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US20160174724A1 - Retainer bar assembly - Google Patents

Retainer bar assembly Download PDF

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Publication number
US20160174724A1
US20160174724A1 US14/910,380 US201314910380A US2016174724A1 US 20160174724 A1 US20160174724 A1 US 20160174724A1 US 201314910380 A US201314910380 A US 201314910380A US 2016174724 A1 US2016174724 A1 US 2016174724A1
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United States
Prior art keywords
bracket
retainer bar
channel
cap
horizontal rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/910,380
Inventor
Horace Robert Eskridge, III
Leslie Ann Burton
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tempur World LLC
Original Assignee
Tempur Pedic Management LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tempur Pedic Management LLC filed Critical Tempur Pedic Management LLC
Assigned to TEMPUR-PEDIC MANAGEMENT, LLC reassignment TEMPUR-PEDIC MANAGEMENT, LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BURTON, LESLIE ALLEN, ESKRIDGE, HORACE ROBERT, III
Assigned to SEALY TECHNOLOGY LLC, TEMPUR-PEDIC MANAGEMENT, LLC reassignment SEALY TECHNOLOGY LLC RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Assignors: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Assigned to JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT reassignment JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT PATENT SECURITY AGREEMENT Assignors: SEALY TECHNOLOGY LLC, TEMPUR WORLD, LLC, TEMPUR-PEDIC MANAGEMENT, LLC
Publication of US20160174724A1 publication Critical patent/US20160174724A1/en
Assigned to TEMPUR WORLD, LLC reassignment TEMPUR WORLD, LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TEMPUR-PEDIC MANAGEMENT, LLC
Assigned to TEMPUR WORLD, LLC, TEMPUR-PEDIC MANAGEMENT, LLC, SEALY TECHNOLOGY LLC reassignment TEMPUR WORLD, LLC RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders or bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/02Holders for loose bed elements, e.g. sheet holders; bed cover holders
    • A47C21/026Pillow holders; Mattress holders
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C20/00Head-, foot- or like rests for beds, sofas or the like
    • A47C20/04Head-, foot- or like rests for beds, sofas or the like with adjustable inclination
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders or bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/08Devices for prevention against falling-out, e.g. detachable side walls

Definitions

  • the present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion.
  • the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated.
  • Bed assemblies that make use of adjustable bases are becoming increasingly popular as an alternative to traditional bed assemblies. Unlike traditional bed assemblies that make use of rigid box springs or other similar bases, a bed assembly that makes use of an adjustable base cart readily be adjusted by articulating the base into a desired ergonomic position. In other words, by articulating the adjustable base, a user can readily change the position of the mattress lying on the adjustable base and, consequently, can quickly match the position of the mattress to their specific preferences and, at least partially, individualize his or her level of sleep comfort.
  • the adjustable base often includes a retainer bar rigidly secured to the foot of the base that holds the mattress firmly in position atop the base and prevents the mattress from sliding off of the base when it is articulated.
  • the retainer bar also acts to prevent the mattress from easily being manipulated, such as what may be necessary to rotate the mattress or change the sheets covering the mattress.
  • the present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion.
  • the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated.
  • the retainer bar assemblies of the present invention allow a User to obtain the benefits of a bed assembly having an adjustable base, but without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar to rotate the mattress or change the sheets covering the mattress.
  • a retainer bar assembly is provided as part of a bed assembly that includes an adjustable base and a support cushion in the form of a mattress.
  • the retainer bar assembly is positioned at a lower end of the upper surface of the adjustable base.
  • the retainer bar assembly includes a retainer bar that is configured to secure the mattress on the adjustable base when the retainer bar is in a lowered position.
  • the retainer bar includes a horizontal rod as well as two legs, which each include an upright portion, a curved lower portion, and an end portion that extends in a direction substantially parallel to the horizontal rod.
  • the two legs are connected to the horizontal rod and have a height that allows the horizontal rod to rest against the mattress when the retainer bar is in the lowered position to assure that the mattress remains secured to the adjustable base when the base is articulated.
  • the retainer bar assembly further includes a pair of brackets that are attached to two support members extending longitudinally along the opposite sides of the adjustable base, with one bracket being attached to one of the two support members and the second bracket being attached to the other support member.
  • Each bracket generally defines a first channel and a second channel that are positioned on opposite sides of each bracket and are configured to receive the end portions of each of the two legs.
  • each channel of the brackets of the retainer bar assemblies of the present invention includes a vertical segment and an angled segment, such that each channel is configured to allow the horizontal rod to be moved (e.g., pulled) upward and then rotated away from each bracket.
  • the retainer bar assembly further includes a cap for covering an open top of each bracket.
  • Each of the caps defines a first slot and a second slot, with one of the two legs of the retainer bar typically housed in the first slot of one cap and the second of the two legs of the retainer bar typically housed in the second slot of the second cap.
  • the slots of the caps are substantially parallel to one another and have a length that extends longitudinally along a top surface of the cap.
  • the slots are configured to allow the legs to move along the length of the slots as the horizontal rod is rotated away from each bracket.
  • the slots also include an open end adjacent to an upper edge of a foot board of the adjustable base, such that the two legs are rotated against the upper edge of the foot hoard as the horizontal rod is rotated away from each bracket.
  • each cap further comprises at least one fin that extends downwardly from the cap into each bracket and acts to secure the end portion of a particular leg in a particular channel of a bracket.
  • the cap includes a first fin and a second fin extending downwardly from the cap, such that, upon using the cap to cover the open top of each bracket, the first tin extends into the bracket adjacent to the first slot and the second fin extends into the bracket adjacent to the second slot to secure the end portion of a particular leg in either the first channel or the second channel.
