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US20160302396A1 - Oyster Reef Restoration Tile - Google Patents

Oyster Reef Restoration Tile Download PDF

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Publication number
US20160302396A1
US20160302396A1 US15/131,901 US201615131901A US2016302396A1 US 20160302396 A1 US20160302396 A1 US 20160302396A1 US 201615131901 A US201615131901 A US 201615131901A US 2016302396 A1 US2016302396 A1 US 2016302396A1
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US
United States
Prior art keywords
concrete
calcium
tile
weight percent
concrete structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/131,901
Inventor
Evelyn Tickle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Grow Oyster Reefs
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US15/131,901 priority Critical patent/US20160302396A1/en
Publication of US20160302396A1 publication Critical patent/US20160302396A1/en
Priority to US16/355,820 priority patent/US11598879B2/en
Assigned to GROW OYSTER REEFS reassignment GROW OYSTER REEFS ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TICKLE, Evelyn
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K61/00Culture of aquatic animals
    • A01K61/50Culture of aquatic animals of shellfish
    • A01K61/54Culture of aquatic animals of shellfish of bivalves, e.g. oysters or mussels
    • A01K61/006
    • A01K61/002
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K61/00Culture of aquatic animals
    • A01K61/70Artificial fishing banks or reefs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0427Dry materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S19/00Satellite radio beacon positioning systems; Determining position, velocity or attitude using signals transmitted by such systems
    • G01S19/01Satellite radio beacon positioning systems transmitting time-stamped messages, e.g. GPS [Global Positioning System], GLONASS [Global Orbiting Navigation Satellite System] or GALILEO
    • G01S19/13Receivers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00758Uses not provided for elsewhere in C04B2111/00 for agri-, sylvi- or piscicultural or cattle-breeding applications
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the present invention relates to the field of oyster reef restoration, marine habitat and oyster related fisheries. More particularly, the present invention relates to a portable concrete reef substrate tile comprising calcium carbonate and interstitial spaces for feeding and providing a habitat for developing oysters. Additionally, the present invention relates to a concrete formulation that is pourable, sprayable, able to coat surfaces, or otherwise moldable, which may be structural or non-structural, and can be used to aid oyster and other marine habitat and growth.
  • Various Shell-less Ad-Hoc Reefs include concrete blocks and heavy discarded household items, such as toilets.
  • One way to overcome the loss of natural reefs is to establish new artificial reefs.
  • Artificial reefs are used in commercial oyster operations and by national, state, and local governments for shoreline protection and wave mitigation. Artificial reefs can jump-start the restoration of estuarine ecosystems and are the subject of intense research efforts. They provide educational opportunities for students across grade levels and allow for increased personal connections to these ecosystems.
  • Plastics commonly used in these artificial reefs can break down in the corrosive marine environment, releasing toxins and adding to the trash level in the waters.
  • Discarded tires that are used to initiate reefs can become dislodged and add to ocean pollution, as well as add toxins to the water.
  • the tires expose the oysters to toxins absorbed through the shell during attachment and into the interior of the oyster as it opens and closes while filtering water.
  • the present invention is a concrete reef substrate tile comprising a specially-formulated concrete with a decreased cement and aggregate content and increased content of calcium carbonate (naturally occurring in oyster shells) which is used to “feed” developing embryonic oysters (called “spat”) attached to its surface.
  • One face of the substrate tile comprises three-dimensional extrusions that provide interstitial still spaces for the spat to attach to the reef as occurs in the wild in a natural oyster reef.
  • the opposite face of the tile is irregularly-shaped for planting into the sandy or silty bottom of a body of water.
  • the substrate tile is provided in a portable size, e.g., a size capable of being carried by a human, which may be stacked or interlocked as a mat.
  • the present invention is a unique concrete formulation, which may be strong enough, such as through addition of sufficient aggregate, to provide structural support.
  • the formulation may be pourable, sprayable, able to coat surfaces, or otherwise moldable.
  • FIGS. 1A and 1B are photographs of an embodiment of the invention in the form of a singleton oyster shell.
  • FIG. 2 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 3 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 4 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 5 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 6 is a photograph showing an embodiment of a concrete reef substrate of the invention in a disc-like form.
  • the present invention is a concrete reef substrate tile designed to facilitate the adherence and growth of oysters in a body of water or tank.
  • the concrete tile comprises up to 85% calcium carbonate to provide calcium to maturing oyster shells.
  • one face of the concrete tile comprises three-dimensional extrusions or projections which provide interstitial spaces for the protection and growth of juvenile oysters and the protection of other marine organisms.
  • the three-dimensional extrusions or projections may also facilitate stacking of the tiles upon one another in a vertical orientation, or hanging or adhering the tiles in an orientation where the projections creating the interstitial spaces are in any position of 360 degree rotation.
  • the opposite face can be irregularly-shaped for attachment to the sandy or rocky bottom of the shoreline, or flat, and can have one or more holes through the thickened base.
  • the concrete reef substrate tile weighs about 1 to 100 lbs., which is light enough to be portable by a human, but heavy enough to remain stationary in moving water.
  • the formulations of the invention would also make conditions in artificial reefs more like those that occur in natural reefs, for example, by fostering more embryonic oysters, spat; and by increasing the spat attachment attraction to the artificial reef; and by increasing the health and life cycle of the oyster; and by making scientific research more exact.
  • the tile of the invention is provided in a size that can be lifted by a human, including children.
  • the total size of the concrete tile may provide a weight that is in the range of 2 to 100 lbs., such as from 8 to 20 lbs., 5 to 25 lbs., 5 to 30 lbs., 10 to 30 lbs., 5 to 40 lbs., 10 to 40 lbs., 5 to 50 lbs., 10 to 50 lbs., 6 to 28 lbs., 7 to 34 lbs., 4 to 16 lbs., 3 to 13 lbs., 3 to 30 lbs., 4 to 28 lbs., 7 to 41 lbs., 11 to 53 lbs., 4 to 35 lbs., 15 to 75 lbs., 12 to 28 lbs., 8 to 58 lbs., and the like.
