US20170362116A1 - Chemically temperable glass sheet - Google Patents
Chemically temperable glass sheet Download PDFInfo
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- US20170362116A1 US20170362116A1 US15/527,459 US201515527459A US2017362116A1 US 20170362116 A1 US20170362116 A1 US 20170362116A1 US 201515527459 A US201515527459 A US 201515527459A US 2017362116 A1 US2017362116 A1 US 2017362116A1
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- United States
- Prior art keywords
- glass
- glass sheet
- composition
- sheet according
- composition comprises
- Prior art date
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- Abandoned
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- 239000011521 glass Substances 0.000 title claims abstract description 155
- 239000000203 mixture Substances 0.000 claims abstract description 129
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 29
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 23
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 12
- 229910052681 coesite Inorganic materials 0.000 claims abstract description 8
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract description 8
- 229910052682 stishovite Inorganic materials 0.000 claims abstract description 8
- 229910052905 tridymite Inorganic materials 0.000 claims abstract description 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 41
- 229910052742 iron Inorganic materials 0.000 claims description 21
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 18
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 description 43
- 239000010410 layer Substances 0.000 description 25
- 238000004519 manufacturing process Methods 0.000 description 18
- 238000011282 treatment Methods 0.000 description 18
- 239000002994 raw material Substances 0.000 description 14
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 13
- 239000005329 float glass Substances 0.000 description 12
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 11
- 238000005342 ion exchange Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 239000005361 soda-lime glass Substances 0.000 description 10
- 230000008018 melting Effects 0.000 description 9
- 238000002844 melting Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000005496 tempering Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000006066 glass batch Substances 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 239000005341 toughened glass Substances 0.000 description 6
- 238000006124 Pilkington process Methods 0.000 description 5
- 238000004031 devitrification Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 238000003426 chemical strengthening reaction Methods 0.000 description 4
- 239000005345 chemically strengthened glass Substances 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 239000011819 refractory material Substances 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000005354 aluminosilicate glass Substances 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical class [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000006059 cover glass Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000156 glass melt Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000006060 molten glass Substances 0.000 description 3
- 229910001415 sodium ion Inorganic materials 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 230000003666 anti-fingerprint Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000006103 coloring component Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229910001414 potassium ion Inorganic materials 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 241000282575 Gorilla Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000006121 base glass Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000005816 glass manufacturing process Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000013386 optimize process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/18—Compositions for glass with special properties for ion-sensitive glass
Definitions
- the present invention relates to a glass sheet which is able to be chemically tempered/strengthened.
- the present invention relates to a glass sheet which is able to be easily chemically tempered/strengthened and which is inexpensive and easy to produce.
- Chemically strengthened glass sheets are finding increasing applications in specialized glazing jobs where a mechanical resistance is required/mandatory, in a monolithic or laminated form, like transportation (i.e. aeronautical, automotive), building/architecture and display industries.
- the display industry has become in the several past years a huge market on demand for chemically strengthened transparent glass sheets as protective/cover glass, viewing window or (touch)screen for numerous electronic devices like mobile phones, smartphones, TV, computers, digital cameras, etc. Indeed, as many of these devices are portable, the glass used is mechanically solicited a lot and it is therefore highly desirable that it is able to tolerate impact and/or damage, such as scratches or impact, during use and transport.
- Chemical strengthening is even more of great importance in the domain of displays because such a domain requires glass sheets of low thickness (as low as less than 1 mm) and because chemical strengthening is known as the process of choice to mechanically reinforce (ultra-)thin glass sheets.
- cover glass for solar, thermal or photovoltaic devices, as well as insulating glazing units like double or triple glazings.
- reinforced thin glass is also of great interest for automotive and transportation transparent glazings.
- the chemical strengthening of a glass article is a heat induced ion-exchange, involving replacement of smaller alkali sodium ions in the surface layer of glass by larger ions, for example alkali potassium ions.
