US20180144891A1 - Wire release mechanism - Google Patents
Wire release mechanism Download PDFInfo
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- US20180144891A1 US20180144891A1 US15/360,733 US201615360733A US2018144891A1 US 20180144891 A1 US20180144891 A1 US 20180144891A1 US 201615360733 A US201615360733 A US 201615360733A US 2018144891 A1 US2018144891 A1 US 2018144891A1
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- Prior art keywords
- wire
- component
- finger
- thread
- release mechanism
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03G—SPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
- F03G7/00—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
- F03G7/06—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
- F03G7/061—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like characterised by the actuating element
- F03G7/06114—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like characterised by the actuating element using the thermal expansion or contraction of solid materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H37/00—Thermally-actuated switches
- H01H37/02—Details
- H01H37/32—Thermally-sensitive members
- H01H37/46—Thermally-sensitive members actuated due to expansion or contraction of a solid
- H01H37/50—Thermally-sensitive members actuated due to expansion or contraction of a solid with extensible wires under tension
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03G—SPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
- F03G7/00—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for
- F03G7/06—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like
- F03G7/063—Mechanical-power-producing mechanisms, not otherwise provided for or using energy sources not otherwise provided for using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like characterised by the mechanic interaction
- F03G7/0631—One-way operation, e.g. release mechanism
Definitions
- the present invention relates generally to release mechanism, and, more particularly, to an electrically powered wire release mechanism.
- Certain applications call for a simple, compact actuation system for providing a force and/or for moving a pin, plunger, or other device. While such a task can be completed with the use of explosives or other pyrotechnics or a relatively large electrical input, these systems can involve substantial expense, additional safety measures, and/or increased size, weight and/or complexity.
- traditional split-spooled wire-restrained devices may provide for actuation of a component in a manner which uses neither pyrotechnics nor an inordinate amount of electrical input. However, such devices can occupy a substantial amount of space and present other limitations as well.
- a wire release mechanism includes two components with adjacent longitudinal fingers and a wire that is wound about the fingers.
- the wire restrains one of the components in one position and includes a higher resistance fuse that causes the wire to be loosened about the fingers to allow that component to move to another position due to the flow of electrical current through the fuse.
- a method of using a wire release mechanism includes positioning two components with longitudinal fingers adjacent to one another.
- a wire includes a fuse and is wound about the fingers to restrain one of the components in one position to form the wire release mechanism.
- the method also includes screwing the wire release mechanism into a housing, electrically connecting the wire with the housing.
- FIG. 1A is a generally front perspective view of an embodiment of a wire release mechanism.
- FIG. 1B is a rear side view of the wire release mechanism shown in FIG. 1A .
- FIG. 2A is a partial cross-sectional view of the wire release mechanism as denoted by line 2 - 2 in FIG. 1B .
- FIG. 2B is a partial cross-sectional view of the wire release mechanism shown in FIG. 2A after a wire has been untensioned.
- FIG. 3 is a schematic cross-sectional view of the wire release mechanism shown in FIG. 1B installed in a housing and a device.
- FIG. 4 is a perspective view of an alternate embodiment wire release mechanism.
- FIG. 1A is a generally front perspective view of wire release mechanism 10 .
- FIG. 1B is a rear side view of mechanism 10 shown in FIG. 1A .
- FIG. 2A is a partial cross-sectional view of wire release mechanism 10 as denoted by line 2 - 2 in FIG. 1B .
- FIG. 2B is a partial cross-sectional view of wire release mechanism 10 shown in FIG. 2A after wire 16 has been untensioned.
- FIGS. 1A-2B will now be discussed in conjunction with one another, and the designations of “front” and “rear” are utilized merely for relative reference.
- mechanism 10 has a generally cylindrical shape and comprises body 12 , plunger 14 , and wire 16 .
- Body 12 has base 18 with slotted portion 20 in the side that is distal from plunger 14 .
- Extending toward plunger 14 from base 18 are fingers 22 A and 22 B.
- Fingers 22 A and 22 B are parallel and spaced apart from each other.
- body thread 24 is a standard thread size, shape, and pitch so that body 12 can be screwed into a tapped port using slotted portion 20 to mount and/or secure mechanism 10 .
- body thread 24 is interrupted by longitudinally extending trough 26 , which is also configured to accommodate wire 16 .
- Body thread 24 is also interrupted by notch 27 , which is a spacing feature of body 12 that is configured to not be in contact with wire 16 . Thereby, that the corresponding portion of wire 16 is surrounded by the atmospheric environment (which is most likely air) at this particular location.
- Plunger 14 comprises cap 28 with boss 30 extending from the side that is distal from body 12 .
- Boss 30 includes slot 31 which extends across boss 30 .
- cap thread 32 which is timed with body thread 24 and is the same or is similar to the size, shape, and pitch of body thread 24 .
- Extending toward body 12 from cap 28 is finger 22 C.
- Finger 22 C, cap 28 , and boss 30 are all configured to accommodate wire 16 .
