US20170172363A1

US20170172363A1 - Actuator mechanism for a brushroll cleaner

Info

Publication number: US20170172363A1
Application number: US15/443,590
Authority: US
Inventors: Henrik Eriksson; Brian Vines
Original assignee: Electrolux AB
Current assignee: Electrolux AB
Priority date: 2008-03-17
Filing date: 2017-02-27
Publication date: 2017-06-22
Also published as: US20140359968A1; US9820626B2

Abstract

A vacuum cleaner head having a housing, a suction opening, an agitator chamber located in communication with the suction opening, an agitator, a blade extending parallel to the agitator and mounted to rotate between a first blade position in which the blade does not engage the agitator, and a second blade position in which the blade engages the agitator to remove debris from the bristles during rotation of the agitator, a blade arm rigidly connected to rotate with the blade and extending from the blade pivot axis, and a cam surface movable between a first cam position in which the cam surface allows the blade to be in the first blade position, and a second cam position to displace the blade arm to rotate the blade to the second blade position.

Description

This application is a continuation of U.S. application Ser. No. 14/467,697, filed Aug. 25, 2014, which is a continuation-in-part of U.S. application Ser. No. 13/826,630, (now U.S. Pat. No. 9,295,364) filed Mar. 14, 2013, which is a continuation of U.S. application Ser. No. 12/405,761 (now U.S. Pat. No. 8,601,643), filed Mar. 17, 2009, which claims the benefit of U.S. Provisional Application No. 61/037,167, filed Mar. 17, 2008. This application claims priority to and the benefit of the foregoing applications, and the foregoing applications are incorporated herein by reference.

BACKGROUND

It has been found that rotating agitators used in vacuum cleaners, floor sweepers, and the like, can collect a significant amount of various kinds of dirt and debris on the agitator itself. For example, the debris may include human and animal hairs, strings, threads, carpet fibers and other elongated fibers that wrap around or otherwise cling to the agitator. It has also been found that accumulated debris can reduce the performance of the agitator in a variety of ways. For example, debris may cover the agitation bristles and diminish the agitator's ability to agitate a surface. Further, debris on the agitator may impede the rotation of the agitator by wrapping around the axle or by creating additional friction with the cleaning head. If not removed, such debris can also accumulate on or migrate to the ends of the agitator and enter the bearing areas where it may cause binding, remove bearing lubrication, or otherwise generate high friction, excessive heat, or other undesirable conditions that can damage the bearings or mounting structure. In addition, debris collected on the agitator may create an imbalance in the agitator that may result in sound and/or vibrations when the agitator rotates.
Debris that has collected on an agitator is often difficult to remove because it has wrapped tightly around the agitator and intertwined with the bristles. Users of a cleaning device often must invert the device and remove the debris with manual tools such as knives, scissors or other implements. Manual removal can be unsanitary, time consuming, and, if the user fails to follow instructions to deactivate the vacuum, may expose the user to contact with a moving agitator.
Some known devices use mechanisms and features to facilitate removing elongated fibers, such as string and hair, that may become wrapped around an agitator during use. For example, some agitators are provided with integral grooves that allow access by a pair of scissors or a knife blade to manually cut the fiber. Other cleaning devices use comb-like mechanisms to attempt to remove fibers. One example is shown in U.S. Pat. No. 2,960,714, which is incorporated herein by reference.
It is also known to provide features to clean rotating agitators. For example, U.S. Pat. No. 8,601,643 (“the '643 patent”), which is incorporated herein by reference, describes a variety of agitator cleaning devices that remove fibers that are wound around the agitator. In the device in the '643 patent, the agitator is provided with a raised support surface that provides a firm backing against which the blade presses to pinch and cut the fibers. Devices such as the one in the '643 patent have been found to be effective for simple and durable user-friendly cleaning. Other agitator cleaning devices include those shown in U.S. Pat. Nos. 2,960,714; 2,642,617; and 804,213, which are also incorporated herein by reference.
While various features of vacuum cleaner agitators and agitator cleaning devices are known, there still exists a need to provide alternatives, modifications, and improvements to such devices.