- Increased surface compression stress occurs in the glass as the larger ions “wedge” into the small sites formerly occupied by the sodium ions.
- Such a chemical treatment is generally carried out by immerging the glass in an ion-exchange molten bath containing one or more molten salt(s) of the larger ions, with a precise control of temperature and time. The rupture strength of a glass article which has been so treated is thus increased by a value approximately equal to the surface compressive stress generated.
- CS surface compressive stress
- DoL depth of layer
- the two strengthening parameters also depend significantly, for a given glass composition, on the conditions of temperature and time of the ion exchange process.
- the thickness of the layer under compression increases with the temperature and with the duration of the ion-exchange according to the known diffusion laws.
- the higher the temperature the more rapidly the stresses induced by the ion exchange relax.
- extending the treatment for a too long period allows giving the stresses the necessary time to relax and thus results in a less degree of toughening.
- the conditions to be chosen for the process therefore reside generally in a compromise between the optimum temperature and the minimum duration, to optimize process cost and product properties.
- Aluminosilicate-type glass compositions such as for example those described in US Patent Application US2012/0196110 A1, the GORILLA® glass product from Corning or the DragonTrail® glass product from Asahi Glass Co., are also known to be very efficient for chemical tempering. However, they have a lot of drawbacks. Their high temperature properties make them very difficult to produce (viscosity, fining ability, forming, refractories corrosion). Their cost is relatively high due to expensiveness of some raw materials to use (i.e. alumina) and due to the high temperatures required for their production (high content of energy/fuel).
- soda-lime-silica glass compositions are generally not considered as good candidates for easy chemically temperable compositions, even if they are by far less expensive.
- the objective of the invention in particular is to remedy the cited disadvantages and resolving the technical problem, i.e. to provide a glass composition which is easy chemically temperable or, in other words, more favourable to ion exchange than conventional soda-lime-silica glass compositions.
- Another objective of the invention in at least one of its embodiments is to provide a glass composition which is easy chemically temperable and which allows reaching strengthening parameters appropriate for a “piece-by-piece” process used to produce cover glass for display devices.
- an objective of the invention in such a context is to provide a glass composition which is easy chemically temperable and which allows obtaining great exchange depth (in particular 12 ⁇ m), while keeping compressive stress values that result in sufficient reinforcement of glass (in particular ⁇ 400 MPa).
- Another objective of the invention in at least one of its embodiments is to provide a glass composition which is able to limit the stress relaxation when subjecting the glass to higher temperature processes, hence allowing to achieve deeper exchange depths without impacting too negatively the compressive stresses.
- Another objective of the invention in at least one of its embodiments is to provide a glass composition which is easy chemically temperable and easy to produce, in particular on an existing line of production of classical soda-lime-silica glass.
- an objective of the invention in such a context is to provide a glass composition which is easy chemically temperable and which does not require long transition time when passing from the production of the classical soda-lime-silica composition to the temperable composition (and vice-versa).
- an objective of the invention in such a context is to provide a glass composition which is easy chemically temperable and which does not require to use raw materials, techniques and/or industrial installations which are different from those employed for classical soda-lime-silica glass ordinary produced (or, in other words, compatible with classical float process).
- an objective of the invention in at least one of its embodiments is to provide a glass composition which is easy chemically temperable and with targeted properties (lower viscosity, lower working point temperature, melting point ⁇ 1550-1500° C., sulfates fining ability, low refractories corrosion, appropriate devitrification temperature), thereby avoiding known drawbacks of alumino-silicate composition and making composition compatible with existing tools for production of soda-lime glass.
- Another objective of the invention is to provide a solution to the disadvantages to the prior art that is simple, quick and, above all, economical.
- the invention relates to a glass sheet having a boron-, strontium- and lithium-free glass composition comprising the following in weight percentage, expressed with respect to the total weight of glass:
- a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.1 to 0.7.
- the invention rests on a novel and inventive approach, since it enables a solution to be found for the disadvantages of prior art, in particular the disadvantages of aluminosilicate glasses while keeping, at least partially, their advantages.
