US20170074290A1 - Silencer duct with self-supporting acoustic absorbing member - Google Patents
Silencer duct with self-supporting acoustic absorbing member Download PDFInfo
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- US20170074290A1 US20170074290A1 US14/855,949 US201514855949A US2017074290A1 US 20170074290 A1 US20170074290 A1 US 20170074290A1 US 201514855949 A US201514855949 A US 201514855949A US 2017074290 A1 US2017074290 A1 US 2017074290A1
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- United States
- Prior art keywords
- silencer
- duct
- acoustic absorbing
- absorbing member
- perforated wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
- F04D29/664—Sound attenuation by means of sound absorbing material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/04—Air intakes for gas-turbine plants or jet-propulsion plants
- F02C7/045—Air intakes for gas-turbine plants or jet-propulsion plants having provisions for noise suppression
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02K—JET-PROPULSION PLANTS
- F02K1/00—Plants characterised by the form or arrangement of the jet pipe or nozzle; Jet pipes or nozzles peculiar thereto
- F02K1/78—Other construction of jet pipes
- F02K1/82—Jet pipe walls, e.g. liners
- F02K1/827—Sound absorbing structures or liners
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/24—Silencing apparatus characterised by method of silencing by using sound-absorbing materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/522—Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/545—Ducts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2310/00—Selection of sound absorbing or insulating material
- F01N2310/02—Mineral wool, e.g. glass wool, rock wool, asbestos or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2470/00—Structure or shape of exhaust gas passages, pipes or tubes
- F01N2470/10—Tubes having non-circular cross section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/18—Two-dimensional patterned
- F05D2250/184—Two-dimensional patterned sinusoidal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/70—Shape
- F05D2250/75—Shape given by its similarity to a letter, e.g. T-shaped
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/612—Foam
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/613—Felt
Definitions
- the disclosure relates generally to acoustic attenuation, and more particularly, to a silencer duct having an element having a non-vertical or non-linear elongated shape, and an acoustic absorbing material that has the elongated shape.
- the acoustic absorbing material may be made of a material being sufficiently rigid to maintain the shape during operation of the industrial machine in which the silencer element is employed.
- Noise reduction systems are used on a large variety of industrial machines such as turbomachines to reduce the acoustic impact to surrounding areas.
- gas turbine systems for example, noise reduction systems may be employed in the turbomachine inlet duct, gas turbine enclosures and barrier walls.
- silencer panels and acoustically treated walls are used in the noisy areas.
- One mechanism to reduce acoustic impact is to treat walls with acoustic absorbing material.
- Another mechanism is to place silencer panels in areas where noise reduction is required, such as a working fluid flow path in an intake system duct to prevent noise escaping.
- each duct typically includes a frame having a number of silencer panels therein.
- Each panel typically includes an acoustic absorbing material such as mineral/glass wool positioned by a metal supporting member and surrounded by an enclosure including stainless steel perforated sheets on the sides thereof. The sheets are held together by stainless steel end caps.
- the stainless steel perforated sheets are typically welded to the supporting members that hold the acoustic absorbing material.
- the perforated stainless steel sheets hold the acoustic absorbing material intact with the supporting members and propagate the sound waves through the perforations into the acoustic absorbing material.
- the ducts are also typically made of a metal, such as steel or stainless steel.
- the enclosures are very heavy, and are also difficult and costly to manufacture due to the cost of the material and the need for welding to form the ducts and panels.
- the panels must be welded in place to the surrounding metal duct and must be custom fit for a particular sized duct.
- the frames created with the silencer panels are also typically very large in relative size, and in particular, length.
- a first aspect of the disclosure provides a silencer duct, comprising: at least one element including a three-dimensional (3D) chamber having a portion that is at least one of non-vertical or non-linear; and an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
- 3D three-dimensional
- a second aspect of the disclosure provides a turbomachine inlet, comprising: an intake frame forming a working fluid flow, the intake frame operatively coupled to a compressor; and a silencer duct positioned within the intake frame, the silencer duct including: at least one element including a three-dimensional chamber having a portion that is at least one of non-vertical or non-linear; and an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
- FIG. 1 shows a schematic view of an illustrative industrial machine employing a silencer duct according to embodiments of the disclosure.
- FIG. 2 shows a perspective view of a silencer duct according to embodiments of the disclosure.
- FIGS. 3 and 4 show radial cross-sectional views of alternative embodiments of the silencer duct of FIG. 2 .
- FIG. 5 shows an axial cross-sectional view of an embodiments of the silencer duct of FIG. 2 .
- FIG. 6 shows an axial cross-sectional view of an alternative embodiments of the silencer duct according to embodiments of the disclosure.
- FIG. 7 shows a perspective view of an alternative embodiments of the silencer duct according to embodiments of the disclosure.
- FIG. 8 shows a perspective view of a silencer duct according to another embodiment of the disclosure.
- FIGS. 9 and 10 show radial cross-sectional views of alternative embodiments of the silencer duct of FIG. 8 .
- FIGS. 11-13 show a side view of various embodiments of perforations for perforated walls of the silencer ducts according to embodiments of the disclosure.
- FIGS. 14-16 show various embodiments of an acoustic absorbing member according to the disclosure.
- FIG. 17 shows an alternative embodiment of an acoustic absorbing member according to the disclosure.
- the disclosure provides a silencer duct and a turbomachine inlet including the silencer duct.
- the silencer duct may have an element having a non-vertical or non-linear elongated shape, and an acoustic absorbing material that has the elongated shape.
- the acoustic absorbing material may be made of a material having sufficient rigidity to maintain the elongated shape during operation of the industrial machine in which the silencer element is employed.
- FIG. 1 depicts an illustrative industrial machine in the form of a turbomachine 10 (e.g., simple cycle gas turbine power generation systems) that may include, among other things, a gas turbine system 12 .
- Gas turbine system 12 may combust liquid or gas fuel, such as natural gas and/or a hydrogen-rich synthetic gas, to generate hot combustion gases to drive gas turbine system 12 .
- Gas turbine system 12 includes an air intake section 16 , a compressor 18 , a combustor component 20 , and a turbine component 22 .
- Turbine component 22 is drivingly coupled to compressor 18 via a shaft 24 .
- air e.g., ambient air
- Inlet 16 may include an intake frame 17 for forming a working fluid flow therein.
- intake frame 17 is operatively coupled to compressor 18 , which includes at least one stage including a plurality of compressor blades coupled to shaft 24 . Rotation of shaft 24 causes a corresponding rotation of the compressor blades, thereby drawing air into compressor 18 via inlet 16 and compressing the air prior to entry into combustor component 20 .
- Combustor component 20 may include one or more combustors.
- a plurality of combustors are disposed in combustor component 20 at multiple circumferential positions in a generally circular or annular configuration about shaft 24 .
- the compressed air is mixed with fuel for combustion within the combustor(s).
- the combustor(s) may include one or more fuel nozzles that are configured to inject a fuel-air mixture into the combustor(s) in a suitable ratio for combustion, emissions control, fuel consumption, power output, and so forth. Combustion of the fuel-air mixture generates hot pressurized exhaust gases, which may then be utilized to drive one or more turbine stages (each having a plurality of turbine blades) within the turbine component 22 .