- plunger 14 includes ports 34 A and 34 B and interrupted groove 36 in finger 22 C. The pitch and diameter of interrupted groove 36 is substantially similar to that of body thread 24 .
- Plunger 14 also includes trench 38 which begins in finger 22 C and passes through cap 28 to slot 30 .
- ports 34 A and 34 B extend to trench 38 .
- wire 16 has a generally circular cross-section, except at fuse 40 .
- Fuse 40 is an integral portion of wire 16 that has a smaller cross-sectional area than the nominal cross-sectional area of at least the adjacent sections of wire 16 . This causes fuse 40 to have a higher electrical resistance than the nominal electrical resistance of at least the adjacent sections of wire 16 .
- fuse 40 can have a semi-circular cross-section, such that a portion of the exterior of fuse 40 is circular and another portion is flat.
- fuse 40 can have two opposed flat sides to be ostensibly rectangular in cross-section, or fuse 40 can have four flat sides to be literally rectangular or square in cross-section.
- fuse 40 can be an integral portion of wire 16 that has a different material composition than the nominal composition of at least the adjacent sections of wire 16 such that fuse 40 has a higher electrical resistance per unit length than the nominal electrical resistance per unit length of at least the adjacent sections of wire 16 .
- plunger 14 is positioned adjacent to body 12 such that finger 22 C is positioned alongside of and between fingers 22 A and 22 B.
- Wire 16 is passed through one of ports 34 A and 34 B so that fuse 40 is positioned outside of finger 22 C.
- the choice of ports 34 A and 34 B depends on the desired overall length of mechanism 10 , and the selected port is lined up with body thread 24 to time interrupted groove 36 with body thread 24 .
- wire 16 is wrapped tightly around fingers 22 A- 22 C in body thread 24 and interrupted groove 36 so that fuse 40 is positioned proximate notch 27 such that fuse 40 is spaced apart from fingers 22 A and 22 C.
- wire 16 prevents plunger 14 from moving relative to body 12 (as shown in FIG. 2A ).
- the process of tightly wrapping a portion of wire 16 can involve some plastic deformation of wire 16 , although a significant amount of elastic deformation also occurs.
- the elastic deformation results in a stress (i.e., potential energy) in wire 16 that would cause wire 16 to expand (therefore being closer to its original shape) if a section of wire 16 were broken.
- Wire 16 is then bent around the portion of body thread 24 that is positioned at the end of trough 26 that is proximate to plunger 14 . Thereby, this portion of body thread 24 along with the selected port 34 A or 34 B secures wire 16 in tension by preventing circumferential movement of wire 16 .
- Wire 16 is abruptly bent out of body thread 24 and into trough 26 which extends to base 18 . This plastically formed abrupt bend anchors the end of the tightly-wrapped portion of wire 16 proximate body 16 , which is in opposition to the end of the tightly-wrapped portion of wire 16 proximate plunger 14 (which is anchored port 34 A or 34 B).
- Wire 16 is then more loosely wrapped around base 18 and slotted portion 20 (as shown in FIG. 2A ) to provide a contact surface to a device housing (shown with reference numeral “ 42 ” in FIG. 3 ) for an electrical connection from the housing to wire 16 .
- wire 16 is bent to lay into trench 38 . While interrupted groove 36 and trench 38 longitudinally overlap each other, wire 16 is only positioned in one of them at a given longitudinal location. That is because of the different purposes that interrupted groove 36 and trench 38 serve. Interrupted groove 36 is used to selectively secure plunger 14 to body 12 , whereas trench 38 provides a place for wire 16 to reside as it extends to boss 30 that is out of the way of the other components of mechanism 10 . Wire 16 is then passed through slot 31 and wrapped around boss 30 to form loop 41 . Loop 41 provides another contact surface for an electrical connection to wire 16 that is at the opposite end of mechanism 10 from base 18 .
- plunger 14 is made of an electrically insulating material
- body 12 can be made of an insulating or conducting material.
- both body 12 and plunger 14 can be made of conducting material an electrically insulating barrier (not shown) is placed over plunger 14 to prevent the electricity from flowing directly through body 12 and plunger 14 or to prevent the electricity from flowing through a part of wire 16 that is upstream of fuse 40 to plunger 14 (via interrupted groove 36 ), bypassing fuse 40 .
- a portion of body 12 can be insulated at the end that is proximate to fuse 40 to ensure that the electrical path flows through multiple coils of wire 16 .
- wire release mechanism 10 allow for plunger to be selectively held and released using a relatively small amount of electrical energy, for example, 2 J of energy due to a 7 A current over a 7V potential for a duration of 0.040 seconds.
- mechanism 10 has a very compact size.
- FIGS. 1A-2B Shown in FIGS. 1A-2B is one embodiment of the present invention, to which there are alternative embodiments.
- fuse 40 can have a different shape that still has a smaller cross-sectional area than the conducting portions of wire 16 .
- cap 28 is plain such that there is no cap thread 32 .
- mechanism 10 can have a different means of attaching body 12 other than body thread 24 , and similarly, mechanism 10 can have a different means of attaching plunger 14 other than cap thread 32 .
- body 12 and/or plunger 14 can include lugs, latches, adhesives, and/or an interference fit outer diameter.
- FIG. 3 is a schematic cross-sectional view of wire release mechanism 10 installed in housing 42 and device 44 .
- housing 42 includes housing hole 46 which is threaded (not shown) to engage with body thread 24 (shown in FIG. 1A ).
- Housing 42 is made of an electrically conductive material and includes housing contact 48 that provides an electrical connection from electrical system 50 to wire 16 (shown in FIG. 1A ).
- Device 44 includes device hole 52 which is threaded (not shown) to engage with cap thread 32 (shown in FIG. 1A ). Because body thread 24 and cap thread 32 (shown in FIG. 1A ) are timed together, mechanism 10 can be installed by being screwed into housing 42 and device 44 , or mechanism 10 can be installed by screwing mechanism 10 though either one of housing 42 or device 44 to reach the other one of housing 42 or device 44 .
- bolt 54 is also fastened into device hole 52 , and positioned between bolt 54 and mechanism 10 is spring 56 .
- Bolt 54 and spring 56 are made of electrically conductive materials and bolt 54 includes device contact 58 .
- Device contact 58 provides an electrical connection from electrical system 50 to wire 16 (shown in FIG. 1A ).
- spring 56 is compressed by bolt 54 against wire 16 , specifically at loop 41 (shown in FIG. 1A ).
- device 44 is made of an electrically insulating material.
- device 44 is made of an electrically conductive material and there is an electrically insulating barrier (not shown) between housing 42 and device 44 .
- Housing 42 can also be made of an electrically insulating material, although in such an embodiment, housing contact 48 would be more directly connected to wire 16 .
- mechanism 10 After mechanism 10 is actuated by electrical current at a prescribed time, device 44 can move relative to housing 42 . The movement of device 44 can release another component (not shown), for example, by moving out of the way of said component. That component can then be allowed to make a greater motion to, for example, release a door.
- mechanism 10 can include transfer member 59 which is connected to plunger 14 . After mechanism 10 is actuated by electrical current at the prescribed time, transfer member 59 moves in direction D. The displacement of transfer member 59 can allow the aforementioned component and/or another component to make a greater motion to, for example, release a door.
- FIG. 4 is a perspective view of an alternate embodiment wire release mechanism 110 .
- Mechanism 110 is similar to the wire release mechanism described in U.S. Pat. No. 8,904,781.
- mechanism 110 has a single wire 116 with a circular cross-section that extends from electrical terminal 160 A to 160 B, which are both mounted on body 112 .
- Wire 116 includes fuse 140 , which is configured and functions similarly to or the same as fuse 40 that has been described with respect to FIGS. 1A-2B .
- portions of wire 116 are routed through body 112 so that electrical terminals 160 A and 160 B can be positioned external to the rest of mechanism 110 .
- a wire release mechanism includes: a first component with a first base and a first finger longitudinally extending from the base; a second component with a second base and a second finger longitudinally extending from the base, the second component being positioned adjacent to the first component such that the first finger is longitudinally alongside the second finger, and wherein relative longitudinal movement is permitted between the first finger and the second finger such that the second component is movable longitudinally relative to the first component between a first position and a second position; and a wire that begins at the first base, is wound about the first and second fingers, and ends at the second base; wherein the wire restrains the second component in the first position and including a higher resistance fuse portion that selectively causes the wire to be loosened about the first and second fingers to allow the second component to move to the second position due to the flow of electrical current through the fuse portion of the wire.
- wire release mechanism of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- the first component can further comprise: a third finger that longitudinally extends from the body and is spaced apart from the first finger, the third finger being positioned longitudinally alongside the second finger such that the second finger is positioned between the first and third fingers; wherein the first, second, and third fingers together form a generally cylindrical surface portion; wherein the first and third fingers define a plurality of first groove segments; wherein the second finger defines a plurality of second groove segments that are timed with the first groove segments; and wherein the wire is wound about the cylindrical surface portion in the first and second groove segments.
- a further embodiment of any of the foregoing wire release mechanisms wherein a first exterior of the first component can include a first thread.
- the first exterior includes a longitudinal trough that can extend transversely through the first thread such that there is a first portion of the first thread that is on a distal side of the trough from the second component and there is a second portion of the first thread that is on a proximate side of the trough to the second component.
- wire release mechanisms wherein the wire can extend through the trough, and the wire is wrapped loosely around the first portion of the first thread and tightly around the second portion of the first thread.
- a further embodiment of any of the foregoing wire release mechanisms wherein a second exterior of the second component can include a second thread that is timed with the first thread.
- wire can have a circular cross-sectional shape and the fuse portion can have a partially circular shape with a flat side.
- fuse portion can have a smaller cross-sectional area than a nominal cross-sectional area of adjacent sections of the wire to achieve a higher electrical resistance through the fuse portion.
- fuse portion can have a different material composition than a nominal material composition of adjacent sections of the wire to achieve a higher electrical resistance through the fuse portion.
- At least one of the first and second components further includes a spacing feature proximate to the fuse in order to thermally isolate the fuse from the at least one of the first and second components.
- wire can extend around an end of the second component that is distal from the first component.
- a method of using a wire release mechanism includes: positioning a first component with a longitudinally extending first finger adjacent to a second component with a longitudinally extending second finger such that the first finger is longitudinally alongside the second finger and such that the first component can move longitudinally relative to the second component between a first position and an actuation position; winding a wire about the first and second fingers to restrain the second component in the first position, the wire including a fuse portion, to form the wire release mechanism; and screwing the wire release mechanism into a housing such that a first thread on an exterior of the first component engages a second thread on an interior of the housing and electrically connects the wire with the housing.
- wire release mechanism of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- a further embodiment of the foregoing method wherein the method can further comprise: weakening structurally the fuse portion of the wire, by flow of an electrical current through the wire, to loosen the wire about the first and second fingers such that the second component can move to the actuation position.
- An actuation system includes: a combination of a first component with a longitudinally extending first finger and a second component with a longitudinally extending second finger such that the first finger is longitudinally alongside the second finger, and wherein relative longitudinal movement is permitted between the first finger and the second finger such that the second component is movable longitudinally with respect to the first component between a first position and a second position; a wire wound about the first fingers and the second fingers that selectively restrains the second component in the first position, the wire including a fuse portion that selectively causes the wire to be loosened about the first and second fingers to allow the second component to move to the second position by way of flow of electrical current; and a third component connected to the second component that moves with the second component from the first position to the second position.
- actuation system of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- a further embodiment of the foregoing actuation system wherein the combination can define a cavity between the first body portion and the second body portion, adjacent the first and the second fingers, and the actuation system can further comprise: a biasing member positioned in the cavity that biases the second component towards the second position.
- a further embodiment of any of the foregoing actuation systems wherein a first exterior of the first component can include a first thread.
- the first exterior can include a longitudinal trough that extends transversely through the first thread such that there is a first portion of the first thread that is on a distal side of the trough from the second component and there is a second portion of the first thread that is on a proximate side of the trough to the second component.
- wire can extend through the trough, and the wire can be wrapped loosely around the first portion of the first thread and tightly around the second portion of the first thread.
- any relative terms or terms of degree used herein such as “substantially”, “essentially”, “generally”, “approximately” and the like, should be interpreted in accordance with and subject to any applicable definitions or limits expressly stated herein. In all instances, any relative terms or terms of degree used herein should be interpreted to broadly encompass any relevant disclosed embodiments as well as such ranges or variations as would be understood by a person of ordinary skill in the art in view of the entirety of the present disclosure, such as to encompass ordinary manufacturing tolerance variations, incidental alignment variations, alignment or shape variations induced by thermal, rotational or vibrational operational conditions, and the like.
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Abstract
Description
- The present invention relates generally to release mechanism, and, more particularly, to an electrically powered wire release mechanism.
- Certain applications call for a simple, compact actuation system for providing a force and/or for moving a pin, plunger, or other device. While such a task can be completed with the use of explosives or other pyrotechnics or a relatively large electrical input, these systems can involve substantial expense, additional safety measures, and/or increased size, weight and/or complexity. In addition, traditional split-spooled wire-restrained devices may provide for actuation of a component in a manner which uses neither pyrotechnics nor an inordinate amount of electrical input. However, such devices can occupy a substantial amount of space and present other limitations as well.
- According to one embodiment, a wire release mechanism includes two components with adjacent longitudinal fingers and a wire that is wound about the fingers. The wire restrains one of the components in one position and includes a higher resistance fuse that causes the wire to be loosened about the fingers to allow that component to move to another position due to the flow of electrical current through the fuse.
- According to another embodiment, a method of using a wire release mechanism includes positioning two components with longitudinal fingers adjacent to one another. A wire includes a fuse and is wound about the fingers to restrain one of the components in one position to form the wire release mechanism. The method also includes screwing the wire release mechanism into a housing, electrically connecting the wire with the housing.
- While the above-identified figures set forth embodiments of the present invention, other embodiments are also contemplated, as noted in the discussion. In all cases, this disclosure presents the invention by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art, which fall within the scope and spirit of the principles of the invention. The figures may not be drawn to scale, and applications and embodiments of the present invention may include features, steps and/or components not specifically shown in the drawings.
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FIG. 1A is a generally front perspective view of an embodiment of a wire release mechanism. -
FIG. 1B is a rear side view of the wire release mechanism shown inFIG. 1A . -
FIG. 2A is a partial cross-sectional view of the wire release mechanism as denoted by line 2-2 inFIG. 1B . -
FIG. 2B is a partial cross-sectional view of the wire release mechanism shown inFIG. 2A after a wire has been untensioned. -
FIG. 3 is a schematic cross-sectional view of the wire release mechanism shown inFIG. 1B installed in a housing and a device. -
FIG. 4 is a perspective view of an alternate embodiment wire release mechanism. - The present summary is provided only by way of example, and not limitation. Other aspects of the present disclosure will be appreciated in view of the entirety of the present disclosure, including the entire text, claims and accompanying figures.