- the inventors have indeed found that it is possible to obtain an easy chemically temperable glass sheet which is unexpensive and easy to mass produce and limit high temperature induced stress relaxation by combining in a soda-silica glass matrix, a low alumina content and a combination of potassium and sodium ions in a ratio larger than in classical industrial glass compositions (including soda-lime-silica, the latter with typical values for that ratio below 0.1).
- the glass sheet of the invention is made of a soda-lime-silica glass composition/matrix, comprising SiO 2 , CaO, Na 2 O and K 2 O as the main components and further comprising MgO, Al 2 O 3 , etc.
- the glass sheet of the invention is able to be chemically tempered or, in other words, ion-exchangeable/able to undergo an ion-exchange.
- the glass sheet of the invention may be a glass sheet obtained by the float process, a drawing process, a rolling process or any other process known to manufacture a glass sheet starting from a molten glass composition.
- the glass sheet is a float glass sheet.
- the term “float glass sheet” is understood to mean a glass sheet formed by the float process, which consists in pouring the molten glass onto a bath of molten tin, under reducing conditions.
- a float glass sheet comprises, in a known way, a “tin face”, that is to say a face enriched in tin in the body of the glass close to the surface of the sheet.
- enrichment in tin is understood to mean an increase in the concentration of tin with respect to the composition of the glass at the core, which may or may not be substantially zero (devoid of tin). Therefore, a float glass sheet can be easily distinguished from sheets obtained by other glassmaking processes, in particular by the tin oxide content which may be measured, for example, by electronic microprobe to a depth of ⁇ 10 microns. In many cases and as illustration, this content lies between 1 and 5 wt %, integrated over the first 10 microns starting from the surface.
- the glass sheet according to the invention may have varied and relatively large sizes. It can, for example, have sizes ranging up to 3.21 m ⁇ 6 m or 3.21 m ⁇ 5.50 m or 3.21 m ⁇ 5.10 m or 3.21 m ⁇ 4.50 m (“PLF” glass sheet) or also, for example, 3.21 m ⁇ 2.55 m or 3.21 m ⁇ 2.25 m (“DLF” glass sheet).
- the glass sheet according to the invention may have a thickness of from 0.1 to 25 mm.
- the glass sheet according to the invention has preferably a thickness of from 0.1 to 6 mm. More preferably, in the case of display applications and for reasons of weight, the thickness of the glass sheet according to the invention is of from 0.1 to 2.2 mm.
- the composition of the glass sheet is boron-free.
- boron is not intentionally added in the glass batch/raw materials and that, if it is present, B 2 O 3 content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- B 2 O 3 content in the composition of the glass sheet of the invention is less than 0.01 or even better less than 0.005 wt %.
- the composition of the glass sheet is lithium-free. This means that lithium is not intentionally added in the glass batch/raw materials and that, if it is present, Li 2 O content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- Li 2 O content in the composition of the glass sheet of the invention is less than 0.01 wt % or even better less than 0.005 wt %.
- the composition of the glass sheet is strontium-free.
- the element strontium is not intentionally added in the glass batch/raw materials and that, if it is present, SrO content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- SrO content in the composition of the glass sheet of the invention is less than 0.01 wt % or even better less than 0.005 wt %.
- the composition of the glass sheet comprises: 1 ⁇ Al 2 O 3 ⁇ 6 wt %.
- the composition of the float glass sheet comprises: 1 ⁇ Al 2 O 3 ⁇ 5 wt % or even: 1 ⁇ Al 2 O 3 ⁇ 4 wt %.
- the composition of the float glass sheet comprises: 1 ⁇ Al 2 O 3 ⁇ 3 wt %.
- the composition of the float glass sheet comprises: 2 ⁇ Al 2 O 3 ⁇ 6 wt %.