- turbomachine 10 is simply illustrative of one application in which a silencer panel and system according to embodiments of the invention may be employed. As air flows through inlet 16 , noise is created such that a silencer system 100 in which a silencer duct 102 according to embodiments of the invention is employed to reduce the noise.
- Silencer duct 102 , 202 may include a duct body 104 , 204 .
- each duct body 104 , 204 has a polygonal cross-section; however, such a cross-section may not be necessary in all instances.
- each duct body 102 , 202 has a length that is typically shorter than conventional silencer frames and/or panels.
- duct body 104 has a substantially square cross-section
- duct body 204 has a substantially hexagonal cross-section.
- substantially indicates having the stated characteristic for the most part, but perhaps with some small variances, e.g., for structural interconnection to other parts, accommodating adjacent structure, ease of manufacture, etc.
- Other polygonal cross-sections may also be employed such as but not limited to: triangular, pentagonal, octagonal, etc.
- silencer duct 102 , 202 made be made of a plastic, for example, polyvinyl chloride (PVC), polypropylene(PP), polypropylene co-polymer (PPC), polypropylene homo-polymer (PPH), polyethylene (PE), high density polyethylene (HDPE) or any other plastic capable of withstanding the environmental and operational characteristics of the particular frame and/or industrial machine in which the duct is employed.
- Silencer duct body 102 , 202 may be formed by any now known or later developed fashion such as: injection molding, extrusion, or coupling of a number of parts, e.g., using fasteners, welding, etc.
- silencer duct 102 , 202 may also include a first perforated wall 110 , 210 extending within duct body 104 , 204 and substantially parallel (e.g., no more than 1-3° difference) to an interior surface 112 , 212 , respectively, of the duct body.
- first perforated wall 110 , 210 extending within duct body 104 , 204 and substantially parallel (e.g., no more than 1-3° difference) to an interior surface 112 , 212 , respectively, of the duct body.
- duct body 104 , 204 and first perforated wall 110 , 210 create an outer element of silencer duct 102 , 202 .
- a first acoustic absorbing material 120 , 220 may be positioned between duct body 104 , 204 and first perforated wall 110 , 210 , respectively.
- a silencer element 130 , 230 may extend axially through duct body 104 , 204 , respectively. Each silencer element 130 , 230 may extend an entirety or a portion of an axial length of duct body 104 , 204 . Each silencer element 130 , 230 may include a second perforated wall 140 , 240 , respectively, having a second acoustic absorbing material 150 , 250 , respectively, adjacent thereto.
- acoustic absorbing materials 120 , 150 , 220 , 250 may include any now known or later developed sound absorbing material such as but not limited to at least one of: foam, mineral wool, rock wool and fiberglass.
- the foam may be reticulated, or otherwise called open cell foam.
- First acoustic absorbing material 120 , 220 may be identical or different than second acoustic absorbing material 150 , 250 .
- first perforated wall 210 may take the form of an elongated hexagonal body having slightly smaller diameter compared to duct body 204 .
- a space 212 FIG. 9
- first perforated wall 110 of duct body 104 in on embodiment, it may be formed in configured in a similar fashion as shown in FIGS. 8-10 , i.e., as an elongated square body having slightly smaller diameter compared to duct body 104 .
- Each first perforated wall 110 , 210 may be made of the same materials as duct body 104 , 204 , i.e., a plastic. In any event, first perforated wall 110 , 210 and may be made as a unitary piece, e.g., as an injected molded or extruded part, or in parts coupled together, e.g., by fasteners and/or welds. In an alternative embodiment, wall 110 , 210 may be made of a metal, e.g., steel, stainless steel, aluminum, etc.
- silencer duct 102 may include a first, axially curved portion 158 curving from an upstream end 160 to a downstream end 162 thereof such that all of a working fluid flow passing therethough impinges at least a portion of an interior surface thereof. That is, a working fluid, e.g., air, flowing therethrough has no clear line of sight from end 160 to 162 and is therefore incapable of taking a linear path through silencer duct 130 . In this fashion, all of a working fluid is exposed to acoustic absorption of first and/or second acoustic absorbing material 120 , 150 .
- a working fluid e.g., air
- first portion 158 has been illustrated as an elongated S-shape; other shapes such as sinusoidal (e.g., 2 silencer ducts 102 coupled together) for preventing a linear path are also possible and considered within the scope of the disclosure.
- silencer duct 102 may also include a second, axially linear portion 164 extending from at least one of downstream end 162 of first, axially curved portion 148 and upstream end 160 of first, axially curved portion 158 .
- each linear portion 164 may include the same structure as the rest of silencer duct 102 (i.e., duct body, first partition wall, first acoustic absorbing material, silencer element, etc.)
- linear portion(s) 164 may be simplified.
- linear portions 164 may include just duct body 104 with no acoustic absorption, or just duct body 104 with first perforated wall 110 and first acoustic absorbing material 120 with silencer element 130 omitted, or one or more portions of silencer element 130 omitted.
- silencer element 130 may take the form of a septum that includes a plurality of partitioning portions 132 partitioning duct body 104 into at least two chambers or chamber ducts 134 .
- each partitioning portion 132 includes a pair of second perforated walls 140 having second acoustic absorbing material 150 positioned therebetween.
- Silencer element 130 can be formed in a large number of ways to form chambers 134 such that each of second perforated walls 140 couples to first perforated wall 110 (or duct body 104 ) in one of a number of ways. In one embodiment, shown in FIG.
- first perforated wall 110 is in the form of a square cross-sectioned wall and silencer element 130 is “+shaped”, having parallel second perforated walls 140 with second acoustic absorbing material 150 therebetween.
- silencer element 136 may be a separate element mounted within first perforated wall 110 , e.g., by welding or fasteners.
- silencer element 130 may be formed as four (4) square cross-sectioned chamber ducts 134 providing second perforated walls 150 and segments of first perforated wall 110 . That is, in this example, first perforated wall 110 is formed by segments of partitioning portions 132 that are parallel to duct body 104 and are perforated walls—see break in wall at circle C.
- Silencer element 130 can also be formed in a number of other shapes and/or with different segments.
- element 130 may include: a T-shaped portion with an additional segment forming four chamber ducts, or with one single wall forming two chamber ducts 134 , or as an X-shape forming four triangular chambers 134 .
- Silencer element 130 can also be formed such that chambers 134 have other shapes and/or sizes.
- element 130 may be formed with curved radially walls and/or chambers 134 can be made of uneven size.
- element 130 need not be formed with axially planar walls. For example, as shown in FIG.
- a silencer element 330 may spiral within a linear duct body from an upstream end 360 to a downstream end 362 of duct body 104 such that all of a working fluid flow passing therethough impinges at least a portion of an interior surface thereof.
- Silencer element 130 , 330 FIG. 7 , i.e., walls thereof, may be formed integrally with duct body 104 and/or first perforated wall 110 , e.g., by injection molding, or may be mounted therein as a separate element.