  • each cap also generally includes a lip for securing the cap to a corresponding rim of each bracket.
  • the cap further defines an opening for inserting a fastener through the cap.
  • the fastener can then be placed in a corresponding bore in each bracket to thereby further secure the cap to each bracket and prevent the cap and the retainer bar from being pulled from the adjustable base as the horizontal bar is being pulled upward and rotated away from the brackets.
  • FIG. 1 is a perspective view of an exemplary adjustable bed assembly with the mattress removed from the bed assembly to show an exemplary retainer bar assembly made in accordance with the present invention in a lowered position;
  • FIG. 2 is another perspective view of the exemplary adjustable bed assembly of FIG. 1 , but with the retainer bar rotated away from the brackets of the retainer bar assembly;
  • FIG. 3 is an exploded perspective view of the exemplary retainer bar assembly of FIGS. 1-2 :
  • FIG. 4 is a partial cross-sectional view of the exemplary bed assembly of FIG. 1 , but with the mattress, a portion of the adjustable base, and a portion of one of the brackets removed to show the interior of the bracket;
  • FIG. 5 is a partial perspective view of the exemplary bed assembly of FIG. 1 , but with the mattress and a portion of the adjustable base removed to show the retainer bar in a lowered position in the one of the brackets of the retainer bar assembly;
  • FIG. 6 is a partial perspective view of the exemplary bed assembly of FIG. 1 , but with the mattress and a portion of the adjustable base removed to show the retainer bar in a raised position in the one of the brackets of the retainer bar assembly.
  • the present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion.
  • the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated.
  • the retainer bar assemblies of the present invention allow a user to obtain the benefits of a bed assembly with an adjustable base without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar in order to change the sheets or otherwise move a portion of the mattress.
  • a retainer bar assembly 17 is provided as part of a bed assembly 10 that further includes an adjustable base 12 and a support cushion in the form of a mattress 14 .
  • the mattress 14 rests on an upper surface 13 of the adjustable base 12 and includes a body supporting portion 15 and an optional comfort layer 16 .
  • the body supporting portion 15 of the mattress 14 is generally comprised of a flexible foam having a density suitable for distributing pressure from a user's body, or portion thereof, across the body supporting portion 15 of the mattress 14 .
  • Such flexible foams include, but are not limited to latex foam; reticulated or non-reticulated visco-elastic foam (sometimes referred to as memory foam or low-resilience foam); reticulated or non-reticulated non-visco-elastic foam; high-resilience polyurethane foam; expanded polymer foams (e.g., expanded ethylene vinyl acetate, polypropylene, polystyrene, or polyethylene); and the like.
  • the body supporting portion 15 is comprised of a visco-elastic foam that has a low resilience, but sufficient hardness and density so that pressure is distributed evenly across the both supporting portion 15 of the mattress 14 .
  • suitable visco-elastic foams for the body supporting portion 15 have a hardness of at least about 10 N to no greater than about 80 N, as measured by exerting pressure from a plate against a sample of the material to a compression of at least 40% of an original thickness of the material at approximately room temperature (i.e., 21° C. to 23° C.), where the 40% compression is held for a set period 01 time as established by the International Organization of Standardization (ISO) 2439 hardness measuring standard.
  • ISO International Organization of Standardization
  • the visco-elastic foam that comprises the body supporting portion 15 has a hardness of about 10 N, about 20 N, about 30 N, about 40 N, about 50 N, about 60 N, about 70 N, or about 80 N to provide a desired degree of comfort and body-conforming qualities.
  • suitable visco-elastic foams for the body supporting portion 15 have as density that also assists in providing a desired degree of comfort and body-conforming qualities, as well as an increased degree of material durability, in some embodiments, the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 has a density of no less than about 30 kg/m3 to no greater than about 150 kg/m3.
  • the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 is about 30 kg/m3, about 40 kg/m3, about 50 kg/m3, about 60 kg/m3, about 70 kg/m3, about 80 kg/m3, about 90 kg/m3, about 100 kg/m3, about 110 kg/m3m, about 120 kg/m3, about 130 kg/m3, about 140 kg/m3, or about 150 kg/m3.
  • a visco-elastic foam having a particular density will affect other characteristics of the foam, including its hardness, the manner in which the foam responds to pressure, and the overall feel of the foam, but it should be appreciated that a visco-elastic foam having a desired density and hardness can readily be selected for a particular application or mattress assembly as desired.
  • the mattress 14 further includes an upper comfort layer 16 that is positioned atop the body supporting portion 15 and provides a level of comfort to to body of a user or a portion of thereof that is resting on the mattress 14 .
  • the comfort layer 16 is also preferably comprised of a visco-elastic foam.
  • the comfort layer 16 typically has a density, hardness, or both that is less than that of the body supporting portion 15 of the mattress 14 , such that the comfort layer 16 provides a softer surface on which to rest the body of a user or a portion thereof. For example.
  • the mattress 14 includes a body supporting portion 15 that is comprised of visco-elastic foam with a density of about 80 kg/m3 and a hardness of about 13 N, while the comfort layer 16 is comprised of a visco-elastic foam with a density of about 35 kg/m3 and a hardness of about 10 N.
  • the body supporting portion 15 and the comfort layer 16 of the mattress 14 are preferably secured to one another to create an integrated mattress 14 and to prevent the body supporting portion 15 and the comfort layer 16 from unnecessarily moving relative to one another during use.
  • the weight of the mattress 14 or a user lying on the mattress 14 , will often cause the mattress 14 to slide downward across the upper surface 13 of the adjustable base 12 .
  • the retainer bar assembly 17 is positioned at a lower end 11 of the upper surface 13 of the adjustable base 12 and includes a retainer bar 20 that is configured to secure the mattress 14 on the adjustable base 12 when the retainer bar 20 is in a lowered position, as shown in FIG. 1 .