- the composition of the float glass sheet comprises: 2 ⁇ Al 2 O 3 ⁇ 5 wt % or even: 2 ⁇ Al 2 O 3 ⁇ 4 wt %.
- the composition of the float glass sheet comprises: 2 ⁇ Al 2 O 3 ⁇ 3 wt %.
- 3 ⁇ Al 2 O 3 ⁇ 6 wt % Preferably, the composition of the float glass sheet comprises: 3 ⁇ Al 2 O 3 ⁇ 5 wt % or even: 3 ⁇ Al 2 O 3 ⁇ 4 wt %.
- the composition of the float glass sheet comprises: 4 ⁇ Al 2 O 3 ⁇ 6 wt % or even 4 ⁇ Al 2 O 3 ⁇ 5 wt %.
- the composition of the glass sheet comprises: 2 ⁇ CaO ⁇ 10 wt %.
- the composition of the glass sheet comprises: 3 ⁇ CaO ⁇ 10 wt % and more preferably, 4 ⁇ CaO ⁇ 10 wt %.
- the composition of the glass sheet comprises: 5 ⁇ CaO ⁇ 10 wt %.
- the composition of the glass sheet comprises: 6 ⁇ CaO ⁇ 10 wt %.
- the composition of the glass sheet comprises: 0 ⁇ MgO ⁇ 8 wt %.
- the composition of the glass sheet comprises: 0 ⁇ MgO ⁇ 7 wt % and more preferably, 0 ⁇ MgO ⁇ 6 wt %.
- the composition of the glass sheet comprises: 0 ⁇ MgO ⁇ 5 wt %.
- the composition of the glass sheet comprises: 1 ⁇ K 2 O ⁇ 8 wt %.
- the composition of the glass sheet comprises: 1 ⁇ K 2 O ⁇ 7 wt % and more preferably, 1 ⁇ K 2 O ⁇ 6 wt %.
- the composition of the glass sheet comprises: 1 ⁇ K 2 O ⁇ 5 wt %.
- the composition of the glass sheet comprises: 2 ⁇ K 2 O ⁇ 6 wt %, or even better 3 ⁇ K 2 O ⁇ 6 wt %.
- the composition of the glass sheet comprises: 2 ⁇ K 2 O ⁇ 4 wt %.
- the composition of the glass sheet comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.1 to 0.7.
- the composition of the glass sheet comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.1 to 0.6. More preferably, the composition of the glass sheet comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.2 to 0.6.
- the composition of the glass sheet comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.1 to 0.5
- the composition of the glass sheet comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.2 to 0.5
- the composition comprises a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.2 to 0.4.
- the composition comprises total iron (expressed in the form of Fe 2 O 3 ) in a content ranging from 0.002 to 1.7% by weight.
- the composition of the invention comprises a total iron (expressed in terms of Fe 2 O 3 ) content ranging from 0.002 to 0.6 wt % and, more preferably, ranging from 0.002 to 0.2 wt %.
- the composition comprises total iron as follows: 0.06 ⁇ Fe 2 O 3 ⁇ 1.7% by weight. More preferably, the composition comprises total iron as follows: 0.06 ⁇ Fe 2 O 3 ⁇ 0.6% by weight, and the most preferably, 0.06 ⁇ Fe 2 O 3 ⁇ 0.2% by weight.
- a total iron (expressed in the form of Fe 2 O 3 ) content of less than or equal to 0.2 wt % makes it possible to obtain a glass sheet with limited visible coloration.
- the minimum value of 0.002 wt %, and preferably 0.06 wt % makes it possible not to be excessively damaging to the cost of the glass as such, low iron values often require expensive, very pure, starting materials and also purification of these.
- the minimum value of 0.06 wt % of total iron allows also to promote molten glass convection in a furnace and to yield better glass uniformity.
- composition of the glass sheet of the invention comprises the following in weight percentage, expressed with respect to the total weight of glass:
- a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.1 to 0.5.