- silencer element 230 may include second perforated wall 240 that has a hollow interior 242 .
- second acoustic absorbing material 250 is positioned within hollow interior 242 .
- at least one support rib 270 may extend from at least one of duct body 104 or first perforated wall 210 to support the second perforated wall.
- Support rib(s) 270 may be axially spaced elements or may be solid elements that divide the chamber into two chamber ducts 234 (see FIG. 9 ).
- FIG. 9 shows that shows that divide the chamber into two chamber ducts 234
- silencer element 230 may be supported at an axial end thereof in any now known or later developed fashion such that only one chamber 234 extends between first perforated wall 210 and second perforated wall 140 .
- second perforated wall 240 has a substantially circular shape, i.e., creating a cylindrical wall; however, wall 240 may take a variety of alternative shapes such as hexagonal, square, etc.
- Each second perforated wall 140 , 240 may be made of the same materials as duct body 104 , 204 , i.e., a plastic.
- second perforated wall 140 , 240 and may be made as a unitary piece, e.g., as an injected molded or extruded part, or in parts coupled together, e.g., by fasteners and/or welds.
- wall 140 , 240 may be made of a plastic or a metal; in the latter case, e.g., steel, stainless steel, aluminum, etc.
- the various silencer elements 130 , 230 , etc. may also optionally include an inner support 136 , 236 to provide additional support and/or additional separation of acoustic absorbing chambers.
- an inner support 136 may extend between pairs of second perforated walls 150 of at least one of the partitioning portions 132 to support silencer element 130 .
- Inner support 136 may be made of any of the materials listed for perforated walls 110 , 140 , and may be secured in any fashion, e.g., by connection to duct body 104 or, where possible, to first perforated wall 110 .
- an inner support 236 may be axially positioned within hollow interior 242 .
- at least one of support ribs 270 may couple to inner support 236 for supporting silencer element 230 .
- Inner support 236 may be made of any of the materials listed for perforated walls 110 , 140 , vinyl or lead.
- first perforated walls 110 , 210 and second perforated walls 140 , 240 each may include a planar sheet of material as listed herein having perforations 180 therein to allow noise to be absorbed by acoustic absorbing material 120 , 150 , 220 , 250 .
- each perforation 180 may take the form of a hole extending through the wall.
- each perforation may include a different geometry of the openings ( FIG. 12 and FIG. 13 ). Other shapes such as diamond, triangular, rectangular, etc. may also be possible.
- each silencer duct 102 , 202 includes at least one element including a three-dimensional (3D) chamber 190 , 290 ( FIGS. 3 and 9 only) that has a portion that is non-vertical or non-linear.
- 3D chamber 190 , 290 is any space in silencer ducts 102 , 202 in which acoustic absorbing material 120 , 150 , 220 , 250 would be provided to absorb noise, and the portion of 3D chamber 190 , 290 may be part of the 3D chamber or may include substantially all of the 3D chamber, e.g., in one embodiment 90% or more of the 3D chamber, or in another embodiment, 100% of the 3D chamber. Acoustic absorbing material 120 , 150 , 220 , 250 substantially fills the portion, i.e., greater than 90% by volume.
- acoustic absorbing material 120 , 150 , 150 , 250 continuously fills the majority of 3D chamber 190 , 290 during operation of the industrial machine, i.e., with no voids, cavities, emptiness or material disconnections.
- the element having the portion of 3D chamber 190 , 290 may take a variety of forms such as any portion of the outer element formed by duct body 104 , 204 and first perforated wall 110 , 210 , or silencer element 130 , 230 with second perforated wall 140 , 240 , or any other part of the a silencer duct having a non-vertical or non-linear configuration. That is, the portion is part of at least one of the outer element and the silencer element.
- the portion may have an elongated S-shape.
- conventional acoustic absorbing materials such as mineral wool, rock wool or fiberglass, may not naturally take the form of the three-dimensional chamber and, in any event, are not sufficiently rigid alone to persistently and substantially fill the three-dimensional chamber, especially over a long duration of operation of the industrial machine. That is, the conventional materials may not, alone, provide sufficient rigidity to maintain or continually match/fill the requisite portion of three-dimensional chamber, thus causing sagging, voids, etc., and consequently poor acoustic absorbing performance. Such conditions may also lead to additional issues such as damage caused by, for example, moisture absorption, high velocity working fluid flow, etc. These situations may be harder to address where at least part of at least one of the outer element and the silencer element are made of plastic.
- an acoustic absorbing member 192 , 292 ( FIGS. 3, 9, 12-15 ) is positioned within the portion of 3D chamber 190 , 290 ( FIGS. 3 and 9 only). Acoustic absorbing member 192 , 292 substantially fills the portion. In one embodiment, the portion may be filled greater than 90%, and in another embodiment, the portion may be filled 100% by volume. Furthermore, in contrast to where simply conventional acoustic absorbing materials are employed, acoustic absorbing member 192 , 292 is self-supporting.
- acoustic absorbing member 192 , 292 provides the necessary acoustic absorbing characteristics required, but does not sag or droop over time.
- acoustic absorbing member 192 , 292 includes a material having isotropic acoustical properties, i.e., it absorbs acoustic energy in a substantially uniform manner throughout.
- Acoustic absorbing member 192 , 292 may be positioned in the portion adjacent perforated wall thereof, e.g., 110 , 210 , 140 , 240 .
- Acoustic absorbing member 192 , 292 may take a variety of forms.
- member 192 , 292 may include at least one of: a wire mesh, foam, fiber, and a gel, that is self-supporting, i.e., retains its shape.
- Member 192 , 292 can have any shape matching the portion within 3D chamber 190 , 290 which it is to substantially fill. Hence, it may have an elongated S-shape as in FIG. 14 , be hexagonal or any part of a hexagon as shown in FIG. 15 , substantially cylindrical or quarter round as shown in FIG. 16 , etc.
- the foam can be shaped to fit into the portion of 3D chamber during manufacture and then installed, or it may, alternative, include a spray foam, which is applied in liquid form, expands and solidifies. That is, the acoustic absorbing material includes a spray application material that hardens in place.
- the spray foam or spray application material may be open or closed cell and may include, for example, pu, pur, polyurethane, polyisocyanurate or similar spray application materials that harden in place.
- the spray foam may be applied during and/or after construction of silencer duct 102 , 202 .
- acoustic absorbing member 192 , 292 may include conventional materials such as at least one of mineral wool, rock wool and fiberglass, and a structural support 194 may be provided for supporting the at least one of mineral wool, rock wool and fiberglass.
- Structural support 194 can take any form capable of supporting the wool(s) and/or fiberglass 196 in a collectively self-supporting fashion, e.g., a metal and/or plastic rigid or semi-rigid element, etc.
- structural support 194 is also acoustically permeable, e.g., of metal perforated plate or plastic perforated plate, or at the very least is structured to have limited interference with acoustical absorption of the surrounding acoustic absorbing material.
- structural support 194 is shown relative to the FIGS. 3-6 embodiment; however, it is applicable to any of the embodiments disclosed.