  • the retainer bar 20 is configured such that the retainer bar 20 can be pulled upward and then rotated away from the mattress 14 lying on the adjustable base 12 to thereby allow a user to easily manipulate or otherwise move the mattress 14 , such as, for example, to rotate the mattress 14 or change the sheets covering the mattress 14 .
  • the retainer bar 20 includes a horizontal rod 21 as well as two legs 22 , 26 .
  • Each of the teas 22 , 26 includes an upright portion 27 as curved lower portion 24 , 28 , and an end portion 25 , 29 that extends in a direction substantially parallel to the horizontal rod 21 .
  • the two legs 22 , 26 are connected to or are ml with the horizontal rod 21 and have a height that allows the horizontal rod 21 to rest against the body supporting portion 15 of the mattress 14 when the retainer bar 20 is in the lowered position, as described below.
  • the retainer bar 20 further includes a pair of brackets 30 a, 30 b.
  • the brackets 30 a, 30 b are typically made of a sufficiently hard metal or plastic material to withstand the movement of the retainer bar 20 or a force being applied to the retainer bar 20 (e.g., as a result of the mattress pushing against the retainer bar 20 when the adjustable base 12 is articulated), and are attached to two support members 70 a, 70 b extending longitudinally along opposite sides of the adjustable base 12 .
  • Bracket 30 a is attached to one support member 70 a and the second bracket 30 b attached to the other support member 70 b on the opposite side of the adjustable base 12 .
  • Each of the brackets 30 a, 30 b are identical to one another such that the brackets 32 a , 32 b can be used interchangeably on either of the support members 70 a , 70 b .
  • each bracket 30 a , 30 b defines a first channel 31 a , 31 b and a second channel 32 a , 32 b that are positioned on opposite sides of each bracket 30 a , 30 b .
  • each channel 31 a , 31 b , 32 a , 32 b is configured to receive the end portions 25 , 29 of each of the two legs 22 , 26 .
  • each channel 31 a , 31 b , 32 a , 32 b includes a vertical segment 33 a , 33 b , 35 a , 35 b and an angled segment 34 a , 34 b , 36 a , 36 b , the importance of which is discussed below.
  • each channel 31 a , 31 b , 32 a , 32 b is configured to allow the end portions 25 , 29 of the two legs 22 , 26 to be moved upward along the length of the vertical segments 33 a , 33 b , 35 a , 35 b and then along the length of the angled segments 34 a , 34 b , 36 a , 36 b to allow the retainer bar 20 to be rotated.
  • channels 31 a , 31 b , 32 a , 32 b that allow the end portions 25 , 29 of the two legs 22 , 26 to be moved in such a manner, when a user of the bed assembly 10 grabs the horizontal rod 21 of the retainer bar 20 and pulls upward, the end portions 25 , 29 of the two legs 22 , 26 are moved upward along the length of the vertical segments 33 a , 33 b , 35 a , 35 b , as best shown in FIG. 5 .
  • the retainer bar assembly 17 further includes caps 40 a , 40 b that cover the open tops 37 a , 37 b of each bracket 30 a , 30 b .
  • each of the caps 40 a , 40 b defines a first slot 42 a , 42 b and a second slot 43 a , 43 b , which are substantially parallel to one another, and have a length that extends longitudinally along a top surface 41 a , 41 b of the caps 40 a , 40 b .
  • each of the caps 40 a , 40 b are identical to one another such that the caps 40 a , 40 b can be used interchangeably with either of the brackets 30 a , 30 b or on either side of the adjustable base 12 .
  • the end portion 25 of the leg 22 is placed in the channel 31 a of the bracket 30 a , and the end portion 29 of the other leg 26 is housed in the channel 32 b of the second bracket 30 b .
  • the leg 22 is housed within the first slot 42 a of one cap 40 a and the other leg 26 is housed within the second slot 43 b of the other cap 40 b .
  • the caps 40 a , 40 b and, more particularly, the slots 42 a , 43 b prevent the legs 22 , 26 of retainer bar 20 from being pinched or otherwise pushed together and the end portions 25 , 29 from becoming disengaged from the channels 31 a , 32 b as the retainer bar 20 is moved.
  • each cap 40 a , 40 b further comprises at least one fin that extends downwardly from the caps 40 a , 40 b and into each bracket 30 a , 30 b to secure the end portions 25 , 29 of the legs 22 , 26 in the channels 31 a , 32 b of each bracket 30 a , 30 b .
  • FIGS. 3-4 to further secure the retainer bar 20 in the brackets 30 a , 30 b and, in particular, the end portions 25 , 29 of the legs 22 , 26 of the retainer bar 20 , each cap 40 a , 40 b further comprises at least one fin that extends downwardly from the caps 40 a , 40 b and into each bracket 30 a , 30 b to secure the end portions 25 , 29 of the legs 22 , 26 in the channels 31 a , 32 b of each bracket 30 a , 30 b .
  • the caps 40 a , 40 b include a first tin 46 a , 46 b and a second fin 47 a , 47 b extending downwardly from the respective caps 40 a , 40 , such that, upon using the caps 40 a , 40 b to cover the open tops 37 a , 37 b of each bracket, the first fin 46 a of one cap 40 a extends into the bracket 30 a adjacent to the first slot 42 a and the second fin 47 b of the other cap 40 b extends into the other bracket 30 b adjacent to the second slot 42 b .
  • first fin 46 a and the second in 47 b secure the end portions 25 , 29 of the legs 22 , 26 in the first channel 31 a of one bracket 30 a and the second channel 32 b of the other bracket 30 b .