- composition of the glass sheet of the invention more preferably comprises:
- a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.2 to 0.5.
- composition of the glass sheet of the invention comprises:
- a K 2 O/(K 2 O+Na 2 O) ratio which is ranging from 0.2 to 0.4.
- the composition of the glass sheet comprises ZnO in a content lower than 0.1 wt %
- the composition of the glass sheet is free of ZnO. This means that the element zinc is not intentionally added in the glass batch/raw materials and that, if it is present, ZnO content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- the composition of the glass sheet comprises ZrO 2 in an content lower than 0.1 wt %.
- the composition of the glass sheet is free of ZrO 2 . This means that the element zirconium is not intentionally added in the glass batch/raw materials and that, if it is present, ZrO 2 content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- the composition of the glass sheet comprises BaO in an content lower than 0.1 wt %.
- the composition of the glass sheet is free of BaO. This means that the element baryum is not intentionally added in the glass batch/raw materials and that, if it is present, BaO content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- the composition of the glass sheet comprises bulk SnO 2 in an content lower than 0.1 wt % (bulk content excluding SnO 2 in the “tin face” of a float glass sheet).
- the composition of the glass sheet is free of bulk SnO 2 . This means that the element tin is not intentionally added in the glass batch/raw materials and that, if it is present, bulk SnO 2 content in the composition of the glass sheet reaches only level of an impurity unavoidably included in the production.
- the composition comprises coloring components other than iron, chromium and cobalt oxides in a total content which is less than 0.005 wt %.
- Such an embodiment allows to control color and thus to provide a glass sheet which is neutral as mainly requested for display applications.
- the composition of the invention comprises coloring components other than iron, chromium and cobalt oxides in a total content which is less than 0.003 wt %.
- the composition of the invention may further comprise chromium and/or cobalt oxides in a total content which is between 0.001 and 0.0025 wt %.
- the composition may comprise only chromium, only cobalt or both.
- Such a specific composition makes the glass especially suitable for touch technology based on IR transmission.
- the glass sheet is coated with at least one transparent and electrically conducting thin layer.
- a transparent and conducting thin layer according to the invention can, for example, be a layer based on SnO 2 :F, SnO 2 :Sb or ITO (indium tin oxide), ZnO:Al or also ZnO:Ga.
- the glass sheet is coated with at least one antireflection layer.
- An antireflection layer according to the invention can, for example, be a layer based on porous silica having a low refractive index or it can be composed of several layers (stack), in particular a stack of layers of dielectric material alternating layers having low and high refractive indexes and terminating in a layer having a low refractive index.
- the glass sheet is coated with at least one anti-fingerprint layer or has been treated so as to reduce or prevent fingerprints from registering.
- This embodiment is also advantageous in the case of use of the glass sheet of the invention as front face of a touchscreen.
- a layer or such a treatment can be combined with a transparent and electrically conducting thin layer deposited on the opposite face.
- Such a layer can be combined with an antireflection layer deposited on the same face, the anti-fingerprint layer being on the outside of the stack and thus covering the antireflection layer.
- the glass sheet is coated with at least one layer or has been treated so as to reduce or prevent glaring and/or sparkling.
- This embodiment is of course advantageous in the case of use of the glass sheet of the invention as front face of a display device.
- Such an anti-glare or anti-sparkling treatment is for example an acid-etching treatment producing a specific roughness of the treated face of the glass sheet.
- other layer(s)/treatment(s) can be deposited/done on one and/or the other face of the glass sheet according to the invention.
- the glass sheet if produced by the float method, is treated as to prevent warpage after chemical tempering.
- This embodiment is advantageous in the case of (very) thin glass, where the deformation due to asymmetric stress profiles can be large and requires expensive operations to be compensated (extra-lamination, bonding, . . . ).
- This treatment can be but is not limited to polishing, etching, semi-permeable layer deposition (CVD, magnetron sputtering), specific dealkalinization process, aso.