SUMMARY

In one exemplary embodiment, there is provided a vacuum cleaner head having a housing, a suction opening provided through the housing, an agitator chamber located in fluid communication with the suction opening, an agitator comprising a spindle rotatably mounted to the housing in the agitator chamber and one or more agitating devices projecting from the spindle, a blade extending parallel to the agitator and pivotally mounted to the housing to rotate about a blade pivot axis between a first blade position in which the blade does not engage the agitator, and a second blade position in which the blade engages the agitator to remove debris from the one or more agitating devices during rotation of the agitator, a blade arm rigidly connected to rotate with the blade and extending from the blade pivot axis, and a cam surface mounted to the housing and movable between a first cam position in which the cam surface allows the blade to be in the first blade position, and a second cam position in which the cam surface displaces the blade arm to thereby rotate the blade to the second blade position.
A spring may be operatively connected to the blade and configured to bias the blade from the second blade position to the first blade position.
A spring may be operatively connected to the cam surface and configured to bias the cam surface from the second cam position to the first cam position.
A pedal may be connected to the housing and movable between a first pedal position in which the pedal allows the cam surface to be in the first cam position, and a second pedal position in which the pedal moves the cam surface to the second cam position. Such a pedal may have an activation surface configured to receive an activation force from an operator to move the pedal from the first pedal position to the second pedal position. The activation surface may be positioned relative to the housing such that a downward force on the activation surface generates a force that biases the agitator in an upward direction. The pedal may be operatively connected to the cam surface by a linear slider, the pedal being adjacent a first end of the linear slider, and the cam surface being at a second end of the linear slider. The pedal may be mounted by a pivot to the housing, and rotational movement of the pedal from the first pedal position to the second pedal position causes the cam surface to slide against the blade arm to rotate the blade to the second blade position.
The cam surface may be an angled end of a linear slider.
The cam surface may be configured to slide against the blade arm to rotate the blade to the second blade position.
The blade may be steel, may have a sharpened edge, and may have a sharpened steel edge.
The one or more agitating devices may be one or more bristles, each bristle being connected at a first bristle end to the spindle, with the first bristle ends being a first radial distance from a rotation axis of the agitator. The agitator may also have one or more friction surfaces that extend to a second radial distance from the rotation axis, the second radial distance being less than the first radial distance. The blade may engage the one or more bristles and the one or more friction surfaces at the second radial height to cut debris from the agitator when the blade is in the second blade position.
In yet another aspect, there is provided a vacuum cleaner head having a housing, a suction opening provided through the housing, an agitator chamber located in fluid communication with the suction opening, an agitator comprising a spindle rotatably mounted to the housing in the agitator chamber and one or more bristles projecting from the spindle, a blade having a sharpened steel edge extending parallel to the agitator and pivotally mounted to the housing to rotate about a blade pivot axis between a first blade position in which the edge does not engage the agitator, and a second blade position in which the edge engages the agitator to remove debris from the bristles during rotation of the agitator, a blade arm rigidly connected to rotate with the blade and extending from the blade pivot axis, a cam surface mounted to the housing and movable between a first cam position in which the cam surface allows the blade to be in the first blade position, and a second cam position in which the cam surface displaces the blade arm to thereby rotate the blade to the second blade position, wherein the cam surface slides against the blade arm to rotate the blade to the second blade position, and a pedal pivotally connected to the housing and rotatable between a first pedal position in which the pedal allows the cam surface to be in the first cam position, and a second pedal position in which the pedal moves the cam surface to the second cam position, the pedal having an activation surface configured to receive an activation force in a downward direction from an operator to move the pedal from the first pedal position to the second pedal position.
A spring may be operatively connected to the blade and configured to bias the blade from the second blade position to the first blade position.
A spring operatively connected to the cam surface and configured to bias the cam surface from the second cam position to the first cam position.
The activation surface may be positioned relative to the housing such that a downward force on the activation surface generates a force that biases the agitator in an upward direction.
The pedal may be mounted by a pivot to the housing, such that rotational movement of the pedal from the first pedal position to the second pedal position causes the cam surface to slide against the blade arm to rotate the blade to the second blade position.
Other embodiments may include additional or alternative features. For example, the vacuum cleaner head may include an anti-rotation support located at the first end of the housing and positioned to limit how far the housing can rotate about the first support point upon application of the activation force. As another example, the pedal may be operatively connected to the cleaning member by a linkage, such as a linear slide configured to convert a first rotational movement of the pedal about a first pivot into a second rotational movement of the cleaning member about a second pivot to move the cleaning member from the first cleaning member position to the second cleaning member position.
It will be appreciated that this Summary is not intended to limit the claimed invention in any way.

BRIEF DESCRIPTION OF THE DRAWINGS

A better understanding of the exemplary embodiments may be understood by reference to the attached drawings, in which like reference numbers designate like parts. The drawings are exemplary, and not intended to limit the claims in any way.

FIG. 1 is an example of a prior art vacuum cleaner.