  • other caps having fin configurations capable of securing the end portions 25 , 29 in the channels 31 a , 31 b , 32 a , 32 b of the brackets 30 a , 30 b , including caps having a single unitary in can also be used without departing from the spirit and scope of the subject matter described herein.
  • each cap 40 a , 40 b of the exemplary retainer bar assembly 17 of the present invention also generally includes a lip 44 a , 44 b that can be placed under corresponding rims 38 a , 38 b of each bracket 30 a , 30 b to prevent the caps from being pulled off each bracket 30 a , 30 b and to thereby secure the caps 40 a , 40 b to each bracket 30 a , 30 b .
  • each cap 40 a , 40 b additionally defines an opening 45 a , 45 b for inserting a fastener, such as the screws 50 a , 50 b shown in FIG. 3 , through each cap 40 a 40 b .
  • the particular screw 50 a , 50 b can then be inserted, in a corresponding bore 39 a , 39 b in each bracket 30 a , 30 b to thereby further secure each cap 40 a , 40 b and prevent the caps 40 a , 40 b and the retainer bar 20 from being pulled from the adjustable base 12 as the horizontal rod 21 is being pulled upward and rotated away from the brackets 30 a , 30 b.
  • each of the slots 42 a , 42 b , 43 a , 43 b of the caps 40 a , 40 b further include open ends 48 a , 48 b , 49 a , 49 b that are adjacent to the upper edge 18 of the toot board 19 of the adjustable base 12 .

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Nursing (AREA)
  • Invalid Beds And Related Equipment (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

Retainer bar assemblies are provided for use is an adjustable base of a support cushion. The retainer bar assemblies include a retainer bar having a horizontal rod and two legs connected to the horizontal rod with an end portion that extends from each leg in a direction substantially parallel to the horizontal rod. The retainer bar assemblies further include a pair of brackets where each bracket defines at least one channel for receiving the end portion of the two legs. Each channel has a vertical segment and an angled segment such that each channel is configured to allow the horizontal rod to be moved upward and rotated away from each bracket. Adjustable support cushions or bed assemblies that include the retainer bar assemblies are also provided.

Description

    TECHNICAL FIELD
  • The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated.
  • BACKGROUND
  • Bed assemblies that make use of adjustable bases are becoming increasingly popular as an alternative to traditional bed assemblies. Unlike traditional bed assemblies that make use of rigid box springs or other similar bases, a bed assembly that makes use of an adjustable base cart readily be adjusted by articulating the base into a desired ergonomic position. In other words, by articulating the adjustable base, a user can readily change the position of the mattress lying on the adjustable base and, consequently, can quickly match the position of the mattress to their specific preferences and, at least partially, individualize his or her level of sleep comfort.
  • Despite the readily adjustable nature of such bed assemblies, the use of adjustable bases frequently leads to difficulties in manipulating the mattresses lying on top of the bases. More particularly, in a bed assembly that makes use of an adjustable base, the adjustable base often includes a retainer bar rigidly secured to the foot of the base that holds the mattress firmly in position atop the base and prevents the mattress from sliding off of the base when it is articulated. In using such a rigid retainer bar, however, the retainer bar also acts to prevent the mattress from easily being manipulated, such as what may be necessary to rotate the mattress or change the sheets covering the mattress.
  • SUMMARY
  • The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated. Thus, the retainer bar assemblies of the present invention allow a User to obtain the benefits of a bed assembly having an adjustable base, but without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar to rotate the mattress or change the sheets covering the mattress.
  • In one exemplary embodiment of the present invention, a retainer bar assembly is provided as part of a bed assembly that includes an adjustable base and a support cushion in the form of a mattress. The retainer bar assembly is positioned at a lower end of the upper surface of the adjustable base. The retainer bar assembly includes a retainer bar that is configured to secure the mattress on the adjustable base when the retainer bar is in a lowered position. In, this regard, the retainer bar includes a horizontal rod as well as two legs, which each include an upright portion, a curved lower portion, and an end portion that extends in a direction substantially parallel to the horizontal rod. The two legs are connected to the horizontal rod and have a height that allows the horizontal rod to rest against the mattress when the retainer bar is in the lowered position to assure that the mattress remains secured to the adjustable base when the base is articulated.
  • To secure the retainer bar to the adjustable base, the retainer bar assembly further includes a pair of brackets that are attached to two support members extending longitudinally along the opposite sides of the adjustable base, with one bracket being attached to one of the two support members and the second bracket being attached to the other support member. Each bracket generally defines a first channel and a second channel that are positioned on opposite sides of each bracket and are configured to receive the end portions of each of the two legs. Unlike the rigidly-attached retainer bar assemblies traditionally used with adjustable bases, however, each channel of the brackets of the retainer bar assemblies of the present invention includes a vertical segment and an angled segment, such that each channel is configured to allow the horizontal rod to be moved (e.g., pulled) upward and then rotated away from each bracket.
  • To secure the retainer bar in each bracket and prevent the disengagement of the end portions of the two legs of the retainer bar from the channels in the brackets, as well as from the brackets themselves, the retainer bar assembly further includes a cap for covering an open top of each bracket. Each of the caps defines a first slot and a second slot, with one of the two legs of the retainer bar typically housed in the first slot of one cap and the second of the two legs of the retainer bar typically housed in the second slot of the second cap. The slots of the caps are substantially parallel to one another and have a length that extends longitudinally along a top surface of the cap. In this regard, when the horizontal rod of the retainer bar is moved upward and rotated away from each bracket, the slots are configured to allow the legs to move along the length of the slots as the horizontal rod is rotated away from each bracket. In some embodiments, to further facilitate the rotating of the horizontal rod of the retainer bar away from each bracket, the slots also include an open end adjacent to an upper edge of a foot board of the adjustable base, such that the two legs are rotated against the upper edge of the foot hoard as the horizontal rod is rotated away from each bracket.