- structural support 194 is positioned between layers of wool and/or fiberglass 196 ; however, it may be positioned on just one side thereof. Structural support 194 and the wool(s) and/or fiberglass may be coupled in any fashion, e.g., using an adhesive, or mechanical fasteners.
- any of the acoustic absorbing materials such as the wool(s) and/or fiberglass, may simply be adhered to duct body 104 , 204 and/or perforated walls 110 , 210 , 140 , 240 .
- an adhesive may be applied to internal surfaces prior to application of any of the afore-mentioned materials and embodiments to assist in holding the material's position.
- the acoustic absorbing member may include materials applied in a certain order, e.g., spray foam and then fiberglass, gel and then rock wool, etc., or may include any of various combinations of the listed materials, so long as the member presents in a self-supporting manner that does not allow droop, sag, etc., in final form.
- Silencer duct 102 , 202 provides a number of advantages over conventional frame with silencer panel configurations.
- the irregular and streamlined flow paths created by polygon and/or S-shape geometries does not create much resistance to inlet air flow, but provides greater impact on the noise absorption, e.g., in a gas turbine during travel from compressor to outside, due to increased reactive impedance to the acoustical waves.
- silencer ducts according to embodiments of the disclosure can be provided in a shorter length compared to conventional systems.
- the silencer ducts have reduced weight and are easier to handle, have reduced cost, and are easier to fabricate using, e.g., injection molding techniques for at least part of the ducts.
- the ducts also eliminate extensive welding within conventional support panels and between support panels and supporting members.
- the plastic may provide slightly enhanced acoustic performance (e.g., a higher decibel (dB) attenuation of approximately, for example, 2 dB or above overall attenuation).
- plastic may allow increased perforation areal opening percentages compared to steel panels for the perforated walls.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
- Exhaust Silencers (AREA)
- Pipe Accessories (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A silencer duct includes at least one element including a three-dimensional (3D) chamber having a portion that is at least one of non-vertical or non-linear. An acoustic absorbing member is self-supporting such that is may be positioned within the portion to substantially fill the portion, but does not sag or droop over time.
Description
- The disclosure relates generally to acoustic attenuation, and more particularly, to a silencer duct having an element having a non-vertical or non-linear elongated shape, and an acoustic absorbing material that has the elongated shape. The acoustic absorbing material may be made of a material being sufficiently rigid to maintain the shape during operation of the industrial machine in which the silencer element is employed.
- Noise reduction systems are used on a large variety of industrial machines such as turbomachines to reduce the acoustic impact to surrounding areas. In gas turbine systems, for example, noise reduction systems may be employed in the turbomachine inlet duct, gas turbine enclosures and barrier walls. Traditionally, to attain the necessary acoustic reduction requirements, silencer panels and acoustically treated walls are used in the noisy areas. One mechanism to reduce acoustic impact is to treat walls with acoustic absorbing material. Another mechanism is to place silencer panels in areas where noise reduction is required, such as a working fluid flow path in an intake system duct to prevent noise escaping.
- With regard to ducts, each duct typically includes a frame having a number of silencer panels therein. Each panel typically includes an acoustic absorbing material such as mineral/glass wool positioned by a metal supporting member and surrounded by an enclosure including stainless steel perforated sheets on the sides thereof. The sheets are held together by stainless steel end caps. The stainless steel perforated sheets are typically welded to the supporting members that hold the acoustic absorbing material. The perforated stainless steel sheets hold the acoustic absorbing material intact with the supporting members and propagate the sound waves through the perforations into the acoustic absorbing material. The ducts are also typically made of a metal, such as steel or stainless steel. Use of steel for the ducts and silencer panel enclosures presents a number of challenges. For example, the enclosures are very heavy, and are also difficult and costly to manufacture due to the cost of the material and the need for welding to form the ducts and panels. In addition, the panels must be welded in place to the surrounding metal duct and must be custom fit for a particular sized duct. The frames created with the silencer panels are also typically very large in relative size, and in particular, length.
- A first aspect of the disclosure provides a silencer duct, comprising: at least one element including a three-dimensional (3D) chamber having a portion that is at least one of non-vertical or non-linear; and an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
- A second aspect of the disclosure provides a turbomachine inlet, comprising: an intake frame forming a working fluid flow, the intake frame operatively coupled to a compressor; and a silencer duct positioned within the intake frame, the silencer duct including: at least one element including a three-dimensional chamber having a portion that is at least one of non-vertical or non-linear; and an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
- The illustrative aspects of the present disclosure are designed to solve the problems herein described and/or other problems not discussed.
- These and other features of this disclosure will be more readily understood from the following detailed description of the various aspects of the disclosure taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
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FIG. 1 shows a schematic view of an illustrative industrial machine employing a silencer duct according to embodiments of the disclosure. -
FIG. 2 shows a perspective view of a silencer duct according to embodiments of the disclosure. -
FIGS. 3 and 4 show radial cross-sectional views of alternative embodiments of the silencer duct ofFIG. 2 . -
FIG. 5 shows an axial cross-sectional view of an embodiments of the silencer duct ofFIG. 2 . -
FIG. 6 shows an axial cross-sectional view of an alternative embodiments of the silencer duct according to embodiments of the disclosure. -
FIG. 7 shows a perspective view of an alternative embodiments of the silencer duct according to embodiments of the disclosure. -
FIG. 8 shows a perspective view of a silencer duct according to another embodiment of the disclosure. -
FIGS. 9 and 10 show radial cross-sectional views of alternative embodiments of the silencer duct ofFIG. 8 . -
FIGS. 11-13 show a side view of various embodiments of perforations for perforated walls of the silencer ducts according to embodiments of the disclosure. -
FIGS. 14-16 show various embodiments of an acoustic absorbing member according to the disclosure. -
FIG. 17 shows an alternative embodiment of an acoustic absorbing member according to the disclosure. - It is noted that the drawings of the disclosure are not to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
- As indicated above, the disclosure provides a silencer duct and a turbomachine inlet including the silencer duct. The silencer duct may have an element having a non-vertical or non-linear elongated shape, and an acoustic absorbing material that has the elongated shape. The acoustic absorbing material may be made of a material having sufficient rigidity to maintain the elongated shape during operation of the industrial machine in which the silencer element is employed.