FIG. 2 is a side elevation view of the lower parts of an exemplary upright vacuum cleaner.

FIG. 3 is a partially cutaway view of the base of the embodiment of FIG. 2.

FIG. 4 is an isometric view of the vacuum cleaner base of FIG. 2.

FIG. 5 is a side view of an exemplary floor cleaner showing forces associated with operation of an agitator cleaning device.

FIG. 6 is a schematic side view of another exemplary floor cleaner.

FIG. 7 is a schematic side view of another exemplary floor cleaner.

FIG. 8 is a schematic side view of another exemplary floor cleaner.

FIG. 9 illustrates a stick vacuum cleaner that may be used with embodiments of the invention.

FIG. 10 illustrates a canister vacuum cleaner, central vacuum cleaner, and cleaning head that may be used with embodiments of the invention.

BRIEF DESCRIPTION OF EMBODIMENTS

The present invention is directed to agitator cleaning devices, and particularly to devices that remove material from the agitator as the agitator rotates. It has been determined that such agitator cleaning devices typically are used while the vacuum cleaner (or other floor cleaning device to which the agitator is attached) remains stationary in one location on the floor. Thus, the rotating agitator may remain in contact with a single spot on the floor during the entire agitator cleaning process. This can lead to excessive abrasion or even burning or melting of the underlying floor, particularly where the floor comprises a soft or delicate carpet fiber.
It has been found that this problem can be exacerbated by certain mechanisms that are used to operate the agitator cleaner. For example, some devices use a foot-operated pedal located approximately above the agitator. In these cases, a downward force on the operation pedal may also generate a force that presses the agitator against the floor. This additional force can increase the likelihood that the rotating agitator will damage the underlying floor.
FIG. 1 shows a side elevation view of a typical prior art vacuum cleaner 10 that is subject to the foregoing problem. The vacuum cleaner 10 includes a base 12, a handle 14, and a pivot 16 that connects the base 12 to the handle 14 to allow relative rotation between the base 12 and handle 14. The base 12 includes a brushroll 18 and a brushroll cleaning mechanism (not shown) that is activated by a pedal 20 located on the base 12. The pedal 20 is located between the rear wheel 22 and the brushroll 18. As such, a downward force F₁applied on the pedal 20 to activate the brushroll cleaning mechanism also tends to press the agitator 18 more firmly into the underlying floor 24.
To counteract the possibility that the force F₁will damage the underlying carpet, the vacuum cleaner 10 may be equipped with a mechanism to lift the agitator 18 away from the floor 24 whenever the vacuum cleaner 10 is placed in the illustrated upright position, or whenever the brushroll cleaning mechanism is operated. Such lifting devices are known and illustrated, by way of non-limiting examples, in U.S. Pat. No. 4,446,594 and U.S. application Ser. No. 13/838,035, which are incorporated herein by reference. Other measures also may be taken, such as limiting the amount of time that the brush motor continues to operate during the cleaning operation, or modifying the agitator bristles to reduce the possibility that they can damage the floor. However, such approaches may have certain drawbacks. For example, such solutions may add cost and complexity to the device.
Another example of a device that could suffer from the foregoing problem of increased likelihood of floor damage is the device shown in the '643 patent. For example, the embodiment of FIG. 12 of the '643 patent has an agitator cleaning device located directly above the agitator, and a force to push down on the cleaning device could press the agitator into the floor and potentially damage the floor. The embodiment of FIGS. 11a-11c of the '643 patent also may suffer from an increased likelihood of floor damage caused by a downward force on the pedal generating an increased downward force on the agitator, depending on the locations of the wheels or other supporting structures (which are not illustrated in FIGS. 11a-11c ). For example, if the arrangement in FIG. 12 were used in the vacuum cleaner shown in FIG. 1, the operation pedal would be located at least partially in front of the rear wheel 22, resulting in the problem described above.
It has been determined that the likelihood of experiencing excessive downward force on the agitator during the agitator cleaning operation can be mitigated, and possibly eliminated, by providing an agitator cleaning mechanism that generates a neutral (i.e., essentially zero) or negative (i.e., lifting) force on the agitator during agitator cleaning. Exemplary embodiments of such an agitator cleaning mechanism are now described in detail.
FIG. 2 shows a side elevation view of the lower part of an exemplary upright vacuum cleaner 100. The vacuum cleaner 100 includes a base 102, a handle 104, and a pivot 106 that connects the base 102 to the handle 104 to allow relative rotation between the base 102 and handle 104 about a handle pivot axis 108. The base 102 and/or handle 104 may be formed as one or more housings that hold the operative components of the vacuum cleaner, such as the suction fan, fan motor, suction passages, dirt separator (cyclone, bag filter, panel filter, etc.), and so on, as known in the art. Examples of upright vacuum cleaners and their component parts are shown in U.S. Pat. No. 7,293,326 and U.S. application Ser. Nos. 11/771,838 and 13/712,512, which are incorporated herein by reference.