- the invention also relates to a glass sheet according to the invention which is chemically tempered. All previously described embodiments and preferred composition ranges also apply to the invention of chemically tempered glass sheet.
- the invention also relates to the use of the chemically tempered glass sheet according to the invention in an electronic device. Similarly the invention relates as well to the use of the chemically tempered glass sheet according to the invention in an automotive glazing where it can allow significant gain in weight and/or safety.
- solar energy converters thermo, photovoltaic, . . .
- the use of very thin low-iron chemically tempered glass sheet is especially interesting as it allows lower energy loss in the cover, higher mechanical resistance and/or flexible design. Therefore, the invention relates as well to the use of the chemically tempered glass sheet according to the invention in Solar energy converters.
- the invention relates to the use of the chemically tempered glass sheet according to the invention or in a building insulating glazing unit, where it allows significant weight reduction and increase of natural energy gain in the buildings.
- Powder raw materials were mixed together and placed in melting crucibles, according to the compositions specified in the following table 1.
- the raw material mix was then heated up in an electrical furnace to a temperature allowing complete melting of the raw material.
- the base molar composition was kept constant, and the proportion between Na 2 O and K 2 O was varied in the range of the invention while keeping constant the molar fraction of alkali (Na 2 O+K 2 O ⁇ 13.3 mol %) over the total composition.
- Two glass tints were prepared, characterized by their levels of iron: ⁇ 0.2% wt % of Fe 2 O 3 in the series of examples 1.x ( ⁇ light green glass), and ⁇ 0.45 wt % of Fe 2 O 3 in the series 2.x ( ⁇ green glass).
- the first example (x.1) is a comparative sample, similar to state of the art float composition.
- the glass was cast in several small samples of 40*40 mm and annealed in an annealing furnace. Subsequently, the samples were polished up to a surface state similar to floated glass (mirror polishing). Several samples were produced for each composition, in order to allow to perform different tempering treatment for each composition.
- the samples prepared in above section were chemically tempered under two different tempering conditions, and for each of them the different samples were treated at the same time and in the same conditions.
- the samples of different compositions were placed in a cassette, preheated and then dipped in a molten KNO 3 (>99%) bath. After the ion exchange, the samples were cooled down and washed.
- This R ratio is an image of the surface compressive stress preservation at high temperature. A value of R close to 1 means that the glass tends to limit stress relaxation at high temperature, and that low and high temperature treatment finally yields the same level of compressive stress. On the other hand if the R ratio is small, it means that the glass submitted to a high temperature treatment tends to relax the generated stresses to a large extent.
- This G factor has to be as high as possible in order to improve the resistance of the glass pieces versus mechanical solicitations.
- the R ratios and G factors for the different compositions are summarized in the following table.
- the R ratio increases with higher values of K 2 O/(K 2 O+Na 2 O), highlighting the effect of stress conservation for high temperature treatement.
- the comparative samples present a R ratio around ⁇ 0.65, meaning that increasing the treatment temperature from 420° C. to 465° C. will reduce the surface compressive stress by ⁇ 35%.
- samples according to the invention present a R ratio up to 0.92, meaning that the higher temperature treatment only reduces the compressive stress by less than 10% with respect to low temperature treatment.
- the melting point temperature T2 is preferably at most 1550° C., more preferably at most 1520° C., the most preferably at most 1500° C.
- the Working point temperature T4 is preferably at most 1130° C., more preferably at most 1100° C., the most preferably at most 1070° C.
- the devitrification temperature TO is preferably at most T4, more preferably at most T4-20° C., the most preferably at most T4-40° C.