- Referring to the drawings,
FIG. 1 depicts an illustrative industrial machine in the form of a turbomachine 10 (e.g., simple cycle gas turbine power generation systems) that may include, among other things, agas turbine system 12.Gas turbine system 12 may combust liquid or gas fuel, such as natural gas and/or a hydrogen-rich synthetic gas, to generate hot combustion gases to drivegas turbine system 12.Gas turbine system 12 includes anair intake section 16, acompressor 18, acombustor component 20, and aturbine component 22.Turbine component 22 is drivingly coupled tocompressor 18 via ashaft 24. In operation, air (e.g., ambient air) entersgas turbine system 12 through a turbomachine inlet or air intake section 16 (indicated by arrow 26) and is pressurized incompressor component 18.Inlet 16 may include anintake frame 17 for forming a working fluid flow therein. As illustrated,intake frame 17 is operatively coupled tocompressor 18, which includes at least one stage including a plurality of compressor blades coupled toshaft 24. Rotation ofshaft 24 causes a corresponding rotation of the compressor blades, thereby drawing air intocompressor 18 viainlet 16 and compressing the air prior to entry intocombustor component 20. -
Combustor component 20 may include one or more combustors. In embodiments, a plurality of combustors are disposed incombustor component 20 at multiple circumferential positions in a generally circular or annular configuration aboutshaft 24. As compressed airexits compressor component 18 and enterscombustor component 20, the compressed air is mixed with fuel for combustion within the combustor(s). For example, the combustor(s) may include one or more fuel nozzles that are configured to inject a fuel-air mixture into the combustor(s) in a suitable ratio for combustion, emissions control, fuel consumption, power output, and so forth. Combustion of the fuel-air mixture generates hot pressurized exhaust gases, which may then be utilized to drive one or more turbine stages (each having a plurality of turbine blades) within theturbine component 22. - In operation, the combustion gases flowing into and through
turbine component 22 flow against and between the turbine blades, thereby driving the turbine blades and, thus,shaft 24 into rotation. Inturbine component 22, the energy of the combustion gases is converted into work, some of which is used to drivecompressor component 18 through rotatingshaft 24, with the remainder available for useful work to drive a load such as, but not limited to, anelectrical generator 28 for producing electricity, and/or another turbine. It is emphasized thatturbomachine 10 is simply illustrative of one application in which a silencer panel and system according to embodiments of the invention may be employed. As air flows throughinlet 16, noise is created such that asilencer system 100 in which asilencer duct 102 according to embodiments of the invention is employed to reduce the noise. - Referring to
FIGS. 2-7 and 8-10 , embodiments of a 102, 202 according to the disclosure are illustrated.silencer duct 102, 202 may include aSilencer duct 104, 204. In embodiments illustrated, eachduct body 104, 204 has a polygonal cross-section; however, such a cross-section may not be necessary in all instances. As will be described, eachduct body 102, 202 has a length that is typically shorter than conventional silencer frames and/or panels. As illustrated in the example induct body FIGS. 2-6 ,duct body 104 has a substantially square cross-section, and in the example shown inFIGS. 8-10 ,duct body 204 has a substantially hexagonal cross-section. As used herein, unless otherwise explained, “substantially” indicates having the stated characteristic for the most part, but perhaps with some small variances, e.g., for structural interconnection to other parts, accommodating adjacent structure, ease of manufacture, etc. Other polygonal cross-sections may also be employed such as but not limited to: triangular, pentagonal, octagonal, etc. Many parts of 102, 202 made be made of a plastic, for example, polyvinyl chloride (PVC), polypropylene(PP), polypropylene co-polymer (PPC), polypropylene homo-polymer (PPH), polyethylene (PE), high density polyethylene (HDPE) or any other plastic capable of withstanding the environmental and operational characteristics of the particular frame and/or industrial machine in which the duct is employed.silencer duct 102, 202 may be formed by any now known or later developed fashion such as: injection molding, extrusion, or coupling of a number of parts, e.g., using fasteners, welding, etc.Silencer duct body - As also shown in
FIGS. 2 and 8 , 102, 202 may also include a firstsilencer duct 110, 210 extending withinperforated wall 104, 204 and substantially parallel (e.g., no more than 1-3° difference) to anduct body 112, 212, respectively, of the duct body. Collectively,interior surface 104, 204 and firstduct body 110, 210 create an outer element ofperforated wall 102, 202. A first acoustic absorbingsilencer duct 120, 220 may be positioned betweenmaterial 104, 204 and firstduct body 110, 210, respectively. Further, as will be described further herein, aperforated wall 130, 230 may extend axially throughsilencer element 104, 204, respectively. Eachduct body 130, 230 may extend an entirety or a portion of an axial length ofsilencer element 104, 204. Eachduct body 130, 230 may include a secondsilencer element 140, 240, respectively, having a second acoustic absorbingperforated wall 150, 250, respectively, adjacent thereto. As will be described in greater detail herein, in one embodiment, where the shape ofmaterial silencer duct 102 allows, acoustic absorbing 120, 150, 220, 250 may include any now known or later developed sound absorbing material such as but not limited to at least one of: foam, mineral wool, rock wool and fiberglass. The foam may be reticulated, or otherwise called open cell foam. First acoustic absorbingmaterials 120, 220 may be identical or different than second acoustic absorbingmaterial 150, 250.material - As shown in
FIGS. 8-10 , in one embodiment, firstperforated wall 210 may take the form of an elongated hexagonal body having slightly smaller diameter compared toduct body 204. Here, a space 212 (FIG. 9 ) is created betweenduct body 204 and firstperforated wall 210 in which first acoustic absorbingmaterial 220 is positioned. Similar arrangements may be formed for duct bodies having different cross-sectional shapes. As shown inFIG. 3 , with regard to firstperforated wall 110 ofduct body 104, in on embodiment, it may be formed in configured in a similar fashion as shown inFIGS. 8-10 , i.e., as an elongated square body having slightly smaller diameter compared toduct body 104. Other arrangements may also be possible as described elsewhere herein. Each first 110, 210 may be made of the same materials asperforated wall 104, 204, i.e., a plastic. In any event, firstduct body 110, 210 and may be made as a unitary piece, e.g., as an injected molded or extruded part, or in parts coupled together, e.g., by fasteners and/or welds. In an alternative embodiment,perforated wall 110, 210 may be made of a metal, e.g., steel, stainless steel, aluminum, etc.wall - As shown in
FIGS. 2, 5 and 6 , in one embodiment,silencer duct 102 may include a first, axiallycurved portion 158 curving from anupstream end 160 to adownstream end 162 thereof such that all of a working fluid flow passing therethough impinges at least a portion of an interior surface thereof. That is, a working fluid, e.g., air, flowing therethrough has no clear line of sight fromend 160 to 162 and is therefore incapable of taking a linear path throughsilencer duct 130. In this fashion, all of a working fluid is exposed to acoustic absorption of first and/or second acoustic absorbing 120, 150. In the embodiments shown,material first portion 158 has been illustrated as an elongated S-shape; other shapes such as sinusoidal (e.g., 2silencer ducts 102 coupled together) for preventing a linear path are also possible and considered within the scope of the disclosure. - As shown in