The base 102 extends in a longitudinal direction 110 that is parallel to the underlying floor 112, and aligned with the fore-aft direction in which the base 102 is generally moved during floor cleaning. The pivot 106 may comprise a single-axis joint with a pivot axis 108 that is perpendicular to the longitudinal direction 110 and parallel to the floor 112. This direction is referred to herein as the lateral direction. Other alternatives may use multiple-axis joints, which rotate about two or more separate pivot axes, as known in the art.
Referring also to FIGS. 3 and 4, an agitator 114 is provided at a front end 116 of the base 102. The agitator 114 includes a spindle 118 that is mounted in an agitator chamber 120 formed inside the base 102. The spindle 118 is rotatably mounted on bearings, bushings, or the like, to rotate about an agitator rotation axis 122. The agitator rotation axis 122 preferably is parallel to the floor 112, and perpendicular to the longitudinal direction 110 (i.e., parallel to the lateral direction), but these orientations are not strictly required in all embodiments. The bottom of the agitator chamber 120 is fluidly connected to a suction opening 126 through which the operating airflow of the vacuum cleaner draws dirt during the vacuum cleaning operation. The suction opening 126 may be directly below the agitator 114, but it is also known to use one or more offset suction openings that lie in front of and/or behind the agitator 114. One or more suction hoses or internal passages are provided to connect the agitator chamber 120 to the suction fan, as known in the art.
The agitator 114 may be driven by gears, pulleys, belts, or the like, as known in the art. For example, the shown agitator 114 is driven by a belt 164 that may be powered by a spindle 165 driven by the main suction fan motor of the vacuum cleaner, or by a separate dedicated electric motor 167. Such arrangements are well-known in the art, and need not be described in more detail herein.
The agitator 114 preferably includes one or more agitating devices (bristles, flaps, etc.), such as one or more helical rows of bristles 124. The agitating devices may extend from the spindle 118 to a first radial height (i.e., a first distance, as measured in the radial direction from the agitator rotation axis 122). The first radial height preferably is sufficiently large enough that the ends of the agitating devices extend through the suction opening 126 to contact an underlying floor 112. However, some or all of the agitating devices may not extend this far. A variety of different agitating devices that extend to multiple different radial heights (e.g., a combination of two helical rows of bristles interposed between two somewhat shorter helical flaps) may be used in alternative embodiments. Furthermore, the agitator 114 may be movable relative to the base 102 to selectively retract the agitating devices so that they do not extend through the suction opening 126, as may be desirable during bare floor cleaning.
An agitator cleaning mechanism 128 is also provided in the base 102. The agitator cleaning mechanism 128 may comprise any apparatus that is used to remove dirt, fibers, or the like from the agitator 114. As one example, the agitator cleaning mechanism 128 comprises a blade 130 that is selectively movable into contact with the agitating devices (e.g., bristles 124) as the agitator 114 is rotated, in order to remove dirt and particularly wrapped fibers from the agitator 114. The blade 130 may comprise spring steel or other materials, and may have a sharpened edge. The blade 130 also may be somewhat flexible to limit the amount of force that is generated between the blade 130 and agitator 114. The blade 130 also may be formed as multiple independently-moveable blade parts that extend in parallel and may be placed end-to-end or overlapping one another. If desired, the blade 130 also may be replaced by a comb-like structure or other structures that are suitable for cleaning material from the agitator 114.
To agitator cleaning mechanism 128 also may include one or more rigid friction surfaces 132 on the agitator 114, against which the blade 130 bears to help strip away fibers. As shown in FIG. 4, the friction surfaces 132 may be formed as protrusions from the agitator spindle 118, and may be formed integrally as part of the spindle 118. The exemplary friction surfaces 132 extend a second radial height from the agitator rotation axis 122. The second radial height may be less than the first radial height of the agitating devices, and may be selected so that the friction surfaces 132 do not extend through the suction opening 126, but this is not strictly required.