  • the tiles can be fabricated in any desirable weight for a particular application, including from 2-100 lbs., or 5-90 lbs., or 10-80 lbs., or 15-70 lbs., or 20-60 lbs., or 30-50 lbs., or 25-40 lbs.
  • the dimensions of the tile are 12′′ length ⁇ 12′′ width ⁇ 2′′ thickness. In another exemplary embodiment, the dimensions of the tile are 12′′ length ⁇ 12′′ width ⁇ 3′′ thickness. However, the tile may take on other dimensions, including 11′′ ⁇ 11′′ ⁇ 3′′, 10′′ ⁇ 10′′ ⁇ 2′′, 10′′ ⁇ 10′′ ⁇ 3′′, 8′′ ⁇ 8′′ ⁇ 1′′, 8′′ ⁇ 8′′ ⁇ 2′′, 9′′ ⁇ 9′′ ⁇ 2′′, 11′′ ⁇ 11′′ ⁇ 2′′, 12′′ ⁇ 12′′ ⁇ 2′′, 12′′ ⁇ 12′′ ⁇ 3′′, 14′′ ⁇ 14′′ ⁇ 3′′, 13′′ ⁇ 13′′ ⁇ 3′′, 10′′ ⁇ 10′′ ⁇ 4′′, 11′′ ⁇ 11′′ ⁇ 4′′, 14′′ ⁇ 14′′ ⁇ 4′′, 15′′ ⁇ 15′′ ⁇ 3′′, 15′′ ⁇ 15′′ ⁇ 5′′, 15′′ ⁇ 15′′ ⁇ 4′′, 16′′ ⁇ 16′′ ⁇ 6′′, 18′′ ⁇ 18′′ ⁇ 8′′, and the like.
  • the length/thickness or width/thickness ratio may be in the range of 10:1 to 2:1.
  • rectangular dimensions are also possible, including 12′′ ⁇ 10′′ ⁇ 3′′, 12′′ ⁇ 14′′ ⁇ 3′′, 12′′ ⁇ 11′′ ⁇ 2′′, 10′′ ⁇ 11′′ ⁇ 3′′, 10′′ ⁇ 11′′ ⁇ 2′′, 10′′ ⁇ 11′′ ⁇ 4′′, 12′′ ⁇ 13′′ ⁇ 2′′, 10′′ ⁇ 8′′ ⁇ 2′′, 12′′ ⁇ 8′′ ⁇ 2′′, 10′′ ⁇ 9′′ ⁇ 2′′, 10′′ ⁇ 9′′ ⁇ 1′′, 12′′ ⁇ 11′′ ⁇ 4′′, 15′′ ⁇ 10′′ ⁇ 2′′, 15′′ ⁇ 11′′ ⁇ 3′′, 13′′ ⁇ 12′′ ⁇ 3′′, 15′′ ⁇ 14′′ ⁇ 2′′, 15′′ ⁇ 14′′ ⁇ 3′′, 15′′ ⁇ 13′′ ⁇ 2′′, 15′′ ⁇ 13′′ ⁇ 3′′, 16′′ ⁇ 10′′ ⁇ 3′′, and the like.
  • any one or more of the length, width, and/or thickness of the tile can be in the range of 1 inch to 24 inches, such as from 2-20 inches, or from 5-15 inches, or from 3-12 inches, or from 4-10 inches, or from 6-18 inches, or from 8-25 inches and so on.
  • the tile may take on other polygonal shapes in addition to a square or a rectangular shape, including trapezoidal, triangular, pentagonal, hexagonal, as well as non-polygonal shapes, such as oval, circular, or ellipsoid.
  • each tile may have anywhere from 1 to 2,000 projections that are regularly or irregularly spaced apart at intervals ranging from 0.1 inch to 24 inches, which projections and spacing together provide for the interstitial spaces.
  • the extrusions or projections extend outward from the tile anywhere from 1 ⁇ to 10 ⁇ the thickness of the base of the tile (the section of the tile on which the projections are disposed), and may each be the same or of different heights than the other extrusions or projections. Further, in embodiments, the extrusions may be stacked one on top of each other.
  • the extrusions or projections on the face of the tile provide for an irregularly-shaped surface with projections and interstitial spaces that replicate the shape and patterning of an oyster reef.
  • the projections do not have to conform to any particular shape or size, including the ability to deviate from the natural oyster shape and known size.
  • the projections can alternatively or in addition have the form of any other shellfish as well.
  • the opposite face of the substrate tile may be irregularly shaped to provide ridges and grooves for holding the tile in sand or silt at the bottom of the estuary or stream.
  • the ridges and grooves on the bottom face of the tile represent 1% to 50% of the thickness of the tile.
  • the bottom face of the tile has extrusions or projections extending outward 1 ⁇ to 10 ⁇ the thickness of the tile to provide an anchor for fixing the tile to the bottom floor of a body of water.
  • other embodiments may have extrusions or projections projecting from or overhanging the sides of the tile and holes within the base of the tile to facilitate securing the tiles or providing a place for silt settlement.
  • embodiments include singleton oysters, which tiles for example can be made of a small 4′′ tile base and a small amount of protrusions or singletons. Elongated tiles, for example, up to about 6 inches in length are also possible. Such smaller and longer embodiments may be placed between Shore Break boulders, turning these existing reefs into oyster reefs. By way of example, such tiles may be shaped like elongated or rounded discs. Additionally, in embodiments, the tile may include a hole for attachment purposes, as a means of secondary securing or accessing the tile; for example, securing the tile to a rope or a pipe (or other extension). As shown in FIG. 6 , in preferred embodiments, the disc is configured in the shape of a tire or wheel.
  • the disc can comprise a hole passing completely or partially through the disc, which may or may not be centrally located within the disc.
  • the disc can comprise two surfaces that oppose one another and a third surface extending between the two opposed surfaces which third surface extends substantially annularly around the two opposing surfaces.
  • extrusions, projections, and spaces may provide for a non-uniform environment that replicates the shape and patterning of a natural oyster reef.