  • To further secure the retainer bar in each bracket and, in particular, the end portions of the legs of the retainer bar, each cap further comprises at least one fin that extends downwardly from the cap into each bracket and acts to secure the end portion of a particular leg in a particular channel of a bracket. In some embodiments, the cap includes a first fin and a second fin extending downwardly from the cap, such that, upon using the cap to cover the open top of each bracket, the first tin extends into the bracket adjacent to the first slot and the second fin extends into the bracket adjacent to the second slot to secure the end portion of a particular leg in either the first channel or the second channel.
  • With further respect to the caps of the retainer bar assembly of the present invention, each cap also generally includes a lip for securing the cap to a corresponding rim of each bracket. In some embodiments, the cap further defines an opening for inserting a fastener through the cap. In such embodiments, once the fastener has been inserted through the opening in the cap, the fastener can then be placed in a corresponding bore in each bracket to thereby further secure the cap to each bracket and prevent the cap and the retainer bar from being pulled from the adjustable base as the horizontal bar is being pulled upward and rotated away from the brackets.
  • Further features and advantages of the present invention will become evident to those of ordinary skill in the art after a study of the description, figures, and non-limiting examples in this document.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of an exemplary adjustable bed assembly with the mattress removed from the bed assembly to show an exemplary retainer bar assembly made in accordance with the present invention in a lowered position;
  • FIG. 2 is another perspective view of the exemplary adjustable bed assembly of FIG. 1, but with the retainer bar rotated away from the brackets of the retainer bar assembly;
  • FIG. 3 is an exploded perspective view of the exemplary retainer bar assembly of FIGS. 1-2:
  • FIG. 4 is a partial cross-sectional view of the exemplary bed assembly of FIG. 1, but with the mattress, a portion of the adjustable base, and a portion of one of the brackets removed to show the interior of the bracket;
  • FIG. 5 is a partial perspective view of the exemplary bed assembly of FIG. 1, but with the mattress and a portion of the adjustable base removed to show the retainer bar in a lowered position in the one of the brackets of the retainer bar assembly; and
  • FIG. 6 is a partial perspective view of the exemplary bed assembly of FIG. 1, but with the mattress and a portion of the adjustable base removed to show the retainer bar in a raised position in the one of the brackets of the retainer bar assembly.
  • DESCRIPTION OF EXEMPLARY EMBODIMENTS
  • The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated. Thus, the retainer bar assemblies of the present invention allow a user to obtain the benefits of a bed assembly with an adjustable base without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar in order to change the sheets or otherwise move a portion of the mattress.
  • Referring first to FIGS. 1-2, in one exemplary embodiment of the present invention, a retainer bar assembly 17 is provided as part of a bed assembly 10 that further includes an adjustable base 12 and a support cushion in the form of a mattress 14. The mattress 14 rests on an upper surface 13 of the adjustable base 12 and includes a body supporting portion 15 and an optional comfort layer 16. The body supporting portion 15 of the mattress 14 is generally comprised of a flexible foam having a density suitable for distributing pressure from a user's body, or portion thereof, across the body supporting portion 15 of the mattress 14. Such flexible foams include, but are not limited to latex foam; reticulated or non-reticulated visco-elastic foam (sometimes referred to as memory foam or low-resilience foam); reticulated or non-reticulated non-visco-elastic foam; high-resilience polyurethane foam; expanded polymer foams (e.g., expanded ethylene vinyl acetate, polypropylene, polystyrene, or polyethylene); and the like. In the exemplary embodiment shown in FIGS. 1-.2, the body supporting portion 15 is comprised of a visco-elastic foam that has a low resilience, but sufficient hardness and density so that pressure is distributed evenly across the both supporting portion 15 of the mattress 14.
  • With respect to the hardness of the visco-elastic forms used in the body supporting portion 15, suitable visco-elastic foams for the body supporting portion 15 have a hardness of at least about 10 N to no greater than about 80 N, as measured by exerting pressure from a plate against a sample of the material to a compression of at least 40% of an original thickness of the material at approximately room temperature (i.e., 21° C. to 23° C.), where the 40% compression is held for a set period 01 time as established by the International Organization of Standardization (ISO) 2439 hardness measuring standard. In some embodiments, the visco-elastic foam that comprises the body supporting portion 15 has a hardness of about 10 N, about 20 N, about 30 N, about 40 N, about 50 N, about 60 N, about 70 N, or about 80 N to provide a desired degree of comfort and body-conforming qualities.
  • With respect to the density of the visco-elastic foams used in the had supporting portion 15, suitable visco-elastic foams for the body supporting portion 15 have as density that also assists in providing a desired degree of comfort and body-conforming qualities, as well as an increased degree of material durability, in some embodiments, the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 has a density of no less than about 30 kg/m3 to no greater than about 150 kg/m3. In sonic embodiments, the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 is about 30 kg/m3, about 40 kg/m3, about 50 kg/m3, about 60 kg/m3, about 70 kg/m3, about 80 kg/m3, about 90 kg/m3, about 100 kg/m3, about 110 kg/m3m, about 120 kg/m3, about 130 kg/m3, about 140 kg/m3, or about 150 kg/m3. Of course, the selection of a visco-elastic foam having a particular density will affect other characteristics of the foam, including its hardness, the manner in which the foam responds to pressure, and the overall feel of the foam, but it should be appreciated that a visco-elastic foam having a desired density and hardness can readily be selected for a particular application or mattress assembly as desired.