FIG. 6 , in an optional embodiment,silencer duct 102 may also include a second, axiallylinear portion 164 extending from at least one ofdownstream end 162 of first, axially curved portion 148 andupstream end 160 of first, axiallycurved portion 158. As shown, eachlinear portion 164 may include the same structure as the rest of silencer duct 102 (i.e., duct body, first partition wall, first acoustic absorbing material, silencer element, etc.) Alternatively, linear portion(s) 164 may be simplified. For example,linear portions 164 may include justduct body 104 with no acoustic absorption, or justduct body 104 with firstperforated wall 110 and first acoustic absorbingmaterial 120 withsilencer element 130 omitted, or one or more portions ofsilencer element 130 omitted. - Referring to
FIGS. 2-6 collectively,silencer element 130 may take the form of a septum that includes a plurality ofpartitioning portions 132partitioning duct body 104 into at least two chambers orchamber ducts 134. In this embodiment, each partitioningportion 132 includes a pair of secondperforated walls 140 having second acoustic absorbingmaterial 150 positioned therebetween.Silencer element 130 can be formed in a large number of ways to formchambers 134 such that each of secondperforated walls 140 couples to first perforated wall 110 (or duct body 104) in one of a number of ways. In one embodiment, shown inFIG. 3 , firstperforated wall 110 is in the form of a square cross-sectioned wall andsilencer element 130 is “+shaped”, having parallel secondperforated walls 140 with second acoustic absorbingmaterial 150 therebetween. Here, silencer element 136 may be a separate element mounted within firstperforated wall 110, e.g., by welding or fasteners. Alternatively, as shown inFIG. 4 ,silencer element 130 may be formed as four (4) squarecross-sectioned chamber ducts 134 providing secondperforated walls 150 and segments of firstperforated wall 110. That is, in this example, firstperforated wall 110 is formed by segments of partitioningportions 132 that are parallel toduct body 104 and are perforated walls—see break in wall at circle C. -
Silencer element 130 can also be formed in a number of other shapes and/or with different segments. For example,element 130 may include: a T-shaped portion with an additional segment forming four chamber ducts, or with one single wall forming twochamber ducts 134, or as an X-shape forming fourtriangular chambers 134.Silencer element 130 can also be formed such thatchambers 134 have other shapes and/or sizes. For example,element 130 may be formed with curved radially walls and/orchambers 134 can be made of uneven size. In addition,element 130 need not be formed with axially planar walls. For example, as shown inFIG. 7 , asilencer element 330 may spiral within a linear duct body from anupstream end 360 to adownstream end 362 ofduct body 104 such that all of a working fluid flow passing therethough impinges at least a portion of an interior surface thereof.Silencer element 130, 330 (FIG. 7 ), i.e., walls thereof, may be formed integrally withduct body 104 and/or firstperforated wall 110, e.g., by injection molding, or may be mounted therein as a separate element. - Referring to
FIGS. 8-10 , in another embodiment,silencer element 230 may include secondperforated wall 240 that has ahollow interior 242. In this case, second acoustic absorbingmaterial 250 is positioned withinhollow interior 242. In one embodiment, shown inFIG. 9 , at least one support rib 270 (two shown) may extend from at least one ofduct body 104 or firstperforated wall 210 to support the second perforated wall. Support rib(s) 270 may be axially spaced elements or may be solid elements that divide the chamber into two chamber ducts 234 (seeFIG. 9 ). Alternatively, as shown inFIG. 10 ,silencer element 230 may be supported at an axial end thereof in any now known or later developed fashion such that only onechamber 234 extends between firstperforated wall 210 and secondperforated wall 140. In the example shown, secondperforated wall 240 has a substantially circular shape, i.e., creating a cylindrical wall; however,wall 240 may take a variety of alternative shapes such as hexagonal, square, etc. - Each second
140, 240 may be made of the same materials asperforated wall 104, 204, i.e., a plastic. In any event, secondduct body 140, 240 and may be made as a unitary piece, e.g., as an injected molded or extruded part, or in parts coupled together, e.g., by fasteners and/or welds. In an alternative embodiment,perforated wall 140, 240 may be made of a plastic or a metal; in the latter case, e.g., steel, stainless steel, aluminum, etc.wall - In any of the described embodiments, the
130, 230, etc., may also optionally include anvarious silencer elements inner support 136, 236 to provide additional support and/or additional separation of acoustic absorbing chambers. For example, as shown only in the embodiments ofFIG. 3 , an inner support 136 may extend between pairs of secondperforated walls 150 of at least one of thepartitioning portions 132 to supportsilencer element 130. Inner support 136 may be made of any of the materials listed for 110, 140, and may be secured in any fashion, e.g., by connection toperforated walls duct body 104 or, where possible, to firstperforated wall 110. Alternatively, as shown inFIGS. 9 and 10 , aninner support 236 may be axially positioned withinhollow interior 242. In one embodiment shown inFIG. 9 , at least one of support ribs 270 (both as shown) may couple toinner support 236 for supportingsilencer element 230.Inner support 236 may be made of any of the materials listed for 110, 140, vinyl or lead.perforated walls - Referring to
FIG. 11 , first 110, 210 and secondperforated walls 140, 240 each may include a planar sheet of material as listed herein havingperforated walls perforations 180 therein to allow noise to be absorbed by acoustic absorbing 120, 150, 220, 250. As shown inmaterial FIG. 11 , eachperforation 180 may take the form of a hole extending through the wall. Alternatively, as shown inFIGS. 12 and 13 , each perforation may include a different geometry of the openings (FIG. 12 andFIG. 13 ). Other shapes such as diamond, triangular, rectangular, etc. may also be possible. - With further regard to acoustic
120, 150, 220, 250, and with reference toabsorbing material FIGS. 14-17 , due to the more complex shape of 102, 202 compared to conventional vertical silencer panels positioned in a frame, the aforementioned conventional acoustic absorbing materials may be insufficient in some applications. In particular, eachsilencer duct 102, 202 according to embodiments of the disclosure include at least one element including a three-dimensional (3D) chamber 190, 290 (silencer duct FIGS. 3 and 9 only) that has a portion that is non-vertical or non-linear. As used herein, 3D chamber 190, 290 is any space in 102, 202 in which acousticsilencer ducts 120, 150, 220, 250 would be provided to absorb noise, and the portion of 3D chamber 190, 290 may be part of the 3D chamber or may include substantially all of the 3D chamber, e.g., in one embodiment 90% or more of the 3D chamber, or in another embodiment, 100% of the 3D chamber. Acoustic absorbingabsorbing material 120, 150, 220, 250 substantially fills the portion, i.e., greater than 90% by volume. Ideally, acoustic absorbingmaterial 120, 150, 150, 250 continuously fills the majority of 3D chamber 190, 290 during operation of the industrial machine, i.e., with no voids, cavities, emptiness or material disconnections. The element having the portion of 3D chamber 190, 290 may take a variety of forms such as any portion of the outer element formed bymaterial 104, 204 and firstduct body 110, 210, orperforated wall 130, 230 with secondsilencer element 140, 240, or any other part of the a silencer duct having a non-vertical or non-linear configuration. That is, the portion is part of at least one of the outer element and the silencer element. With regard toperforated wall FIGS. 3-6 , the portion may have an elongated S-shape. In these situations, conventional acoustic absorbing materials such as mineral wool, rock wool or fiberglass, may not naturally take the form of the three-dimensional chamber and, in any event, are not sufficiently rigid alone to persistently and substantially fill the three-dimensional chamber, especially over a long duration of operation of the industrial machine. That is, the conventional materials may not, alone, provide sufficient rigidity to maintain or continually match/fill the requisite portion of three-dimensional chamber, thus causing sagging, voids, etc., and consequently poor acoustic absorbing performance. Such conditions may also lead to additional issues such as damage caused by, for example, moisture absorption, high velocity working fluid flow, etc. These situations may be harder to address where at least part of at least one of the outer element and the silencer element are made of plastic. - In an alternative embodiment according to embodiments of the disclosure, an acoustic absorbing