  • the invention may comprise a set of substrate tiles comprising a plurality of tiles produced with the same pattern of extrusions or projections, or with a different pattern of extrusions or projections.
  • the invention comprises a set of substrate tiles comprising a plurality of tiles representing a plurality of different variations of individual oyster shell arrangements, such as for example 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 or more different variations.
  • the variation within each tile and within each set of multiple tiles may provide a non-uniform environment that replicates the shape and patterning of a natural oyster reef.
  • An embodiment of the invention is a set of substrate tiles packaged together comprising 10 or more individual tiles, comprising anywhere from 1 to 20 unique patterns of extrusions or projections.
  • the invention may include a miniature electronic transmitter tracking device or locating transducer, such as a tracking device using radio frequency, electromagnetism, and/or global positioning satellite technology.
  • the transmitter may be embedded in the tile or affixed to the tile.
  • the transmitter will be paired with a receiver that can track the tile in case it is lost or stolen.
  • the device may contain microcircuitry, which would comprise the transmitter, a way to propagate a signal (e.g., an antenna), and a power supply (e.g., a battery).
  • the transmitter may remain passive until remotely activated or maintain continuous operation.
  • the tracking device may also comprise a non-transitory computer readable storage medium, such as a memory.
  • Preferred embodiments of the invention provide up to 80% calcium carbonate in the concrete formulation.
  • other embodiments may comprise calcium carbonate in the range of 10% to 80%, 20% to 80%, 30% to 80%, 40% to 80%, 50% to 80%, 60% to 80%, 70% to 80%, 75% to 80%, 10% to 85%, 20% to 85%, 30% to 85%, 40% to 85%, 50% to 85%, 55% to 85%, 60% to 85%, 65% to 85%, 70% to 85%, 75% to 85%, 80% to 85%, 10% to 90%, 20% to 90%, 30% to 90%, 40% to 90%, 50% to 90%, 60% to 90%, 70% to 90%, 75% to 90%, 80% to 90%, and 85% to 99% in the concrete formulation.
  • the percentage of calcium carbonate in the tile can be measured in the concrete used to form the tile or in the finished tile itself.
  • the content of calcium carbonate or other calcium compound is calculated based on weight of the compound.
  • Embodiments may use calcium or other calcium-containing compounds, alternatively or in addition to calcium carbonate, such calcium citrate, calcium chloride, calcium gluconate, calcium hydroxide, calcium oxalate, calcium sulfate, and/or calcium phosphate.
  • the concrete formulation may include one part conventional cement up to 10 parts calcium or a calcium-containing compound, such as 1 part to 8 parts, or 1 part to 6 parts, or 1 part to 5 parts.
  • the concrete formulation may include one part cement, to four parts calcium carbonate (CaCO 3 ) in marble, limestone, or eggshell dust.
  • the formulation can comprise any conventional concrete formula with or without added calcium or calcium-containing compound(s), especially when incorporating natural oyster shells into the formed tile.
  • the formulation may comprise conventional concrete and added calcium or calcium-containing compound(s), as well as aggregate to strengthen the concrete to, for example, make the composition sufficiently strong for structural purposes.
  • FIGS. 1A and 1B show close-ups of a tile embodiment with a replica of a singleton oyster shell 10 .
  • FIG. 2 shows an embodiment of a 3-dimensional reef tile 100 .
  • FIG. 3 is a photograph showing an embodiment of concrete reef substrate tile 100 B. The photograph shows top face 110 of the substrate tile 100 with oyster-shell shaped extrusions or projections 150 . Additionally, the photograph of FIG. 3 shows the thickness of the tile base 120 and shows the irregular pattern of the bottom face 130 with ridges 132 and grooves 134 . As shown in FIG. 3 , the 3-D projections on the face of the tile increase the surface area of the tile.
  • the surface area of the 3-D face can be 2 ⁇ , 5 ⁇ , 10 ⁇ , 20 ⁇ , 50 ⁇ , 100 ⁇ , 200 ⁇ , 300 ⁇ , 400 ⁇ , 500 ⁇ , 600 ⁇ , 700 ⁇ , 800 ⁇ , 900 ⁇ , 1,000 ⁇ , 1,500 ⁇ , 2,000 ⁇ , 5,000 ⁇ , or even 10,000 ⁇ that of the area of the base of the tile.
  • the surface area is created by a particular combination of projections and spacing of the projections on the tile.
  • the surface area of the 3-D face of the tile is in the range of about 2 ⁇ to 100 ⁇ the area of the base.
  • Computer tomography can be used to quantify the surface area of the 3-D face, as well as a 3-D laser scanner, such as the NextEngine brand laser scanner.
  • FIG. 4 shows another embodiment of a 3-dimensional reef tile 400 .
  • the photograph shows top face 410 of the substrate tile 400 with extrusions or projections 450 .
  • Columnar projections 460 may be used to support the stacking of reef tiles on top of each other in the vertical direction.
  • FIG. 5 shows the embodiment of FIG. 4 as pictured from the top of the substrate tile, exemplifying holes 570 within the base of the tile to facilitate securing the tiles or providing a place for silt settlement.
  • FIG. 6 shows another embodiment of a 3-dimensional reef tile structure 600 .
  • the disc can comprise a hole 610 passing completely or partially through the disc. It shows a surface extending annularly around the disc having projections 620 for a non-uniform environment that replicates the shape and patterning of a natural oyster reef.
  • a minimum number of shells are used to generate a “reef” structure and create a mold into which the concrete can be poured.
  • the mold may be made by hand or drawn in a CAD program and 3-D Printed or fabricated using other digital fabrication techniques.
  • the natural shells used to make molds may be arranged in individual shell and multiple shell layouts that provide for a fostering and sustainable reef.
  • Natural oyster shells can be incorporated into the concrete tile in addition to or in place of concrete replicas of the shells.
  • An additional embodiment of the invention comprises a mold configured to produce the tiles from poured concrete. Alternatively, oyster shells can be 3-D scanned, 3-D printed, and cemented to the tiles. Forming of the concrete tile can be performed using digital fabrication techniques and/or robotic technology.
  • the substrate tiles may be used in bays, streams, oceans, and rivers or other water bodies, including tanks, to provide a more natural artificial substrate for successful embryonic oysters to attach to during spawning.
  • the tiles may provide for healthier edible oysters and longer living oysters due to the reduction in toxins found in normal concrete, which are frequently used in many artificial reefs.
  • the addition of calcium carbonate to the concrete formula of the present invention is to contribute to healthy, long-lasting oysters.
  • the substrate tiles can be carried and placed into the water body, with little to no disruption to the existing ecosystem, by individuals in single tile count or in multitudes placed across miles of shoreline.
  • the substrate tiles of the invention initiate the growth of new oyster reefs and replace the multitudes of previously existing reefs that have been lost over time.
  • Benefits beyond increasing a healthy oyster population include stabilization of shoreline with the substrate tile and its developing oyster reef and the cleaning of the waters.
  • the invention will grow the population of oysters, thus aiding the natural water cleaning processes that oysters provide.
  • Other benefits of the invention include the ability to reduce toxins in runoff and the collection of excess sedimentation into estuarine areas, reduce pressure on aquaculture operations, aid educators in research through the singletons and light weight and portable products, benefit restoration and conservation research, and aid commercial oyster fisheries.
  • the groups of people that will be impacted are governmental agencies, watermen, homeowners, citizens in communities around estuaries and bays, research scientists and teachers and students, oyster consumers and restaurateurs that serve oysters.
  • Additional improvements due to the invention are making the size of the reef starter smaller so that a single person can lift and place the reef starter, rather than using heavy machinery to install the reef starter, and having a product which more closely emulates a natural oyster reef substrate.
  • These tiles could be used in place of any large reef starter, so government agencies could customize reef shape through the tile layout for particular areas and situations.
  • the tiles allow for reefs to be installed where large reef starters could otherwise not be installed. This means that the number of reefs in an estuarine environment could be increased and help keep a species fostering in a localized area.
  • the substrate tiles have been shown to attract a variety of plants and other animals, including other shell fish and fish, producing a healthy ecosystem in addition to the oyster.
  • the size of the reef affects those doing research because it increases the potential sites for research as well as leveraging education into the research process via citizen science as a preteen to adult size person can carry a tile. Educational organizations and homeowners could install and maintain their own reefs using these tiles. Finally, business and homeowners would receive the benefits of having wave protection and runoff mitigation as the reefs grow and the additional benefit of having a “farm-to-table” opportunities. In contrast to existing reef starters, the invention achieves these benefits without impeding boat traffic or releasing harmful chemicals into the environment.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Remote Sensing (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Artificial Fish Reefs (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)

Abstract

A concrete marine habitat substrate tile that is portable for a human and which provides an increased calcium carbonate content and interstitial spaces for feeding and providing a habitat for developing oysters is described. Specifically provided is a reef restoration and oyster growing tile comprising: a concrete tile comprising at least 25% by weight calcium carbonate; wherein the concrete tile comprises a base and a surface disposed on the base and comprising a plurality of spaced projections and interstitial spaces; and wherein the plurality of spaced projections and interstitial spaces provide a 3-dimensional surface.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application relies on the disclosure of and claims priority to and the benefit of the filing date of U.S. Provisional Application No. 62/149,544 filed Apr. 18, 2015, the disclosure of which is hereby incorporated by reference herein in its entirety.
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to the field of oyster reef restoration, marine habitat and oyster related fisheries. More particularly, the present invention relates to a portable concrete reef substrate tile comprising calcium carbonate and interstitial spaces for feeding and providing a habitat for developing oysters. Additionally, the present invention relates to a concrete formulation that is pourable, sprayable, able to coat surfaces, or otherwise moldable, which may be structural or non-structural, and can be used to aid oyster and other marine habitat and growth.
  • 2. Description of Related Art
  • Attempts have been made to replace the loss of natural oyster reefs. There are two types of present technologies and two types of Ad-hoc Variations of Oyster Reef Starters using Shell and Shell-less. The first is artificial reefs containing oyster shells such as READYREEF®. The second is large concrete structures. These large concrete structures require a contractor and a crane to install and do harm to the shoreline and sandy bottom during installation. Examples include products such as OYSTERBREAK® (U.S. patents and published applications include, U.S. Pat. No. 7,992,509, U.S. Pat. No. 7,762,205, U.S. Pat. No. 7,603,959, U.S. Pat. No. 6,659,686, US20020104469A1, and US20070283866A1) units made of OYSTERKRETE® and OYSTER CASTLES®.
  • There are additional concrete forms of varying shape and weights, but they are susceptible to displacement in high-energy wave areas. Additionally, other large structures could impede water traffic. These structures are designed as solutions for stacking the products in the water bodies for issues of strength and have large amounts of consistent and smooth concrete surface. These large scaled solutions, due to large scale equipment needed to install, do not allow individuals, homeowners, or community groups to install a small or long length artificial reef in a natural water body or in a tank. OYSTER CASTLES® claims to have a proprietary concrete formula.
  • Although there are shell-recycling programs for many areas, there is a scarcity of oyster shells for reef replacement. Some solutions involve piling up stacks of native oyster shell, which silt quickly covers. Placing these shells in bags is a common solution and a way to overcome losing the shell, but the bags must be permanently attached in some way and do not allow for a diverse bioculture. These solutions still do not address the problem of not having enough oyster shell available for conservation needs. The products using native shell, such as READYREEF® require many hours of hand labor to produce one product involving drilling the individual shells and attaching them together in a strong enough manner to withstand tides and storms; they are also not heavy enough to hold themselves down without a rigging system.
  • Various Shell-less Ad-Hoc Reefs include concrete blocks and heavy discarded household items, such as toilets. One way to overcome the loss of natural reefs is to establish new artificial reefs. Artificial reefs are used in commercial oyster operations and by national, state, and local governments for shoreline protection and wave mitigation. Artificial reefs can jump-start the restoration of estuarine ecosystems and are the subject of intense research efforts. They provide educational opportunities for students across grade levels and allow for increased personal connections to these ecosystems. However, there are some difficulties encountered with existing artificial reefs. Plastics commonly used in these artificial reefs can break down in the corrosive marine environment, releasing toxins and adding to the trash level in the waters. Discarded tires that are used to initiate reefs can become dislodged and add to ocean pollution, as well as add toxins to the water. The tires expose the oysters to toxins absorbed through the shell during attachment and into the interior of the oyster as it opens and closes while filtering water.
  • Thus, as is apparent from the foregoing background, there exist numerous limitations in the art of oyster reef restoration which provide a need for improvements.
  • SUMMARY OF THE INVENTION
  • In embodiments, the present invention is a concrete reef substrate tile comprising a specially-formulated concrete with a decreased cement and aggregate content and increased content of calcium carbonate (naturally occurring in oyster shells) which is used to “feed” developing embryonic oysters (called “spat”) attached to its surface. One face of the substrate tile comprises three-dimensional extrusions that provide interstitial still spaces for the spat to attach to the reef as occurs in the wild in a natural oyster reef. In addition, the opposite face of the tile is irregularly-shaped for planting into the sandy or silty bottom of a body of water. In embodiments, the substrate tile is provided in a portable size, e.g., a size capable of being carried by a human, which may be stacked or interlocked as a mat.
  • In another embodiment, the present invention is a unique concrete formulation, which may be strong enough, such as through addition of sufficient aggregate, to provide structural support. The formulation may be pourable, sprayable, able to coat surfaces, or otherwise moldable.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The accompanying drawings illustrate certain aspects of embodiments of the present invention, and should not be used to limit the invention. Together with the written description the drawings serve to explain certain principles of the invention.
  • FIGS. 1A and 1B are photographs of an embodiment of the invention in the form of a singleton oyster shell.
  • FIG. 2 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 3 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 4 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 5 is a photograph showing an embodiment of a concrete reef substrate tile of the invention.
  • FIG. 6 is a photograph showing an embodiment of a concrete reef substrate of the invention in a disc-like form.
  • DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
  • Reference will now be made in detail to various exemplary embodiments of the invention. It is to be understood that the following discussion of exemplary embodiments is not intended as a limitation on the invention. Rather, the following discussion is provided to give the reader a more detailed understanding of certain aspects and features of the invention.
  • In embodiments, the present invention is a concrete reef substrate tile designed to facilitate the adherence and growth of oysters in a body of water or tank. The concrete tile comprises up to 85% calcium carbonate to provide calcium to maturing oyster shells. In addition, one face of the concrete tile comprises three-dimensional extrusions or projections which provide interstitial spaces for the protection and growth of juvenile oysters and the protection of other marine organisms. The three-dimensional extrusions or projections may also facilitate stacking of the tiles upon one another in a vertical orientation, or hanging or adhering the tiles in an orientation where the projections creating the interstitial spaces are in any position of 360 degree rotation. The opposite face can be irregularly-shaped for attachment to the sandy or rocky bottom of the shoreline, or flat, and can have one or more holes through the thickened base. In embodiments, the concrete reef substrate tile weighs about 1 to 100 lbs., which is light enough to be portable by a human, but heavy enough to remain stationary in moving water.
  • Researchers often use concrete blocks as reefs because standard concrete has a tertiary amount of calcium carbonate as an ingredient; natural oyster shell is 95% calcium carbonate. Many concrete oyster reefs are blocks or modified cylinders that are too large in scale to be manipulated by a single person. Further, they do not provide the interstitial spaces that juvenile oysters among other small organisms and up to 150 species of young fish would require for protection in an oyster reef. There is no artificial oyster reef available that so closely resembles a natural reef. According to the present invention, oysters would have more calcium to incorporate into their shells thus making the shells stronger and able to last longer. The formulations of the invention would also make conditions in artificial reefs more like those that occur in natural reefs, for example, by fostering more embryonic oysters, spat; and by increasing the spat attachment attraction to the artificial reef; and by increasing the health and life cycle of the oyster; and by making scientific research more exact.
  • In embodiments, the tile of the invention is provided in a size that can be lifted by a human, including children. The total size of the concrete tile may provide a weight that is in the range of 2 to 100 lbs., such as from 8 to 20 lbs., 5 to 25 lbs., 5 to 30 lbs., 10 to 30 lbs., 5 to 40 lbs., 10 to 40 lbs., 5 to 50 lbs., 10 to 50 lbs., 6 to 28 lbs., 7 to 34 lbs., 4 to 16 lbs., 3 to 13 lbs., 3 to 30 lbs., 4 to 28 lbs., 7 to 41 lbs., 11 to 53 lbs., 4 to 35 lbs., 15 to 75 lbs., 12 to 28 lbs., 8 to 58 lbs., and the like. The tiles can be fabricated in any desirable weight for a particular application, including from 2-100 lbs., or 5-90 lbs., or 10-80 lbs., or 15-70 lbs., or 20-60 lbs., or 30-50 lbs., or 25-40 lbs.
  • In an exemplary embodiment, the dimensions of the tile are 12″ length×12″ width×2″ thickness. In another exemplary embodiment, the dimensions of the tile are 12″ length×12″ width×3″ thickness. However, the tile may take on other dimensions, including 11″×11″×3″, 10″×10″×2″, 10″×10″×3″, 8″×8″×1″, 8″×8″×2″, 9″×9″×2″, 11″×11″×2″, 12″×12″×2″, 12″×12″×3″, 14″×14″×3″, 13″×13″×3″, 10″×10″×4″, 11″×11″×4″, 14″×14″×4″, 15″×15″×3″, 15″×15″×5″, 15″×15″×4″, 16″×16″×6″, 18″×18″×8″, and the like. In embodiments, the length/thickness or width/thickness ratio may be in the range of 10:1 to 2:1. Further, rectangular dimensions are also possible, including 12″×10″×3″, 12″×14″×3″, 12″×11″×2″, 10″×11″×3″, 10″×11″×2″, 10″×11″×4″, 12″×13″×2″, 10″×8″×2″, 12″×8″×2″, 10″×9″×2″, 10″×9″×1″, 12″×11″×4″, 15″×10″×2″, 15″×11″×3″, 13″×12″×3″, 15″×14″×2″, 15″×14″×3″, 15″×13″×2″, 15″×13″×3″, 16″×10″×3″, and the like. Indeed, in preferred embodiments, any one or more of the length, width, and/or thickness of the tile can be in the range of 1 inch to 24 inches, such as from 2-20 inches, or from 5-15 inches, or from 3-12 inches, or from 4-10 inches, or from 6-18 inches, or from 8-25 inches and so on. Additionally, the tile may take on other polygonal shapes in addition to a square or a rectangular shape, including trapezoidal, triangular, pentagonal, hexagonal, as well as non-polygonal shapes, such as oval, circular, or ellipsoid.
  • Existing concrete oyster reefs do not provide the interstitial spaces that juvenile oysters among other small organisms would require for protection in an oyster reef. There is no artificial oyster reef available that so closely resembles a natural reef. In contrast, embodiments of the invention replicate the shape and patterning of an oyster reef in the tile. An infinite number of arrangements are possible and any number of variations of individual oyster shell arrangements on tiles can be used. The variation within each tile and within each set may provide a non-uniform environment that replicates a natural oyster reef. In one embodiment, the extrusions on one face of the tile are irregularly shaped, and designed to replicate the shape of mature oyster shells. In another embodiment, the extrusions on one face of the tile are designed to facilitate stacking of the tiles (e.g., those shown in FIG. 4), such as by columns that can be used to support stacking of the tiles in the vertical direction. Each tile may have anywhere from 1 to 2,000 projections that are regularly or irregularly spaced apart at intervals ranging from 0.1 inch to 24 inches, which projections and spacing together provide for the interstitial spaces. In embodiments, the extrusions or projections extend outward from the tile anywhere from 1× to 10× the thickness of the base of the tile (the section of the tile on which the projections are disposed), and may each be the same or of different heights than the other extrusions or projections. Further, in embodiments, the extrusions may be stacked one on top of each other. The end result is that the extrusions or projections on the face of the tile provide for an irregularly-shaped surface with projections and interstitial spaces that replicate the shape and patterning of an oyster reef. As shown in FIGS. 3 and 4, by way of example, the projections do not have to conform to any particular shape or size, including the ability to deviate from the natural oyster shape and known size. The projections can alternatively or in addition have the form of any other shellfish as well.
  • Further, in embodiments, the opposite face of the substrate tile may be irregularly shaped to provide ridges and grooves for holding the tile in sand or silt at the bottom of the estuary or stream. In embodiments, the ridges and grooves on the bottom face of the tile represent 1% to 50% of the thickness of the tile. In embodiments, the bottom face of the tile has extrusions or projections extending outward 1× to 10× the thickness of the tile to provide an anchor for fixing the tile to the bottom floor of a body of water. Further, other embodiments may have extrusions or projections projecting from or overhanging the sides of the tile and holes within the base of the tile to facilitate securing the tiles or providing a place for silt settlement. Additionally, other embodiments include singleton oysters, which tiles for example can be made of a small 4″ tile base and a small amount of protrusions or singletons. Elongated tiles, for example, up to about 6 inches in length are also possible. Such smaller and longer embodiments may be placed between Shore Break boulders, turning these existing reefs into oyster reefs. By way of example, such tiles may be shaped like elongated or rounded discs. Additionally, in embodiments, the tile may include a hole for attachment purposes, as a means of secondary securing or accessing the tile; for example, securing the tile to a rope or a pipe (or other extension). As shown in FIG. 6, in preferred embodiments, the disc is configured in the shape of a tire or wheel. For example, the disc can comprise a hole passing completely or partially through the disc, which may or may not be centrally located within the disc. In preferred embodiments, the disc can comprise two surfaces that oppose one another and a third surface extending between the two opposed surfaces which third surface extends substantially annularly around the two opposing surfaces. As shown in FIG. 6, around the outside circumference of the disc in a preferred embodiment, extrusions, projections, and spaces may provide for a non-uniform environment that replicates the shape and patterning of a natural oyster reef.
  • In embodiments, the invention may comprise a set of substrate tiles comprising a plurality of tiles produced with the same pattern of extrusions or projections, or with a different pattern of extrusions or projections. In one embodiment, the invention comprises a set of substrate tiles comprising a plurality of tiles representing a plurality of different variations of individual oyster shell arrangements, such as for example 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 or more different variations. When used together as a reef restoration system, the variation within each tile and within each set of multiple tiles may provide a non-uniform environment that replicates the shape and patterning of a natural oyster reef. An embodiment of the invention is a set of substrate tiles packaged together comprising 10 or more individual tiles, comprising anywhere from 1 to 20 unique patterns of extrusions or projections.
  • In embodiments, the invention may include a miniature electronic transmitter tracking device or locating transducer, such as a tracking device using radio frequency, electromagnetism, and/or global positioning satellite technology. For example, the transmitter may be embedded in the tile or affixed to the tile. In a preferred embodiment, the transmitter will be paired with a receiver that can track the tile in case it is lost or stolen. The device may contain microcircuitry, which would comprise the transmitter, a way to propagate a signal (e.g., an antenna), and a power supply (e.g., a battery). The transmitter may remain passive until remotely activated or maintain continuous operation. The tracking device may also comprise a non-transitory computer readable storage medium, such as a memory.
  • Preferred embodiments of the invention provide up to 80% calcium carbonate in the concrete formulation. However, other embodiments may comprise calcium carbonate in the range of 10% to 80%, 20% to 80%, 30% to 80%, 40% to 80%, 50% to 80%, 60% to 80%, 70% to 80%, 75% to 80%, 10% to 85%, 20% to 85%, 30% to 85%, 40% to 85%, 50% to 85%, 55% to 85%, 60% to 85%, 65% to 85%, 70% to 85%, 75% to 85%, 80% to 85%, 10% to 90%, 20% to 90%, 30% to 90%, 40% to 90%, 50% to 90%, 60% to 90%, 70% to 90%, 75% to 90%, 80% to 90%, and 85% to 99% in the concrete formulation. The percentage of calcium carbonate in the tile can be measured in the concrete used to form the tile or in the finished tile itself. Preferably, the content of calcium carbonate or other calcium compound is calculated based on weight of the compound. Embodiments may use calcium or other calcium-containing compounds, alternatively or in addition to calcium carbonate, such calcium citrate, calcium chloride, calcium gluconate, calcium hydroxide, calcium oxalate, calcium sulfate, and/or calcium phosphate. In embodiments, the concrete formulation may include one part conventional cement up to 10 parts calcium or a calcium-containing compound, such as 1 part to 8 parts, or 1 part to 6 parts, or 1 part to 5 parts. In preferred embodiments, the concrete formulation may include one part cement, to four parts calcium carbonate (CaCO3) in marble, limestone, or eggshell dust. In embodiments, the formulation can comprise any conventional concrete formula with or without added calcium or calcium-containing compound(s), especially when incorporating natural oyster shells into the formed tile. In other embodiments, the formulation may comprise conventional concrete and added calcium or calcium-containing compound(s), as well as aggregate to strengthen the concrete to, for example, make the composition sufficiently strong for structural purposes.
  • Turning now to the figures, FIGS. 1A and 1B show close-ups of a tile embodiment with a replica of a singleton oyster shell 10. FIG. 2 shows an embodiment of a 3-dimensional reef tile 100. FIG. 3 is a photograph showing an embodiment of concrete reef substrate tile 100B. The photograph shows top face 110 of the substrate tile 100 with oyster-shell shaped extrusions or projections 150. Additionally, the photograph of FIG. 3 shows the thickness of the tile base 120 and shows the irregular pattern of the bottom face 130 with ridges 132 and grooves 134. As shown in FIG. 3, the 3-D projections on the face of the tile increase the surface area of the tile. For a tile with a 10 inch×10 inch base, if the tile had a flat face the surface area would be in the range of about 100 in2. By adding multiple projections to the face of the tile, the surface area of the 3-D face can be 2×, 5×, 10×, 20×, 50×, 100×, 200×, 300×, 400×, 500×, 600×, 700×, 800×, 900×, 1,000×, 1,500×, 2,000×, 5,000×, or even 10,000× that of the area of the base of the tile. The surface area is created by a particular combination of projections and spacing of the projections on the tile. In preferred embodiments, the surface area of the 3-D face of the tile is in the range of about 2× to 100× the area of the base. Computer tomography can be used to quantify the surface area of the 3-D face, as well as a 3-D laser scanner, such as the NextEngine brand laser scanner.
  • FIG. 4 shows another embodiment of a 3-dimensional reef tile 400. The photograph shows top face 410 of the substrate tile 400 with extrusions or projections 450. Columnar projections 460 may be used to support the stacking of reef tiles on top of each other in the vertical direction. FIG. 5 shows the embodiment of FIG. 4 as pictured from the top of the substrate tile, exemplifying holes 570 within the base of the tile to facilitate securing the tiles or providing a place for silt settlement.
  • FIG. 6 shows another embodiment of a 3-dimensional reef tile structure 600. FIG. 6 shows the disc can comprise a hole 610 passing completely or partially through the disc. It shows a surface extending annularly around the disc having projections 620 for a non-uniform environment that replicates the shape and patterning of a natural oyster reef.
  • A minimum number of shells are used to generate a “reef” structure and create a mold into which the concrete can be poured. The mold may be made by hand or drawn in a CAD program and 3-D Printed or fabricated using other digital fabrication techniques. The natural shells used to make molds may be arranged in individual shell and multiple shell layouts that provide for a thriving and sustainable reef. Natural oyster shells can be incorporated into the concrete tile in addition to or in place of concrete replicas of the shells. An additional embodiment of the invention comprises a mold configured to produce the tiles from poured concrete. Alternatively, oyster shells can be 3-D scanned, 3-D printed, and cemented to the tiles. Forming of the concrete tile can be performed using digital fabrication techniques and/or robotic technology.
  • The substrate tiles may be used in bays, streams, oceans, and rivers or other water bodies, including tanks, to provide a more natural artificial substrate for successful embryonic oysters to attach to during spawning. The tiles may provide for healthier edible oysters and longer living oysters due to the reduction in toxins found in normal concrete, which are frequently used in many artificial reefs. The addition of calcium carbonate to the concrete formula of the present invention is to contribute to healthy, long-lasting oysters. The substrate tiles can be carried and placed into the water body, with little to no disruption to the existing ecosystem, by individuals in single tile count or in multitudes placed across miles of shoreline. The substrate tiles of the invention initiate the growth of new oyster reefs and replace the multitudes of previously existing reefs that have been lost over time. Benefits beyond increasing a healthy oyster population include stabilization of shoreline with the substrate tile and its developing oyster reef and the cleaning of the waters. The invention will grow the population of oysters, thus aiding the natural water cleaning processes that oysters provide. Other benefits of the invention include the ability to reduce toxins in runoff and the collection of excess sedimentation into estuarine areas, reduce pressure on aquaculture operations, aid educators in research through the singletons and light weight and portable products, benefit restoration and conservation research, and aid commercial oyster fisheries. The groups of people that will be impacted are governmental agencies, watermen, homeowners, citizens in communities around estuaries and bays, research scientists and teachers and students, oyster consumers and restaurateurs that serve oysters.
  • Additional improvements due to the invention are making the size of the reef starter smaller so that a single person can lift and place the reef starter, rather than using heavy machinery to install the reef starter, and having a product which more closely emulates a natural oyster reef substrate. These tiles could be used in place of any large reef starter, so government agencies could customize reef shape through the tile layout for particular areas and situations. The tiles allow for reefs to be installed where large reef starters could otherwise not be installed. This means that the number of reefs in an estuarine environment could be increased and help keep a species thriving in a localized area. The substrate tiles have been shown to attract a variety of plants and other animals, including other shell fish and fish, producing a healthy ecosystem in addition to the oyster. The size of the reef affects those doing research because it increases the potential sites for research as well as leveraging education into the research process via citizen science as a preteen to adult size person can carry a tile. Educational organizations and homeowners could install and maintain their own reefs using these tiles. Finally, business and homeowners would receive the benefits of having wave protection and runoff mitigation as the reefs grow and the additional benefit of having a “farm-to-table” opportunities. In contrast to existing reef starters, the invention achieves these benefits without impeding boat traffic or releasing harmful chemicals into the environment.
  • The present invention has been described with reference to particular embodiments having various features. In light of the disclosure provided above, it will be apparent to those skilled in the art that various modifications and variations can be made in the practice of the present invention without departing from the scope or spirit of the invention. One skilled in the art will recognize that the disclosed features may be used singularly, in any combination, or omitted based on the requirements and specifications of a given application or design. When an embodiment refers to “comprising” certain features, it is to be understood that the embodiments can alternatively “consist of” or “consist essentially of” any one or more of the features. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention.
  • It is noted in particular that where a range of values is provided in this specification, each value between the upper and lower limits of that range is also specifically disclosed. The upper and lower limits of these smaller ranges may independently be included or excluded in the range as well. The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. It is intended that the specification and examples be considered as exemplary in nature and that variations that do not depart from the essence of the invention fall within the scope of the invention. Further, all of the references cited in this disclosure are each individually incorporated by reference herein in their entireties and as such are intended to provide an efficient way of supplementing the enabling disclosure of this invention as well as provide background detailing the level of ordinary skill in the art.

Claims (32)

1. An aquatic habitat apparatus comprising:
a concrete structure comprising calcium;
wherein the concrete structure comprises a first surface and a second surface; and
wherein the second surface comprises a plurality of spaced projections and interstitial spaces that together provide the second surface with a 3-dimensional surface.
2. The apparatus of claim 1, wherein one or more of the spaced projections are replicas of oyster shells or abstractions thereof.
3. The apparatus of claim 1, wherein the first surface is disposed on a side of the apparatus opposing the second surface and the first surface is irregular and comprises ridges and grooves.
4. The apparatus of claim 1, wherein the first surface is disposed on a side of the apparatus opposing the second surface and the first surface is smooth and planar.
5. The apparatus of claim 1, wherein the concrete structure comprises one or more spaced projections configured for supporting another of the concrete structures when stacked.
6. The apparatus of claim 3, wherein the ridges and grooves represent 10% to 50% of the thickness of the concrete structure at its thinnest point.
7. The apparatus of claim 1, wherein the plurality of spaced projections provide for interstitial spaces on the second surface of the concrete structure.
8. The apparatus of claim 1, wherein the plurality of spaced projections are irregularly-spaced apart at intervals of 0.5 inches to 2 inches.
9. The apparatus of claim 1, wherein the first surface or the second surface comprises 5 to 100 projections.
10. The apparatus of claim 9, wherein the projections are of different heights.
11. The apparatus of claim 1, having a weight in the range of 2 to 100 lbs.
12. The apparatus of claim 1, wherein the concrete structure is square-shaped.
13. The apparatus of claim 1, wherein the concrete structure is rectangular-shaped.
14. The apparatus of claim 1, wherein the concrete structure is circular-shaped.
15. The apparatus of claim 1, wherein the concrete structure is oval-shaped.
16. The apparatus of claim 1, wherein the concrete structure has a length or a width in the range of about 8 inches to 16 inches.
17. The apparatus of claim 1, wherein the concrete structure has a length or a width in the range of about 4 to 6 inches.
18. The apparatus of claim 1, which is configured to interlock with one or more of the concrete structures to create an interlocking mat of concrete structures.
19. The apparatus of claim 1, which is configured to be stacked upon one or more of the concrete structures.
20. The apparatus of claim 1, further comprising an electronic tracking device.
21. A set of apparatuses of claim 1, comprising 2 to 100 of the apparatuses packaged together, wherein the plurality of spaced projections provide a surface pattern for each apparatus in the set and wherein the set comprises at least four unique surface patterns.
22. A mold configured to produce the concrete apparatus of claim 1 from poured concrete.
23. The apparatus of claim 1, wherein the surface area of the second surface is in the range of about 2× up to about 1,000× the surface area of the first surface.
24. The apparatus of claim 23, wherein the surface area of the second surface is about 5× to about 20× the surface area of the first surface.
25. A concrete composition comprising a calcium-containing compound in an amount ranging from about 25 weight percent up to 100 weight percent, wherein the weight percent of the calcium-containing compound is based on the total weight of the composition.
26. The concrete composition of claim 25 comprising the calcium-containing compound in an amount ranging from about 50 weight percent up to about 95 weight percent, wherein the weight percent of the calcium-containing compound is based on the total weight of the composition.
27. The concrete composition of claim 25 comprising the calcium-containing compound in an amount ranging from about 75 weight percent up to about 95 weight percent, wherein the weight percent of the calcium-containing compound is based on the total weight of the composition.
28. The concrete composition of claim 25 comprising the calcium-containing compound in an amount of at least about 25 weight percent, wherein the weight percent of the calcium-containing compound is based on the total weight of the composition.
29. The concrete composition of claim 25, wherein the calcium-containing compound comprises eggshells.
30. The apparatus of claim 1, wherein:
the concrete structure is a concrete disc comprising calcium;
the concrete disc comprises a through hole; and
the second surface comprising a plurality of spaced projections and interstitial spaces providing an annular edge extending around a perimeter of the apparatus.
31. An apparatus of claim 30, wherein the apparatus is from about 1 inch to about 12 inches in circumference and about 1 inch to about 4 feet in height.
32. The apparatus of claim 1, wherein a through hole extends through the first and second surfaces.
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