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FIG. 1A is a generally front perspective view ofwire release mechanism 10.FIG. 1B is a rear side view ofmechanism 10 shown inFIG. 1A .FIG. 2A is a partial cross-sectional view ofwire release mechanism 10 as denoted by line 2-2 inFIG. 1B .FIG. 2B is a partial cross-sectional view ofwire release mechanism 10 shown inFIG. 2A afterwire 16 has been untensioned.FIGS. 1A-2B will now be discussed in conjunction with one another, and the designations of “front” and “rear” are utilized merely for relative reference. - In the illustrated embodiment,
mechanism 10 has a generally cylindrical shape and comprisesbody 12,plunger 14, andwire 16.Body 12 hasbase 18 withslotted portion 20 in the side that is distal fromplunger 14. Extending towardplunger 14 frombase 18 are 22A and 22B.fingers 22A and 22B are parallel and spaced apart from each other. On the exterior ofFingers body 12 isbody thread 24 that forms a groove that accommodateswire 16 and is configured to be an attachment means forwire release mechanism 10. For example,body thread 24 is a standard thread size, shape, and pitch so thatbody 12 can be screwed into a tapped port usingslotted portion 20 to mount and/orsecure mechanism 10. In addition,body thread 24 is interrupted by longitudinally extendingtrough 26, which is also configured to accommodatewire 16.Body thread 24 is also interrupted bynotch 27, which is a spacing feature ofbody 12 that is configured to not be in contact withwire 16. Thereby, that the corresponding portion ofwire 16 is surrounded by the atmospheric environment (which is most likely air) at this particular location. -
Plunger 14 comprisescap 28 withboss 30 extending from the side that is distal frombody 12. Boss 30 includesslot 31 which extends acrossboss 30. On the exterior ofcap 28 iscap thread 32 which is timed withbody thread 24 and is the same or is similar to the size, shape, and pitch ofbody thread 24. Extending towardbody 12 fromcap 28 isfinger 22C.Finger 22C,cap 28, andboss 30 are all configured to accommodatewire 16. More specifically,plunger 14 includes 34A and 34B and interruptedports groove 36 infinger 22C. The pitch and diameter ofinterrupted groove 36 is substantially similar to that ofbody thread 24. Plunger 14 also includestrench 38 which begins infinger 22C and passes throughcap 28 toslot 30. In addition, 34A and 34B extend toports trench 38. - In the illustrated embodiment,
wire 16 has a generally circular cross-section, except atfuse 40.Fuse 40 is an integral portion ofwire 16 that has a smaller cross-sectional area than the nominal cross-sectional area of at least the adjacent sections ofwire 16. This causesfuse 40 to have a higher electrical resistance than the nominal electrical resistance of at least the adjacent sections ofwire 16. More specifically, fuse 40 can have a semi-circular cross-section, such that a portion of the exterior offuse 40 is circular and another portion is flat. In an alternate embodiments, fuse 40 can have two opposed flat sides to be ostensibly rectangular in cross-section, or fuse 40 can have four flat sides to be literally rectangular or square in cross-section. In other alternate embodiments, fuse 40 can be an integral portion ofwire 16 that has a different material composition than the nominal composition of at least the adjacent sections ofwire 16 such thatfuse 40 has a higher electrical resistance per unit length than the nominal electrical resistance per unit length of at least the adjacent sections ofwire 16. - According to one method, in order to assemble
mechanism 10,plunger 14 is positioned adjacent tobody 12 such thatfinger 22C is positioned alongside of and between 22A and 22B.fingers Wire 16 is passed through one of 34A and 34B so thatports fuse 40 is positioned outside offinger 22C. The choice of 34A and 34B depends on the desired overall length ofports mechanism 10, and the selected port is lined up withbody thread 24 to time interruptedgroove 36 withbody thread 24. Thenwire 16 is wrapped tightly aroundfingers 22A-22C inbody thread 24 and interruptedgroove 36 so thatfuse 40 is positionedproximate notch 27 such thatfuse 40 is spaced apart from 22A and 22C. In this tightly-wrapped portion offingers mechanism 10,wire 16 prevents plunger 14 from moving relative to body 12 (as shown inFIG. 2A ). The process of tightly wrapping a portion ofwire 16 can involve some plastic deformation ofwire 16, although a significant amount of elastic deformation also occurs. The elastic deformation results in a stress (i.e., potential energy) inwire 16 that would causewire 16 to expand (therefore being closer to its original shape) if a section ofwire 16 were broken. -
Wire 16 is then bent around the portion ofbody thread 24 that is positioned at the end oftrough 26 that is proximate toplunger 14. Thereby, this portion ofbody thread 24 along with the selected 34A or 34B securesport wire 16 in tension by preventing circumferential movement ofwire 16.Wire 16 is abruptly bent out ofbody thread 24 and intotrough 26 which extends tobase 18. This plastically formed abrupt bend anchors the end of the tightly-wrapped portion ofwire 16proximate body 16, which is in opposition to the end of the tightly-wrapped portion ofwire 16 proximate plunger 14 (which is anchored 34A or 34B).port Wire 16 is then more loosely wrapped aroundbase 18 and slotted portion 20 (as shown inFIG. 2A ) to provide a contact surface to a device housing (shown with reference numeral “42” inFIG. 3 ) for an electrical connection from the housing to wire 16. - On the oppose side of the selected
34A and 34B fromport fuse 40,wire 16 is bent to lay intotrench 38. While interruptedgroove 36 andtrench 38 longitudinally overlap each other,wire 16 is only positioned in one of them at a given longitudinal location. That is because of the different purposes that interruptedgroove 36 andtrench 38 serve.Interrupted groove 36 is used to selectivelysecure plunger 14 tobody 12, whereastrench 38 provides a place forwire 16 to reside as it extends toboss 30 that is out of the way of the other components ofmechanism 10.Wire 16 is then passed throughslot 31 and wrapped aroundboss 30 to formloop 41.Loop 41 provides another contact surface for an electrical connection to wire 16 that is at the opposite end ofmechanism 10 frombase 18. - In order to release
plunger 14 frombody 12, a relatively small electrical current is flowed throughwire 16. The electrical current encounter greater resistance throughfuse 40 due to the smaller cross-sectional area offuse 40, which causes resistive heating infuse 40. Becausefuse 40 is substantially thermally isolated frombody 12 and plunger 14 (by being spaced therefrom in notch 27), heat builds up infuse 40. This structurally weakensfuse 40, and becausefuse 40 is located in the tightly wrapped portion ofwire 16, the result is thatfuse 40 significantly stretches or breaks completely. This allowswire 16 to radially expand and move outward out of interruptedgroove 36, as shown inFIG. 2B . Thus,plunger 14 is free to move at least axially with respect tobody 12. Alternatively,wire 16 may relax enough that, owing to the sloped sides of the interruptedgroove 36,plunger 14 can forcewire 16 out of interruptedgroove 36 asplunger 14 moves axially. - The electrical current runs from the electrical connection of
wire 16proximate base 18 to the electrical connection ofwire 16 proximate boss 30 (and/or in the opposite direction). In order for mechanism to selectively releaseplunger 14, the electrical current needs to flow throughfuse 40. Therefore, in one embodiment,plunger 14 is made of an electrically insulating material, andbody 12 can be made of an insulating or conducting material. Alternatively, bothbody 12 andplunger 14 can be made of conducting material an electrically insulating barrier (not shown) is placed overplunger 14 to prevent the electricity from flowing directly throughbody 12 andplunger 14 or to prevent the electricity from flowing through a part ofwire 16 that is upstream offuse 40 to plunger 14 (via interrupted groove 36), bypassingfuse 40. In addition, a portion ofbody 12 can be insulated at the end that is proximate to fuse 40 to ensure that the electrical path flows through multiple coils ofwire 16. - The components and configuration of
wire release mechanism 10 allow for plunger to be selectively held and released using a relatively small amount of electrical energy, for example, 2 J of energy due to a 7 A current over a 7V potential for a duration of 0.040 seconds. In addition,mechanism 10 has a very compact size. Shown inFIGS. 1A-2B is one embodiment of the present invention, to which there are alternative embodiments. For example, fuse 40 can have a different shape that still has a smaller cross-sectional area than the conducting portions ofwire 16. For another example,cap 28 is plain such that there is nocap thread 32. For yet another example, there can be more or less ports 34 than two. For yet another example,mechanism 10 can have a different means of attachingbody 12 other thanbody thread 24, and similarly,mechanism 10 can have a different means of attachingplunger 14 other thancap thread 32. In such embodiments,body 12 and/orplunger 14 can include lugs, latches, adhesives, and/or an interference fit outer diameter. -
FIG. 3 is a schematic cross-sectional view ofwire release mechanism 10 installed inhousing 42 anddevice 44. In the illustrated embodiment,housing 42 includeshousing hole 46 which is threaded (not shown) to engage with body thread 24 (shown inFIG. 1A ).Housing 42 is made of an electrically conductive material and includeshousing contact 48 that provides an electrical connection fromelectrical system 50 to wire 16 (shown inFIG. 1A ). -
Device 44 includesdevice hole 52 which is threaded (not shown) to engage with cap thread 32 (shown inFIG. 1A ). Becausebody thread 24 and cap thread 32 (shown inFIG. 1A ) are timed together,mechanism 10 can be installed by being screwed intohousing 42 anddevice 44, ormechanism 10 can be installed by screwingmechanism 10 though either one ofhousing 42 ordevice 44 to reach the other one ofhousing 42 ordevice 44. - In the illustrated embodiment,
bolt 54 is also fastened intodevice hole 52, and positioned betweenbolt 54 andmechanism 10 isspring 56.Bolt 54 andspring 56 are made of electrically conductive materials andbolt 54 includesdevice contact 58.Device contact 58 provides an electrical connection fromelectrical system 50 to wire 16 (shown inFIG. 1A ). Specifically,spring 56 is compressed bybolt 54 againstwire 16, specifically at loop 41 (shown inFIG. 1A ). - In order to ensure that the electrical current flows through
mechanism 10,device 44 is made of an electrically insulating material. In alternative embodiments,device 44 is made of an electrically conductive material and there is an electrically insulating barrier (not shown) betweenhousing 42 anddevice 44.Housing 42 can also be made of an electrically insulating material, although in such an embodiment,housing contact 48 would be more directly connected to wire 16. - After
mechanism 10 is actuated by electrical current at a prescribed time,device 44 can move relative tohousing 42. The movement ofdevice 44 can release another component (not shown), for example, by moving out of the way of said component. That component can then be allowed to make a greater motion to, for example, release a door. Alternatively or additionally,mechanism 10 can includetransfer member 59 which is connected toplunger 14. Aftermechanism 10 is actuated by electrical current at the prescribed time,transfer member 59 moves in direction D. The displacement oftransfer member 59 can allow the aforementioned component and/or another component to make a greater motion to, for example, release a door. -
FIG. 4 is a perspective view of an alternate embodimentwire release mechanism 110.Mechanism 110 is similar to the wire release mechanism described in U.S. Pat. No. 8,904,781. However,mechanism 110 has asingle wire 116 with a circular cross-section that extends from electrical terminal 160A to 160B, which are both mounted onbody 112.Wire 116 includesfuse 140, which is configured and functions similarly to or the same asfuse 40 that has been described with respect toFIGS. 1A-2B . In addition, portions ofwire 116 are routed throughbody 112 so thatelectrical terminals 160A and 160B can be positioned external to the rest ofmechanism 110. - In order to release
plunger 114 frombody 112, a relatively small amount of electrical energy, for example, 2 J of energy due to a 7 A current over a 7V potential for a duration of 0.040 seconds, is flowed throughwire 116 at a prescribed time. The electrical current encounters greater resistance throughfuse 140 due to the smaller cross-sectional area offuse 140, which causesfuse 140 to heat up. This heat structurally weakensfuse 140, and the result is thatfuse 140 significantly stretches or breaks completely. This allowswire 116 to expand and allowsplunger 114 to move at least axially with respect tobody 112. - The following are non-exclusive descriptions of possible embodiments of the present invention.
- A wire release mechanism according to an exemplary embodiment of this disclosure, among other possible things includes: a first component with a first base and a first finger longitudinally extending from the base; a second component with a second base and a second finger longitudinally extending from the base, the second component being positioned adjacent to the first component such that the first finger is longitudinally alongside the second finger, and wherein relative longitudinal movement is permitted between the first finger and the second finger such that the second component is movable longitudinally relative to the first component between a first position and a second position; and a wire that begins at the first base, is wound about the first and second fingers, and ends at the second base; wherein the wire restrains the second component in the first position and including a higher resistance fuse portion that selectively causes the wire to be loosened about the first and second fingers to allow the second component to move to the second position due to the flow of electrical current through the fuse portion of the wire.
- The wire release mechanism of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- A further embodiment of the foregoing wire release mechanism, wherein the first component can further comprise: a third finger that longitudinally extends from the body and is spaced apart from the first finger, the third finger being positioned longitudinally alongside the second finger such that the second finger is positioned between the first and third fingers; wherein the first, second, and third fingers together form a generally cylindrical surface portion; wherein the first and third fingers define a plurality of first groove segments; wherein the second finger defines a plurality of second groove segments that are timed with the first groove segments; and wherein the wire is wound about the cylindrical surface portion in the first and second groove segments.
- A further embodiment of any of the foregoing wire release mechanisms, wherein a first exterior of the first component can include a first thread.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the first exterior includes a longitudinal trough that can extend transversely through the first thread such that there is a first portion of the first thread that is on a distal side of the trough from the second component and there is a second portion of the first thread that is on a proximate side of the trough to the second component.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the wire can extend through the trough, and the wire is wrapped loosely around the first portion of the first thread and tightly around the second portion of the first thread.
- A further embodiment of any of the foregoing wire release mechanisms, wherein a second exterior of the second component can include a second thread that is timed with the first thread.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the wire can be wrapped in the first and second threads.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the first component can be electrically insulative.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the second component can be electrically insulative.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the fuse portion can be located adjacent at least one of the first and second fingers.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the wire can have a circular cross-sectional shape and the fuse portion can have a partially circular shape with a flat side.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the fuse portion can have a smaller cross-sectional area than a nominal cross-sectional area of adjacent sections of the wire to achieve a higher electrical resistance through the fuse portion.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the fuse portion can have a different material composition than a nominal material composition of adjacent sections of the wire to achieve a higher electrical resistance through the fuse portion.
- A further embodiment of any of the foregoing wire release mechanisms, wherein at least one of the first and second components further includes a spacing feature proximate to the fuse in order to thermally isolate the fuse from the at least one of the first and second components.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the wire can extend around an end of the second component that is distal from the first component.
- A further embodiment of any of the foregoing wire release mechanisms, wherein the second component can further comprise: a port through which the wire passes.
- A method of using a wire release mechanism according to an exemplary embodiment of this disclosure, among other possible things includes: positioning a first component with a longitudinally extending first finger adjacent to a second component with a longitudinally extending second finger such that the first finger is longitudinally alongside the second finger and such that the first component can move longitudinally relative to the second component between a first position and an actuation position; winding a wire about the first and second fingers to restrain the second component in the first position, the wire including a fuse portion, to form the wire release mechanism; and screwing the wire release mechanism into a housing such that a first thread on an exterior of the first component engages a second thread on an interior of the housing and electrically connects the wire with the housing.
- The wire release mechanism of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- A further embodiment of the foregoing method, wherein the method can further comprise: weakening structurally the fuse portion of the wire, by flow of an electrical current through the wire, to loosen the wire about the first and second fingers such that the second component can move to the actuation position.
- An actuation system according to an exemplary embodiment of this disclosure, among other possible things includes: a combination of a first component with a longitudinally extending first finger and a second component with a longitudinally extending second finger such that the first finger is longitudinally alongside the second finger, and wherein relative longitudinal movement is permitted between the first finger and the second finger such that the second component is movable longitudinally with respect to the first component between a first position and a second position; a wire wound about the first fingers and the second fingers that selectively restrains the second component in the first position, the wire including a fuse portion that selectively causes the wire to be loosened about the first and second fingers to allow the second component to move to the second position by way of flow of electrical current; and a third component connected to the second component that moves with the second component from the first position to the second position.
- The actuation system of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
- A further embodiment of the foregoing actuation system, wherein the combination can define a cavity between the first body portion and the second body portion, adjacent the first and the second fingers, and the actuation system can further comprise: a biasing member positioned in the cavity that biases the second component towards the second position.
- A further embodiment of any of the foregoing actuation systems, wherein a first exterior of the first component can include a first thread.
- A further embodiment of any of the foregoing actuation systems, wherein the first exterior can include a longitudinal trough that extends transversely through the first thread such that there is a first portion of the first thread that is on a distal side of the trough from the second component and there is a second portion of the first thread that is on a proximate side of the trough to the second component.
- A further embodiment of any of the foregoing actuation systems, wherein the wire can extend through the trough, and the wire can be wrapped loosely around the first portion of the first thread and tightly around the second portion of the first thread.
- Any relative terms or terms of degree used herein, such as “substantially”, “essentially”, “generally”, “approximately” and the like, should be interpreted in accordance with and subject to any applicable definitions or limits expressly stated herein. In all instances, any relative terms or terms of degree used herein should be interpreted to broadly encompass any relevant disclosed embodiments as well as such ranges or variations as would be understood by a person of ordinary skill in the art in view of the entirety of the present disclosure, such as to encompass ordinary manufacturing tolerance variations, incidental alignment variations, alignment or shape variations induced by thermal, rotational or vibrational operational conditions, and the like.
- While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/360,733 US9984841B1 (en) | 2016-11-23 | 2016-11-23 | Wire release mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/360,733 US9984841B1 (en) | 2016-11-23 | 2016-11-23 | Wire release mechanism |
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| US20180144891A1 true US20180144891A1 (en) | 2018-05-24 |
| US9984841B1 US9984841B1 (en) | 2018-05-29 |
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| US15/360,733 Active 2036-12-09 US9984841B1 (en) | 2016-11-23 | 2016-11-23 | Wire release mechanism |
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Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3924688A (en) * | 1974-04-05 | 1975-12-09 | G & H Technology | Fire fighting system |
| US4030061A (en) * | 1976-04-14 | 1977-06-14 | Minnesota Mining And Manufacturing Company | Electrical wire cutting circuit breaker |
| US4246561A (en) * | 1979-07-25 | 1981-01-20 | Illinois Tool Works Inc. | Temperature-responsive electrical switch with sliding contact |
| US5471888A (en) * | 1994-04-12 | 1995-12-05 | G & H Technology, Inc. | Motion initiator |
| US5606889A (en) * | 1995-09-19 | 1997-03-04 | G & H Technology, Inc. | Reusable initiator for use in triggering high-load actuators |
| JP2993933B1 (en) * | 1998-06-23 | 1999-12-27 | 東洋システム株式会社 | Conductive contact pin with thermal fuse function |
| EP1917705B2 (en) | 2006-06-07 | 2013-03-06 | Souriau | By-pass device of an electrical component |
| US8581686B2 (en) * | 2009-03-24 | 2013-11-12 | Tyco Electronics Corporation | Electrically activated surface mount thermal fuse |
| DE102011012158B9 (en) | 2011-02-23 | 2012-11-29 | Phoenix Contact Gmbh & Co. Kg | Safety element for photovoltaic systems |
| US8904781B2 (en) * | 2012-07-13 | 2014-12-09 | Simmonds Precision Products, Inc. | Interlaced actuation system |
| US9556858B2 (en) * | 2013-06-20 | 2017-01-31 | Simmonds Precision Products, Inc. | Rotational actuators |
-
2016
- 2016-11-23 US US15/360,733 patent/US9984841B1/en active Active
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