The friction surfaces 132 preferably comprise one or more helical protrusions. For example, the embodiment of FIG. 4 may include one friction surface 132 formed as a helix that extends the full length of the spindle 118 (excluding mounting points, the drive belt pulley surface, and other areas where the bristles may not be present). A second raised surface 132′ may be provided opposite the friction surface 132, but at a smaller radial height than the friction surface 132, so that the blade 130 does not contact the surface 132′ during the agitator cleaning operation. In this case, the second surface 132′ may act as a counterbalance to the friction surface 132. Alternatively, the second surface 132′ may be at the same radial height as the friction surface 132, to act as a second friction surface. Other alternatives will be readily apparent to persons of ordinary skill in the art in view of the present disclosure. As some examples, friction surfaces having different (e.g., non-helical) shapes may be used, the single helical friction surface 132 can be divided into multiple parts, and the friction surfaces may be separately formed and joined to the spindle 118
The blade 130 is mounted to the base 102, preferably at a location adjacent the agitator 114, and movable between a first position in which the blade 130 is spaced from the agitator 114, and a second position in which the blade engages the agitator 114 to clean away debris. In the second position, the blade 130 may contact the friction surface 132 at one or more locations. To provide such movement, the blade 130 may be mounted to the base 102 by a pivot 134. Alternative embodiments may use sliding mounts or other kinds of movable connections. A spring 136 may be provided to automatically return the blade 130 to the first position when agitator cleaning is not desired.
Further details of the exemplary cleaning mechanism 128 and other alternative embodiments are found in the '643 patent, and U.S. application Ser. Nos. 13/838,035; 14/357,460; 14/357,449; and 14/357,466 (as well as other references noted herein), which are incorporated herein by reference. It will be understood that the inventions described herein relate to agitator cleaning mechanisms in general, and may be used with the foregoing examples or any other kind of mechanism that selectively cleans dirt, and particularly elongated fibers like string and hair, from the agitator 114.
The agitator cleaning mechanism 128 is operated by a pedal 138 on the base 102. In the shown example, the pedal 138 is mounted on the base 102 by a pedal pivot 140, which allows the pedal 138 to rotate relative to the base 102 about a predetermined range of movement. The pivot may be replaced by sliding connections and other movable connections in other embodiments. A linkage operatively connects the pedal 138 to the blade 130. Any suitable linkage may be used. For example, the linkage may comprise a linear slide 142 that has a first end 144 adjacent the pedal 138 and a second end 146 adjacent the blade 130. The slide 142 is mounted on a track (e.g., a channel formed in the base 102) to reciprocate along a linear direction extending between the first and second ends 144, 146. A spring 148 is provided to bias the slide 142 in a direction towards the first end 144.
The first end 144 of the slide 142 is positioned and shaped to be contacted and pressed by the pedal 138 when the pedal 138 is depressed by a user. In this example, the pedal 138 is shaped as an “L”, with the pivot 140 at the corner of the “L”, one leg of the “L” being positioned to receive a user's foot or hand, and the other leg of the “L” abutting the first end 144 of the slide 142. The second end 146 of the slide 142 is positioned and shaped to move the blade 130 from the first position (inactive) to the second position (agitator cleaning). For example, the second end 146 may be shaped with a cam surface 150 that abuts an arm 152 that is rigidly connected to the blade 130. In this embodiment, pressing the pedal 138 downward moves the slide 142 towards the second end 146, and the cam surface 150 presses the arm 152 upwards to rotate the blade 130 downward into engagement with the agitator 114. When pressure on the pedal 138 is released, the spring 148 moves the slide 142 back towards the first end 144 and the first end 144 pushes the pedal 138 back to the inactive position, and the blade spring 136 lifts the blade 130 away from the agitator 114.
Other embodiments may use other mechanisms to operatively connect the pedal 138 to the blade 130. For example, the slide spring 148 may be removed if the blade spring 136 is sufficiently strong to return all of the parts to their inactive position when the user stops pressing the pedal 138. As another example, the cam surface 150 and arm 152 may be replaced by a pin-in-slot arrangement that provides two-way position control, so that the slide 142 pulls the blade 130 into the inactive position as it moves back towards the first end 144 (which can eliminate the need for a separate blade spring 136). The slide 142 or other parts also may include a resilient member (e.g., a compression spring) through which the force is applied, and such a resilient member can be configured to compress to allow the blade 130 to flex away from the fully-operative position in the event a large object is wrapped around the agitator 114. The blade 130 itself may be formed as the resilient member, as described in the incorporated references. Other embodiments may use other mechanisms to operate the agitator cleaning mechanism, such as multiple pivoting links, gears, belts, and the like. Other alternatives will be readily apparent to persons of ordinary skill in the art in view of the present disclosure.
Referring now to FIG. 5, the vacuum cleaner base 102 preferably includes one or more rear supports, such as one or more rear wheels 154, located proximate to a back end 156 of the base 102. In most applications, two wheels are provided on opposite sides of a longitudinal centerline of the base 102, but vacuum cleaners may use a single rear wheel, or more than two rear wheels. The wheels 154 may fixed at a particular orientation, or mounted on swivels to allow rotation about a vertical axis (i.e., casters). The rear wheels also may be replaced by ball rollers, skids, or the like. The rear wheels 154 support at least a portion of the weight of the vacuum cleaner on the floor 112. To this end, the rear wheels 154 typically engage the floor 112 at a single rear wheel contact point 162 along the longitudinal axis 110 (i.e., each wheel 154 may have a separate physical contact location, but both contact locations typically will be at the same point along the longitudinal axis 110).
The agitator 114 is located, with respect to the longitudinal direction 110, such that it contacts the floor 112 in front of the rear wheel contact point 162. The agitator also may be located proximate to a front end 116 of the base 102. The base 102 also may include one or more front supports 160, such as wheels, skids or ball rollers, located to contact the floor 112 at a point between the rear wheel contact point 162 and the front end 116. The front supports 160 may be movable to selectively raise and lower the agitator 114 relative to the floor 112.
As noted above, it has been found that some agitator cleaning devices are configured in such a way that the force applied to activate the agitator cleaning device also tends to press the agitator 114 into the underlying floor 112 material. This increases the likelihood that the rotating agitator 114 will damage the floor 112, unless countermeasures are taken to prevent such damage. For example, FIG. 5 shows the approximate location where the agitator cleaner activation pedal 158 of the commercial product shown in FIG. 1 would be located if it were used. In this case, the pedal 158 would be located in front of the rear wheel contact point 162 with respect to the longitudinal direction 110, and oriented to receive a downward operation force F₁from the user. Applying the downward operation force F₁to the pedal 158 increases the downward forces generated at the agitator 114, which consequently increases the amount of friction between the rotating agitator 114 and the floor 112. This is particularly likely if the floor 112 is a carpet having relatively long pile fibers. This application of the operation force F₁would increase the likelihood that the floor 112 will be damaged.
To address this problem, the pedal 138 of the exemplary embodiment is located and oriented such that the operating force applied to the pedal 138 does not press the agitator 114 into the floor 112, and may in fact reduce the existing contact force between the agitator 114 and the floor 112. Embodiments providing this arrangement may be may be configured in various ways, as explained by the following examples.
As a first example, the embodiment of FIG. 5 has the pedal 138 positioned on the opposite side of the rear wheel contact point 162 as the agitator 114 (i.e., the pedal 138 is behind the rear wheel contact point 162), and has an activation surface 166 that faces upwards to receive a generally downwards activation force F₂. As shown in FIG. 5, the activation force F₂is oriented on an axis that passes behind the rear wheel contact point 162, and thus generates a moment force M that tends to rotate the base 102 about the rear wheel contact point 162 to lift the agitator 114 away from the floor 112. The pedal 138 and the activation surface 166 may be located entirely behind the back end 156 of the base housing, as shown in FIG. 5. However, the back end 156 of the base housing may extend behind the rear wheel contact point 162, such that the pedal 138 is not actually behind the back end 156.
In practice, the agitator 114 may not actually perceptibly move away from the floor 112, due to flexure of the pedal 138 and other parts of the linkage that joins the pedal 138 to the agitator cleaning mechanism 128, or flexure of the underlying floor 112. For example, if the base 102 is on a particularly soft floor 112, such as a very high pile rug, the activation force F₂may initially generate an increased downward force across the base 102 to press the rear wheels 154 deeper into the rug, and the overall lifting effect at the agitator 114 may not be as pronounced as it would be on a harder floor surface. However, even in these cases it is expected that the activation force F₂will not appreciably increase the force of contact between the agitator 114 and the floor 112, and is more likely to decrease the force of such contact.