member 192, 292 (FIGS. 3, 9, 12-15 ) is positioned within the portion of 3D chamber 190, 290 (FIGS. 3 and 9 only). Acoustic absorbing 192, 292 substantially fills the portion. In one embodiment, the portion may be filled greater than 90%, and in another embodiment, the portion may be filled 100% by volume. Furthermore, in contrast to where simply conventional acoustic absorbing materials are employed, acoustic absorbingmember 192, 292 is self-supporting. As used herein, “self-supporting” indicates thatmember 192, 292, if removed from the portion of 3D chamber 190, 290 intact, would substantially retain its shape, i.e., with only minor divergence from its original shape. In this fashion, acoustic absorbingmember 192, 292 provides the necessary acoustic absorbing characteristics required, but does not sag or droop over time. Ideally, although not necessary in all instances, acoustic absorbingmember 192, 292 includes a material having isotropic acoustical properties, i.e., it absorbs acoustic energy in a substantially uniform manner throughout. Acoustic absorbingmember 192, 292 may be positioned in the portion adjacent perforated wall thereof, e.g., 110, 210, 140, 240.member - Acoustic absorbing
192, 292 may take a variety of forms. In one embodiment, shown inmember FIGS. 14-16 , 192, 292 may include at least one of: a wire mesh, foam, fiber, and a gel, that is self-supporting, i.e., retains its shape.member 192, 292 can have any shape matching the portion within 3D chamber 190, 290 which it is to substantially fill. Hence, it may have an elongated S-shape as inMember FIG. 14 , be hexagonal or any part of a hexagon as shown inFIG. 15 , substantially cylindrical or quarter round as shown inFIG. 16 , etc. Where foam is employed, the foam can be shaped to fit into the portion of 3D chamber during manufacture and then installed, or it may, alternative, include a spray foam, which is applied in liquid form, expands and solidifies. That is, the acoustic absorbing material includes a spray application material that hardens in place. The spray foam or spray application material may be open or closed cell and may include, for example, pu, pur, polyurethane, polyisocyanurate or similar spray application materials that harden in place. The spray foam may be applied during and/or after construction of 102, 202.silencer duct - In another embodiment, shown in
FIG. 17 , acoustic absorbing 192, 292 may include conventional materials such as at least one of mineral wool, rock wool and fiberglass, and amember structural support 194 may be provided for supporting the at least one of mineral wool, rock wool and fiberglass.Structural support 194 can take any form capable of supporting the wool(s) and/orfiberglass 196 in a collectively self-supporting fashion, e.g., a metal and/or plastic rigid or semi-rigid element, etc. Ideally,structural support 194 is also acoustically permeable, e.g., of metal perforated plate or plastic perforated plate, or at the very least is structured to have limited interference with acoustical absorption of the surrounding acoustic absorbing material. InFIG. 17 ,structural support 194 is shown relative to theFIGS. 3-6 embodiment; however, it is applicable to any of the embodiments disclosed. InFIG. 17 ,structural support 194 is positioned between layers of wool and/orfiberglass 196; however, it may be positioned on just one side thereof.Structural support 194 and the wool(s) and/or fiberglass may be coupled in any fashion, e.g., using an adhesive, or mechanical fasteners. In an alternative embodiment, any of the acoustic absorbing materials, such as the wool(s) and/or fiberglass, may simply be adhered to 104, 204 and/orduct body 110, 210, 140, 240. Alternatively, an adhesive may be applied to internal surfaces prior to application of any of the afore-mentioned materials and embodiments to assist in holding the material's position.perforated walls - While particular embodiments of the acoustic absorbing member have been disclosed, other embodiments may also be employed. For example, the acoustic absorbing member may include materials applied in a certain order, e.g., spray foam and then fiberglass, gel and then rock wool, etc., or may include any of various combinations of the listed materials, so long as the member presents in a self-supporting manner that does not allow droop, sag, etc., in final form.
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102, 202 provides a number of advantages over conventional frame with silencer panel configurations. For example, the irregular and streamlined flow paths created by polygon and/or S-shape geometries does not create much resistance to inlet air flow, but provides greater impact on the noise absorption, e.g., in a gas turbine during travel from compressor to outside, due to increased reactive impedance to the acoustical waves. As a result, silencer ducts according to embodiments of the disclosure can be provided in a shorter length compared to conventional systems. Further, due to their plastic materials, the silencer ducts have reduced weight and are easier to handle, have reduced cost, and are easier to fabricate using, e.g., injection molding techniques for at least part of the ducts. The ducts also eliminate extensive welding within conventional support panels and between support panels and supporting members. In addition, the plastic may provide slightly enhanced acoustic performance (e.g., a higher decibel (dB) attenuation of approximately, for example, 2 dB or above overall attenuation). In addition, plastic may allow increased perforation areal opening percentages compared to steel panels for the perforated walls.Silencer duct - The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
- The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (20)
1. A silencer duct, comprising:
at least one element including a three-dimensional (3D) chamber having a portion that is at least one of non-vertical or non-linear; and
an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
2. The silencer duct of claim 1 , wherein the at least one element includes:
an outer element including a duct body and a first perforated wall extending within the duct body and substantially parallel to an interior surface of the duct body;
a silencer element extending axially through the outer element, the silencer element including a second perforated wall,
wherein the portion is part of at least one of the outer element and the silencer element, and
wherein the acoustic absorbing member is positioned in the portion adjacent the perforated wall thereof.
3. The silencer duct of claim 1 , wherein the acoustic absorbing member includes at least one of: a wire mesh, foam, fiber, and a gel.
4. The silencer duct of claim 3 , wherein the foam includes a spray foam.
5. The silencer duct of claim 1 , wherein the acoustic absorbing member includes at least one of mineral wool, rock wool and fiberglass, and a structural support for supporting the at least one of mineral wool, rock wool and fiberglass.
6. The silencer duct of claim 5 , wherein the structural support is adhered to the at least one of the mineral wool, rock wool and fiberglass.
7. The silencer duct of claim 1 , wherein the acoustic absorbing member includes a spray application material that hardens in place.
8. The silencer duct of claim 1 , wherein at least part of at least one of the outer element and the silencer element are made of plastic.
9. The silencer duct of claim 1 , wherein the portion has is an elongated S-shape.
10. The silencer duct of claim 1 , wherein the portion includes substantially all of the 3D chamber.
11. A turbomachine inlet, comprising:
an intake frame forming a working fluid flow, the intake frame operatively coupled to a compressor; and
a silencer duct positioned within the intake frame, the silencer duct including:
at least one element including a three-dimensional chamber having a portion that is at least one of non-vertical or non-linear; and
an acoustic absorbing member positioned within the portion, the acoustic absorbing member substantially filling the portion and being self-supporting.