  • Referring still to FIGS. 1-2, in this exemplary embodiment, the mattress 14 further includes an upper comfort layer 16 that is positioned atop the body supporting portion 15 and provides a level of comfort to to body of a user or a portion of thereof that is resting on the mattress 14. The comfort layer 16 is also preferably comprised of a visco-elastic foam. However, the comfort layer 16 typically has a density, hardness, or both that is less than that of the body supporting portion 15 of the mattress 14, such that the comfort layer 16 provides a softer surface on which to rest the body of a user or a portion thereof. For example. In some embodiments, the mattress 14 includes a body supporting portion 15 that is comprised of visco-elastic foam with a density of about 80 kg/m3 and a hardness of about 13 N, while the comfort layer 16 is comprised of a visco-elastic foam with a density of about 35 kg/m3 and a hardness of about 10 N.
  • Regardless of the particular hardness and density of the materials (e.g., the foams) used, the body supporting portion 15 and the comfort layer 16 of the mattress 14 are preferably secured to one another to create an integrated mattress 14 and to prevent the body supporting portion 15 and the comfort layer 16 from unnecessarily moving relative to one another during use. Nevertheless, in creating such an integrated mattress 14, when the mattress 14 is placed on the adjustable base 12, and the base 12 is articulated, as shown in FIG. 2, the weight of the mattress 14, or a user lying on the mattress 14, will often cause the mattress 14 to slide downward across the upper surface 13 of the adjustable base 12. To prevent such movement of the mattress 14 relative to the adjustable base 12, the retainer bar assembly 17 is positioned at a lower end 11 of the upper surface 13 of the adjustable base 12 and includes a retainer bar 20 that is configured to secure the mattress 14 on the adjustable base 12 when the retainer bar 20 is in a lowered position, as shown in FIG. 1. Unlike the rigidly-attached retainer bar assemblies traditionally used with adjustable bases, however, the retainer bar 20 is configured such that the retainer bar 20 can be pulled upward and then rotated away from the mattress 14 lying on the adjustable base 12 to thereby allow a user to easily manipulate or otherwise move the mattress 14, such as, for example, to rotate the mattress 14 or change the sheets covering the mattress 14.
  • Referring now to FIGS. 1-3, to provide a retainer bar assembly 17 that can be moved in such a manner, the retainer bar 20 includes a horizontal rod 21 as well as two legs 22, 26. Each of the teas 22, 26 includes an upright portion 27 as curved lower portion 24, 28, and an end portion 25, 29 that extends in a direction substantially parallel to the horizontal rod 21. The two legs 22, 26 are connected to or are ml with the horizontal rod 21 and have a height that allows the horizontal rod 21 to rest against the body supporting portion 15 of the mattress 14 when the retainer bar 20 is in the lowered position, as described below.
  • Referring now to FIGS. 2-3 and 5-6, to secure the retainer bar 20 to the lower end 11 of the upper surface 13 of the adjustable base 12, the retainer bar 20 further includes a pair of brackets 30 a, 30 b. The brackets 30 a, 30 b are typically made of a sufficiently hard metal or plastic material to withstand the movement of the retainer bar 20 or a force being applied to the retainer bar 20 (e.g., as a result of the mattress pushing against the retainer bar 20 when the adjustable base 12 is articulated), and are attached to two support members 70 a, 70 b extending longitudinally along opposite sides of the adjustable base 12. One bracket 30 a is attached to one support member 70 a and the second bracket 30 b attached to the other support member 70 b on the opposite side of the adjustable base 12. Each of the brackets 30 a, 30 b, however, are identical to one another such that the brackets 32 a, 32 b can be used interchangeably on either of the support members 70 a, 70 b. Further, each bracket 30 a, 30 b defines a first channel 31 a, 31 b and a second channel 32 a, 32 b that are positioned on opposite sides of each bracket 30 a, 30 b. Such channels 31, 31 b, 32 a, 32 b are configured to receive the end portions 25, 29 of each of the two legs 22, 26. In this regard, each channel 31 a, 31 b, 32 a, 32 b includes a vertical segment 33 a, 33 b, 35 a, 35 b and an angled segment 34 a, 34 b, 36 a, 36 b, the importance of which is discussed below.
  • By providing channels 31 a, 31 b, 32 a, 32 b with both a vertical segment 33 a, 33 b, 35 a, 35 b and an angled segment 34 a, 34 b, 36 a, 36 b each channel 31 a, 31 b, 32 a, 32 b is configured to allow the end portions 25, 29 of the two legs 22, 26 to be moved upward along the length of the vertical segments 33 a, 33 b, 35 a, 35 b and then along the length of the angled segments 34 a, 34 b, 36 a, 36 b to allow the retainer bar 20 to be rotated. More specifically, by providing channels 31 a, 31 b, 32 a, 32 b that allow the end portions 25, 29 of the two legs 22, 26 to be moved in such a manner, when a user of the bed assembly 10 grabs the horizontal rod 21 of the retainer bar 20 and pulls upward, the end portions 25, 29 of the two legs 22, 26 are moved upward along the length of the vertical segments 33 a, 33 b, 35 a, 35 b, as best shown in FIG. 5. Then, as the user pulls back on the horizontal rod 21, the end portions 25, 29 of the two legs 22, 26 are moved along the length of the angled segments 34 a, 34 b, 36 a, 35 b to thereby rotate the horizontal rod 21 away from each bracket 30 a, 30 b and, consequently, rotate the horizontal rod 21 and the upright portion 23, 27 of the legs 22, 26 away from the mattress 14, as shown in FIGS. 2 and 6.
  • Referring again to FIGS. 1-3, to further secure the retainer bar 20 in each bracket 30 a, 30 b and prevent the disengagement of the end portions 25, 29 of the two legs 22, 26 of the retainer bar 20 from the channels 31 a, 31 b, 32 a, 32 b in the brackets 30 a, 30 b, as well as from the brackets 30 a, 30 b themselves, the retainer bar assembly 17 further includes caps 40 a, 40 b that cover the open tops 37 a, 37 b of each bracket 30 a, 30 b. Similar to the brackets 30 a, 30 b, the caps 40 a, 40 b, are preferably made of a sufficiently hard metal or plastic material to withstand the movement of the retainer bar 20. As perhaps best shown in FIG. 3, each of the caps 40 a, 40 b defines a first slot 42 a, 42 b and a second slot 43 a, 43 b, which are substantially parallel to one another, and have a length that extends longitudinally along a top surface 41 a, 41 b of the caps 40 a, 40 b. In this regard, and also similar to the brackets 30 a, 30 b, each of the caps 40 a, 40 b are identical to one another such that the caps 40 a, 40 b can be used interchangeably with either of the brackets 30 a, 30 b or on either side of the adjustable base 12.
  • In the exemplary embodiment shown in FIGS. 1-3, to secure the retainer bar 20 in the brackets 30 a, 30 b, the end portion 25 of the leg 22 is placed in the channel 31 a of the bracket 30 a, and the end portion 29 of the other leg 26 is housed in the channel 32 b of the second bracket 30 b. As such, when the caps 40 a, 40 b are placed over the brackets, the leg 22 is housed within the first slot 42 a of one cap 40 a and the other leg 26 is housed within the second slot 43 b of the other cap 40 b. Thus, the caps 40 a, 40 b and, more particularly, the slots 42 a, 43 b, prevent the legs 22, 26 of retainer bar 20 from being pinched or otherwise pushed together and the end portions 25, 29 from becoming disengaged from the channels 31 a, 32 b as the retainer bar 20 is moved.
  • Referring now to FIGS. 3-4, to further secure the retainer bar 20 in the brackets 30 a, 30 b and, in particular, the end portions 25, 29 of the legs 22, 26 of the retainer bar 20, each cap 40 a, 40 b further comprises at least one fin that extends downwardly from the caps 40 a, 40 b and into each bracket 30 a, 30 b to secure the end portions 25, 29 of the legs 22, 26 in the channels 31 a, 32 b of each bracket 30 a, 30 b. In the exemplary embodiment shown in FIGS. 3-4, the caps 40 a, 40 b include a first tin 46 a, 46 b and a second fin 47 a, 47 b extending downwardly from the respective caps 40 a, 40, such that, upon using the caps 40 a, 40 b to cover the open tops 37 a, 37 b of each bracket, the first fin 46 a of one cap 40 a extends into the bracket 30 a adjacent to the first slot 42 a and the second fin 47 b of the other cap 40 b extends into the other bracket 30 b adjacent to the second slot 42 b. Thus, the first fin 46 a and the second in 47 b, respectively, secure the end portions 25, 29 of the legs 22, 26 in the first channel 31 a of one bracket 30 a and the second channel 32 b of the other bracket 30 b. Of course, it is also contemplated that other caps having fin configurations capable of securing the end portions 25, 29 in the channels 31 a, 31 b, 32 a, 32 b of the brackets 30 a, 30 b, including caps having a single unitary in can also be used without departing from the spirit and scope of the subject matter described herein.
  • With further respect to the caps 40 a, 40 b of the exemplary retainer bar assembly 17 of the present invention, each cap 40 a, 40 b also generally includes a lip 44 a, 44 b that can be placed under corresponding rims 38 a, 38 b of each bracket 30 a, 30 b to prevent the caps from being pulled off each bracket 30 a, 30 b and to thereby secure the caps 40 a, 40 b to each bracket 30 a, 30 b. To also secure the caps 40 a, 40 b to the brackets 30 a, 30 b, each cap 40 a, 40 b additionally defines an opening 45 a, 45 b for inserting a fastener, such as the screws 50 a, 50 b shown in FIG. 3, through each cap 40 a 40 b. In such embodiments, once the particular screw 50 a, 50 b has been inserted through the particular opening 45 a, 45 b in the cap 40 a, 40 b, the particular screw 50 a, 50 b can then be inserted, in a corresponding bore 39 a, 39 b in each bracket 30 a, 30 b to thereby further secure each cap 40 a, 40 b and prevent the caps 40 a, 40 b and the retainer bar 20 from being pulled from the adjustable base 12 as the horizontal rod 21 is being pulled upward and rotated away from the brackets 30 a, 30 b.
  • As an additional refinement to the caps 40 a, 40 b used in the retainer bar assembly 17 of the present invention, and referring now to FIGS. 2-3, each of the slots 42 a, 42 b, 43 a, 43 b of the caps 40 a, 40 b further include open ends 48 a, 48 b, 49 a, 49 b that are adjacent to the upper edge 18 of the toot board 19 of the adjustable base 12. In this regard, when the horizontal rod 21 is pulled upward and the lower curved portion 24, 28 of the legs 22, 26 of the retainer bar 20 is slid over the rounded surface 51 a, 51 b of each bracket, the legs 22, 26 extend along the length of the slots 42 a, 42 b and the two legs 22, 26 are rotated against the upper edge 18 of the foot board 19 of the adjustable base 12 to allow a user to more fully rotate the retainer bar 20 away from the mattress 14 and thereby allow the mattress 14 to then be easily manipulated.
  • Throughout this document, various references are mentioned. All such references are incorporated herein by reference, including the references set forth in the following list:
  • One of ordinary skill in the art will recognize that additional embodiments or implementations are possible without departing from the teachings of the present invention or the scope of the claims which follow. This detailed description, and particularly the specific details of the exemplary embodiments and implementations disclosed herein, is given primarily for clarity of understanding, and no unnecessary limitations are to he understood therefrom, for modifications will become obvious to those skilled in the art upon reading this disclosure and may be made without departing from the spirit or scope of the claimed invention.

Claims (21)

What is claimed is:
1. A retainer bar assembly for use with an adjustable base for a support cushion, comprising:
a retainer bar configured to secure a support cushion on an adjustable base, the retainer bar having a horizontal rod and two legs connected to the horizontal rod, each of the two legs having an end portion extending therefrom in a direction substantially parallel to the horizontal rod; and
a pair of brackets, each bracket defining at least one channel for receiving the end portion of each of the two legs, and each channel having a vertical segment and an angled segment such that each channel is configured to allow the horizontal rod to be moved upward and rotated away from each bracket.
2. The retainer bar assembly of claim 1, wherein each of the two legs further includes an upright portion and a lower curved portion, the lower curved portion configured to slide over a rounded surface of each bracket as the horizontal n rod is rotated away from each bracket.
3. The retainer bar assembly of claim 1, wherein each bracket defines a first channel and a second channel, the first channel and the second channel positioned on opposite sides of each bracket.
4. The retainer bar assembly of claim 1, further comprising a cap for covering an open top of each bracket.
5. The retainer bar assembly of claim 4, wherein the cap defines at least one slot having a length and extending longitudinally along a top surface of the cap, such that a particular leg moves along the length of the slot as the horizontal rod is rotated away from each bracket.
6. The retainer bar assembly of claim 5, wherein the cap defines a first slot and a second slot, which are substantially parallel to one another.
7. The retainer bar assembly of claim 6, wherein one of the two legs of the retainer bar is housed in the first slot of one cap and the second of the two legs of the retainer bar is housed in the second slot of a second cap.
8. The retainer bar assembly of claim 4, wherein the cap i eludes a lip for securing the cap to a corresponding rim of each bracket.
9. The retainer bar assembly of claim 4, wherein the cap includes a fin extending down downwardly from the cap such that, upon using the cap to cover the open top of each bracket, the fin extends into each bracket and secures the end portion of a particular leg in a particular channel of each bracket.
10. The retainer bar assembly of claim 6, wherein each bracket defines a first channel and a second channel, the first channel and the second channel positioned on opposite sides of each bracket, and
wherein the cap further comprises as first fin and a second fin extending downwardly from the cap, such that, upon using the cap to cover the open top of each bracket, the first fin extends into each bracket adjacent to the first slot and the second tin extends into each bracket adjacent to the second slot to secure the end portion of a particular leg in either the first channel or the second channel.
11. An adjustable support cushion assembly, comprising:
an adjustable base having an upper surface; and
a retainer bar assembly positioned at a lower end of the upper surface of the adjustable base, the retainer bar assembly including
a retainer bar having a horizontal rod and two legs connected to the horizontal rod, each of the two legs having an end portion extending therefrom in a direction substantially parallel to the horizontal rod, and
a pair of brackets, each bracket defining at least one channel for receiving the end portion of each of the two legs, and each channel having a vertical segment and an angled segment such that each channel is configured to allow the horizontal rod to be moved upward and rotated away from each bracket.
12. The adjustable support cushion assembly of claim 11, wherein the adjustable base includes two support members extending longitudinally along opposite sides of the adjustable base, and wherein one bracket is attached to one of the two support members and the second bracket is attached to the other support member.
13. The adjustable support cushion assembly of claim 11, further comprising a cap for covering an open top of each bracket.
14. The adjustable support cushion assembly of claim 13, wherein the cap defines at least one slot having a length and extending longitudinally along a inn surface of the cap, such that a particular leg moves along the length of the slot as the horizontal rod is rotated away from each bracket.
15. The adjustable support cushion assembly of claim 14, wherein the one or more slots each include an open end adjacent to an upper edge of a foot board of the adjustable base, such that the two legs are rotated against the upper edge of the foot board as the horizontal rod is rotated away from each bracket.
16. An adjustable bed assembly, comprising:
as mattress;
an adjustable base having an upper surface; and
a retainer bar assembly positioned at a lower end of the upper surface of the adjustable base, the retainer bar assembly including:
a retainer bar having a horizontal rod and two legs connected to the horizontal rod, each of the two legs having an end portion extending therefrom in a direction substantially parallel to the horizontal rod; and
a pair of brackets, each bracket defining at least one channel for receiving the end portion of each of the two legs, and each channel having a vertical segment and an angled segment such that each channel is configured to allow the horizontal rod to be moved upward and rotated away from each bracket.
17. The adjustable bed assembly of claim 16, wherein the mattress is comprised of a flexible foam.
18. The adjustable bed assembly of claim 17, wherein the flexible foam is a visco-elastic foam.
19. The adjustable bed assembly of claim 16, further comprising a comfort layer positioned atop the mattress.
20. The adjustable bed assembly of claim 19, wherein the comfort layer has a density less than that of the mattress.
21. The adjustable bed assembly of claim 36, wherein each of the two legs have a height such that the horizontal rod of the retainer bar rests against the mattress when the retainer bar is in a lowered position.
US14/910,380 2013-08-06 2013-08-06 Retainer bar assembly Abandoned US20160174724A1 (en)

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EP3030110B1 (en) 2021-02-24
EP3030110A1 (en) 2016-06-15
EP3030110A4 (en) 2017-08-09
CN105578930A (en) 2016-05-11
JP2016527050A (en) 2016-09-08
CA2920459A1 (en) 2015-02-12
WO2015020635A1 (en) 2015-02-12
PL3030110T3 (en) 2021-07-26
DK3030110T3 (en) 2021-05-25
CN105578930B (en) 2018-05-08

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