The activation force F₂in the embodiment of FIG. 4 preferably is generally vertical (i.e., perpendicular to the longitudinal direction 110) and does not pass in front of the rear wheel contact point 162. While in practice it is impossible to control exactly how a consumer will apply the activation force F₂, the direction of the activation force F₂can be somewhat controlled by providing a distinct upward-facing activation surface 166 that is shaped to make the proper operation readily apparent. The activation surface 166 also could be provided as a button that protrudes from or is next to a fixed horizontal surface, making it more difficult to press the button sideways instead of down. Also, the activation surface 166 can be located at greater distances along the longitudinal axis 110 behind the rear wheel contact point 162 to reduce the possibility that the activation force F₂will be oriented in such a way to potentially increase the force between the floor 112 and the agitator 114. Still further, the possibility of improper application of the force F₂also may be mitigated by the fact that pressing on the pedal 138 with an excessive lateral force could cause the base 102 to move across the floor 112 away from the force. Thus, it is expected that normal operators of the foregoing embodiment will have a natural inclination to apply a generally vertical activation force F₂to the pedal 138.
A second example is shown in FIG. 6. Here, the pedal 138 is moved to the top of the base 102, and oriented to receive a backwards horizontal activation force F₃. The activation force F₃generates a corresponding moment force M that tends to rotate the base 102 around the rear wheel contact point 162 to lift and reduce forces applied by the agitator 114. While such a configuration is expected to be effective, it is anticipated that the application of the force F₃in a horizontal direction could tend to move the base 102 across the floor 112, which could complicate the agitator cleaning operation.
Another example is shown in FIG. 7. In this embodiment, the pedal 138 is located proximate to the front end 116 of the base 102, and the front support 160 is positioned with a front support contact point 168 located between the agitator 114 and the front end 116. The pedal's activation surface 166 is positioned forward of the front support contact point 168, so that a generally vertical downward force F₄on the activation surface 166 generates a moment M that tends to lift the agitator 114 away from the floor 112.
A final example is shown in FIG. 8, which is similar to the embodiment of FIG. 5. Here, the base 102 includes an anti-rotation support 170 located adjacent the back end 156 of the housing, and preferably directly below the pedal 138. The support 170 is provided to limit how far the base 102 can rotate about the rear wheel contact point 162 when the force F₂is applied to the pedal 138. The desired range of rotation can be achieved by locating the lower surface of the support 170 at a height h from the floor 112 that is only sufficient to allow the desired amount of rotation before the support 170 contacts the floor 112. In a preferred embodiment, the support 170 prevents rotation more than about 15°, and an a more preferred embodiment the support 170 prevents rotation more than about 10°. Limiting the amount of rotation in this manner helps prevent the base 102 from lifting up so far that it begins to roll away as the force F₂is applied, which can make operation more difficult for the user. The bottom of the support 170 may be configured to grip the underlying surface, such as by adding an overmolded or attached layer of material that has a relatively high coefficient of friction (e.g., natural or synthetic rubber) to the lower surface of the support 170, or forming ridges or other surface features into the support 107. The support 170 may comprise an extension of the housing of the base 102, or a separate part that is attached to the base 102. The support 170 also may comprise an extension that protrudes downward from the pedal 138, or other structures that inhibit rotation about the rear wheel contact point 162.
It will be appreciated that embodiments may be implemented in any kind of vacuum cleaner or surface cleaner that uses a user-operated mechanism to activate a rotating agitator cleaning mechanism. For example, embodiments may be used in “sweeper” devices that lack a vacuum source. As another example, embodiments may be used in upright vacuum cleaners (as shown), stick vacuum cleaners 172 such as the one shown in FIG. 9 (which may include a removable handheld cleaning unit 172′, as known in the art), or in vacuum cleaner cleaning heads 174 such as the one shown in FIG. 10, which can be connected to a canister vacuum cleaner 176 or a central vacuum cleaner 178 by a combination of flexible hoses 180 and rigid pipes 182 as known in the art.
The present disclosure describes a number of new, useful and nonobvious features and/or combinations of features that may be used alone or together. The embodiments described herein are all exemplary, and are not intended to limit the scope of the inventions. It will be appreciated that the features shown and described in the documents incorporated herein by reference may be added to embodiments in a manner corresponding to the use of such features in the incorporated references. It will also be appreciated that the inventions described herein can be modified and adapted in various ways, and all such modifications and adaptations are intended to be included in the scope of this disclosure and the appended claims.

Claims

1. A vacuum cleaner head comprising:

a housing;

a suction opening provided through the housing;

an agitator chamber located in fluid communication with the suction opening;

an agitator comprising a spindle rotatably mounted to the housing in the agitator chamber and one or more agitating devices projecting from the spindle;

a blade extending parallel to the agitator and pivotally mounted to the housing to rotate about a blade pivot axis between a first blade position in which the blade does not engage the agitator, and a second blade position in which the blade engages the agitator to remove debris from the one or more agitating devices during rotation of the agitator;

a blade arm rigidly connected to rotate with the blade and extending from the blade pivot axis; and

a cam surface mounted to the housing and movable between a first cam position in which the cam surface allows the blade to be in the first blade position, and a second cam position in which the cam surface displaces the blade arm to thereby rotate the blade to the second blade position.

2. The vacuum cleaner head of claim 1, further comprising a spring operatively connected to the blade and configured to bias the blade from the second blade position to the first blade position.

3. The vacuum cleaner head of claim 1, further comprising a spring operatively connected to the cam surface and configured to bias the cam surface from the second cam position to the first cam position.

4. The vacuum cleaner head of claim 1, further comprising a pedal connected to the housing and movable between a first pedal position in which the pedal allows the cam surface to be in the first cam position, and a second pedal position in which the pedal moves the cam surface to the second cam position.

5. The vacuum cleaner head of claim 4, wherein the pedal has an activation surface configured to receive an activation force from an operator to move the pedal from the first pedal position to the second pedal position.

6. The vacuum cleaner head of claim 5, wherein the activation surface is positioned relative to the housing such that a downward force on the activation surface generates a force that biases the agitator in an upward direction.

7. The vacuum cleaner head of claim 5, wherein the pedal is operatively connected to the cam surface by a linear slider, the pedal being adjacent a first end of the linear slider, and the cam surface being at a second end of the linear slider.

8. The vacuum cleaner head of claim 4, wherein the pedal is mounted by a pivot to the housing, and rotational movement of the pedal from the first pedal position to the second pedal position causes the cam surface to slide against the blade arm to rotate the blade to the second blade position.

9. The vacuum cleaner head of claim 1, wherein the cam surface comprises an angled end of a linear slider.

10. The vacuum cleaner head of claim 1, the cam surface is configured to slide against the blade arm to rotate the blade to the second blade position.

11. The vacuum cleaner head of claim 1, wherein the blade comprises steel.

12. The vacuum cleaner head of claim 1, wherein the blade comprises a sharpened edge.

13. The vacuum cleaner head of claim 1, wherein the blade comprises a sharpened steel edge.

14. The vacuum cleaner head of claim 1, wherein the one or more agitating devices comprise one or more bristles, each bristle being connected at a first bristle end to the spindle, with the first bristle ends being a first radial distance from a rotation axis of the agitator; and wherein the agitator further comprises one or more friction surfaces that extend to a second radial distance from the rotation axis, the second radial distance being less than the first radial distance.

15. The vacuum cleaner head of claim 14, wherein the blade engages the one or more bristles and the one or more friction surfaces at the second radial height to cut debris from the agitator when the blade is in the second blade position.

16. A vacuum cleaner head comprising:

a housing;

a suction opening provided through the housing;

an agitator chamber located in fluid communication with the suction opening;

an agitator comprising a spindle rotatably mounted to the housing in the agitator chamber and one or more bristles projecting from the spindle;

a blade comprising a sharpened steel edge extending parallel to the agitator and pivotally mounted to the housing to rotate about a blade pivot axis between a first blade position in which the edge does not engage the agitator, and a second blade position in which the edge engages the agitator to remove debris from the bristles during rotation of the agitator;

a blade arm rigidly connected to rotate with the blade and extending from the blade pivot axis;

a cam surface mounted to the housing and movable between a first cam position in which the cam surface allows the blade to be in the first blade position, and a second cam position in which the cam surface displaces the blade arm to thereby rotate the blade to the second blade position, wherein the cam surface is configured to slide against the blade arm to rotate the blade to the second blade position; and

a pedal pivotally connected to the housing and rotatable between a first pedal position in which the pedal allows the cam surface to be in the first cam position, and a second pedal position in which the pedal moves the cam surface to the second cam position, the pedal having an activation surface configured to receive an activation force in a downward direction from an operator to move the pedal from the first pedal position to the second pedal position.

17. The vacuum cleaner head of claim 16, further comprising a spring operatively connected to the blade and configured to bias the blade from the second blade position to the first blade position.

18. The vacuum cleaner head of claim 16, further comprising a spring operatively connected to the cam surface and configured to bias the cam surface from the second cam position to the first cam position.

19. The vacuum cleaner head of claim 16, wherein the activation surface is positioned relative to the housing such that a downward force on the activation surface generates a force that biases the agitator in an upward direction.

20. The vacuum cleaner head of claim 16, wherein the pedal is mounted by a pivot to the housing, and rotational movement of the pedal from the first pedal position to the second pedal position causes the cam surface to slide against the blade arm to rotate the blade to the second blade position.