12. The turbomachine inlet of claim 11 , wherein the at least one element includes:
an outer element including a duct body and a first perforated wall extending within the duct body and substantially parallel to an interior surface of the duct body;
a silencer element extending axially through the outer element, the silencer element including a second perforated wall,
wherein the portion is part of at least one of the outer element and the silencer element, and
wherein the acoustic absorbing member is positioned in the portion adjacent the perforated wall thereof.
13. The turbomachine inlet of claim 11 , wherein the acoustic absorbing member includes at least one of: a wire mesh, foam, fiber, and a gel.
14. The turbomachine inlet of claim 13 , wherein the foam includes a spray foam.
15. The turbomachine inlet of claim 11 , wherein the acoustic absorbing member includes at least one of mineral wool, rock wool and fiberglass, and a structural support for supporting the at least one of mineral wool, rock wool and fiberglass.
16. The turbomachine inlet of claim 15 , wherein the structural support is adhered to the at least one of the mineral wool, rock wool and fiberglass.
17. The turbomachine inlet of claim 11 , wherein the acoustic absorbing member includes a spray application material that hardens in place.
18. The turbomachine inlet of claim 11 , wherein at least part of at least one of the outer element and the silencer element are made of plastic.
19. The turbomachine inlet of claim 11 , wherein the portion has is an elongated S-shape.
20. The turbomachine inlet of claim 11 , wherein the portion includes substantially all of the 3D chamber.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/855,949 US20170074290A1 (en) | 2015-09-16 | 2015-09-16 | Silencer duct with self-supporting acoustic absorbing member |
| EP16186998.7A EP3144514A1 (en) | 2015-09-16 | 2016-09-02 | Silencer duct with self-supporting acoustic absorbing member |
| JP2016174167A JP2017058670A (en) | 2015-09-16 | 2016-09-07 | Silencer duct with self-supporting acoustic absorbing member |
| CN201610823508.0A CN106545414A (en) | 2015-09-16 | 2016-09-14 | Deafener pipeline with self-supporting sound-absorbing parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/855,949 US20170074290A1 (en) | 2015-09-16 | 2015-09-16 | Silencer duct with self-supporting acoustic absorbing member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170074290A1 true US20170074290A1 (en) | 2017-03-16 |
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ID=56876940
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/855,949 Abandoned US20170074290A1 (en) | 2015-09-16 | 2015-09-16 | Silencer duct with self-supporting acoustic absorbing member |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20170074290A1 (en) |
| EP (1) | EP3144514A1 (en) |
| JP (1) | JP2017058670A (en) |
| CN (1) | CN106545414A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210100133A1 (en) * | 2018-08-01 | 2021-04-01 | Wistron Corp. | Fan system and sound suppression method thereof |
| US20230064984A1 (en) * | 2021-08-27 | 2023-03-02 | Dimension Product Solutions LP | Noise suppression unit |
| US20250137464A1 (en) * | 2022-02-11 | 2025-05-01 | Dyson Technology Limited | Compressor assembly with a silencer |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110793181B (en) * | 2019-10-28 | 2022-09-13 | 青岛海尔空调电子有限公司 | Wind pipe machine noise reduction device and method for designing acoustic metamaterial module for same |
| CN113294388A (en) * | 2021-06-24 | 2021-08-24 | 中国第一汽车股份有限公司 | Air inlet multi-cavity perforated silencer based on additive manufacturing process |
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|---|---|---|---|---|
| US2974745A (en) * | 1953-01-15 | 1961-03-14 | Hi Press Air Conditioning Of A | Sound-deadening air-intake devices |
| US20100077755A1 (en) * | 2008-10-01 | 2010-04-01 | General Electric Company | Sound attenuation systems and methods |
| US20100300801A1 (en) * | 2009-05-29 | 2010-12-02 | Akustik & Innovation GmbH | Soundproofing or sound-absorbing material |
| US8640819B2 (en) * | 2008-11-13 | 2014-02-04 | Thermo Fisher Scientific (Bremen) Gmbh | Enclosure, assembly and method for reducing noise from a pump and mass spectrometry system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3125286A (en) * | 1964-03-17 | sanders | ||
| US1916908A (en) * | 1929-06-04 | 1933-07-04 | Carrier Engineering Corp | Sound absorbing means |
| US1953543A (en) * | 1932-07-23 | 1934-04-03 | George C Rensink | Air cleaner and silencer for internal combustion engines |
| US2613758A (en) * | 1948-10-14 | 1952-10-14 | Cullum Douglas Jack Wayth | Baffle type muffler with sound absorbing material |
| US2745509A (en) * | 1950-09-22 | 1956-05-15 | Connor Eng Corp | Noise reduction device |
| FR1112226A (en) * | 1954-10-04 | 1956-03-09 | Improvements to devices such as silencers | |
| US3185252A (en) * | 1957-07-29 | 1965-05-25 | C W Lemmerman Inc | Jet engine noise attenuator |
| US3688865A (en) * | 1970-11-17 | 1972-09-05 | Cloyd D Smith | Jet engine noise suppressor |
-
2015
- 2015-09-16 US US14/855,949 patent/US20170074290A1/en not_active Abandoned
-
2016
- 2016-09-02 EP EP16186998.7A patent/EP3144514A1/en not_active Withdrawn
- 2016-09-07 JP JP2016174167A patent/JP2017058670A/en active Pending
- 2016-09-14 CN CN201610823508.0A patent/CN106545414A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2974745A (en) * | 1953-01-15 | 1961-03-14 | Hi Press Air Conditioning Of A | Sound-deadening air-intake devices |
| US20100077755A1 (en) * | 2008-10-01 | 2010-04-01 | General Electric Company | Sound attenuation systems and methods |
| US8640819B2 (en) * | 2008-11-13 | 2014-02-04 | Thermo Fisher Scientific (Bremen) Gmbh | Enclosure, assembly and method for reducing noise from a pump and mass spectrometry system |
| US20100300801A1 (en) * | 2009-05-29 | 2010-12-02 | Akustik & Innovation GmbH | Soundproofing or sound-absorbing material |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210100133A1 (en) * | 2018-08-01 | 2021-04-01 | Wistron Corp. | Fan system and sound suppression method thereof |
| US11558978B2 (en) * | 2018-08-01 | 2023-01-17 | Wistron Corp. | Fan system and sound suppression method thereof |
| US20230064984A1 (en) * | 2021-08-27 | 2023-03-02 | Dimension Product Solutions LP | Noise suppression unit |
| US12385589B2 (en) * | 2021-08-27 | 2025-08-12 | Dimension Product Solutions LP | Noise suppression unit |
| US20250137464A1 (en) * | 2022-02-11 | 2025-05-01 | Dyson Technology Limited | Compressor assembly with a silencer |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3144514A1 (en) | 2017-03-22 |
| JP2017058670A (en) | 2017-03-23 |
| CN106545414A (en) | 2017-03-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: GENERAL ELECTRIC COMPANY, NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PONYAVIN, VALERY IVANOVICH;DAVIS, DALE JOEL;ZHANG, HUA;SIGNING DATES FROM 20150902 TO 20150911;REEL/FRAME:036590/0776 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |