claim 1, wherein the content of carbon (C) is 0.19 wt % to 0.3 wt %.
5. The high-hardness steel sheet of claim 1, wherein the content of silicon (Si) is 0.21 wt % to 0.5 wt %.
6. The high-hardness steel sheet of claim 1, wherein the content of manganese is 1.4 wt % to 2.5 wt %.
7. A method of manufacturing a high-hardness steel sheet, the method of manufacturing a steel sheet, having a microstructure comprising 95 vol. % or more of a martensite phase and a Brinell hardness of 500 HB or more, comprising: hot-rolling and cooling a steel slab including carbon (C): 0.05 wt % to 0.3 wt %, silicon (Si): 0.5 wt % or less (excluding 0%), manganese (Mn): 2.5 wt % or less (excluding 0%), chrome (Cr): 1.5 wt % or less (excluding 0%), molybdenum (Mo): 1.0 wt % or less (excluding 0%), nickel (Ni): 1.0 wt % or less (excluding 0%), niobium (Nb): 0.1 wt % or less (excluding 0%), titanium (Ti): 0.1 wt % or less (excluding 0%), vanadium (V): 0.1 wt % or less (excluding 0%), boron (B): 0.01 wt % or less (excluding 0%), aluminum (Al): 0.1 wt % or less (excluding 0%), a balance of iron (Fe) and other unavoidable impurities, as a hot-rolled steel sheet, wherein a minimum content of carbon (C) satisfies Relation (1),

C (a minimum content of carbon (C))≥0.481-0.104Mn-0.035Si-0.088Cr-0.054Ni-0.035Mo-0.0003C.R.  [Relation 1]
where Mn, Si, Cr, Ni, and Mo are values representing the content of each element by wt %, C.R. is a value representing a cooling rate during cooling a hot-rolled steel sheet, and the unit thereof is ° C./sec.
8. The method of manufacturing a high-hardness steel sheet of claim 7, wherein a cooling rate during the cooling the hot-rolled steel sheet is 20° C./sec to 150° C./sec.
9. The method of manufacturing a high-hardness steel sheet of claim 7, wherein a cooling end temperature during the cooling the hot-rolled steel sheet is the Ms point (a martensite transformation start temperature) or below.
10. The method of manufacturing a high-hardness steel sheet of claim 7, wherein the content of carbon (C) is 0.19% to 0.3%.
11. The method of manufacturing a high-hardness steel sheet of claim 7, wherein the content of silicon (Si) is 0.21% to 0.5%.
12. The method of manufacturing a high-hardness steel sheet of claim 7, wherein the content of manganese is 1.4% to 2.5%.
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