- compositions according to present invention are suitable for forming by a float process and while using existing furnace tools for production of soda lime glass because of:
- compositions according to the invention allow to get sulfate fining ability during their manufacture/melting, thanks to an adequate solubility of sulfate and suitable high-temperature viscosity.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
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- Surface Treatment Of Glass (AREA)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14197020.2 | 2014-12-09 | ||
| EP14197020.2A EP3031783A1 (fr) | 2014-12-09 | 2014-12-09 | Feuille de verre chimiquement trempable |
| EP15171018.3A EP3103776A1 (fr) | 2015-06-08 | 2015-06-08 | Feuille de verre chimiquement trempable |
| EP15171018.3 | 2015-06-08 | ||
| PCT/EP2015/078309 WO2016091673A1 (fr) | 2014-12-09 | 2015-12-02 | Feuille de verre chimiquement trempable |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2015/078309 A-371-Of-International WO2016091673A1 (fr) | 2014-12-09 | 2015-12-02 | Feuille de verre chimiquement trempable |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/680,006 Continuation US11718552B2 (en) | 2014-12-09 | 2019-11-11 | Chemically temperable glass sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170362116A1 true US20170362116A1 (en) | 2017-12-21 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/527,459 Abandoned US20170362116A1 (en) | 2014-12-09 | 2015-12-02 | Chemically temperable glass sheet |
| US16/680,006 Active 2038-03-11 US11718552B2 (en) | 2014-12-09 | 2019-11-11 | Chemically temperable glass sheet |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/680,006 Active 2038-03-11 US11718552B2 (en) | 2014-12-09 | 2019-11-11 | Chemically temperable glass sheet |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US20170362116A1 (fr) |
| EP (1) | EP3230223B1 (fr) |
| JP (1) | JP2018505117A (fr) |
| KR (1) | KR20170091719A (fr) |
| CN (1) | CN107001110A (fr) |
| TW (1) | TWI682914B (fr) |
| WO (1) | WO2016091673A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11286203B2 (en) * | 2016-01-13 | 2022-03-29 | Corning Incorporated | Ultra-thin, non-frangible glass and methods of making |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020175407A1 (fr) * | 2019-02-25 | 2020-09-03 | 日本板硝子株式会社 | Composition de verre, plaque de verre et son procédé de production et substrat pour support d'enregistrement d'informations |
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| WO2008038779A1 (fr) * | 2006-09-28 | 2008-04-03 | Nippon Sheet Glass Company, Limited | Composition de verre et article en verre l'utilisant |
| US20090008830A1 (en) * | 2006-01-27 | 2009-01-08 | Hitachi Metals, Ltd. | Method for Producing Ceramic Honeycomb Filter |
| WO2013047806A1 (fr) * | 2011-09-28 | 2013-04-04 | 旭硝子株式会社 | Plaque de verre dotée d'un film électroconducteur transparent et plaque de verre pour former un film électroconducteur transparent |
| WO2014030682A1 (fr) * | 2012-08-24 | 2014-02-27 | 旭硝子株式会社 | Verre trempé |
| WO2015033562A1 (fr) * | 2013-09-09 | 2015-03-12 | 日本板硝子株式会社 | Composition de verre et plaque de verre renforcé |
| US20160214885A1 (en) * | 2013-03-22 | 2016-07-28 | Nippon Sheet Glass Company, Limited | Glass composition, glass composition for chemcial strengthening, strengthened glass article, and cover glass for display |
| US20180162767A1 (en) * | 2015-06-08 | 2018-06-14 | Agc Glass Europe | Glass sheet capable of having controlled warping through chemical strengthening |
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| GB9111401D0 (en) * | 1991-05-25 | 1991-07-17 | Pilkington Insulation Ltd | Glass composition and use |
| JP5178977B2 (ja) * | 2000-10-03 | 2013-04-10 | 日本板硝子株式会社 | ガラス組成物 |
| JPWO2007094373A1 (ja) * | 2006-02-14 | 2009-07-09 | 日本板硝子株式会社 | ガラス組成物 |
| JP2007238398A (ja) * | 2006-03-10 | 2007-09-20 | Nippon Sheet Glass Co Ltd | ソーダ石灰系ガラス組成物 |
| FR2921357B1 (fr) * | 2007-09-21 | 2011-01-21 | Saint Gobain | Composition de verre silico-sodo-calcique |
| US20120196110A1 (en) | 2011-01-19 | 2012-08-02 | Takashi Murata | Tempered glass and tempered glass sheet |
| JP5267753B1 (ja) * | 2011-09-29 | 2013-08-21 | セントラル硝子株式会社 | 化学強化ガラス及びその製造方法 |
| WO2013146441A1 (fr) * | 2012-03-26 | 2013-10-03 | 旭硝子株式会社 | Feuille de verre pouvant être empêchée de subir un gauchissement par un renforcement chimique |
| KR20150103004A (ko) * | 2012-12-27 | 2015-09-09 | 아사히 가라스 가부시키가이샤 | 화학 강화용 플로트 유리 |
-
2015
- 2015-12-02 CN CN201580066505.0A patent/CN107001110A/zh active Pending
- 2015-12-02 KR KR1020177018340A patent/KR20170091719A/ko not_active Withdrawn
- 2015-12-02 EP EP15802156.8A patent/EP3230223B1/fr active Active
- 2015-12-02 WO PCT/EP2015/078309 patent/WO2016091673A1/fr not_active Ceased
- 2015-12-02 US US15/527,459 patent/US20170362116A1/en not_active Abandoned
- 2015-12-02 JP JP2017530117A patent/JP2018505117A/ja active Pending
- 2015-12-09 TW TW104141350A patent/TWI682914B/zh not_active IP Right Cessation
-
2019
- 2019-11-11 US US16/680,006 patent/US11718552B2/en active Active
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| US20090008830A1 (en) * | 2006-01-27 | 2009-01-08 | Hitachi Metals, Ltd. | Method for Producing Ceramic Honeycomb Filter |
| WO2008038779A1 (fr) * | 2006-09-28 | 2008-04-03 | Nippon Sheet Glass Company, Limited | Composition de verre et article en verre l'utilisant |
| JP2014088315A (ja) * | 2006-09-28 | 2014-05-15 | Nippon Sheet Glass Co Ltd | ガラス組成物およびそれを用いたガラス物品 |
| WO2013047806A1 (fr) * | 2011-09-28 | 2013-04-04 | 旭硝子株式会社 | Plaque de verre dotée d'un film électroconducteur transparent et plaque de verre pour former un film électroconducteur transparent |
| WO2014030682A1 (fr) * | 2012-08-24 | 2014-02-27 | 旭硝子株式会社 | Verre trempé |
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| US20160214885A1 (en) * | 2013-03-22 | 2016-07-28 | Nippon Sheet Glass Company, Limited | Glass composition, glass composition for chemcial strengthening, strengthened glass article, and cover glass for display |
| WO2015033562A1 (fr) * | 2013-09-09 | 2015-03-12 | 日本板硝子株式会社 | Composition de verre et plaque de verre renforcé |
| US20160194239A1 (en) * | 2013-09-09 | 2016-07-07 | Nippon Sheet Glass Company, Limited | Glass composition and strengthened glass sheet |
| US20180162767A1 (en) * | 2015-06-08 | 2018-06-14 | Agc Glass Europe | Glass sheet capable of having controlled warping through chemical strengthening |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US11286203B2 (en) * | 2016-01-13 | 2022-03-29 | Corning Incorporated | Ultra-thin, non-frangible glass and methods of making |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2018505117A (ja) | 2018-02-22 |
| TWI682914B (zh) | 2020-01-21 |
| US20200180998A1 (en) | 2020-06-11 |
| TW201638037A (zh) | 2016-11-01 |
| US11718552B2 (en) | 2023-08-08 |
| EP3230223B1 (fr) | 2018-10-03 |
| KR20170091719A (ko) | 2017-08-09 |
| WO2016091673A1 (fr) | 2016-06-16 |
| CN107001110A (zh) | 2017-08-01 |
| EP3230223A1 (fr) | 2017-10-18 |
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